Design and Performance Analysis of An On-Grid Photovoltaic Power System Under Iraqi Solar Circumstances

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Design and Performance Analysis of An On-Grid Photovoltaic Power System


Under Iraqi Solar Circumstances

Article  in  Journal of Engineering and Sustainable Development · January 2018

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

www.jeasd.org
Vol. 21, No.04, July 2017
ISSN 2520-0917

DESIGN AND PERFORMANCE ANALYSIS OF AN ON-GRID


PHOTOVOLTAIC POWER SYSTEM UNDER IRAQI SOLAR
CIRCUMSTANCES

Dr. Ali Jafer Mahdi*

Lecturer, Electrical & Electronic Engineering Department, University of Kerbala, Karbala, Iraq.

Abstract: Solar photovoltaic (PV) power systems are one of the best renewable energy sources in Iraq
due to longer daily and annual sunshine hours. In this paper, an on-grid PV power system is designed to
operate in parallel with the local grid (only during sunshine hours) to either supply household appliances,
or to back-feed the grid when the output power of a PV system is greater than household demand. The
proposed system includes a PV array with maximum power point tracking (MPPT) algorithm, a boost
converter, an inverter and an LC filter. The main challenge of designing the proposed system is the ability
to combine the power electronic converters with the corresponding control method to achieve best
performance. A current controller and a voltage controller are proposed for respectively achieving
maximum power and controlling AC voltage. The aim of this research is to demonstrate the performance
analysis of on-grid PV array system under real daily irradiance for Baghdad during June. The simulation
results show that in case of using MPPT algorithm, the percentage power yield from PV array system is
95%, while in case without MPPT algorithm, it is 38%. In addition, the waveform of load current is
sinusoidal with low total harmonic distortion (THD), i.e. 0.67%.
Keywords: Photovoltaic power system, Boost converter, Grid-connected inverters, Voltage mode
controller, Current mode controller

‫تصميم وتحليل اداء نظام توليد كهروضوئي مربوط بالشبكة الكهربائية تحت ظروف الطقس‬
‫العراقية‬
‫ تعتبر انظمة توليد القدرة الكهربائية باستخدام االلواح الكهروضوئية من افضل مصادر الطاقة المتجددة في العراق وذلك لطول‬:‫الخالصة‬
‫ تم تصميم نظام توليد كهروضوئي مربوط بالشبكة الكهربائية الوطنية وبدون‬،‫ في البحث الحالي‬.‫ساعات االشعاع الشمسية اليومية والسنوية‬
‫استخدام وحدات خزن (بطاريات) ويمكن االستفادة من النظام اعاله لتشغيل احمال االنارة في بناية معينة او تغذية الشبكة الكهربائية عند‬
‫ تم تنفيذ خوارزمية تتبع القدرة العظمى لتحسين كفاءة المنظومة الشمسية وكذلك تم تثبيت فولتية الحمل حسب‬.‫وجود فائض في التوليد‬
‫ من الضروري االشارة الى انه تم تنفيذ النظام المقترح باستخدام بيانات عملية لمستويات االشعاع الشمسي‬.‫متطلبات الشبكة الكهربائية‬
‫ لقد تم التوصل الى انه في حالة‬.‫وذلك لتحليل اداء نظام التوليد الشمسي عند حاالت تشغيل حقيقية‬، ‫لمدينة بغداد خالل شهر حزيران‬
‫ مقارنة مع عدم استخدام خوارزميات‬%59 ‫استخدام خوارزميات السيطرة فان القدرة الكلية المتناوبة المستحصلة من المنظومة هي تقريبا‬
.%7..0 ً ‫ لقد وجد ان نسبة التوافقيات في موجة تيار الحمل جدا قليلة وتساوي تقريبا‬،ً‫ اخيرا‬.%83 ً ‫السيطرة تقريبا‬

*Corresponding Author a3mahdi@gmail.com

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

1. Introduction
The use of renewable energy sources such as solar and wind energies can be
extended to power residential and transportation applications due to environmental
benefits. Nowadays, cheaper PV panels can be got from China but their performance
affect with load voltage. For high voltage applications, the solar cell type must be
considered, which is classified into three main groups: monocrystalline (single-crystal
construction), polycrystalline (semi-crystalline), and amorphous silicon thin film [1].
Solar power systems can be categorized into two types: off-grid and on-grid. For off-
grid solar power systems, the main electricity is only fed from PV panels and battery
bank. These systems are suitable for remote area which are typically isolated from local
grid. To maximize the power withdrawn from PV panels, maximum power point
tracking (MPPT) charge controller is used by converting the variable DC voltage into
maximum power point voltage. The important device in off-grid solar systems is the
grid inverter which takes the DC power from both PV panels and batteries then converts
it into AC power to directly supply the building. The inverters are classified into two
types: grid tie inverter and normal inverter. The former one converts the solar power
directly to main electricity. While, the latter one converts the DC power from both PV
panels and batteries to local grid. Moreover, the latter one is also used for charging
batteries [2].
For on-grid solar power systems, the building is fed from both local grid and a PV
array in order to cover the consumer’s own power demand and decrease electricity bills
[3]. The PV panels are connected with a grid tie inverter that directly converts DC
power into AC power (220 V, 50 Hz). For on-grid solar systems with a storage system,
a MPPT charge controller, i.e. DC-DC converter, is used for charging the bank of
batteries that connects with a separate inverter. The building in these systems can be
supplied during power grid failure. The drawbacks of these systems are the big losses in
power electronic converters and the high cost of maintenance. Basically, there are two
types of grid tie inverter topologies: central inverters and micro inverters. Central
inverter is the typical choice for high power solar systems.
Its efficiency is better than the other type, but it misses MPPT operation for each PV
panel due to the fluctuations in atmosphere, e.g. shading and clouding. For micro
inverters, each PV panel has its own small size inverter, which achieves optimal power
conversion for each PV panel. For these inverters, if any PV panel is shaded or is not
completely pointed to the sun, the total DC power is not highly affected [4].
Several studies have been conducted to design and analysis of on-grid solar power
systems with or without energy storage devices. In [5],a grid-connected mini-solar
power plant was designed and constructed. Each part of the solar plant is modelled and
analyzed in order to estimate the behavior of the grid under various operating conditions
[5]. In [6], power electronic circuits including a buck-boost converter with a full-brig
inverter was presented to supply AC power with high power factor. In [6], the
waveform of the output AC voltage was improved by selecting a high switching
frequency for a buck-boost converter that operates in the discontinuous-current
conduction-mode (DCCM) to avoid additional input inductor current controller. It is

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

worth noting that most of on-grid PV inverters have been assessed by using unreal sun
irradiance profile such as steps and ramps or triangle ramps. Although this test
evaluation is easy to perform, it may not be representing the dynamic response of the
system under actual conditions [7].
In this paper, an on-grid PV power system is designed for suppling a stable ac power
without batteries. The system includes a PV array connected to grid via a boost-inverter
and an LC filter. Both the array current and the boost DC voltage are respectively
adjusted by controlling the duty cycles of a boost converter and modulation index of an
inverter. The purpose of controlling the input current and DC voltage is respectively, to
prevent the over-current passing through a PV array and to supply a constant ac voltage.
The proposed PV array system is evaluated using Matlab/Simulink under real sun
irradiances for Baghdad (e.g., using of measured sun irradiances over a day in June,
2014) as a case study.

2. Diagram of the Proposed PV Array Power System


Figure 1 shows the diagram of the proposed solar PV power system including a PV
array, which supplies a grid via a boost-inverter. Two control signals (i.e., PWM1 for
adjusting the array current at maximum power points, and PWM2 for controlling the
output AC voltage) are essential to generate a reliable output power under real
fluctuated irradiances. An LC filter is connected between an inverter and the local grid
to achieve a sinusoidal AC voltage.

P
Ar V Boost On-Grid LC
ray
Converter Inverter Filter

PWM1 PWM2
L Local
O Grid
Real Irradiance PV Side Grid Side A
Profile Controller Controller D

Fig. 1 Block diagram of the PV array power system.

3. Modelling and Design of the Proposed PV Power System


3.1. Real Irradiance Profile
In this paper, real sun irradiances were measured over a day in June, 2014 in
Baghdad as shown in Fig. 2. The curve presents how the sun irradiance changes during
sunshine hours. At 1:00 PM, the sun is at the peak point, the sun irradiance is
approximately 960 W/m2. But, at 8:00 AM and 6:00 PM, the sun irradiances are about

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

260 W/m2 and 330 W/m2, respectively. It is worth noting that the average sun irradiance
is above 650 W/m2, which is considered a sunny day [8].

1000

900

800
Irradiance Level (W/m 2)

700

600

500

400

300
Practical
4th degree
200
8:00am 10:00am 12:00pm 2:00pm 4:00pm 6:00pm
Time (hr)

Fig. 2 Measured sun irradiances over a day in June, 2014 in Baghdad.

3.2. PV Array Simulator


PV panel is a device utilized to convert irradiance from the sun directly into DC
power. Typically made of multiple silicon solar cells joint between glass and a backing
material [1]. An embedded Matlab function is used to simulate a PV array. In
literatures, a PV panel is simulated as a single diode exponential model, that provides
fairly accurate current-voltage characteristics, since this model does not include the
effect of parallel resistance, the I-V characteristics [9]. In this paper, a PV panel is
simulated as a logarithmic model using Eqs. (1) - (3) [10]. This PV model requires four
input parameters, which are listed in Table 1.

Table 1.Parameter values of a PV panel [11].


Parameter Value
Open circuit voltage, Voc 28.4 V

Short circuit current, Isc 7.92 A

Voltage at maximum power point, Vmpp 22.8 V

Current at maximum power point, Impp 7.11 A

Type of Array connection and number of PV Series, 5


panels, Npv

V pv
I PV   I sc [1  C1{exp( )  1}] (1)
C2Voc

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

I V
mpp mpp (2)
C  (1  ) exp( )
1
I C V
sc 2 oc

Vmpp
( 1)
Voc
C2  (3)
I mpp
ln(1  )
I sc

where Voc, Isc, Vmpp and Impp are described in Table 1; C1and C2are constants;  is the
per-unit sun irradiance at 1000 W/m2.
Note that a PV panel can be also simulated as a dependent voltage-source, Vpv, by
rearranging Eq. (1). It is clear from Eq. (4) that the PV current, Ipv, is firstly measured
then entered to the proposed PV simulator [10].

I pv
1  C1  ( )
 I sc (4)
V  C2 Voc ln{ }
PV C1

Figure 3 shows a PV panel Simulink model based on an embedded Matlab function


and a voltage-controlled source. It is worth noting that the upper limit of PV voltage
does not exceed the open circuit voltage to protect the PV panel from overvoltage
damage. Figure 4 shows the proposed PV array simulator, which continues five PV
panels connected in series in order to increase the DC voltage and consequently reduce
the size and cost of a boost converter.

1/z

I
PV_Panel V s +
1 Irr + + -i 1
-
Irr
Embedded_M atlab
2
-

Fig. 3 Simulink model of a PV panel based on embedded Matlab function.


+
1
2
-
+

+
-

PV1 PV2 PV3 PV4 PV5 PV6 PV7


Irr

Irr

Irr

Irr

Irr

Irr

Irr

1
Sun

Fig. 4 PV power array.

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

3.3. Design of a Boost-Inverter with an LC Filter


The purpose of a boost-inverter is to convert DC power from PV array to a stable AC
power with the following specifications: (i) implementing a MPPT algorithm (ii)
constant voltage and frequency, i.e. 220 V and 50 Hz; (ii) high power factor and (iii)
low current total harmonics distortion (THD). In this paper, a boost converter is
designed for supplying a load of 1130 W at 311V. Due to variation of sun irradiance,
theinput DC voltage of a boost converter is changed from 40 V to 155 V. Then the input
DC voltage of an inverter mustbe also controlled in order to match the grid AC voltage
[12]. To avoid switching losses, the switching frequency, fsw, is set to 10 kHz for the
initial design. If satisfy results are obtained with this frequency, the size and cost of a
boost converter are decreased [13]. The variation in input inductor current, Ipv, is
chosen 50% less than of the average load current for all operating conditions.
Furthermore, the perunit DC voltage ripple, (V/Vdc), is set less than 5%.
According to above initial design considerations, the minimum values of the boost
inductor, Lmin, and filter capacitor, Cmin, are calculated via the following steps [12].
1. Calculating D with minimum PV voltage.

V (5)
pv
D  1
V
dc

2. Calculating the average value of inductor current, Ipv.

V I
dc load
I  (6)
pv
V
pv

3. Determining the minimum inductance, Lmin.

V D
s
L  (7)
min
I f
pv sw

4. Repeating steps 1-3 for computing the maximum boost inductance, Lmax, with
maximum PV voltage.
5. Finally, calculating the minimum capacitance, Cmin, with maximum duty cycle.
D
C 
min
V V
dc (8)
( )( )f
sw
I V
load dc

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

According to above steps, the minimum values of the inductance and capacitance are
approximately 4.3mH and 25 µF, respectively. It is worth knowing that these values
may achieve continuous mode operation. In this paper, a typical full-bridge inverter
including four MOSFETs is used for DC to AC conversion. For getting a sinusoidal
output voltage, the inverter frequency (i.e., the PWM frequency of the carrier signal) is
increased.
Also, a sinusoidal filter (i.e., LC filter) is connected between an inverter and grid in
order to obtain a smooth sine wave output voltage. As mentioned above, by increasing
the inverter frequency, the cut-off frequency of an LC filter can be increased in order to
decrease the size of filter inductance, L, and filter capacitance, C. Equation (9) is used
for design an LC filter at 500 Hz and the values of L and C will present in Table 2.

1
f  (9)
2 LC

4. The Proposed PV Side and Grid Side Controllers


For interfacing a PV Array system with grid, a boost DC-DC converter and an
inverter are essential with MPPT algorithm a DC voltage controller, which has several
advantages such as: (i) improving the efficiency of a PV array system (ii) reducing the
complexity of the PWM controller for an inverter and (iii) maintaining a high dynamic
response at the AC side.
In this work, the PV current is adjusted by MPPT controller by adjusting the duty
cycles of a boost converter. The key challenge in designing these controllers is
generating the reference control signals under the variations of sun irradiance and load.
Figure 5 and 6 show the block diagram of the proposed controllers.

2 Meas
Ipv PU_error PI(s) D Pulses 1
1 Ref
Pulse
Iref PU_error PWM1: 10 kHz
Current Controller

Fig. 5 PV side controller.

2 Meas
Vdc PU_error PI(s)
1 Ref
Vref PU_error Voltage Controller Uref Pulses 1
12:34 2*pi*50 sin
Pulses
t PWM2: 10 kHz

Fig. 6 Grid side controller.

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

As illustrated in Fig. 5, the reference currents are estimated from the proposed MPPT
algorithm as shown in Fig. 7.

 Input: The sun irradiance via a light sensor, the array current Ipv and
array voltage Vpv.
 Output: The reference PV array current Impp.
 Task: Estimate the reference currents under the variation of sun
irradiance.
1. Initialization: Iref(k)=Ipv(k).
2. Computethe perunit irradiance factor Kirr.
3. Compute the amount of current of a controlled current source that
connects with the exact PV array model (Eq. 1) using the practical
parameters listed in Table 1: Iref(k) = Impp * Kirr
4. Find the perunit current error: Ei(k)=[Iref(k) - Ipv(k)]/ Iref(k).
5. Compute the duty cycle D(k) by adjusting Ei(k) via a PI controller.
6. Bounce the duty cycles between 0.01 to 0.9.
7. Compute the power error: Ep(k)=Pref(k) –[Ipv(k)*Vpv(k)]
8. If | Ep(k)| <, return to 2.
9. IfEp(k) < 0, decrease the reference current, Else increase the reference
current.
10. End.

Fig. 7 The proposed MPPT algorithm.

5. Analysis of Simulation Results


In this section, the simulations are conducted in order to validate the effectiveness of
the proposed controller under Iraqi sun irradiances (see Fig. 2). The proposed PV array
power system is implemented in Matlab/Simulink using the Simulink power system
library as shown in Fig. 8.
Note that voltage and current sensors are applied to obtain (i) the array DC voltage
and current; (ii) the boost DC voltage. The simulation parameters are summarized in
Table 2.

Table 2. Parameter values.


Parameter Value
Boost inductance, L, and resistance 4.3mH, 1 m
DC-link capacitance, C 25µF
Filter inductance, Lf, and resistance 10 mH, 1 m
Filter capacitance, Cf 10 µF
Load resistance, R 85.6
Boost switching frequency, fsw 10 kHz
Inverter frequency, finv 10 kHz
Sampling period, Ts 1 µsec

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

5.1. Performance of DC Side


DC side includes both a PV array and a boost converter. As mentioned above, the
array current should be controlled to follow reference currents and must be kept less
than the short-circuit current of a PV array. The reason is to prevent overcurrent
damage. Figures (9) and (10) show respectively daily PV array current and voltage
waveforms.

Discrete, Vdc Pulses Pulses


Ts = Ts s.
powergui Grid Side Grid+
Controller

Irr
Varray Pulse Pulse
Iarray +out DC+
PV Array Grid
Controller
+ + -i +in + v
-

t fcn Irr Sun + v Grid-


-
time -out DC-
Real Irridiance - -in
in Iraq
15 June, 2014 Load
PV Array Boost Converter Voltage Source Inverter

Fig. 8 Simulink model of PV array system with controllers.

5
Current (A)

2
Reference Current
1 Array Current With MPPT
Array Current Without MPPT
0
8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM
Day Hour
Fig. 9 Daily PV array current.

300

250

200
Voltage (V)

150

100

50
Array DC Voltage
0 Boost DC Voltage
Grid AC Voltage
-50
8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM
Day Hour

Fig. 10 Daily voltage waveforms.

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

Note that in case of using MPPT algorithm, the array current is very close to reference
current and less than array short circuit current. As seen in Fig. 10, the RMS grid
voltage is close to 220 V.

5.2. Performance of AC Side


AC side includes an inverter and an LC filter. The quality assessment of a PV array
power is mainly based on: (i) keeping the output AC voltage and frequency constant;
(ii) minimizing the THDs of load current. The FFT analysis of load current is shown in
Fig. 11 without using MPPT algorithm and Fig. 12 with using MPPT algorithm. It is
clear that the THD of load current (with using MPPT algorithm) at inverter frequency of
10 kHz meet the limits proposed in IEEE standard, i.e. THD should be no higher than
5%.

FFT window: 5 of 49.99 cycles of selected signal


AC Current (A)

-5
0.5 0.51 0.52 0.53 0.54 0.55 0.56 0.57 0.58 0.59
Time (s)

Fundamental (50Hz) = 9.273 , THD= 42.14%


Mag (% of Fundamental)

30

20

10

0
0 1 2 3 4 5 6 7
Harmonic order

Fig. 11 FFT analysis of load current without an LC filter.

FFT window: 5 of 49.99 cycles of selected signal


AC Current (A)

-5
0.5 0.51 0.52 0.53 0.54 0.55 0.56 0.57 0.58 0.59
Time (s)

Fundamental (50Hz) = 6.764 , THD= 0.67%


0.4
Mag (% of Fundamental)

0.3

0.2

0.1

0
0 1 2 3 4 5 6 7
Harmonic order

Fig. 12 FFT analysis of load current with an LC filter.

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Journal of Engineering and Sustainable Development Vol. 21, No. 04, July2017 www.jeasd.org (ISSN 2520-0917)

5.3. PV Array Power


Figure 13 shows the nominal and the total AC power (with and without MPPT
algorithm) under real Iraqi sun irradiances (as previously illustrated in Fig. 2). It is seen
that the total ACpower (with using MPPT algorithm) is close to nominal PV array
power. The percentage power yield from the PV array system at 1:00 PM is listed in
Table 3.

1200

1000

800
Power (W)

600

400
Nominal
200 Total AC Power with MPPT
Total AC Power without MPPT
0
8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM
Day Hour
Fig. 13 Daily total AC power.

Table 3.Percentage power yield from the PV array system.

Day Hour With MPPT Without MPPT


1:00 PM 95% 38%

6. Conclusions
This paper demonstrates the performance of an on-grid PV array power system under
real sun irradiances in Iraq as a case study. A PV array is connected with a boost
inverter in order to control the array current and load voltage (as well as frequency). A
PV side controller and a grid side controller are implemented for improving the power
performance of the proposed PV array system using real sun irradiance for Baghdad
during June. It is found that in case of using the proposed MPPT algorithm, the
percentage power yield from the PV array system is 95% in comparison without using
MPPT algorithm is 38%. In addition, the current THD is about 0.67% with using LC
filter. While without using LC filter is 42.14%.

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