Diaphragm Gas Compressor

OneStepu Contents
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GENERAT SPECIFICATION I
INSTALLATION
OPERATION
MAINTENAIiICE
TEST DOCUI,IENTATION
a) TEST PROCEDURES
b) TEST SHEETS
c ) SHIPPING CHECK LIST
COMPONENT LITERATURE
BILL OF PIATERIALS
ASSEMBLY & REFERENCE DRAIVINGS
TELEDYNE
P A G EN C . CF CLIENT
/2500 -2-500
DATt 3-9-93 PRESSI.JREDYO.IAMIC N CP
CONSUI.TANTS M O D T L . DC
25L-LLg2 COMFRESSCRSPECIFICATIOF{ ATTACHED
FAX (2161-443-8530 FLCW CURVT
(2151-443-9112
CUCTI NC.
TE iu1 D E S C R i POTN
I ITEM DTSCRIPTION
MA X t N r t r ( P S I G ) 75 S I Z E( " e ) 5
a 3 8 0/ 3 / s 0
z M A X T N L E T( F ' ) 104 S E R V I C E( v n c \ P H \ H z )
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K ALREZ HEAT CAPACITY (gru/HR)
V E S P E LS P 1 x AREA (FT')
S.JRFACE
F L o WR E Q D (. G P M
T
T E F L C N1 5 % G .F . tJ.J )
P A G EN O . 2 O F 3
PRESSUREDYNAIdCCONSULTANTS
COMPRESSORSPECIFICATION
25l.- 1L92 e16t-443-0442 FAX e|6F443-E6EO
O U C T EN O .
DESCRiPTION DESCRIPTION
I I { L E TF T L T E R( M I C R O N ) FLOWINDICATOR
I N L E TP R E S SG A U G E FLOWSWITCH
I NT E RP R E S SG A U G EI l-
INLETBLOCKVALVE
z0
I N T E RP R E S SG A U G E2 l -
OUTLETBLOCKVALVE
OUTLETPRESSGNUGE 6g RELIEFVALVE
o(L
()
SYS
LEAK DETECTION TEMP INDfCATOR(HLEr)
INLET BLOCK VALVE TEMP INDICATOR(ouTI-E?i
CUTLET BLOCK VALVE
a
. ^ ! J SAFETYi-iEAD INLET MOTORSTARTER
:i o*
H Z Y S A F E T YH E A D I NT E R I AUTOSTART
/STOP
5EU
r 5 1 5 , \
a t J S A F E T YH E A D I NT E R 2 TIME DELAY1ouPREss)
F. \l
- r \
v
HiAD OUTLET PHASEROTATION
R E L i E F ' / A . L V IEN L E T ANNUNCIATOR
R E L I E FV A L V Ei N i E R 1 HOI.JRMETER
REI-IEFVALVE .TTER ? rND. LIGHTS
R E L T E FV A L " / EO UT L E T
l , ! , A f * iAUL U N L O A D T N G
,gUTO.JI..JLCADiNG
REGUTATOR-INLET J I N S T R U M ETNS
c)(J
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b
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For
P R E S SS WTI C H I N L E T H = SKID TO CONTROL
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F R E S S S WTI C H I NT E R I LrJ
PRESS SWITCH INTER ? SKID

COMPRESSOR CI.l,Grp.B
PRESSSWI
TCH OUTLET HI-LO/SAFE PANEL
CONTROL
T E M P S W I T C HI N L E T SKID WIRING
TEMP SIVITCHINTER 1 MOTOR
INTER2
TEMPSWITCH
TEMPSWITCH
OUTLET PDC STANDARD
VIBRATION
SWITCH a LEAK TEST
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P A G EN O .
R|{rNc.CONSULTANTS
PRESSUREDYNAh,flC
COMPRESSORSPECIFICATION
25L- 1 L92 (215t-413.0112 FAX 1216)-449-8630
Q U O T EN O .
DESCRIP TION DESCRIPTION
G E N E R ALLA Y O U T D0022802
HEADASSEMBLY D0011902
cHEcKvALvE(INLET) A 00 4 75 0 1
CHECKvALvE (OUTLET) A 0 0 4 7 5 0 1
OIL RELIEFVALVE B 00 1 05 0 2
P R O C E S SS Y S T E M 80026304
LEAKDETECTION 80010702
C O O L I N GS Y S T E M B 00 2 5 10 1
C O M P R E S S OB
RA S E
I N J E C T I OPNU M P 800L0902
H Y D R A U L ISCY S T E M A 00 1 1 9 0 7
ELECTRICALSYSTEM B 00 2 6 6 0 4/ 0
BILL OF MATERIALS
CHECK VALVE ( rNt A0011701
CHECK VAL\rE (OUT A0011701
INTERSTAGE COOLE B 00 2 5 70 1
AFTERCOOLER B 00 2 5 70 2
PDC STANDARD
LrJ (n
F F
?oz SERVICE
OXYGEN
624 SPEC
CUSTOMER
-78
(/)L.J=
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E E
o-
M A T E R I A LO
SF C O N S T R U C T I O N
THE RESPONSIBILITY
OF SELECTION SINCEIT IS
OF MATERIALTOTALLYLIES WTH THE CUSTOMER,
EXTREMELY TO KNOWIN DETAILVARIOUSPROCESSES
DIFFICULT BEINGPUMPEDAND THEIRCOM-
PATIBILITY
WTH THE MATERIALS USED. PDC MAY RECOMMEND MATERIALS BASEDON THE PROCESS
HOWEVER. SHALL BE MADE BY THE CUSTOMER.PDC SHALLIN NO WAY BE
THEIRFINAL SELECTION
LIABLEFOR ANY DAMAGESRESULTING FROMA MATERIALCOMPATIB1LW PROBLEM.
t
Ht[rr{c
PRESSURE DYNAMIC CONSULTANTS
1875 STOUTDR
W A R M I N S T EPRA, . 1 8 9 7 +
215-443-9 ++2
C O MP R T S S O R
I N S T RC
UT OI N MANUAI-
PAGE 1
NOTE
T h i s I n s t r u c t i o nM a n u a l i s w r i t t e n t o c o v e r a l l t h e d i a p h r a g m
questionsor
c o m'pairees s o r m o d e l s m a d e b y P D c I n c . l f y o u h a v e a n y
you orderingspare parts please provide the f o l l o w i n g
i n fo r m a t i o n :
1) PDC shop order number.

2l Y o u r P u r c h a s eo r d e r n u m b e r .
3) Model number of the compressor.
T h i s i n fo r m a t i o n c a n b e f o u n d o n t h e f a c e s h e e t o f t h e i n s t r u c t i o n
i t S e l'f
manual.or on the. PDC nameplatelocatad on the compressor
R e c o m m e n d e ds p a i e p a r t s a r e l i s t e d o n B i l l o f M a t e r i a l S i P .
WARMINSTEF.PA 18974 (215) 443'9442

PDC INC. 1875STOUT DRIVE
P R E S S U R ED Y N A M I C C C N S U L T A N T S
PAGE 2
CAUTION
-unit
DO NOT OPERATE the w i t h o u t r e a d i n g a n d u n d e r s t a n d i n gt h e
lnstruction Manual. Failure to follow the appropriate
p r o c e d u r e s c a n r e s u l t i n S e v e r € i n i u r y t o p e r S o n n e la n d / o r
damage to propsrty. Please call the factory immediatelyit
you have anY ques.tions.
1875STOUT DRIVE WARMINSTER.PA 18974 (2151443'e442

PDC INC.
PRESSURE DYNAMICCONSULTANTS
PAGE 3
INTRODUCTION
D i a p h r a g mC o m p r e s s o r sa r e d e s i g n e d t o p u m p g a s e s w h i c h m u s t
r e m a i n u n c o n t a m i n a t e di n a p u r e s t a t e . N o c o n t a m i n a t i o nt a k e s
p l a c e s i n c e t h e p u l s i n g m e d i a e , g ; h y d r a u l i co i l , a n d t h e f l u i d
being pumped are separated by three metalllc diaphragmswhich
are sealed by o-rings on each side.
Controlleddeflections are used to restrain the diaphragms so

that the stressBs are limited to achieve extend€d diaphragm
life. The cavities ar6 optimized using the latest state of the
art computer software and Finite Element Analysis techniquas.
The inherentdesign i.e; the large surface area of the heads in

contact with the procsss, allows diaphragmcompressors to pump
h i g h c o m p r e s s i o n sr a t i o s . T h u s c o m p r e s s i o nr a t i o s u p t o 1 0 0 : 1
a r e p o s s i b l e . O b v i o u s l y ,t h i s i s a l s o b a s e d o n t h e d e a d v o l u m e .
C o m p r e s s i o ni n c e r t a i n c a s e s i s v e r y c l o s e t o i s o t h e r m a l ,
instead of adiabatic.whEn compared to a standard piston type
compressor.
P D C c a n s u p p l y s i n g l e a n d m u l t i - s t a g ec o m p r e s s o r sw i t h o r
without total integratgd turnkey systems. In a fully integrated
system the only requirement is connection to electrical power.
i n l e t / d i s c h a r g ep i p i n g a n d y o u a r e s e t f o r o p e r a t i o n .
PDC can provide materials which are specified by the customer to

b e c o m p a t i b l Ew i t h t h e p r o c e s s . e . g . S t a i n l e s s S t e e l . I n c o n e l ,
M o n e l . H a s t e l l o y - C ,e t c . H o w e v e r . d i a p h r a g m m a t e r i a l s a r e n o t
a l w a y s c o m m e r c i a l l ya v a i l a b l e i n a l l t h e m B t a l s l i s t e d a b o v e .
I
PDC INC. 1875 STOUT DRIVE WARMTNSTER.pA 18974 (2151 443-9442
P R E S S U R ED Y N A MI C C C N S U L T A N T S
PAGE 4
O
PR|NCTPLEOF OPERATIS
Please refer to our drawing A'200'2 which includes the basic

componentsof a diaphragm compressor. Also our drawing A'200'1
gequence
shows a typical prossure vs. crank angle dlagram. The
of compressoroperation is as follows:
1). During thq suction stroke. the hydiaulic piston moves

toward the-botiom dead center. causing pressure in the cavity to
go slightly below the suction pressure.
2). The suction check valve opens and permits the gas to enter
the cavity. This is represented by an extreme valley in the
crank diagram.
3). Suction will continue until the piston raaches the Bottom
Dead Csnter. (BDC)
41. As the piston moves upward. the compressioncycles starts.
5). As the pressure becomes slightly higher than the discharge

pi"ssur". the discharge check valve opens indicatEdby thE
first peak in the crank diagram.
6). The discharge will continue until the piston reaches the
Top Dead CentEr. (TDC)
PDC utilizEs a properly phased iniectlon pump which is driven by

the crank shatt. This pump will iniect hydraulic oil into the
cavity'during the suction stroke of the compressor.
This injection pump makes up for .the leakage past the plung€r'
plus the amount oi oil lost through by the oil relief valve. The
relief valve setting ic slightly higher than the dlscharge
pressure of the compressor. This allows the diaphragms !o .
contact the cavity firmly, thus assuring a total sweeping of thE
cavity volume. Wtren the dlaphragms contact the top of the
cavity, the hydraulic piston still has few degrees of crank angle
left before it reaches the top dead center. During thls period
the oil pressure rises above the gas discharge pressure until it
reaches the setting of the relief valve. Now the relief op9!3
and dischargesth; excess oil: this is called over pump. Normal
over pump is between 60 to 100 c.c. pgr minute. The relief valve
opening i; indicated by the highest peak in the crank diagram.
PDC INC. PA 18974

1875STOUT DRTVE WARMTNSTER, (21s) 443'9442
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PAGE 5
o
TRIPLE DIAPHRAGMLEAK DETECTION
System Ref. D,ng. A-ZO0-z
A leak detection system is provided as a standard item on all PDC

Compressors. This system det€cts diaphragmfailure, (cracked
d i a p h r a g m ) ,g a s s e a l a n d / o r o i l s e a l f a i l u r e . T h e d i a p h r a g m
f a i l u r e s 'a r e n o r m a l l y a t t r i b u t e d t o d i r t i n t h e g a s / o i l . m o i s t u r e
c o n d e n s a t i o ni n s i d e t h e c a v i t y o r i m p r o p e r t o r q u i n g o f t h e h e a d
bolts.
T h e l e a k d e t e c t i o n s y s t e m c o n s i s t o f t h r g 6 ( 3 ) d i a p h r a g m s .a d e a d
headed chamber (separatedby the leak detection o'ring, a process
and oil o-ring), a relief valv€, a pressure gauge. pressure
switch and a manual spring'loaded blow down valve.
It the diaphragm is cracked. the gas or oil will penetrate

through the crack, pass through the scribEd grooves in the middle
diaphragmand then Enters into the dead headed chambers. As ths
g a s o r o i l i s a c c u m u l a t E d .t h e p r e s s u r e i n c r e a s e s . A s t h e
pressure reaches thE 9et point of the pressure switch. the switch
c l o s a s . T h i s c a n b e c o n n e c t e d t o t h e m o t o r s t a r t e r ( o p t i o n a l )t o
stop the compres3or and/or activate an alarm.
As the pressure increases beyond the switch setting, the relief

valve ?an be set to bleed the pressure. Customers should pipe
this relief valve to a proper location for safety.
The blow down valve can bE used to bleed the pressure from the
leak detection systgm for res€tting. The blow down piping sh0uld
also be piped to a safe locatidn.
PDC INC. 1875STOUTDRIVE WARMTNSTER. pA 18974 (215)443-e442

PRESSURED Y N A M T C
CONSULTANTS
PAGE 6
o C A U T I O N , I N S T A L L A T T O NA N D O P E R A T T O NC H E C K L I S T
I t i s m a n d a t o r yt o f o l l o w t h i s c h e c k l i s t f o r s a f e o p e r a t i o n :
1 ) . D O N O T O P E R A T E T H E C O M P R E S S O RB E F O R E R E A D I N G A N D
U T I O E N S T A N D I NAGL L S E C T I O N S O F T H E I N S T R U C T I O NM A N U A L . D A M A G E
M A Y O C C U R T O P E R S O N N E LA N D / O R T O P R O P E R T Y .
21. Do not operate without securing the base to the foundation.

f ' n e fo u n d a t i o n s h o u l d b e d e s i g n e d t o a b s o r b u n b a l a n c e d f o r c e s a n d
moments. Detailsof this can be fourrd in other sections.
3). Do not operate before fail safe controls are installed. As

a m i n i m u m a m o t o r s t a r t e r w i t h p r o p e r o v e r l o a d s .l e a k d e t e c t i o n
system. water flow and oil pressure switCh controls should be
installeiJ. Fail safes are optional equipment with PDC. ll not
supplied by PDC they should be provided by customer.
41. Do not start the compressor under load. under full suction
prassure. This will caus€ difficulty in proper priming which
w i l l c a u s e c a v i t a t i o n ,a n d l o u d n o i s e s . U n l o a d f i r s t , s t a r t , r u n
fo r f e w m i n u t e s a n d t h e n b r i n g t h e s u c t i o n p r s s s u r e u p . T h i s c a n
b e i n c o r p o r a t g dw i t h a n a u t o m a t i c d u m p v a l v e a n d t i m e d e l a y r e l a y
f o r a u t o m a t i c s t a r t a n d s t o p o p e r a t i o n . U n l o a d i n gi s n o t r e g u i r e d
on PDC 2 and 3 series comPressors.
5). Do not exceed the compressor ratings of maximum Suction

and discharge pressurg. as higher than maximumsuction pressure
will cause motor overload. Higher discharge pressures will also
damage the unit.
6). Do not over torque the bolts. All torques are listEd on the
diawings. lf not available, cbnsult PDC immediately. Use
a p p r o p r i a t es i z e d t o r g u e w r s n c h e s o n l y .
7 1 . D o n o t b r i n g t h e c o m p r e s s o r. o n l i n e u n t i l a l l t h e i o i n t S o n
the compressorind gystem are checked for leaks. This can be
a c c o m p l i s h a db y u s i n g i n e r t g a s e s l i k e N i t r o g e n o r H e l i u m .
8). Do not torque or untorgue bolts when comPressor is running

a n d u n d e r p r e s s u r e . N o m a i n t e n a n g ef u n c t i o n s h o u l d b e P e r f o r m e d
w h i l e t h e c o m p r e s s o ri s o p e r a t i n g .
9). Do not operate without installing a 5 to 10 micron filter in

the suction line. Size Should be such that pressure drop does
not excsed zoh of suction PressurB
10). Do not operate without cooling water flowing through the

c o m p r e s s o rh e a d a n d h e a t e x c h a n g e r ' ( i f p r o v i d e d ) '
1875 STOUT DRIVE WARMINSTER, PA 18974 (2151 443'9442

PDC INC.
P R E S S U R ED Y N A M I C C C N S U L T A N T S
PAGE 7
I 11 ) . D o n o t u s e o i l s o t h e r t h a n t h o s e r e c o m m e n d e di n t h e o i l
section.
1 2 \ . D o n o t r u n t h e c o m p r e s s o rw i t h c l o g g e d f i l t e r s . T h e f i r s t
o i l a n d f i l t e r c h a n g e s h o u l d t a k e p l a c e w i t h i n 5 0 -1 0 0 h o u r s o f
o p e r a t i o n . S u b s e q u e n tc h a n g e s s h o u l d b e m a d e a f t e r 1 5 0 0 h o u r s o f
operation. Clogged filters will cause loss of priming,
cavitation and excessive noise.
1 3 ) . D o n o t r u n t h e c o m p r e s s o r w h e n c a v i t a t i o no r l o u d n o i s e s
are heard. Cavitationcauses excessive vibration. loss of
priming,no over pump flow and foamy oil through sight glass.
C a v i t a t i o nw i l l c a u s e e x c E s s i v e d a m a g e t o t h e m a c h i n e .
14). Do not use the oil relief valve for maximum process
pressurb protection. When compressor is dead ended using the
relief valve it will dump too much oil and therefore will loose
priming. This will cause the compressor to cavitate. Use
rupture disc andlor process relief valves lor limiting procass
pressure.
PDCINC. 1875 STOUT DRTVE WARMTNSTER.PA 18974 (2151443-5442

P R E S S U R ED Y N A M I C C O N S U L T A N T S
PAGE 8
RECEIVING AND STORAGE
A l l c o m p r e s s o r s a r e v € r y c a r e fu l l y i n s p e c t e d a n d s k i d m o u n t e d
b e f o r e s h i p m e n t f r o m P D C . I n s p e c t t h e s k i d c a r e f u l l y 'a s s o o n a s
it is received at your facility. Any damages to the skid and/or
compressor should be reported to the driver of the truck and/or
shipperimmediatelY.
Store the compressor in its original skid in a dry and clean

location where it is prot€ctsd from rain. snow and excessive cold.
T h e t e m p e r a t u r eo f s t o r a g e s h o u l d b e a b o v e f r e e z i n g .
When storage is required for extended periods. tha following

p r e c a u t i o n ss h o u l d b e o b s e r v e d :
i ) . O i l a n d E l a s t o m e r i cs a a l s h a v e a s l r e l f l i f e o f a p p r o x i m a t e l y
one year. Replace these if n€cessary belore startup.
I i i ) : M o i s t u r e c o n d E n s a t i o nc a n t a k e p l a c e w h e n t e m p e r a t u r e d r o p s
excessively. Moisture condensation, marine and SOmeof the heavy
i n d u s t r i a l e n v i r o n m e n t sc a n c a u s e c o r r o s i o n d a m a g e t o t h e v a r i o u s
precision parts of the compressor components. TakE the necessary
p r e c a u t i o n s .a n d r o u t i n e c h e c k s t o a v o i d s u c h d a m a g e . R e p l a c e o i l
if necessary to maintain lubricity levels.
iii). When tho compressor sits in on€ position. fretting

corrosion can take place, due to r€lative motions caused by slight
vibrations. Turn the flywheel ev€ry 20 to 30 days 30 that the oil
film is restorod, thus preventing damage to bearings. etc'
1875 STOUT DRIVE WARMINSTER, PA 18974 (2151 443-9442

PDC INC.
PAGE 9
INSTALLATION
1} FOUNDATION.
O s i n c e t h e c o m p r e s s o ru s e s a b a s i c c r a n k - c o n n e c t i n g r,od mechanism,
t h e r e a r e i n h e r e n t u n b a l a n c a df o r c e s a n d m o m e n t s ' T h e s e h a v e t o b e
a b s o r b e db y t h e f o u n d a t i o n . T h e P D C - 2 a n d P D C - 4 u n i t s c a n b e
mountedon a flat concrete floor. using anchor bolts which fit
close in the holes provided in the base plate. For PDC'5 and
l a r g e r u n i t s . a p r o p e r f o u n d a t i o n i s r e q u i r e db a s e d o n t h e
u n b a l a n c e df o r c e s a n d m o m e n t s p r o v i d e d b y P D C .
CHECK BOLTS FOR TORQUES AND FITTINGS TON TIGUTruESS.
Loosening of bolts and fittings is to be expected due to vibration

during transit. After properly anchoring the unit to the floor,
check all the bolts for proper torques, and the littings for proper
t i g h t n e s s . A l l t o r q u e s a r e l i s t e d o n t h e p e r t i n e n ta s s e m b l y
drawings:
3) FIELD PIPING.
C o n n e c t t h e f o l l o w i n gt o t h e c o m p r e s s o r : '
i) Procgss to the suction check valve.
i i ) D i s c h a r g ec h e c k v a l v e t o p r o c e s s .
i i i ) w a t e r t o t h e u p p e r h e a d a n d h e a t e x c h a n g e r .i f p r o v i d e d .
The size of the piping should be the same as the compressor

c o n n e c t i o ns i z e o r o n e s i z e l a r g e r . C o n n e c t i o ns i z e s a r e l i s t e d o n
the face sheet.
3.1). WATER PIPING.
T h e w a t e r s u p p l y p r e s s u r e s h o u l d b e s u f f i c i e n tt o p r o v i d e f l o w
through the head and heat exchanger which meets drawing
speciiication. Normally 40 to 100 psig pressure is more than
adequate: The inlet temperatur€ range can be 35'100 degree F'
Theie should be either a water flow switch. or a temperatur€ switch
in the cooling sygtem. The compressor should not run if flow of
water is not established. Maximum coolant pressure 125 PSIG.
3.2). PROCESSPIPING.
3-2.1. Filtration.
Install a 5 to 1O micron suction filter. The size should be such

that the pressure drop is less than 2Y" of the suction pressure.
Excessive pressurs drop will affect the flow capacity ol the
c o m p r e s s o r . P r o p e r f i l t r a t i o n h e l p s t o a v o i d d i a p h r a g mf a i l u r e s .
and is one of its maior caus€s.
F l e x i b i l i t yi n t h e p i p i n g s y s t e m s h o u l d b e a d e q u a t e l yp r o v i d e d f g t
t h e r m a l s x p a n s i o n a n d c o n t r a c t i o n' N o t p r r l v i d i n g fo r a n t i c i p a t e d
m o v e m e n tc a n c a u s e e x c e s s i v e s t r e s s a n d l e a k s i n t h B v a r i o u s
joints.
187sSTOUTDRIVE WARMINSTER. PA 18974 (21s)443-9442

PDC INC.
PRESSURED Y N A M I CC O N S U L T A N T S
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PAGE 1O
3-2.2. Unloadingsvstem.
T h e p u l s i n g o i l i n t h e c o m p r e s s o r r i s e s i n t e m p e r a t u r € .s i n c e i t
i s s e p a r a t e dl r o m t h e p r o c e s s o n l y b y t h e d i a p h r a g m s . H e a t o f
c o m p r e s s i o ni s t r a n s m i t t e dt h r o u g h t h e d i a p h r a g m st o t h e o i l . T h e
m o r e t h e c o m p r e s s o r r u n s . t h e h i g h e r t h e t e m p e r a t u r er i s e s . u n t i l
a steady state is reached. Normally this temperature is 100 to
11 0 d e g r e e s F . l f t h e c o m p r e s s o r s i t s f o r a n e x t e n d e d p e r i o d o f
t i m e a f t e i i t s s h u t d o w n , t h e o i l w i l l v o l u m e t r i c a l l yc o n t r a c t a n d
needs to be made up by the injection pump, during subsequent
startups. This oil will be replenished almost immediately if
there is no load (suction pressure)on the compressor. lf load
exists the compressor will cavitat6 creating problems in priming.
with this in mind. we strongly recommend that the compressor be
unloaded during startup. A typical unloading piping is shown in
Dwg. 4-200'4.
During unloading mode valves Vl and V3 ars closed. V2 and V4 are

open. The valve V4 should be connectod to proper locations for
safety. This should be determined by the customer. V2 can be
piped to atmosphere.unless air is dangerous from the process
point of view.
The unloading mode shoufd persist for one to two minutes. After
this lapse of time, close V4 and V2. and open Vafve Vg first. and
V1 next.
N O T E : O P E N I N GV l B E F O R E V g w l L L D E A D E N D T H E
COMPRESSORA , ND THUS CAUSE LOSS OF PRIMING.
T h e u n f g a d i n gs y s t e m i s a n o p t i o n a l i t e m a n d p r o v i d e d o n l y w h e n
the contract calls for it. ff not part of the cornpressor it is
to provide this feature.
t h e c u s t o m e r ' sr e s P o n s i b i f i t Y
U n l o a d i n g3 y s t e m s a r e n o t r e q u i r e d o n P D C 2 a n d 3 s e r i e s
c o m p r e s s s o rs y s t s m s .
PDCINC. 1875 STOUT DRIVE WABMINSTEH.PA 18974 (215)443'9442

P R E S S U F ED Y N A M I C C O N S U L T A N T S
PAGE 11
I
3-2.31. Pressure test of the piping.
3-2.3 (a) Leak test for process pipinL

tled, torques have been checked, the
piping should be checked or leaks using an inert gas such as
f
fuiiroi"n or Helium. Pressurize the suction and discharge piping to
tne jroper levels. lf there are any leaks. bleed the piping,
tighten up the pertinent fittings and retest for leaks until no
feaks are detected.
NOTE: DO NOT TIGHTEN PIPING L'NDER PRESSURE.
3-2.3 OOerational check for feak detection svstem-

Push
Connect an air hose to the vent side of the blow down valve.
the valve down and observe t h e p r e s s u r e g a u g e . W h e n t h e g a u ge
reaches the set p r e s s u r e f o r t h e s w i t c h , ( n o r r n a lyf 10 ' 2 0 p s i g ) ,
the switch should activate. Also the relief valve should maintain
the set gressure by blowing down the excess air.
3-3 SERVICE RE
T h e s e r v i c E r e q u i r e m e n t sa r a l i s t e d o n t h e f a c t s h e e t o f t h e
instruction manual.
A). CONTROLS:
The followingis a list of minimum controls recommended. They are

not supplied unless called for in the contract.
4.1 Motor starter with properly sized overloads.

'
4.2 Oil pressure switch (provided by PDC) Connected to th€
motor startBr.
'
4.3 Leak detection switch (provided by PDC) Wire to motor
start6r.
4.4 water flow switch - Install and wire to motor starter.

'
4.5 Vibration switch to be mounted on the base plate Needed only
for unattended operation. Wire lo motor starter'
I
WARMINSTER. PA 18974 (2151 443'9442
PDC INC. 1875 STOUT DRIVE
PAGE 12
STARTUP OPERATION AND SHUT DOWN.
F o l l o w t h e p r o c o d u r el i s t e d b e l o w f o r s t a r t u p .
1. Check the base oil level. Add if necessary.
2. Check to sae if all the electrical parts and controls are properly
connected.
3 . Turn the cooling water on.
4. S e t t h e v a l v e s f o r u n l o a d i n g m o d e . N o t a p p l i c a b l eo n P D C 2 a n d 3
series comPr€ssors.
5 . Open the relief valve bypass valve.
6 . Start the compressor. Priming will start. D e p e n d i n go n t h e s i z e o f t h e

comprsssor i t w i l l t a k e a n y w h e r e f r o m a f e w minutes to two hours.
-
f . When the initial priming is complete, foamy oil will appear in the sight
glass indicatingdisplacementof air inside the cavity mixed with oil.
Clear oil flow should be established when the compressor is totally
primed.
Oil flow in the

8 . A f t e r a p p r o x i m a t e l ya m i n u t e , c l o s e t h e b y p a s s v a l v e .
sight glass will stop m o m e n t a r i l y a n d t h e n appear a g a i n.
a
t J o Run it in this mode untit the clear oil flow is established in the sight
glass. Once this is achiBved a regular tapping sound will be audible.
inis will indicate the proper opening and closing of the check and relief
valves.
10. Now set the unloading system to operation mode, i.e. close valves VZ and
V4 opsn V3 and then Vl. (See unloading schematic. Dwg. A'200'4)
N o t a p p l i c a b l eo n P D C 2 a n d 3 s E r i e s c o m p r e s s o r s .
11 . V a l v e V 1 w i l l a l l o w t h e s u c t i o n g a s t o e n t e r . Caution should be exercised

to opBn the suction valve slowlY.
'12. Foamy oil may appear momentarily in the sight glass again.
13. The compressorwill now start to incrEase the discharge pressure until the
proper dischargeis roached.
14. The compressorcan now operate unattended as long as the 3ystem is designed
a n d i n s t a l l e d f o r a u t o ' o p e r a t i o n a lm o d e .
1 5 . l t i s q u i t e p o s s i b l e t h a t t h e i n i t i a l s e t o f d i a p h r a g m sm a y c r a c k
p r e m a t u r e l y b e c a u s e o f i n i t i a l p i p i n g c o n t a m i n a t i o ng' e t t i n g i n t o t h e
c o m p r e s s o r . A f t e r t h e f i r s t c h a n g e o f d i a p h r a g m sa n d s y s t e m c l e a n i n g ,t h e i
l i f e o f t h e d i a p h r a g m ss h o u l d e x t e n d s i g r r i f i c a n t l y . H o w e v e r . e v e r y e f l o r t
should be made to keep the piping clean and change the filter on a regular
basis. Tha life ol the filter. however. will depend on th€ cleanliness
o f t h e g a s a n d t h e s u r fa c e a r e a o f t h e fi l t e r .
PDC INC. 1875STOUT DRIVE WARMINSTER. PA 18974 (21s)443-9442

PRESSURE D Y N A M I CC O N S U L T A N T S
P A G E 13
SHUT DOWN
F o l l o w t h e p r o c e d u r eg i v e n b e l o w f o r s h u t d o w n :
1 . C l o s e t h e s u c t i o n v a l v e V 1 ( S e e t h e u n l o a d i n gs c h e m a t i c
Dwg. 4-200'4.) Open valve V2. close Vg and open V4.
Not applicable on ?DC ? and 3 series compressors.
2. Stop the driver motor.
3 . L e a v e t h e w a t e r o n f o r a n o t h e r 10 - 15 m i n u t e s .
-
RESTARTING PDC 2 & 3 SERIES COMPRESSORS
No special start up procedures are neccesary to restart a

PDC 2 or 3 series compressor unless the hydraulic system
has beEn sbrvicEd resulting in large losses of oil. The
relatively small volumes of oil lost under normal operating
conditions in these compressors are readily made up by the
injection pump.
Should the hydraulic system be serviced, follow the start

up procedure as datailed on page 12 of this manual which
reguires priming the compressor with the relief valve bypass
dpen and no suction load.
Subsequent start uPs can be done by simply starting the

compressor motor with suction pressure applied to the'inlet
of the compressor. PlEase note that oncE the compressor is
primed with refErence to the procedures on page 12, the
relief valve bypass valve should remain closEd until the
hydraulic system is serviced again.
lf the compressor has not been started for one week or more,
follow the start up procedure on page 12 to ensure that the
compressor is properly primed.
PDC INC. 1875STOUT DFIVE WARMINSTER.PA 18974 (215)443.9442

P A G E 14
I MAINTENANCE
Normal and routine maintenance.
1. Check oil lsvel on a regular basis. Add if necessary.
2. Change oil and filter after 50'100 hours of initial operation.
3. Change oil and filter after 6very 1500 hours of subsequent

operations.
4 . l f a n y d i s c o l o r a t i o no f t h e o i l i s o b s e r v e d . c h a n g e t h e o i l
immediately.
5. The suction filter should be checked every 200 300 hours of

operation. As previously mentioned, the life of the suction
filtar is based on the cleanliness of the gas and surface area
of the filter. The above mentioned hours can be less or more
based on these two factors.
5 . T h e p a r t s s u bj e c t e d t o w e a r s u c h a s t h e c h e c k v a l v e s p o p p e t / s e a t '
oil suction check valve/seat. injection pump plunger/camsand Oil
pistonisleeveshould be checked every 2500 hours of operation. lf
necEssaryreplace the parts. lt i3 good practice to stock spare
parts to reducE the down time on the compressors.
pDc tNc. 1875STOUTORTVE WARMTNSTER. pA 18974 (215)443-94112

PRESSURED Y N A M I CC O N S U L T A N T S
PAGE 15
MAINTENANCE
Replacement of Diaphragms and O-rings.
1 . S h u t t h e P o w e r o f f.
2. Bleed the pressure at both the suction and discharge.
3 . D i s c o n n e c tt h e s u c t i o n a n d d i s c h a r g e c o n n e c t l o n sa t t h e c h e c k
valves.
4 . U s e t h e f o l l o w i n g p r o c e d u r e sd e p e n d i n g o n t h e t y p e o f t h e d e s i g n :
t-'
I l '
zr.1 BOLTED CONSTRUCTION.
4.1-1 Loosen the head bolts, either socket head cap screws, or
studs and nuts. Use prop€r size wrenches to prevent slippage.
Slippage will caus€ damage to bolts and/or personnel. BOLTS SHOULD
B E L O O S E N E D G R A D U A L L Y A N D I N T H E S E O U E N C ES T A M P E D O N T H E H E A D .
Use proper leverage depending on the tightening torques listed for
the bolts on assembly drawings. Proper leverage will require
minimal effort in removing thE bolts.
4.'l-Z Screw two (2) eyebolts in the upper heads, diametrically

opposed. Using a proper lifting device, lift the head straight up.
NOTE:- DO NOT LIFT HEAD MANUALLY.
As the head is being llfted care should be taken to assure that the
diaphragms stay with the lower heads. lt is possible that the
i n i t i a l l u b r i c a t i o n o r m o i s t u r e m a y h o l d t h e d l a p h r a g m st o t h e
upp6r head. lf thE diaphragms are lifted with the upper head, they
may drop causing physical damage. .Now.set the head safely and
securely. At all times care should be taken to avoid denting.
scratching and droPPing.
4 . 1 - g R e m o v e t h e d i a p h r a g m s c a r e f u l l y . D i a p h r a g m sa r e t h i n a n d
have extremely sharp edges. Take care to avoid cuts. Use gloves
if possible. Sometimes suction cups, if available,will groatly
sase the removal.
PDC INC. 1875 STOUT DRIVE WARMINSTER, PA 18974 (215) 443-9442

PAGE 16
4.2 LOCK RING DESIGN.
I T h i s t y p e o f d e s i g n i s u s e d o n P D C ' 2 a n d P D C- 4 m a c h i n B s , w h e n t h e p r e s . s u r g
is 10,000 to 15,000 Psig.
4.2-1 Loosen the socket head or socket set Screws using the same Procedures
as given in section 4.1-
4 . 2 - 2 R e m o v e t w o d i a m e t r i c a l l yo p p o s i n g s c r e w s c o m p l e t e l y o u t o f t h e l o c k r i n g .
4.2'g Screw two eyebolts in their place.
4.2-4 Screw the lock ring out of the body or stuffingbox. Use proper lifting
d e v i c e w i t h b a l l o r u n i v e r s a li o i n t t o p r e v e n t t a n g l i n g o f t h e l i n k s .
4.2-S Screw long eyebolts or "T"'handles on the top of the upper head'
R e m o v e t h e y p p e r h e a d . M a k e s u r e t h e d i a p h r a g m ss t a y i n t h e s t u t f i n g b o x .
4.2-6 Using suction cups. remove the diaphragms.
^.3 BOOTSTRAPDESIGN.
B o o t - s t r a pi s a d E v i c E w h i c h u s e s t h e p u l s i n g h y d r a u l i c p r e s s u r e v i a a c h e c k
valve to clamp the upper and lower heads of the compressor. This is done at
h i g h p r e s s u r e s o v e r 1 0 , O O Op s i g i n P D C ' 4 a n d o v e r c o m p r e s s o r s . T h i s
eliminates large bolts and heavy torques. ln certain cases a separate hand
p u m p i s u s e d f o r p r e s s u r i z a t i o no f t h e b o o t s t r a p .
4.3-1 Remove gas check valves which may be located either on the
top or on the sidEs of the stuffing box. This is accomplishedby
removing the backup nut first and then the check valve assembly is
remoued by using special handles. a handle with a magnet at the end etc.
4.3-2 Remove the boot strap pressure by loosening the fittings on

'the
upstream of the bootstrap check valve. (Some comprossors are
equipped with a boot strap vent valve. with handle removed, which can be
opened to lower boot strap pressure.; Normally the bootstrap
vofumes are ver!, small. However, do this \tery slowly to avoid a high
velocity iet of oil. sincE the pressure being released is extremely high.
4.3-3 Remove all the oil piping. This will include oil suction check
valve. relief valve and bootstrap.
4.3-4 Loosen the main nut. The main nut is provided with two
radial holes where two Tommy bars can be fitted. Fit two long pipes
over the bars ot uS€ a lead or brass hammer. Using thE hammer'
strikg close to tho end of the bars until the nut is loosa. Now
looSen the nut until it comes out of the stufflng box, While this
is dons. attach a sling attached to the lifting devica. to the two
Tommy bars. Use ball or universal ioints to avoid tangling of the
sling. Remove the nut and carefully set it securely.
4.3-S Remove the upper heads by using two long aye'bolts. or "T" handles.
4.3-6 R e m o v e t h e d i a p h r a g m s .u s i n g s u c t i c n c u p s .
1875 STOUT DRTVE WARMTNSTER.pA 18974 (215) 443-9442

PDC INC.
P R E S S U F ED Y N A M I C C O N S U L T A N T S
P A GE 17
5. REASSEMBLY.
I R e p l a c e t h e w h o l e s e t o f d i a p h r a g m s .a l l t h e p r o c e s s a n d o i l
o - r i n g s . t h i s s h o u l d b e d o n e e v e n i l o n l y o n e d i a p h r a g mi s c r a c k e d
and o-rings are not damaged. The cost of o-rings and diaphragms
is consid-rably less than the total assembly and downtime of the
compressor.
Since the upper head o'rings are fighting gravity (upside down)'
when being assembled, it is nscessary to hold the o'rings by using
grease. Grease should be non'charring type and should be compatible
with the procsss. This should be determined by the customers. Some
r e c o m m e n d e d g r e a s e s a r e v a c u u m g r e a s e . s i l i c o n e b a s e d g r € a s e s ' ,e t c .
Now lower the upper head down, always observing to assure the
o-ring stays in the upper head. After the head is in place, ch€ck
t h e S q u a r e n e s so f t h € h e a d s . O b s e r v e f o r b o l t e d d e s i g n , u s o a s c a l e
t o m e a s u r e t h e l e v e l s e t c t o a s s U r e s q ' u a r e n e s si n t h e l o c k r i n g o r
boot strap design.
N O T E : . W H E N T O R O U E O R B O O T S T R A P P R E S S U R EI S A P P L I E D ,A N D O ' R I N G S
A R E N O T R E T A I N E DI N T H E G R O O V E S , D A M A G E W I L L O C C U R T O B O T H U P P E R
A N D L O W E R H E A D S , S I N C E I N D E N T A T I O NW I L L T A K E P L A C E , D T S T O R T I N GT H E
C A V I T I E SA N D H E A D S . L E A K A G E W I L L A L S O O C C U R I M M E D I A T E L Y .
Assemble Lock'ring, Main nut. etc. when necessary.
Torque tha bolts. set scrows, main nut etc, using the torques
given on the drawings. Use the gegu€nce marked on the heads, lock
rings etc. Initially hand tlghten all the bolts. Now apply 26o/o,
S 0 J . r " . 9 5 %a n d f i n a l l y 1 0 0 o / oo f t h e t o r q u e , o n a l l t h e b o l t s . D O
NOT APPLY FULL TOROUE lN A SINGLE STEP. This will cause high
stress€s in bolts and heads resulting in diaphragm and o'ring
failures.
After the bolts are fully torqued, observe the squaren€ssof the
heads again. Use scale if necessary to assure this.
In a Bootstrap closure follow this procedure:'
R e m o v e a l l t h g o - r i n g s . A s s e m b l e t h e l o w e r h e a d , d i a p h r a g m s ,u p p e r
hdad and main nut. Tighten thE nut by using Tommy'bar and tap with
a lead or brass hammer. Now mark the main nut and stuffing box by
u s i n g a p u n c h . D i s a s s e m b l e ,r e p l a c e a l l t h e o ' r i n g s a n d r e a s s e m b l e
again. Apply enough torgue on the main nut until the two punch
mlrks align thamselves. This will assure proper seating of the
o.ringsanometattom6ta|contact.Thisprocedurewi||bedoneat
t h e t - a c t o r y ,a n d p u n c h m a r k s w i l l a l r e a d y b e t h e r e o n t h e m a i n n u t
and stuffing box. Make sure that the pungh marks are aligned.
NOTE: io prevent the lower and upper head from turning while
tor[ffitne main nut, assemble the back'up nuts in the lower and
upper heads and use wedges between the clearancesto prevent
rotation.
1875STOUTDRIVE WARMINSTER.PA 18974 (215)443-9442

PDC INC.
PRESSUREDYNAMICCONSULTANTS
P A GE 1 B
D I S A S S E M B L YA N D A S S E M B L Y O F T H E P L U N G E R .
The various designs involved are:
I 1 . L a p p e d p l u n g e r s- . P l u n g e r i s f i t t e d t o w i t h i n 0 . 0 0 1 " d i a m e t r i c a l
c l e a r a n c e si n t h e s l e e v e a n d l o w e r h e a d s . T h i s d e s i g n i s u s e d w h e n
pfungeris up to 'l 114"dia. and pressureis in excess ol 2000 psig.
2 . P i s t o n s w i t h e l a s t o m e r i co ' r i n g s a n d p i s t o n r i n g s .
D I S A S S E M B L YP R O C E D U R E
D r a i n t h e o i l f r o m t h e h e a d . T h i s c a n b e a c c o m p l i s h e da s f o l l o w s :
1. Remove belt guard to expos€ flywheel.
2 . open the relief valve bypass valve' Turn the flywheel by hand whenever
possible. This will allow ths oil to drain throughthe bypass. lf the
flywheel cannot be turned manually, then jog the wheel using the motor.
Do not riin for more than a fsw seconds at a time. Repeat this sevsral
times until no oil is observed through the sight glass.
CAUTION:When the flywheel is exposed and jogging is performed.

extreme caution should be exercised to keep all the personnel and
foreign obiects totally clear from the flywheel. Not doing so will
cause damage to personnel and property.
3 . Follow the upper head and diaphragm disassemblyprocedures to

remove heads and diaphragms. Make sure that the piston is at the
bottom dead center. This can be assured by turning flywheel by hand
and observing the position of the crank. This procodure will
eliminate oil spillage, if the piston were at the top dead centsr.
4. Remove all the oil piping from the lower head, oif suction check
valve. relief valve. bootstrap check valve.
5 . R s m o v e t h e b o l t s h o l d i n g t h e l o w e r h e a d t o t h € c r a n k c a s ec y l i n d e r
transition. In Some instances the access plates of the compressor
base has to be removed to unbolt the lower heads.
'rT'r'bofts to the lower head.
6. Screw the eyebolts or
7 . Lift the head using a proper lifting device. Use extrsme care to
lift the head straight. Tilting the head can cause bending of the
p l u n g e r . t h u s d a m a g i n gi t .
8 . l n a p l u n g e r s l e e v e d a s i g n , u s e t h e f o l l o w i n gp r o c e d u r e :
8.1 Screw or unbolt the oil plate out. Use proper wrenches
p r o v i d e dw i t h t h e c o m P r e s s o r .
8.2 Lift the sleeve out using T'bolts.

q
C h e c k t h 9 p l u n g e r p i s t o n s l e e v e fo r w e a l . R e p l a c ei f n e c e s s a r y .
PDC INC. 18?sSTOUT DRIVE WARMINSTER. PA 18974 (215)443'9442

PRESSURE D Y N A M T C
C O N S U L TANTS
PAGE 19
10. PISTON RING REMOVALAND ASSEMBLY PROCEDURE.
10.1 Ply or cut the rings to remove.
t .
lO.2 Remove the o-rings under the rings. Replaceif necgssary. Edges
of the piston ring grooves are extremely sharp. Observe precaution to
prevent cutting of o-rings and piston rings.
10.3 To assemblepiston ring, heat it in boiling water and then slide

it over the lead chamfer provided at the end of the piston. lf two
rings are provided, slide from both directions. Normally the piston
rings are made of filled teflon, and this procedure is accomplished
readily. To 6ase this operation even further, the rings can be slid
over a conical fixture. The outsid6 diameter of this is slightly larger
than the Piston outer diameter.
10.4 Wrap a.005 to.010" shim stock over the pistonring.
1 0 . 4 . 1 M o u n t a . l i g h t h o s e - c l a m pa r o u n d t h s s h i m s t o c k , a n d o v o r t h e
piston ring. This will compress the rirrgs.
10.4.2 lnsert the piston in the sleeve or lower head. Lead chamfers ara provided
on the sleeve or head to help in insertion. Lubricatingthe inside of the
sleeves or head will help insertion considerably. Slight tapping at th€
end of the rod will also help in the insErtion.
1| . For lapped plungers, mount the plunger on to the base piston or cross'hEad.
12. For piston design. mount the piston as described above. Mount the
piston in the sleeve, or gleeve first in the lower head and then the
piston. Mount the oil Plate next.
1ft. Nnw pull the piston out, so that only tha head of the piston is in th€ sleeve.
l,i '-itt the lower heads using eye bolts. Use blocks high enough to set the
head on it and still be able to bolt the rod to the base piston or cross
h e a d s . N O T . E :T h e b a s e p i s t o n h a s t o b e a t t h e T o p D e a d C e n t e r .
t6 Now bolt the rod using propgt torgue.

'17.
Remova the blocks and gently lower the-head on to the base or
transition cylinder. OncE again avoid tilting.
18 Bolt the lower head.
l:). Crank the fly-wheel until the piston is at the bottom dead cent€r.
20. Fill the lower head with proper oil until it appears at ihe bottom of
the cavity. NOTE: DO NOT ADD OIL BEYOND THIS POINT. THIS WILL RESULT
I N O V E R F I L LA N D D A M A G E T O T H E C O M P R E S S O R .
2 ' 1 . U s e t h e p r o c e d u r e d e s c r i b e d a b o v e t o a s s e m b l e t h e d i a p h r a g m s .u p p e r h e a d e t c .
2. When all the parts have been assembled. turn th6 flywheel by hand, leaving
the relief valvE bypass valve open. The flvwheel should turn freely. lf any
n o i s e s a r e h e a r d . o r i f t h e w h e e l c a n n o t b e t u r n e d f r e e l y , d i s a s s e m b l ea n d
inspect all the parts immediately. Call factory if you have any questions.
PDC INC. 1875 STOUT DRIVE WARMINSTER,PA 18974 (215) 443-9442

P R E S S U R ED Y N A M I C C O N S U L T A N T S
PAGE 2A
P R O C E D U R EF O R T W O . S T A G E C O M P R E S S O R S .
The variationsin design of two stage compressors are as follows:
o r. PDC-2-2
The heads are assembled sideways or vertically. The sleeves are mount€d
in the transitionblock, or in the lower head, vertically.The sleevos
are mounted and bolted lrom the underside or from the top using an
adapter flange. ln the adapter flanges, remove the flange first and
then remove the sleeve using T'bolts. When sleeves are bolted from thB
underside.the transition block has to be lifted before the sleeve
is removed. To accomplish this, follow the procedure given below:
1.'t Remove the upper and lower head. when applicable. Follow the procedure
described above. The only difference is that the heads are vertical
instead of horizontal.
1.2 Remove the bolts holding the transition trlock to the base flange.
1.3 Litt the block using eye'bolts and proper lifting dEvice. Lift the
blocks straight up. Tilting can caus€ bending and damage to the plunger
or piston. In vertical assemblies the diaphragmsar€ located oJl, and
bolted to the lower head.
?. PDC-4-2
This base has been designed by PDC. lt can be mounted vertically with
horizontalheads or horizontally with vertical heads. The base is normally
m o u n t e d h o r i z o n t a l l yw h e n t w o s t a g e o r d u p l e x o p e r a t i o n i s d e s i r e d . T h e
procedure for assembly and disassembly is the same as described previously.
3. PDC-6, 8 or 10
Normaily the second stage is mounted horizontallyon top, and the first
stage is mounted vertically. A transition block is used. which allows
the second stage to be mounted on top. and the first on the side. The
first stage slEeve is installod in the transition block. The second
stage plunger is piggy'backed on the first stage.
3.1 ln order to remove the lirst stage sleeve or piston, the lirst stage has to
be disassembled first, as described above. Then the first stage sleeve can
be removed. Now dlsassemble the first stago head assembly as described above.
3.2 Now lilt the transition block. using eye-bolts and proper lifting device.
Raise approximately six inches straight ufr. Now place blocks under the
transition block. Remove the bolts holding the piston rod to the crosshead.
3 . 3 R e a s s e m b l yp r o c e d u r e s a n d p r o c e d u r e f o r p i s t o n r i n g s , r o d s e t c a r e i d e n t i c a l .
as described above. The only difference will be in thE filling of oil. The
first stage. since it is mounted vertically. will not allow total filling
w h i l e U e i n g a s s e m b l e d . F i l l i n g m a y b e p r r r f o r m e dt h r o u g h t h e r e l i e f v a l v e
port. However, this will be a slow process. since air removal is tough.
Proper priming will be achieved during start up.
3.4. Always turn the flywheel manuallV after fillirro. leavino the relief valve
bypass valve open, to assure frroperfill. fhe flvwheelshould turn freely.
lt not. drain tho oil until it does.
PDC INC. 1875STOUT DRIVE PA 18974

WARMINSTER, (215)443's442
PAGE 21
DISASSEMBLY AND ASSEMBLY OF PROCESS CHECI( VALVES.
I T h e r e a r e s e v e r a l d e s i g n s o f c h e c k v a l v s s d e p e n d i n gu p o n t h e s i z e ,
pressure, flow rates. type of gas. vacuum etc. The check valves
are normally of the self contained cartridge type. whers poppets
and springs ar€ held together by a slotted retainer,or a concentric
type. The maior parts of the concentric type are held together by
C - s h a p e ds n a p r i n g s . o r b o l t e d t o g e t h e r u s i n g s o c k e t h e a d c a p s c r e w s .
I n t h e c o n c e n t r i cd e s i g n , t h e s u c t i o n a n d d i s c h a r g ev a l v e s a r e a
part of the same assembly, using a common seat.
1. Disassemblyand assembly of cartridge valves.
1.1 Bleed the pressureoff both the suction and discharge.
1.2 Remove the back up nut or the back up flange by removingthe bolts.
1 . 3 U s e 'a m a g n e t o r s p e c i a l t o o l ' t o r e m o v e t h e a s s e m b l y .
1.4 Set the assembly on a short piece of tube. with the retainer
facing down. A proper size socket wrench can also be used. Now use
a pin or drill etc, small enough to tit through the hole in the
cage. Gently tap it, until the retainer is out of the cage. Care
should be taken not to use sharp objects. Inspact the parts and
replace if necessary. Vespel poPpets are used up to pressures of
1 O . O O 0p s i g . B e y o n d t h i s D u o - s e a l d e s i g n i s u s e d . I n t h i s d e s i g n
a Teflon o-ring is mountEd on the groove of the metallic poppet. In
order to assEmble the o'ring on the poppet, heat the o-ring on a
hot-plate to 200'300 degrees F, or heat it in boiling water and
then insErt the poppet into the o'ring. Extreme care should be
taken to prevent the o.ring from cracking. When it is still hot,
press the poppet with the o-ring down on a flat surface. until the
o-ring seats itself square in the groove.
REASSEMBLY OF THE CARTRIDGE CHECK VALVE.

.
1. lnsert the poppet in the cage. with the o'ring down.
2. Insert the sPring in the PoPPet.
3 . Insert the spring retainer in the cage with its counterbore

down. to register on the sPring. Press it gentfYuntil the toP
o f t h e r e t a i n e r i s fl u s h w i t h t h e t o p s u r f a c e o f t h e P o P P e t .
DtssAssEMBLY OF THE LARGE FLOW CONCENTRIC CHECK VAlrvFS.
1. The basic design of a concentric check valve integrates

individual suctlon and discharge check valves into one unit. The
nature of this concspt facilitates higher flow rates and results in
a more space efficient valve. These valves consist of a seat plate
nested between a bottom support plate and an outlet connection
ffange. The suction poppet is housed in the bottom suPPort Plate
and seafs on its respectiveside of the seat plate. The discharge
poppBtishousedintheconnecto'r||anqeandsea|sonitsrespective
side of the seat Plate'
PDC INC. 187sSTOUTDRIVE PA 18974

WARMINSTER. (215)443'9442
PAGE 22
I The check vafve Plates are held together by socket head cap screws.
Use the following Procedure for disassembly:-
1. Remove the socket head cap scrgws.
2. Slowly separatethe connecton flange and bottom support plate

from the seat plate. Allow the popp6t springs to axpand to the
r e l a x e d p o s i t o n b e f o r e c o m p l 6 t e l y s e p a r a t i n gt h e p l a t e . R e m o v e
the plates, and gently lift them. Remove the caps, springs and
poppets. Inspect the plates carefully- Replace if necessary.
REASSEMBLY:
1 . Place the spring in the cap and assemble in the lower plate.
Place.'the poppet on the cap and lower the plate'guide cavity.
2 . Assemble all the o'rings in. the lower plate or seat.
3 . Assemblethe seat on the PoPPot.
4. Assemble the springs and caps on the upper plate. This can ba
done upside down to ease assemblY.
5 . Assemble thE discharge poppet on the caps and guide cavity.
5 . Now lift the partial lower plate and seat assembly and place it
on the upper plate.
7 . Assemble the socket head cap screws and hand tighten.
8 . Place this assembly on a,lJil block or flat plate to align all

the three pieces ProPerlY.
9. Tighten the bolts to the required torqu6 levels.
10. The check valve is now ready to be assembled in the compressor

cavities.
MAINTENANCE OF THE OIL SUCTION CHECK VALVE.
The design of the check valve. is simple and consists of Duo'seal

poppet with o'ring, hardened removable seat, seat retaining nut and
the body. To disassemble.follow the procedure given below:
1. Hold the body in the vise. loosen and remove the seat retaining nut.
2. Remove the s€et.
3. Flemovethe poppet.
4. Inspect and change parts if necessarv.
5. Reassemble.
PDC INC. 1875STOUTDRIVE WARMINSTER, PA 18974 (2151443's442

PRESSURED Y N A M I CC O N S U L TANTS
PAGE 23
o I'AINTENANCE OF THE RELIEF VALVE
The relief valve is one of the most critical elementsof the

d i a p h r a g mC o m p r e s s o r . F o r t h e p r o p e r o p e r a t i o ni t i s e x t r e m e l y
important that it is assembled and set properly. A leaky relief valve
will make the compressor noisy and inefficient. Since the high
pressure oil is dumped through the valve every cycle, the valve is
subjected to wear and high velocity erosion. lt is lherefore
n€cessary to maintain the valves on a regular basis to minimize
downtime.
F o r p r e s s u r € su p t o 1 0 0 0 p s i g , t h e r e l i e f v a l v e s h o u l d b e c h e c k e d
for poppet and seat wear at least once every 1000 hours of
opeiation. for pressures from 1000 to 10.000 psig, once everv 500
h o u r s , a n d l o r p r e s s u r e sf r o m 1 0 , 0 0 0 t o 4 5 , 0 0 0 p s i g , t h e r e l i e f
valve should be chEcked at least once every 200 hours of operation.
D I S A S S E M B L YP R O C E D U R E
1 . H o l d t h e r e fi e f v a l v e b o d y i n t h e v i s e .
2. Loosen the locking collar from the spring adiusting nul.
3. Loosen and remove the Seat adiusting nut.
4 . Remove the spring retainers ancf bolts.
5 . Remove the spring.
6 . Remove the PoPPet.
7 . T u r n t h e v a fv e b o d y a n d h o l d i t i n t h e v i s e a g a i n .
8. Loosen the s€at retaining nut.
9. Remove the geat.
10. Inspect and change the parts if necessary. The poppet, balls
and sEat should be inspected using a magnifyingglass to dEtect
wear and corrosion.
f a fl t h e p a r t s i n r e v e r s e o r d e r .
1 1 . R e a s s e m be

WARMINSTER. (215)44&9442
PAGE 2a
!'; SETT|NG oF THE otL RELTEFVALVES.
The relief valve is set dynamically while the compr6fsor is
running. The relief valve has been set for the proper pressur6
at the factory before shipment of the compressor. The relief
I v a l v e s e t t i n g i s t a g g e d o n t h e u n i t . H o w e v e r i t fi e l d s e t t i n g
is required, uss the following procedure:
N o t e : c o m p r e s s o r s y s t e m s w i t h d i s c h a r g e p r e s s u r e so f s 0 0 P S I G o r
l e s s ( o n a n y s t a g e ) a r e fu r n i s h e d w i t h a n i n t e r n a l l y a d i u s t a b l e
relief valve assembly.These type of relief valves must be
purchased pre'set from the factory and are readily available
from stock. Setting of these pre-set valves in the field is not
required. Insta!l and follow the start up procedures steps
as datailed on page 12 of this manual
1. Installthe valve on the compressor.
2. Turn the relief valve adjustment nut counter clockwise

( r e f e r e n c e :f a c i n g t h e a d j u s t m e n t n u t e n d ) u n t i l y o u c a n n o
l o n g e r .f e e l t h e l o a d o n t h e a d j u s t m e n t n u t t h a t i s g e n e r a t e d b y
the nut compressingthe spring. lf you are assembling the relief
valve after replacing parts and have removed the adjustment nut,
t h i s s p r i n g e n g a g e m e n t p o i n t i s a p p r o x i m a t e l yI a n d 1 1 6 t u r n s
(clockwise)after initially engaging the threads between the nut
and valve body.
With no load on the spring and valve seat. the valve witl not
hold any pressure. Turn the adiustment nut 2 turns (clockwise),
prior to starting the compressor, to hold the relief valves'
internal components in place.
3. Follow the 3tart up procedure steps I - l O as detailed on page 12

of this manual.
4 , The compressor at this point will not achieve the full proper
discharga pressure.
5 . F i n a l. v a l v e s e t t i n g s a r e m a d E b y t u r n i n g t h e a d j u s t m e n t n u t
clockwise (increase setting) in incrEments of approximately
112 of a turn. pausing to allow the increased dlscharge pressure
to stabilize with each adjustment (see graphs on the following
pege for turns v€rsus pressure data). The tlme period required to
stabilize the dlscharge pressure at sach adiustment interval,
wiff va,ry with the volume being pressurized. Once this stable
state is reached. make the next adiustment immediately. Follow
this procedure untll the proper dlscharge pressurs is reached.
€;. H a v i n g s e t t h e v a l v e f o l l o w i n g s t e p 5 , t u r n t h e a d j u s t m e n t n u t
cfockwise (inlrease setting) 314 of a turn. This step is
crucial to the proper operation of the compressorsystem.
7. Turn the locking collar against the relief valve body and
tighten. Lock the collar in place with lhe locking bolt
on the side of the collar.
PDC INC. 1875 STOUT DRIVE WARMTNSTER,pA 18974 (2131 443-9442

PRESSUREDYNAMIC CONSULTANTS
R t l - l E F V A L V ES E T T I N Gl N F O R lAvTl I O N
T H E F OL L OWIN GR G A P H SCHART RELIEFVAL\/EADJUSTM ENT TURN S
V E R S U SR E L IE FV A L Y EC RACKINGPRESSURES.ALL ADJUSTMENT
T U R N SA R E F R O MT H E 1 1 / ' 6 R E - P O I N TA S D E S C R I E EIDN T H E
R E L IE i V A L V E S E T T IN GP RCC= DURE IN IHIS M ANUAL.
R E L IE FV A L V E REr-lEFVALVE
P A R T N O . B O O016 O 1 PARTNO. BCO10602
R A N G E5 0 1- 1 5 0 0 P S i G R A NG E 15 0 1- 3 5 O OP S I G
l t l l t l t l r l t r r . t t l l t l l
200 500 I 000 I 500 2000 3000 J600
PRESSURE PRESSURE
I
t
RELIEFVALVE
P A R TN C . B O O 1 0 6 0 3
R A NG E 3 5 0 1- 7 3 0 0 P S I G
I
{
|j
li
t
t l r l l t l
5K 6K 7K EK
PRESST.,RE
PAGE 24A
I
MAINTENANCE OF THE INJECTION PUMP
@ The injection pump is a variable volume, positive displacement
pump. lt is connscted to the crank shaft and phased properly to
inlect oil into the heads during the suction strokE. When the main
p l u n g e r / p i s t o ni s m o v i n g t o w a r d s t h e t o p d e a d c g n t e r , t h e i n j e c t i o n
pump plunger will be moving towards the bottom dead center and
vice-versa i.e. they are 180 degrees out of phase.
NOTE: Phasing of the injection pump is extremelycritical.

I n c o r r e c t i n s t a l l a t i o nw i l l s E i z e t h e p u m p p l u n g e r t o t h e p u m p
camshaft.and the compressor will stall out. The injection pump
p l u n g e r i s' t hl aep p e d a n d f i t t e d i n t h e p u m p b o d y a n d i s s p r i n g l o a d E d
to follow Cam configuration. The camshaft is closely fitted in
the Cast-lronhousing to provide proper support and bearing. The
camshaft is driven by the main crankshaft using two brass pins.

WARMINSTER. (2151443-9442
PAGE 25
t D I S A S S E M B L YP R O C E D U R E .
1 . S t o p t h e c o m p r e s s o ra n d b l e e d b o t h t h e s u c t i o n a n d d i s c h a r g e
pressurBS.
2 . D i s c o n n e c tt h e p i p i n g f r o m t h e i n i e c t i o n p u m p t o t h e o i l s u c t i o n
check valve.
3. Remove the sPring.
4. Loosen the lock'nut, locking the iniection pump body'
5. Loosen and remove the iniection pump body.
6. Loosen the Plunger.
7. Remove the end cap from the housing by removing the bolts.
8. Rsmove the teflon wear striP.

g. screw 1t4 - 20 long bolts into the end of the camshaft.
10. Pulf the camshaft out.
1 1 . I n s p e c t a ff t h e p a r t s a n d r e p l a c e i f n e c e s s a f y .
REASSEMBLYPROCEDURE.
1. Remove the belt guard.
2. Open the reliEf valve bypass valve.
3. Turn the flywheel by hand and set thE main crank at BDC. This
can bE verified by opening the access plate.
4. Assemble the injection pump camshaft in the housing. The

camshaft should be at the top dead conter. i.E. 180 degrees out
ol phase with the main crank shaft.
5 . Assemble the teflon wear striP.
6 . AssemblE the end cap.
7 . Assemble the plunger in the iniection pump body. use heavy

graase to hold the plunger in place.
$. A s s e m b l e t h e p l u n g e r b o d y s u b - a s s e n r h l vi n t h s h o u s i n g .
1 0 . Assemble thE sPring.
1 1 .A s s e m b l e t h e f i t t i n g a t t h e e n d o f i h e p t l m p b o d v '
1875STOUT DRIVE WARMINSTER,PA 18974 (215)443-9442

PDC INC.
PRESSURE DYNAMTC
CONSULTANTS
P A GE 2 6
FLOW ADJUSTMENT OF THE INJECTION PUMP
The maximum flow rato of the pump is 200 cc/min. and the minimum is
60 cc/min. The maximum flow is achieved by screwing the body all
the way until its head is bottomed out on the lock nut, and the
lock nut is bottomed out on the housing. The distance from the top
of the housing to the toP of the pump body should be approximately
15/16". The minimum flow is achieved by screwing the iniection pump
b o d y . o u t f r o m t h e m a x i m u m p o s i t i o n a p p r o x i m a t e l yt w o f u l l t u r n s . T h e
distance from the top of the housing to the top of the pump body
s h o u l d b e a p p r o x i m a t e l y3 1 / 3 2 " .
For pressure up to 2000 psig s€t the flow to 200 cc/min. For
pressures bEtween 2000 and 10,000 PSig, set the flow rate to 150
cc/min. For pressures over 10.000 psig, set the flow rate to 100
c.c./min.
PDC INC. 1875STOUTDRIVE PA 18974

WARMINSTER, (215)443:9442
I
PAGE 27
TROUBLE SHOOTING
Below is a list of possible problems,their causes and possible

corrective actions. This list wifl help in detecting the source of
t h e p r o b l e m s a n d t h e n c o r r e c t i n g -t h e m a c c o r d i n g f y .
PROBLEM CAUSE CORRECTIVE ACTION
1 . Loss in Primiog, C h e c k o i l fe v e f Add oil in the crank case.

cavitation, no and pressure.
flow through
the sight gfass.
Compressor started Unload using the unloading

under load. procedure,and start again.
Bypass valve open Close bypass valve. Start

under load. again.
Leaky refief vafve. disassembleand check relief

v a fv e . p o p p e t a n d s e a t . R e Paf c e
it necessary.
Excessive leakage P fu n g e r a n d s l e e v e s h o u l d b e
past plungsr. taken apart and checked for
cfearancs.Replaqe il necessary.
fn j e c t i o n p u m p f l o w Adiust iniection PumP to achieve

not proper. maximum flow rate.
I nj e c t i o n p u m p D i s c o n n e c t P i P e b e fo w t h e o i l
and oif suction suction check valv€. Fiff it
check valve are air with oil and connect it back
bound. and start the compressor.
Flefiefvafve set Bench check relief

valve too lour pressure. and adiust.
1875STOUT DRIVE PA 18974

WARMINSTER, (215)443'9442
PDC INC.
PRESSURE CONSULTANTS
DYNAMTC
PAGE 28
o PROBLEM CORRECTIVEACTION
2 . D e c r e a se i n Loss of priming. Reter to loss of priming

fl o w o r sectioo, ltem 1 .
pressure.
Clogged process Remove and check. RePface

filter. if necessary.
Check valve leaking Remove suction and discharge

back. check vafves. Observe for
wear. Repface if necessary.
Pressure drop - Inlet piping too small. Check

too high. p r e s s u r e d r o p . fn c r e a s e s i z s .
Pipe joints are B l e e d c o m p r s s s o r ,t l g h t e n

leaking. fittings and start again.
3. Suctionline Suction check valve Remove and inspect poppet

too hot. leaking back. and seat for wear. Replace
if necessary.
4. Leak detection Diaphragm and lor Remove heads, ins'pect

pressure seal failure. d i a p h r a g m ga n d o ' t i n g s .
indication. Repface if necessary.
Check if o'ring shows
extrusion. Check torque
o n b o ft s .
5 . E x c e s s i v en o i s e . Cavitation,loss Refer to foss of priming,

of priming. . I t e m '1.
6. Motor overload. Suction pressure ReducE suction pregsure.

too high.
Belts too Tighten the belts.

loose.
PDC INC. 1875STOUT DRIVE WARMINSTER,PA 18974 (21514499442

I
Cnr'to-essor @oIL Harrual Revi ei onq
Rev - Date Eagg DesoFiotinn

1.1 5-7-90 I 3-1 aa{-gax eoolant press. 1ZS pSIc
r.2 5 - 7 -9 0 10 3-2.2 Add rei"rJnc" 'series
io Z-& g
Com pr essor Systens
1.3 5- 7 -90 L2 Add r efer enee to Ser ies Z & g
rus in itens 4 and 10
1.4 5- 7 -90 I D C2 & 3 S e r i e s
:ion
1.5 5-7 -90 Reuoved Bhvsical
danage
1.6 5 - 7 -9 0 24 Revised ""f"."n.j,
r elief valve setting pr ocedur e
L.7 5-7 -90 Added relief valve setting Etrirts
1.9 5-7 -90 24A Added page
DRYDEN-OIL
COMPANY
Sinco t693 PRODUCT
DATA
DRYDENE PARADENE AW HYDRAULIC OII.S
DRyDENE PARADENEAW HYDRAULIC OIL is formularcdwith high viscosity

inde.rbascoils, thermallystablcZDDP (and-wear),high performanceru$ and oxida-
tion inhibiror:, and anti-foamadditivesthar providea balancedlubricadonpackage.
DRYDENEPARADENEAW IIYDRATIIJC OIL meesrhedemandsfor hydraulically
actuaredindusrrialequipment,requiringhightydependable,highly responsive qils for
peakefficiencyand complere protecdon. These qualiriesmakc this oil e.tcel vane,
in
gsari or pisron type hydraulic pumps and morors.
FEATURES ADVANTAGES BENETTTS
Thermdly snble Zinc Good thermal stabiliry ar Less failure of

Dialk:rdithiop hosphare temperaruresapproaching hydraulic circuits.
(zDDP) 150oc (302oF.) Less equipment repair.
Long terln rouble-free
service.
Ercellent vane and Pis- Mees dl hydraulic pump Reducedinvenrory.
ton pump performance. manufacturers' require-
ments.
Superior hydrolYtic Additional protecdon Longer pump life.
stability. against corrosion in the LeSSwcar.
Presenceof water.
Superioroxidarion Resistanr to thermal de- Less down !ime.
snbility. gradation in the presence Reduced wear.
of enrrained air and cara- Sysems operate more
lyzing merals. efficiendy
Prevenr the formarion of Less maintenancecosts.
sludge and varnish
deposirsduring periods of
extended high temperarure
operadon.
A stable viscosiry.
Resistant to formation of
oxidation acids.
A carefully balanced PrevenB corrosion and re- Reduced operiling
rusr and corosion duces the catalytic effect costs and longer system
package. of contaminan$ on sys- life.
tems metals.
(over) 4{tlr4/ts 4061
4t2l 407l
403r 4$ll
L 4041 4t0l
40Jt
93OO PUIASKI HIGHWAY, EALTIMORE,MARYLAND 21220 ' 3Ol/574'5OOO
FRCSTtsURG. PA.m/9-18-1839:
MD. iol/6e9-695O: HARRISBURG. pA. 215/67a-53CO:
WARMTNSTEI'I. PA.n7l829-555O
WILKES-8AQRE.
:7 n7t'=ai-.!ccZelCi.lMCND,
Y/iL::,AiV:SFCN; vA 9647643-9000: ORLANDO. FL.3C5/359-.1CCO ATLANTA.GA 4C.:/921-2345:
CCLUN:3US.3A ig;.'535-!923;CALICNGA .:OJ/27e':5.iO
Gncinnrtl Dcnisor Drtdene Pendcnc
Mllecrol HF.2 HF4 AW Hydnulic
oll
46
VG
lnison Purnp Tcsts
N.R. Pass
T5D Vane Pump
45 SeriesPisron Pump N.R. Pass
Vickcrr Pump Tcst (D.2tt2)

(2m0 psi.. t200 rprn, 175T)
Ring & Vane wt. Loss, mg @--!99!tls. 50 max. 50 max. 50 max. lt
Ylckcrr 351'Q25 Purnp Tcrt
(3000 psi,. 24m rprn, 2l0T)
& Vurc Wt. Los3. rtg @ 50 hn. N.R. N.R. N.R.
Cincinnrrl lflllrcron TDcrnrJ SLbillty Tcrt
(l6t ht!.. Z7ST, Copper-SrcelCat-)
25 max. N.R. l(Xl max. l.t
Studge, my'tOO El
Condition of Copper Rod APpearance
(CM Color Class) 5 max. N.R. Rcpon 2.0
Cincinned Mllason Asse$nent
Approved
HydrolFlc Strbtllty Tcst (D.26t9)
Copper Wr. Los. mlllm'cnt N.R. 0.5mar. 0.0
Coppcr Appearancc (D-130) N.R. -
TAN of Wercr lrycr N.R. 6.0mu. Basic
Turbinc Oll Dcuuldblltly
(ASTM D-140t @ I30'F)
N.R. N.R. N.R. 40-40{15)
Ml:Oit-Water€uff (rnin.)
TurbiaeOll Rurr Tcrr fir{65}
Prss Plss Pass
ProcedureA-Disrilled Weter
Procedure B-Syn. Scr Wercr Pass Pus Pass
Turblne Oll Oddrtion Tcrr (D'9f3)
N.R. tmO min. 1000tnin. 2800
Hr. to 3.0 TA!.f
Sludge rnd Mctrl Corrorion Tcn
^ ff6 ue condusred ar the end of 1000hours pcr D'913) .3t
Trru N.R.
f 12.3
- lnsoluble Slu4e. mg N.R.
N.R. 2t.3
Toul Copper, rll
N.R. .3
Toul tron. nrg
Denison Flltcrebllty Tcrt
(Per HF-O Spccificerion using l.J micron filter)
N.R. N.R. 6(X)mtx. t0t
A-No Watcr. sgcl
N.R. N.R. 2xA 147
B-29o Warcr. ssei
Forn Tcsr (D-tgll
Alloweble Foam After ld ltinures
N.R. 0 0 0
SequenceI
N.R. 0 0 0
SequenceIl
N.R. 0 0 0
SequenceIII
'li.R. no spesific test regutrgmenE
TYPTCAL ANATYSF
.l{llt .0!t 4{t3r 4ttft 405t 4lbt 4ll7t 4tt9t {t0t

Pan \umber
6tAW l00ArY l50Aw !:!oArv 320AW 460AW
rso XlATT 3!A$' {5ATT
Viscosrr]'C .lOtC.. cSt tro
-a 33.8 45.3 6t: 105.? 145.2 21E.0 321.3 4t4.6
\tiscosirl'@ t00oc..
, cSl 4.39 5.48 6.65 t.6t I t.69 14.62 19.30 24.50 32.00
l14 zts 319 550.6 755 1 . 1 3 2 1.670 :.520
Viscosirl' @ l00cF..sus ld)
96.0 154.7
Viscosiry @ :t0 0F..sus 40.6 *l.l 4t,0 t4.l 65.6 Tl.s 120.0
Viscosirl' lncie.r t05 r03 t03 t03 t02 I v, n n
2r5 ?25 26 rlt 243 154 260
Flasn Poinr. 'C. ( "F) 20-( 3I0 d -
(.t70t (490) (500)

(40t) (41l) (420t (.t40) f440) (450t
-32 -32 -2;6 -26 -15 - l5 - 1 0 -10 - l
.t
Pour Point. tC. ( tFl

(-261 1-36) (-15) (- 15) ( = 5 ) t+5) (-14) (=14) 1-" 30)
t?'t
33.6 3l .9 30,9 30.0 39..1 28.0 1"O - a . a - a o -
. t62_? .8660 . 8 73t .t75: .t794 . 8 8 7I .E877 .E9r6

oecific Grgvrrv Ca' 60eF
-
l(? :.1t0 ;.tt I : 't((
. .--- :.196 ?t? :.38? :.391 ; .121
Pounor oe: Gallon "
PRESSURE DYNA,MICCONSULTANTS
A S S E M B L YA ] { D . T E S T I N G
DATA REPORT
JCBNC. 2 5 1- 1 1 9 2
M C D T LNC . P D C -2 - 5 0 0
C U S T C M E RT E L T D Y N T
FOR DIAPHRAGMCOI{PRESSORS
STAT{DARDTEST PROCEDTIRES
All dtaphragn conpressors designed and nanufactured by PDC Machlnes' Inc. are
subJected to the testlng progran as descrlbed belov:
l. Completely assenbled unlts are oPerattonally tested over a perlod of

etgirt houis. Durlng thls test perlod, the aetual operatlng condltlons
(filet pressure and tenperature, outlet pressurer etc.) are slnulated
as closely as posstble ustng a conparable lnert gas. At these condltlons'
the capacity oi the conpressor ls measured uslng flov netefs or by calcula'
tlng tire tlne lt takes the conpressor to pressurize a flxed volune'
In addltlon to testlng at the actual operatlng condltlons, other addltlonal

condltlons that are ciuclal to conpressor periornance are evaluated durlng
thls test perlod.
2 . Upon successful conrpletlon of the etght hour test, the conpressor ls

conpletely dlsassenLled and aII conponents are thoroughly lnspected for
any'abnornal characterlstlcs (prenature wear' fallure, etc.). If durlng
this inspectlon lt ls deternlned that there vas a problen wlth a conponent'
the conponent ls repalred or replaced and subJected once agaln to an elght
hour operatlonal test.
3. Havlng sriccessfully completed qhe above requlrenents, the conpressor ls

ass"r6l"d and reteited at actual operatlng condltlons for a perlod of one
hour to assure that the conPressor has bein proPerly reassembled'
poc tNC. 1875STOUT DRIVE WARMINSTER,PA 18974 (21s)449s442

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Gas: Hydrogen Temperature F: 50 - 0
Suction 3 7 5 . 0 0 p s i g ( 2 L . 0 0 4) Discharge: 2 3 0 0- 0 0 P s i g ( z L . 1 0 2 )
l{ax Str 25000
Stages 3 2 Flow: 7 .25 SCFI{ qL0t
Base: PDC-3 500 Loading 100.0 FuIl Cavity 459.29':D i s

Base: PDC-3 250 0 Loading 100.0 Full Cavity 2300.00 D i s
FLOW CUR\TE CAVITY Design Cav Cu:rre HP (Trg) HP (IIEP)

,,rb
Eff 5 . 0 4 4 5C a v 6 . 7 3 4 8 2 0 . 7 4 8 5Y0-0 .L2676 Dia= 9.375 St: 24769 Pd 1.5066

Eff L.2351 Cav 1.5178 Z 0.5939 Y0-0.07403 Dia= 6 . 0 0 0 St: 23453 Pd 0 ' 7349
*A"
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--
I
JOB NO. L O .P D C - 2 - 5 0 0 / 2 5 O 0
M o D EN
INC.
D A T EU - O - - ( ? PRESSUREDYNAMICCONSULTANTS TECHNICIAN
I*
-sHeeTNn
OVERPUMP FLOW R/V SETNNG MOTOR
SUCTION INTERSTAGED I S C H A R G E
NO. GAS '9>-O, '%tp lST 2ND
RATE
(scFM)
SPEED
(RPM) u9D-6rt
lfe ,4t € -r- (,8 +o1 6tf d. L%t
L Hz L% - --
?,+ 4"8 ez; 7%r
3 l+< I>tt^ - --
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PDC MACHINES,INC.
J o b N o .L f l - ( t 1 z -
Model No.
Date 4 -tz -? 3
Customer T<te.DY.,tu
and control sa pointsiand their funaions. Fill rn

a
Procedure - This data reportverifiesinstrumentatio.n

all pertinentdata as required.Use this reportfor the followingdwices:
1. Ele61ricalcontrols such as pressure and temperature suritchEs,vibration sritches, time

delry relays,transducErsand transminers, indicator ligltts, etc.
2 Ope'raor interfacessuch as push buttons, selector switches,€tc. These danices tyPicallydo
not have set Points horever their function can be verified.
3. Pipingcomponentssuch as reliefvalves,sdetlt head assemblies'etc.
Instnrment Purpose Set Point Reference QC APP

\
ftlQt - r+.(t+ <7bp mtgn't+ i.= tuA&&4i I Svfru -4,5,
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o lf( \ srat? rc)a/ Lb. ti Au tL 1r> P<; 9caCrce
Oy l-rA (TtAâ. ep,' reT rAJ AT
cb'u*a/T i Qfew
Fu'r) <.lZ.P naAf,*t'pL_
5t ,,t '{ c t? ufun, t,/.\ Cn/-A/f tt f 5u4c- fl-s
L).',- Q.U irf t/141< S/.t' o fu /.2.*sP.

i U itf t7Zly 6trAr -TZsflfun ,4"f,_
< t-oi. ,/n-ss L-tJ*fu t foa 1<., mrQllryLt
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Documentarrypertinemdataas requiredin thE lines prwided. Usemorethan one line per daniceil
necessaryand as manypagesas required.
*ttttttttttttt*tttattttttt*tttlt*att*r*t**t*t*tt*****t**rtttt*tttttt*ttttttt**t!'t!'*rlt*t*t****ir
Test Performedby:
PDC QualltyControlApproval:
CustomerApproval(lf requlred):
PDC MACHINES,INC.
JobNo. l-t / - i(1L -- 4
ModelNo.PDc- )-- 5Vo/:2
D a t eL { - r L - 4 i 3
Cugtomer TLi-<\t rt z-
Controls and lnstrumentation - Set Point and Functlon Veriflcatlon Llst
Procedure - This data reportverifiesinstrumentatiqnand control set pointi and their functions.Fill in
all pertinentdda as required.Use this reportfor the followingdevices:
1. Electricalcontrolssuch as pressureand temperaturesritches, vibrationsnitches, time

delay relays,transducersand transminers,indicatorlights,etc.
2 Operaor interfacessuch as push buttons, selector smritches,etc. These denicestyPicallydo
not have sEt poims horever their function can be verified.
3. Pipingcomponentssuch as reliefvalves,sdety head assemblies,etc.
Inst:nrment Purpose Set Point Reference Qc App

< nALT- &;rra J 1>*tr €.>.-+.0.;.J
L',ns . ar,r.l)'r,l c,J iltu*L hT
A/f? tli! 2<- 4 4,z,r.p j, J.' | ir Qq/ qn hu . fe.f &tlc.ha4 ^Lf
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/ J
L&riit-K)rf,.. tr'cJ g'r'iit T/>,P *tkr+.'rtrl I fp,; , LN ( LuLL lffi

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tr,vb SrAct s''r.d-$ Lc-,' K | -tAj., t .,L l,'^ I
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f .k;t - .4; 5iaP MrA^(tLt t/t- Nf L'c L i f r o-;l |;u, -?:,ogr1 cJt, (fi L:
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v
Documentarrypertinentdataas requiredin the linesprwided.Usemorethanone lineper dwice if

necesllaryand as marryPagesas required.
tttttttttttttttrtiratt*t*tt*!rt*tt*t*t!tttltttt!f *tt!ttt*t****tltrt*trlttttt**tttlt*t**rt**tttrttt*tt***t
Date: *:rz -7 z
Test Performedby:
PDC QualltyControlApprstalz Date:-*tL 4r'
CuslomerApproval(lf required): Date:

PDC MACHINES,INC.
t JobNo.25-/ -,/l?L
-)Zt/ a tzot
- ft
ModefNo. YDL'A
Date (1 -- / 2 -/3
Cugtomer'Lebv.l'z
Controlg and Instrumentatlon- Set Point and Function Veriflcatlon Llst
Procedure- Thisdaa reportveriftesinstrumentatio.n and controlsgtpointdandtheirfunaions.Filliir

all pertinentdda as required.Usethis reportfor the folloringdevices:
1. Electricalcontrols such as pressure and temperaturesritches, vibrdion suritches,time
delay relays,transducersand transminers, indicdor liglrts, etc.
2 Operatorinterfacessuch as push buttons, selector switches,etc. These devices typically do
not have sst points horever their function can be veffied.
3. Piping componentssuch as relief valves, sdety head assemblies,etc.
Instnrment Purpose Set Point Reference Qc App

iJ,X. OrU<crri"^/ tJZ.uT Fj&sT Srzor VoA.'A/t *fr
f
Vt,^.n i5r gr*oz L;a,p Dahzctien/
tJ*e. Dancn'e?J l€F 2-r/t 5t:t].r.,l.: r/€Qi trt /T;;

rft.v/T 2a)',r44! a.Lt \o?t ft.rJ
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cr trP L8 a\ 1 i/)- Lledr-s tt) tl*et tw>nl

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ir MLu| Tb Coerhlcgf rl t'iu * (- * { r
Documentarrypertinentdda as requiredin the linesprodded.Usemorethan one line per dwica if

necessaryand as marrypagesas required.
lttttt*tttt*ttttrtttt*rlt*tittt*t***!ta*!rtt***t*t*************t**ttt**t*ttt*t***tt*t*****t**t*trr
Tegt Performedby: Date:+ -r z-f J

PDC QualltyControl Date:3-/?-?rt
CustomerApproval(lf requlred): Date:
tJ{,it'[- rt
PDC MACHINES,
INC.
o Job No. 25L- 1192-A
M o d e lN o . P D C- 2 - 5 0 0 / 2 5 0 0
Date 3-g-93
Customer Teledyne
Hydraulic System Hydrostatic Test Procedure and Record
Procedure - The hydrauticsystemis tested at the ir"..rr". stated below.The hydrostatictest is

performedbetweenthe oil inlet check valves,oil outlet reliefvalvesand the reliefvalvebypassvalves.
All componentsbetweenthese devicesare subjea to the test (see hydraulicsystemschematic).The
outlet reliefvalvesare set at the pressuresdescribedbelow prior to performingthis test. Test pressure
set pointsare at normaloperatingconditionsunlessotherwisespecified.The hydraulicsysternshould
be fully primedpriorto testing.Thistgst may be performedwhilethe compressoris undergoingthe
standardoperationaltest providedthat higher than normaltest conditionswere not specified.
Startthe compressorsystem.Carefullyinspect all componentsin the hydraulicsystem.Locatethe oil

inletcheckvatveand tracethe linesand componentsleadingto the oil reliefvalveand bypassvalve.
Leakagefromany componentsor jointsshall be groundsfor rejeaion.All other portionsof the
hydraulicsJstemoperateat low pressure(5 PSIGand below)and shouldexhibitno signsof external
leakage.The lengthof the test is as necessaryto determinesystemstatus.
Leakageas a resultof loosefinings or other readilyrepairablecausescan be made and retested.

Recurringor persistentleaksshall be rectifiedbeforethe systemcan pass this test.
Documentany pertinentinformationduringthis test in the spaceprovided.
Relief Valve Settinos (PSIG)
1 ST Stage 6 er )c; z NDstase J-fi"o ,AS, 3 RD Stage
***t**t**tt!r*t***!t*t*!r**!t** *t*!r **** *!r******!r***!r**** ***** !r******* *ta**** **** *tt******!t***!r****
Test Performedby: Date:

.Date:
PDC Quafity Control Approvaf:
CustomerApproval(if required): Date:
Notes:
INC.
PDCMACHINES,
J o bN o . 251'1192-A
leanin
STEP 1
rags.
Cleanall componentsin partsdegreaser.wipe excessdegreaserfrom componentswith shop
STEP2
with
cteanall sudaceswithnapthaappliedwitha squiftbottle.wipe excessnapthafromcomponents
lowlintpaperwipes.Blowdrywithclean, dry shop air.
STEP 3
For componentsthat are wetted by processrnateriats,cteanall surfaceswith denaturedalcohol
paperwipes' Blow
appliedwith a squirt bottle. Wipe excessalcoholfrom componentswith low lint
dry with clean,dry shoP air.
!t****t***tt*tt*tt*r*t***t*t*ttit**ttt**t**rtt*a*tl*********t***t***t***t**t**tl*t*i**t*t*it***t
Cleaning Performed bY:

Datet'f ?)
PDCQualltyControlAPProval: Date
!-S+:
CustomerApproval(if required): Date
Notes:
VrvrT n
PDC MACHINES,
INC.
I JobNo. 25L- 1192-A
ModelNo. PDC-2-5 0 0 / 2500
Date 3-8-93
Customer TeledYne
OperationalTest Proced[re and Record for DlaphragmCompressors
Procedure - All diaphragmcompresgorsmanufaAuredat PDCMachines,lnc. subiea to the an

operationaltestElsdescribedbelow.Unlessothenrise specified,the standardtest durationis a
minimumof 8 hours.
1. Completelyassembledunitsare operationallytested for the period of time specifiedbelow' During

this tesi period,the actualoperatingconditions(inlet pressureand temperature,outlet pressure,etc.)
are simulatedas closelyas possibleusing a comparabteinert gas. At these conditions,a thorough
evaluationof all operationalcharaAeristics(flow capacity,fitnessof all sub systems,etc.) is performed.
In additionto testingat the actualoperatingconditions,other crucialoperatingconditionsare
evaluatedto verifythe fitnessof the compressorsystem.
2. Upon successfulcompletionof Part 1, the compressorsystemis completelydisassembledand all

componentsare thoroughlyinspectedfor any abnormalcharacteristics(prematurewear,failure,etc.).
lf during this inspectiona problemwas detected,the probtemis reailied and the systemis
resubjeaedto the operationaltest.
3. Havingsuccessfullymeetthe above requirements,the compressorsystemis reassembledand

operationallytested at adual operatingconditionsfor t hour. Capacityis once again verifiedduring
this finaltest.
Documentany pertinentinformationduring this test in the space provided.
OperationalTest Duration(8 Hours Min.) ts Hqs.
**tl* **t * i** * ta* t t t **t** i***t ** * t *** * ** * *** ***** t** *** *ttt**t ********* t* * ** * * ** * * * ** * ** * *
***rt*
Test Performedby: D a t e1
: -6,-9t
PDC Quality Control Approval: Date:
Customer Approval (if required): Date:
Notes:
o.u.f A
PDC MACHINES,
INC.
I JobNo. 25L- 1192-A
Model N o . P D C - 2 - 5 0 0/ 2 5 0 0
Date 3-8-93
Customer Teledyne_
Process System Pneumatic Test Procedure and Record
Procedure - Pressurizeprocesssystempiping to the pressuresspecifiedbelow

"ndas"otponents
using heliumgas as the test media.lsolatesystem requiredto preventoverpressurizing.Test
pressuresare at maximumnormaloperatingconditionsunless otherwisespecified.This test may be
performedsimultaneously with the standardoperationaltestprovidedhighertest pressureshavenot
been specified.
Using'Snoop LiquidLeak Detectof, apply a solid streamof fluid to each ioint or area to be checked.
Thoroughlywet the entirearea
Observewettedareafor approximately1 minute.Any sign of .bubblesindicatesleakageand is cause

for reiection.At this iuncture,basic remedialadion (i.e.tighteningthe fining, etc.) can be performed
and the ioint retested.All potentialleak areasmust pass this te$ for acceptance.
Note:SNOOPUquid Leak Deteaor is a commerciallyavailableleak detectionfluid specifically

designedand manufaauredfor teSing pressurizedgas systems.This compoundmeetsor exceeds
the performancerequirementsof MIL-L-25567D Type 1, Leak Deteaion Compound.Ma<imum
permissibleleakageper the militaryspecificationis 0.20 cc/hr (He)or 5.56 x 10 -5 cc/sec.The
compoundhas beenformulatedto providebubbling action wer iong periodsof time and gives
positiveleak indicationwhen testing a joint where gravrtytends to remo/e the test fluid.
Documentany pertinentinformationduring this test in the space prwided.
Pneumatic Test Pressure Levels (PSIG)
7 5- fr; Interstage 4fl P^S, outlet

Intet
*rt*ttt*****lrt****t!rlatttt*rlttt****!r***t!rt****t*********at**t***it*t*trf*t*t****!r*t!r*t!t*i******
Test Performedby: Date 4 -6'-f 3
PDC QualltyControlApproval: Dare1-S n:

CustomerApproval(lf requlred): Date
Notes:
7-
25L-1L92-A
JOB N O . DATE
/ 2 5 0 ot
PDC-2-500 INC. A:r
M O D E LN O . R E S S U R EDYNAMIC CONSULTANTS I E C H N I C I A N
C O MP R E S S O RS H I P P I N G D ES C R I P .
C US T O M
ER
C H E C KL I S T
SECTION I T E MD E S C R I P T I O N CHECKED REMARKS
C O M P L I E SW I T H S A L E S O R D E R t-/
GOOD OVERALLAPPEARANCE (-/
GENERAL
P A I N T I N G O O DC O N D I T I O N t/
INSTALLED
PDC NAMEPLATE ,/
A D E Q U A T ES U P P O R TP R O V I D E DF O R A L L C O M P O N E N T S (/
T O R Q U EV A L U E M A R K E DO N H E A D ,/
TORQUE SEQUENCE STAMPED ON HEAD L/
HEAD
ASSEMBLY M A T E R I A LS P E C M A R K E DO N P R O C E S SH E A D l-/
ALL STAGES
H E A T N O . M A R K E DO N H E A D l-/
M A T E R I A LS P E C M A R K E DO N B O L T I N G t/
PROCESS FLOW DIRECTIONMARKEDON VALVES //
CHECK
VALVES SPRINGWASHERSINSATLLEDlF REQD (SEE B/'u)
ONE S'/STEM INSTALLEDPER STAGE l/

AND SET 6
RELIEFVALVECHECKED ,LO A i t/
PRESSSwITcHcHEcKEDAND SET <l / T. fq i ,/

LEAK P N E U M A T I CT E S T T O 1 E P S I G t/
DETECTION
ff,octl Ta (/&tf
SYSTEM RELIEFVALVE TAGGEDWITH CONN SIZE & SETTING t-/
itt;Ad fa lol.
PRESS SWITCHTAGGEDWITH CONN SIZE & SETTING t/
VENT VALVE TAGGEDWITH CONN SIZE t/ fiaa wuc^T
OPEN CONN PLUGGEDOR CAPPED t/
RELIEFVALVEMARKEDWITHPART NO E. SETTING ua-'
FINAL RELIEF VALVE SETTING /. , ,' ,

LIOO '1-/
PIPEPLUG(D INLET
MAGNETIC i/
H YDRAULIC CLEAN OR NEW SUMP SCREEN& FILTERELEMENT (-/

SYSTEM
P L U G G E DP O R T S M A R K E DW I T H S I Z E & F U N C T I O N (/
OIL DRAINED AS SUCH

FROMUNIT& TAGGED /
'./ r.l'l qv4{VlS4_
T F O I L S H I P P E DW I T HU N I T
C O M P L I M E NO
j
\
7
JOB NO. DATE,4 - lL -1tJ

M O D E LN O .
II{C. TECHNICIAN
CONSULTANTS
C O M P R E S S OS
RH I P P I N G InJt' Ir.e
J 'c
\ .P
,\ I Ir p
CUSTOMER
CHECK LIST
S E CT I O N I T E MD E S C R I P T I O N CHECKED REMARKS
I N L E TP O R T M A R K E DW I T H C O N N S I Z E & F U N C T I O N l/
COOLING O U T L E TP O R T M A R K E DW T H C O N N S I Z E A N D F U N C T I O N L/
SYSTEM
INLET AND OUTLETPLUGGEDOR CAPPED t/
I N L E T P O R T M A R K € DW I T H C O N N S I Z E & F U N C T I O N L
' O U T L E TP O R T M A R K E DW T H C O N N S I Z E A N D F U N C T I O N lr
INLET AND OUTLETPLUGGEDOR CAPPED t/
PROCESS
R U P T U R E SM A R K E DW T H P R E S S & T E M P R A T I N G
SYSTEM
RELIEFVALVESMARKEDWITHPRESS& TEMPSETTING ,/
L I N E S I N S U L A T E DA S R E Q D
HOT DISCHARGE l./
FILTERINSTALLED(D INLET OF ALL STAGES l.a

TESTED
SAFETYINTERLOCKS l./
E L E C T R I C A L SERVICECONN PLUGGEDOR CAPPED V

SYSTEM
SERVICECONN MARKEDWITH SIZE AND FUNCTION l.a
MARKEDWITH PURPOSE& OTHERAPPROPRIATEINFO ('-
NSTRUMENTS
FUNCTIONALLYTESTED t/
DATARECORDED
NAMEPLATE t-
MOTOR
AND M A X A M P E R A G EN O T E X C E E D E D (/
DRIVE
SYSTEM PROPERLY
BELTSADJUSTED L."-
FLYWHEELSAND SHEAVESTIGHTENEDPROPERLY t-
ATTACHED
BELTGUARDSECURELY i-
IN PROPERDIRECTION
INSTALLED
ARROWS
ROTATION L/
DATA SHEETSIN IEST BOOKLETFILLEDOUT (--
U N I T M E E T SF L O W A N D P R E S S U R ER E Q U I R E M E N T S I/
A S S E M B L Y CHANGESHEETSFILLEDOUT PROPERLY
AND
NAMEPLATESAND CAUTIONTAGS ATTACHED l/
TEST
R E Q U I R M ETNS
POLAROIDPHOTOSTAKEN tl
A S B U I L T D I M E N S I O NR
SE C O R D E D L/
I
- -1,
\
JoB No. 25L-LL92- No. PDC-2-500 / 25oo
MoDEL
INC.
D A T E+ - O ' ? ? PRESSUREDYNAMICCONSULTANTS TECHNICIAN +-y
I SUCTION INTERSTAGEDISCHARGE OVERPUMP FLOW
sHeeT Nn
SPEED
l
R/V SETnNG MOTOR
NO. GAS Pry>'fi^P,*ru uu, lST 2ND
RATE
(scru) (RPM) 1sr iil6 vffirt
I /lz ,4 -
2,1( +lb L-fi*
z //" A/4'r - -- 7,uo t+ (o 6 ) r - : L 2t4
-
9 lfe h,q* uoB
4 lfe :tl4 v% .-E
a4o7 JFF{''
-- 6?rdn, >)o
r Hr LooD# -, b -) + J .
t+ il\
-
;e
t
PDC MACHINES,INC.
JobNo.,2f/ -//fz-6
Model No. i))C -2-rooj'%e
Date +_ rZ _fj
CustomerT-zz<,b tt.uz
Controls and Instrumentation- SEt Poiril and Funstlon VeriffcatlonLlst
Procedure - Thisdatareportverifiesinstrumentation and controlset pointi andtheirfunaions.Fillin

all pertinentdataas required.Usethis reportfor the follorvingdwicris:
1. Electricalcontrols such as pressure and temperdure switches,vibration suritches,time

delry relays,transducersand transminers,indicdor lights,€tc..
2 Opsrdor interfacessuch as push buttons, selector s:uritches,etc. These dadces typically do
not have sa points hourevertheir function can be verifrecl
3. Pipingcomponentssuch as reliefvalves,sdEty head assemblies,etc.
Inst:nrment Purpose Set Point Reference

tkq if - iL;; * 5-7e ilk,rt pl e-3 6b -7 4*zaa ,441/ee
PQ-,"1< - lru rtQ* ir DzL srJ- bitr 1,v121eAq, ! e
ta4t Lxcr, *-/ LT)- frAuh- 2-0 /9 t 7\t(jz 3^.
Q it t 5T <H,42 molar.Tr'eJ ,|Autz
t-a4 L b.trtrTic,J LD 6Au.f-L )-D A't'

P tl n "dh sVtk Por,'i?-c f io-l r.-(Lk
C(,|^*,tf Aur:,/ ^'t otrltt ,thP ,ur4ch'.4/.2 t /]Pn^

r,tAu+J Lb tn-aii ttfJ cr4 t- a.r
/ /4.r
Ofr 2u tJ'crAtx *,:if ,a lr- ln ut s ( 2r,/<t' fiaf A*ua
,
i.t tgt rH.fL
Df r - Ltt LilD sntn, Sef, di(- /Lt95 . L /*>d 21 .' fzfrz A.a/i24* 4-r
i.u 2,UI Tpar -H
ct>.+'Pts*S t cr'c- Ln PS t' 9r'<b6tuf-
tfu's 5 llu n / C y''e-t-qtu/21- /
Documentarrypertinentdataas requiredin the linesplwided. Usemorethan one line per daniceif

tatttt*trtttt**t*tttttt*ttttltrt*t**tttt**ttttrttttt**ait*tttt*ttt*tttttt*ttt*t*rlttt*t****ttt*tt*tt
Test Performed by: Date: 4-/> -fi
PDC Quallty Gontrol ApprovCf: Dare:

+-tL-T
CustomerApproval(lf required): Date:
PDC MACHINES,
INC.
I J o b N o ., r / - , 0 L - ! 3
Date q-/>-q 1
Customer p.-a) v-u{
Controls and Instrumentatlon - Set Point and Functlon Verificatlon LiEt
Procedure - This data reportverifiesinstrumernatiqnand control set pointi and their functions.Fill iir
all pertinentdata as required.Use this report for the followingdevices:
1. Elearicalcontrolssuch as pressureand temperaturesritches, vibrationsritches, timE

delayrelays,transducersand transmitters,indicdor lights,etc.
2 Operaor interfacessuch as push buttons, selectorswitches,etc. These denrices
typicallydo
not haveset points however their function can be verifted.
3. Pipingcomponentssuch as reliefvalves,safetyhead assemblies,etc.
fnstrumentr Purpose Set Point Reference Qc AppI

l4&k )zrc p Yt a.J ih.rtf Eiasr Jrrl-{
l,l2 1/r rS'74'22,- - - Llllit b.rt, rnt nJ ifl L Fv nJ-
t-- Llh f)tt-. fi r].V ue .vr ltt ft'tLlt
'i).a*^.
b inrf ? -^cr\ \frL 2,( L o tlt l:nJ lre*itrr A'f .
:t+t e7 <l-ltjt Pu t a.--i i ,rl ne<9htt t 71)-aY! *{ 7c;
O ,,t,- rL tlAt-[z fn^.n .':, )2'1 ,oeaa fyLs 6A,;v#, !(- /).r-
c''t.riL\ L ,,,J b rr-t5 ittttis -btl7A tl,'S;tAL a)-r'f $
rr.-\, , .l( ;L? ,,)tt

J
1 ,,QJrtt Li:+dfr?^\ Hepr &u.^) Lfr
C-t r*0 Q-.,,I Lr 'r LLt- -lC ttus oulll-lF (t:,vr1, P, " : r iS U + L /tE
A,- ltr t) ;. ) ) .?.ot+f Cp i*ri u,ttlbrv fova-o i t _J

fi1lq, ,1)W eC tA*.t-5 lr r'5rt'tL /t:r I
Documentanypertinentdataas requiredin the linesprwided.Usamorethanone lineper deviceif

necessaryand as manypagesas required.
tatttt*tr**ttt*ttttiltt*tltt!ttt**itl|l**tt*rlll*t**ttrt*tt*ttlllt!tt****tt*t!r**trrtt****tttlttlttrr*t!t*t!tttt
t / l
' -/?
Test Performedby: Date:k-
Date:4-,t L-1 ?
CustomerApprovaf(lf required):
PDC MACHINES,
INC.
v JobNo.2ft - l/f l- -E
ModefNo.PDC-L-foo. r,6
Date +-( L -f 2,
Customer 12 t-<bv tt L
Procedure - This data reportverifiesinstrumentatiO.n and control sEt points and their functions.Fill in
all pertinentdda as required.Use this report for the folloring devices:
1. Electricalcontrols such as pressure and temperE[uresuritches,vibration silitches, time

delry relays,transducers and transminers, indicator ligffi+ etc.
e Ope'raor interfacessuch as push buttons, selector switches, etc. These dwices typically do
not have set points however their function can be verified.
3. Pipingcomponentssuch as reliefvalves,safe\, head assemblies'etc.
Inst:nrment Purpose set Point Reference QC APP

('r,4At a,fir;^/ S/-PAt b,frrQ. ,.f i
*-rrfil
Tr
J'Dt):>;o^J w 5u4t- A(
hra, Slo?,9t ,u. tr-!/re # lrv',lzî+ (ow P- il^b necr furrrT':vL il,r
Lyt I '-r-';t /*-s( 9).*-* lAl*-T Pr'Hrli'ltgg, ,f II j iq-f{'i )cr& -*q. r+ tus*fu H
LaAr bo\e ^+Lx; Srr.r^tt-J4f"t' .+tfoai.a. ,*5rz^ ir4,' i
".c1
*q|'.ul t-D Gt/{/%- /AT
isT 5$gr keiK
Le4f D{m?r} ;oJ 5Lu',ftu 5@ ,.ft71r'.q2 ;-t'd \7/3c /fA) f*ct-*>}4 L.D ebxa ,6
l-ua) \F..AA t--z* A- ,/
v
is .c it- - L tlzt t?V.4vhy4'<. AT #kL 2lJ? i-*ê,,^tslt t fuffzn

s. ic< 6'L,I,T nfu,ut't *f ;-rh. l2o, )p?^0o'at'.,1 Ahoo /*T
Documentanypertinentdataas requiredin the lines prodded.Usemorethan one line per dwice if

tttttt**ttt*tt*trr:rait*trtttit**t*t*tt****tt*t*tt*tt*****t*tt*ti***t*tt*tt**!rttt*t*itt*t**!t**
j
Test Performedby: Date:4--P
i /
Dare: 'o;
PDC OualityControl APProyalz 3-17
CustomerApproval(tf required):
PDCMACHINES,
INC.
t JobNo. 2q1-1192-B
M o d e lN o . p n c - ^ - 8 0 0 / r 8 0 0
Date 3-g-93
Customer re I cdy4e
CleaninqProceduresfor ProcessEquipment(LevelOne - for GeneralService)
STEP 1
in pafts degreaser.Wipe excessdegreaserfrom componentswith shop rags.
Cleanall components
STEP2
Cleanall surfaces with
withnapthaappliedwitha squirtbottle.Wipeexcessnapthafromcomponents
low lint paperwipes.Blowdrywithclean,dry shopair.
STEP 3
For componentsthat are wened by process materials,clean all surfaceswith denaturedalcohol
appliedwith a squirt bottle. Wipg excessalcoholfrom componentswith low lint paper wipes.Blow
dry with clean,dry shop air.
*t*t******************************rt*** *****************************************************
Cleaning Performed by: il Date
PDC Quality Control Approval: Date+-S'U

CustomerApproval(lf required): Date
Notes:
PDCMACHINES,
INC.
O Job No. 251- 11 g

.'-R
M o d e lN o . p n c - ^ - E o 0 / ? E o O
Date ?-R-g ?
Customer Ta] crryne
Flow Capacity Test Procedure aod Record for Diaphraom Compressorq
Procedure - Connectthe compressorsystemto L"t loop as describedby drawingA0049.302. This

"
test loop will allowthe compressorto operatecontinuously in closed loop circuitand also allowsthe
circuitto be openedfor flow measurement. An inert gas, (typicallyNitrogen,Heliumor Argon)with
physicalcharacteristicsthat are similarto the actual process gas, is used as the test media
Flow readingsare taken at the operatingconditionsspecifiedbelowand comparedto theoreticalflow

curvesor specifiedrequirements.Flow readingsas well as other informationare recordedon the test
point data sheets.Flow readingsare correctedfor temperature,back pressureetc. in accordancewith
the flow metermanufacturersrecommendations.
Documentany pertinentinformationduring this test in the space providedor on the test point data
sheet.
,l
OperatinoConditionsfor Evaluation Test Media /{Z
^
TestPoint1 - fnfetConditions
(PressPSIG,TempDegD I ?a
OutletConditions(PressPSIG,TempDegF) 2-po p<i 7oa
Test Point2 - lnletConditions(PressPSIG.Temp Deg D ? >- /Jt' 2a"
OutletConditions(PressPSIG,Temp Deg F) 4-. o .oft' ?aG
Test Point3 - fnfetConditions(PressPSIG,T_empDeg_D = nr; ,7"

OutletConditions(PressPSIG,Temp Deg D 2-oa. ?li ?o.
Test Point4 - InletConditions(PressPSIG,Temp Deg R 6
OutletConditions(PressPSIG,Temp Deg F ) 2& â
Test Point5 - InletConditions(PressPSIG,Temp Deg F) 7 L'*' 2oo

OutletConditions(PressPSIG,Temp Deg F) *ooa ?aE
L!ttl**t!r***rtt***t***!r*!r******t*****!r!r**ttr*********tttt**t***!t***tt*tr****!r*************t*t*t**
Test Performedby: Date: q -B'2J
PDCQualltyControlApproval: Date:

PDC MACHINES,
INC.
t Job No. 25L- 1192-B
M o d eN
l o. PDC-2-500/2500
Date 3-g-93
Gustomer Teledyne
Operational Test Procedure and Record for Diaphragm Compressors
Procedure - All diaphragmcompressorsmanufacturedat PDCMachines,Inc.subiea to the an

operationaltestElsdescribedbelow.Unlessothenrvisespecified,the standardtest durationis a
minimumof 8 hours.
1. Completelyassembledunitsare operationallytested for the periodof time specifiedbeloil. During

this test period,the actualoperatingconditions (inlet pressureand temperature,outlet pressure,etc.)
are simulatedas closelyas possibleusing a comparableinert gas. At these conditions,a thorough
evaluationof all operationalcharaaeristics(flow capacity,fitnessof all sub systems,etc.) is performed.
In additionto testingat the aaual operatingconditions,other crucialoperatingconditionsare
evaluatedto veritythe fitnessof the compressorsystem.
2. Upon successfulcompletionof Part 1, the compressorsystemis completelydisassembledand all

componentsare thoroughlyinspectedfor any abnormalcharacteristics (prematurewear,failure,etc.).
lf during this inspectiona problemwas detected,the problem is rectifiedand the systemis
resubjectedto the operationaltest.
3. Havingsuccessfullymbetthe above requirements,the compressorsystemis reassembledand

operationallytested at actualoperatingconditionsfor t hour. Capacityis once againverifiedduring
thisfinaltest.
duringthis test in the spaceprovided.

Documentany pertinentinformation
OperationalTest Duration(8 Hours Min.) 8/#s,
** rt*** * * ** ** * **t***t*t * *rt***** t** * *** ** * * *t*t* * *** * ** ** * *** ** * !r** ** ** ***!r * ** ** ** * * ** * ** * ** * t
Test Performedby: Date:u-8 -/j
PDCQualityControlApproval: Date:4'g-V
Notes:
I
t)/,
- I
PDC MACHINES,
INC.
O JobNo. 25L- 1192-8
l o. pDC-2-500/2500
M o d eN
Date 3-8-93
customer Teledyne
Process System Pneumatic Test Procedure and Record
Procedure - Pressurizeprocesssystem piping and componentsto the pressuresspecffiedbelow

using heliumgas as the test media.lsolde systemas requiredto prevento\rerpressurlzing. Test
pressuresare at maximumnormalopbraing conditionsunlessothenrisespecified.This test mry be
performedsimultaneously with the standardoperationaltestpro/ded highertest pressureshave not
been specified.
:.
Using 'Snoop LiquidLeak Detectof, apply a solid streamof fluid to each ioint or areato be checked.
Thoroughlywet the entirearea.
Observewettedareafor approximately1 minute.Any sign of bubbles indicatesleakageand is cause

for reiection.At this juncture,basic remEdialaction (i.e.tighteningthe fitting, etc.) can be pedormed
and the ioint retested.All potentialleak areas must pass this test for acceptanoe.
Note: SNOOPUquid Leak Detectoris a commerciallyarailableleak detectionfluid specifically

designedand manufacturedfor testing pressurizedgas systems.This compoundmeetsor exceeds
the performancerequirementsof MIL-L-25567D Type 1, LeakD€tectionCompound.Matimum
permissibleleakageper the militaryspeciftcdion is O.2Occlhr (He) or 5.56 x 1O-5 cc/sec.The
compoundhas been formulatedto proride bubbling action wer long pedods of time and gives
positiveleak indicationwhen testing a joint where gravrtytends to remo\rethe test fluid.
Documentany pertinentinformationduring this test in the space prodded.
Pneumatic Test Pressure Levele (PSIG)
-o-P1,
fnfet Interstage 45> /), Outlet
tttttrt*!tt*ttitt**atrltlattttt*tttrt*tttlrtt*!r*t*trt*t*tt!t***!at!at*tt*tt*t*tt*!rttat!r**!rttt*t*tt**tt
Test Performedby: Date 4-S -/:
PDC QualltyControl Date1'89

CustomerApproval(lf requlred): Date
Notes:
l,,rt.i/t T t)
PDCMACHINES,
INC.
o Job No.
M o d eN
25L- L1,92 -B
l o. PDC-2-500/2500
Date 3-8-93
Customer Teledyne
Hydraulic System Hydrostatic Test Procedure and Record
Procedure - The hydraulicsystemis tested at the pressuresstatedbelow.The hydrostatictest is

performedbetweenthe oil inlet check valves,oil outlet reliefvalvesand the reliefvalvebypassvalves.
All componentsbetweenthese devicesare subject to the test (see hydraulicsystemschematic).The
outlet reliefvalvesare set at the pressuresdescribedbelow prior to performingthis test' Test pressure
set pointsare at normaloperatingconditionsunless othenryise specified.The hydraulicsystemshould
be fully primed priorto testing.
This test may be performed whilethe comPressoris undergoingthe
standard x@u
+ - ( z - - ?s
7-
25L- 1 L92-B DATE

JOB NO
M O D E LN O . P D C - 2 - 5 0 0/ 2 5 0 0P R E S S U R I TECHNICIAN
DYNAMIC CONSULTAN TS
C O M P R E S S OSRH I P P I N G DESCRIP.
C US T O ME R
C H E C KL I S T
SECTION ITEMDESCRIPTION CHECKED REMARKS
C O M P L I E SW I T H S A L E S O R D E R
G O O DO V E R A L LA P P E A R A N C E /
GENERAL
P A I N T I N G O O DC O N D I T I O N t/
INSTALLED
PDC NAMEPLATE ,/
.ADEQUATE
SUPPORTPROVIDEDFOR ALL COMPONENTS /
T O R Q U EV A L U E M A R K E DO N H E A D '/
SEQUENCE
TORQUE ON HEAD
STAMPED /
HEAD
A S S E M B L Y M A T E R I A LS P E C M A R K E DO N P R O C E S SH E A D ,/
ALL STAGES
H E A T N O . M A R K E DO N H E A D (/
M A T E R I A LS P E C M A R K E DO N B O L T I N G ,/
PROCESS MARKED ON VALVES
FLOW DIRECTION /
CHECK
VALVES S P R I N GW A S H E R SI N S A T L L E DI F R E Q D ( S E E B i M )
ONE SYSTEMINSTALLEDPER STAGE t/

ANDsET o
vALVEcHEcKED
RELTEF hn pr i (/
pRESSswlTcH cHEcKEDAND sET <l I F Ps i t/

LEAK P N E U M A T I CT E S T T O 1 E P S I G (/
DETECTION Pi,rtut fa;7Arlf
SYSTEM RELIEF VALVE TAGGEDWITH CONN SIZE &, SETTING //
wr'2ri) fuhrx
PRESS SWITCHTAGGEDWITH CONN SIZE & SETTING l/
rb+) fr) (Rir
VENT VAL\E TAGGEDWITH CONN SIZE l'-
OPEN CONN PLUGGEDOR CAPPED /-
RELIEF VALVE MARKED WITH PART NO ETSETT1NG /

FINAL RELIEFVALVE SETTI*" (/
M A G N E T I CP I P E P L U G @ I N L E T Ll
HYDRAULIC CLEAN OR NEW SUMP SCREENETFILTERELEMENT L-

SYSTEM
P L U G G E DP O R T SM A R K E DW I T H S I Z E & F U N C T I O N L/
O I L D R A I N E DF R O M U N I T E T A G G E DA S S U C H r
T F O I L S H I P P E DW I T HU N I T
C O M P L I M E NO r 1ot/ gjatKQ*li
\ -l
JOB NO. DATE
II{C.
M O D E LN O . CONSU L T A NT S T E C H N I C I A N
C O M P R E S S OSRH I P P I N G D E S C RPI.
CUSTOMER
C H E C KL I S T
S E CT I O N ITEM DESCRIPTION CHECKED REMARK S
I N L E TP O R T M A R K E DW IT H C O N N S I Z E & F U N C T I O N
COOLING O U T L E TP O R T M A R K E DW T H C O N N S I Z E A N D F U N C T I O N t/
SYSTEM
I N L E T A N D O U T L E TP L U G G E DO R .C A P P E D r
I N L E TP O R T M A R K E DW I T H C O N N S I Z E & F U N C T I O N //
O U T L E TP O R T M A R K E DV V I T HC O N N S I Z E A N D F U N C T I O N r
I N L E T A N D O U T L E TP L U G G E DO R C A P P E D ,/
PROCESS
R U P T U R E SM A R K E DW T H P R E S S E CT E M P R A T I N G
SYSTEM
RELIEFVALVESMARKEDWITHPRESS& TEMPSETTING tz
L I N E S I N S U L A T E DA S R E Q D
HOT DISCHARGE ,/
FILTERINSTALLED@ INLET OF ALL STAGES //
TESTED
SAFETYINTERLOCKS tr
E L E C T R I C A L SERVICECONN PLUGGEDOR CAPPED tr
SYSTEM
S E R V I C EC O N N M A R K E DW I T H S I Z E A N D F U N C T I O N L/
INFO
M A R K E DW I T H P U R P O S E& O T H E RA P P R O P R I A T E l/
NSTRUMENTS
TESTED
FUNCTIONALLY r
N A M E P L A T ED A T A R E C O R D E D l/
MOTOR
AND M A X A M P E R A G EN O T E X C E E D E D l.
DRIVE
SYSTEM PROPERLY
BELTSADJUSTED ll
PROPERLY
FLYWHEELSAND SHEAVESTIGHTENED il
B E L T G U A R DS E C U R E L YA T T A C H E D //
IN PROPERDIRECTION
INSTALLED
ARROWS
ROTATION l-
DATA SHEETSIN TEST BOOKLETFILLEDOUT ll

U N I T M E E T SF L O W A N D P R E S S U R ER E Q U I R E M E N T S //
A S S E M B L Y C H A N G ES H E E T Sf l L L E D O U T P R O P E R L Y
AND
TEST N A M E P L A T E SA N D C A U T I O NT A G S A T T A C H E D 1/
R E Q U I R M ETN
S
P O L A R O I DP H O T O ST A K E N r
A S B U I L TD I M E N S I O NR
SE C O R D E D
j
\
25L-1L92-B DATE
J O B NO .
M O D E LN O . / 2 5 0 or*EssrlnE
PDC-2-500 D Y N A M I CC O N S U L T ATNS TECHNICIAN
C O M P R E S S OS
RH I P P I N G DESCRIP.
CUSTOMER
C H E C KL I S T
SECTION I T E MD E S C R I P T I O N CHECKED REMARKS
S O L I DC R A T E A N D S K I D M A N U F A C T U R E D t-
N A N U A L SS H I P P E DW I T H U N I T
i N S T R U C T I OM t/
SHIPPING
P R E P E R A T I O NspEctALTooLsFoR uNlT sHlPPEp wlTHuNlT
WITHUNIT
SPAREPARTSSHIPPED /
)
RE C U R L E YB O L T E DT O S K I D
C O M P R E S S OS /-
S P E C I A LM A R K I N G SA P P L I E D r
OTHER
P R O J E C TM A N A G E R DATE
Q U A L I T YC O N T R O LM A N A G E R DATE
UATERTAL CERTIFICAIION TABLE (251- 1L92)
ITEM NO. DESCRIPTION MATERTAL HEAT NO.
801 PROCESSHEAD sA-240 / 3t5SS 9 1 3432

B O 2 .L LOWER HEAD ASTITIA576/L022 R0787
B06 CHECK NUT s A 47 9/ 3 1 5 S S NGs19
808 PROCESS DIAPHRAGI,T T315SS 1 1 01 5 3
811 STUD sA193 GR.B7/Srr, 52399 4
BL2 HEAVY HEX NUT sAl 94 GR.2wlSrr, 647928
831 PROCESSHEAD sA-240/ 3t5SS 9L272

832.L LOWER HEAD ASTMIA576 JV- 2 510
835 CHECK NUT sA479/31655 NGs19
838 PROCESS DIAPHRAGM T 31 6 S S 1 1 01 53
84 1 STUD s A 1 9 3 G R . B 7l S W 70250
E,42 HEAVY HEX NUT SA194 GR.ZH|STL 0 9 1 73 4
c01 CAGE sA 479/3t5SS 692322

c02 POPPET \TESPEL SPl P 4 3 78 1
c03 SPRING RETAINER sA 479/3L5SS 4 4 0 0 31
D0 1 CAGE sA 479/ 315SS 22370

Do2 POPPET \TESPEL SPl P43781
D03 SPRING RETAINER s A 4 7 9/ 3 1 6 5 S 0 6 5 63
E17 TUBING s A 2L 3/ 3 1 5 S S A67582/464987

818 TUBING s A 2L 3/ 3 1 6 5 5 A922057
Note:
In this table, an item number is the combination of a Letter and a

number. The letter indicates the Bill of t{aterials and the number
indicates the item number in that particular BilL of Materials' For
example, item B2.L is listed as it6rn No. 2.7. in Bill of Dlaterials B'
PDC INC. PA 18974

1875STOUT DRIVE WAR]TIINSTER, (215) '14&9442
. A ' F
J r . - t i ,
']=3T:Fi:D MATERIAL SSC OFIOEFI NO.

TESTREPORT
ONE SANtrMEYER LANE. PHTLADELPHIA, PA 19116-359E3.215-484-7100.E|OG523-G|6Ei3 r FAX: 21ffi77-143o
BILL
TO CERTIFICATE OF TEST
;' l- ': ilA,::{:;{:5 ill.lt:.=t:F.ATED l { / E C E R T I F Y T I i A T ? H E C H E I ' Ii t : i . L A I ' I A L Y S i 5
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SANDMEYERSTEELCOMPANY
CUSTOMER ORDER NO.

G A F , D O S H - I " l A l . i A ,E3R , B U A L I T Y A 5 S U R . \ N CE
OUALITYCONTROLDEPARTMENT
DATE: .1, JZt:i,
AgllE gA-I'l 0 ? LZ7 Z

SpEC;F;CAT;ON: HEATNO..
PIECES DESCRIPTION
f L ' i . - - . . i
iiicii:1.:E! .iLL ovE;. , :'i.::K;{E5g I5 0VERAL;. THICl{t'i;59

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c.115c 12t91 RECOFDSOF ALL TESTSARE MAINTAINEDAT SANOMEYERSTEELCOMPANY

s E R I r F f s ArIE
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CHEMICALANALYSIS
:-lEiiTNUI.lE:iln : i''!FI i:' 5 si r! i !::1 I"4E ;-l I AI

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data were transcribedfrom the manufacturer'scertificateof test after

verificatiohfor completenessand specificationrequirementgof the information
on the certificate.All test results remain on file subject to examination.
ffiR-OUALITY ASSURAT{CE
The willful recordingof false,fictitious,or fraudulentstatementsin connection
with test resultsmay be punishable as a felonyunderFederalstatutes. FORMel Z (028e)
J;3o3,
OFIDEFI NO.
CERTIFiEDMATERIALTESTREPOHT SSC
ONE SANOMEYER LANE . PH|LADELPHIA, PA 191 1 6-3598. 21A-484-71 OO . E!OO-5P3-3663 o FAX: 21ffi77-143]o
BILL
TO OF TEST
CERTIFICATE
'v/E
E ! , : : 1 A , : Hi i . i E 3 : i { C O F , F O R A T E t r C E R T I F Y T H A T T H E C H E I ' : iC A L A : ' i A t Y g i S
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TRIJE A5 COI.ITAI}IE3 I}I THE FECOEEg OF
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UAF.r'tIlI;:EF., PA Ll 9 7{i THE ': Ot{P -\N'f
SANDMEYERSTEELCOMPANY
CUSTOMER ORDER NO.

GARDOSH - I'TAI'IAI]ER,IfUAL ITY A5S:JRAT{CE
OUALITYCONTROLDEPARTMENT
DATE' I J ! 2J, :::
gA-Z4J 913{5?
3 1 5 SpEC;F;CAT;ON: ASllE HEATNO..
PIECES DESCRIPTION
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c-115c12/91 RECORDSOF ALL TESTSAREMAINTAINEDAT SANDMEYERSTEELCOMPANY

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AFTERHEATTREATPROPERNESE ROOII TEHPERATURE:
TE}I$LESTR. YIELDSTR-. rE[3. ORAlltfStrE HAMilE83 BEIID TEST
AFTERHEATTREATPROPERNESO oF
TENSI€ STTR. YIELDgTR r ELO. HARS{E38
STRESSNUPTURE
This producthas not come in direct contactwith

Mercuryor any of its compounCs,nor wilh any
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boundaryof containment, duringthe mfg.,
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REVISIOf, 2
DATED 09 IL8I87 AITD i urr docuncnt ney bc aunlshad e! a lclony
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Sa!.d rcsults nl.E-tli-spicfifcaifonirlagnllcablc aadâlxg oa 7fixd'
BY
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ROBERT A. TYLER, JR.

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TESTCERTIFICATE
Valbruna &p.a.
N. 10882lAg
PartitaIVA 0123673U?46
s
Mill Order No: 89 E 46.tt69 PeckinsList No: 89/1966o,/5
Bu1'ers P.o. No: D-2582
GRAOE srzE DESCRIPTION AND SPECIFICATIONS oTY. L8s. HEAT PAINT
tI6 Round t/8 Cond.A-Centerlegecound ta87

qQS 76tE j ASTI'IA 58O/A ,5, , ASII{ A 479 ;
ASI,fESA a79/86 t-
CHEMICAL ANALYSIS
HEAT NO. c MN. P s sl Nf. cR.
06565 0.05 - 1.rt 0.028 - 0.026 q a.4, 10.14c 16.62
co gt+TA SN N
MO cu TI PB AL
2.(re g.r2 0. 060

MECHANICAL PROPERTIES
TENSIL R E D .O F HARONESS AS
YIELD ELONG GRAIN HARDEI\[ ST{IPPED
STRENGTH AREA ROCKWELL
t{lnar2 rftral r t BRI'UELL R e FFEOUETIICY srzE AEUTY H A F D N S
872 725- ,6 .2 49.4

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2r, 25'
t7-4PH or l5.5PH coND. H.900 ctoNo. H.925
MECHANICALCAPABILITIESFOR
HEAT TREATED CONDITION
rHs oF AN lNcH
JoMtNy HARDENABILIW- RoCKWELL"c" lN 16
24 a 32 40 ggglRB
t 2 3 4 5 6 7 t 9 ro t2 1a rt 20
TO THE BESTOF OUR KNOWLEDGE,MATERIAL IS FREFOF MERCURYCONTAMINATION' ;-

MATERTALtS SOLUTTONHEAT TREATED FREE FROM CONTINUOUSCARBIDENETWORK tlr
EIIBBITTLEMENT IvteCnO ETC}f
OK
OK
:8.C9.99
NORTH PENNPOLISHING& PLATING
40 West Park Avenue P.O. Box 37O, SellersvillePA 18960
Phone: 215'257'4945 Fax:215-257-4943
I CERTIFICATION
B PRESSURE DYNAIIIC CONSULT. s

I P D C UACHIITES, I N C . H PDC MACHTIIES, rNC.
L 1875 STOUT DRIVE I 1875 STOUT DRIVE
L WARI,IINSTER PA 18974 P WAR!,TINSTER PA 18974
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i:iiii:iiil:liiili:iii:i:*i:,
':ii',,:ii"'iii'i'*iiiii"i
P1ant Supervisor
Customer Copy
E L DU FONT DE ilEilOURs ATID COUPATil
ULTII|oTOT.DA.AWARE T9T'!
CERTIHCANON
CERNFICATEOF @IIIFORMAT.ICE
JtttY L2, 1991 Cusbrne/g 9906 Ou Forft DJSPO6936
Date Orderifo. - Ord€r nfr.
THISISTO CERNFYT}IATTHETTETUS
USTEDBELOWANDSI'PPUEDWM{ ot' FONTAAIOCUSTOMEFSORDERSHOWNAEOVE
ARElLADEFROi,t
POLY}{ER SP-l
ITEI,IIOOl
LOT NUMBER: RES5851 RESs569
BATCE NII!,IBER: P45O62 P4378L
IENSILE STRENGTE: 12395PSI 11781PSr
ELONGATIONz 6.04t 5.5t
SPECIFf C CiRAvrff: 1.43 c/CC r.43 c/cc
ITETS
I PC. \IESPEL STOCK SEAPES-ROD, SP-I L/z'x g L/2'NoDr
I pc. \tEsPEL srocK sEApEs-ROD r Sp-]' 3/8.N, g L/2r[o!l
sf{P TO:
P D C ITIACEINE
1875 STOU8 DRrVE
YUARUINSTER PA L8974
MNT 7e3toffiIBONFIICAT
T I. DU PONTDE NEMOURSAND COMPANY RTCEARD W. ?'rF
DU POI.ITFOLIMERS TIATERI.AI. C(X)NDINATOR
PENCADERPI.NNT
WILf,IINGTON,DE 19E9E o*fficr
t'?b
*****IrOne Star Screw ComPanY*****
oC Hourton
MaterLal Test Report
Customer: coNSffi Heat-code :398087
L2284 Mfq heat No zTQ26O
L ? a # :o2-og-93 Sales Order
Item Nbr
: 1901,48
:1
Pack Oty
a-
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\r4 3V o 7/8-L4 X 6'
,l a
Desc : N. F. 87 ALL THRD ROD

LSSC PN : 1 9 0 1 4 9 .1
Raw Matl: 87.9750
SpecifJ.catlon: All tests-were madg_iq gqcordance wLth ASTM A32O-92
GR L7. 2 L/2" DIAIIIETERAND I,'NDER
Test Method: ASTM A37O-92
MILL CHEMICAL ANALYSIS
c s si Nl, Mo Cu
Specification: Min: o 380 o. 750 0. ooo o ooo o. 150 0.800 0 150
o {80 1. OOO O .O 3 5 0 oao o.350 1. 100 0 250
actu3i: o 410 0.910 0. oo9 0 o20 o. zao o. 110 1. O10 0 230 o. 120
Other ChemLcal Analysis: MI.n: Max: Actua].:
UECIIAI{ICAI, PROPERTIES AI\TD TESTS AS PERFORUED BY: UILL

Test Hardness Test
I Yield
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TensLon
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t
Proof
Load ( ].bf ) BHN
Specif Lcation: MLn: losooo 1z5ooo 16 50
Max:
Actual: 128ooo l.lsoo le . 63 321
Other Mechanical PropertLes and Tests: Actual:

-CHARPY
CHARPY TMPACT AT -150F ( -LOIC) IMPACT AT -150F
MIN 20 FTLB (27 J) .- THIS MATERIAL 31-35-29 FTLB
MEETS THE CHEMICAL AT.IDMECHANICAL
REOUIREMENTS-OFBOTH ASTM A193 87
AND ASME SA193 87
Condl-tlon: Actua]':
TEMPERING TEMP 112OF
wE hcrcby ccrt LCt theC thr forcEolng chcllcel dete tr I

Thlr ccrtlltcatlon lt for tho srclurivc ufcr of th. eltrnt
lo whou lt tr eddrcrrrd and LSS ncl thcr ocltll , nor a3f unc.
rfrrrlblllty for, and rcprotontatlon or ccrtltlcetlon to
.Iher prrty. Thlr roport rpprlor only to thc ectuel
rilFtr trrted and tho hott or lot thoy rcPrrlont. Tottl
conforu to thc rcqulrca.ntr of thc cpacltlcetlone llrtcd
lhi r rcport trry no t bo rcproduccd crcept l,n f ul I , wt thout Lono Ster Scrcw ConPenY
thc wrltt.n epproval of Lonc Star Screw Coapeny of Hourton, tne.
t
Cust P/N:
Size 3 7/8-14
213
-24-93
PDC MACHINES
Dese r GR 2H HEAVY HEX

LSSC PN g BzTIFl4
Raw Matl: 82HFL4
EpeclfieatLon ; lff ^togte _ ltcrg
GR ZH HSAI/I
Tast Method: ASru A370-92
-';-.C
Speelflcatlon: Mln: b.roo
Max:
Actual: o.fto
Other Chenlcal Analysl.siT
D E G .I C
iltlttttcerton tt for tbo .rctutlt. u

ro il ts tr rddrrrrrd rnd ttt nelthir I
r.fpcartbtftqf ?or. tnd rrPtft.atrttoa or
rrrt cthot !.43t' thft r.?ort ltlltrr rrt
rrrplcr tortrd rn4 thr hrrt ot lot thly
;e nto ta eo qtla t.rjul rrrrn gl aC ctrc ftoct'
lhtr rrpost rrt not bo rrgrcCusr€ rre.Pt
zhr rrt ?gGn cpprorrl of Lcsr ttar terar e
Cugt P/N:
SJ.ze 3 L/2-2O
DSSC t GR ZH HEA\IY HE:(
ISSC PN t B2HFB
Raw MatI: EZTITE
Sglecl'
Iegt l'fethodl
Spaelflcationr ttll.rr:
ar3
Actual: - o..to
Other Chemlcal ArlBlysts!
il*
''- .. ' ..
-:- '
o . .'
Sgesifl,catloh:
'. l!tn:
l.fa$ 3
tsural:
Othcr Mechanlcal
IIARDNESS AHTER TE&
40c
Atffi ilI"lo?lte(E : :f,.f
M
(
bJ
; ( ^
; .! ::iuAFtuFAs"ijFlilsfic., ll$c. I
p.O -1\,rlrb , l0tf Uiltsil$Lr! tii(f , fiATR6LD,FA rrfiS :
l{tTF:gLC il r lj't'l-tgll . Plti!.AotLFfiti (rf +} 3dr*"fi}sr
I CERTIFICA?E
OTTEIT
CUtTCltfgR OnDERfi,",*,
4 i L ici27-ttcu
rlotHvotcSl*o"
91087
rsrffi I e- . I
"rEIff.?TiiG;;
t4 l - - - i
' DA?l1 |t rtlillvGltt?lFY ?rer rll tgtlOorro 3r?r it r ?nrltotr Gt?rtl!r?f

V6l l g,, g I
, B A0 Mrnuhcturlng0o.,
Inc. grffifi0ttfril ll$urlt?
Motor Inforrnation
oDc tNc. 187sSTOUT DRIVE WARMTNSTEF. PA 18974 (21s)443-9442

PRESSURE D Y N A M I CC O N S U L T A N T S
TOSHIBAIH.OUSTON
NAL co t PoRATIo N
-
Irufen NATIo
E O P I '
.
EFFI cr enl
\ l
cv-orranfrv-p EHFoim^qru c E
NETVIA
TOTALLY ENCLOSED FAN.COO.LED
FIIGH EFFICTENGY MGITGTFTS
. a
FRAME 143T-44TTZ
a '
- - revision of IEEE Standard112' MeffiodB. '-
All motors csA certifiedunder LR-21604and LFI-39610.
3'Ptpee, Sguinel Cage

Frame 14gT-447e
Horizontal fu Moundng
fmuladon e CIa.q F
Ambient T€mperatur€'. 40"c
Serrrica ftlrJtrlc 1. 1 5
Raing Corrtinuoult '
\6ltage and Frcguency lz,
?Fi0//4Fj0-€io
3600, 1800,1?ftoRPM
And-Friction, Grease !-ube
Usable on 2O8Vnennork at nameplato curenL

I
I
" AT
FACTLITY
MAT\IUFACTUFING
13131 WEST UTTLE YORK ROAD HOUSTON'TE(AS TlO41
.
TEI-EPHONEC/13)#ffizn
TOSHIEIA/HOUSTOn|
STAFTING METHOOS ste€l-reinforcedsyntheticrubber seals are filled
with lithium-base gnease by beartng tTlElnu-
facturEr; and need no relubrication for long
S€,rbunder connection diagrlams' periods. Reter to standard maintenance and ir
strr:etion cafds.
DIRECTION OF HOTARON
(' L 28,aTTI{RU &16r, 18OORPi/t, 12ItO RPii &
€1|,/-Facing ODE is standard. All rnotclsEc:ln be 9OORPM .
rerersed wfien tvrrosf fie main leacb:uB interdlanged. Sameas No. 1, excegt dotGle sfiiefded-Bearing
czrn be relubricaled through greasie fittings
without disrnanding the Inotor.
Pd le
A
3. i'eerrHRu 40sr, 1800Flpit, lzoo Rpi,t& 9oo
RPi.||
1. PRIME AND END BRACKETS 2SNTS THRU 447TSS 3600 RPM
High grade czst iron resists @Irosiion, prwides Standard, singfe row widtt, deep grc'ove, over-
added distortion tre€ rigidity and strengdt. siEd open ball bearings anl us€cl ManuFastured
Macfiined to close toleranG€, trarne and end from \rzlcuum-degassedsteel, doubles the beaf-
brackets insure €leururte alignment and fits. ing libwith minimum [email protected] can
brt retubriFted through Sfease fittings without
2. ROTOR dismantling the tnotor.
Die c=tstaturninumrotor bars with integraltycast
end rings and cooling fian.Surtace treatd frcrcor- 4. 444T TI{RU 47fZ 1800 RPii' 12ga RPM &
rosion resistance. Rotor and shaft Erisiemblyis 9OOHPM
dynamically balanced to Elssurevibration tree, For belt driven application,cylindricd roller bear-
reliableand quiet op€ration.Optimum slot design ings afe used. ManufaCtured from vacuufil-
contributes to higher torques, low ternperilure degassed$eels" doublethe bearinglife wiUrmini-
rise, and quiet oPerzilion. murn maintenance-Bearings €n be relubricated
through grcasie fitings without dlsrnanding the
3. CONDUIT BOX motor.
,.Ovenszedconduit box made of pressed steel pro.
.vides ample spErcefor connectiorEi. Diagonally
.,.splrl roEtable in 90 degnec)posfions wfiidt allorr INSUT,-ATION
, for conduit to be received frcm any direction.
Rubber gElsiketbenreen fiarne and conduit box, CIasSF, non-hygroscopiC,heat-tesistant Slrstem is
assures perfect seal and prevents lead wire standad and tneetsore)Ge€ds NEMA E=fulAC,and
damage. Opttonaf Cast iron conduit box on lE=E sitandllrds. Heat resistance is eguivalent to
special order, F-1 ilsisembly is standard. F-z Ctass F or above Class F insulation.
asstemblyis available on reguest.
1. STATORCOIL COPPER MAGNET WIRE
4.' NAMEPT.ATE Copper wires are coaled with modffied polyester
An easily read and long life colTosion-free uritrtexcellent mechanical Properties, dielectri c
stainless steel naneplate complete with corul€c- snr€ngth and moisnrre-resistance-
don diagrams.
2. SLOT INSULAT1ON
5. HAFDWARE SloA arEIirrsulatedeffectively with NOME( and
High strengffi, plated for resistance to @trosion. arfiilia-y materials with remarkable increase in
rnechanical strength, dielectric strength and
6. LEADS moisture-nesistance.
Stranded copper suitably irrsufaed .for aP
propriaueinsulation cfass. All leads permanent- 3. VARNISH THEATTITEI.{T
ly idemified. All winding are rearcd with a minimum of 2 dios
and bakes of insulating vamish and offer
7. FINISH superior rnechanical strengfi and moisilre
Allqfi Resin Primer with finislt coat of semi-,gloss reiistancEl. 3 dips and bakes are given to
Allryd Resin, or AcnTficenarnel. 444-447 trames.
BEARINGS
1. 1{lT TI{FU 2567 APPUCATION

U Standard. double sealed (one seal each side),
pre-lubricated, single rsit width, deep grcove
O\rclnsized ball bearings are used. Manufactured
ttom vacuum-deg:ised steels' doubles tha b€ar'
ing life wffi minimummalntenance.Bearingswith
TOSHIBA
,NDLrcTIONMOTOR PERFORMANCESPECIFICATIONSFOR
FULL VOLTAGE/ ACFOSS-THE.L'NEAND
REDUCEDVOLTAGE/ AUTO TRANSFORMERTYPESTANNNG
RATED FULLLOAD POLES ENCLOSURE SERVICE FRAME

HP RPM FACTOR
5 1435 4 TEFC 1.15 1847
VOLTS CYCLES PHASE NEMA INSULATION N.E.C.

DESIGN GLASSr CODE
190 / 380 50 3 B F H
MAXIMUM TIME EFFICIENCY AMPERAGE

AMBIENT RATING DESIGN FULLLOAD LOCKEDROTOR
40c cor{T. EOP lll 1 6 . 2I 8 . 1 50125
TOROUES BEARINGS**
FULLLOAD LOCKED PULLUP BREAK DRIVEEND
(LB.FT.} ROTOR(%) ( %t DOWN(%l OPPOS]TEDRIVEEND
6207z,z,
18.3 269 188 239 6205z,z;
EFFICIENCY FOWERFACTOR
FULLLOAD 314LOAD 112LOAD FUIL LOAD 314LOAD 112LOAD
87.4 88.7 88.4 80.5 77.O 68.9
AI.L CEARACTEHSTICS ARE BASED T'FON

RATED VOLTAGE & trTEQLTENCyINFln,
AIYD ANE AVERAGE EXPESTED YALT'ES
ffi RISE WIIT BE CONSISTENT WIIS

INSII'IATTON, AIT,TBIENTAI{D SERYICE FACIOR'
AS DEFINED BY NEMA-II'TG.I2.A
..BF^RTNGS ANE TEE OI\ILY RECOMMEI\IDED SPANE PAXT6).

Fr. 1A2-184
T O T A L L Y - E N C L O SF
EADN - C O O L E D
T0s|IBA/HousToN H O R I Z O N T AFLO O T - M O U N T E D
HOLE FOR
AA CONDUIT
MOUNNNG BOX
CONOUIT
FRAME
AA AB AC AE AF XL XN
SIZE E L F I H I B A
I EzT 3 . 7 5 2.23 0.44 2 . 7 3 0.73 7.59 6 . 16 4.50 2.2E 4 . 5 8 3.27
I E4T 3 . 7 5 2.73 0 . 4 + 2.73 0.75 7,59 6 .1 6 4.50 2.24 4.5E 3.27
MOTORDIMENSIONS
TE4T i E.56
PR$r{E SHAFT EXTET.ISION KEYTVAY KFT BANlNGS

SIZE i N - W : v 1 U ITIOTH DEPTH LENGTH LS os
I E2T 2.73 2.30 1 . 12 5 0 .2 50 0 . 1 2 5 1 . 7 5 6207z,2 62A3ZZ 73 l b s .
I E4T 2.73 2.30 1 . 1 2 5 0 . 2 5 0 0 . 12 5 1 . 7 5 620722 6ZA5ZZ E5 lbs.

IIOTES:
NOTICE.
ALL OATA SUBJE T TO CF|ANGEWITHOUT
FOR CONSTRUSNON USE ONLY CERNREDDATA
FIED DATA
CERTI
For M r'.JES
Your Ordcr No:
Torhibo Ordcr No:
Fromc l84r ,
Ar n p( F . L ) t 6 .4 ,,1 4 t , .
trodcfNo:'@tr*rzv(nR 'a
Bcoringr DE: (" 74 Z Z
Rcmorks:
TGIExT'ga I NTEHNAnoNAL GC|F|PCIF|AflCIN
TOSHIBA INOUETT]AL OWISIGIN
13131WESTUTITEYORKFOAD
HOUSTON,TX77441
(800)231'1412
TELEX 762-078
(7r3) 46ffi277 FAX (713)466-8773
o
DATA
PERFORMANCE
TOSHIBA5 HP 1435 RPM 3 PHASE50 IA

EQPDESIGNB 1. 15 s. F. lga/ 390voLT
LOCKEDROTORCODEH IEFC 184T FRAI'{E
INSIILATIONCLASSF
DESIGNB
CODEH
}ODEL# BOO54FLF2VKHR
ENCL. TEFC
TTPE IKH
FORI'TFBKI
tu 50
s . F .1 . 1 5
FRAI'TE 1847
RPMT435
DUIT COMT.
F L I 1 6 .2 / 8 . L
Al'lB. 40DegreesC
BRGLS 6207U
BRG0S 6205z,2
KVA ltE 6.5
LRT 269
BDT 239
SLIP 4.32
PFE FL AMPS80
EFFICIENCY 86S
START.gURRENT 61 AI,IPS
TOSHIBA TCISHIBA
INOUSTFilAL
13131WESTLITTLE
HOUSTON,
INTEFINATICINAL
OWISICIN
YORKROAD
TX77041
CCIFIPCIFIATTCIN
(800)231-1412
TELEX762-078
(713) 466-0277 FAX(713)466-8773
TOSHIBA5HP 1435 RPM3 PIIASESOHZ

EQPDESIGNB 1.t5 S.F. 1gO/390VoLT
LOCIGDROTORCODEH TEFC
F LoAD l5FT-LBS
ToRQUE
I.R 2692 40.35 FT-LBS
PU 2O2Z30 FT-LBS
BD 2392 36 FT-LBS
'ry
SPEED(RTUl
Table 1. V-belt Sheave Pitch Diameters(MGl-14.421
V-belt Shcavc (lnchesI
Horsepower at
Sync. Speed RPM A,B,C,DandE 3V, 5V and 8V
Min. Outsidc .'MaX. Width
I
Min. Pitch 'Max.
3600 1800 1200 Diamete,
Width
t r l 3 h 2.2 2.2
1457 2-3 11/z-2 1 2.4 4.250 2.4
1827 3 3 11/z 2.4 5.250 2.4 2.750
1827 2.6 5.250 2.4 2.750
1847 : _ ; 2.4 5.250 2.4 2.750
1847 5 2.6 s.250 2.4 2.750
1847 7t/z 5 3.O 5.250 3.0 2.750
2137 7 1/z-1O 7 t/z 3 3.0 6.500 3.0 3.750
2 15 T 10 5 3.O 6.500 3.O 3.750
2157 15 10 3.8 6.500 3.8 3.750
2547 15 71/z 3.8 7.750 3.8 4.OOO
2547 20 15 4.4 7.750 4.4 4.OOO
2567 20-25 10 4.4 7.750 4.4 4.000
2567 20 4.6 7.750 4.4 4.OOO
2847 15 4.6 9.OOO 4.4 .4.250
25 5.0 9.OOO 4.4 4.250
2847 4.250
2867 30 20 5.4 9.OOO 5.2
40 25 6.O 10.250 6.0 5.250
3247 5.250
3267 50 30 6.8 10.250 6.8
40 6.8 11 . 5 0 0 6.8 5.250
3647 7.4 5.250
3647 60 7.4 11 . 5 0 0
8.2 11 . 5 0 0 8.2 5.500
3657
3657 : r r t J 9.0 11 . 5 0 0 8.6 5.500
60 9.0 14.250 8.0 7.250
4047 7.250
4047 100 10.0 14.250 8.6
7: 10.o 14.250 10.0 7.250
4057 7.250
4057 - roo 10.0 14.250 8.6
125 11 . 5 14.250 10'.5 7.250'
4057 8.500
4447 100 11 . 0 16.750 10.0
4447 125 11 . 0 16J50 9.5 8.500
4447 150 10.5 8.500
125 12.5 16 . 75 0 12.O 8.500
4457 8.500
4457 150 10.5
200 13.2 8.500
4457
.Max. sheavewidth - 2 (N-W)-%"."Max. sheavewidth - N-W.
distanceless than the diameterof the large sheave

Sheaveratiosgreaterthan 8:1 and center-to-center
shouldbe referredto the company.
Sheavesmust be mountedcloseto the shaft shoulder.
Fig. 1 SHAFT EXTENSION LOADS DUE Fig.2
- SHAFT EXTENSION LOADS DUE
TO TRANSMISSION OF POWER TO TRANSMISSION OF POWER
r-#xfbxK
t-#xfbxK P -ACTUAL
WHERE, I]RIVING LOAI}, LBS
HP .HORSEPOWER TRANSMITTEO HP
P -ACTUAL
WHEBT. I)RIVING LOAD. LBS RPM-M0TOR SPEED, tPm
HP -HORSEPOWER TRANSMITTEO HP t) .PITCH OIAMETER OFM()TOR
RPM-MOTOR SPEE[).rpm SHEAVE. INCHES
t) -PITCHDIAMETER OFMOTOR INCHES
SHTAVE, ct-,
o
I b . B E LFTA C T O
I 5R. 2. 0
I 5R..2 0
I b - B E LFTA C T O O K -BELTSERVICE FACT()R ISTD-I 6}
K .8ELTSERVICE FACIOR -I
(STt) 6I =
O
=
cJ', FOR
ca',
o FOR = g ODP:FR505UZ,507UZ
o oDP,FR445T7.447TZ r-E TEFC:FRS5 UZ,N587UZ
TEFCFR441TI
AAA
-
-
< tilill
s,vvv 4,000
cta
=
ct)
-l59,
r-E
=
o
CJ)
CEl
=
o
2.ooo
=
il
)<
l0- X {INCHES}
*x nnrcHJsl ENt)BRGNt).NU322IOI)P}
DRIVE
NU324{TEFCt
8RGNONU3I8
END
I)RIVI
N-W* u"r,8 IMS|CL0AD

,,1,,,- RATING\
c4r.soo
Lb ,
'i'u' (BiLf'h3^"'HXt'Lb
)
[ ovunulc B - 1 0L I F 5E0 . 0 0H
0R
I 0r/a E0 , 0 0H
B - 1 0L ] F 5 0R
PROCEDURES
ALIGNMENT
I
MOTORLEVELING'& checked with a dial indicator fastened to one
COUPLING
ALIGNMENT coupling half and a referencesurface fastened to
the other coupling half. Mark the location of the
dial button on the reference surface and make
When the base has been adiusted, leveled,
all readings with the indicator in this position.
and grouted, the correct motor leveling and
Set the dial of the indicator to zero for the first
c o u p l i n g a l i g n m e n ta r e o b t a i n e dw i t h t h e a i d o f
reading and use this as the reference.Be sure to
shims between the motor and the base. To give
rotate both halves of the coupling the same
the motor proper support, it is important that
the base and shims extend under the motor. amount, aligningthe button of the indicator and
the mark on the reference surface for each of six
r"eadings.A variation of the readings at different
positions will indicate how the machine has to
R I G I DC O U P L I N G be adjusted to obtain correct alignment. After
each adjustment of the motor, repeat the above
Extreme care must be taken to obtain correct procedure to be certain that correct alignment
a l i g n m e n t w h e n u s i n g r i g i d c o u p l i n g s .C i r c u l a r and leveling have been obtained.
concentric peripheralsurfaces of the two coup-
ling halves must indicate correct alignment
w i t h i n O . O O O 5i n . t o O . O O 1i n . w h e n t h e t w o FLEXIBLE
COUPLING
coupling halves are rotated together. The sepa-
ration between the faces of the two coupling
Un i t s c o u p l e d t h r o u g h f l e x i b l e c o u p l i n g s
halves must also be maintained within the
shouldbe alignedas accuratelyas possible.As a
same tolerance.
suggestedlimit, the two halvesshouldindicate
correct alignmentwithin O.OO2in. on both the
The alignment may be checked by utilizing a circularconcentricperipheralsurfacesand the
d i a l i n d i c a t o ra s s h o w n i n F i g . 3 o r w i t h t h e a i d separationbetweenfaces. Althoughmost flexi-
of a straight-edgeand thickness gauge or feelers ble couplingswill withstandgreatermisalignment
as shown in Fig.4. than rigidcouplings,extrememisalignment can
cause vibration possibly resultingin faifureof
The preferred method of checking alignment motor bearingsand lar shaft.
is with the dial indicator.Bolt the indicatorto one
of the coupling halves and indicate the position lf the methodshown in Fig.4 is usedto check
of the dial button on the opposite coupling half alignmentof the machines,correct alignment
with a chalk mark. Set the indicator dial to zero exists- if the peripheriesof the couplinghalves
at the first position and then rotate both halves are true circlesof the same diameterand if the
of the coupling to a new position where a check faces are flat when the separationbetween
readingis to be made. All readingsmust be made the facesis heldto within the specifiedtolerance
with the dial button located at the chalk mark, at all points and a straight-edgelies sguarely
and not less than six different sets of readings acrossthe rims at any point. Non-pSrallel faces
should be taken. A variation in the dial reading will be indicated by a variationin separationof
at different positions of coupling rotation will the coupling halves as they are rotated, and
indicate whether the machine has to be raised, a differencein height of the coupling halves
lowered, or moved to one side or another to obtain will be indicatedby the straight-edgeand feeler
alignment of the circular concentric peripheral gaugetest.
surfaces of the two coupling halves within the
specified tolerance. When the couplinghalveshavebeencorrectly
alignedwith the motor feet bolted in position,
In addition to the above check, a check of the placetemporarybolts in two couplingholesfor
separation of the coupling faces must be made clampingthe halvestogether.Then, ream for a
to establish correct alignment. The separation light drive fit through bolt halves for regular
between the faces of the coupling may be couplingbolts.
a
Fig.3. The preferredmethod of measuring

couplingalignmentis with a dial indicator.
A . C l a m p t h e d i a l indicator
i n d i c a t o r to
t o the
t h e coupling
c o u p l i n g as
as
indicatedabove to measure the circular
CONNECTION
DIAGRAMS
A. !{y.e-connected
DualVohage Vl
1230/400 B-4 hrt WindingStarting(seeNote2l
(9Leadsl
o POtE
2P
4P
ODP
l If HP-7}AHP
lHP-sHP
TEFC
& EXP
1%HP-sHP
lHP-sHP
Connection
LI L2 L3
at L()WVOLTAGE
6P 16HP-sHP %HP-sHP
8P %HP-sHP %HP-sHP
A-1 Across
theLineStarting
LOWVOTTAGE HIGHVOLTAGE
T4 T5 T6 T4 T5 T6
r t l
T7 T8 T9 T7 T8 T9
t t l
TI T2 T3 TI T2 T3
\ t ) \ t ) Start Run M, should be
L I N E L I N E e n e r g i z e d w i t hi n
it, Close Close
il2 0pan Cfose 2 seconds after
M, is energized.
B. De.haronnected (230/460Vl
DualVohage
112Leadsl
POLE ODP TEFC
& EXP NOTES:
2P 1OHP-25OHP TKHP-15OHP 1) Motors can be used on
4P TKHP-aOOHP 7Y2HP-150HP 575-Volt network in accordance
6P TIAHP-125HP TIAHP-125HP
with B-2 connection.
8P 7YIHP-100HP TYIHP-100HP
21 4 pole and 6 pole motors
are satisfactory for Part Winding
B-1 Acrossthe LineStarting
starting at low voltage (23O V).
LOWVOTTAGTHIGHVOTTAGE
r t f
T8 T5 T7
t t l
T l0 T i l T12 T r0 T i l T t 2
r t l r t l
T2 T3 TI T2 T3 TI
\ t ) \ t )
LII{E L I N E
(seeNote1l
B-2 575 VoltConnection C. Delta-connected
SingleVohage{490Vl
16Leadsl
POtE ODP TEFC
& EXP
2P 300HP-350HP 200HP-300HP
8P 125HP-250HP 125HP-250HP
Tro TttJ Ttz
C-l Acrossthe LineStarting

TI T2 T3
r t l
TO T4 T5
\ t / )
tltrtE
B-3 WyeStartDehaRun
HIGHVOLTAGE
C-2 WyeStartDeltaRun
Strrt Run
m, Closo Close
Start Run ilr 0prn Cloro
M, Closc C l os e s Closc 0pon
M2 0pen Close
t- T4
-T7 s Close 0pen
'- T5
t-
Tg
r- Ta
r T g
DIAGRAMSCONT.
CONNECTION
D. Delta-connected (460Vl
Voltage
Single 575VohMotors
F. Delta-connected
(6 Leadsl
I POLE
2?
4P
ODP
400HP-600HP
2sOHP-lmOHP
& EXP
TEFC
200HP-400HP
POLE
2P
ODP
IOHP-sOOHP
TEFC
& EXP
TIAHP-3OOHP
4P 7lAHP-4OOHP 7%HP-'MOHP
6P 150HP-300HP 150HP-300HP 6P TKHP-3OOHP 7leHP-3OOHP
8P TYIHP-250HP 7lAHP-zsOHP
theLineStarting
D-l Across
T9 T6
t l l
T8
l
T5
l
T7
l
F-l AcrosstheLineStarting
Tl0 Tll Tl2
l l l TI T2 T3
T2 T3 TI t l l
\ ) T6 T4 T5
,,',u,
\ 1 . /
L I N E
D-2 WyeStartDehaRun
F-Z WyeStartDeltaRun
L2 t3 Start Run
il, Closc Close
il2 0psn Closs
s Closo 0pcn
Start Run
M, Closc Clorc
[U2 0pan Closc
s Closr 0pen
D-3 PartWinding (+ poleand6 polemotorsl

Starting
Stert Run
m, Closr Clor 575VokMotors
G. Delta-connected
M2 0prn Clor (12Leadsl
M, should be POLE ODP
energized within 2P 6OOHP
2 seconds after
M, is energized.
G-l AcrosstheLineStarting
4 T 9
t l l
T8 T5 T7
t t l
Tr0 Tll Tl2
t t l
T2 T3 TI
\\ t )
L I N E
575VoltMotors
E. Wye-connected
13Leadsl G-2 WyeStartDehaRun
FOLE ODP & EXP
TEFC
2P l'lzHP-7'/.HP I %HP-sHP
4P 1HP-sHP 1HP-sHP
6P %HP-sHP %HP-sHP
8P %HP-sHP %HP-sHP
E-l AcrosstheLineStarting
Strrt Run
it, Closo Closc
il2 0pen Close
s Close 0pen
MRNINGS
I
Motorsbuilt F-l Assemblywill be standardcounterclockwiserotationfacingnon driveend of motor.Motors
built F-2 Assemblywill have clockwise rotationfacing non drive end of motor.With the exceptionof low
voltageTEFC4OOTthrough N587UZ Framemotors, whose rotation will remaincounter clockwise.
WARNING
BEFORESTARTINGMOTOR,REMOVEALL WARNINb
UNUSED SHAFT KEYS AND LOOSE WHEN CAREFULCONSIDERATION OF THE HA-
ROTATING PARTS TO PREVENT THEM ZARDS INVOLVEDIN A PARTICULAR APPLICA-
FROMFLYINGOFF. TION INDICATE THEMACHINEFRAMESSHOULD
N O T B E G R O U N D E DO R W H E N U N U S U A L
CAUTION:Checkdirectionof motor rotation O P E R A TNI G C O N D I T I O N SD I C T A T ET H A T A
beforecoupling motor to load. GROUNDEDFRAME CANNOT BE USED, THE
INSTALLER SHOULDMAKESURETHEMACHINEIS
PERMANENTLYAND EFFECTIVELY INSULATED
F R O M G R O U N D .I N T H O S EI N S T A L L A T I O N S
WHERE THE MACHINEFRAME IS INSUIATED
FROM GROUND,IT IS RECOMMENDED THAT
WARNING
ROTATINGPARTS,SUCH AS COUPLINGS, APPROPRIATE WARNINGLABELSOR SIGNSBE
PULLEYS,DCTERNALFANS, AND UNUSED PLACEDON OR IN THEAREAOFTHE EOUIPMENT
SHAFT EXTENSIONS, SHOULDBE PERMA- BY THE INSTALLER.
NENTLYGUARDEDAGAINSTACCIDENTAL
CONTACTWITH HANDSOR CLOTHING. THIS
IMPORTANTWHERETHE
IS PARTICUI.ARLY
PARTS HAVE SURFACE IRREGULARITIES
SUCHAS KEYS,KEYlruAYSOR SETSCRNA/S.
WARNING FOR EXPLOSION.PROOF
MOTOR
Disconnectpower before working on motor driven
WARNING equipment. This motor is equipped with an auto-
W H E N A L I F TN I G M E A N SI S P R O V I D E D matic temperature-limiting device. The National
F O R H A N D L I N GT H E M O T O R O R G E N - ElectricalCode and Underwrite/s Laboratoriesre-
E R A T O R I, T S H O U L DN O T B E U S E DT O quire connectionof leadsP 1 and Pzanto the control
PLUS
L I F TT H E M O T O RO R G E N E R A T O R circuit of a manuaf reset starter per following
ADDITIONAL EOUIPMENT SUCH AS diagram.
G E A R S , P U M P S , C O M P R E S S O R SO, R
O T H E RD R I V E NE O U I P M E N T . AMPRATING
TYPE ACVOLT VOLT
KTIXON
9700K 120-600v 720VA
WARNING TO CONTROLVOLTAGE
THEFRAMESANDOTHERMFTALEXTERIORS
oF MOTORSAND GENERATORS (EXCEPTFOR
INSULATEDPEDESTALBEARINGS} USUALLY
SHOULD BE GROUNDEDTO LIMIT THEIR
TO GROUNDIN THE EVENTOF
POTENTIAL (NCl MOTOR THERMOSTATS
ACCIDENTALCONNECTIONOR CONTACT
BETWEENLIVE ELECTRICALPARTSAND THE NOTE:
METALEXTERIORS. Frame256T and smallerhas two thermostats.
MAINTENANCE
1. INSPECTION
Inspect motor at regular intervals.Keep motor clean and vent openingsclear.
2. LUBRICATION
^ - Frames14ilT thru 256T are furnishedwith double sealedor shieldedball bearings,prelubricatedprior to installation.Greasefittings
a.
f aiJ noi and bearings are designedfor average IOO,OOOhours operation under standard conditions. {Seetable 2 below.)
b. Frames"upptieO
284T thru N587UZ are furnishedwith double shieldedor open ball or roller bearings.(Dependingon HP size and/or speed.l
It is necessaryto relubricateanti-friction bearing motors periodically.(See table 2 below.l
These motors are supplied with provision for gfoasing and have been lubricated prior to test, h-oweverbefore start-up it is
recommendeOto apply approximately30 graml (t oz.l of grease because of possible settling of grease during storage and
handling.However,'oilieai.ige around beari-ngcaps indicateoverpackingand excessgreaseshould be purgedout by operating
motor temporarily with relief open.
Table2. Frequencyof Relubrication
SYNC. TYPEOF SERVICE CONDITIONS
SERVICE
FRAME
RPM RANGE STANDARD SEVERE
RANGE DUTY DUTY Eight hours per day, light to
STANDARD normal loading, clean condition
143T - 2567 * 5 Years r 3 Years DUTY free from dust.
3600 284TS- 286T5 12 Mos. 4 Mos.
Twenty-fourhours Per day, or
324TS- N 587USS 9 Mos. 3 Mos. light to normalshock loading
143T - 2567 * 7 Years * 3 Years vibration, exposureto dirt or
SEVERE dusty conditions.
284T - 3267 4 Years 1.5 Years DUTY
1 OM o s . For very tove?c conditlong whcre thc
1800 364T- 3657 2.5 Years motor it subiect to hlgh vibration or hcavy
404T -447T2 2 Years I Mos. chock loading and vibration uce 1/3 of the
volue shown in thc sclfffc duty tablc.
505US- N 587U2 1.5 Years 6 Mos.
* 7 Years * 3 Years
143T- 2567 Remark * : lt is recommendedto change bearings
1200 284T - 3267 4 Years 1.5 Years after the time shown in Table2.
AND
SLOWER 364T -447T2 3 Years 1 Year
505US- N 587U2 2 Years 8 Mos.
r Thr abovc tabt.3howa typical rcgrearing rchcdullr to b. utad
unbla othcrwlte spccificd by tha motort g[.mc n.m.plat..
INSTRUCTIONSFOR LUBRICATING
Toshiba motors(284T-NS87UZlarcfurnishedwith greasefittings.Beforegreasing,be surefittingsarecleanandfreefrom dirt.
Remove greasereliefplugor plateandusinga low pressuregreasegun,pumpin the requiredgrease.Do notovergrease.Relubrica-
reliefhardware.
allowmotorto runfor 1Ominutesbeforereplacing
tion interiatsarespeiitie?in table2 above]Afterrelubricating,
GREASESFOR STANDARDAPPLICATIONS
RECOMMENDED
OpenmNG AMBIENT TEMP. -3OoC to SOoC
Use the following greases listed for the given temperature range,
CHEVRON SRI I CHB/RON
unless otherwise shown by the motors grease nameplate. EXXONUNIREX#2 | EXXONCORP.
EXXONPOLYREX I EXXONCORP.
SHELLDOLIUMR I SHELLOILCO.
5. RECOMMENDEDGREASESFOR SPECIALAPPTICATIONS
Thefollowinggreases for specialapplications
arerecommended builtfor such
onlyandshoutdbeusedonlyfor motorsspecifically
conditions.
MIN. A MB IE NT TEM P. - 6OOC
BEACON325 I EXXONCORP.
MAX. AMBIENT TEMP. gOOC
/r4
DCn/ CORNTNG | DOWCORNING CORP.
EXXONUNIREX52 I EXXOI.I
CORP.
WARRANTY
Generally,TOSHIBAwillcorrect at it's option, by repairor replacement(f.o.b. a TOSHIBA-AUTHORIZED SERVICESHOP),any defect in
materialand workmanshipwhen properiyused ior i periodof one year after installationor 18 months after shipment,whichevercomes
first. TOSHIBAis not resjonsible'for'apparatusretumed without prop€rauthorizationand identification,improperhandlingor storaqe,
misippiication of the m-Jtoror the driftn equipment, defects in'the driven equipme.nlor d.evice,or impropercircuit protection..The
of tiabilitystrattnot exceedthe purchaseprice of the product. tn no event'shallTOSHIBAhave any liability.for-commercialloss,
claims for labor, removaland installationchargei or consequentialdamagesof any type. lt is expresslyagreedthat Buyer's remedies
"n1ornt
expressedin this paragraphare Buyer's exclusive remedies.
RENEWALPARTS
(11 Use only genuine TOSHIBArenewal parts.
izi wtren ol'airing, complate infbrmation (at least Model Number and Serial Number) of the motor. Specify quantity and
describe part. "p"city
(3) For information and service refer to the nsarest TOSHIBAINTERNATIONAL CORPORAT]ON office.
WARNING
ExplosloN-PROOF MOTORSare constructed to comply with the U L LabelServiceProcedureManual. Repairsof EXPLOSION-
PROOFMOTORSmust be made by the manufacturer or U L listed service center to maintain the U L Listing.
CONTACT
FORFURTHERINFORMATION
TOSHIBAINTERNATIONAL CORPORATION
IndustrialEquipmentDivision 1 9 5 - 0 O 1 4( 0 6 / 9 2 1
13131W. LITTLEYORKRD., P.O.BOX 40906, HOUSTON,TEXAS 77041
o
Pressure $vitches
pDc rNc. PA 18974

187sSTOUTDRIVE WARMINSTER, (215)443'9442
Switcnes For F,6zai'ocll3
Locations
o Wide selection of rang€s,sensors and wetted materials
o Adiustableranges within:
o Pressure;30" Hg Vac to 6000 PSI and 0 to 80 WC

Temperature;'1 80o to 1000"F
o Cast aluminum enclosurewith low copper content
o Choice of internal adiustment with reference scale
Jl20 (pressure switches only) or external calibrated dials with
tamper resistant cover
o Choice of one or two SPDT,optional DPDTor hermetic
seal switch outPut
o Terminalblock wiring
o Many models availablefrom stock
o' Direct replacementfor UE 110 Series
Specifications
HA Approvals: UL lrsted.
CSAcertrfrec
' FMapprovaiiccnsultUE)
MeetsClassl. Dtr,'tstons 1 & 2. GroupsB
C and D.
Classll,GrouosE. F and G. Classlll.
Avarlable BASEEFA flameprooi enclosure,
BS 5501Part5. 1977.CENELEC enclosure
EN'5001.li5c01B:
EExdllbT6. EErollcT6(Avarlable PTB
enclosureNr Ex-84/1005SM (Austraha)
consultfactory;
Ootronal comoirance to NACEl'/R-O1-80
StorageTemperature: - 6 5t o + 1 6 0 ' F
AmbrentTemperalure Ltmtts: -.10to + 160 F Sercorntshiftslessthan 1Ozc ot
rangefor a 50 F t28 C) amorenttemperature
c h a n g eM. o o e t 7s 0 1 - 7 0 6 . t0o 1 6 0 ' E .
Shock: Setporntreoeatsafter15 G. 10 mrllrsecond
duratton
Vibratron: Setoorntrepeatsafter2.5G. 5-500CPS
Enclosure :
tcatton
Classtf N E M A4 , 7, 9 I P 6 6
Set PorntRepeatabrhty ' 1q; of aolustaole'
Temperature Models: range
PressureModels: ' 1c'cof aotustaole
126-376 range
' '2c'tof aofusiaolerange
450-555
612-680. 190-194 : 1':9o of aolustable range
' 1r,oof aolustable range
701-705
SwrtchOutput: (1) or (2)SPDTDualswttchmay'be separateo
u0 to 100020 of range.Swrtches may be wtred
"normally ooen."9r "oormallyclosed'"
Electrrcal Ratrng: 15 amp 125i250i180VACreststtve
Enclosure: Drecastatumtnum(max0.4c,c coppert.hghl
grayalumtnumlacguerfinrsh. gasketed. Internai
setporntlock stanctard on J.C.Ftypes.
Gasketed alumrnumtamper-reststant dtalcover
(H.Etypes).
ReferenceScales: Stanoardon J. B. E & H types
Werght: Approx.3 lbs.10 oz
Electrrcal Connectton : 3.:"NPTTermrnal blockstandard.
' . " N P T Fe x c e o m ':" NPTE
Pressure Connecuon: t o d e l s1 9 0 - '9l 4
Opttonalr2"NPTFavarlable modelsS1268-
s 1 6 4 8 ,s 5 0 B - S 5 5 8 .
Temperature AssemblY
Bulband Captllary: 6 feet304 starnless steelexceptmodelsM9BA
MgB.M9BB347 starnless steet.
Lookfor stocknumberswtthopttonal
10 ft starnless steelarmorcaptllary.
l m m e r s r oS
ntem: Nickelplatedbrass(std.lengthonly)
Filt: Model1BS is solventfrlled,models2-8 are otl-
frlled and models MgB, M9BB are mercury
filled
Temperature Deadband: Typrcally 10zo of rangeunderlaboratory te
conOrtrons (70'Ecrrtulatrng bathat rateof F
per mtnutechange).
Heat Tracingl Swrtches desrgnedfor heattractngand
FreezeProtectton: treezeprotectron. Avarlable for types
8121 and E121
Specrficattons are the sameas aooveexcept:
8121- 1 3272lB122-13322 has E/R Z2ampr
480VAC
E121-132731E122-1 3321 has 10' statnless
steelcapillaryand 22ampl480VACswttch
see page 30 for Differentral Pressuremodels
rmenstons
a a
C L E A RA N CE. 5 ]. -11 lirilch Hc.d

4l
Switch Head t t t . t 3_ . 3 -
F o R l scR E w _ ,r-J.?' _ t23,!3 3 lypot Cl20, Fl20, Jl20
,i_c
3 Typcs8121.8122. f a,20 - 30.15
4 MT'G t6.2o -----T
HoLES ,
.-^ I 11 t
^ El21.8122H
, l21.H122
'
i z
3 3OtO
, '/-.-\ 76.?0
1fr |q) :i
---
-'-:' .
r | z.te
- q
- G
.
I
. t r
i'i9rupre,,c
. .1 r ?f
I
3l i -
33-
I
e2,or
r. .|.:-
,
't { -. i r -
\
9207 *.rpr
-
E/C
FOR*SCREW 4 MT'G HOLES
- -: t/r'l{PT wcll for Dim. A ' Prstcurc Modclr

| :" lmmersion Stem
Uod.lt f---J
\ _ -
_ r /
modclt 120,121 (in) (mm) 1 2 6 -5 1 6 4 8

Modets 120.121 t - r
OIMAI ,
- \ , i
126-164 2.56 64,29 i - r - i

e94 74,61 |
I
sl26&51648
2 D -
NPT 12 86 I Ner
I Ner
ST/ST ONLY
-ft-orn
!a 29
, --
Dim.A .- Prclsurc Modclr
(i n ) lmm l 270,274.35&376
680.612,616
270.274.680 3.48 88.39 orM A f|lpc J120 onty)
35E.376 3.4E 8E.39
612.616 3.19 92.71
| -t-
! NPT
. hecrur. Mmos
hecsurcModels ,o ffi
l! | 701-705
s0-55 2t I reo-re4
I
flypcJ120only) cel6 \ |
fi-l
#
-
LJ itrr
%'NPT(190-194)
f r.rer (Typr J120only)
Modelr Dim. A llodrlo Dlm.A

(in) (mml . (lnl (tnm)
450.452 4.13 104.7E 550,552 {.19 10G3!t
451.45:1.454 3.38 85,73 55t,55i1 3.75 9515
55f.555 3.75 93'23
Externalcahbrateddial rn English Gasketed,tamPer-reslstant

and metrrcuntts adlustmentcover
Exolosron-proof caslalumtnum
enclosure Terminalblockwtrtng
Chorceof one or two swltch
optlonal
outouts.
hermetrcseal
r{
o l
f_ vr" NPTelectncalconnectton
. FouI r.r" mountrngholes

\
\
\ Internalset polntadlustm€ntwrth
lockingset screwand reference
scalea\€tlableon pressureversons
f,
Calibrated TypesB, E, H, singleand dual output
Fo_llqru
Steps 1-4 to specify the 120 TypeC120' lmmersionstem, one rypeE12i one y o u r s e l e c t i o ni s n o t i n s t o c k .g o
-preisure or temperbture SPDToutPut,no $'3rTjd,ff,rrary to step three.
-for your application. referencescale Type E122 - Bulb and caPillarY.two 3 F o r m o d e l sn o t i n s t o c k .s p e c i f y
,Ecify Type Type F120 - Bulb and caPillary,one SPDToutPuts type and model (eg. H122'450)
Pressure:Internaladjustmentand SPDToutPut,no TypeE122P-Bulb and caPillarY, 4 l f a n o p t i o ni s r e q u t r e da. d d c o d e
internalreferencescale: referencescale c o m m o na d j u s t m e n t numoersfrom Pages.i6 and -i7 to
Type J 120 - One SPDToutput Externalcalibrateddial and 2 Select model from Model Chart. type and model 1eg.H122'450'
F;ternalcalibrateddial and gasketedtamper resistantcover: See below for standardmodels in M 3 1 5 )S , p e c i a l1 2 Cs e r t e so p t i o n s
gasketedtamper resistantcover: Type 8121 - lmmersionstem, one stock for fast delivery.Order bY 1 0 1 0 .o n e D P D Ts w i t c ho u t p u t
TypeH121- One SPDToutput SPDToutput type and stock number (eg. 1 1 8 0 :S P D Th e r m e t i cs e a l s w i t c h
Type H122- Two SPDToutputs Type 8122 - lmmersion stem, two 8121'9006).Be sure to check for outout.
Temperature:Internaladlustment: SPDToutputs stockedmodelswith oPtions.lf
PRESSURE
Model Chart
J120SeriesInternal adjustmentwith internal referencescale
Braca bcllows and th' NPTF pnsanrr conmctlon or optlonal 316SS bcllows and pnssure connec' *stocked modelswith options
lion (See olher stocl€d modcls bclowl t W e t O e d3 1 6 s t a l n l e s ss t e e l
Iype with AdfuetableRango Proof bellowssensorand wetted
Model Stock Number Deadband Pressurc m a t e r r aa l v a i i a b l ew i t h s a m e
J120 (Engllsh) (Metrfc) r a n o es o e c i f i c a t l o nass b r a s s
models 126-164To specifv316
30" to 3" HgVac -100 to -10kPa 0.2to 0.6"Hg 30"Hg Vac
i 126 S t a i n l e s sS t e e ts e n s o rw i t h,
',"2" N P T Fp r e s s u r ec o n n e c t i o n .
134 30'Hg Vac to 20
PSI 100 to 140 kPa 0.2 to 0.6"Hg 25 PSI p r e f i xm o d e l n u m b e rw i t h " S "
i 137 0,25to 20 kPa 2.0 to 6.0"WC 5 PSI a n d s u f f i xm o d e in u m b e rw i t h
95708 15 to 801rVC " B ( e . g 5 12 6 8 )
9758 2 to 20 PSI 14 to 140 kPa 0.1 to 0.3 PSI 25 PSI
'
144' 95960 Switch option (1010):DPDT DPDI 10 amp 1251250VAC resistive.
Deadbandswider than standard.
, 152 95715 5 to 50 PSI 35 to 350 kPa 0.1 to 0.5 PSI 7 5 PSI
9778 10 to 100 PSI 70 to 700 kFb 0.15to 0.6 PSI 125 PSI
95722 20 to 200 PSI 140 to 1400 kPa 0.2 to 1.0 PSI 200 PSI
StalnlessSteel dlaphragmand Yt' NlfF Pr"88Ul€ connectlon.
lype
- wlth
Stock AdfustableRange Il,aadband" Proof
Model Number J120 (Engllsh) (Metdc) l'offi |f/o Tq 25oh PressutP
]tngB span range sPan
I 190t 9982 5 to 30 PSI 35 to 200 kPa 1.0to 3.0 6 max 2500PSI
| 1 9 1t 9994 10to 100PSI 70 to 700 kPa 1.0to 8.0 15max 2500PSI I
, 1921 95743 30 to 300 PSI 200to 2000kPa 3.0to 18 25 max 2500PSI :
: 1931 9995 50 to 500 PSI 0,35to 3,5MPa 4.0to 30 45 max 2500PSI
i 194t 9998 200to 1700 PSI 1, 4 t o 1 1, 7 M P a 5.0to 120 150m€u 2500PSI
tDeadband Note: Models 190-194are expressedas the lower 750/oand top 25o/oof the range span because
of the operatingcharacteristicsof the diaphragmsensor and switch. Optionalswitcheswill
change deadbandcharacteristics.
Phosphorbrolue bellows and %'NmF brags ptutsut€ connectton

| 270 95764 20 to 200 PSI 140 to 1400 kPa 1.0 to 4.0 PSI 250 PSI
274 95771 30 to 3m PSI 200 to 2000 kPa 1.0 to 5.0 PSI 350 PSI
316Stainle$ steel bellowt and % "NPTF prossuro oonnoc0qt.
356 95769 20 to 100 PSI 140 to 700 kPa 0.7 to 1.8 PSI 800 PSI
ffi soopst I o,gsto s,suPa I t.s to s.opsl I e00pst
gf6 Stslnlcas st$l bclloyut and Vt" Prlrut! conncc'tlon.
680 9907 100 to 1700PSI 0,7 to 11,7MPa 9.0to 23.0PSI 2500 PSI
SQffi,Eme.-the sompalty
I
Static ,,O" Ring pressure SwitchCompanyoeg-an producingqualitypressure *vitchesfortheoil

rgse. Sincethattimbour "Wortil Class"-Piessure
industry-in Switches havebecomethe
"no-glr
reliable standardtorhlauvlndustry.Industrialgrademechanically-operated Lereland FlcnruSwitches
and electronic pres-
wereaddedin 1gg5.sori, rnl- nov offersa c;mpletelineof ebclro-mechanical pluscus-
pressure,
,ri", uicrrm, differential temperature tq/elandflcnry withmany
sryitches options
reservecapacrty for
and.flexibility quick response to
torirJ-Jp*als. we hav6built-inmanufacturing engineers
.uJtor"r'needs. our in-housedesignengineering groupandourfieldsalesandservice
iornoin"to givethe bestproductbackedby the best service in the business.
SOR,Inc.willremaina leaderin themanufacture olqualityinstrumenF to controlandmeasure the
ls/elandfliw. lri additionto ourmain
of pressure,_tglperature, plant in lgnexa'
il;j;;riiOter in Houston,TexasUSAand Partridge
lGnsasUSA(shown?O*"1,bOR'producsaremanufactured
Green,WestSussex, England,U'K.
features&bcnclits
O Delivery O Instrument QualitY
Routineshipments 7 to 10working days. Highrepeatability,narrowDead Band,
Emergencyshipmentsvia air sameday. negligibletemPerature effect.
o Seruice o Construction
FactoryServiceengineersand areafactory Rugged,highcycleratetolerance, longtltg nol
provideetfectiveand prompt
representatives to vibratior,highOverrange
critTdal and Proof
world-wideservice. Pressures, excellentcorrosionresistancetO
hostileenvironments.
O Warranty
3 ygarsfrom date of manufacture. O Snap-ActionElectricalSwitchingElements
o Complete Product Line Wide selectionU.L.Listed& CSACertified
for AC & DC Service.Optional"hermetically
Standardmodelswith manyoptionscover locationsand
pressurerange30" Hg vac to 4000 psi. Sealed"capsulefor hazardous
specialsavailable. hostileenvironments.
Customized
o Field Adiustable O Wetted Parts
processconnection
materials,
Excellentresolutionof Set Points,Self'locking Wide SelegtiOn and sizes.Optional "Fire-Safe"
adjustment,no Specialtoolsrequired.No configurations
pressuresensor.
chargefactorycalibration.
O Agency Listings/Certification/Approval
SelectmodelsU.L.Listed,CSA,FM,
BASEEFA/C ENELECCertified,
NEMKO/CENELEC SAA& JIS/RISS
CETtifiEd,
quieksclcetionguidc o$
BasrcStatic"o" Ringtype pressuresruitcheswith standardwettedpartsare
normallysuitablefor arr,orl,waterand non€orrosiveprocesses.The quick
'rO" Ring
gurde
selectron section on pages 4 & 5 shor,lsthese basic Static
particularcus'
Vpe pressureand vacuumswitches.Corrosiveserviceand
tomerrequirements may requireoptionalcomponents.Referto how to
older sectronon thrspage or the correspondingtab page to locateoptional
components.such as: housings,sritching elemenF,diaphragmq6tems,
pressureportsand accessories.Each positlon in the model number,
exceptAccessories,must hnre a designator.
-
tf
v,
-a
=
C'
{o
applisations =
o
-
(ra
-
ca
The Static ,60" Ring type pressure switches rn this catalogare sultable €=
'or a r.rro€varretyof prccess applications. Specrficapplicatlonrequtre-
mentscan normariybe met by selectrngoptlonalcomponents,such as:
eiements.draphragmsystemsand pressureports.Certainappli'
s.vr,rlcnrng I
cartonsmay requrrecustomtzedspecials.Consultarea factoryrepresenta'

3 I
o
{x
liveor the'factory
ExplosionProofmodels E 3
Generarpuroose.Wearhenrght and Conventronal
Referto Form 214tor modelswith "hermett'
are cresenieornthrscatialog. CLg-= E-F
o
. D =
carlysealed"swrtchrngelementcapsulesfor use rn hazardouslocattons

and exrremetynarsh envrronments. Referto Form 386, 387 & 388 for
-
{q
A r t
oressureswitches.Referto Form 220 for temperatureswttches.

- l D
drfferentral
E€
Referrc PivotSeal CatatogSORForm 219for high pressurefluid povwl =
(hvorat:t'cj?zcicaironswherehigh shock pressuresand high cyclerafes
are exoffieo c I
3
crEg
o 'E
how to ordct -
Steps 1 through 5 requircd.step 6 optional. Ordes must harc
complete tltodel Numb€i3, i.e. each component must have
a designator.
a I
Step SeiectPISTON-SPRING AdiustableRange/SetPointfrom
(Pages6 and 7). (Piston& Sprrngcombinatton
Specrficatrons
a
t+
determrnesAdiustableRange.)
o
lpage B)
for type of pressures'vttchand servlce
Step 2: SetectHOUSTNG
SWITCHING ELEI/ENTfor housrngand

3
Step SelecrELECTRICAL
eiectrrcalservice(Pages8 and 9)
Step SelectDIAPHRAGM AND O'RINGfor crocesscompatibility

(Paget0),
and contarnment
Step SelectPRESSURE PORTfor processccmpattbtlity

and
lPage11)
connectron
Step as requrredfor servrce(Page12).

SelectACCESSORIES
' Agency
Listed pressuresr.vrtches
are requtreo 13
qsln€Er guide- pressslrE
seEeetion
BasicSORpressuresrvitcheswilhstandard processes.
u€ttedpartsarenormallysqibblefor air,oil,waterand non'corroslve
1Atosve service
anO pirticufaiiuiomer iequirem6ns may requirebptional
comp6nents Referto houuto older section'page3
-re corresoonoinq
aO oaoe)to locate
optibnatcompon6nts,such as,housings, *vitchingelemenB, diaphragm q/stems'
Gure ponsanoaicesson6s. Eachposltion in the model number,elceptAccessorres, must havs a designalor.
WEATHERTIGHT ATI'USTABLE TYPICAL EFFSION PROOF

Model RANGE DEADBAND Model
Number (lnoeasing PressurQ Number
prl (inwc.) psl (in.wc.)
12NN.N66-N4.B1A (0.6 to 2.51 (0.4) 12L-N66-N4-B1A
12NN-K614-N4-B1A (2.5 to 45.0) (0.8) 12L-K61+N4-B1A
12NN-](2 -N4-B1A 0.4 to 2.0 0.1 12L-l<2 -N4-B1A
12NN.K4 .N4.B1A 0.5 to 6.0 0.1 12L-K4 -N4-B1A
1 2 N N . K 5 . N 4 . B 10.75
A to 12 0.1 12L-K5 -N4-B1A
WEATHERTrcHT 12NN.K45.N4-B1A 1 to 16 0 . 15 12L-K45-N4-B1A
Pfston 12 ornnrangc(prl) 200 Proof(pd) 400
I.IIT?EQ'
t houslng: NN-Alumrnum. L-()ast lron. Referto houcing and dlmcnsionr tabs for opttonalhousngs
2 switching element: K-SPDl' 15a 250vAC(Std.).Referto gwitchlng elcmclt tab lol optio_nal sritching elements.
3 diaphragm & o-ring: N4-prrmary(\^€ned)diaphragmTCP o-ring (u,eneO) Buna-N(Stct.).Referto dlaphngm & o-rlng tab fc,r optlonaldraPhragmsvstems.
4 pruSsut! port: B1A-Aluminttm, i/o" NPr(D Ftd.). Referto ptrssuru port tab for optaonalpressureports.
WEATHEHTIGHT
1 See Notes 1, 2, 3, & 4 aboa.
WEATHERTIGHT EXPLOSIONPROOF
lor optronaldtaphragmq/stems
pagE 7
Dead Banct ls expressed as "typrcal" which is an a\rerageat mtcl-langefor a partrcular moclol number' See Dead Band constderations
Desrgnand specificatrons sublectto change withoutnotrce.
Page 4
quicErsslcctionguidG-udcuum
processes'
and noncorrosN/e
foratrrcil.vvater
raH;:'irqtft
ll
iiffi
irffi
H..ilfl
!iHi,i"#f
$l,"f#il'!'ff liffi
\^€ttedpartsarenormallysuitable
wrthstandard
BasrcSORvacuums,,ritches
ffiffi,'#:tr'J.ffi:rffi
"",",
ATUUSTABLE
RANGE
(\hc+press)
In.Hg (inw.c.) In,Hg (in.w.c.)
5 2 N N - K1 6 - N 4 - B 1 A 52L-K116-N4-B1A
5 2 N N - K1 7 - N 4 - B 1 A 52L-K117-N4-B1A
5 4 N N - K1 7 - N 4 - B 1 A 54L-K117-N4-B1A
5 4 N N - K1 8 - N 4 - B 1 A 54L-K118-N4-B1A
56NN-K216-M2-F1A 56L-1(216-M2-F1A
EXPLOSIONPROOF
WEATHERTIGHT 56NN-K316-M2-F1A 56L-K316-M2-F1A 54 Piston
54 Piston Plgton 52 Ovcrnngc (pgl) 2OO Proot (Prl) 400
54 7so 19*
56
-
NOTES: - r rr----r--^ ^-L- r-- ^-r.aaar hr
t housing: L-cast
NN.Alumrnum. -tohouslngand,llP,:1"1?::gb:,1"J,:?t:"i1j}?111J}3i;
lron.Refer dsments
tabloroptiorals\ltchins
clGmcnt
] $i,:'ililH#ililtip:d rwltctrtns
iltlo"nc idto.l. n"r"io (',r€ned) 316sS
diaphragm ('reneo]
o'nng
1 N4-onmary (u€ned)draphragr rcn seonivM2'pnmarv
dffiNii[-.) tP'dion
- .r.Dh'dm&o.rrno: "'-'i.l'ii.,J,ili;
svstems'
ro otiptrngm & b'ring ab for diaphraom
oplronal ports
pressu'e
E;#nl'ii;rer
Ei;[i;;;"-5i#iffi'ri'iiirj'Iirno"''oon56.Reler o pn$u' Po.ttabtoroptionar
r pr!!.ur!port:BlA.Arumrn,t:,il'iiFfl6
316SS
5 iacuumfiston asscmblY:
ofrterms
gEossary
to pressure
pertlnent
definitions s /ltches.
ine totto,r,ing listappliesto SORPressure Switches'
dwice thatactuates/deactuates oneor moreelectrical srvrtchingelement(s)
. PressureSwitch-A br-stable electromechanicql
Orscrd-pieisurflvacuum (Set Point)upon risingor fallingpressure/racuum'
at a predeterm'neO
upperand lorr,er limibwithinwhichthepressure svvitchcanbe adiusted
. AdiustableRange-The spanof pressure betvr,€en
to ictuateldeactu-ate. lt isexpressed for increasing pressure'
at whichthepressure s,vitchis adiusted to actuate/deactuate on rlslngor fallingpressure'
. set point -That discreetpressure pressure'
rt ,n*ii"ii rvithinthenorr.Eor" n"nge and oe citteo out ab lncreasing or Decreasing
Point,.butnotboth,maybe designated as "criticall'which
r CriticalSet point-Either the Increasing or the Decreasing-Set
is uponthedead
thantheother.-The other (nonciitical) set Point dependent
meansthatil s catibrated to closertolerance
fixed(non'adiustable)'
bandvalueat tneCriticalda Point,sincethedeadbandis normally
in pressure betweenthe Increasing SetPointandtheDecreasing SetPoint'lt is expressed
. oead Band-The difference witnthestandardK sritch
.,tvoical:. the tncreasin! set Point aimio tange tor a pressure srvitcn
as whichis an averagewith
etembnt. lt is normallyfixed(non'adiusable)'
thatcan be continuously appliedto thepressure wttch withoutcausng
. overrange-The maximuminputpressure
p"-an"it changeof SetPoint,leakageor materialfailure'
. prool pressure-The maximuminputpressure thatcan be continuously appliedto tlPPlT.y^t^"slitch withoutcausing
de/icemaybe rendered
teakage or catiastrophic t"tet"l failure'Permandtiiii't"ngJotSetPoin6mayoccur'or the
tnoperawe.
/itchto successively operateat a SetPointthatis approached froma sbrtingpoint
. Repeatability-Theabilityof a pressure.s pressure prolilqThecloseness
qples to esAbtish a
in thesamedirectton andreturnsto thesbrtlngpointorerconiecutiw (max.adiustablerangepressure)'
point values is normally expressed as a percenEge of full scale
of the measuredset td xno,.rthe pressureprofileof a particular
NOIE:Valuesfor repeatability are not shorynin tne iaLrog baause it-isnecessary
applicatton'
---. ci^^raDarar..,nr rhr connections: C-common, No-Normallyopen
rSPDTSwitchingE|ement-Sing|e.Po|e'Doub|+Throru(SPEIDhasthree to the circuitin eitherNO or NC state'
and NC-Normallyclosed.which-alloa,s tnesancntooaetectrically connected
elements operatedby a common
, DPDTSwitchingElement-DoublePole,Doubl+Thror(DPDr)isIe gPDrsrvitching circuitscanbe switched'
actuatonld"""trJon o""lis at set Point. Two indepenident electrical
reverassembry so srmulhneous
Ie. oneACandone DC.
caoe 5
isatio nsr pressure
speeEf
Thistableis a listingof piston/spring andthecorresponding
combinations
AdtUstable
Itust
Ranges,
bJwithin
DeadBands,Overrange
the AdjustableRlnge.
The Set
and ProofPressures. 6NN-K5-M4-G2A-YY
- - -
- PISIOII.SPRING
(lst& 4thplaces
in modelnumber)
RANGE
ATIJUSTABLE TYPICAL
PISTON-
(lncreasrngPressure) DEAD BAND OVERRANGE PROOF
SPRING psi bar psl bar psl bar psi bar
(in.w.c.) Imbarl (in.w.c.) [mbarJ
*12-66 (0.6to 2.5) [1.5to 6.2] (0.4) l1l
*12-614 (2.5to 45) 16.2to 1121. (0.9) t2l
12-2 0.4to 2.0 [30to 1401 0.1 t7l 200 13 400 27
12-4 0.5to 6.0 [35to 4151 0.1 t7l
12-5 0.75to 12 [s0to 8301 0.1 t7l
12-45 1 to 16 170to 12001 0 . 15 [101
4-2 2toB [140to 560J 0.2 [1sl

4-4 Zto 25 0.15to 2 0.3 [201
750 50 1000 70
4-5 3to50 0.2to 4 0.4 [301
4-45 4to75 0.3to 6 0.5 [3sl
6-2 7to30 0.5to 2 0.5 [3sl

6-3 1 2t o 1 0 0 0.8to 7 0.8 Issl
6-5 20 to 180 1 . 5t o 1 2 1.2 [851
6-45 25 to 275 2 to 19 1.5 0.1 1500 100 2500 175
5-3 25 to 240 Zto17 2 0.15
5-5 35 to 375 2.5to 26 3 0.2
5-45 45 to 550 3to39 3.5 0.25
9-4 100to 500 7to35 7 0.5

9-5 200to 1000 14to 70 9 0.6 2500 175 6000 420
9-45 200to 1750 14to 120 14 1
1-45 500to 4000 35 to 275 90 6 5000 340 6000 420
NOTES:
1 Dead Band valuesare expressedas typical expected When the Air RelaySwitchwith the ZC elementis
at mid range usingthe standardK switchingelement. selected,multiplythe loruend of the range by 2 tor
When optionalswitchingelementsare specifred, correctedAdjustableRange.
correspondingDead Band multipliersshownon pages DiaphragmseriesH, W U or N3 may additionallyhave
7 and 9 must be applied. an effecton dead band and the lqruend of the range.
* 2. The 12166piston/spring combinationis availablewith Consultthe factoryin thesecases.
the N sruitchingelementonlY. 7. T & H sryitchingelemenbare not arailableon Nos.
Mjustable Rangebecomes10 to 45 in. w.c.whenerrer 1 & I pistons.
sruitchingelementsotherthan K, KA, W or D are used. Bar (mbar)lalues may not be exactmathematical
Specialrangesmay be possible.Consultthe factoryor conversions.They are practicalequivalents.
your local representattve.
spcaifications- uacuum
52NN-K116-M4-
Thrstablersa listrngof piston-spring
combinations and the corresponding
czA-Y-\r
r3 AdlustableRanges-Dead Bands,Overrangeand ProofPressures.
vacuumswrtches are compound:theywrlloperatetn eithervacuumor
pressuremodes.AdlustableRangeis expressedfrom maximumvacuum
decreastng to zerogauge and increasingto maximumpressure.Dead
SOR
PISTON.SPRING
(1st& 4thplaces
in modelnumber)
Band 's eipresseoas "Typrcal." Seediscusstonat bottomof page.The
Set point must be within the Adjustable Range.A vacuumswitch
rsgenerallybettersurtedthana pressureswltchfor Set Pointsvery near
zerogauge.
ATUUSTABLERANGE TYPICALDEADBAND OVERRANGE PROOF

PISTON. (Vacuum-o-Pressure) (Vacuummode)
SPRING In, Hg (rn.w.c) bar [mbarl pei ber Psi ber
i n . H g 1 r nw c ) bar [mbarl
52-116 (20-0-20) Is0-0-s0l (0.9) l2l

200 13 400 27
52-117 (40-0-40) [100-0-1001 (1.1) t3l
54-117 1 5 - 0 - 1 5 0.5-0-0.5 0.5 [171 1000 70
750 50
54-118 30-0 1.0-0 0.5 [171
56-216 30-0-20 1.0-0-0.7 1.0 [341
1500 100 2500 175
1.4
56-316 30-0-160 1.0-0-5.5 l47l
NOTES:
1 DeaCSanO'ualuesare expreSSed aS "Typtcal"expeCted DiaphragmseriesN3, H and W may havean additional
element.
dt rnrOrangeuslngthe standardK swrtching effecton dead band and the low end of the range.
WhenoctronaiswrtChrng eiementS COrr+
are SpeCtfied, Consultfactory.
sponoingDead Bandmultrpliers shownon pages7 4 . Bar (mbar)valuesmay not be exactmathematical
ano 9 ano mustbe apphed.See dead band consid' conversions.Theyare practicalequivalents.
erations below.
2. Specralrangesmay be possrble.Consultthe factory
or vourlocalrepresentatlve.
dead basldconsidcrations
' Dead Bandvaluesare expressedas typicat expectedat ELEMENT
SWITCHING MULTIPLIER
mrd-range usrngthe stanclard element.When
K srultching DESIGNATORS
elementsare Specified.correspOnding 1.0
opttonals,vrtchrng
DeadBanomuitrpliers mustbe applied.
K,KA,N,W
Y
D,E,J, JlJl, 1.5
2. DeadBandsare fixed (non'adiustable), exceptwhenT or H
eiements
srvrtching are used. BD 2.5
3 Deao Bandcan be adiustableby selectingT or H sruitching A, B,ET,CA,G,ZC 3.0
element.(Notavailable on Nos.1 & 9 pistons.)
L,YY 3.5
4 DeadBandmultipliers must be appliedto the typicalDead
Bandvaluessnownin the specification tableswhenever EE,JK 4.0
Opttonai elements.
srvrtchlng Otherthan K, KA OrW,are
C,GG,JJ,S 5.0
used.
5. DeadBanocan be widenedby selectlngan optional AA,BB,KK 6.0
swrtchrngeiementwltha multipliergreaterthan1,0 6.5
Example:Model6 NN-GS LL
TyprcaistanoardDead Band 1 2 Psr T Adjustable 2.5to 6.5
G-swrtchrng Elementmultiplier- 3
TyprcalDeadBand 1 2(3) = 3.6pst H Adiustable 1 . 0t o 3 . 0
Corrected
heusEffig czA-/Y
oNN-Kb-M4-
T
(2ndpfacein modelnumber)
t-l Normallyusedfor General l-l Sameas PP exceprwrthteft BracxetSwrtch(open)
hJ Af[:l?Til,?,'Jiilfi.",n' pg
PP ['J 3liJi'Tlil:ffctrca' illXTf;il#l* Hg
umrnum (NotNEMA 1-Electnal
CSACertrfred
optron contacfsare exposed,)
SccSwitchingElementGrouprl, 2, 3,4 bclorr. Sec Switchlng Elcmsnt Gmups 1, 2, 3, 4 bGlow. Scc Switchlng Elcment Grcups 1, 3 bclorv.
NN n F !::H,'iY;;**on N4
l-l Normallyusedfor Weather- Sameas NN exceptwrthleft Sameas NN exceptrncludes
and righthandelectrrcal
u:iff::l'33i,3innthand
Alumrnum
qF outtetsAtumrnum N3
CSACertrfred
optton
SccSwitchingElcmcntGroupc1,2, 3,4 bclow. Scc Swltching Elemcnt Gmups l, 2, 3, 4 below. Scc Swltching Elemcnt Grcupc 1,2, 3, 4 below.
l- lO
?(o
Srxplacecompresston Sameas RN exceptmaterial
6s Righthandelectrrcal
Castlron
outlet
typeTerminalblock I
i-
I { is
''Yr\r\r\''
316ss
Ei
l U -
N6 isstandaro.
nrlirinum
Righthandelectrical
outtet
RN |
trrd
,l RT
-rt CSACertrfiedoptron ootron
CSACertrfreo
E#
=z
Soc Switching ElcmentGroupt 1, 3 bclow.
f-l SameasRNexceptetectrical
Sco Swltching Elcmcnt Grcups 1, 2, 3, 4 bclow.
ArrRelay-V5
SecSwitchingElementGroups1.2, 3,4 bciow.
' r 'rs
- .;
i ,j outlet v ' M20x1
' r b v n " v5.
'. (Seepage 14) | I ptacecompressron
Eao RM use ZCialve onty U5 i'EIF
| t. . tvoeTermrnal
blocx RB
Alumlnum
rsstandard.
Breatherdratn(vent)musf be mounted Rrghtnandelectrrcal
outlet
down (6 o'clock position)for houxng to optron
CSACertrfred
be weathertight. Scc Swltching Elsment Grcup 7 bclow.
UL LrstedClass1.GroupC & D; UL LrstedClass1,GroupC & D: & SetPorntad1ust-

SeparateElectr;cal
Classll, GroupE. F & G. Divisron
1& 2 Classll. GroupE, F & G, Divisron 1 & 2 as mentcompartnnents. Alumtnum
f,1 as an ouuetoox.Pressureand . an outletbox. Largerhous- Srxplacecompressron B3
(( | vacrum RrghthancielectncalL ing requrredwithtermrnat LC typetermtnalblockrs
V outletCastlron blockor doubleswrtchrng ele- standard Leftand
Notweatnengnunless optrcnCGspecified menF.Copper-freealumlnum rrghthandelectrrcal
SecSwitchingElementGroups1,3 belouy. Scc Switching Elcmcnt Grcups l, 2, 3, 4 below. ouilers:3/4 NPT(F)
BASEEFA/CENELEC
UL LrstedClassl. GroupC & D; UL ListedClassl. GroupC & D: Classll, Certrfred.CSACertrfred
Classll. GroupE. F & G. Divrsron1& 2 GroupE, F,& G, Divrsion1 & 2 as an opttonU.L.Lrstedootton
as an outletbox Pressure. outletbox. Largerhousrng Alumrnum. M20x1.5
'v'acuul.:''
and ir/anuaiReset " $ requrredwithtermrnat btock SC Electrrcal 84
Top.leftand rrghtelectncal. or doublesrurtching elements BASEEFA/CENELECCErtrfred
Castlron Copper-free aluminumTop
Notweatnengmunlessoptpn CG specihed Castlron.M20x1
5
leftand rightelectrrcaloutlets 85
Sec Switching ElementGroups 1,3,7 below.
Electrrcal
Sec Switching Elcment Grcups l, 2, 3, 4 below.
BASEEFA/CE
-Sarne
NELECCcrtrfrEd
as ASe*cept
UL ListedClassl. GroupA, B.C & D: Rating:d2-G4per JISC 0903
Classll, GroupE. F & G, Division1 & 2 as SeparateElectrrcal& Set Pointadlustment
castlron Bo
BASEEFA/CENELECCcrtrf rcd
anoutletbox.Top.leftand compartments. Alumlnum
CSACertrfred optron
rrghtelectrrcat
outtets.
Cast TA Sixplacescrqrytype J4 U.L.Lrstedoptton
lron(Alcover).
Linemounted. termtnalblock is standard.
Righthand electncal Seepage 13forAgencyLtsung, Certtrcatpn
Notweathertght unlessopton CG specifted. and Approvaldetails
outlet:PF 3/4 (F)
Sce Switching ElementGrcups l, 3 bclow. Scc Switching Elcment Grcups 1, 2, 3, 4 below. SeeSwitchingElement Gmups1,2,3,4below.
switEhingelemcntgroup/ housing€otnpa€ibiEity
GROUP1 GROUP2 GROUPs GROUP4 GROUPT
A,AA,B,BB,gT,BD,C GG,KK,LL T H D,M
J,E,EE,G,K,L rY,JK
N,S,W Y,KA,JJ
4. HoustngsL, LC,S,SC& TAare U.L.Listedas outletboxes.
5. HousingsL,S & TAmusthaveo.nngco\€rgasket(OptronCG)rnstalled
,Hrft Ing
H:3,:",I.:H[?SllsJJaH'il"i'#L.;intentiona,,
eEment groups 3 tll b nave oeen Inlenllonallyomiftedfrom
They hermetrcally sealedsryitching elementssho,vn
to be weathertioht.
weathertqht.
O-Rrngseal
6. HousingsLC,SC,B andJ4 seriesarealsoweathertlght.
thrscatalog. are
rnSORForms214&388. is instaliedon coveras standard.
dimensionandmaterial
3. Configuration, lariationsd thehousngssho,vn 7. Seepage 13for AgencyLrstrngdetails.
above may bc avarlable.Contactthe factoryfor details.
Page 8
clcmcnt
switshisag 6NN-Ks-M4-czA-YY
(3nlplacoin modelnumber|
TYPE TYPE ACRANNG DCRATING DEADBAND DESIGNATOR
SWIrcHINGELEMENT ELECTRICAL ELECTRICAL (Resistiw) MULTIPLIER IN MODELNO.
FEATURE-SERVICE CONTACT CONNECNON \olts rolts amps
SiirEb
SwiEh
DcrJbh
Swrtch
Sir€le
Swrtch
Douole
Swtch
amps
30 5*
NormalServrceAC 250 15 1,0 6.0 K KK
a 125 0.4*
s
Conventional.Low I 28 1' 1.0 4.0 KA JK
q) c
PowerServrce U) g 125 1
Gold Contacts
O)
O
o 30 1 1.5 5.0 J JJ
a o-
G
Wide Dead Bano AC o)
O
a
E 125 0.5 3.0 5.0 G GG
aO)
o 25Q 15 3.5 6.5. L LL
NormalServrceDC
G
a
l<
30 1 0 '
O
6
LowPressure
Servrce -9
None 1.0 - N -
o
e
(.)
o 250 10
12-66
Only 6
:(u S
AC or DC Douoie E
\- 30 5
Eiernentrn
Swrtchrng
o
o
o
E 250 11 3.0 6.0 A AA
tr
StandaroHousrng O
o
-(- 125 0.5*
o
q) 3
-o-
e o 30 5.0* 1.5 4.0 E EE
NarrowDeadBanoDC a (J 250 5
(U
tr
x
o) 125 0.5*
a
O
(u o
H rA m b r e n t (/, o
2s0 5 125 0.3 3.0 6.0 B BB
TemoRatrno400cF f,
o - .8o s
a - J
c
q)
WrdeDeao Bano DC o 250 15 125 0.5 5.0 - -

= E=
VeryHignCaoac;ty
Magnetrc
DC U)
EE
6 !
125 10 125 15Min.
10Max.
5.0 - s -
Blor^r-out r-F
h o h v
h- o- 6 b
6 a
=o
l o D -
9 Q
;Y c1'1
250 15 125 0.5 1.5 -
-=-
n l
\a/
r.- F >
F R F
tl, M -
6 0 trP
9)r
Wide Adlustaole (-
b @ 2.5to - T
O I 250 15 125 0.4t
6.5
a-
Dead Bano -
EF
I
3 e
NarrowAdyustaoie 1.0to - H
250 15 None 3.0
a-
Dead Band
HrAmorent
250 5 125 0.5' 1.5 3.5 Y YY
TempRatrng4003F
400oF
CorrosronResrstant 250 5 125 0.3* 1.0 - W -
L U J
Jcrl
FMApproveo 3.0 - GA -
o f 250 ?2 125 0.5
Servrce
Onty
a8 Y
30 7
Proof
Explosron BD BT
250 7 250 0.25 2.5 3.0
EExdIICTo
4-WayPneumatrcValve
ArrRelay
,/8,,
NPT(R
PilotSupplyPressure
25 to 125PSIG 3.0 - zc N'A
14SCFMat 100PSI
NOTES:
i OnlyConventtonal elements
Si\'rtcntng areSnown.RefertO
Hermerrcstty SeaieoS..vrtch-catalog Form214.yourareafactory
representative or rnefactoryfor rnformatlon on nermetrcally
sealed
swrtchcapsules
2. DouOteS,,vrtcnrno Eiements havewrreleadsexceptwhensupplied
n housrngsRru Ff RB.83. 84 85. 86 & J4 Termrnal blocksare
IO stanoaroIn thesenoustngs.
3 DeaOband muitiotrers
-l S\'.rtcnrnO
mustbe apptredto the typrcaldeadband
',quresgrvenio tfleSOeCrfrcatrOn
Elemen:lrlaxrmum
tablesO,npages6 and 7.
AmbrentlemperatureLrmltS:
(1200to204"c) B.w&Y
250'toioo'r
1 8 0 ' : o2 5 0 :F ( 8 0 ct o 1 2 0 o C ) A .E & J
& errinftr
6-NN.rs-M4.czArrY
O
€
(5thplace number)
inmodel
NOTES: O.RING DIAPHRAGM DESIGNAIOR

(Wetted) (Wetted
Primary)
1 N4 diaphragmsystemis standard, but requiresa designator
rnmodelnumber.lt rsnormallysuitableforair,oil,waterand Vrton (SeeNote2) Monel A4
non-corroslve processes. M2 diaphragmq/stemis standard
on No.56 vacuum. Kalrez (SeeNote2) Monel A6
2. lt llalez or Vitonis selectedfor hightemperatureprocess
medraor ambient.theA, B,E. J. W or Y Switching element Vtton (SeeNote2) Hastelloy-B H4
shouldbe selectedas shown. Kalrez (SeeNote2) Hasteltov-B H6
MaxrmumProcessTemperature Use
at PressurePort SwitchingElement Viton (SeeNote2) Hastelioy-C J4
2500to 400oF B,WorY Kalrez (SeeNore2) Hasteltoy-C J6
1800to2500F A,EorJ
180o F or lower Allothers Vilon (SeeNote2) Caroenter-20 L4
Kalrez (SeeNote2) Carpenter-20 L6
VitonGLT M1
Buna-N M2
Vrton (SeeNote2l M4
Neoprene 16i_ss
_? M5
Kalrez (SeeNote2r M7
Aflas M8
EPR M9
VrtOn(SeeNote2)
Buna-N Tefton
Coateo
Potvrmrde
Buna-N
l(alrez (SeeNote2r
Kalrez(SeeNore2r Katrez N6
EPR Tefion .N7
Coated
Aflas
Poiyrmrde .Ng
Buna-N Buna-N
.Pl
oc
Neoprene Neoprene R1
0 to 204
-29 to 204 Vrton (SeeNote2)
Vrton
s1
- 18to 204 VitonGLT s2
Buna-N W2
-34to93
Viton (SeeNote2)
Tantalum
W4
(See Note 12
-34 to 204 Neoprene W5
-34 to204 Kalrez (SeeNote2) W6
EthylenePropylene EthylenePropylene Y1
whenusingH,W,U or N3
hrgher
tndsareslightly Fire-Safe U8
None
aphragm ConsultFactory.
options. (SeeNote 5r
aphragm qrctems(N1,N4,N5,NZ N8& P1)marked None Welded u9

rSee Note 3t
tsterisk on 12-66piston-spring
available combinatlon.
r diaphragm on56vacuum.
notavailable None Flush U7
(See Note 4t
Page 10 (Paoe r€vrs€o 12 89;

fl€ portrr ltlatcrial
pilessrE
& sizs
ccEBEDes$ioHE 6NN-K5-M4-CzA-fY
1! (6thplacein model
12,4 12,4 6,5,9,1 6,19,1 4,54 tzfl 1252 56 56

PISTON 6,5,9,1 52,54
52.54
3/r" t/t " r/2"
1/4" r/2" 1u 1" ,t,
b
NPT(F) NPr(F) NPr(M)NPr(M) NPT(R NPT(F) NFI (F) NPT(F)

7r" l{PI (F)
FLUSHI}IG
MATERIAL PORT
I
Aluminum
ler e: 2CQC
'i^,'t'c'-cli
81Al rutn B2A N/A N/A N/A N/A N/A N/A N/A
r - . ^ ^ A ^ l n \
:'fb C' ibu LaS!..1 i\.d! LrCl \J; I
Carbon Steel
_eotC,AX ,\'.c.,..;^ NA F1A N/A F2A F3A N/A N/A F6A F1A F2A
(Standaro)
.','CBC.asl.'c rslanoaro)
ile'l::,':lf""t i 6A c2A c3A c4A c5A c6A c1A C2A

lF t!.: C;s: ^::
Stainless
Steel ,
347',','c-crl
- -
,r
. 4
|tu
A
UiSl 1-:
E1A E1A E2A E2A E3A
Steel
Stainless
Carpent
er 20',',':'-,r^'
_': 7:,1CaS: ^ ;
L1A I
I
L1A L2A t2A r3A
Consult factory for
StainlessSteel availabilitYof
- ; . ' .C r ' c : ' - j l e * Z1A z2A 724 N/A PRESSUREPORT
MATERIAL
Brass Seef ,j::e9
- 3 . r - ? . 1y eO . .,.. , , : , . . : - .
r e c 3 ' : s s C : s :^ c
Fr{ I
UlA D2A D3A and CONNEGfION
SIZE
I
Hastelloy
B !'{1A H1A i H2A H2A H3A
I
Hasreloyc ltn ; lfn I lZn J2A J3A

I
Moner A1A I A2A A2A A3A
$/stems.specifythediaphrggmasU9andthepressure required'
portinthematerial
soR producesa vanetvofrvetdeddiaphragm u8'c2A'
specrfy
a wetdeo31655diaphrafi t" i tr'6ss poirhu frpr tn. I thefir+safe isdeired,
feature
Examoie:ug.c2A indrcares
Thisoesrgnates
a 31655 q/stem
iire-safe wlht/2" NFT (D.
NoTE:' a" NpT(D isstocKed. %" NFT(R isarailablewithslightlylongerdelirery.consultFactory.
NOTES:
1 SeleclKeyLenersfor materraland connectlonslzeas shownabove. 6 . Many othermaterialssuChas F/C, Kynar,etc.,are available.Denote a-
unlisiedmaterialby specifyingan "X" fo1owedby

-b
Large UoiOface letters denote those items generally available 6t

from stock. Smailligntfaceiettersoenotert€mSwrthhmrtedStOck the reguiredconnectionsize,and descrrbethe material.Exartples: v.
cr.
ano possrble longoelrvery
? --
XzA ,= F/C pressureport with 72" NPT(D connection 6l
'I" --
2 &' 2" tapereoBSP(F)pressureportsareavatlable. X1A = Titaniumpressureportwith % " NPT(D cottnection'
a
5
-
of No. 12.4,52and 54 Senespressureports
3 Theslandardmaterral 7 . Raised-faceand flat-faceflangesto matchAsA 150and AsA 300 lb.
1-
rsAlumrnum
casttngs in iommerciallyavailablematerialscan be suppiiedon Series12and
Thesianoaromatelalof No 6 5.9. 1 and 56 Senespressureports 4 pistonsby adOingan "X: suffixto the modelnumbersand specfy-
rscaroonSteet,,vrought
materlal inb ,,X = (size)rnch(materral)
(raised-or flat-)faceflangeto match
ASA(rating)lbJ'
Combrnattons arepossrolewhena parttcular connectlon slzeis not
desrred.FOrexample' g. Non-metalpressureportsgenerallyreduceproofpressureand may oit
avarlaole fortherange(plsionanOSprrng) : A.
tEt -
rf 'l" NPT{F)rSoesrreofora No 4 prston.the No. 12pressureport reduceoverrangepressure.The pressureport matertalmay ltmttthe 5e e:
as NO.124and Deliverymay be longerthan normal'
processtemperature. =c:
Canoe Supoleg Theplstonr,vOuld be OeSrgnated er(:
and proofcressures
ii'e 6,,rg1rance be thatof the No' 12.
i','ould on PistonNos'9 & 1
,,lC:e'lJ '25 ':26arelê Cnlv3',.r31t3Qi€ 9. Brassnotavailable t -
3 COmbtnattOnS =
'J, -
?'
a€segs@Hges 6NN-K5-M4-C2A-
number)
(-fthplacsinmodel
I PTION
ON& DESCRI
ACCESSORY/OPfl DESIGNATOR
Wettedpartsare industrial
cleanforoxygenservice. BB
BASEEFA/CENELEC pressure/vacuum
Certified with83.84.85 & 86 Housrngs.
Available
s,vitch: See
Page13lordetails.
AgencyLrstrng
CL
CSACertrired oressure/vacuum s/vitch:AvailablewrthPP NN, RB.RN.RT 83 & 86. Housrnghasearth
lgroundlug).See Agency ListingPage 13 for details,
CS
Neoorenecovergasket(o*ing)to makeL. S. & TAexplosionproofhoustngsweathertight CG
Seareo leadadapter:prwidesprotection
erectrrcal to housnginterror. elementandorys'oeo'
sruitching
pressrre
sensing assembly komcondensate condu[andcorrostve
intheelectrical atmospneres{Pro' GG
2" lromhoustng)
truoesaooroximatelv
CrouseHindsECD-15 for Hazardous ClassI GroupsC & D: Ciassli
Locatrons
GroupsE. F & G on HousingsS or SC only.
Breather KK
Drarn
Sinteredmetalplugin Weathertight
Houstng.
TermrnalBlock6-placecompression typestandardrnB & R Seriesloptronalrn LC& SC housings.6-otace

tvoe standardin J4
scre'.Y
LL
to vacuumgreatertna" i 5 : r
Vacuumorotectorplate.Retainsdiaphragmin PressureSwitchtl sub,lected
matchesor exceedsPressurePortmaterial.Not requrredon ptstonnumbers1 & 9
Hg i'"4aterral
MM
Soecraladiustablerange:Consultfactory NN
steeladlusttngnut.
Carconsteelbody wrthstainless PB
Consultfactory
Steelpiston& rylrnderdiscfor higheroverrange.
Starniess PC
Prpe(stanchton) lo2" prpe).
mountlngkitfor(11/2" PK
Tag iiber Attachedwth plastlcwireto Housrng.Stampedwithcustomerspecriiedtaggrnornformatton PP
Tag SS AftacnedwithSSwrreto Housrng ( 2i r n e s .
18cnaraCters anciSpacesPerlirte.
)
'-='-
=' '' RR
Body.Piston.CylinderDisc& AdlustingNutfor corrosrve
Starniess envrronments. SB
proofandweathertightlunctron boxwithscrswterminals. s/a"NPT(Dtopor ngntconolrt_
Expiosron
connectronsasrequired. Class
U.L.Listed& CSACertitred l, Group
__
A. B.C & D:Classll.GroupE F & G: TB
1 & 2. (L.LC.S.SC& TAHousings.)
Divrsion Includescorero-ringforweatherttghtapphcattons
steelTag.Permanently
stainless attacheoto housing
Oversrze
statnless steelnameplate
Stamoedwithcustomer
or separate
tagginginformation.
specified
TT
and interiorexceptworkingparts.
varnlsh:coversexterror
Funcicrdal VV
epoxywith31635ptgment.
Epox',coattng.Erterioronly.Polyamide YY
Alarlable
swltch:
U.L.Lrstedoressure/vacuum SeeAgenryLrsttng
wrth83 & 86 Housings.
Page13fordetails. WV
Charneocoverwithcaptlvescrq^/sto conformto formerJIC specification. zz
"X" rsuseoas a suffixto the ModelNumberlor specialrequirements not keyedelsewhereInthe modei
numberby an
thanone
"Xl' Each "X" must be completely
';X" is required.use"X" folloared
in
identified the textof the orderor tnqurryWhenmore
by the numberof suchitems.Forexample."X3" meansthree
x
seoarateotherwiseunidentifiablerequirements.
NOTE:
Seepage 13tor fuency Approved,Certifiedor ListedAccessories/Opttons
CUSTOMER INFORMATION ONLY A stashanda threedigrtnumber(/000)appearrng attertnelaslAccessor-v
keytenerinthemodelnumberdenotesspecialadministrative procedures ll rsnolpanof
withrespectto factoryrepresentatrves.
themodelnumberand is usedonlyby thefactoryor a tactoryrepresentative.
listings
agemsv productsnot otferedIn this catalog
ony are avarlableas appro\€d. ce!'tftedor listedby the agenciesshorrn.Somecomponentsare tor
ire toitoilrnocomornatrons
Contactthe factorytor the most
Cenarncomoonenrsor comornatronsmay acqurreaoditronalapproral. certificatronorji$ing betuie€nprinl dates ot this aalalog.
:Jirent rntormatron
POM
PRESSURE
STI'IICHING OIAPHRAGM A]{D ACCESSoRTES
AGENCY PtstoN SPRII{G HOUSING MATERIAL oPTtoils
ELEMENT & 0-RlltlG SIZE
CONI{ESTION
L0cations
ForHaadous Glasr lsion1 & 2
1,Gnup8,C D;Clas2' GqupsE'-E-!-q!!
o W Required
rr| 1 4 5 6 2.34 5. A.M. B.BB.C.E,EE,G, A1,M, A6,H4,H6.J4,
GGGA.H.J. JJ,JK,JL.K,KK, J0 14,t6,M1,M2.M3.
I
9 . 1 2 .1 5 4 6 4 5 6 6 11 6 , MM.PB.PC.PK.
v) 1 1 71 1 82 1 6 . K AL . L L . N , S , T , W Y Y Y M4,M5,M6.MZ M8,M9, PP.RR.TT.VV
= 52 54 56
12a n5. 126 316,614 83. 86.88 MM: 15A@ 3fi)Vac,10A@ 125Vdc N1,N2,N3,N4,N5.N6, All YY.9A. SB.X
j N7.N8,Pl,Rl,51.52,
-i
- v\2.W3,W4,W5.W6,
Yl. U8.orU9.
LocationsClass.l,
ForHazardous Gmups 1 &2
B,C,D;Clas2,Gmup$r-F'99luision
1 . 15 6 2 3 , 45 A. M. B.BB.C.E. EE.G.
U)
a 9 1 2 .1 5 1 6 . 4 5 .6 6 i 1 6 , GG GA.H. J. JJ,JK,JL, K, KK. All Except:
E, 5 2 .5 4 : 5 6 1 1 71 1 82. 1 6 . KA.L. LL. N. S. T.W. Y.YY LL.KK.U, GG
124 125 126 3 1 66 1 4 83.86.88 MM: r5A@ 3Wac. 10A@ 125Vdc
*=
-r-
= v
& Uhtsilight(CSA
Purposa
Geneml ENCL
O
Etr
--
7â -
CJ A.M. B.BB.C.E,EE.G,GG.
PPtGenPur) GA H.J. JJ.JK.JL.K.KK.KA.L,
=e
<,3n NN (ENCL4) LL.il. S.T.W.Y.yv
=v) A. M AF.AG.B.BB.C,E. EE.
=< EF.EG.G. GG.GA.H. J. JJ.
= JK.JL. JF.JG.K. KK,KA.L.
CJ LL. N. S. T.W. Y,YY
O.DA.M
(Manual
ResetOnly)
rO v)
-
r-
G
: : 5 5
9 '2
h , t F
2 , 34 5
1 55 6 i 1 6
i 17 : 'i8 2'6
LocatlonsRatlng:
ForHazadous
A.M. AF.AG.B.BB.C.E.EE.
EF.EG.G.GG.H.K.KK.JF.JG.
L.LL.N.S.T.WYTY
PetJISC0SI3
d2.G4
M. M1.M2, M4,M5.
M7.M8,Nl, N3.N4.
N5.N6.N7.N8.P1.R'!,
Matenal:
Connection Size:
TT.MM PC.
. L RR.SA.SB.
A . B , C . D . E . F . H . J PP.
VV.YY.X
w5.
sl. s2,vfz.vr/4.
J L J ' v ' J
o
- 3:5 ct.t 1.2,3.4,5,6
- l/\16,
Y1.Y8'
'Y3issameasU8
pressure Switches
Supervisory 0ll,AndVsntilatlng
ForFuolGas/Fuel Air
0r Combustlon
J PP NEMA1 M2.M4.M5.N1.N3.
N4.N5.N6.P1.Rl.
-
q
sl, w2,w4,w5. Size:
Connectton
F vv6.Yl 1.2,3,4,5.6
-
q
=
G
Il- SwibhssFotUontllatlng
AirflowInterlocklng Ah
-$ Gombustlon
ct 66 iN S',vrtch)
fi 2.1.5.
456
. 14
Aft*ptt-t
EquipmiltForFlammabls
Electtcal nnnlt lEr O & 018 BASGei ilo 858130{
ll $l'{114
EH 1 r 5 6.9, 2 . 3 .t 5 A.M. B.BB.C. CLReqwreo
HE
12..15.16. 4 5 .6 6 .11 6 . E.EE.G.GG.GA, All Exceot:
52 54 56 1 1 7 11 8 .2 1 6 . H.J.JJ.JK.JL, KK.LL.zz,
1241. 2 5 .1 2 6 316.614 K. KA.KK.L. LL,N, CS.GG.WV
s. T.!v. Y,lry
8&058
l-10.
ilEMf0CERIT.
Equipment
Etecrilcat 4lqosplcns latEgl EErdlellG16
FornammiUlo
caseground
I Internal/external
Notes: (eanh)scretrE prwided.
co&s
b taa,tad tfud(.N @nPflfitwl!{t NEMK0/CENELEC
ts rJwnsiblctu af',ti',,t hoot-up
2 Custoncilusu
5 Sn6r.ni rsfromSgi Europe facroryConraa thisfacility
erthei orSOR USAforleadtmes.
Ltn&. lGnsas
.iore Refer.:c or thefactorytorintormation cENELEO'

onuL Listed,cSAcertitieo'sM' NEMKOi
soRFcrms214,3ggor3g0.contactyourareatacroryrepresentative
rrooucts.
.;SFriS3ASEEFAiCENELEC
Paoe 13
PRESSURE& TEMPERATURE
SWITCHESFORINDUSTRY
surc
al'Hl'LO'ptoJ .'
Available with hermetically sealed,

leaturcs&bcnclits qualitY
Instrument
explosion proof,U.L.Listedand CSA ' High repeatability and narrowdead band
Certifiedelectricalswitchingelements ' Hightoleranceto vibration
Wideselectionof U.L.Listedand CSA , Utilizing
theStatic"9"Ringprinciple, various
Certifiedsnap-action elementsfor
switching diaphragmand o'ring materialsare
bothAC and DC service avdilaOtefor your specificapplication
Setpointsmaybe setat thesameactuation ' Builtto high-quality standardsand is
poiritor splittb full spanof the adiustable extremelyreliable
range , SOR'3standarddeliveryiStwo weeksor
No interaction betweenset Points lesswith availableone-dayshipmentwhen
Wideselectionof wettedpartsmaterialsfor required
processcompatibility and containment Formoreinformation on the Dual(Hi-Lo),or
Fieldadjustablewith fine resolutionof set any SOR pro_d_uct,
contactthe factoryat
points (913)764-2630oryourlocalrepresentative
Exceptionally long life
I siltl* bY
Represented
PO BOx 5e1 o 11705BI,ACKBOB ROAD

OLATHETTANSAS 66061 o e13/7&-2630
IHEGREATER KANSASC V AREA
' : r - E xJ A 9
2 7 8 3S C RU l
theStatic"O" Ringprinciple
-
ar0r v J - nsTot
AtStrttr ASSETILY
Pi$tunt mr0t PiESSURIR XGt
stmS SPf,ITG
'qraru3r - 'olAPllnlSr
- .^t*
,. r"!r
rft$urt
?0ll'
Eachpressuresensingelementof the Dual (Hi-Lo)Static 'o" Ring PressureSwitch is a force'

balanced, piston-actuatedassemblysealedby a flexiblediaphragmand an o-ringthat is static.
The only wetted parts are:the single pressureport,the two diaphragmsand the two o-rings
(see' in illustrationabove).A wide selectionol wettedparts materialsfor mediasfrom waterand
air to moderatecorrosivesis available.
Mediapressureon the areasof the pistonscounteractsthe forcesof the rangesprings(each
adiustableby a separateand independentadjustingnut),which movesthe respectivepiston
shift ontya iew thousandths electricalsnap'action
of an inch to directlyactuatethe respective
switchingelement.This designvirluallyeliminatesfrictionand its resultantwear.
PROOF
EXPLOSION
SWITCHES
SEALED
HERMMCALLY
ll
2r
r. INCH
ELEC CONN
Design subjectto change without notice.

PAGE2
whySORDual(l{Fl'ol prc$urcswitchcs?
Three-yearwarranty:SOR warrants its free wire leads with a 3/q-inch
NPT(F)conduit
switches againstdefects for three years connection.Housing materialsare copper'
from the date of manufacture. free cast aluminum and are weathertight,
Two separafes,ensingassemblies from one dust-tightand resistantto corrosion.
processhook-upeliminatesset point The pressureport is standard356 aluminum
interferenceduring calibrationaS well as with a 1/q-inchNPT(n connection.Optional
reducinginstallationcosts.Set points may 3165S pressurePort is available.
be varied up to 3500 Psi, or set Utilizingthe Static-O-Ring principle,various
simultaneously, all with the Samepressure diaphragmand o-ring materialsare available
switch. for your specific aPPlication.
Can utilizea wide varietyof switching Built to high-qualitystandardsand is
elementsfrom standardU.L. Listed and CSA extremelyreliable.
Certifiedsnap action elementsto the ls availablewith quick delivery.SOR's
hermeticallysealedexplosionproof U.L. standarddeliveryis two weeks or less with
Listed and CSA Certifiedsnap switches availableone-dayshipmentwhen required.
which permit usage in hazardouslocations. For more informationon the Dual (Hi-Lo),or
ln the V1 housing,a 3/a-inch NPT(n electrical any SOR product,contact the factory at (913)
connectionis standard.The V2 housing,with 764-2630or your local representative.
hermeticallysealedswitch elements,has
PISTON ACCESSORIES
HOUSING
SW|TCHING ELEMENT
DIAPHRAGM
R A N G ES P R I N G &O.RING
hcwtoordqt
SelectrequiredPiston/sPring 4. select desireddiaphragmand Gring
combinationto meet you desiredrange materialsfor your processfrom table on
& set point. Page6.
Selecthousingto fit Your 5. Selectdesiredpressurepon material
requirements - eitherV1 for standard and connectionsize from table on page
NEMA 4 or V2 for the hermeticallY 7.
sealedexplosionproofelementsin a 6. Selectaccessones.if needed.from tabte
weathertight housing. on Page7.
3. Select desiredswitchingelementsfrom
tableon Page5.
rpecilications
QOw -KZ-1I4-GIA-PP
Theseswitchesarenolrecommended forhigh-pressure wherehigh'shock
fluidpowerapplications
pressuresandhigh-cycle lrithosecases.the"PivotSeal typepressureswrtchis
ratesareexpected-.
STATIC..O''RINGTYPE buggested.ConsuttSOB'sPivotSealCatalog,thetactoryor yourlocalrepresentalive.
OVERRANGE PROOF
PISTON ADJUSTABLERANGE DEADBAND PRESSURE PRESSURE
SPRING psl bar
psl bar psi bar psf bar
(mbar)
44-2 2-8 1-.6 .4-.7 (28-48)
44-4 2-25 .1 -'|.7 . 4- , 8 (28- 55)

750 5 17 1000 690
44-5 3-50 .2-3.5 .4-1.5 (28-103)
44-45 4-75 .3-3.2 .7-2.3 (48-1se)
66-2 7-30 .5-2.',| 1.0-2.0 . 0 7 - . 15
66-3 12- 100 .8-6.9 1.0-4.0 .07-.30

66-5 20- 180 1. 4 - 1 2 . 4 1.5-5 1- . 3 5
66-45 25- 275 1. 7- 1 9 . 0 1.5-5 . 1- . 3 1500 1 0 34 2500 1 7 2J
55-3 25-240 1. 7 - 1 6 . 6 3-6 .2-.4

55-5 35-375 2.4-25.9 4-9 .3-.6
55-45 45-550 3 . 1- 3 7 . 9 4-12 .3-.8
99-4 100-500 7-34 7-20 . 5 - 1. 4
99-s 200- 1000 14-69 10-30 .7-2.1 2500 1 7 21 3875 267 2
99-45 200- 1750 14-121 16-50 1. 1 - 3 . 4

1 1. 4 5 500-4000 34.5-276 90-200 6.2-13.8 4625 3 1 8 . 9 4625 3 18 . 9
NOTES:
1. The dead band shown is that for the standard those shown above for the No. 66 piston.
"K" micro switch. Dead band is affected by The complete model number would then be
the switchingelement.The table below shows 6XV1-K45X-NA-B1A-TT. "JT" tags must be
the dead band multipliersfor those elements. specifiedwhen supplyingunits with dual ranges.
2. Normally.both pressuresensing elements have 3. OverrangePressure:The maximum pressure
identical pistons and springs: however.this that may be applied to any pressureswitch.
may be altereclby the designation of an X when without causing damage or permanent
two different ranges for the sensing elements change of set points.
are required.Example:6X = No. 6 Piston (left 4 . Proof Pressure:The maximum that ma.yocca'
side).No. 9 Piston (right side).45X = No. 45 sionallybe applied to a pressureswitch
Spring (left side),No 5 Spring (right side).In this without leakageof the device:however.it may
example. the overrange and proof pressures are cause permanentchange in performance.
As explainedabove in the specificationnotes. selecttnga mrcro

switch other than the "K" micro switch may have an effect on the
dead band ol your switch. To determinethe maximum possible
effect. the dead band multipliersare providedbelow. Mulitplythe
dead band by the listed multiplierat both the low and high end of
the dead band range.This will determinethe maximum possible
dead band that could be expected for that switch.
ELEMENTS
ELEMENTSMULTIPLIER SWITCHING
MULTIPLIERSWITCHING
1.0 f,'W ADJ. T

1.5 EF,E, B, Y 3.0 L, AA,BB,G
2.25 AF,EG,A, EE,JF 4.5 AG,S, JG
NOTE:Mditionally "W' SerieoTanUlumdiaphragmsmayhavoan effeston deadbands.Consulttactory
for information.
hourings
WEATHERTIGHT EXPLOSIONPROOFHERMETICALLY
SWITCHES
SEALED& WEATHERTIGHT
DESlcNAron'
Ul
MATERIAL:356 castcopper-freealuminum U2
DESlcNAron'
heat-treated MATERIAL:356 cast copper-freealuminumheat'treated
ELECTRICALCONNECTION: g/a-inch NPT(F) ELECTRICAL CONNECTION: 3/a-inch NPT(F)
APPROXS . HIPPING WEIGHT3 p o u n ds APPROX.SHIPPINGWEIGHT4 Pounds
N E M A4 N E M A4
J'ritchingclcmcntr
66V1-K2-]|&G1A.PP
The elementsin this sectionare U.L.Listedand CSACertiliedsnap-actionswitchingelementstor
use in the V1 housing.Wherea hermetically sealedexplosionproofswitchingelementis desired.
WEATHERTIGHT consultthe seclionbelow.
mAx. ACRANilG OCRATITG OESIG}IATOR 3n

OEADBAiIO ul
FEATURE AMBIET{TTYPECOIIil. itutTlPUER
SW|TCH|trlc
ELEil. Fc
T E M P".F ( o c l v0rrs AltlPs v0t$ AMPS srlrGtEOOUBTE
S ITIGLE 00u8LE -
N o r m a lS e r v r c eA C 180(82) 125 4 1.0 - I - 2
480 15
Wrde DeadbandAC 1 8 0( 8 2 ) 125 5 3.0 - c - 2
AC or DC Double 2.25 3.0 A AA
Elementin Hsg.
250(121) 250 11 30 5
Normal ServlceDC 180(82) 480 15 125 5 3.0 - t - 6

Terminal 1.5 2.25 E EE
Narrow Deadband DC 250(121) Block 250 5 30 5
HighCapacityDC
MagneticBlowOut
180(82) 125 10 125 1. 5 -1 0 4.5 - s -
H r g hT e m p . 400 e04l 250 5 125 3 1.5 3.0 B BB

Hrgh Temp. 400 Q0a's 480 5 125 J 1.5 - Y
Corrosrve
Seruice 180(821 480 5 125 3 1.0 - w - 3
Adjustable Dead Band 180(82) 480 20 125 .4' 2.5-6.5 - T - -
microswitcheslistedbeloware U.L.Listedand GSACertifiedClassl. GroupsA. B, C & D. Div. 1

PROOF The
EXPLOSION & 2: hermeticallysealeclexplosionproofswitchelementsfor use in HazardousLocationsin the V2
HERMETICALLY housingonly.Wherea standardweathertightprbssureswitch is desired,consultthe weathertight
SEALEDSWITCHESsectionabove.
tilAx. DEADBAIID OESIGIIATORut
RAIIGE TYPE ACRAIITIG OCRARIIG MULTIPTIER swrrcHmcELEil. UJ
FEATURE TEiIP.
't (Tl col$f. VOLTSAMPS VOLTSAiIPS
F
ct
stf,GtEDOUBTESI}IGLEDOUELE-
VolatrleAreas 1 6 0( 7 1 ) 250 11 30 5 2.25 4.5 AF AG 5
Wire
VolatrleAreas 1 6 0( 7 1 ) Leads 250 5 30 5 1.5 2.25 EF EG 5
VolatrleAreas 1 6 0( 7 1 ) 125 1 30 1 2.25 4.5 JF JG
Gold Contacts
'Ratrngs
markectwrth an'are n o l U L l r s l € c tb u t n a v e o e e n v e r l f l e o D y t e s t l n g e x o e r r e n c e
NOTES:
1. When specrfying.selectonly one switchingelement.Each 3. The W switchingelementwith an internalElgiloyspringis
sensingelemen-t has its own switchingelement.Both are availablelor corrosiveatmosphericapplications.
identrcil unlessdesignatedby an X for specialrequire- 4. Currentlv,all switchingelementsused are manufacturedby
ments.Example:Wh-enrequiringa K and a G switching Micro SwitcnDivisionof Honeywell,Inc.
element.specifyKX = K switchingelement(leftside), 5. SwitchingelementsAF and AG additionallyrat-e.d._10'ampsr
G switchingelement(rightside). 14 VDC.EtementsEF and EG rated5' amps/14VDC.
2 . F o r v e r y l o w - c u r r e n ta p p l i c a t i o n g .K A s w i t c h i n g 6. SwitchingElementL is additionallyratedat 10 amps.30
e l e m e n i i s a v a i l a b l ew i t h g o l d a l l o y c o n t a c t s . I n VDC.'
t h e s e i n s t a n c e s .s p e c i f YK A .
&@rriarys
diaphragrEts
66u1-KzIl4-GrA.PP
o
UJ
TEI'P.RANGE DIAPHRAGM O-RING DESIGNATOR F
"F ('C) (wErTED) (wETTED) o
z
32 to 400(0to 2041 MONEL VITON A4 1
- 20 to 400(- 29 to 204) VITONGLT ffif 1
- 30 to 200(- 34 to 93) BUNA.N n2
32 to 400 (0 to 2O4l 316STAINLESS VITON mf 1
- 30 to 200(- 34 to 93) STEEL NEOPRENE ir5
0 to 400(- 18to 2041 KALREz il7
0 to 400 (- 18to 204') AFI.AS it8
32 to 400 (0 to 2041 VITON m 1
- 30 to 200(- 34 to 93) TEFLONCOATED BUNA-N T3 2
- 30 to 200(- 34 to 93) POLYIMIDE(TCP) BUNA.N I|
0 to 400(- 18to 2041 KALREz t5
0 to 400(- 18to 2O4l KALREZ KALREz t6
- 30 to 200(- 34 to 93) EPR t7
TCP
0 to 400 (- 18to 2O4l AFI-AS x8
- 30 to 200(- 34 to 93) BUNA.N BUNA.N PI
- 30 to 200(- 34 to 93) NEOPRENE NEOPRENE BI
32 to 400 (0 to 2041 VITON sf 1
VITON
- 20 to 400(- 29 to 204) VITONGLT s2 1
- 30 to 200(- 34 to 93) BUNA-N w?

32 to 400 (0 to 2O4l VITON wl 1
TANTALUM
- 30 to 200(- 34 to 93) NEOPRENE U5
0 to 400 (- 18to 2041 KALREz w6
- 30 to 200(- 34 to 93) PROPYLENE
PROPYLENEETHYLENE
ETHYLENE n
SUPPLIEDMATERIAL
N4 IS THE STANDARD
NOTES:
1. lf Viton is selected for high-temperatureprocess not constitute a guarantee against conosion or
media, SOR suggests th-eA, B, E or.Y s.witching permeation sinc6 procegge9.varyfrom plan! to plant
elemehts if the-ambient is expected to be bnd the concentrationof fluids, gases or solids vary
above 180oF/80oC. trom time to time in a given process. Experienceby
the user should be the final guide and alternate
2. N3 rs suggestedlor high'cycle rates materials based on this are generally available.
3. Wetted parts have been selected as representing 4. CIher diaphragm and o'tilg combinationsare
the most suitablecommercially-availablematerial
for use in the serviceintended.Howevel they do
availablein some cases. For more information,
contact the tactory or your local representative.
O
prcssulcpott matcrial& connectionrizcs
66U1.t(il-n+G1A.pp
NOTES:
1. Standardpressureport materialis 356 aluminum
1/t" NPT(R l/"tt NPT(R with 'i.-inih NPT(Dconnection.31655 is also
availableaS a stdndardoption.Other materialsfor
ports may be availablewith longer.delivery. In these
cases.consultthe factoryor your local
representative.
ALUMINUM 2. WbtteOmaterialshave been selectedas representing
356CASTING 81A B2A the most surtablecommercially'available materialfor
use in the Serviceintended:however.they do not
constitutea guaranteeagainstcorroslonor
permeationsince procesies vary f rom plant to plant
bnOthe concentrationof f luids.gasesor solidsvary
316STAINLESS
CF-8MCASTING
clA G2A from time to time in a given process.Experienceby
t h e u s e r s h o u l db e t h e f i n a l q u i d e . ,
3 . B 1 A & B 2 A n o t a v a i l a b l eo n n o . 1 1 p i s t o n '
B1AIS STANDARDPRESSURE
PORT
ACCGSSONQE
66U1-K2-il&G1A-PP
DESCRIPTION DESIGNATOR
Inclustnal cleanrng for oxygen servlce BB
Seatco erectncat teads Condcn3ata blrncr lor hrgh morstur? araa_3:Pte_tsutc-light t NPT(F)conncclton3 with lE'inch wrrc l€ldl. GC
FrorruotsZ inchcs trom Houlrng. Not avlllaDle oh clement3 AA. EE. BB ot v2 houSlng.
Breatner Orarn Sinterecl metal plug ril

Vacuum protector ptata Rctlrn! drrphragm In Pras3uraSwrtch tt subiactad fo vacuum.gnlltar thrn 15 in. H9. on No 65 "
uiienar .ercner or axcecds Prcsrui: Porl materrrl Not reourttd on No. tl end 99 plttonr.
or 55 Piilons
tt
Tag. frber Attached wrth plsstrc wrre to Houstng.contarns customer P O. No. and spccrliedta99in9 information. PP
Tag. S S Anacned wilh S S wrrc to Hou$ng StampcOwrth 3gccrtie<tta$$ing information. m
-
Oversrze nameptate Stampecl wrth speofiect taggrng rnlormetaon Meterial: 316 S.S. TT
Fungrodalvarnrsh. Ertcnor end intgdor cxc-cptuoddq pan!. w
I
Epory coatrng. Extcfiol only. Pc*yemirlo.pory with 316 S.S. ptgmcnt. w

JIC sp.cficatim confonnancc on Wcathrtigtrt Hotrringr. Chdnod cov.t uilh c4fr|o !cr!ul. M..t! itlt til d NEI|A t2. z,
.X' i. ur.d rr I tulnr to !r. Mo.td Num!.r ffi ryEd r.qir.n nt| norkoyo.l.f.rhtt 'X: b:-
h th. mo(n runor bt rn "{ A+ I!
conrgtatatyidrrtifiadinttcr.r| ctl|. odaror lnilry. rureo nrcr thanona'r btr(|litrl |Jta"x'lo0orr.|bylha tultlD-dan.'l |lallr. Fs
T
cremplo, ;X3' nrrrr ilrl.a $plaa dh.|rita utidattdirbla taguiramaflir.
NOTES
1. SOR can furnish additionalaccessoriesnot listed.
In these cases,contactthe factory or your local
representative.
2. All accessoriesare subiectto compatibilitywith
selectedhousing.Consulttable for availability.
.-q A
I
Pressure Regulator
I
PDC lNC. 1E75STOUT DRIVE WARI'INSTEB,PA 18974 (215)44S9'042
OPERATIONAND
t SERVICEMANUAL
for
scorur R A T I O N
sERlEs
44-3200
REGULATORS
GENERAL
The |gsco111Q,l,-3200 SeriesRegulatoris a self- These regulatorswill opgrate.with any liquidor
re.g' gaseousmediacompatiblewiththe'ivettedmate'
-r. contained,springloadedpressurereduci.ng iials. An upstreamtilter is recommended for use
llator. This dnit i3 oesignedfor use in high purity
in all but tire of
cleanest media. Gaseous media
Ugas systemsand systemshandlinghiShlVcojro' to prevent
sive meOia;the only materialscontactingth-eflow should be free of excessivemoisture
media are 316 siainlesssteel, Teflono and icingof the regulatorat highflow rates.
KEL-F€Is.Inletpressurecapability to 30@ PSIG'
The regulatorutilizesa soft seat mainvalvefor MAINTENANCE
bubbleiignt shutotf in dead-endapplications and of the
-Oiapnragm
for good Thefollowingstepsouilinethe disassembly
a metal sensing element 4F^-}1OO regilatorfor maintenanceand repair'
pressurecontrolsensitivitY.
1. clamp theregulatorin aviseby thgflatsonthe
bottomoithe body or by a fittingthat is tightly
MATERIALS threaded - intoone of the Ports'
Standardmaterialsof constructioncontactingfluid 2. Adjust nandknob (item 106) full counter-
mediaare as follows: clockwise.
316LSSr 3. Using a1s/t-wrench,lmsen the bonnet(item
Reg. Body.. .. 151).
Diaphragm....... .316ssT 4. RemovebonnetErssembly and springbutton'
Sgal. . . TEFLON@ p!{el-o-'rin99,s99llqg
81o load spring,back'up
S g a t s . . . . . . . . . - . *326XJXX1:KeI-F
.... and diaphr-agm (item 107,052, 103, 102,002'
+I?IO(HXXIfeflono
051,and104).
Bonngt. . . NickelPlatedBrass 5. The main valw assemblycan be disass€fll'
316 SST
Remaining Parts. bled by using a screwdriverto tum seat ro'
tainLrdtem10b)countercloc{n rise untilit is free
OPERATION of the regulatorlrcdy. stem
Vlalve andseatqpri$l
Controlledoutletpressuresettingis obtainedon (itemsf 6A & 111)Cannow be liftedfrombodyt
the Gscom 4/.-gzi}Oby adjustingthe controlknob. fne springretainer(item110)-can be removed
Rotatingthe knob ciockwiseraises the outfet by inrrertingthe rydy
pressurewhile a cOunter'clockwise rotationcgu- O. f6r modei*C+€26XJXX1, the removalof the
the downstream side of the (item 2O2l req-uiresStandardSer'
b6d witn ventingof Omni-Seal
iegulatorplumbing the
lo.vrrers pressure.
outlet Final vice ToolKii #389'?fTl- See Section1 of In'
adjustmentssnoiu be made in the directionof structionSheet#4190(sheetaccompanies kiQ
indreasingpressureto obtainthe most accurate for removal.
set points.
Teflonis a registeredtrademarkof DuPont
xE[-r-41 is 5 iegrsteredtrademarkof 3M
44-3200SERIES
t INSTALI.ATION
DIMENSIONS
I N P A R E N T H E S E(S
METRICEOUIVALENTS MILLIMETERS}
Panel( R EF .l
l8 max. thick usc 2 locl nuts.
50 max thicl use I locl nut.
Panel mountang nuts not included. Order sepetatelvas Panel Back Mounting
nut P,N 8636-1.Pancl cut-oul: 1.37-C.
% NPT (2I
. 2 8 ( e( 7 . 1 1 1h2o l e s
(/a-20UNC screw ref.
s 5 ( r 397) 2 Req'd.l
5 r tr 295l
7. Valveseat(item201)maybe removedfromthe SETTING LIMIT ON MAXIMUM

(item109)usinga sharpinstrument.
seatretainer OUTLET PRESSURE
Theregulator is reassembled in the reverseorder The handknobof the 44-3200regulatorcan be
o f d i s a s s e m b l yo,b s e r v i n gt h e f o l l o w i n g adjustedto limitthe maximumoutletpre_ssure at-
precautions: taihableto anyvaluebetween50 and100%of the
1. Inspectall parts and replacethoseworn or ratedoutletpressurerange.Toset this limit,cofl-
parts. nectthe regulatorto a pressuresourceanda gauge
damagedwithTescomreplacement to indicatethe regulatoroutletpressure.Applyan
2. ALL PARTSSHOULDBE CLEANEDTOTHE
FORSAFE inlet pressureto the regulatorequalto the maxi-
CLEANLINESS LEVELREQUIRED mum inletpressureexpectedin service.Remove
OPERATION WITH THE MEDIAUSED.AII plug(item003)fromhandknobandloosennut(item
partsin the flow streammustbe free of parti- turn
101)usinga1/z"socket.Usinga screwdriver,
cleswhichcouldpreventproperseatingof the
mainvalve. adjustingscrew(item152)clockwiseuntilthe in'
higherthanthe
dicatedoutletpressureis 5 to 10:o/o
3. Lubricate sparinglytheconicalsurfaceandflat pressureat whichthe limitis desired.Spinhand-
faceof the sealring(item107),andthreaded
portionof adjusting screw(item152),indenta- knob(item106)clockwiseuntilit stopsagainsttop
tionof springbutton(item102)andthe bonnet of bonnet;turn it backabout7eturncounterclock'
threadsof body(item001)withDuPontKrytox wise and hold it in this positionwith one hand;
24OACor equivalent fluorocarbon grease. tightennut (item 101)againsthandknobwith
insertandinstallnew 40-50 lb.-in.(.5-.6kg'm) torque.Reinsert screw-
4. Formodel#4+326XJXX1,
Omni-Seal (item202)intoregulatorbody(item driler into adjustingscrewandtwisthandknoband
adjustingscrewcounterclockwise sirnultaneously
001)per Sectionll of Instruction Sheet#4190.
5. Slidespringretainer(item110),openfaceout, until they are no longerjammedagainsttop of
into valvebody (item001).Insertitems108 bonnet.Turnhandknobclockwiseto insurethat it
a n d1 1 1 . stopswhenoutletpressurereachesdesiredmax'
6. Valveseat(item201)mustbe installedwithits imumpressure.
chamferedsidetowardsthe valvestem (item
109).
7. Observethefollowing torquevalues:
Item109 . . . . 150-175lb.-in. (1.7-2.0 kg ' m)
ftem151 . . . 85-100lb.-ft.(11.7-13.8kg'm)
Item101 40-50 lb.-in.(.50-.60kg'm)
REPAIRKITS
Subsequentto reassembly, the regulatorshould
be connectedto a pressuresourcewith a media +326XJXX1 . . . . . . . . . . . . . . . . . . . 389-t736
compatible withthe useof the regulatorandpres- +326XHxX3 . o. . . . . . . . o. . . . . . . . . 389-2991
surizedto checkfor internalandexternalleakage Service Tool Kit
andoperatingcharacteristics. 4 4 - 3 2 6 x x x .x.1. .... .. ..389'2737
t \
d
PARTSLIST
Jrl0.
ITEMNO. DESCRIPTION REO'D PAHTNO. REMARKS
t ' Consult
Factory
001 Body
002 Spring 8256 44-326oXXXX
002 Spring 6496 M.3261XXXX
002 Spring 6443 u-3262XXXX
002 Spring 8511 44-3263XXXX
002 Spring 1196 U.3264XXXX
003 HolePlug 4659-0025 44-3260\XXX
003 HolePlug 4659-0050 $-3261XXXX
003 HolePlug 4659-0100 44-3262XXXX
003 HolePlug 4659-0150 44-3263rufiX
003 HolePlug 4659-0250 44-3264xnfi
051 0-Ring 5200-031220
052 0-Ring 5200-031250
101 Nut 1149-1
102 SpringButton 1218
103 Plate u244
104 Diaphragm 66346
105 LockingRing 7665
106 Handknob 4540-1
107 SealRing 8657€
108 MdnValve 4182 44-326XJXX1
108 MainValve 7523 44-326XHXK3
109 SeatRetainer 41n
110 Spring Washer 4179
111 Spring 4187
151 Bonnet 9557
152 AdiustingScrwv 8535-2
201 Seat.Valve 41n 44-326XJXX1
201 Seat,Valve 4178-3 44-326XHXK3
0mni-Seal 6969-10816 44-326XJXX1
202 44-326XHXX3
202 0-Ring 5200-031080
TROUBLE SHOOTING
SCHEDULED MAINTENANCE
1. Problem:Theregulated pressure continuesto
I increaseafterlock-upwithouta changein con-

trolknobposition.
to
requirescheduledmaintenance
All regulators
removeany depositsleft by the mediaand to
replacepaitswornor damagedas a resultof
annualmaintenance
PossibleCause:Valveseat(item109)needs use.Tesiomrecommends
replacement; followinstructionsin Mainte- under normaluSeand conditions.Morefre'
nanceSection. quentmaintenance maybe necessary whenthe
systemhas a highdutYcycle.
2. Problem:Leakagethroughor aroundedgeof
bonnet.
PossibleCause:Insutficienttorqueon bonnet
to 85- 100lb.-ft.lf leakage
(item151); retorque
persists,disassembleregulatorper instruc-
tionsin Maintenance Sectionand inspectfor
nicksand scratches the radiuswherethe
on
diaphragmseats againstthe body.Replace
bodyit nicfed.Replacediaphragm and reas'
sembleregulator.
POUCY
TESCOMEOUIPIIENTWARRANTY
EXPNESSWANRANTY
ESCCDTUI R A T I O N Tsn Colprfit (Ton] rrlrtll D lr fll II}IALL 8E THE EXCLUS]YE WARRANTY AT.IO
ur of goCa mnErul r! td| DYlr Ptr, ${All 8E N Uzu oF All ilrPtEDmffiAilTlES.
rn Colwob Divbin (FCD) trl rdl trlda rr nEupsE nfi.ED ru^tullt{rE8 tr FIrileSSt
Pressure Controls Dlvlsion frr trfir d.bctl n mfr|drdrqtrtntitufi
gd
FOR PANTFUJTN Pt. T(xE A'O IICRCHAflTA'
Ef.fY. IIr rrcrf rd lffi pwi5 h Oi
ndmC urr rrYb b I Prin d tirft dryr
12616IndustrialBoulevard nurr !t deb d hira|br d 0r qinn cq! rFr rr'fry fl ru #t b r!' 9dd $*n
Elk River,Minnesota55330 yrrr lrcnr Otr drb of J$mrnl
wl€rrrrtsrnfii.
frfil 0t fsEy' ti nr dr nql dby r ffetr c r hr .s
nd-adng$ h rrYrt@OVpune
(612)441€3i10 Telex:290488 ffirh rb rrtriy !i FCO ryr b c
rduizr.l Uy fon IIG nElfED|Eg STAIED
Pri!. }CREr. SHAtr. E T}G EXCTt.rilT,E RETEEIES
Fax:(612)41-7455 CE c rg filr d chrp r nr Et n!!F? OF THE I]{ITIAL I'SEN U]€CR II€ EXPRESS
icr. eny prdn a Frt frl f hri bt tf FCD b ur^ttR/rflw c(f,{T nED }fcnEflif AllO UiDER
firvlbrrffivrhntnrff arUi|. AilVOTll€F WAfliAilnEs E eESEoR lflJED
Tsn ril tu pry b a urrtrl t?-r m.4f-W n8qrnEDBYlrw.
r1urc:ltnl@bti?qP-?
mir. edt tqrs TESCef ${ rt i(IT BE L}
Aa€ FoF ocif{sEor.Ernx- sPEctAL II€DEtt
T^L OR hDNECT DAilAGES, TO N€ ExtElT
PEM||TTED 8Y IIW. EXCEPT AS OT}€FWISE
Pmflo€D BY llw, rxs oenE$s w[il?lllTY
Form No. 1645 8187 J-COMP Printed in U.S.A.

I
Pressure Guages
pDc tNc. 1875STOUTDRIVE WARMINSTER, PA 18974 (215)443-9442

PRESSURED Y N A M I CC O N S U L TANTS
* ,rrr**d
Range:VaG.,Gompound1O"wc- 60'000 psi

McDcniel All-StqinlessGcuges Ulz",2",2rlz'
eatures Choice of Filting
All Stainless Construction \l/hen you order crMcDqniel Filled Gquge you
Lqmincrted Safety GlcrssLens mcry choose to fill it yourself or you mcry order it
RrlI BIow-Out Protection tclctory-tiled with the liquid of your choice, Thus,
Water-Tight Case you ccrnmqximize inventory utility qnd minimlze
Accurqcy: rlzo/oon 4" ctnd 6" gaugfes inventory cost.
on lrlz",2" and 2rlz"gauggs
Lo/o Glycerin filling hqs q lower operoting temper-
Adjustablepointerstandardon 4" and 6" only oture limit of 32'F undiluted, The mixture of wcrter
in proportions up to 3 57"will lower the limit com-
Safe and Reliqble mensurately, to - 40"H
Silicone con extend the lower temperqture
McDclnielControls,Inc.,designsqnd monufoc-
Iimit to -60'H
tures itsgouges to minimize toilure ond to protect
personnel qnd property, The use of lqminqted The mqximum temperoture limit is not deter-
sofety gloss, rqther thcrn plexigloss or single- mined by the fluid but by the gouge's synthetic
strength gloss, prevents dongerous pressure cqse seql,At elevcrted temperqtures the seol mcry
build-up in the cose; the 2" glassbreqks qt 60 psi, bqke ond lose its elqsticitY.
the 2rlz"qt 40 psi,the 4" el I5 psi qnd the 6" qt 8 psi. Wcrning:
The brittle gloss crqcks uniformly qnd the lqmt- Glycerin filled gquges should not be used in
note remqins intoct. Additioncrlly,the lqminoted appliccrtions involving strong oxidizing crgents
sofety glosswon't croze or discolor. such crs chlorine, nitric ccid or hydrogen per-
Every 4" ot 6" McDcniel gcuge is designed to oxide.
withstand:
-300% tull scqle pressurewithout rupture ot the Repair Feature
-Bourdontube, If ony McDqniel gquge requires repoil down-
. I30% full scole pressure without loss of
CIccurqcy. time cqn be minimol becquse oll gouges ore
o I5,000 cycles of pressurepulsotion from IO7"to field-repoirqble quickly and eosily with
907"full scole clt cl rote of 60 times o minute. The only ct screwdriver needed for disqssembly.
gouge is qllowed to rest lor 5 minutes crnd then If circumstonces permit qnd foctory repoir is
con hcnreno greoter error thon I % crtony ploce preferred, we will moke the repoir ct o nominql
on the diql. service chorge. See "WARRANTY& REPAIR"for
further detoils.
Pulse/Vib rqtion Protection

McDoniel olfers liquid-filled gouges lor oppli-
cqtions involving vibrqtion or pulsqtion. Glycerin
is cln excellent domper of Bourdon tube move-
ment. Emersion of the entire meqsuring ossem-
bly in o protective liquid envelope provides
Iubricqtion qnd shuts out corrosive or dirty
qtmospheres thereby minimizing weqr of
moving ports qnd prolonging gouge life signifi-
contly,
I !
-
l
l -
4" cnd 6"
Ccse Styles Non-Flllable
IIlz" Fitled or Fillqble ModelA rla"NPT
Model S rll" NPT' Model C rlz"NPT
'STANDAI?D - Also crvqiloble in
l/a"NPf on RecJtrest.(ccnterBackconn.onlv) Filled or Fillable
Model E rla"NPT
Filled or Fillcble ModelG rl2"NPT
ModelQ rla"NPT'
'STAMAI?D -Also crvqiloble in Non-Fillable
r/e"NPI on Reguest. Model B tla"NPT
Modet D Llz"NPT
2Llz " Filled or Fillable
Filled or Fillable
Model K rla"NPT'
'STANnAI?D -Also crvoiloble in ModeLF Lla"NPT
r/s"NPTon Reqtrest. Modet H Llz"NPT
' I O"wC tO 250" 'wCCrvqilqble.TOorder wC, mercury Or Other
Range Selection. pressure colibrqtions, describe desired rclnge, (rqther thqn use
range code) clfter specifying code for cqse size.
'",,,,r\f. . ; ::
'.,. ",'t.
.,. * .,..:' ..: .,
.I ''
':'
\lf , - ''1". ,'r
Choice oI Mounting StYle Special Configuration

Mountings crre specilied by using the tollowing
sultixes os codes:
Adder Codes
P-Pqnel mounUcenter back connection (Lrlz" B- Bcr/psi(duol scale)
qnd 2" geuges) K- lcPA/psi(duql sccle)
P- PclnelmounVlower bqck connection (2t/2",4" O- O, (clecrned tor olrygen selvice)
crnd6" gouges) S- Soiid trontlblow-out bqc]r(zrh" ' 4't& 6" gaugesonly)
[.: Centerbock connection(Lr/z"qnd 2" gouges)
L - Lower bqck connection without ponel-mount
tlonge
U - U-Clomp tor pqnel mounting
R- Reqr tlonge forwqll-mounting (2t/2",4"qnd 6"
gauges only)
Choice of Mounting Style
Stctndard Solid FronU

Bottom Connection Blow-out Back WcrllMount
U-Clcrmp Rear Connection Pcrne1Mount
Choice of Scqle How to Order by Code Number

McDoniel offers from inven- 1. Selectcose style
tory mqny duol scole rqnges. 2. Select pressure rqnge (Describe iI requesting inches oI
These include psVkPAwith the woter column, mercury, etc.
psi scqle primory ond kPA sec- 3. Add mounting style if other thon ct stqndqrd bottom
ondqry; psi/Bor with the psi connection.
scqle primory qnd Bor second- 4. Add speciol contigurotions if needed - either by code or
qry; kg/cm2/psi with kilogrqms by written description.
per cm'primqry crnd psi Ilpe of
secondory. Filling'
Example: l;, ,',' P
A word cbout Non-Standard GF
Rcnges: McDoniel olfers more
ronges qnd speciql cqlibrqtions Ofdef : A 4" seqled gquge with ct scqle of 0- 6000 psi,
thqn ony other mqnufqcturer of pqnel-mounVlower bclck L/4"NPT connection,
gouges lor only q nominol filled qt the foctory with glycerin (E6kP-GF).
chorge i f qny. Consult your I. Specify GF for Glycerin Fill or SFfor Silicone
cDqniel distributor. Fill of the fqctory.
2112",4"
and 6"
Durqble Spircl Bourdon tube
The best-known construction mqteriols Pointer shqft
I anrqiloble qre used in the mqnulocture of

McDqniel SofetyGouges.
& beqringr qssembly
Stcintesssector geqr
A. 304 StainlessCase
B . 316 Heaqy-Duty StainfessMovement Vqcuum sto
c. 316 Heaqy-DutyStainlessConnection, Movement
Socket and BourdonTube
D. NeopreneGaskets
E. LaminatedSafetyGlass Lens \t'
F. StainlessBayonetRing Pulsation dqmpner

plqte
G . StainlessSteel BlowoutAssembly
Spqn cdlustment
Spiral Bourdon firbe Stainlessbushings
Bourdon tube work hqrdening cqn Seal lock movement screws
cquse rupture in o pulscltion type service, Cqse crttachment screw hole
especiolly il thot serice is obove 1,000
psi, where hecnnTwqll thickness ol the
Bourdon tube is encountered.
McDcrniel,therefore,incorporqtes o spi- Cqse seql
rol Bourdon tube crsthe sensing element
of qll gouge rongres qbove 1,000psi to
minimize Bourdon tube foilure pos-
sibilities.
PDC MACHINES, INC. Bitt of Materials
JOB N0. : 251_1192 TELEDYNEENERGYSYSTE}IS ENGR: D}I

U N I T SR E Q D : 2 DIAPHRAGI'I
COI,IPRESSOR DATE
z O3l1Ol93
INDEXTO BILLS OF }IATERIALS
INDEX
QTYPARTJ{O. DESCRIPTION BILL OF I{AT.
1 00022802GE}IERALARRANGEIIENT BILL OF }IAT.- A

1 D0019X)?HEADASSEI'IBLY BI LL OF J,IAT. - B .
2 A0047601CHECK VALVEASSEI{BLY
1 Gnq' BILL OF I.IAT.- c
2 2 ( /80>
A0011701 CHECKVALVEASSEI|BLY B I L L O F T I A T-. D
1 Bm263o4PROCESS PIPINGSYSTEI{ B I L L O F I { A T .- E
1 A0011907 HYDRAULICSYSTEI{ BILL OF I{AT.- F
1 80026E01COOLINGSYSTEI{ BILL OF }IAT.- G
2 80010702LEAKDETECTION SYSTEII BILL OF I{AT.. H
1 m010902 INJECTIONPUIIPASSE}IBLY BILL OF IIAT.: J
1 B0o1w2 RELIEFVALVEASSE}IBLY BILL OF }IAT.- K
1 Bm26@4 ELECTRICAL SYSTEI{ BILL OF I,IAT.- L
1 80026701INTERSTAGE COOLER B I L L O F I I A T .- il
1 E0o26702AFTERCOOLER BILL OF }IAT.- N
1 **ffi SPAREPARTSLIST B I L L O F I { A T .- S P
NOTE.Dravings for thc parts_ Listed above are included herein.

Thcy are arranged in alphabcticat drder for your convenience.
Dravings for part numbersstarting with C and D are atso
provided in blown up si zes.
1E75 Stout Drive lVarminster PA L E 9 71 ( 2 L S ) 4 1 3- 9 4 4 2 F a x ( 2 l S \ 4 4 3 - E 5 3 0

PDC MACHINES, INC. Bilt of Materials
JOB NO.: 251 TELEDYNEENERGYSYSTEI'IS ENGR: DhI

U N I T SR E O D : 1 'IAPHRAGI'I
COI,IPRESSOR DATE: O2112/93
DtfG. NO.- 00022802 GENERALARRANGEI,IENT BILL OF I'IATERIALS A
ITEFI QTY PART DESCR

I PTION I,IATERIAL SIZE
NO. NO.
01 2 A0028502 P I S T O N } I O D I F I C A T I O N CASTIRON 4 0 x 4 5 1 8 L G( R E F )
02 1 A0053605 BASE I.IELDFIENT ASSEI'IBLY STEEL SEE D}IG
03 1 P053m21 ELECTRICI'IOTOR TEtC11847 5HP 1450RP1{ 380V/3PH/50H2
o4 1 - I,IOTORSHEAVEASSEHBLY
04.1 1 P012@29]'IOTORSHEAVE CASTIRON 4.2 PD (2) rrBr6
r RV
04.2 1 P013m21 MOTORSHEAVEBUSHING CASTIRON SH (1 1IE BORE)
05 1 P0120030COI.IPRESSOR SHEAVE CASTIRON 15.4 PD(z) 'B' GRV
08 2 P0110008D R I V E B E L T S S T A T I CF R E E tBt c.s.
w 1 - FRONTPANEL STEEL 42 x 30 x 3/16
10 1 c0020802 BELT GUARDASSEI,IELY ALUI,I. SEE DI.IG
101 1 P0150007COI'IPRESSOR
BASE 3" STROKE x Z CYLINDERS
11 1 P0410006ADJUSTABLEIIOTORBASE STEEL 1847
12 1 - NAI,IEPLATESAND TAGS PLASTIC
13 1 A0022701 CAUTION TAG ALUI{.
14 1 A0022702 EQUIPI'IENTTAG ALUI'I.
FIATERIALS-
lE75 Stout Drive lVarminster PA 18974 (2t''t413-9442 Fax (215)443-E530

PDC MACHINES, INC. Bill of Materials
JoB N0. : 251 T E L E D Y NENERGY

E SYSTEI.IS ENGR: DI.I
UNITS REOD: 1 DIAPHRAGI'ICOMPRES
SOR DATE: 02/12/93
Dr,tG.NO.- 00019902 H E A DA S S E I , I B L Y BILL OF HATERIALS B
ITEI.I QTY PART DESCRIPTION HATERIAL SIZE

NO. NO.
1 A00300201sr srAGEcAVrrY e 3/80) REF

1 AOO3OO1 1 zND STAGE CAVITY(6"0) REF
01 1 DOO2O6O2 PROCESS HEAD loroor3l
6ss
02 1 DCC2O3O2 i;UER HEADASSEHALY
02.1 1 DOO2O3O2 LOI,IER HEAD ASTMA57611022STEEL 1 5 1 1 4 6x 5 1 1 2 T H K
02.2 1 COO2O5O1 DISTRIBUTION PLATE 101811117STELL 6"0x19132THK
02.3 4 P0440078SHCS ALLOYSTEEL 114-20x 1 114 LG
03 1 A0048302SLEEVE NITRALLOY 135 HT 2 3/t-$ x 4 1/2 LG
04 1 A0048101ROD 1018/1117 srEEL 1 3/W x 5 718 LG
05 1 AOO482O2 PISTON CASTIRON 1 5/W x 2" LG
06 2 AOO484O1 CHECK NUTS sA479/31655 7/8" HEXx 1 5/8 LG
07 2 AOO1 5712 PISTONRING 15z GTFE 1.&70 x 5132 THK
OE 1 BOO1O419 PROCESS DIAPHRAGH 3 15 s s 10 snq x .016 THK
09 1 B O O 1 O 5 1M9I D D L ED I A P H R A G H BRASS 10 5l1q x .016 THK
10 1 BOO1O419OIL DIAPHRAGM 316ss 10 5/160 x .016 THK
11 12 P0440080STUDS SA193GR 87 1/2-20 x 3 5/8 LG
12 'tZ P0440081HEAVYHEXNTJTS 1/2-20
SA194GR 2H
13 1 P00101780 - R I N G( P R o C E S S ) VITON 3132c.s.
14 1 P0010177o-RrNG (orL) BUNAN 3132c.s.
15 1 POO10276O-RING(LEAKDETECTION) BUNAN 1 1 8c . s .
16 1 P0010012o-RrNG (ROD) BUNAN 1/ 1 6 C .S .
17 2 P0010219o-RrNG (PISTON) BUNAN 1/8 c.s.
18 1 POO1OO34O-RING(SLEEVE) BUNAN 1 1 1 6c . s .
19 12 1608 FLAT IJASHERS
AOO1 303ss 1/2 NOlt.
21 1 PO33OOO4CLAI,IP
TYPETHREADED
COLLAR STEEL 1/2-20
22 4 P0440082SrICS ALLOYSTEEL #E-32x 114 LG
23 2 PROCESS CHECK
VALVE REFB/I{-C
31 1 DM2O7O1PROCESS HEAD ' sA240/3165S 1 _ 1 " 0x 2 1 1 4 T H K
32 1 DOO2O5O2LOUERHEADASSEI,IBLY
32.1 1 DOO2O5O2 HEAD
LOI.IER orr, A576t1022STEEL 1 3 3 / 4 6 x 5 1 1 2 T H K
32.2 1 AOOiSOOTANNULUS PLUG 1018/1117 STEEL 1 1126x 1 3116 LG
33 1 AOO4E5O2 SLEEVE NITRALLOY 135 HT 2 3/W x 4 1/2 LG
34 1 190A8602 PLUNGER CASTIRON 1 3lE x 5 112 LG
36 ? AOO487O1 CHECK NUTS sA479/31655 314 HExx 2 5116 LG
37 2 AOO1 5713 PISTONRINGS 157.GTFE .Tsq x 5/32 LG
3E 1 BOO1O411 PROCESS DIAPHRAGI'I 3 16 5 S 7 3/160 x .016 THK
39 1 B O O 1 O 5 1M1I D D L ED I A P H R A G M BRASS 7 3/166 x .016 THK
40 1 BOO1O411 OIL DIAPHRAG}I 31655 ' 7 3/160 x .016 rHK
41 E PO44OO54STUDS SA193GR 87 7 /8-14 x 5"LG
42 8 PO14OO79HEAVYl-tEXNtrTS SA-194GR 2H 7 /8-14
43 1 P00101650 - R r N G( P R O C E S S ) VITON 3 / 3 2 C .S .
tA 1 P0010163o - R r N G( o r L ) BUNAN 3 / 3 2 C .S .
15 1 POO10265O-RING(LEAKDETECTION) BUNAN 1/8 C.S.
t6 1 POO101?6O-RING(SLEEVE) BUNAN 3/32 c.S.
47 2 P00102050-Rrr-ic(P:sroN) BUNAN 1/8 C.S.
49 t 303SS 7 /8 NOl,l.
i $'"t{i;Wir- inster PA 1 3 9 7 4 Q L 5 ) 4 1 3 - 9 4 4 2F a x ( 2 1 5 ) 4 4 3 - E 5 3 0
r sf8t3?11
50 4 P0440082 S H C S ALLOYSTEEL #8-32 x 1/4 LG
51 ? PROCESS
C H E C KV A L V E S REFB/].I-D
56 1 P0440114S T U D SA193GR g7 3/8-16 x 2 1/? LG
I 57
58
59
t+
4
4
P0440100A L L E N N U T
A0011606 FLAT I.IASHER
P0460028HI COLLARLOCK I'JASHER
ALLOYSTEEL
303ss
ALLOYSTEEL
3/8-16
3/8 N0!1.
3 /8 NOl,l.
61 1 c0020002 T R N S I T I O NP L A T E A35 STEEL 12 x 8" x 3/4
62 2 A0011202 P I S T O NR E T A I N E R 1018/1117 srEEL 2 1/2 x 114 LG
63 2 A0011302 P I S T O NA D A P T E R 1018/1117 STEEL 2 1/26 x 9/16
64 4 P0440105 S H C S ALLOYSTEEL 3/E-16 x 1 1/2 LG
65 1 A0011606 FLAT !,IASHER 303SS 3/8 NoFl.
66 4 P0460028HI COLLARLOCK I,IASHER ALLOYSTEEL 318 NOll.
67 4 P0440083S H C S ALLOYSTEEL 1 t4-20 1 1/4 LG
68 4 A0011604 F L A T W A S H E R 303ss 114 NOll.
69 4 P0460019 HI C O L L A RL O C K T J A S H E R ALLOY STEEL 1/4 NOH.
70 2 P001c041O - R I N G ( T O P T R A N S I T I C N ) BUNA N 1 1 1 6c . s .
71 2 G A S K E T( B O T T O I ,TI R A N S I T I O N ) PAPER
72 6 P0140097 S H C S ALLOY STEEL 7116-1Ex 1" LG
E N D O F B I L L O F M A T E R I A L S -B
1t75 Stout Drive Warminster PA f E974 (215).t.13-9442 Fax (215)443-t530

P D C M A C H I N E S , INC. Bitt of Materials
JOB NO.: 251 TELEDYNEENERGYSYSTEI,IS ENGR: DhI

U N I T SR E Q D : 2 DIAPhRAGI{COI,IPRESSOR D A T E: O 2 / 1 1 1 9 3
DtrG.N0.- c)c'*?601 1 (3 /166>

chEcKvAt_vEASSET,|BLY BILL OF f'IATERIALS- C
ITEI'I QTY PART DESCRIPTION I'IATER

IAL SIZE
NO. NO.
01 1 AOO-:'01 VALVECAGE sM79/3i 5ss 131160x 5/E LG

02 1 AOO4'OO1 POPPET V E S P E LS P 1 .t*600 x 5/16 LG
03 1 AOO491O1SPRING RETAINER sA479
/316ss .t6& x 3/32 LG
04 1 POO2OO28SPRING 3O2SS 3/1q x 5/16 F .L .
05 2 P001001
5 o-RrNG VITON 1 1 1 6C .S .
E N D O F B I L L O F I ' I A T EIRA L S - C
Lt75 Stout Drive lYarminster PA 1 . 8 9 7 4t Z L S ) { 4 3 - 9 4 4 2F a x ( 2 1 5 ) -1l 3 - 8 * q 3 0

PDC MACHINES, INC. Bilt of Materials
JOBNO.: 251 TELEDYNEENERGYSYSTEHS ENGR: DI{

U N I T SR E Q D : 2 DIAPHRAGMCOHPRESSOR D A T E :O 2 / 1 11 9 3
. 0 . - A 0 0 1" 7 0 1
D I J GN 2 (1 /W)
VALVEASSEMBLY
CHECK ,
BILL OF I'IATERIALS D
I
I TE14 QTY PT.RT DESCRIPTION IIATER

IAL SIZE
N0. NO.
01 1 AOO1 1CO1 VALVE C A G E sA479

/316sS 1 1 1 1 6 6x 5 / 8 L G
02 1 ACC1O7J1 POPPET VESPELSP1 5/ 1 6 6 x 5/ 1 6 L G
03 1 A C J 1 C 9 CS1P R I N G
R E T AI N E R sA479l3155S 5/160 x 3/32 LG
04 1 P0020001SPRiNG 302ss 1lU x 5/16 F.L.
05 2 PC01 0013 o-RING VITON 1 1 1 6c . S .
E N D J F B I L L O F I . I A T E R I A L S -D
1E75 Stout Drive Warminster PA 18 9 7 4 ( 2 L S ) 41 3 - 9 4 4 2 F a x ( ? L S ) . 4{ 3 . 8 5 3 0

PDC MACHINES, INC. Bitl of Materials
JOBNO.: 251 TELEDYNE

ENERGYSYSTEI.IS ENGR: Di.I
UNITSRESD: 1 DIAPHRAGMcot'tPREssoR DATE: O3l1Al93
D[,rG.NO.- 80026304 PROCESSPIPING SYSTEI,I BILL OF IIATERIALS E
ITEI{ 8TY PART DESCRI

PTION I,IATER
IAL SIZE
NO. N0.
01 1 P023m08PRESSURE
REGUI.ATOR 316ss 318 NPT
02 1 PANELNUTS
REGULATOR 31655 FORITE]I 1
03 1 P0030031PRESSURE
St.'ITCH 31655 12-100 PSrG, 0PDT
6AUGE 31655 0-230PsrG, 0-15KGlin?t 4u DrAL
05 2 PO0$050PRESSURE
GAUGE 316ss 0-35PsrG,(F2 .sKGlCnz, 4,DrAL
SI.'ITCH BRONZE 5-50 PSIG, DPDT
GAUGE 31655 G660PSrG, 0-60KClina, 4n DIAL
OE 1 P0030024PRESSURE
SI.'ITCH 31655 5goFaomPslc, DUALSET
09 1 P00E0046PRESSURE
GAI'GE 31655 F5700PSIG, 400KGlCn2,4"DIAL
SI.'ITCH 516ss 5(xF4mPSrG/ DPDT
11 1 P0200023RELIEFVALVE 3165S 1 1 4 T , S E TA 5 5 0 P S I G
12 6 P0100210GAGESNUBBER 316ss 1 1 4 N P T Fx 1 1 4 N P T I I
13 1 COOLER
INTERSTAGE REFB/}I-]I
14 1 P0040022CHECKVALVE 316ss 3IE T
15 2 P0070014FILTER 316ss 1 1 4 N P Tx 1 O u
16 1 PROCESS
AFTERCOOLER REFB/}I-N
17 1 P010014E
TUBIN6 sA213/316ss 318 0D x .035 tl x LG T0 SUIT
1E 1 P01001E9
TUBING sA213l316ss 114 0D x .035 t, x LG T0 SUIT
19 2 - BULKHEAD UNION COUPLING 31655 sIE T
20 6 - I{ALE CONNECTOR 316ss 3lE T x 114 NPT
21 1 PLUG 31655 114 NPT
22 4 - UNIONTEE 316sS 1 1 4T
23 2 FEI{ALECONNECTOR 31655 114 T x 114 NPT
24 4 - I{ALE ELBOII ) 31655 318 T x 1/4 NPT
25 2 - NIPPLE 3165S 114 NPT
26 4 - UNIONCOUPLING 316ss 3IE T
27 2 - UNIONTEE 316ss 3IE T
2E ? - TUBINGREDUCER 31655 318 T x 1/4 T
29 1 BULKHEAD
COUPLII{G 31655 112 NPT
ENDOF BILL OF }IATERIALS-E
-8530
1875 Stout Drive lVarminster PA 1 8 9 7 4 Q L 5 ) 4 1 3- 9 4 4 2 F a x ( 2 L S ) 4 1 3
PDC MACHINES, INC. Bitt of Materials
JOB N0. : 251 TELEDYNEENERGY SYSTEI,IS ENGR: Dtl

U N I T SR E O D : 1 DIAPHRAGI'Icol'tPREssoR z 02111193
DATE
DUG.N0.- A0011907 H Y D R A U L I CS Y S T E H BILL OF }IATERIALS F
ITEM OTY PART DESCRIPTION MATER

IAL SIZE
N0. NO.
01 1 P0070005 S T R A I N E RN S S E H E | V CASTIRON 3/8 NPT x 100 l'fESH

02 1 P0100003M A G N E T I CP L U G STEEL 318 NPT
03 1 - PUI'IP s/n-J12
o4 1 A0041701 FI L T E R A S S E H B L Y :rt
04.1 1 P0070002ELE}4 ENT PAPER/STEEL
04.? 1 A0033001H E A D ALU],I. 4" DIA x 1 1/2 LGx 3/8 NPT
04.3 1 P0010320O - RI N G BUNAN 3 1 1 6c . S .
05 2 ST. CONNECTOR 316 s. s. 1 1 4 N P T ( t ' l )x 3 / 8 T
06 1 - I N J E C T I O NP U M P REFB/}I-J.
07 2 P0100192A D A P T E R 316 s. s- 1 / 4 N P T ( ] ' | x) 3 l E T . S .
OE 1 P0040019O I L C H E C KV A L V E ( 1 S T S T A G E ) BRASS 1I 4 N P T F()
09 1 P 0 1 0 0 1 9 3N I P P L E 316 s. s. 318 HP x 6" LG
10 1 - ELBOI.' STEEL 1 1 4 N P T ( ] ' | x) 1 1 4 N P T ( F )
11 2 CROSS STEEL 114NPT
12 3 HEXNIPPLE STEEL 114 NPT
13 1 P0170021I'IANUALVALVE ( 1 ST STAGE) STEEL 114 NPT0{)
14 1 P020001 1 RELIEFVALVE(1ST STAGE) STEEL 114 NPT
15 2 P0220001S I G H T G L A S S STEEL/PYREX 114NPT(F)
16 1 P0040031C H E C KV A L V E ( z N D S T A G E ) s .s . 3lE HPx 3/E T.S.
17 3 P01001 27 G L A N D 17-4 PH 318 HP
18 3 P 0 1 0 0 1 2 6C O L L A R 17-4 PH 318 HP
19 3 P 0 1 0 0 1 EN 4 IPPLE 316 s. s. 318 HP x 3" LG
20 1 P0170026MANUALVALVE (zND STAGE) s .s . 3IE HP
21 1 - RELIEF VALVE (zND STAGE) REF B/}I-K
22 1 P01001 12 C R O S S 316s.s. 318 HP
23 1 P 0 1 0 0110 PLUG 3 1 6 S .S . 3IE HP
24 1 - PLUG STEEL 114 NPT
25 1 P0080035P R E S S U RG
EA U G E 316s.s. 114 (0-30)
ENDOF BILL OF I'IATERIALS-

F
1875 Stout Drive Warminster PA L 8 9 7I ( 2 1 5 ) 44 3 - 9 4 4 2 F a x ( 2 l S ) 4 4 3 . 8 5 3 0

PDC MACHINES, INC. Bttl of Materials
JOB NO.: 251 TELEDYNEENERGY SYSTEI{S ENGR: DII

UNITSREOD: 1 DIAPHRAG}ICOI{PRESSOR DATE:O3l1Ol93
D[,fG.NO.- 80026801 COOLINGSYSTEI{ BILL OF I'IATERIALS- G
ITE}I QTY PART DESCRIPTTON IIATERIAL SIZE

JrO. NO.
01 1 1ST STAGEHEADASSEI{BLY REFB/I{-B

02 1 zND STAGEHEADASSE}IBLY REF B/I{-B
03 1 : INTERSTAGECOOLER - REF B/}I-I{
u 1 AFTERCOOLER - REF B/I,I-N
05 1 P0350005
FLOUSI|ITCH BRASS 112 NPT, EXPLOSTON PRoOF
06 2 BULKHEAD FITTING BRASS 1 1 2 N P T ( F )x 3 1 8 T
END OF BILL OF I,IATERIALS- G
1t75 Stout Drive VltarminsterPA 18974 (2LS)443.9442 Fax (215)443-8530

JOBNO.: 251 TELEDYNEENERGYSYSTE],IS ENGR: DII
U N I T SR E O D : 2 DIAPHRAGHCOMPRESSOR DATE: O2/11/93
Dr.,G.N0.- 80010702 IoN sYSTEFI

ienr DETEcT BILL OF I4ATER
IALS H
I TiTI QTY PART DESCRIPTION T.IATERIAL SIZE

NO. NO.
01 1 - P R E S S U RG
EA U G E REFBI{-E5
02 1 P R E S S U RS
EI / I T C H REFBH-E5
03 1 P02C0001R E L I E F V A L V E ,*o$ 114 NPT
o4 1 P0170001VENT VALVE BRASS 118 NPT
05 2 ST. CONNECTOR BRASS 1 1 4 N P Tx 3 / 8 T
06 1 HEXNIPPLE BRASS 1/4 NPT
07 1 - CROSS BRASS 114 NPT
08 4 TEE BRASS 114 NPT
09 1 - R E D U C I N IGI I P P L E BRASS 1 1 4 N P Tx 1 / 8 N P T
10 1 - IUBI NG SOFTCOPPER 318 OD x .035 tl x LG T0 SUIT
END OF BILL OF I,IATERIALS-H
1E75 Stout Drive lVarminster PA L 8 9 7I ( 2 1 5 ) 4 4 3 - 9 4 4 2F a x ( 2 1 5 ) 1 . 4 3 ' 8 5 3 0

JOB NO.: 251 TELEDYNE

ENERGYSYSTEI.IS ENGR: Dtl
U N I T SR E O D : 1 DIAPHRAG14
COI'IPRESSOR D A T E: Q 2 / 1 1 ' 9 3
Dr,tG.NO.- 80010902 I N J E C T I O N P U M PA S S E I ' I B L Y BILL OF IIATERIALS J
ITE}I OTY PART DESCRIPTION 1'IATER

IAL SIZE
NO. NO.
01 1 c0014701BODY GRAYIRON 3.625x31/2x75/8

02 1 80010802 CAI.ISHAFT N I T R A L L O YH T 2.1256x319/32 1G
03 2 P L U N G E R / S L E E VAES S E M B L Y
0 3 .1 1 A0012101 P L U N G E R A M P C O1 5 . 5 6 3 6x 1 1 5 / 1 6 L G
03.2 1 A0012102S L E E V E N I T R A L L O YH T 1 1/t+0 x 3 3/E LG
03.3 1 A0012101 P L U N G E RF O O T DELRIN . 7 5 0 x 1 1/ 3 2 L G
M 2 A0012501 LOCK NUT 1018/1117 STEEL 1 1/ 2 H E x x 5 1 1 6 L G
07 1 A0044702 I N J E C T I O NP U I ' I PS H A F T 17-4 PH 11t160 x 3 27 132 LG
OE 1 80024402 INJ ECTION PUI,IPMOUNT 101E/1117 4 1120 x 1 9116 LG
10 2 P0020005 S P RI N G S P R I N GS T E E L . 3 6 O Dx 2 1 / 2 F . L .
11 4 P001001EO-RING BUNA N 1 1 1 6c . S .
12 1 P0140002OIL PUi,IP CAST IRON 318 NPT
13 4 S H CS ALLOY STEEL 3/8-16 x 3 1/2 LG
17 1 A0039901I J A S H E R TEFLON 2 1/86 x 1/64 THK
18 1 P0010037O - RI N G BUNA N 1 1 1 6c . S .
19 1 P0010036O - RI N G BUNA N 1 1 1 6c . s .
20 4 S H CS ALLOY STEEL 1 1 4 - 2 0 x 3 1 1 41 G
21 1 A0031101 P I L O T R I N G 1018/1117 STEEL 2 1 l t + Ox 1 . 3 5 L G
22 4 W A S H E RL, o C K STEEL 1 | 4 Nol{.
23 4 t,IASHER,FLAT STEEL 1 /4 NoM.
E N D O F B I L L O F M A T E R I A L S -J
1E75 Stout Drive Warminster PA 18974 (2ls\413-9442 Fax (215)443'E530

JOB N0. : 251 E SYSTEI{S

T E L E D Y NENERGY ENGR: Dt.I
U N I T SR E O D : 1 DIAPHRAGI'ICOHPRESSOR DATE:02/11/93
DHG.NO.- 80010602 RELIEFVALVEASSEI,IBLY BILL OF I'IATERIALS K
ITEI{ QTY PART DESCRIPTION I,IATERIAL SIZE

NO. NO.
01 1 A0010301BACK UP NUT 4165S 1 " H E Xx 1 1 / 2 L G

02 1 A0010201A D J U S T I ' I E NNTU T 101E/1117STEEL 1 1/4 HExx 2 9/16 LG
03 1 A0010101P O P P E T 1018t1117 STEEL 3lI+0 x 11116 LG
04 2 A0010001S P R I N GR E T A I N E R 1018/1117 STEEL 3146 x 5116 LG
05 1 80010101BODY 101E11117STEEL 1 1 / 4 H E xx 5 7 1 1 6 L G
06 1 80010001 S E A T CARBIDE S|EOx 15/16 LG
07 1 P0090001 BALL CARBIDE snq
OE 2 P0090003 B A L L 4405S 1lt $
09 1 P0020003S P R I N G SPRINGSTEEL s l E O Dx 2 x F . L .
10 1 P0010018O - R I N G BUNAN 1 1 1 6 C .S .
11 1 P0330001THREADEDSHAFT COLLAR ALLOYSTEEL 1il-1 4UNS
12 1 P0010500SEALINGI'IASHER STEEL/TEFLON 1IE NPT
13 1 A0011606 FLAT IJASHER 303SS slE Noll.
14 1 P0100023S T . C O N N E C T O R STEEL 1 1 8 N P Tx 3 1 8 T
I,IATERIALS-
1E?5 Stout Drive Warminster PA 1E97'l (2lS\413.9442 Fax (215)443'E530

JOB NO.: 251 ENERGY

TELEDYNE SYSTEIIS ENGR: DI,I
UNITSREQD: 1 COI,IPRESSOR
DIAPHRAGI{ DATE: A3l1Ol93
DlfG. NO.- 8002660a/o$ SYSTE}I

ELECTRICAL BILL OF MATERIALS L
ITE}I QTY PART I PTION

DESCR I-IATER
IAL SIZE
NO. NO.
01 1 P0290010RELAY K62, K65 2 P O L E1 N . O . 1 N . C .

02 1 P032m15PUSHBUTTON (START) s61/ s63. 1N.O.
03 1 P032@203 POSITIONSELECT SWITCH s60, s62 1 N . O .& 1 N . C .
o4 1 P0270006TRANS FOR].IER T1A, T 1B 3EOV/50H2/5OvA
05 2 P0290006REI.AY 2 P O L E2 N . O .
06 1 P0490030BACKPANEL :t'K6r. FORITEI'I 9
07 1 P0160044ENCLOSURE, EXPLOSTON PROOF NEI'IA4 CLASS1 , DrV 2, GRPB
OE 1 P0490025ELECTRICAL ENCLOSURE 4 14 x 16 x 6
09 1 P0r;9cp,26
BACKPANEL , rrElrE
10 20 P04E0(nETER].IINALBLOCKS :"^
11 1 P0480009TER},IINALRACK l-
12 4 P04Em10TER}IINALENDCUPS
13 1 F0250010FUSE F1, t3 .5 AllP
16 1 P0260009NEI,IASTARTER l{s 38oV/50H2/SIZE1t'lAUX 0L CONT.
17 5 P0260005HEATERS/AUTO RESET o.L. 850
20 5 P0160045FITTING, SEALOFF c L . 1 , D I V 2 , G R PB 314 NPT
24 1 P0470005t,IRE, STRANDED, l,tH COPPER/TE FLON 16 GA
25 1 P0470(x)6},IRE, STRANDED, RED COPPER/TEFLON 16 GA
26 1 PO470m7UIRE, STRANDED, BLK COPPER/TEFLON 16 GA
41 1 Pfi6(n97 PILOT LIGHT RUN RED
Q 1 P01600E5 PILOT LIGHT POt,ER GREEN
45 1 P0250014 FUSE F2, F4 .13 Al,lP
t6 1 P0270010FUSEHOLDER PRIt.IARY
47 1 P027om4FUSEHOLDER SECONDARY
$ 1 [email protected] PILOT LI6HT A}IBER
EilD OF BILL OF I,IATERIALS-

L
1E75 Stout Drive Warminster PA f 8974 (215):143-9442 Fax (215)443-E530

JoB No. : 251 T E L E D Y N EENERGYSYSTEI.IS ENGR: DII
U N I T SR E O D : 1 DIAPHRA6I{ C O } I P R E S S O R DATE: 02/11193
DrdG.N0.- 80026701 COOLER

INTERSTAGE BILL OF I{ATERIALS- }I
ITEI,I QTY PART DESCRI PTION l.IATERIAL SIZE

N0. NO.
01 1 TUBING
PO1OOO92 3 16 5 S 3 1 8 O D x . 0 3 5 tJ x LG TO SUIT
02 6 ST. CONNECTOR BRASS 1 1 2 N P Tx 3 / 8 T
03 4 FEHALETEE BRASS 112 NPT
o4 4 ST. CONNECTOR BRASS 1 1 2 N P Tx 5 1 8 T
05 2 TUBING HARD COPPER slE OD x .035 tf x LG TO SUIT
06 1 TUBIN6 SOFT COPPER 318 OD x .035 tl x L6 TO SUIT
0
0 L = 30t'
END OF BILL OF HATERIALS- I'I
1E75 Stout Drive Warminster PA 18974 (215)443-9442 Fax (2fS)443'E530

J O BN 0 . : 251 ?ELEDYNEENERGYSYSTEI,IS ENGR: D}I

U N I T SR E A D : 1 DIAPHRAGHCOI{PRESSOR : Q2/11/93
DATE
DHG.N0.- 90026702 AFTERCOOLER BILL OF I.IATERIALS- N
ITE}I QTY PART DESCRI PTION T,IATER

IAL SIZE
NO. NO.
01 1 TUBING
PO1OOO92 316sS 3/E 0D x .035 I., X LG TO SUIT
02 2 ST. CONNECTOR BRASS 1 / 2 N P Tx 3 / 8 T
03 2 FEI{ALETEE BRASS 112 NPT
04 2 ST. CONNECTOR BRASS 1 1 2 N P Tx 5 l E T
05 1 TUBING H A R DC O P P E R slE oD x .035 tl x LG T0 SUIT
0
0 L = 30t'
E N DO F B I L L O F I { A T E R I A L S -N
1t75 Stout Drive Warminster PA 1 8 9 71 ( 2 t 5 ) 4 1 3 - 9 4 4 2 F a x ( 2 l S ) 4 4 3 ' E 5 3 0

J O BN O . : 251 TELEDYNE ENERGYSYSTEMS ENGR: DI.I
U N I T SR E O D : 1 RESSOR
DIAPHRAGMCOl'lP DATE: O2/11 193
DiJG. NO.- ******** S P A R EP A R T SL I S T BILL OF MATERIALS SP
ITEI'I OTY PART DESCRIPTION HATER

IAL SIZE
N0. N0.
A08 POllOOOE DRIVEBELTS S T A T I CF R E E t B t C .s .

803 AOO483O2 SLEEVE NITRALLOY 135 HT 2 slt$ x 4 112 LG
805 A0048202PTSToN CASTIRON 1 5/80 x 2" LG
807 AOO1 5712 PISTONRING 15%GTFE 1.6070 x 5/32 THK
BOE BOO1 0419 PROCESS DIAPHRAGH 31ss 10 51160x . 016 THK
809 BOO1O519 I{IDDLEDIAPHRAGH BRASS 10 snq x .016 THK
810 BOO1 0419 OIL DIAPHRAGI.I 316sS 10 snq x .016 THK
813 P O O 1 O 1 7O8- R I N G( P R O C E S S ) VITON 3132c.s.
814 P0010177 0-RrNG (orL) BUNAN 3132c.s.
815 POO10276 O-RING(LEAKDETECTION) BUNAN 1 / 8c . s .
816 P0010012o-RrNG(ROD) BUNAN 1 1 1 6C .S .
817 POO1 A?Jg O-RING ( PI STON )' BUNAN 1lEc.s.
818 POO1OO34 O-RING (SLEEVE) BUNAN 1 1 1 6c . s .
823 A0047601PROCESS CHECK VALVE REFB/}I-C
833 AOO485O2 SLEEVE NITRALLOY135 HT 2 3/86 x 4 112 LG
a34 A0048602PLUNGER CASTIRON 1 318 x 5 112 LG
837 A0015713PISTONRINGS 157.GTFE .T\q x 5132LG
838 BOO1O41 1 PROCESS DIAPHRAGM 3 16 5 S 7 3nq x .016 THK
839 BOO1O511IIIDDLEDIAPHRAGT{ BRASS 7 31160x .016 THK
840 0411 OIL DIAPHRAGI.I
BOO1 3 16 s S 7 snq x .016 THK
%3 P0010165o-RrNG(PROCESS) VITON 3132c. s.
844 P00101630-RrNG(orL) BUNAN 3132c. s.
845 POO1A265O-RING(LEAKDETECTION) BUNAN 1/8 c.s.
s46 0126 O-RING(SLEEVE)
POO1 BUNAN 3 / 3 2 C .S .
847 POO1O2O5O-RING(PISTON) BUNAN 1lEc.s.
851 1701 PROCESS
AOO1 CHECK VALVES REFB/il-D
870 POO1OO41O-RING(TOPTRANSITION) BUNAN 1 1 1 6 C .S .
E03 POO3OO31PRESSURE SI.IITCH 3 16 5 5 12-100 PSIG, DPDT
E04 POO8OO51PRESSURE GAUGE 3 16 s s 0-230PSrG,0-16KGlcnz, 4"DrAL
E05 POOSOOsOPRESSURE GAUGE 3 15 s S 0-35PSIG, O-2.5KG/Cq2,4"DIAL
E05 PRESSURE
POO3OO3O SbIITCH BRONZE 5-50 PSIG, DPDT
E07 PRESSURE
POO8OO45 GAUGE 31655 0-860PSrG, 0-60KG/Cll?, 4"DrAL
EOE PRESSURE
POO3OO24 St.IITCH 31655 500-4000PSIG, DUALSET
E09 PRESSURE
POO8OO46 GAUGE 31655 0-5700PsI6, 4mKC/Cw, 4"DrAL
E10 PRESSURE
POO3OO25 S}IITCH 3 16 5 S 500-4000PsIG, DPDT
E11 RELIEFVALVEGE
PO2OOO23 3 16 s S 114 NPTF/SETa 550 PSIG
E15 FILTER
POO7OO14 3 15 5 S 1 /4NPT x 1Oy
F44.1 POOTOOOzELEI.IENT PAPER/STEEL
F04.3 P0010320o-RrNG BUNAN 3 1 1 6 C .S .
F08 POO4OO19OIL CHECK VALVE(1ST STAGE) BRASS 114NPT(F)
F14 POzOOO11RELIEFVALVE(1ST STAGE) STEEL 114 NPT
F16 POO4OO31CHECK VALVE(2N; STAGE) S.S. 3 1 8 H Px s l E T .S .
F21 BOO10602RELIEFVALVE(zND STAGE) REFB/I'I-K
F25 POO8OO35PRESSUREGAIJGE 3 1 6 S .S . 1/4 NPTLBII
G05 P0350005FLoUStJITCH BRASS 1 / 2 N P T / E X P L O S I OPNR m F
'{v""minsrer
J02
rsfP31t"o,3,'S"i'Jf pe rsg/i'tii'tjlig-, noz
,';tr'1'ritiii{1"bio
J03 2 ASSEHBLY
PLUNGER/SLEEVE -.36
J10 2 P0020005 S P R I N G SPRING STEEL O Dx 2 1 / 2 F .L .
J11 BUNAN 1 / 1 6 C .S .
t
4 P0010018O-RING
J1E 1 P0010037O-RING BUNAN 1/ 1 6 C .S .
J19 1 P0010036O-RING BUNAN 1 1 1 6 C .S .
101 1 P0290010RELAY K62tK65 2 P O L E1 N . O . / 1 N . C .
102 1 P0320015PUSHBUTTON(START) s61/s63 1 N.0.
103 1 P03200203 P O S I T I O NS E L E C TS I J I T C H s60/s62 1 N . O . / 1N . C .
104 1 P0270005TRANSFORI,IER T1A/T1B 3ffiu l50Hzl50VA
105 1 P0290006 RELAY K61tK& 2 P O L E2 N . O .
110 10 P0480013TERIIINAL BLOCKS
113 1 P0250010F U S E t2lF4 .6 Al.lP
L14 1 P0260@9 NEI.IASTARTER 1{S 38Ov/50H2lsIZE1t,/Aux 0L coNT-
115 3 P026m03 H E A T E R S / A U T R
OE S E T OL 850
120 1 P0160097 P I L O T L I G H T RUN RED
121 1 P0160114 P I L O T L I G H T POl'lER t.,H
ITE
L22 2 P0250014F U S E F 1 A , F 1 BF, /3 A ,F 3 B .3 A]{PS
r23 1 PO270010F U S EH O L D E R PRIT'IARY FORITEI,IA4
t24 1 P0270004 F U S E H O L D E R SECONDARY FORITEH 04
u5 1 P01@106P I L O T L I G H T OVERLOAD AI{BER
E N D O F B I L L O F I ' I A T E R I A L S -S P
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P I L O
PDC MACHINES,INC.
I ,Jo'bNo. 231;1 192
Modef No. PDC-2-6OOI2500
Date: Februery 31 , 1993
Gustomen Teledyne Energy Systems
cERTrtrcATE
OF CONFORMANCE
From: PDCMachines,Inc.
1875Stout Drive
Warminster,PA 18974
To: TeledyneEnergySystems
110WestTimoniumRd.
Timonium,MD 21,093€163
This,dodrmentis to certifythatthe Diaphragm CorhpressorSystem,PDC-2-500/2500-A & -B (2)units,

notedon Teledyne purchase order:28794 order,
withthe contractlpurchase
are in corlfoimance
drawings,specifications
andd6sl,applicabledocunlentation.
***********************t**t********r**** ***** ******* ***************************i**t******i'
PDCQualityControlApproval:
GustomerApproval (lf required):
e
PDC INC. 1875STOUT DRTVE WARMINSTER,PA 18974 (215)44&9442
PBESSUREDYNAMICCONSULTANTS

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OneStepu Contents

PRESS SWITCH INTER ? SKID

DESCRIP TION DESCRIPTION

1) PDC shop order number.

WARMINSTEF.PA 18974 (215) 443'9442

1875STOUT DRIVE WARMINSTER.PA 18974 (2151443'e442

Controlleddeflections are used to restrain the diaphragms so

The inherentdesign i.e; the large surface area of the heads in

PDC can provide materials which are specified by the customer to

Please refer to our drawing A'200'2 which includes the basic

1). During thq suction stroke. the hydiaulic piston moves

41. As the piston moves upward. the compressioncycles starts.

5). As the pressure becomes slightly higher than the discharge

PDC utilizEs a properly phased iniectlon pump which is driven by

PDC INC. PA 18974

lrf !BO , 3Il 76U'

System Ref. D,ng. A-ZO0-z

A leak detection system is provided as a standard item on all PDC

It the diaphragm is cracked. the gas or oil will penetrate

As the pressure increases beyond the switch setting, the relief

PDC INC. 1875STOUTDRIVE WARMTNSTER. pA 18974 (215)443-e442

21. Do not operate without securing the base to the foundation.

3). Do not operate before fail safe controls are installed. As

5). Do not exceed the compressor ratings of maximum Suction

8). Do not torque or untorgue bolts when comPressor is running

9). Do not operate without installing a 5 to 10 micron filter in

10). Do not operate without cooling water flowing through the

1875 STOUT DRIVE WARMINSTER, PA 18974 (2151 443'9442

PDCINC. 1875 STOUT DRTVE WARMTNSTER.PA 18974 (2151443-5442

RECEIVING AND STORAGE

Store the compressor in its original skid in a dry and clean

When storage is required for extended periods. tha following

iii). When tho compressor sits in on€ position. fretting

1875 STOUT DRIVE WARMINSTER, PA 18974 (2151 443-9442

CHECK BOLTS FOR TORQUES AND FITTINGS TON TIGUTruESS.

Loosening of bolts and fittings is to be expected due to vibration

The size of the piping should be the same as the compressor

3.1). WATER PIPING.

Install a 5 to 1O micron suction filter. The size should be such

187sSTOUTDRIVE WARMINSTER. PA 18974 (21s)443-9442

During unloading mode valves Vl and V3 ars closed. V2 and V4 are

PDCINC. 1875 STOUT DRIVE WABMINSTEH.PA 18974 (215)443'9442

3-2.3 (a) Leak test for process pipinL

NOTE: DO NOT TIGHTEN PIPING L'NDER PRESSURE.

3-2.3 OOerational check for feak detection svstem-

The followingis a list of minimum controls recommended. They are

4.1 Motor starter with properly sized overloads.

4.4 water flow switch - Install and wire to motor starter.

STARTUP OPERATION AND SHUT DOWN.

1. Check the base oil level. Add if necessary.

3 . Turn the cooling water on.

5 . Open the relief valve bypass valve.

6 . Start the compressor. Priming will start. D e p e n d i n go n t h e s i z e o f t h e

Oil flow in the

11 . V a l v e V 1 w i l l a l l o w t h e s u c t i o n g a s t o e n t e r . Caution should be exercised

PDC INC. 1875STOUT DRIVE WARMINSTER. PA 18974 (21s)443-9442

2. Stop the driver motor.

No special start up procedures are neccesary to restart a

Should the hydraulic system be serviced, follow the start