Address: No.

168, Xiadu Road, Haizhu District, Guangzhou, China 510300

Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

GSK980TDb TURNING MACHINE CNC SYSTEM

GSK980TDb is a new upgraded software, hardware product based of GSK980TDa, with 5 feed
axes(including C axis), 2 analog spindles, 2ms high-speed interpolation, 0.1μm control precision, which
can obviously improve the machining efficiency, precision and surface quality. It adds the USB interface,
U sic file operation and program run. As the upgrade product of GSK980TDa, GSK980TDb is the best
choice of economic CNC turning machine.

Characteristics:
„ X, Z, Y, 4th, 5th ; axis name and axis type of Y, 4th, 5th can be defined
„ 2ms interpolation period, control precision 1μm, 0.1μm
„ Max. speed 60m/min（up to 24m/min in 0.1μm）
„ Adapting to the servo spindle to realize the spindle continuously positioning, rigid tapping, and
the rigid thread machining
„ Built-in multi PLC programs, and the PLC program currently running can be selected
„ G71 supporting flute contour cycle cutting
„ Statement macro command programming, macro program call with parameter
„ Metric/inch programming, automatic tool setting, automatic chamfer, tool life management
function
„ Chinese, English, Spanish, Russian display can be selected by parameters.
„ USB interface, U disc file operation, system configuration and software
„ 2-channel 0V～10V analog voltage output, two-spindle control
„ 1-channel MPG input, MPG function
„ 41 input signals and 36 output signals
„ Appearance installation dimension, and command system are compatible with GSK980TDb
 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Technical specification
„ Controllable axes
‹ Controllable axes: 5（X, Z, Y , 4th,5th）
‹ Link axes：3
‹ PLC controllable axes：3（X, Z, Y）
„ Feed axis function
‹ Least command unit：0.001mm, 0.0001mm
‹ Position command range: ±99999999× least command unit
‹ Rapid traverse speed：max. speed 60m/min in 0.001mm command unit, max. speed
24mm/min in 0.0001mm command unit
‹ Rapid override: F0, 25%, 50%, 100%
‹ Feedrate override: 0～150% 16 grades to tune
‹ Interpolation mode: linear interpolation, arc interpolation(three-point arc interpolation),
thread interpolation, ellipse interpolation, parabola interpolation and rigid tapping
‹ Automatic chamfer function
„ Thread function
‹ General thread(following spindle)/rigid thread
‹ Single/multi metric, inch straight thread, taper thread, end face thread, constant pitch
thread and variable pitch thread
‹ Thread run-out length, angle, speed characteristics can be set
‹ Thread pitch: 0.01mm～500mm or 0.06 tooth/inch～25400 tooth/inch
„ Acceleration/deceleration function
‹ Cutting feed: linear
‹ Rapid traverse: linear, S
‹ Thread cutting: linear, exponential
‹ Initial speed, termination speed, time of acceleration/deceleration can be set by
parameters.
„ Spindle function
‹ 2-channel 0V～10V analog voltage output, two-spindle control
‹ 1-channel spindle encoder feedback, spindle encoder line can be set（100p/r～5000p/r）
‹ Transmission ratio between encoder and spindle:（1～255）:（1～255）
‹ Spindle speed: it is set by S or PLC, and speed range: 0r/min～9999r/min
‹ Spindel override: 50%～120% 8 grades tune
‹ Spindle constant surface speed control
‹ Ridig tapping
„ Tool function
‹ Tool length compensation
‹ Tool nose radius compensation（C）
‹ Tool wear compensation
‹ Tool life management
‹ Toolsetting mode: fixed-point toolsetting, trial-cut toolsetting, reference point return
toolsetting, automatic toolsetting
‹ Tool offset execution mode: modifying coordinate mode, tool traverse mode
„ Precision compensation
‹ Backlash compensation
‹ Memory pitch error compensation
 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
„ PLC function
‹ Two-level PLC program，up to 5000 steps，the 1st program refresh period 8ms
‹ PLC program communication download
‹ PLC warning and PLC alarm
‹ Many PLC programs（up to 16PCS）, the PLC program currently running can be selected
‹ Basic I/O：40 input signals /32 output signals
„ Man-machine interface
‹ 7.4″ wide screen LCD，resolution: 234×480
‹ Chinese, English, Spanish, Russian display
‹ Planar tool path display
‹ Real-time clock
„ Operation management
‹ Operation mode: edit, auto, MDI, machine zero return, MPG/single, manual, program zero
return
‹ Multi-level operation privilege management
‹ Alarm record
„ Program edit
‹ Program capacity: 40MB，10000 programs（including subprograms and macro programs）
‹ Edit function: program/block word search, modification, deletion
‹ Program format: ISO command, statement macro command programming, relative
coordinate, absolute coordinate and compound coordinate programming
‹ Program call: macro program call with parameter, 4-level program built-in
„ Communication function
‹ RS232：two-way transmitting part programs and parameters, PLC program, system
software serial upgrade
‹ USB：U file operation, U file directly machining, PLC program, system software U upgrade
„ Safety function
‹ Emergency stop
‹ Hardware travel limit
‹ Software travel check
‹ Data backup and recovery
 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
„ G command table
Command Function Command Function Command Function
G00 Rapid traverse G31 G72
Skip function Radial roughing cycle
(positioning)
G01 Linear interpolation G32 Constant pitch thread cutting G73 Closed cutting cycle
G02 CW arc interpolation G32.1 Rigid thread cutting G74 Axial grooving cycle
G03 CCW arc interpolation G33 Z tapping cycle G75 Radial grooving cycle
G04 Dwell, exact stop G34 Thread cutting with variable G76 Multiple thread cutting
lead cycle
G05 Three-point arc G36 G80 Rigid tapping state
Automatic tool compensation X
interpolation cancel
G6.2 Ellipse interpolation (CW) G37 Automatic tool compensation Z G84 Axial rigid tapping
G6.3 Ellipse interpolation(CCW) G40 Tool nose radius compensation G88
Radial rigid tapping
cancel
G7.2 Parabola interpolation(CW) G41 Tool nose radius compensation G90
Axial cutting cycle
left
G7.3 Parabola G42 Tool nose radius compensation G92
Thread cutting cycle
interpolation(CCW) right
G10 Data input ON G50 Workpiece coordinate system G94
Radial cutting cycle
setting
G11 Data input OFF G65 Macro command non-modal G96 Constant surface speed
call control
G20 Input in inch G66 Macro program modal call G97 Constant surface speed
control cancel
G21 Input in metric G67 Macro program modal call G98
Feed per minute
cancel
G28 Reference point return G70 Finishing cycle G99 Feed per rev
nd rd th
2 , 3 , 4 reference point
G30 G71 Axial roughing cycle(flute cycle)
return
 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
Macro command list
Command format Functions Definitions
G65 H01 P#i Q#j Assignment # i = # j assign value of j to i
G65 H02 P#i Q#j R#k; Decimal add operation #i=#j+#k
G65 H03 P#i Q#j R#k; Decimal subtract operation #i=#j-#k
G65 H04 P#i Q#j R#k; Decimal multiplication operation # i = # j×# k
G65 H05 P#i Q#j R#k; Decimal division operation # i = # j÷# k
G65 H11 P#i Q#j R#k; Binary addition # i = # j OR # k
G65 H12 P#i Q#j R#k; Binary multiplication(operation) # i = # j AND # k
G65 H13 P#i Q#j R#k; Binary exclusive or # i = # j XOR # k
G65 H21 P#i Q#j; Decimal square root #i= #j
G65 H22 P#i Q#j; Decimal absolute value # i = |# j |
G65 H23 P#i Q#j R#k; Decimal remainder Remainder of # i = (#j÷# k)
G65 H24 P#i Q#j; Decimal into binary # i = BIN(# j )
G65 H25 P#i Q#j; Binary into decimal # i = DEC(# j )
Decimal multiplication/division # i = # i×# j÷# k
G65 H26 P#i Q#j R#k;
operation
G65 H27 P#i Q#j R#k; Compound square root # i = # j +# k
2 2

G65 H31 P#i Q#j R#k; Sine # i = # j×sin(# k)

G65 H32 P#i Q#j R#k; Cosine # i = # j×cos(# k)
G65 H33 P#i Q#j R#k; Tangent # i = # j×tan(# k)
G65 H34 P#i Q#j R#k; Arc tangent # i = ATAN(# j / # k)
G65 H80 Pn; Unconditional jump Jump to block n
Jump to block n if # j = # k,otherwise
G65 H81 Pn Q#j R#k; Conditional jump 1
the system executes in order
Jump to block n if # j ≠ # k, otherwise
G65 H82 Pn Q#j R#k; Conditional jump 2
the system executes in order
Jump to block n if # j ﹥ # k,
G65 H83 Pn Q#j R#k; Conditional jump 3 otherwise the system executes in
order
Jump to block n if # j ﹤ # k,
G65 H84 Pn Q#j R#k; Conditional jump 4 otherwise the system executes in
order
Jump to block n if # j ≥ # k, otherwise
G65 H85 Pn Q#j R#k; Conditional jump 5
the system executes in order
Jump to block n if # j ≤# k, otherwise
G65 H86 Pn Q#j R#k; Conditional jump 6
the system executes in order
G65 H99 Pn; P/S alarm (500+n) alarms

Configuration Software and Communication Software

GSK980TDb uses the same configuration software GSKCC and communication software
TDComm2, which run in WINDDOWS98 /2000/XP. GSKCC can edit ladders, part programs,
parameters, pitch error compensation data and tool compensation data, and complete the upload
and download files and data between PC and GSK980TDb. TDComm can bidirectionally transmit
part programs, parameters, pitch error compensation data and tool compensation data between PC
and CNC.
 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Configuration soft GSKCC window Communication software TDComm2 window

GSK980TDb CNC Type Configuration

Type Significations
GSK 980TDb—□

Assembly form：none：standard panel

B： boxed assembly

980TDb Turning Machine CNC

GSK series

Type Specification
GSK980TDb 420mm×260mm aluminum alloy solid operation panel
GSK980TDb-B GSK980TDa matching with AP01（445mm×345mm×182mm）

Standard Accessories：
Switch power: GSK-PB2(assembled at the back of CNC)
Connector assembly: CNC interfaces are connected by one set of plug( DB9 female×2,
DB15 male×3, DB25 female×1, DB25 male×1)
Note: Corresponding plugs along with cables are supplied when they along with other components
including drive unit unit are delivered.
Accessory cables: 12m 10-core shield cable (3m for each X axis, Z axis, input interface XS40/ XS41,
output interface XS39/ XS42);
9m 8-core shield cable (3m for each spindle encoder, input interface XS40/ XS41,
output interface XS39/ XS42);
3m 4-core shield cable (inverter interface);
Note: The above-mentioned cables as wires are supplied. Signal cables with welded plugs are
supplied when a whole set of drive unit and tool post controller is delivered. The requirements
for cable length and welding should be remarked in the order list.
 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
Anti-interference components: 1N4007×8, 0.1μF/630V×6
Technical documents: GSK980 Turning Machine CNC System User Manual (without PLC User
Manual)
Optional Accessories
Communication cable A: serial communication cable 5m×1 between PC and GSK980TDb (for end
user and machine tool manufacturer)
Communication cable B: serial communication cable 5mx1 between GSK980TDb and PC (for
machine tool manufacturer used for installing and debugging the
system)
Communication disc: communication software TDComm installation disc ×1
Ladder programming software: GSKCC installation disc ×1
MPG: Dongxin RE45T1S05B1 (option: AP01) OR Changchun LGF-001-100(OPTION: AP02);
Additional panel：AP01（aluminum alloy 420mm×71mm） can be assembled under of GSK980TDa
operation panel;
AP02（aluminum alloy 100mm×260mm）can be assembled at the side of
GSK980TDb operation panel;
Emergent stop button: LAY3-02ZS/1 (it has been installed when GSK980TDa-B is delivered);
No self-locking button: KH-516-B11 (green or red);
Self-locking button: KH-516-B21 (green or red);
I/O transfer terminal block: MCT 03

Note: one set of I/O transfer cable (with 26-core shield cable, DB25 male/female socket) when MCT03
is matched

GSK980TD Series CNC PLC User Manual ×1

Note: Optional accessories as product ones (without being installed and connected) are supplied and
it should be remarked in the order list when they are required to install and connect.
Order Remarks in order：
1． Product type（GSK980TDb, GSK980TDb-B）, number
2． Type and number of assembly (drive unit, isolated transformer)
3． Length and connection of accessory cable
4． Name, type, quantity, installation & connection requirements of optional accessories
5． Whether PLC program(ladder) is provided according to special requirement

GSK980TDb back cover interface layout

L
N

GSK-PB2电源盒 +24V
+12V
-12V
GND
+5V

+24V
0V
-12V
0V
+12V
CN31 0V
+5V
CN13 CN12 CN11 CN14 CN21 手轮 +5V
MPG +5V
Z 轴 Y 轴 X 轴 第4轴 编码器
CN61 CN62 CN15 AXIS Z AXIS Y AXIS X AXIS 4 ENCODER
输入 输出 第5轴 主轴 CN51 CN1
INPUT OUTPUT AXIS 5 SPINDLE 通讯 电源
POWER SUPPLY
COM PORT

Fig. 1-1 GSK980TDb back cover interface layout

 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
GSK980TDb external dimensions

N
L

F
ig. 1-2 GSK980TDb external dimensions GSK980TDb-B contour dimension

Fig.1-3 GSK980TDb-B contour dimension

 Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Optional Accessories
Additional Panel Ap01
，reserved Dongxin
，reserved button hole ，6 reserved button holes handwheel installing hole

EQS

Additional Panel Ap02

，reserved Changchun installing hole ，reserved botton hole

，reserved button hole

Outline
Dimension of I/O deconcentrator MCT01A