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    Cat 3114 3116 3126 2 V Copper SLV Inst 451 3550 07

    Uploaded by

    Dahlton Guilbeau
    (1) The document provides instructions for removing and installing injector sleeves on Caterpillar 3114, 3116, 3126 engines. It describes using various tools like clamps, pullers, cutters, and drivers to remove old sleeves and expand and seat new sleeves. (2) It includes diagrams of the complete kit of 11 tools needed for the job, labeled with descriptions and part numbers. (3) The kit and instructions are from Irontite Products Inc, which manufactures engine repair products under the Irontite, Kwik-Way, and Van Norman brands.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cat 3114 3116 3126 2 V Copper SLV Inst 451 3550 07

    Uploaded by

    Dahlton Guilbeau
    43 views4 pages
    (1) The document provides instructions for removing and installing injector sleeves on Caterpillar 3114, 3116, 3126 engines. It describes using various tools like clamps, pullers, cutters, and drivers to remove old sleeves and expand and seat new sleeves. (2) It includes diagrams of the complete kit of 11 tools needed for the job, labeled with descriptions and part numbers. (3) The kit and instructions are from Irontite Products Inc, which manufactures engine repair products under the Irontite, Kwik-Way, and Van Norman brands.

    Original Description:

    3126 injector sleeve removal

    Original Title

    cat-3114-3116-3126-2-v-copper-slv-inst-451-3550-07 (1)

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    © © All Rights Reserved

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    (1) The document provides instructions for removing and installing injector sleeves on Caterpillar 3114, 3116, 3126 engines. It describes using various tools like clamps, pullers, cutters, and drivers to remove old sleeves and expand and seat new sleeves. (2) It includes diagrams of the complete kit of 11 tools needed for the job, labeled with descriptions and part numbers. (3) The kit and instructions are from Irontite Products Inc, which manufactures engine repair products under the Irontite, Kwik-Way, and Van Norman brands.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    43 views4 pages

    Cat 3114 3116 3126 2 V Copper SLV Inst 451 3550 07

    Uploaded by

    Dahlton Guilbeau
    (1) The document provides instructions for removing and installing injector sleeves on Caterpillar 3114, 3116, 3126 engines. It describes using various tools like clamps, pullers, cutters, and drivers to remove old sleeves and expand and seat new sleeves. (2) It includes diagrams of the complete kit of 11 tools needed for the job, labeled with descriptions and part numbers. (3) The kit and instructions are from Irontite Products Inc, which manufactures engine repair products under the Irontite, Kwik-Way, and Van Norman brands.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    CATERPILLAR 3114, 3116, 3126

    PN: 451-6551-00

    IRONTITE PRODUCTS INC


    2525 18TH STREET SW, SUITE D, CEDAR RAPIDS, IA 52404 USA
    +1 319-377-9421 800-553-5953 FAX 319-377-9101
    WWW.IRONTITE.COM
    DOC PN: 451-3550-07 REV 190819
    CATERPILLAR 3114, 3116, 3126
    INJECTOR SLEEVE REMOVAL & INSTALLATION
    2-VALVE COPPER INJECTOR SLEEVED ENGINES

    Sleeve Removal
    (1) Install the sleeve hold down clamp (437-6551-15) trough the inside of the sleeve. Install
    washer and nut onto stud sticking out from face of head and tighten. The clamp will keep
    the sleeve from turning while tapping the sleeve. Using tap (437-5331-36) and the tap
    and cutter guide bushing (437-6553-66) thread the upper end of the worn sleeve; then
    remove.
    (2) With the assembled sleeve puller (437-6552-30), thread the threaded puller screw (437-
    6552-27) into the threaded end of the sleeve. Release the sleeve clamp by unscrewing
    the nut at the bottom end of the clamp. Then activate the assembled sleeve puller by
    turning the sleeve puller nut to pull the worn sleeve out of the injector hole.
    (3) Very carefully clean out the injector hole. Make sure to clean out any small rings of
    copper that may still be in the injector hole.

    Installing the Replacement Injector Sleeve


    (1) Brush the outside of the injector sleeve and the inside of the injector hold with a light
    coating of Ceramic Seal (468-9120-16). Tap the new sleeve lightly to make sure that it is
    down flush with the bottom of the injector hole.
    (2) With the roll-in tool (437-6551-43) operating at about 50/100 RPM and the rollers
    covered with light oil all the time, let the tool feed on itself all of the way to the bottom of
    the sleeve. This should expand the larger end of the sleeve.
    (3) Using the slide hammer assembly (437-6995-25) with the tip expander driver (437-6551-
    25) and the tip expander (437-6551-21), tap the driver until the tip expander bottoms on
    the nose of the injector sleeve. Then withdraw the expanding unit. This should expand
    the smaller end of the replacement sleeve. It may be helpful to use anti seize compound
    on the expander tip.

    Cutting the Seat in Injector Sleeve


    (1) On newly installed sleeves this operation is no longer mandatory, however it may be
    desired to insure proper injector seating.
    (2) On existing (used) sleeves, to clean up pitting or carbon tracking if required, use the
    Sleeve Seat Cutter (437-6553-56) and the Tap and Cutter Guide Bushing (437-6553-66)
    keeping the cutter well lubricated with Tap-0 (468-9920-08) in a Machining Center at
    about 100 RPM to removal minimal stock from sleeve.

    Irontite Products Inc


    2525 18th Street SW, Suite D, Cedar Rapids, IA 52404 USA
    +1 319-377-9421 800-553-5953 FAX 319-377-9101
    www.irontite.com
    Doc PN: 451-3550-07 rev 190819
    CATERPILLAR 3114, 3116, 3126 COMPLETE KIT PART NUMBER: 451-6551-00
    Image # Description Part Number
    1 Casting Cleaning Brush 450-6951-02
    2 Plug Tap (1-3/16”-12) 437-5331-36
    3 Seat Cutter Guide Bushing 437-6553-66
    4 Sleeve Seat Cutter 437-6553-56
    5 Sleeve Removal Tool 437-6552-30
    6 Sleeve Roll-in Tool 437-6551-43
    7 Tip Expander Driver 437-6551-25
    8 Tip Expander 437-6551-21
    9 Sleeve Clamp Assembly 437-6551-15
    10 Sleeve Hammer Tool Assembly 437-6995-25
    11 Med. Metal Toolbox 467-1950-50

    Irontite Products Inc


    2525 18th Street SW, Suite D, Cedar Rapids, IA 52404 USA
    +1 319-377-9421 800-553-5953 FAX 319-377-9101
    www.irontite.com
    Doc PN: 451-3550-07 rev 190819
    Manufacturer of Kwik-Way, Van Norman, and Irontite Brands
    Irontite.com van-norman.com kwik-way.com

    CATERPILLAR 3114, 3116, 3126 (2-VALVE) SLEEVE INSTALLATION


    AND REMOVAL KIT INSTRUCTIONS

    Irontite Products Inc


    2525 18th Street SW, Suite D, Cedar Rapids, IA 52404 USA
    +1 319-377-9421 800-553-5953 FAX 319-377-9101
    www.irontite.com
    Doc PN: 451-3550-07 rev 190819

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