Sample for Training Purpose

Gage Repeatability and Reproducibility Data Collection Sheet

Part No. & Name: 123456, Shaft Gage Name: Shaft Gage Date: 1-1-80
Characteristics: Outside Diameter Gage Number: 1234 Performed by: BOB
Specifications: 25 plus or minus 5 Gage Type: Indicator

Upper Spec 30 # of Trials = 3 K1= 0.5908 Xbar diff = 1.050002 D4= 2.58
Lower Spec 20 # of appraisers = 3 K2= 0.5231 Rbarbar = 1.409506 R p = 6.944763
Total Tol 10 # of parts = 10 K3= 0.3146

Part
Appraiser/Trial # Average
1 2 3 4 5 6 7 8 9 10
A 1 25.28528 27.22061 24.99342 29.16911 22.63855 25.6739 28.12872 22.68787 26.10238349
27.53857 27.68782
2 24.31495 26.37725 26.3198 29.74385 22.39796 24.58783 29.29632 22.98798 25.86167087
25.17354 27.41722
3 23.97024 27.50793 25.25713 29.5507 23.05307 26.38582 28.85852 22.90914 25.8953406
25.0981 26.36275
Average 24.52349 27.03526 25.52345 29.48789 22.69653 25.54918 28.76119 22.86166 Xbar a = 25.9531
25.93674 27.15593
Range 1.315036 1.130683 1.326382 0.574741 0.655101 1.797982 1.167606 0.300113 Rbar a = 1.20332
2.440469 1.325074
B 1 24.27946 26.48592 24.31123 29.4141 22.47857 24.97388 28.55522 22.96266 25.6580863
26.16176 26.95807
2 24.65389 26.15787 25.14677 29.73045 23.55268 25.13682 27.52637 21.17951 25.53839788
25.66206 26.63757
3 24.68164 25.76139 24.29668 29.77138 23.47555 25.58957 28.97177 21.33152 25.72457364
26.56964 26.7966
Average 24.53833 26.13506 24.58489 29.63864 23.16893 25.23342 28.35112 21.82456 Xbar b = 25.6404
26.13115 26.79741
Range 0.402186 0.724534 0.850087 0.357278 1.074113 0.615693 1.445399 1.783147 Rbar b = 0.84805
0.907583 0.320504
C 1 25.55924 26.48999 25.2298 31.75898 25.05512 28.24447 30.12612 23.51331 27.11504426
27.14053 28.03287
2 24.50371 27.09395 25.18376 29.35019 22.72413 27.10264 27.50515 22.8021 25.85627872
25.37897 26.91818
3 27.73767 25.65715 24.15545 28.43752 25.85228 28.75924 29.99969 24.04934 27.09974051
27.25467 29.09439
Average 25.93354 26.4137 24.85634 29.8489 24.54385 28.03545 29.21032 23.45491 Xbar c = 26.6904
26.59139 28.01515
Range 3.233964 1.436805 1.074358 3.321463 3.128147 1.656603 2.620968 1.247241 Rbar c = 2.17715
1.875707 2.176211
Xbarbar = 26.0946
Part Average 24.99845 26.52801 24.98823 29.65848 23.46977 26.27268 28.77421 22.71371 26.21976 27.32283
Rp = 6.94476
[(Rbar a = 1.20331882984201 + Rbar b = 0.848052350183393 + Rbar c = 2.17714672507304) / # of appraisers = 3] = Rbarbar Rbarbar = 1.40951
(Max Xbar = 26.6903544987033) - Min Xbar = 25.640352606906) = Xbar diff Xbar diff = 1.05
(Rbarbar = 1.40950596836615) x (D4 = 2.58) = UCL R UCL R = 3.63653
Gage Repeatability and Reproducibility Report - % VARIATION
Part No. & Name: 123456, Shaft Gage Name: Shaft Gage Date: 01-01-1980
Characteristics: Outside Diameter Gage Number: 1234 Performed by: BOB
Specifications: 25 plus or minus 5 Gage Type: Indicator

Upper Spec 30 # of Trials = 3 K1 = 0.5908 Xbar diff = 1.050002 D4 = 2.58

Lower Spec 20 # of appraisers = 3 K2 = 0.5231 Rbarbar = 1.409506 Rp = 6.944763
Total Tol 10 # of parts = 10 K3 = 0.3146

Measurement Unit Analysis % Total Variation

Repeatability - Equipment Variation (EV) Percent Equipment Variation
EV = (Rbarbar) x (K1) %EV = 100 [ EV / TV ]
= (1.40950596836615) x (0.5908) Trials K1 = 100 [0.8327 / 2.3969 ]
= 0.8327 2 0.8862 = 34.741 %
3 0.5908
Reproducibility - Appraiser Variation (AV) Percent Appraiser Variation
AV = SQRT{(Xbar diff x K 2)^2 - (EV/[(# parts) x (# trials)])} %AV = 100 [ AV / TV ]
= SQRT(0.3017 - 0.0231) = 100 [0.5278 / 2.3969 ]
= 0.5278 Appraisers 2 3 = 22.020 %
K2 0.7071 0.5231
Repeatability & Reproducibility (GRR) Percent Gage Repeatability & Reproducibility Variation
GRR = SQRT[ (EV^2) + (AV^2) ] %GRR = 100 [ GRR / TV ]
= SQRT [ 0.6934 + 0.2786 ] = 100 [0.9859 / 2.3969 ]
= 0.9859 = 41.132 %

Part Variation (PV) Parts K3 Percent Part Variation

PV = Rp x K 3 2 0.7071 %PV = 100 [ PV / TV ]
= 2.1848 3 0.5231 = 100 [2.1848 / 2.3969 ]
4 0.4467 = 91.151 %
Total Variation (TV) 5 0.403
 TV = SQRT[ (GRR^2) + (PV^2) ] 6 0.3742 Number of Distinct Categories that can be Distinguished
= SQRT [0.972 + 4.7734 ] 7 0.3534 ndc = 1.41( PV / GRR )
= 2.3969 8 0.3375 = 1.41 (2.1848 / 0.9859 )
9 0.3249 = 3.125 or approximately: 3
10 0.3146
Gage Repeatability and Reproducibility Report - % TOLERANCE (5.15 Sigma)
Part No. & Name: 123456, Shaft Gage Name: Shaft Gage Date: 01-01-1980
Characteristics: Outside Diameter Gage Number: 1234 Performed by: BOB
Specifications: 25 plus or minus 5 Gage Type: Indicator

Upper Spec 30 # of Trials = 3 K1 = 0.5908 Xbar diff = 1.050002 D4 = 2.58

Lower Spec 20 # of appraisers = 3 K2 = 0.5231 Rbarbar = 1.409506 Rp = 6.944763
Total Tol 10 # of parts = 10 K3 = 0.3146

Measurement Unit Analysis % Total Tolerance

Repeatability - Equipment Variation (EV) Percent Equipment Variation
EV = (Rbarbar) x (K1) x (5.1 Sigma) %EV = 100 [ EV / Total Tol ]
= (1.40950596836615) x (0.5908) x (5.1) Trials K1 = 100 [4.247 / 10 ]
= 4.247 2 0.8862 = 42.470 %
3 0.5908
Reproducibility - Appraiser Variation (AV) Percent Appraiser Variation
AV = (5.1 Sigma) x SQRT{(Xbar diff x K 2)^2 - (EV/[(# parts) x (# trials)])} %AV = 100 [ AV / Total Tol ]
= (5.1) x SQRT(0.3017 - 0.0231) = 100 [2.6918 / 10 ]
= 2.6918 Appraisers 2 3 = 26.918 %
K2 0.7071 0.5231
Repeatability & Reproducibility (GRR) Percent Gage Repeatability & Reproducibility Variation
GRR = SQRT[ (EV^2) + (AV^2) ] %GRR = 100 [ GRR / Total Tol ]
= SQRT [ 18.037 + 7.2458 ] = 100 [5.0282 / 10 ]
= 5.0282 = 50.282 %

Part Variation (PV) Parts K3 Percent Part Variation

PV = (Rp) x (K3) x (5.1 Sigma) 2 0.7071 %PV = 100 [ PV / Total Tol ]
 = (6.94476344409127) x (0.3146) x (5.1) 3 0.5231 = 100 [11.14248 / 10 ]
= 11.14248 4 0.4467 = 111.425 %
5 0.403
Total Tolerance (Total Tol) 6 0.3742 Number of Distinct Categories that can be Distinguished
TV = Upper Spec - Lower Spec 7 0.3534 ndc = 1.41( PV / GRR )
= 30 - 20 8 0.3375 = 1.41 (11.14248 / 5.0282 )
= 10 9 0.3249 = 3.125 or approximately: 3
10 0.3146