This report summarizes a 2-week internship at Shree Sainath Sales focusing on panel manufacturing. The company manufactures various control panels. The report describes key components used in panels like VFDs, MCBs, contactors, and overload relays. It explains their functions and working principles. The internship exposed the student to panel assembly processes and gave them hands-on experience with soldering, wiring, and programming. They learned skills like teamwork and completing work properly.
This report summarizes a 2-week internship at Shree Sainath Sales focusing on panel manufacturing. The company manufactures various control panels. The report describes key components used in panels like VFDs, MCBs, contactors, and overload relays. It explains their functions and working principles. The internship exposed the student to panel assembly processes and gave them hands-on experience with soldering, wiring, and programming. They learned skills like teamwork and completing work properly.
This report summarizes a 2-week internship at Shree Sainath Sales focusing on panel manufacturing. The company manufactures various control panels. The report describes key components used in panels like VFDs, MCBs, contactors, and overload relays. It explains their functions and working principles. The internship exposed the student to panel assembly processes and gave them hands-on experience with soldering, wiring, and programming. They learned skills like teamwork and completing work properly.
This report summarizes a 2-week internship at Shree Sainath Sales focusing on panel manufacturing. The company manufactures various control panels. The report describes key components used in panels like VFDs, MCBs, contactors, and overload relays. It explains their functions and working principles. The internship exposed the student to panel assembly processes and gave them hands-on experience with soldering, wiring, and programming. They learned skills like teamwork and completing work properly.
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Summer
Internship Report SUMMER INTERNSHIP
A PROJECT REPORT
Submitted by
Purva Vinod Pandey
Enrolment No.:216150311006
DIPLOMA IN ENGINEERING IN ELECTRONICS AND COMMUNICATION Government Polytechnic for Girls, Surat
Guided By: Mr. Nayan Patel
(I)
TO WHOM IT MAY CONCERN
This is to certify that Pandey Purva VinodBhai a student of
the Electronics and Communication department of Government Polytechnic for Girls, Surat has Completed her internship in the field of Shree Sainath sales from 17/09/2022 to 01/10/2022 (Total number of Weeks:2) under the guidance of Nayan Patel. Her internship activities include panel manufacturing.
During the period of her internship program with us, she had been exposed to different processes in Industrial Automation and was found punctual, hardworking, and inquisitive. We wish her every success in her life and career.
For: Shree Sainath sales
(II) DECLARATION
We hereby declare that the Internship report submitted along with the Internship Project entitled Panel manufacturing submitted in partial fulfillment for the degree of Bachelor of Engineering in Electronics and Communication to Gujarat Technological University, Ahmedabad, is a bonafide record of the original project work carried out by me at Shree Sainath sales under the supervision of Nayan Patel and that no part of this report has been directly copied from any students’ reports or taken from any other source, without providing due reference.
Pandey Purva, 216150311006 (III) INDEX Acknowledgment...............................................................................i To Whom it may concern……………………………......………......ii Declaration………………………………………………………......iii Chapter:1 About the Company .................................................... 1 Chapter:2 About components........................................................ 2 1.1 VDF ........................................................................................... 2 1.2 MCB .......................................................................................... 3 1.3 Contactor ................................................................................... 4 1.4 Overload Relay .......................................................................... 5 1.5 Connectors ................................................................................. 6 Chapter:3 Conclusion ...................................................................... 6 (IV) List of Figures
1.1 Variable frequency drive ............................................. 2
1.2 Miniature circuit breaker ............................................ 3 1.3 Contactor...................................................................... 4 1.4 Overload relay ............................................................. 5 1.5 Connectors ................................................................... 7 (V) CH:1 ABOUT THE INDUSTRY
Shree Sainath Sales is located in Udhna commercial complex,
Udhna, Surat. Shree Sainath Electronics was established in the year 2009. The company is a leading industrial automation company offering perfect process automation solutions and industrial automation equipment, Instrumentation & Controls, and Electricals for over a decade & operates to provide solutions throughout the plant and process. The company system and culture are designed to meet & exceed the requirements of our clients, right from the stage of concept & to execution, giving the best support & sales service. Shree Sainath Electronics is a leading manufacturing Company in Udhna, Surat Gujarat. It Manufactures Servo Panels, Fabric printing machine panels, Temperature Panels, AC Panels, DC Panels, etc. The company uses products of Control Techniques and Delta.
(1) CH:2 About components
1.1 VDF: The full form of VDF is a Variable frequency drive. They are used for running an AC motor at variable speeds. It is used to protect or control the induction motor & also to control speed and torque and it helps to save the lifetime of the induction motor. VFDs work by adjusting the frequency of the motor to adjust the RPMs. Fig.1.1 VFD To do this, a VFD will convert the voltage twice: 1) First, it converts our three-phase AC to DC. This is accomplished with diodes. 2) Then it cleans the DC with a capacitor.
(2) 3) Next, it will convert the DC to AC. This is accomplished with transistors acting as switches. We can control the motor through VDF depending on its motorized power and current.
1.2 MCB: MCB stands for miniature Circuit Breaker. It is widely used in panel production for automation purposes. It is used for panel safety in electrical appliances. It is used for the safety of inductor motors & other related motor like d.c. motor, inductor motor, etc. It may be tripped or phase-neutral. Fig.1.2 MCB
Working principle of MCB: Whenever continuous overcurrent
flows through MCB, the bimetallic strip is heated and deflects by bending.
(3) This deflection of the bimetallic strip releases a mechanical latch. As this mechanical latch is attached to the operating mechanism, it causes to open the miniature circuit breaker contacts, and the MCB turns off thereby stopping the current to flow in the circuit.
1.3 Contactor: It is used for contact and supply for the motor. There are 2 types of contactors available in market 1) 230 V and 2) 415 V Fig.1.3 Contactor
Contactors use 120-volt standard power to energize a
magnetic coil, which causes a set of internal contacts to close and provide higher power to the equipment. Electrical contractors can handle currents of over 5000 amperes and high power of over 100kW. While there are various types of contactors, the most common application is high-current load. (4) The most common application of contactor is in the motor starter. It is used with overload and short circuit protection for the industrial motor. The contractors are used for the automation of lights for industrial, commercial, and residential lighting applications. For this type of application, a latch-type relay is used. In this type of relay, two coils are used. One for open contact and the second for close contact. Single pole contactors are used to operate 12VDC load in the vehicle. The use of contractors with the circuit breaker assures the safety of the operation of load in industries. And in such an application, it is used to fast switching of a load. It is used in mercury relays and mercury-wetted relays. Two-pole (3-wire, 1-phase) contactors are used to operate 240VAC loads like air conditioners.
1.4 Overload Relay:
It is used for the safety purpose of the motor. It is designed for imitating the heating prototypes of the electric motor. The designing of an overload relay can be done with a heater coupled with generally closed connections that unlock when the heater acquires too hot. The connections of this relay can be done in series as well as placed among the motor & contactor itself to avoid the motor from restarting when the overload trips. (5)
Fig.1.4 Overload Relay
The working principle of an overload relay depends on an
electro-thermal property within a bimetallic strip. The arrangement of this in the motor circuit can be done like the flow of current to the motor can be done using its poles. When the flow of current increases the fixed value then the bimetallic strip gets heated up then it bends. Motors Transformers Generators Heaters Home appliances etc. 1.5 Connectors: Electronic connectors are devices that join electronic circuits. They are used in assembling, installing, and supplying power to electrical devices. Connectors are an important component of every electronic equipment used in industrial machinery, consumer electronics, communications, and home and commercial appliances.
(6)
Fig.1.5 Connectors
CH:3 Conclusion After doing this 2-week internship, I sensed the industrial atmosphere. I learned to do teamwork; I saw how many difficulties you may have to face if you don’t complete your work properly. I got more knowledge about electronic components and how the components are used to make a panel. I also learned about soldering, fitting, a little bit about wire connections, Programming of VFD, Start-stop switches, and their connection. I learned to make jumper wires, clip the wires, how to connect a contactor with an overload relay, and had some other valuable lessons.
