Catalog Pneumatic Marine Products For Propulsion Control Aventics Americas en 7536470

PNEUMATIC MARINE PRODUCTS
FOR PROPULSION CONTROL

2 Pneumatic Marine Products for Propulsion Control AVENTICS Corporation
INDEX
TYPICAL SYSTEM SCHEMATICS
LOGICMASTER® Air Clutch ............................................... 3
LOGICMASTER® Hydraulic Clutch ..................................... 4
GEARMASTER® Hydraulic Clutch ...................................... 5
l. LOGICMASTER® AIR CLUTCH CONTROL UNITS
Features and Specifications ............................................... 6
(R431007550) Control Unit - Standard ............................... 7
(R431007552) Control Unit - Standard w/ Shaft Brake ....... 7
(R431009156) Control Unit - Prop. Reversing Timing ........ 7
(R431009167) Control Unit - 3600 Caterpillar engine only . 7
II. LOGICMASTER® HYDRAULIC CLUTCH CNTRL. UNITS
Features and Specifications ............................................... 8
(R431007528) Control Unit ................................................. 9
(R431007529) Control Unit ................................................. 9
III. GEARMASTER® CONTROL UNITS AND SYSTEMS
Features and Specifications ............................................ 10
(R431007068) Control Unit - Pneumatic Throttle Interlock . 11
(R431007069) Control Unit - Hydraulic. Throttle Interlock .. 11
IV. CLUTCH AND THROTTLE VALVES
1. THD-2-FM CONTROLAIR® Valve ......................... 12
2. HD-2-FM CONTROLAIR® Valve ........................... 14
3. HD-2-FC CONTROLAIR® Valve ........................... 15
4. HD-2-FX CONTROLAIR® Valve............................ 16
5. HC-2-FM CONTROLAIR® Valve ........................... 17
6. HC-2-FX CONTROLAIR® Valve............................ 18
7. H-2-FM CONTROLAIR® Valve.............................. 19
8. H-2-FX CONTROLAIR® Valve .............................. 20
9. H-3 & H-3-G CONTROLAIR® Valve ...................... 21
10. SH-3 CONTROLAIR® Valve .................................. 22
11. H-4 & H-4-G CONTROLAIR® Valve ...................... 23
12. 2A-2A CONTROLAIR® Valve ................................ 24
V. AIR LOGIC VALVES .................................................. 25
Gauge Block ....................................................................... 26
Shuttle Valve-Marine Logic ................................................. 27
Check Valve........................................................................ 28
Flow Control........................................................................ 29
Time Delay with Volume ..................................................... 30
Air Volume .......................................................................... 31
3-Way Solenoid Normally Open Valve ................................ 32
3-Way Solenoid Normally Close Valve ............................... 33
Multifunction Valves - Pneumatic Pilot ................................ 34
Multifunction Valves - Hydraulic Pilot .................................. 35
Multifunction Adjustable Valve ............................................ 36
Pressure Regulator ............................................................. 37
Subplate ............................................................................. 38
Hydraulic Shuttle Valve ....................................................... 39
VI. ASSOCIATED COMPONENTS
Shuttle Valve, Inline ............................................................ 40
Quick Release Valve, Inline ................................................ 41
Relayair® Valve ................................................................... 42
Three-Position Cylinder ...................................................... 44
A-2-H Actuator .................................................................... 46
AA-1 Actuator ..................................................................... 47
Shuttle Panel - Two Station - Single Engine ....................... 48
Shuttle Panel - Two Station - Twin Engine ......................... 50
Control Transfer/Interlock Panel with Shuttle Valves .......... 52
Marine Control Systems such as LOGICMASTER® and VII. ELECTRONIC MARINE CONTROLS—OVERVIEW ... 54
GEARMASTER® Propulsion Control Systems protect
engines and equipment on tugs, offshore supply, and
other vessels.
See page 54 for overview of our Electronic Marine

Controls.
Pneumatic Marine Products for Propulsion Control AVENTICS Corporation 3
Control Units & Systems

Typical Control System Schematic
LOGICMASTER® AIR CLUTCH CONTROL SYSTEM


LOGICMASTER® HYDRAULIC CLUTCH CONTROL SYSTEM

SINGLE ENGINE—TWO CONTROL STATIONS

GEARMASTER® HYDRAULIC CLUTCH CONTROL SYSTEM

SINGLE ENGINE—TWO CONTROL STATIONS

LogicMaster® Air Clutch Control Units
LOGICMASTER® AIR CLUTCH CONTROL UNITS


LogicMaster® Air Clutch Control Units
Ordering Information
Model Part No. Old Part No. Description
LMAC-1 R431007550 P -090196-00000 Standard Unit
LMAC-2 R431007552 P -090197-00000 Standard Unit with shaft brake control signal
LMAC-3 R431009156 P -090198-00000 Unit with proportional reversing interlock timing
Unit with proportional reversing interlock timing

LMAC-3C R431009167 P -090393-00000
for 3600 Series Caterpillar® engine
Weight:87 lbs. (40kg.)
Maintenance kit for the above units is Part Number R431006453 ( P -064517-00000).
Caterpillar® engine is a registered trademark of Caterpillar, Inc., Mossville, IL

LogicMaster® Hydraulic Clutch Control Units
LOGICMASTER® HYDRAULIC CLUTCH

CONTROL UNITS & CONTROL
SYSTEMS
• 800 TO 2,000 H.P

• OFFSHORE SUPPLY BOATS, CREW
BOATS, TUGS, FISHING & GENERAL
SERVICE BOATS
LOGICMASTER Hydraulic Clutch Control Units

combine proven, high-performance pneumatic
components into factory assembled, tested and
pre-timed units ready for shipboard installation
and operation. All operating valves are subbase
mounted for simplified service, maintenance and
troubleshooting.

LogicMaster® Hydraulic Clutch Control Units
Port Numbers Ordering Information

1A - Ahead Out Model Part No. Old Part No. Description
1C - Ahead In
3A - Astern Out LM1 R431007529 P -090008-00001 Unit less shaft brake control
3C - Astern In LM2 R431007528 P -090008-00000 Unit with shaft brake control signal
8A - Speed Out
8C - Speed In Maintenance kit for R431007529
R431006452 P -064517-00000
GP - Gear Pressure (Old Part No. P -090008-00001)
GT - Hydraulic Safety Return
BR - Shaft Brake Signal Maintenance kit for R431007528
R431006454 P -064518-00000
SUP - Supply (Old Part No. P -090008-00000)
Weight: 31 lbs. (14.1kg.)

GearMaster® Propulsion Control Systems
GEARMASTER® MARINE • HYDRAULIC CLUTCH REVERSE GEARS

PROPULSION CONTROL SYSTEMS • 200 TO 1200 H.P.
• TOWBOATS, TUGS, TRAWLERS, SEINERS
■ R431007068 - with pneumatic

clutch/throttle interlock
(Old Part No. P –067393-00000)
■ R431007069 - with hydraulic
clutch/throttle interlock
(Old Part No. P –067394-00000)

GearMaster® Propulsion Control System
Ordering Information
Part No. Old Part No. Description
R431007068 P -067393-00000 Pneumatic throttle interlock unit
R431007069 P -067394-00000 Hydraulic throttle interlock unit
Maintenance kit for R431007068

R431000806 P -027493-00000
(Old Part No. P -067393-00000)
Maintenance kit for R431007069
R431000807 P -027494-00000
(Old Part No. P -067394-00000)
Weight: 15 lbs. (6.8 kg.)
Controlair® Valves
Model THD-2-FM
THD-2-FM valves provide single handle control for

Twin Engine Marine propulsion direction and engine speed for two engines.
Control Valve This top of the line model is ruggedly built from non-
ferrous materials and has an attractive chrome-plated
brass cover with chrome handles. The completely
enclosed cover and rugged construction make it ideal for
exposed station installations.
Fore or aft movement to either control handle from
neutral to the clutch position delivers supply pressure
into the appropriate ahead or astern control line to
engage the clutch. Further movement increases the
pressure signal delivered to the engine governor. The
neutral and clutch positions are detented for positive
position indication. An adjustable friction brake holds the
handles in any selected position. Models are available in
10-65 psi and 30-70 psi pressure ranges.
Controlair Valves ®
Model THD-2-FM
MAX. INLET AIR

200 PSI (13.8 BAR)
THD-2-FM Order Information: TEMPERATURE

Part No. Old Part No. Description -40°F TO 160°F
(-40°C TO 71°C)
R431000720 P -027121-00101 THD-2-FM (10-65 PSI)
R431000721 P -027121-00109 THD-2-FM (30-70 PSI) PORT CONNECTIONS:

2 = SUPPLY
Maintenance kit (2 Required) R431006521 1 = CLUTCH
3 = CLUTCH
(Old Part No. P -064894-0002) 8 = SPEED
WEIGHT: 25 LBS.
(11.3 KG.)
Controlair® Valves
Model HD-2-FM
HD-2-FM Valves provide single handle control for propulsion
direction and engine speed. This middle of the line model is
ruggedly built from non-ferrous materials and has an attractive
chrome plated bronze cover with a chrome handle. The completely
enclosed cover and rugged construction make it ideal for exposed
station installations.
Fore or aft movement of the control handle from neutral to the

clutch position delivers supply pressure into the ahead or astern
control line to engage the appropriate clutch. Further movement
increases the pressure signal delivered to the engine governor.
The neutral and clutch positions are detented for positive position
indication. The HD-2-FM is designed with an L-shaped handle so
that two units can be mounted side by side for operation with one
hand. An adjustable friction brake holds the handle in any selected
position.
HD-2-FM Order Information: MAX. INLET AIR PORT CONNECTIONS:

Designation Part No. Old Part No. Setting 200 PSI (13.8 BAR) 2 = SUPPLY
HD-2-FM R431006281 P -063470-00101 10-65 PSI 1 = CLUTCH
HD-2-FM R431006282 P -063470-00109 30-70 PSI TEMPERATURE 3 = CLUTCH
HD-2-FM R431006283 P -063470-00111 10-70 PSI -40°F TO 160°F 8 = SPEED
Maintenance kit R431006521 (Old Part No. P -064894-00002) (-40°C TO 71°C) WEIGHT: 12 LBS.
(5.44 KG.)
Model HD-2-FC
The HD-2-FC CONTROLAIR Valve is a handle operated pressure control and
directional flow control valve. It contains two 3-way directional valves and a
pressure regulating portion, which are arranged to furnish inlet air pressure to two
directional clutch control lines and graduated pressure to one infinite positioning
speed control line.
The selection between the two clutch control lines depends upon handle
movement to either side of “Neutral” position. The pressure in the speed
control line is proportional to the position of the handle in either quadrant.
The cover is die-cast aluminum with grey textured polyester paint, with stainless
steel handle, hub and yoke. The angled handle, so designed that when mounted
side by side they can be operated by one hand, is equipped with an adjustable
friction brake that will hold the handle in any selected position.
HD-2-FC Order Information:

Designation Part No. Old Part No. Setting Style
HD-2-FC R431006249 P -063420-00001 0-65 PSI Right Hand

HD-2-FC R431006251 P -063421-00001 0-65 PSI Left Hand
Maintenance kit R431006521 (Old Part No. P -064894-00002)

Controlair® Valves
Model HD-2-FX
The HD-2-FX valve provides simple and efficient single handle control for
propulsion direction and engine speed. It is frequently used as an engine
room control, or on smaller craft as a bridge control.
Lightweight and rugged, non-ferrous construction, HD-2-FX valves are

made of anodized die-cast aluminum for economy. The lever remains in the
position where released. Holding friction is adjustable. Functional
operation is the same as HD-2-FM and HD-2-FC CONTROLAIR valves.
MAX. INLET AIR

200 PSI (13.8 BAR) HD-2-FX Order Information:
Part No. Old Part No. Pressure Cover
TEMPERATURE
-40°F TO 160°F R431002823 P -050970-00001 0-65 PSI Plain
(-40°C TO 71°C)
R431002824 P -050970-00002 0-100 PSI Plain
PORT CONNECTIONS: R431002825 P -050970-00003 0-125 PSI Plain

2 = SUPPLY
R431002826 P -050970-00004 0-150 PSI Plain
1 = CLUTCH
3 = CLUTCH R434001204 P -066514-00001 0-65 PSI Chrome*
8 = SPEED
WEIGHT: 7 LBS. R434001749 P -064924-00017 30-70 PSI Plain
(3.17 KG.)
*Chrome cover and handle yoke.
Maintenance kit R431006521
(Old Part No. P -064894-00002)
Model HC-2-FM
The HC-2-FM valve is designed for open deck marine service and is the same as
the HC-2-FX CONTROLAIR valve, except it features longer handle travel, more
accurate positioning and a polished chrome plated bronze cover and handle.
The valve is a lever operated, pressure regulating, 4-way directional valve. It

consists of two 3-way directional valves and a 3-way pressure regulating por-
tion. The regulating portion furnishes inlet air to the directional valves. Each di-
rectional valve has its own outlet port.
Initial lever movement from “mid” position selects the outlet port to be activated.
Further lever movement in the same direction controls the outlet pressure at that
point. The opposite port remains connected to atmosphere. Lever remains in the
position where released. Handle holding friction is adjustable.
Use these valves to control two clutches, a clutch and a brake, two single acting
cylinders or a double acting cylinder...wherever you want to selectively control
pressure in either of two separate air lines with one lever.
4.88
4.44
HC-2-FM Order Information: PANEL MOUNTING CUTOUT
Part No. Old Part No. Pressure Style Handle Travel
R431000809 P -027592-0101 0-65 PSI Chrome 80°

Controlair® Valves
Model HC-2-FX
The H-2-FX valve is a lever operated, pressure regulation, 4-way directional

valve made of anodized die-cast aluminum. It consists of two 3-way direction-
al valves and a 3-way pressure regulating portion. The regulating portion fur-
nishes inlet air to the directional valves. Each directional valve has its own out
port.
Initial lever movement from “mid” position selects the out port to be activated.
Further lever movement in the same direction controls the outlet pressure at
that port. The opposite port remains connected to atmosphere. Lever remains
in the position where released. Handle holding friction is adjustable.
Use these valves to control two clutches, a clutch and a brake, two single act-
ing cylinders or a double acting cylinder...wherever you want to selectively
control pressure in either of two separate air lines with one lever.
HC-2-FX Order Information:

Part No. Old Part No. Pressure
R431002839 P -050976-00001 0-65 PSI
R431002840 P -050976-00002 0-100 PSI
R431002841 P -050976-00003 0-125 PSI
R431002842 P -050976-00004 0-150 PSI
R431002843 P -050976-00008 0-30 PSI
(Old Part No. P -064894-00002)

Model H-2-FM
The H-2-FM valve is designed for open deck marine service and
features handle travel of 78°, plus accurate pressure control and a
polished chrome plated bronze cover, handle and grip.
This valve controls engine governor operation permitting the

engine to be run at advanced speed for warm-up and check-out
without engaging the clutch. After engine warm-up, control is trans-
ferred to the bridge.
MAX. INLET AIR PORT CONNECTIONS:

200 PSI (13.8 BAR) 2 = SUPPLY
1= CONTROL OUT
TEMPERATURE 3 = CONTROL OUT
-40°F TO 160°F 8= PLUGGED
(-40°C TO 71°C) WEIGHT: 12 LBS.
(5.44 kg.)
H-2-FM Order Information:

Delivery Pressure
Designation Part No. Old Part No. Position A Position B Style
H-2-FM R431006728 P -065914-00111 65 PSI 10 PSI Right Hand

H-2-FM R431006721 P -065852-00111 10 PSI 65 PSI Left Hand
H-2-FM R431006628 P -065468-00118 30 PSI 70 PSI Left Hand

Controlair® Valves
Model H-2-FX
The H-2-FX CONTROLAIR valve is a lever operated regulating

valve used for engine warm-up applications. Installed in the engine
room, this valve controls governor operation, permitting the engine
to be run at advanced speed for warm-up and check-out without
engaging the clutch. After engine warm-up, control is transferred to
the fridge. It is made of anodized die-cast aluminum.
92° YOKE ASSEMBLY AS SHOWN -

REVERSE ASSEMBLY FOR 78°
HANDLE TRAVEL
MAX. INLET AIR PORT CONNECTIONS:

200 PSI (13.8 BAR) 2 = SUPPLY
1= CONTROL OUT
TEMPERATURE 3 = CONTROL OUT
-40°F TO 160°F 8= PLUGGED
(-40°C TO 71°C) WEIGHT: 7 LBS.
(3.17 kg.)
H-2-FX Order Information:

"C" Handle
Travel
R431002643 P -050494-00001 0-65 PSI 92°

R431002644 P -050494-00002 0-100 PSI 92°
R431002649 P -050494-00011 10-60 PSI 78°
(Old Part No. P -059028-00000)
Models H-3 & H-3-G
H-3 H-3-G
The H-3 CONTROLAIR Valve is This design is similar to the H-3
equipped with a roller for operation CONTROLAIR except the spring
by a cam or a similar mechanical housing area is sealed and a biasing
device. Graduated pressure which is control pressure can be introduced
directly proportional to the amount of through the tapped lower housing port
downward movement of the roller to the underside of the diaphragm. By
lever is delivered from the OUT port. varying this signal, the output of the
Total movement is approximately H-3-G CONTROLAIR can be biased or
5/16” (7.9 mm) with the initial 1/16” (1.6 adjusted in proportion. This bias signal
mm) travel used to close the exhaust must be lower than the output signal.
valve.
Approximate weight 5 lbs. (2.27 Kg)
Approximate weight 4.5 lbs. (2.04 Kg)
H-3 Order Information:

R431002626 P -050382-00001 0-65 PSI
R431002627 P -050382-00002 0-100 PSI
R431002628 P -050382-00003 0-125 PSI
R431002629 P -050382-00004 0-150 PSI H-3-G Order Information:
R431002630 P -050382-00006 0-15 PSI Part. No. Old Part No. Pressure Ports
R431002631 P -050382-00008 0-25 PSI R431009131 P -052550-00008 0-30 PSI 1/4-18

R431002632 P -050382-00009 0-75 PSI R431002981 P -052550-00001 0-65 PSI 1/4-18
Maintenance kit R431004887 (Old Part No. P -059028-00000) Maintenance kit R431003896 (Old Part No. P -055687-00002)
Maintenance kit (Roller ass'y.) R431006648 Maintenance kit R431006648 (Old Part No. P -065636-00000)
(Old Part No. P -065636-00000)
(Roller ass'y)
Controlair® Valves
Model SH-3
The SH-3 CONTROLAIR Valve is a pressure graduating valve similar to

the H-3 CONTROLAIR Valve, but with a larger, more sensitive
diaphragm for minimum hysteresis and maximum sensitivity of pressure
graduation for optimum control of positioning devices such as Servo
Positioners and applications where very precise control is required.
(Hysteresis = ± ¾ psi.) Weight: 4 lbs. (1.81 Kg)
SH-3 Order Information: "A" FACTORY SETTING*

Part No. Old Part No. Pressure 2.718 2.531 2.114
+5
R431006528 P -064920-00001 10-60 PSI FULL EXH 10 PSI 60 PSI
-0
+2
R431006529 P -064920-00005 3-15 PSI FULL EXH 3 PSI 15 PSI
-1/2
*Travel further than this can damage valve mechanism.
Maintenance kit P -065018-00000
Models H-4 and H-4-G
H-4 H-4-G
The H-4 CONTROLAIR Valve is a This design is similar to the H-4
knob operated, 3-way pressure CONTROLAIR except the spring
regulating valve. Arranged for panel housing area is sealed and a control
mounting, this valve gives fine, signal can be introduced under the
vernier type pressure control in one diaphragm through the tapped lower
delivery line. The knob holds in all housing port.
positions and has
adjustable stops to limit maximum The delivery pressure is then
and minimum travel. regulated by the applied control
signal and can be biased by
Clockwise rotation of the knob operation of the control knob to
increases pressure in the standard adjust the output pressure
models. Opposite knob action is approximately 10 psi (0.7 bar). The
available. main use is to balance the RPMs of
two or more engines.
Approximate weight: 5.5 lbs. (2.5 Kg)
Approximate weight: 6 lbs. (2.72 Kg)
H-4 Order Information:

Part No. Old Part. No. Pressure
R431002818 P -050967-00001 0-65 PSI

R431002819 P -050967-00002 0-100 PSI
R431002820 P -050967-00003 0-125 PSI
R431002821 P -050967-00004 0-150 PSI H-4-G Order Information:
R431002822 P -050967-00008 0-30 PSI Bias Range
Part No. Old Part No. Ports
Pressure
R431002885 P -051173-00001(1) 0-65 PSI
R431002886 P -051173-00002(1) 0-100 PSI R431002962 P -052035-00001 10 PSI 1/4 - 18
(1) Counterclockwise rotation increases pressure. R431002963 P -052035-00002 10 PSI 9/16 - 18

Maintenance kit R431004887(Old Part No. P -059028-00000) Maintenance kit R431003896
Maintenance kit R431006421 (Roller ass'y.) (Old Part No. P -064421-00007) (Old Part No. P -055687-00002)
Controlair® Valves
Model 2A-2A
The 2A-2A valve was designed especially for

marine control applications. It provides single
-handed control of propulsion direction and
engine speed for finger-tip maneuvering
control. The large easy-to-operate control
handle moves through a “Z” slot, putting the
clutch in neutral when the handle is in the
middle of crossover portion of the “Z”. The
handle locks in any position simply by twisting
the handle.
The deluxe 2A-2A valves are completely

constructed of non-ferrous materials for long,
hard service. An attractive and durable
polished chrome-plated 303 stainless steel
cover and chrome-plated brass handle help
preserve the rugged good looks of a bridge
console where only the finest is good enough.
• Single handle movement for direction and

speed
• “Z” slotted cover to guide the handle
movement
• Polished chrome-plated 303 stainless
steel cover
• Simplified console installation
• Polished chrome-plated brass handle can
be locked in position
• Removable pipe bracket for installation
and removal from the panel
Ordering Reference
Not recommended for exposed
weather deck installation due to
open cover slot.
2A-2A Controlair Valve

New Old Pressure
Part Number Part Number Range
R431009268 P -065775-00000 7 - 61 psi
(0.5-4.2 bar)
R431009269 P -065775-00001 28 - 71 psi

(1.9-4.9 bar)
Installation Drawing DP65775

Weight - 25 lb. 11.34 kg.
Air Logic Valves and Accessories
REF.# DESCRIPTION/Page PART NO. OLD PART N0.

1 Gauge Block p. 26 R431006136 P -062885-00000
2 Shuttle Valve , Marine Logic p. 27 R431005928 P -061971-00000
3 Check Valve p. 28 R431009231 P -062988-00002
4 Flow Control Valve p. 29 R431005931 P -061975-00002
5 Timer (Timed Application) p. 30 R431006335 P -064003-00000
5 Timer (Timed Release) p. 30 R431006336 P -064003-00001
6 Volume p. 31 R431006133 P –062880-00003
7 Solenoid Valve (N.O.) p. 32 R431007506 P -069785-00000
8 Solenoid Valve (N.C.) p. 33 R431007507 P -069786-00000
9 Multifunction Pneumatic Valve p. 34 R431005976 P -062016-00000 series
10 Multifunction Hydraulic Valve p. 35 R431005962 P -062014-00000 series
11 Multifunction Adjustable Valve p. 36 R431005932 P -061976-00000 series
12 Pressure Regulator p. 37 R431005985 P -062018-00000
13 Subplate p. 38 R431006017 P -062129-00001

Gauge Block
Gauge Block Purpose:

To read a pressure in a Logic System.
Installation:
Gage may be mounted in any position on a logic panel or subplate. Two (2)
mounting screws are provided with the subplate version. Screw part number R431001772
((Old part No. P -049467-00013) is used for mounting to logic panel (2 required).
Maintenance:
Replace air gauge if damaged.
Notes:
1. Working pressure: 150 psi max.
(10.3 bar)
2. Operating temperature: -40°F to 165 °F
(-40°C to 74°C)
3. Gauge 0 to 160° psig total graduation
20 psig figure intervals
2 psi graduation marks
Part Number Old Part No. Description

R431006136
R431006136 P
P -062885-00000
-062885-00000 Gage
Gauge Blockless
Block lessSubplate
Subplate
R431009166
R431009166 P -062885-00001*
P -062885-00001* Gauge
Gage Block
Blockwith
withSubplate
Subplate
** For subject dimensions see Page 38
For subject dimensions see Page 36.

Shuttle Valve, Marine Logic
Shuttle Valve, Marine Logic

Purpose:
The Shuttle Valve automatically selects and directs the flow of air from one or the other of two
controlling devices to a common outlet. It serves to connect two independent lines to a common
line without destroying the segregation.
Function:
The diaphragm is moved by the higher pressure of the two inlets (ports 1 and 3) to seal off the
other and allow the higher pressure to be delivered from port 5. There is always the air
connection between the higher pressure inlet and the delivery line (port 5).
Installation:
Shuttle valves may be mounted in any position. The valve must be mounted on a logic panel
or subplate. Two mounting screws are provided with the subplate version. Order screw number
R431001772 (Old Part No. P -049467-00013) for mounting shuttle valve to a logic panel. IN
DIMENSIONS = mm
Maintenance:
Kit part number R431006240 (Old Part No. P -063400-00000)

R431005928 P -061971-00000 Valve less Subplate
R431005929 P -061971-00001* Valve with Subplate
* For subplate dimensions see page 36.


Check Valve
Check Valve Purpose: Maintenance:
Kit part number R431006239 ( old P -063398-00000)

The valve allows air to flow freely in one direction, while
not allowing any reverse flow. Notes:
1. Working Pressure: 150 psi max.
Function: (10.3 bar)
2. Operating temperature: -25°F to 165°F
In the rest position, the pre-stressed piston cup cuts off the connec- (-32°C to 74°C)
tion between port 2 and 4. When the pressure at Port 2 exceeds 3. Flow rating-flow factor: F = 0.14
the pre-stressing of the cup (3 psi or 0.21 bar), air flows to Port 4..
4. Cracking pressure: 3.0 psi (0.21 bar) max.
When the pressure at port 4 exceeds the pressure at port 2 (3 psi
or 0.21 bar) the piston cup acts as check valve to prevent return
flow.
Part No. Description
Installation: R431009231 Check Valve less Subplate
(old part no. P –062988-00002)
Check valves may be mounted in any position. Pay attention to * For subplate see page 36.
the direction of airflow. The valve must be mounted on a logic
panel or subplate. Two mounting screws are provided with the
subplate version. Order screw no. R431001772 (Old Part No.
P -049467-00013) (2 required) for mounting logic valve
to a logic panel.

Flow Control Valve
Flow Control Valve Function:
Flow Control
Purpose:
Air entering port 3 flows against the flexible check
valve seal and must pass through the adjustable
To provide adjustable control of the rate of flow in one
direction with unrestricted flow in the opposite direction orifice to port 4. The rate of flow and timing of pressure
(i.e., timing of pressure increase for speed setting, fast increase downstream from port 4 is controlled at a rate
decrease to idle speed.) determined by the orifice setting. When pressure is
released from port 3, the flexible check valve seal
Installation:
Flow control valves may be mounted in any position. allows free flow of the downstream air for rapid response.
Pay attention to the direction of airflow. The valve must
be mounted on a subplate. For mounting with the
Subplate version, two screws are provided. Mounting
screws for the logic plate version are part number
431001768 (Old Part No. P –049467-00007) (2 required)
Maintenance: R431005931 P -061975-00002 Flow Control less Subplate
Kit part number R431006224 R431005931
R431009118 PP-061975-00002
-061975-00001* Flow Control
Flow Control with
less Subplate
Subplate
(Old Part No. P -063393-00000) R431009118 P -061975-00001* Flow Control with Subplate
* For subplate dimension see page 38.
* For subplate dimension see page 36.

Time Delay With Volume
Time Delay With Volume
Purpose: Adjustment:
To time the sequence of system operations by Rotate the adjustment knob clockwise to increase time
controlling the rate of pressure increase to or release delay; rotate counter-clockwise to shorten time delay.
from a control sequence valve or actuating circuit.
Installation:
Function:
Install the time delay valve with the proper designation
(Timed Application) according to circuit symbol.
Inlet air pressure is applied to Port 3, the internal check
valve blocks flow, flow is diverted through the Two mounting screws are included with the subplate
adjustable needle orifice and pressure increases at version. Order screw no. R431001775 (Old Part No.
IN port 4 and the downstream control circuit at a timed P -049467-00016) for mounting valve to logic panel
DIMENSIONS = mm rate determined by the orifice setting. (2 required).
(Timed Release) Notes:

1. Working Pressure 150 psi max.
The charged downstream pressure at port 3 is blocked (10.3 bar)
by the check valve and must be released through the 2. Operating temperature -25°F to 165°F
(-32°C to 74°C)
adjustable orifice at a timed rate determined by the
3. Flow rating-flow factor: F = .14
orifice setting. 4. Volumetric capacity: 2.2 cu. In. (36 cc)
Part Number Old Part Number Part Number Old Part Number
less Subplate less Subplate with Subplate* with Subplate Description
R431006335 P -064003-00000 R431009148 P -064003-00002 Timed Application
R431006336 P -064003-00001 R431006337 P -064003-00003 Timed Release
Repair Kit (for all four part numbers) R431006224 (Old Part No. P -063393-00000)

Air Volume
Air Volume
Purpose: Maintenance:
Repair by replacement.
The volume serves as a reservoir which can
be used in conjunction with the flow control valve
to provide additional capacity for improved or Notes:
extended timing operations.
1. Working Pressure: 125 psi max.
(8.6 bar)
Installation:
(-29°C to 74°C)
Volumes may be mounted in any position. The
volume must be mounted on a logic plate or 3. Timing Volume: 3 cu. in. (49 cc)
subplate. Two mounting screws are provided with

Part Number Old Part Number Description
the subplate version. Order screw part number
R431001762 (Old part number P -049467-00004) R431006133 P -062880-00003 Volume less Subplate
for mounting valve to logic plate. * For subplate see page 36.
IN
Dimensions = MM

3-Way Solenoid Valve - Normally Open
3-Way Normally Open
Solenoid Valve
Purpose: Notes:
The valve provides operational control from remote
1. Working pressure: 120 psi (8.27 bar) max
locations by an electrical signal.
2. Operating temperature: 25°F to 165°F
Function: (-32°C to 74°C)
The valve functions as a normally open 3-way valve,
single solenoid operator, spring return. Port 3 inlet to 3. Flow rating-flow factor: F = .14
port 5 outlet normally open, port 1 to exhaust. 4. Cracking pressure: 3.0 psi (0.2 bar) max
5. Voltage: 24 vdc
Installation:
The valve may be mounted in any position. The valve
must be mounted on a subplate or logic plate. Two Replacement Solenoid Connectors
mounting screws are provided with the subplate .
version. Order screw part number R431001772
(Old Part No. P -049467-00013) for mounting the valve 8941004702 H -894100-4702 Non-Lighted
to a logic plate. R432013881 P -067858-00000 Lighted
Maintenance:
Part Number Old Part Number Part Number Old Part Number Connector
Kit Part No. P -027420-00000
less Subplate less Subplate with Subplate* with Subplate Type
R431007506 P -069785-00000 R431000904 P -028359-00000 Non-Lighted
* For subplate dimensions see page 36
Dimensions = IN
mm

3-Way Solenoid Valve - Normally Closed
3-Way Normally Closed Solenoid Valve
Purpose:
The valve provides operational control from remote the subplate version. Order screw part number
locations by an electrical signal. R431001772 (Old part number P -049467-00013) for

mounting the valve to a subplate.
Function:
The valve functions as a normally closed 3-way valve, Notes:
single solenoid operator, spring return. Port 1 inlet
1. Working pressure: 120 psi (8.27 bar) max
normally closed, port 5 outlet normally open to port 3,
exhaust. 2. Operating temperature: -25°F to 165°F
(-32°C to 74°C)
Maintenance: 3. Flow rating-flow factor: F = .14
Kit part number R431000797 (Old part
4. Cracking pressure: 3.0 psi (0.2 bar) max
number P -027420-00000)
5. Voltage: 24 vdc
Installation:
The valve may be mounted in any position.
The valve must be mounted on a subplate or Part Number Old Part Number Part Number Old Part Number Connector
logic plate. Two mounting screws are provided with
less Subplate less Subplate with Subplate* with Subplate Type
R431007507 P -069786-00000 R431000799 P -027423-00000 Non-Lighted

* For subplate dimensions see page 36
Replacement Solenoid Connectors

8941004702 H -894100-4702 Non-Lighted
R432013881 P -067858-00000 Lighted

3-Way Multifunction Logic, Pneumatic Signal, Preset Actuation Point
3-Way Multifunction Logic Purpose: Maintenance:

The multifunction logic valve is used to sequence Kit part number R431006223
Preset Actuation Point
and interlock control system operations and can (Old part number P -063392-00000)
be connected for either normally open or normally
closed control operation. Installation:
The logic valve must be mounted on a subplate or
Function: logic plate. The two mounting screws are provided
When the control signal at port 2 is less than the with the subplate version. If the valve is ordered
present control spring setting, port 3 and 5 are separately for mounting to a logic plate, order
connected and port 1 is closed. When the control mounting screws part no. R431001771 (old part no.
signal at port 2 exceeds the control spring setting, (P -049467-00012) (2 required)
the valve is actuated to connect ports 1 and 5 and.
port 3 is closed. Notes:
1. Working pressure: 150 psi max
Port 4 must be connected to exhaust for proper (10.3 bar)
operation. Under proper conditions, port 4 can be 2. Operating temperature: -20°F to 165°F
used as an override signal. (-29°C to 74°C)
3. Flow rating-flow factor: F = .14
Actuation Pressures - PSI
Part Number Old Part No. Part Number Old Part No. N.O.
N.C.
less Subplate less Subplate with Subplate* with Subplate* Max. Min. Max. Min.
Decreas-
Increasing Decreasing Increasing
ing
Pilot Pilot Pilot Pilot IN
Dimensions =
R431005976 P -062016-00000 R431005982 P -062017-00000 18 3 25 10 mm
R431005977 P -062016-00001 32 16 38 22
R431005978 P -062016-00002 47 30 53 36
R431005979 P -062016-00003 R431005983 P -062017-00003 60 40 66 48
R431005980 P -062016-00004 R431005984 P -062017-00004 82 62 88 70
P -062016-00005 R431009173 P -062017-00005 100 78 104 86
P -062016-00006† 82 62 88 70
P -068659-00000† 60 40 66 48
† Valve for use with minimum differential pressure between control pressure and supply pressure.
Function Port 1 Port 2 Port 3 Port 4 Port 5
N0 3 Way Exhaust Pilot Input Vent Output
NC 3 Way Input Pilot Exhaust Vent Output


3-Way Multifunction Logic - Hydraulic Signal
3-Way Multifunction Logic Hydraulic Control Signal

Purpose:
The hydraulic control signal multifunction logic valve Installation:
is used to sequence and control system operations The logic valve must be mounted to a logic plate or
and can be connected for either normally open or subplate. The subplate version includes mounting
normally closed control operation. screws. If the valve is ordered separately for logic
plate mounting, order mounting screw part number
Function: R431001771 (old part no. P -049467-00012)
When the hydraulic control signal at port 2 is less than (2 required)
the preset control spring setting, port 3 and 5 are
connected and port 1 is closed. When the control Maintenance:
signal at port 2 exceeds the control spring setting, the
Kit part number R431006320
valve is actuated to connect ports 1 and 5 and port 3
Is closed. (Old Part No. P -063967-00000)
Port 4 must be connected to exhaust for proper

operation. It is recommended that port 4 be connected
back to the hydraulic sump as a safety return in case
of leakage past the control seal.
Function Port 1 Port 2 Port 3 Port 4 Port 5

N0 3 Way Exhaust Pilot Input Vent Output
Actuation Pressures - PSI
Part Number Old Part No. Part Number Old Part No. N.C. N.O.
with Sub-
less Subplate less Subplate with Subplate* Max. Min. Max. Min.
plate* IN
Increasing Decreasing Increasing Decreasing Dimensions =
mm
Pilot Pilot Pilot Pilot
R431005967 P -062014-00000 R431005973 P -062015-00000 110 70 115 75
R431005968 P -062014-00001 R431005974 P -062015-00001 35 10 40 20
R431009161 P -062014-00002 R431009162 P -062015-00002 20 5 25 10
R431005969 P -062014-00003 R431009163 P -062017-00003 225 180 225 180
P -062014-00004 150 110 150 110
P -062014-00005 160 120 160 120
P -062014-00006 85 62 92 70
P -062014-00008 77 50 86 69

3-Way Multifunction - Pneumatic Signal, Adjustable Actuation Point
3-Way Multifunction Purpose: Adjustments:

Logic Adjustable Actua- The adjustable multifunction logic valve is used to sequence The pressure actuation point setting is adjustable by
tion Point and control system operations and can be connected for turning the adjustment screw clockwise for pressure
either normally open or normally closed control operation. increase, or counter-clockwise for pressure decrease.
Function: Installation:
When the control signal at port 2 is less than the adjusted The valve may be mounted in any position and
control spring setting, port 3 and 5 are connected and must be mounted on a subplate or logic plate.
port 1 is closed. When the control signal at port 2 exceeds Mounting screws are provided with each subplate
the control spring setting, the valve is actuated to connect version. The mounting screws for logic plate mounting
ports 1 and 5 and port 3 is closed. are part number R431001778 (2 required).
(Old part no. P -049467-00017)
Port 4 must be connected to exhaust for proper operation. Notes:
1. Working pressure: 150 psi max
Under proper conditions port 4 can be used as an override
(10.3 bar)
signal.
(-29°C to 74°C)
Maintenance: 3. Flow rating-flow factor: F = .14
Kit part number R431006380 4. Range: Cracking pressure to reseat
(Old part number. P -064201-00000) R431005932 4 psi (0.28 bar) max
R431005933 & R431005934 7 psi (0.48 bar) max
19 DIA (Ø 4, 8) THRU
2 PLACES
MOUNTING HOLES
Part Number Old Part No. Part Number Old Part No. Adjustable
less Subplate less Subplate with Subplate* with Subplate Trip Range psi (bar)
R431005932 P -061976-00000 R431005936 P -061978-00000 5-40 (0.34-2.76)

R431005933 P -061976-00001 40-80 (2.76-5.52)
R431005934 P -061976-00002 80-120 (5.52-8.27)
IN
Dimensions = R431005935 P -061976-00003† 80-120 (5.52-8.27)
mm
Function Port 1 Port 2 Port 3 Port 4 Port 5 †Valve for use with minimum differential pressure between control pressure
N0 3 Way Exhaust Pilot Input Vent Output and supply pressure.

Pressure Regulating Valve
Pressure Regulator
Purpose: Port 4 must be connected to exhaust for proper

The pressure regulating valve serves to reduce a primary operation.
pressure with a maximum of 150 psi (10.3 bar) to an adjusta-
ble outlet pressure within the range of 0 to 140 psi (0 to 9.65
bar) or 0 to 75 psi (0 to 5.2 bar).
The outlet pressure may be changed by turning the
Function: adjusting screw clockwise for pressure increase, or
The pressure adjusting screw loads the control spring to counter-clockwise for pressure decrease.
determine the output pressure setting. The spring load
lifts the inlet valve off its seat and supply pressure flows Maintenance:
from port 3 out port 5 and below the control diaphragm. Kit part number R431006319
When the diaphragm pressure and adjusted spring load (old part number P -063966-00000)
reach a balance, the inlet valve closes off the connection
between port 3 and port 5, and the delivery pressure is Installation:
maintained. A pressure regulating valve may be mounted in any
position. Pay attention to the direction of air flow.
The regulator is self-maintaining. If delivery pressure The valve has to be mounted on a subplate or logic
drops, the inlet valve will reopen to deliver additional plate. Two screws are provided with the subplate
pressure to balance the adjusting spring load. If version. Order screw part number R431001771
delivery pressure increases, the exhaust valve will (old part number P -049467-00012) if the valve is
open to relieve the excess pressure through port 1. ordered separately for mounting to a logic plate.
Part No. Old Part No. Adjustable IN

Dimensions =
Range psi mm
less Subplate less Subplate
(bar)
R431005985 P -062018-00000 0-75 (0-5.17)
R431005986 P -062018-00001 0-140 (0-9.65)

Subplate
Purpose:
For mounting all logic valves.
Installation:
Subplate may be mounted in any position. Two (2)

mounting holes are provided in the subplate
Maintenance:
Replace if damaged.
Notes:
1. Working pressure 150 psi max. (10.3 bar)
2. Operating temperature -40°F to 165°F
(-40°C to 74°C)
R431006017 P -062129-00001 Subplate

IN
Dimensions =
mm

Hydraulic Shuttle Valve
Hydraulic Shuttle Valve

Part Number R431006763 (Old Part No. P -066143-00000)
Purpose:
The Hydraulic Shuttle Valve automatically applied to one inlet port the ball is forced
connects pressure from one or the other of over to seal the opposite inlet port of the
two input lines and directs the flow to a valve and fluid flows out the common out-
common outlet. The valve serves to let. The opposite inlet port is sealed from
connect two segregated lines to a common both the outlet and the pressurized inlet
line without destroying the segregation. port.
Installation: Adjustment:
The Shuttle Valve can easily be supported The Shuttle Valve does not require
by piping alone, but mounting holes are adjustment. Reference service bulletin
included for installations with vibration or B6-104.03H for parts.
long pipe runs.
Maintenance:
Operations:
Note: A 3/32” hex allen wrench is required.
Maximum Operating Pressure is Replace the cover seals if damaged or
500 psi (34.5 bar). Temperature range is worn. The valve cartridge is a non- IN
–40°F to 160°F (-40°C to 71°C) with inter- serviceable assembly and should be Dimensions =
mm
mittent exposure up to 200°F (93°C). replaced as a complete unit if required.
The Shuttle Valve has 3 ports (¼” NPT) as

shown in the assembly view. When
pressure of more than 2.5 psi (0.17 bar) is
Associated Components
Shuttle Valve, Inline
NPT' Ports
Type
Supply Pressure 200 psi max. CBS
Temperature range -40®F to 160°F; intermittent 200°F is permissible. ®$UP®$ ®$JOUFSNJUUFOU
Media Air or inert gas

Body Die cast, anodized aluminum
Application data
The Shuttle Valve automatically selects and directs the flow of air from
one or the other of two controlling devices to a common outlet. It serves
to connect two independent lines to a common line without destroying
the segregation.
Port (NPT+=>alve Part No.ld Part No. Weight lbs. (kg)+low Cvpair Kit
1/8" R431003347 P -054350-00001 0.44 (0.20) 1.25 R431005614
1/4" R431003348 P -054350-00002 0.44 (0.20) 1.58 R431005614
3/8" R431003349 P -054350-00003 1.19 (0.54) 3.61 R431005615
1/2" R431003350 P -054350-00004 1.19 (0.54) 5.12 R431005615
Repair kits include diaphragm and gasket.
Operating Characteristics
FEATURES-
SIMPLE-Contains only one moving part-an easily replaceable fabric reinforced synthetic rubber
diaphragm.
Two body segments, a gasket and four screws complete the assembly.
It has no spring; nothing can bind or stick. Its compact size presents no installation problems.
LIGHTWEIGHT-The Shuttle Valve can easily be supported by piping alone.
Mounting feet are included, however, for installations with vibration or long pipe runs.
SENSITIVE-Will seal off the opposite inlet line with less than one psi pressure differential.
LONG LIFE-Tests have shown no diaphragm wear after hundreds of thousands of cycles.
To order, refer to port size and part number.
When a pressure differential of one psi or more exists at either inlet port, the higher pressure forces
the diaphragm to seal against the opposite
The low (or zero) pressure inlet port is sealed from both the outlet and the opposite inlet port.
DIMENSIONS
DRYSEAL NPTF Ports

ALL PORTS 1/8"-27 and 1/4"-18 3/8"-18 and 1/2"-14
A 1 7/8" 2 1/2"
B 15/16" 1 1/4"
C 1 1/2" 1 7/8"
D 2 7/16" 3 1/8"
E 2 5/8" 3 3/4"
F 9/32" 5/16"
G dia. 9/32" 9/32"
H 2 1/8" 3 1/4"
J radius 9/32" 21/64"
K 21/32" 29/32"
L 1 5/16" 1 13/16"
M 1 7/32" 2 1/8"
N 1 29/32" 3 3/8"
Quick Release Valve, Inline: Aluminum body version, 1/4” - 1” NPT
Technical Data
Type Aluminum Body, (die cast, anodized) for inline or right-angle piping
Working Pressure 200 psi (13.8 bar) max. on 1/4" and 3/8" 150 psi (10.3 bar) max.
on 1/2" thru 1" sizes
Temperature Range -40°F to 160°F, 200°F intermittent (-40° to 71°C, 93°C intermittent)
Port Size 1/4" to 1" NPTF
Port (NPT) Piping Valve Part No. Old Part No. Weight lbs. (kg) Cv in to out Cv out to exh. Repair Kit Old Repair Kit
1/4" Inline R431003038 P -052935-00002 0.64 (0.29) 1.77 2.50 R431005410 P -060213-00002
1/4" Right angle R431003043 P -052935-00021 0.64 (0.29) 1.77 2.50 R431005410 P -060213-00002
3/8" Inline R431003039 P -052935-00003 0.64 (0.29) 2.73 3.08 R431005410 P -060213-00002
3/8" Right angle R431003044 P -052935-00031 0.64 (0.29) 2.73 3.08 R431005410 P -060213-00002
1/2" Inline R431003040 P -052935-00004 1.44 (0.46) 5.00 5.50 R431005412 P -060214-00002
3/4" Inline R431003041 P -052935-00006 2.88 (1.31) 9.70 10.55 R431005414 P -060215-00001
1" Inline R431003042 P -052935-00008 3.32 (1.51) 11.95 13.45 R431005414 P -060215-00001
Mounting bracket for 1/4" and 3/8" models: Part no. R431003093 (old part no. P -053067-00000).
Sizes 1/2" through 1" have integral mounting brackets.
Repair kits include diaphragm and gasket.
Inch dimensions: QRV-Aluminum (in-line configuration shown)
Inch dimensions: QRV-Aluminum
Fig. No. A NPTF B C D E F G H J K L M (2 N O

Dryseal Holes)
Fig. 1 1/4-18 1 3/4 1 11/32 – 3 3 3/8 – – 1/16 3 – 11/32 ∅ 3/4 –
Fig. 1 3/8-14 1 3/4 1 11/32 – 3 3 3/8 – – 1/16 3 – 11/32 ∅ 3/4 –
Fig. 2 1/2-14 1 3/4 1 11/32 1 1/2 3 11/16 3 7/16 3 15/32 4 1/8 3/8 3 15/16 3/8 R. 9/32 ∅ 1 7/8
Fig. 2 3/4-14 2 11/16 2 21/32 2 1/16 5 1/4 5 4 13/16 5 1/2 7/16 6 1/2 1/2 R. 13/32 ∅ 1 1/2 1 1/8
Fig. 2 1"- 11
1 1 2 2 1/16 2 1/32 2 1/16 5 /4 5 4 1 /16 5 /2 7/16 612 1/2 R. 13/32 ∅ 112 1 1/8
Relayair® Valve, Type “H” & “L”: Pilot operated sequence valves
"H" and "L" Relayair® Valves

Type Pilot operated sequence valve
Supply Pressure 200 PSI Max. ; Q!=
Control Pressure 140 psi max.;
Q!=
Temperature range -40°F to 160°F;&'<#*'<=
Port Size:
Control port (port 10), breather port (port 1): 1/4" NPT
All other ports: 3/8" NPT+
Operating Characteristics
The Relayair® Valve has three basic uses:
1. As a nongraduated relay to provide a large flow of air from
a separate source when piloted by small amount of control media
and to stop this flow and exhaust the air to atmosphere when
the control pressure is vented.
2. As an interlock to govern the flow in one circuit by placing its
control in another independent circuit.
3. As a pressure-sensitive sequence valve for such circuit functions
as timing, cycling, etc.
Application Notes
RELAYAIR Valves operated by pilot pressures less than 35 psi utilize
one control spring while valves operated by pilot pressures greater
than 35 psi use two springs. To obtain pilot pressures less than 10 psi,
two diaphragms are used in series.
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Relayair® Valve, Type “H” & “L”: Pilot operated sequence valves
H-5 Relayair Valve Dimensions
9 = Exhaust
10 = Pilot
11 = Delivery
* Nameplate location.
12 = Supply
H-5 Relay Dimensions
A1 ) B C D - NPTF E F G H I - NPTF J K L M
13/16 4-3/8 1/2 1/4-18 2-7/16 1-7/8 9/32 7-3/4 3/8-18 15/16 3/16 27/32 1/4
N - NPT O P Q R S T2) U V W X Y Z
(3 places)
1/4-18 3-1/8 7-3/8 ∅7/16 9/16 4-3/8 13/16 13/32 ∅7/16 2 ∅7/16 3-1/2 1-3/4
1) H-5 shown. "A" for H-5-D = 1/8"; for L-2-A = 5/16".
2) Clearance required for removal.
* Nameplate location.
Three-Position Cylinder, Spring centered
Reassemble the cylinder, using the exploded and assembly

views as reference. No special tools are required. To avoid
cutting or nicking the piston O-ring, carefully insert the pis-
ton rod assembly into the cylinder bore with the piston tilted
at a slight angle. As the assembly proceeds, lubricate all O-
rings with Dow Corning 55M grease.
Max. operating pressure: 150 psi (10.3 bar)

Temperature range: -40°F to 180°F (-40°C to 82°C)
Three-Position Cylinder, Spring Centered
Part No. Old Part No. Stroke*

R431004060 P -057378-00312 0.312
R431004053 P -057378-00375 0.375
R431004053 P -057378-00438 0.438
R431004055 P -057378-00500 0.500
R431004056 P -057378-00625 0.625
R431004057 P -057378-00688 0.688
R431004058 P -057378-00750 0.750
R431004059 P -057378-00875 0.875
R431004060 P -057378-01000 1.000
R431004943 P -059211-00000 1.062
*Effective stroke each side of center.
Repair kit part no. R431005249 (old part no. P –059819-K0000)
A-2-H Actuator
Pressure Range
Description Part No. Old Part No.
psi (bar)
3-15 (0.21 - 1.0) Less Accessories R431005216 P -059718-00010
3-15 (0.21 -1.0) With Accessories R431005217 P -059718-00011
10-60 (0.69 - 4.14) Less Access.-w/Drain Hole R431005745 P -061289-00010
10-60 (0.69 - 4.14) Less Accessories R431004009 P -057159-00010
10-60 (0.69 - 4.14) With Accessories R431004010 P -057159-00011
10-60 (0.69 - 4.14) With Ball Joint Kit R431004011 P -057159-00012
15-80 (1.0 - 5.52) With Accessories R431004529 P -058430-00011
35-90 (2.41- 6.21) Less Accessories R431003983 P -057086-00010
35-90 (2.41- 6.21) With Accessories R431003984 P -057086-00011
Force rating: 410 in.-lb. degrees (46.3 Nm)

Nominal stroke: 2” (50.8 mm), adjustable from 1 7/8” to 2 1/4” (47.63 to 57.15 mm)
Weight: 3 lbs. (1.36 kg)
Integral mounting lugs make installation simple and clean
Accessory kit, part no. R431004143

(Old part no. P –057415-00000)
Operating lever kit, part no. R431004145

(Old part no. P –057416-00000)
AA-1 Actuator
Description Part No. Old Part No. Weight lbs. (kg)
AA-1, 1/4” rod eye R431005436 P -060263-00001 8 (3.63)

AA-1, 5/16” rod eye R431005437 P -060263-00002 8.5 (3.86)
AA-1, 3/8” rod eye R431005438 P -060263-00003 8.5 (3.86)
Type: diaphragm-lever actuator, single direction

Force rating: 1125 in.-lb. degrees (127.1 Nm)
Pressure range: 10 to 60 psi (0.69 to 4.14 bar)
Output travel adjustment: from 7/8” to 2 1/4” (22.23 to 57.15 mm)
Weight: 3 lbs. (1.36 kg)
Shuttle Valve Panel: Two Station, Single Engine
Shuttle Valve Panel

Two Station, Single Engine
Part Number R431007564 (Old Part Number P –090277-00000)
The Shuttle Valve Panel is designed to mount as a

single unit the three Shuttle Valves required for
interconnecting two single engine control stations to
simplify shipboard control system installations.
Standard ¼” NPT Shuttle Valves part number

R431003348 as covered by sales catalog SC-400
and service bulletin SM-400.09 are utilized. All
operation and maintenance conditions and
procedures covered in these publications should be
observed.
R431009164
Shuttle Valve Panel: Two Station, Single Engine
Outline View
Two Station - Single Engine
Shuttle Valve Panel
Weight 3.5 lbs (1.6 kg)

(Dimensions in inches)
Parts List: R431007564 (Complete Panel)

Ref. No. Qty. Description Part No. Old Part No.
1 3 Shuttle Valve R431003348 P -054350-00002
2 6 Screws, ¼-20 R431002261 P -049835-00037
3 6 Washer, ¼ Lock R431002345 P -049866-00009
4 1 Panel R431000704 P -026892-00001

Shuttle Valve Panel: Two Station, Twin Engine
Shuttle Valve Panel

Two Station, Twin Engine
Part Number R431009153 (Old Part No. P -090278-00000)
The Shuttle Valve Panel is control system installations. are utilized. All operation and
designed to mount as a single Standard ¼” NPT Shuttle maintenance conditions and
unit the six Shuttle Valves Valves part number procedures covered in these
required for interconnecting R431002261 as covered by publications should be
two twin engine control sales catalog SC-400 and observed.
stations to simplify shipboard service bulletin SM-400.09
R431009153
Shuttle Valve Panel: Two Station, Twin Engine
Outline View
Two Station - Twin Engine
Shuttle Valve Panel
Weight 7 lbs (3.2 kg)

Parts List: R431009153 (Complete Panel)

Ref. No. Qty. Description Part No. Old Part No.
1 1 Panel R431009157 P -066987-00000
2 6 Shuttle Valve, ¼" NPTF R431002261 P -054350-00002
3 6 Screws, ¼ - 20 R431002261 P -049835-00037
4 6 Washer, ¼ Lock R431002345 P -049866-00009
Control Station Transfer Panel
Control Station Transfer Panel for Two Stations

Attendance Interlock Function
Part Number R431007566 (Old Part Number P -090281-00000)
This panel includes the necessary valving mounted

as a single unit to provide for attendance interlocked
control transfer between the engine room and the
above deck control stations. The operation insures
that control can not be transferred to the above deck
stations unless an operator is in attendance at the
receiving station to operate an acknowledge valve
and complete the transfer sequence. This insures
that control is not inadvertently transferred to an
unattended station where the engine control handles
may have been left in the operating range. It is the
operator’s responsibility to check the control handle
positions before acknowledging and completing the
control transfer operation.
(See page 50 for dimensions.)
R431007564 R431007564
R431007566
Control Station Transfer Panel
Weight 18 3/4 lbs (8.5 kg)

R431007566
Electronic Marine Controls

Overview
In addition, to pneumatic marine controls,

AVENTICS has been manufacturing electronic
marine controls for many years. The Marex
OSIII, our most recent control platform,
improves upon its predecessors with a
compact design, integrated I/O, and expanded
propulsion control capabilities.
With minor software variations, Marex OS III

can be used for remote control and monitoring
of propulsion plants with; reversing gear, Type 230 controls
controllable pitch (CP) and Voith-Schneider
propellers.
The Marex OSIII has at is heart, a Marine

Propulsion Controller (MPC) that is highly
customizable. The MPC gives new meaning to
control with full programmability of all time
delays, speed curves, trolling, engine
synchronization, controlled clutch slip, fault Type 240 controls
diagnostics and easy integration with auxiliary
devices/sensors.
Our electronic controls are our "Open System",

employing CAN-bus protocol; allowing
maintenance free networking and fault
monitoring of quick connect, modular,
components.
Type 250 remote control
Our electronic controls are growing
increasingly popular with OEMs and also those
who are retrofitting ships with older pneumatic
technology. An obvious cost benefit of a
network interface is its ease in expandability MPC - Marine Propulsion
and upgradeability without the need for total Controller
system re-wiring.
Electric actuator
NOTICE TO PRODUCT USERS
1. WARNING: FLUID MEDIA when a system is under pressure. Always exhaust or drain the pressure from a system
before performing any service work. Failure to do so can result in serious personal injury.
AVENTICS pneumatic devices are designed and tested for use with filtered, clean, dry,
chemical free air at pressures and temperatures within the specified limits of the device. MOUNTING! Devices should be mounted and positioned in such a manner that they
For use with media other than air or for human life support systems, AVENTICS must be cannot be accidentally operated.
consulted. Hydraulic cylinders are designed for operation with filtered, clean, petroleum
4. WARNING: APPLICATION AND USE OF PRODUCTS
based hydraulic fluid; operation using fire-resistant or other special types of fluids may
require special packing and seals. Consult the factory. The possibility does exist for any device or accessory to fail to operate properly through
misuse, wear or malfunction. The user must consider these possibilities and should
2. WARNING: MATERIAL COMPATIBILITY
provide appropriate safe guards in the application or system design to prevent personal
Damage to product seals or other parts caused by the use of non-compatible lubricants, injury or property damage in the event of a malfunction.
oil additives or synthetic lubricants in the air system compressor or line lubrication devices
5. WARNING: CONVERSION, MAINTENANCE AND REPAIR
voids the AVENTICS warranty and can result in product failure or other malfunction. See
lubrication recommendations below. When a device is disassembled for conversion to a different configuration, maintenance
or repair, the device must be tested for leakage and proper operation after being
AIR LINE LUBRICANTS! In service higher than 18 cycles per minute or with continuous
reassembled and prior to installation.
flow of air through the device, an air line lubricator is recommended.* (Do not use line
lubrication with vacuum products.) However, the lubricator must be maintained since the MAINTENANCE AND REPAIR! Maintenance periods should be scheduled in accordance
oil will wash out the grease, and lack of lubrication will greatly shorten the life expectancy. with frequency of use and working conditions. All AVENTICS products should provide a
The oils used in the lubricator must be compatible with the elastomers in the device. minimum of 1,000,000 cycles of maintenance free service when used and lubricated as
The elastomers are normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL. recommended. However, these products should be visually inspected for defects and
AVENTICS recommends the use of only petroleum based oils without synthetic additives, given an "in system" operating performance and leakage test once a year. Where devices
and with an aniline point between 180° F and 210° F. require a major repair as a result of the one million cycles, one year, or routine inspection,
the device must be disassembled, cleaned, inspected, parts replaced as required, rebuilt
COMPRESSOR LUBRICANTS! All compressors (with the exception of special "oil free"
and tested for leakage and proper operation prior to installation. See individual catalogs
units) pass oil mist or vapor from the internal crankcase lubricating system through to
for specific cycle life estimates.
the compressed air. Since even small amounts of non-compatible lubricants can cause
severe seal deterioration (which could result in component and system failure) special 6. PRODUCT CHANGES
care should be taken in selecting compatible compressor lubricants. Product changes including specifications, features, designs and availability are subject
3. WARNING: INSTALLATION AND MOUNTING to change at any time without notice. For critical dimensions or specifications, contact
factory.
The user of these devices must conform to all applicable electrical, mechanical, piping
and other codes in the installation, operation or repair of these devices. *Many AVENTICS pneumatic valves and cylinders can operate with or without air line
lubrication; see individual sales catalogs for details.
INSTALLATION! Do not attempt to install, operate or repair these devices without proper
training in the technique of working on pneumatic or hydraulic systems and devices, -Refer to the appropriate service manual for parts and service information, most are
unless under trained supervision. Compressed air and hydraulic systems contain high available for download from www.aventics.com/us/downloads
levels of stored energy. Do not attempt to connect, disconnect or repair these products
WARRANTIES
7.1 Emerson warrants that:
a) Emerson will transfer title to the Goods (excluding Software and Firmware) to Customer under Clause 4 of our Terms and Conditions of Sale*;
b) Goods, Documentation and Services will conform with the Specification;
c) Goods made by Emerson or its Affiliates will, under normal use and care, be free from defects in materials or workmanship; and
d) Emerson and its Affiliates’ Personnel delivering Services are trained and will use reasonable skill and care.
7.2 Warranty Periods. Unless otherwise specified by Emerson, the warranties in Clause 7.1 apply as follows:
a) Goods: until the earlier of 12 months from the first installation or 18 months from delivery (90 days from delivery in the case of consumables);
b) Services: for 90 days from completion of the Services;
c) Goods repaired, replacement items and Services re-performed: from delivery of the replacement or completion of the repair or re-performance, for 90 days or until the end of the
original warranty period (if later).
7.3 Warranty Procedure. Clause 7.3 applies if, within the warranty period, Customer discovers any non-conformity with a warranty in Clause 7.1, tells Emerson in writing and, in the case
of Goods, returns the non-conforming items at Customer’s cost, freight and insurance pre-paid, to the repair facility chosen by Emerson. Where this Clause applies, Emerson will, at its
sole option, either:
a) correct any non-conforming Documents and Services; or
b) repair or replace non-conforming Goods FCA (Incoterms® 2010) at the repair location; or
c) instead refund the price of the non-conforming item.
7.4 Exclusions from Warranty.
a) The warranties in Clause 7.1(b), (c) and (d) exclude and Customer will pay the cost of all repairs and replacements caused by any of the following: normal wear and use; inadequate
maintenance; unsuitable power sources or environmental conditions; improper handling, storage, installation, or operation; misuse or accident caused by anybody except Emerson; a
modification or repair not approved by Emerson in writing; materials or workmanship made, provided or specified by Customer; contamination; the use of unapproved parts, firmware or
software; Cyber Attack; any other cause not the fault of Emerson.
b) Emerson will not pay any costs relating to non-compliance with a warranty in Clause 7.1, except where agreed in writing in advance. Unless accepted in writing by Emerson, Customer
will pay:
(i) all costs of dismantling, freight, reinstallation and the time and expenses of Emerson Personnel for travel under Clause 7; and
(ii) all costs incurred by Emerson in correcting nonconformities for which Emerson is not responsible under Clause 7 and in examining items that comply with the warranties in Clause 7.1.
c) If Emerson relies on wrong or incomplete information supplied by Customer, all warranties are void unless Emerson agrees otherwise in writing.
d) Customer alone is responsible for the selection, maintenance and use of the Goods.
e) Resale Products carry only the warranty given by the original manufacturer. Emerson has no liability for Resale Products beyond making a reasonable commercial effort to arrange
procurement and shipping of the Resale Products.
7.5 Disclaimer. The limited warranties set out in this Clause 7 are the only warranties made by Emerson and can be changed only with Emerson’s signed written agreement. THE
WARRANTIES AND REMEDIES IN CLAUSE 7 ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, ABOUT
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANYTHING ELSE FOR ANY OF THE GOODS, DOCUMENTATION OR SERVICES.
*Additional conditions apply - for full details, visit our website to download our Terms and Conditions of Sale:
For U.S.: www.aventics.com/us/downloads | For Canada: www.aventics.com/ca | (AVENTICS Corporation is owned by Emerson Electric Co.)
AVENTICS Corporation
1953 Mercer Road
Lexington, KY 40511
Tel 859.254.8031
Fax 800.489.1488
www.aventics.com/us
[email protected]
AVENTICS Incorporated
5515 North Service Rd
Suite #104
Burlington, Ontario L7L 6G4
Tel 905.332.0399
Fax 905.332.8596
www.aventics.com/ca
[email protected]
AVENTICS México, S. de R.L. de C.V.

AV. Paseo de la Reforma 250, Esquina Niza
Deleg. Cuauhtémoc
06280 México, D.F.
Tel 866.873.0635
www.aventics.com/mx
[email protected]
Further contacts:
www.aventics.com/en/contact
The data specified only serve to

describe the product. No statements
concerning a certain condition or
suitability for a certain application
can be derived from our information.
The information given does not re-
lease the user from the obligation of
own judgment and verification. It
must be remembered that our
products are subject to a natural
process of wear and aging.
SC-1200 2016-02 Online version. Subject to change. Printed in USA. © AVENTICS Corporation
This document, as well as the data, specifications and other information set forth in it, are the exclusive
property of AVENTICS. It may not be reproduced or given to third parties without its consent.

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PNEUMATIC MARINE PRODUCTS

FOR PROPULSION CONTROL

See page 54 for overview of our Electronic Marine

Control Units & Systems

LOGICMASTER® AIR CLUTCH CONTROL SYSTEM

Control Units & Systems

LOGICMASTER® HYDRAULIC CLUTCH CONTROL SYSTEM

Control Units & Systems

GEARMASTER® HYDRAULIC CLUTCH CONTROL SYSTEM

Control Units & Systems

LOGICMASTER® AIR CLUTCH CONTROL UNITS

Control Units & Systems

LMAC-3 R431009156 P -090198-00000 Unit with proportional reversing interlock timing

Unit with proportional reversing interlock timing

Control Units & Systems

LOGICMASTER® HYDRAULIC CLUTCH

• 800 TO 2,000 H.P

LOGICMASTER Hydraulic Clutch Control Units

Control Units & Systems

Port Numbers Ordering Information

Control Units & Systems

GEARMASTER® MARINE • HYDRAULIC CLUTCH REVERSE GEARS

■ R431007068 - with pneumatic

Control Units & Systems

R431007068 P -067393-00000 Pneumatic throttle interlock unit

R431007069 P -067394-00000 Hydraulic throttle interlock unit

Maintenance kit for R431007068

THD-2-FM valves provide single handle control for

MAX. INLET AIR

THD-2-FM Order Information: TEMPERATURE

R431000721 P -027121-00109 THD-2-FM (30-70 PSI) PORT CONNECTIONS:

Fore or aft movement of the control handle from neutral to the

HD-2-FM Order Information: MAX. INLET AIR PORT CONNECTIONS:

HD-2-FM R431006281 P -063470-00101 10-65 PSI 1 = CLUTCH

HD-2-FM R431006282 P -063470-00109 30-70 PSI TEMPERATURE 3 = CLUTCH

HD-2-FM R431006283 P -063470-00111 10-70 PSI -40°F TO 160°F 8 = SPEED

HD-2-FC Order Information:

HD-2-FC R431006249 P -063420-00001 0-65 PSI Right Hand

Maintenance kit R431006521 (Old Part No. P -064894-00002)

Lightweight and rugged, non-ferrous construction, HD-2-FX valves are

MAX. INLET AIR

PORT CONNECTIONS: R431002825 P -050970-00003 0-125 PSI Plain

The valve is a lever operated, pressure regulating, 4-way directional valve. It

HC-2-FM Order Information: PANEL MOUNTING CUTOUT

Part No. Old Part No. Pressure Style Handle Travel

R431000809 P -027592-0101 0-65 PSI Chrome 80°

Maintenance kit R431006521 (Old Part No. P -064894-00002)

The H-2-FX valve is a lever operated, pressure regulation, 4-way directional

HC-2-FX Order Information:

R431002839 P -050976-00001 0-65 PSI

R431002840 P -050976-00002 0-100 PSI

R431002841 P -050976-00003 0-125 PSI

R431002842 P -050976-00004 0-150 PSI

R431002843 P -050976-00008 0-30 PSI

Maintenance kit R43100652

(Old Part No. P -064894-00002)

This valve controls engine governor operation permitting the

MAX. INLET AIR PORT CONNECTIONS:

H-2-FM Order Information: