488. Industrial Pharmacy: A Comprehensive Approach
Infrared (IR) radiant heat tunnel contains resistancein-glass heaters as the source of
heat. The heaters are placed above and below the rotating belt. The air is allowed to pass
through prefilter and HEPA filter. Air is supplied into the cooling zone mainly to maintain
air pressure and cooling. This air flows in direction opposite to that of the load and
‘throughout entire tunnel. A simplified diagram of a typical tunnel IR sterilizer is shown in.
Fig. 13.4,
Distrbution
chamber
PU
{a) Schematic diagram of a
typical tunnel IR sterilizer
ig. 1
{b) Diagram of a small tunnel
IRsterilizer
‘Typical tunnel IR sterilizers
In hot-air laminar flow (LF) tunnel hot filtered air is blown anto the material (load).
‘There is a circulation fan to withdraw the air from the load. The load remains on the hot
bars present below the rotating belt, The air is again recirculated inside the tunnel after
passing through HEPA in filter to operate at high temperature. The entire system should
be air-tight to prevent particulate contamination. Compared to IR radiant tunnel the air
flow system in hot-air LF tunnel is complex. Even though, the hot-air LF tunnel is
preferred for its efficacy. The sterilization process is faster.
‘Comparison between batch oven and continuous tunnel
Dry heat Tunnels
1. Advantageous for continuous process.
Diy heat Batch sterilizer
Suitable for batch process. Not suitable for
‘antinuous process
Batch workis necessary.
Suitable for small batches
‘No bateh work is required)
"3. Most suitable for large manufacturing
“Steady ai flow from sterile area to the
tunnel through connection s require.
Separate alr flow in separate area will be
required.
5. Air pressure in stelle area needs to be Kept
litte more than that in the tunnel area
Ait pressure should be maintained separately in
diferent area as per need.
Table Contd.