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GLP 040 RP

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100% found this document useful (2 votes)
706 views584 pages

GLP 040 RP

Uploaded by

santiago patiño
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 584

PARTS MANUAL

GLP040RG, GLP050RG, GP040RG,


GP050RG
(A875)

Yale Materials Handling Corporation


1400 Sullivan Drive P/N 520371743
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 01/2004
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xiii for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 LIFTING MECHANISM

13 ATTACHMENTS AND HEADER HOSE GROUP

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................... x
AIR CLEANER AND MOUNTING
GAS AND LPG................................................................................................................................................ 5-50
⇒S/N A875B-10736 ....................................................................................................................................... 5-44
S/N A875B-10736⇔S/N A875B-13057Y........................................................................................................ 5-46
S/N A875B-13058⇒ ....................................................................................................................................... 5-48
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR .................................................................................................................................................... 6-34
TYPE GS AND LPS ........................................................................................................................................ 6-36
AMBER FLASHING BEACON............................................................................................................................ 14-6
AUDIBLE ALARM ............................................................................................................................................. 14-16
AUDIBLE ALARM CONVERSION KITS............................................................................................................. 15-2

B
BRAKE ............................................................................................................................................................... 10-2
BRAKE LINES .................................................................................................................................................. 10-10
BRAKE PEDAL LINKAGE .................................................................................................................................. 10-8

C
CAB
STEEL............................................................................................................................................................. 1-36
CAMSHAFT AND VALVES................................................................................................................................... 2-8
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-10
CARBURETOR
GASOLINE...................................................................................................................................................... 5-26
LPG
CLOSED LOOP
S/N A875B-12121⇒ EXC. 13136-13149................................................................................................. 5-36
OPEN LOOP
S/N A875B-10736⇒ ................................................................................................................................ 5-32
⇒S/N A875B-3166...................................................................................................................................... 5-28
S/N A875B-3166⇔S/N A875B-10736......................................................................................................... 5-30
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-36
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-54
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-14
CONTROL VALVE
FOUR FUNCTION ........................................................................................................................................ 11-48
T080
⇒S/N A875B-2678W .................................................................................................................................. 7-20
T080 AND T109
S/N A875B-2679W⇒ .................................................................................................................................. 7-24
THREE FUNCTION ...................................................................................................................................... 11-44
CONTROL VALVE CONVERSION KITS ............................................................................................................ 15-3
CONVERTER

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

LPG
⇒S/N A875B-10736.................................................................................................................................... 5-42
COOLING
EPA COMPLIANT
GASOLINE 2.0L AND 2.2L ......................................................................................................................... 4-14
COOLING SYSTEM
RADIATOR AND HOSES
GASOLINE AND LPG 2.0L ......................................................................................................................... 4-12
COUNTERWEIGHT ........................................................................................................................................... 1-14
CRANKSHAFT AND PISTONS ............................................................................................................................ 2-6
CYLINDER BLOCK .............................................................................................................................................. 2-2
CYLINDER HEAD ................................................................................................................................................ 2-4

D
DIFFERENTIAL
T080
⇒D/B 07/1998............................................................................................................................................. 7-28
T080 AND T109
D/B 07/1998⇒............................................................................................................................................. 7-30
DISTRIBUTOR ................................................................................................................................................... 6-30
GASOLINE
EPA COMPLIANT........................................................................................................................................ 6-32
DRIVE AXLE ........................................................................................................................................................ 8-2
DRIVE TIRE AND FENDER CONVERSION KITS............................................................................................. 15-2
DRIVE, TURN, AND SIDE LIGHTS.................................................................................................................... 14-8
DUAL FUEL CONVERSION KIT ........................................................................................................................ 15-3

E
ELECTRICAL ....................................................................................................................................................... 6-8
COWL ............................................................................................................................................................... 6-4
ENGINE .......................................................................................................................................................... 6-12
GASOLINE
EPA COMPLIANT........................................................................................................................................ 6-18
LPG WITH LOW EMISSIONS
S/N A875B-12121Y⇒ ................................................................................................................................. 6-14
TYPE GS AND LPS ........................................................................................................................................ 6-24
EMISSION CONTROL AND EXHAUST SYSTEM
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-30
EMISSION CONTROL SYSTEM........................................................................................................................ 2-26
LPG
EPA COMPLIANT........................................................................................................................................ 2-28
ENGINE ELECTRICAL SYSTEM
GASOLINE
EPA COMPLIANT........................................................................................................................................ 6-22
ENGINE FUEL SYSTEM
2.0L LPG
EPA COMPLIANT.......................................................................................................................................... 5-8

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

E (continued)

ENGINE MOUNT................................................................................................................................................ 2-34


ENGINE SHUTDOWN SYSTEM ........................................................................................................................ 6-28
EXHAUST
TWO WAY CATALYTIC CONVERTOR.............................................................................................................. 3-4
EXHAUST GAS AND LPG
2.0L AND 2.2L MAZDA
EPA COMPLIANT........................................................................................................................................ 3-14
2.0L MAZDA
STANDARD ................................................................................................................................................. 3-10
EXHAUST GROUP
OVERHEAD .................................................................................................................................................... 3-16
EXHAUST LPG
2.0L AND 2.2L MAZDA
2-WAY ......................................................................................................................................................... 3-12

F
FIRE EXTINGUISHER ..................................................................................................................................... 14-18
FLOW VALVE ................................................................................................................................................... 11-22
FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ 2-32
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-58
FOOT DIRECTIONAL CONTROL PEDAL LINKAGE......................................................................................... 5-56
FORK.................................................................................................................................................................. 1-22
FRAME AND FLOORPLATES.............................................................................................................................. 1-4
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-44
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73703-01⇒ ...................................................................................................... 12-34
⇒S/N PENDING PER ECN 73703-01 ...................................................................................................... 12-32
TWO STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73703-01⇒ ...................................................................................................... 12-52
⇒S/N PENDING PER ECN 73703-01 ...................................................................................................... 12-50
FUEL
GASOLINE AND LPG
S/N A875B-12120Y⇔S/N - INC. 13136-13149............................................................................................. 5-4
LPG
S/N A875B-12121⇒ EXC. 13136-13149 ...................................................................................................... 5-6
FUEL LOCK FILTER ASSEMBLY
LPG
⇒S/N A875B-10736.................................................................................................................................... 5-40
FUEL SUPPLY SYSTEM
2.0L GASOLINE
EPA COMPLIANT........................................................................................................................................ 5-18
FUEL SYSTEM
GASOLINE...................................................................................................................................................... 5-10
LPG

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

OPEN LOOP
S/N A875B-10736⇒ ................................................................................................................................ 5-14
⇒S/N A875B-10736.................................................................................................................................... 5-12
LPG WITH LOW EMISSIONS
S/N A875B-12121⇒ EXC. 13136-13149 .................................................................................................... 5-16

G
GENERAL TRUCK ............................................................................................................................................... 1-2
GOVERNOR
GASOLINE AND LPG
S/N A875B-12120Y⇔S/N - INC. 13136-13149........................................................................................... 5-22
S/N A875B-12121⇒ EXC. 13136-13149 ........................................................................................................ 5-24

H
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-12
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-16
TWO STAGE LIMTIED FREE-LIFT................................................................................................................. 13-8
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT B508 ............................................... 15-7
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT B509................................................... 15-9
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT B507 ............................................. 15-6
HEATER ASSEMBLY ......................................................................................................................................... 1-41
HOOD................................................................................................................................................................... 1-8
HOOD LINER ..................................................................................................................................................... 1-12
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... xii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... xii
HYDRAULIC PUMP
DOUBLE GEAR
⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540 ..................................................................................... 11-18
S/N A875-5101⇒ EXC. 5102-5139........................................................................................................... 11-20
SINGLE GEAR
⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540 ..................................................................................... 11-14
S/N A875-5101⇒ EXC. 5102-5139........................................................................................................... 11-16
HYDRAULICS
S/N A875B-10872⇒ ..................................................................................................................................... 11-10
⇒S/N PENDING PER ECN 76000 ................................................................................................................. 11-2
S/N PENDING PER ECN 76000⇔S/N A875B-10872.................................................................................... 11-6

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS................................... xv
IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xiv
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. xiii
INLET MANIFOLD AND FUEL SYSTEM
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-24
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-40
iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

I (continued)

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4


INPUT AND COUNTER CLUTCH
T080
⇒S/N T080M-04189 ................................................................................................................................... 7-12
S/N T080M-04776⇔S/N PENDING PER ECN 74068-01........................................................................... 7-16
S/N T080M04190⇔S/N T080M04775 ........................................................................................................ 7-14
T109
S/N PENDING PER ECN 74068-01⇒ ........................................................................................................ 7-18
INSTRUMENT CLUSTER .................................................................................................................................. 6-26
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-24
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-22
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 13-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-18
TWO, THREE AND FOUR STAGE FULL FREE-LIFT .................................................................................. 13-19
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18

L
LABEL AND PLATE LOCATION......................................................................................................................... 1-16
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-10
LIFTING EYES ................................................................................................................................................... 14-2
LIGHTS............................................................................................................................................................. 14-14
LIGHTS CONVERSION KITS ............................................................................................................................ 15-2
LOAD BACKREST WELDMENT ........................................................................................................................ 1-20
LOW NOISE ....................................................................................................................................................... 1-44
LPG CONVERSION KIT..................................................................................................................................... 15-3

M
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-29
TWO STAGE FULL FREE-LIFT
LEFT HAND
S/N B509V-4962⇒ ................................................................................................................................ 12-47
⇒S/N B509V-4962 ................................................................................................................................ 12-46
RIGHT HAND
S/N B509V-4962⇒ ................................................................................................................................ 12-49
⇒S/N B509V-4962 ................................................................................................................................ 12-48
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-42
MANIFOLD VALVE
T080 AND T109

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

M (continued)

S/N A875B-15479Y⇒ INC. 15474-15476 ................................................................................................... 7-27


MANIFOLDS....................................................................................................................................................... 2-20
LPG
EPA COMPLIANT........................................................................................................................................ 2-22
MAST INSTALLATION...................................................................................................................................... 11-26
MAST TILT CONVERSION KITS ....................................................................................................................... 15-3
MASTER CYLINDER ......................................................................................................................................... 10-6
MASTER PART SHEET CROSS-REFERENCE .................................................................................................. xvii
MIRROR CONVERSION KITS........................................................................................................................... 15-3
MUFFLER AND EXHAUST PIPES....................................................................................................................... 3-2
LPG WITH LOW EMISSIONS
S/N A875B-12121Y⇒ EXC. 13136-13149 .................................................................................................... 3-8

O
OIL PUMP AND FILTER..................................................................................................................................... 2-16
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-18
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-16
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2

P
PARKING BRAKE LEVER.................................................................................................................................. 10-4
PUMP DRIVE
T080 AND T109 .............................................................................................................................................. 7-32

R
RADIATOR AND HOSES
⇒S/N A875B-07838 ......................................................................................................................................... 4-6
S/N A875B-07839⇔S/N A875B-22173A.......................................................................................................... 4-8
RADIATOR CONVERSION KITS ....................................................................................................................... 15-3
RADIATORS AND HOSES
S/N A875B-22174A⇒ ..................................................................................................................................... 4-10
REGULATOR
CLOSED LOOP
S/N A875B-12121⇒ EXC. 13136-13149 .................................................................................................... 5-38
OPEN LOOP
S/N A875B-10736⇒.................................................................................................................................... 5-34
ROTATING BEACON .......................................................................................................................................... 14-4

S
SEAT
FULL SUSPENSION
SHEET 1 OF 2
S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-28
SHEET 2 OF 2

vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-30


NON-SUSPENSION ....................................................................................................................................... 1-34
SEMI-SUSPENSION
⇒S/N PENDING PER ECN 92036-07 ........................................................................................................ 1-26
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-32
SHIFT LINKAGE
⇒S/N A875B-10943X ....................................................................................................................................... 9-8
S/N A875B-10944X⇒ ..................................................................................................................................... 9-10
SIDE-SHIFT CARRIAGE .................................................................................................................................... 13-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 13-6
STARTER
GASOLINE AND LPG
S/N A875B-6004⇒...................................................................................................................................... 6-40
⇒S/N A875B-6004...................................................................................................................................... 6-38
STEERING AXLE ............................................................................................................................................... 9-12
STEERING CONTROL UNIT
⇒S/N A875B-10943X ..................................................................................................................................... 9-16
S/N A875B-10944X⇒ ..................................................................................................................................... 9-18
STEERING CYLINDER ...................................................................................................................................... 9-20
STEERING POD
⇒S/N A875B-10943X ....................................................................................................................................... 9-2
S/N A875B-10944X⇒ ....................................................................................................................................... 9-4
STROBE LIGHT ............................................................................................................................................... 14-12

T
TANK
LPG................................................................................................................................................................. 5-20
THROTTLE LINKAGE ........................................................................................................................................ 5-52
2.0L GASOLINE AND LPG
EPA COMPLIANT........................................................................................................................................ 5-54
TILT CYLINDER ............................................................................................................................................... 11-24
TIMING GEAR COVER AND OIL PAN............................................................................................................... 2-12
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-14
TIRE AND WHEEL
DRIVE WHEEL ................................................................................................................................................. 8-6
STEER WHEEL .............................................................................................................................................. 9-14
TRANSMISSION
1 OF 2
T080
⇒S/N PENDING PER ECN 74068............................................................................................................ 7-2
T109
S/N PENDING PER ECN 74068⇒............................................................................................................ 7-8
2 OF 2
T080
⇒S/N PENDING PER ECN 74068............................................................................................................ 7-6
T109
S/N PENDING PER ECN 74068⇒.......................................................................................................... 7-11

vii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T (continued)

TRANSMISSION COOLING
⇒S/N A875B-19844Z ..................................................................................................................................... 7-34
S/N A875B-19845Z⇒ ..................................................................................................................................... 7-36
TUBE EXTENSION CONVERSION KITS TWO AND THREE STAGE FULL FREE-LIFT ................................. 15-4
TUBE EXTENSION CONVERSION KITS TWO STAGE LIMITED FREE-LIFT.................................................. 15-4

V
VALVE ATTACHING PARTS
FOUR FUNCTION
⇒S/N A875B-10872.................................................................................................................................. 11-36
S/N A875B-10872X⇒ ............................................................................................................................... 11-40
THREE FUNCTION
S/N A875B-10872⇒.................................................................................................................................. 11-32
⇒S/N A875B-10872.................................................................................................................................. 11-28
VERTICAL EXHAUST .......................................................................................................................................... 3-6

W
WATER PUMP...................................................................................................................................................... 4-2
GASOLINE
EPA COMPLIANT.......................................................................................................................................... 4-4
WIRE HARNESS
3.0L LPG
CLOSED LOOP
S/N A875B-15397⇒ ................................................................................................................................ 6-70
CAB................................................................................................................................................................. 6-74
CHASSIS
⇒D/B 10/1999............................................................................................................................................. 6-54
EPA COMPLIANT........................................................................................................................................ 6-60
GASOLINE AND LPG
D/B 10/1999⇔S/N A875B-10736 ............................................................................................................ 6-56
CHASSIS (GASOLINE AND LPG)
NON-EPA COMPLIANT
S/N A875B-10736⇒ ................................................................................................................................ 6-58
COWL
EPA COMPLIANT........................................................................................................................................ 6-52
NON-EPA COMPLIANT
S/N A875B-12121Y⇒ EXC. 13135-13149 .............................................................................................. 6-48
⇒S/N A875B-10943X ................................................................................................................................. 6-42
S/N A875B-10944X⇔S/N A875B-12121Y INC. 13135-13149 ................................................................... 6-46
ENGINE
⇒S/N A875B-03165W ................................................................................................................................ 6-62
S/N A875B-03166W⇒ ................................................................................................................................ 6-64
ENGINE SHUTDOWN SYSTEM .................................................................................................................... 6-72
INSTRUMENT CLUSTER............................................................................................................................... 6-76
LPG
S/N A875B-10736⇒.................................................................................................................................... 6-68
LPG ENGINE
CLOSED LOOP

viii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

W (continued)

S/N A875B-12121Y⇒ EXC. 13136-13149 .............................................................................................. 6-66


NEUTRAL START........................................................................................................................................... 6-75

ix
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type GS Gasoline-Powered Safety Rating
Memory
UL Type LP Gas-Powered Safety Rating
FRE Freezer Environment
UL Type LPS LP Gas-Powered Safety Rating
in. inches
U/S Undersize
LPG Liquefied Petroleum Gas
UL Underwriters Laboratory
MAP Manifold Absolute Pressure
V Volts
mm millimeters

x
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xi
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 16-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

xii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xiii
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xiv
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xv
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

P10026 ............................... 1-34 P10235 ............................... 6-12 P10818 ............................... 6-38


P10055 ............................... 7-30 P10237 ............................... 6-36 P10819 ............................... 6-24
P10127 ............................. 11-18 P10239 ............................... 6-76 P10821 ............................... 7-20
P10143 ............................. 11-14 P10241 ............................... 6-54 P10822 ................................. 9-8
P10150 ............................. 11-26 P10242 ............................... 6-62 P10824 ............................... 10-6
P10157 ............................. 11-44 P10244 ............................... 6-26 P10825 ............................... 10-8
P10158 ............................. 11-48 P10245 ................................. 7-2 P10826 ............................... 9-20
P10159 ............................... 12-2 P10246 ............................... 7-12 P10827 ............................... 9-16
P10160 ............................. 12-14 P10248 ............................... 7-32 P10828 ............................. 11-24
P10161 ............................. 12-16 P10249 ............................... 7-34 P10829 ............................. 11-28
P10165 ............................. 12-36 P10250 ................................. 8-2 P10830 ............................. 11-36
P10170 ............................. 12-10 P10251 ................................. 8-6 P10831 ............................... 14-2
P10174 ............................. 12-29 P10252 ............................... 10-4 P10835 ............................. 14-16
P10175 ............................. 12-32 P10253 ............................. 10-10 P10836 ............................. 14-18
P10176 ............................. 12-38 P10254 ................................. 9-2 P10838 ................................. 2-2
P10188 ............................. 12-46 P10255 ............................... 9-14 P10838 ................................. 2-4
P10189 ............................. 12-50 P10292 ............................... 5-58 P10838 ................................. 2-6
P10191 ............................. 12-54 P10293 ............................... 11-2 P10838 ................................. 2-8
P10193 ............................... 13-2 P10294 ............................. 11-22 P10838 ............................... 2-12
P10196 ............................... 13-6 P10296 ................................. 1-2 P10839 ............................... 2-16
P10198 ............................... 13-8 P10297 ............................... 1-16 P10840 ............................... 2-20
P10200 ............................. 13-12 P10483 ............................... 5-52 P10841 ................................. 3-2
P10202 ............................. 13-16 P10484 ............................... 5-56 P10842 ................................. 4-2
P10212 ................................. 1-4 P10498 ............................... 6-30 P10843 ................................. 5-4
P10213 ............................... 1-12 P10800 ............................... 1-26 P10844 ............................... 5-26
P10215 ............................... 1-14 P10801 ............................... 1-44 P10862 ............................... 9-10
P10219 ............................... 1-20 P10802 ................................. 1-8 P10935 ............................... 1-22
P10223 ............................... 2-10 P10803 ............................... 9-12 P10991 ............................. 14-14
P10223 ............................... 2-14 P10807 ............................... 2-34 P11050 ............................... 1-32
P10226 ................................. 6-4 P10809 ............................... 2-26 P11061 ............................... 14-8
P10227 ............................... 2-32 P10811 ............................... 5-10 P11063 ............................... 14-4
P10228 ................................. 3-6 P10812 ............................... 5-20 P11064 ............................. 14-12
P10230 ................................. 4-6 P10813 ............................... 5-22 P11127 ............................... 6-40
P10231 ............................... 5-28 P10815 ............................... 5-40 P11161 ............................... 5-30
P10233 ............................... 5-12 P10816 ............................... 5-44 P11166 ............................. 11-16
P10234 ............................... 5-42 P10817 ............................... 6-34 P11171 ............................. 11-20

xvi
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
P11500 ................................. 6-8 P12591 ............................. 13-26 P13643 ............................. 12-26
P11811 ............................... 6-56 P12592 ............................. 13-20 P13646 ............................. 12-34
P11830 ................................. 4-8 P12593 ............................. 13-18 P13649 ............................. 12-40
P11858 ............................... 6-42 P12594 ............................. 13-19 P13650 ............................. 12-42
P11861 ................................. 9-4 P13082 ............................... 6-28 P13651 ............................. 12-44
P11864 ............................... 6-46 P13085 ............................... 6-72 P13653 ............................. 12-47
P11866 ............................... 11-6 P13153 ............................... 14-6 P13654 ............................. 12-48
P11867 ............................... 5-34 P13161 ............................... 10-2 P13655 ............................. 12-49
P11882 ............................... 9-18 P13178 ............................... 5-48 P13660 ............................. 12-52
P11949 ............................... 1-28 P13208 ............................... 7-36 P13787 ............................... 5-50
P11950 ............................... 1-30 P13210 ............................... 6-70 P13796 ............................... 4-12
P11990 ............................... 5-14 P13268 ................................. 3-4 P14119 ............................... 2-22
P11991 ............................... 5-32 P13271 ............................... 4-10 P14121 ................................. 5-8
P11992 ............................... 5-46 P13280 ................................. 7-6 P14122 ............................... 2-28
P12106 ............................... 6-58 P13281 ............................... 7-27 P14124 ................................. 4-4
P12107 ............................... 6-64 P13282 ............................... 7-14 P14435 ............................... 2-18
P12108 ............................... 6-68 P13283 ............................... 7-16 P14437 ............................... 6-22
P12163 ................................. 3-8 P13284 ............................... 7-28 P14438 ............................... 6-32
P12166 ............................... 6-66 P13286 ............................... 7-24 P14462 ............................... 5-18
P12167 ............................. 11-10 P13345 ............................... 6-75 P14463 ............................... 5-54
P12168 ............................. 11-32 P13480 ............................... 1-40 P14550 ............................... 4-14
P12169 ............................. 11-40 P13483 ............................... 1-36 P14563 ............................... 3-12
P12192 ............................... 5-16 P13484 ............................... 6-74 P14565 ............................... 3-10
P12193 ............................... 6-14 P13626 ................................. 7-8 P14566 ............................... 3-16
P12194 ............................... 6-48 P13627 ............................... 7-11 P14569 ............................... 3-14
P12216 ............................... 5-36 P13628 ............................... 7-18 P14625 ............................... 2-24
P12217 ............................... 5-38 P13634 ............................... 12-4 P14626 ............................... 2-30
P12229 ............................... 5-24 P13635 ............................... 12-6 P14760 ............................... 6-18
P12234 ................................. 5-6 P13639 ............................. 12-18 P14761 ............................... 6-60
P12589 ............................. 13-22 P13640 ............................. 12-20 P14763 ............................... 6-52
P12590 ............................. 13-24 P13641 ............................. 12-22

xvii
NOTES

xviii
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

CAB
STEEL............................................................................................................................................................. 1-36
COUNTERWEIGHT ........................................................................................................................................... 1-14
FORK.................................................................................................................................................................. 1-22
FRAME AND FLOORPLATES.............................................................................................................................. 1-4
GENERAL TRUCK ............................................................................................................................................... 1-2
HEATER ASSEMBLY ......................................................................................................................................... 1-41
HOOD................................................................................................................................................................... 1-8
HOOD LINER ..................................................................................................................................................... 1-12
LABEL AND PLATE LOCATION......................................................................................................................... 1-16
LOAD BACKREST WELDMENT ........................................................................................................................ 1-20
LOW NOISE ....................................................................................................................................................... 1-44
SEAT
FULL SUSPENSION
SHEET 1 OF 2
S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-28
SHEET 2 OF 2
S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-30
NON-SUSPENSION ....................................................................................................................................... 1-34
SEMI-SUSPENSION
⇒S/N PENDING PER ECN 92036-07 ........................................................................................................ 1-26
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-32

1-1
P10296 08-00

GENERAL TRUCK

GENERAL TRUCK

1-2
P10296 08-00

GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Load Fork (☞ P10935) ............................................................................................ 2


2 .. . . . Load Backrest (☞ P10219) ...................................................................................... 1
3 .. . . . Mast-Two Stage Limited Free-Lift (☞ P10159) ........................................................ 1
3 .. . . . Mast-Two Stage Full Free-Lift (☞ P10176) .............................................................. 1
3 .. . . . Mast-Three Stage Full Free-Lift (☞ P10161) ........................................................... 1
4 .. . . . Operator Seat (☞ P10800, P11949, P11950, P11050, P10026) ............................ 1
5 .. . . . Overhead Guard (☞ P10212) .................................................................................. 1
6 .. . . . Throttle Pedal (☞ P10483) ...................................................................................... 1
7 .. . . . Floorplates/Cowl (☞ P10212) .................................................................................. 1
8 .. . . . Counterweight (☞ P10215) ..................................................................................... 1
9 .. . . . Steer Axle (☞ P10803) ............................................................................................ 1
10 .. . . . Drive Axle Assembly (☞ P10250) ............................................................................ 1
11 .. . . . Label and Plate Location (☞ P10297) ..................................................................... AR

1-3
P10212 06-00

FRAME AND FLOORPLATES

F RAME AND FLOORPL ATES

1-4
P10212 06-00

FRAME AND FLOORPLATES

ITEM PART NO. DESCRIPTION QTY

1 505974518 Overhead Guard (Standard)...................................................................................... 1


1 505968580 Overhead Guard (Raised) ......................................................................................... 1
2 504262755 Capscrew................................................................................................................... 8
3 904310409 Washer ...................................................................................................................... 8
4 505972586 Nut ............................................................................................................................. 4
5 520053804 Nut ............................................................................................................................. 4
6 505970553 Capscrew................................................................................................................... 6
7 dg 504240966 Cover ......................................................................................................................... 1
7 dh 524141550 Cover ......................................................................................................................... 1
7 cg 524138905 Cover ......................................................................................................................... 1
7 ch 524141551 Cover ......................................................................................................................... 1
8 504241782 Plug ........................................................................................................................... 12
9 504241783 Plug ........................................................................................................................... 5
10 504241784 Plug ........................................................................................................................... 4
11 g 504240727 Frame ........................................................................................................................ 1
11 i 524141542 Frame ........................................................................................................................ 1
11 j 524144279 Frame ........................................................................................................................ 1
12 k 520045006 Mount ........................................................................................................................ 4
12 l 580011994 Mount ........................................................................................................................ 4
13 931006914 Capscrew................................................................................................................... 4
14 449021010 Washer ...................................................................................................................... 4
15 505966562 Washer ...................................................................................................................... 4
16 505970579 Nut ............................................................................................................................. 2
17 504315706 Sound Liner ............................................................................................................... 1
18 900001242 Handle ....................................................................................................................... 1
19 505972576 Plug ........................................................................................................................... 2
20 d 504240766 Floorplate .................................................................................................................. 1
20 de 504241791 Floorplate (Low Noise) (Wihtout Cab) ....................................................................... 1
21 d 504240990 Floor Mat ................................................................................................................... 1
21 de 504240787 Floor Mat (Low Noise) ............................................................................................... 1
22 f 505973576 Fender (LH) ............................................................................................................... 1
22 f 505973563 Fender (RH)............................................................................................................... 1
22 b 505973595 Fender (LH) ............................................................................................................... 1
22 b 505973529 Fender (RH)............................................................................................................... 1
23 f 505973598 Fender (LH) ............................................................................................................... 1
23 f 505973509 Fender (RH)............................................................................................................... 1
23 b 505973505 Fender (LH) ............................................................................................................... 1
23 b 505973508 Fender (RH)............................................................................................................... 1
24 449001302 Capscrew................................................................................................................... 8
25 449022013 Lockwasher ............................................................................................................... 12
26 900001254 Bar ............................................................................................................................. 12
27 504071785 Washer ...................................................................................................................... 4
28 449015044 Nut ............................................................................................................................. 4
29 449001015 Capscrew................................................................................................................... 4
30 504262754 Washer ...................................................................................................................... 8
31 d 520036895 Storage Compartment ............................................................................................... 1
32 a 524139616 Floorplate (RH).......................................................................................................... 1
33 504060774 Screw......................................................................................................................... 2
34 a 504315702 Floorplate .................................................................................................................. 1
34 ae 504315705 Floorplate (Low Noise) .............................................................................................. 1

1-5
P10212 06-00

FRAME AND FLOORPLATES

ITEM PART NO. DESCRIPTION QTY

35 a 504315708 Floor Mat ................................................................................................................... 1


35 ae 504315736 Floor Mat (Low Noise) ............................................................................................... 1

FOOTNOTES:
a Directional Control Pedal
b Dual Tire
c Foot Directional Control Pedal
d Forward/Reverse Lever
e Low Noise
f Wide Tire
g ⇒ S/N A875B-10943X
h S/N A875B-10944X ⇒
i S/N A875B-10944X⇔S/N A875B-13057Y
j S/N A875B-13058Y ⇒
k ⇒ D/B 07/1998
l D/B 07/1998 ⇒

1-6
NOTES

1-7
P10802 04-00

HOOD

HOOD

1-8
P10802 04-00

HOOD

ITEM PART NO. DESCRIPTION QTY

1 a 504240979 Door (LH)................................................................................................................... 1


1 b 504240980 Door (LH)................................................................................................................... 1
2 504240985 Door (RH) .................................................................................................................. 1
3 505972577 Support...................................................................................................................... 1
4 c 908594716 Cover ......................................................................................................................... 1
4 e 908594741 Cover ......................................................................................................................... 1
4 f 908594742 Cover ......................................................................................................................... 1
5 909835611 Plate .......................................................................................................................... 1
6 504240757 Hinge ......................................................................................................................... 2
7 922134300 Support...................................................................................................................... 1
8 c 920546403 Spring ........................................................................................................................ 1
8 d 504281774 Spring ........................................................................................................................ 1
9 504240856 Hinge (LH) ................................................................................................................. 1
10 504240857 Hinge (RH)................................................................................................................. 1
11 923533400 Hook Assembly.......................................................................................................... 1
12 922134300 Support...................................................................................................................... 1
13 912630306 Bushing ..................................................................................................................... 1
14 917426300 Cushion (Rubber) ...................................................................................................... 2
15 912291312 Trim............................................................................................................................ 2
16 505974549 Capscrew................................................................................................................... 1
17 449001029 Capscrew................................................................................................................... 1
18 449015044 Nut ............................................................................................................................. 6
19 449001302 Capscrew................................................................................................................... 4
20 449021006 Washer ...................................................................................................................... AR
21 505959528 Capscrew................................................................................................................... 4
22 449021001 Washer ...................................................................................................................... 2
23 580032373 Capscrew................................................................................................................... 4
24 449022016 Lockwasher ............................................................................................................... 14
25 449001014 Capscrew................................................................................................................... 2
26 449015014 Nut ............................................................................................................................. 2
27 449001415 Capscrew................................................................................................................... 4
28 449001013 Capscrew................................................................................................................... 4
29 912326300 Pin ............................................................................................................................. 2
30 965801908 Cotter Pin .................................................................................................................. 4
31 916748304 Seal ........................................................................................................................... 2
32 923532400 Arm............................................................................................................................ 1
33 928036300 Push Rod ............................................................................................................. 1
34 504226242 Washer ...................................................................................................................... 18
35 923179401 Strip ........................................................................................................................... 1
36 923179404 Strip ........................................................................................................................... 1
37 a 916748308 Seal (LH) ................................................................................................................... 1
38 916748327 Seal ........................................................................................................................... 1
39 449022013 Lockwasher ............................................................................................................... 4
40 502398907 Washer ...................................................................................................................... AR

1-9
P10802 04-00

HOOD

ITEM PART NO. DESCRIPTION QTY

41 b 916748303 Seal (LH) ................................................................................................................... 2


42 502566904 Washer (Optional) (Not Illustrated) ............................................................................ 1

FOOTNOTES:
a Gasoline
b LPG
c ⇒ S/N A875B-10335
d S/N A875B-10335 ⇒
e S/N A875B-10335⇔S/N A875B-15090Y
f S/N A875B-15091Y ⇒

1-10
NOTES

1-11
P10213 04-98

HOOD LINER

HOOD LINER

1-12
P10213 04-98

HOOD LINER

ITEM PART NO. DESCRIPTION QTY

1 504241701 Liner (Hood)............................................................................................................... 1


2 504246763 Liner (Front Cover) .................................................................................................... 1
3 504241724 Liner (LH Door).......................................................................................................... 1
4 504241725 Liner (RH Door) ......................................................................................................... 1
5 900003273 Button ........................................................................................................................ 3
6 518793609 Fastener .................................................................................................................... 14
7 580001090 Fastener .................................................................................................................... 1
8 014195600 Grommet.................................................................................................................... 2

1-13
P10215 04-98

COUNTERWEIGHT

COUNTERWEIGHT

1-14
P10215 04-98

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 a 505975589 Counterweight ........................................................................................................... 1


1 b 505975581 Counterweight ........................................................................................................... 1
2 a 449001398 Capscrew (3 in.) ........................................................................................................ 1
2 b 449001405 Capscrew................................................................................................................... 1
3 505972541 Pin ............................................................................................................................. 1
4 580036465 Spring Pin .................................................................................................................. 1
5 504246769 Seal ........................................................................................................................... 1
5 916748322 Seal (Rubber) (Optional) ........................................................................................... 1
6 505970557 Shim (0.109 in.) ......................................................................................................... AR
6 580000884 Shim (0.059 in.) ......................................................................................................... AR
7 910590100 Washer ...................................................................................................................... 1
8 955400911 Lockwasher ............................................................................................................... 1
9 449015014 Nut ............................................................................................................................. 4
10 504226242 Washer ...................................................................................................................... 12
11 449022016 Lockwasher ............................................................................................................... 4
12 504241796 Plug ........................................................................................................................... 1
13 504071792 Washer ...................................................................................................................... 1

FOOTNOTES:
a GP/GLP 040
b GP/GLP 050

1-15
P10297 08-00

LABEL AND PLATE LOCATION

LABEL AND PLATE LOCATION

1-16
P10297 08-00

LABEL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 504575274 Label (Park Brake without Seat Brake)...................................................................... 1


2 a .. . . . Label (Overhead Guard Impact)................................................................................ 2
3 504231296 Label (Operator Restraint)......................................................................................... 1
4 504231215 Label (Mast Warning) ................................................................................................ 1
5 505976530 Rivet .......................................................................................................................... 2
6 a .. . . . Nameplate ................................................................................................................. 1
7 912331302 Label (Yale)................................................................................................................ 2
8 513572100 Label (Filter Removal Warning) ................................................................................. 1
9 917492304 Label (Auxiliary Function - Reach) ............................................................................ 1
9 917492306 Label (Auxiliary Function - Swing) ............................................................................. 1
9 917492307 Label (Auxiliary Function - Stabilizer) ........................................................................ 1
9 917492309 Label (Auxiliary Function - Scoop)............................................................................. 1
9 917492308 Label (Auxiliary Function - Push/Pull)........................................................................ 1
9 917492302 Label (Auxiliary Function - Clamp) ............................................................................ 1
9 917492303 Label (Auxiliary Function - Rotate) ............................................................................ 1
9 917492311 Label (Auxiliary Function - Side-Shift) ....................................................................... 1
9 917492305 Label (Auxiliary Function - Spreader) ........................................................................ 1
9 516789307 Label (Auxiliary Function - Reach) ............................................................................ 1
9 516789309 Label (Auxiliary Function - Swing) ............................................................................. 1
9 516789310 Label (Auxiliary Function - Stabilizer) ........................................................................ 1
9 516789312 Label (Auxiliary Function - Dump) ............................................................................. 1
9 516789311 Label (Auxiliary Function - Push/Pull)........................................................................ 1
9 516789305 Label (Auxiliary Function - Clamp) ............................................................................ 1
9 516789306 Label (Auxiliary Function - Rotate) ............................................................................ 1
9 516789304 Label (Auxiliary Function - Side-Shift) ....................................................................... 1
9 516789308 Label (Auxiliary Function - Spread) ........................................................................... 1
10 917492312 Label (Auxiliary Function - Blank).............................................................................. 1
10 516789303 Label (Auxiliary Function - Tilt) .................................................................................. 1
11 504231252 Label (Pinch Point) .................................................................................................... 2
12 505976595 Label (Mast Warning) ................................................................................................ 2
13 504231248 Label (No Riders) ...................................................................................................... 2
14 504246771 Pad ............................................................................................................................ 2
15 504240859 Pad (LH) .................................................................................................................... 1
15 504240860 Pad (RH).................................................................................................................... 1
16 505977525 Label (Type GS)......................................................................................................... 2
17 505977565 Label (Flammable LP-Gas) ....................................................................................... 1
18 505978556 Label (Battery Disconnect) ........................................................................................ 1
19 505977581 Label (Radial Tire Warning)....................................................................................... 1
20 505977535 Label (Operator Warning).......................................................................................... 1
21 a .. . . . Capacity Plate ........................................................................................................... 1
22 912845301 Label (Yale)................................................................................................................ 2
23 505976556 Label (Fan Warning) .................................................................................................. 2
24 505976566 Label (Fan Warning) .................................................................................................. 1
25 518806645 Label (Boron Free Antifreeze Only) ........................................................................... AR
26 505976545 Label (Antifreeze) ...................................................................................................... 1
27 580026934 Label (LPG Tank)....................................................................................................... AR
28 505977534 Rivet .......................................................................................................................... 4

1-17
P10297 08-00

LABEL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

29 580008064 Cover ......................................................................................................................... 1

504279799 Label Kit (Includes Items 1, 3-4, 11-13, 20, 22-23) ................................................... 1

FOOTNOTES:
a Contact Your Local Yale Dealer

1-18
NOTES

1-19
P10219 04-98

LOAD BACKREST WELDMENT

L OAD BACKREST WELDMENT

1-20
P10219 04-98

LOAD BACKREST WELDMENT

ITEM PART NO. DESCRIPTION QTY

1 504242746 Load Backrest Extension (42 in.)............................................................................... 1


1 a 504263702 Load Backrest Extension (48 in.)............................................................................... 1
2 505960578 Capscrew................................................................................................................... 4
3 061278200 Washer ...................................................................................................................... 4
3 a 504233271 Washer ...................................................................................................................... 4
4 580033885 Nut ............................................................................................................................. 4
5 449022017 Lockwasher ............................................................................................................... 4

FOOTNOTES:
a Optional

1-21
P10935 09-00

FORK

FORK

1-22
P10935 09-00

FORK

KEY:
A: GP/GLP 040
B: GP/GLP 050

QTY
ITEM PART NO. DESCRIPTION A B

1 e 504111218 Fork (30 in.) ....................................................................................................... 2 ..


1 f 752780422 Fork (30 in.) ....................................................................................................... .. 2
1 e 504111201 Fork (36 in.) ....................................................................................................... 2 ..
1 f 504110201 Fork (36 in.) ....................................................................................................... .. 2
1 c 518648601 Fork (36 in.) ....................................................................................................... 2 ..
1 d 518649601 Fork (36 in.) ....................................................................................................... .. 2
1 e 504111202 Fork (42 in.) ....................................................................................................... 2 ..
1 f 504110202 Fork (42 in.) ....................................................................................................... .. 2
1 c 518648602 Fork (42 in.) ....................................................................................................... 2 ..
1 d 518649602 Fork (42 in.) ....................................................................................................... .. 2
1 e 504111203 Fork (48 in.) ....................................................................................................... 2 ..
1 f 504110203 Fork (48 in.) ....................................................................................................... .. 2
1 c 518648603 Fork (48 in.) ....................................................................................................... 2 ..
1 d 518649603 Fork (48 in.) ....................................................................................................... .. 2
1 e 504111204 Fork (54 in.) ....................................................................................................... 2 ..
1 f 504110204 Fork (54 in.) ....................................................................................................... .. 2
1 c 505861504 Fork (54 in.) ....................................................................................................... 2 ..
1 e 504111205 Fork (60 in.) ....................................................................................................... 2 ..
1 f 504110205 Fork (60 in.) ....................................................................................................... .. 2
1 a 505861501 Fork (36 in.) ....................................................................................................... 2 ..
1 b 752780402 Fork (36 in.) ....................................................................................................... .. 2
1 a 505861502 Fork (42 in.) ....................................................................................................... 2 ..
1 b 518647602 Fork (42 in.) ....................................................................................................... .. 2
1 a 505861503 Fork (48 in.) ....................................................................................................... 2 ..
1 b 518647603 Fork (48 in.) ....................................................................................................... .. 2
1 a 505861504 Fork (54 in.) ....................................................................................................... 2 ..
1 b 518647604 Fork (54 in.) ....................................................................................................... .. 2
1 a 505861505 Fork (60 in.) ....................................................................................................... 2 ..
1 b 518647605 Fork (60 in.) ....................................................................................................... .. 2
2 505850500 Lever.................................................................................................................. 1 1
3 505854502 Pin ..................................................................................................................... 1 1
4 505852500 Washer .............................................................................................................. 1 1
5 505853500 Spring ................................................................................................................ 1 1
6 505851500 Pin ..................................................................................................................... 1 1
7 580034999 Knob .................................................................................................................. 1 1
8 580035000 Pin ..................................................................................................................... 1 1
9 580026749 Spring ................................................................................................................ 1 1
10 580016727 Washer .............................................................................................................. 1 1
11 580016728 Wedge ............................................................................................................... 1 1

1-23
P10935 09-00

FORK

QTY
ITEM PART NO. DESCRIPTION A B

12 580035001 Retainer Pin....................................................................................................... 1 1

580035002 Latch Kit (Class II) (Includes Items 7-12) .......................................................... 2 2

FOOTNOTES:
a Polished Fork with Full Bottom Taper (100 mm x 40 mm [4.00 in. x 1.50 in.])
b Polished Fork with Full Bottom Taper (125 mm x 45 mm [5.00 in. x 1.75 in.])
c Polished Fork with Full Top Taper (100 mm x 40 mm [4.00 in. x 1.50 in.])
d Polished Fork with Full Top Taper (125 mm x 45 mm [5.00 in. x 1.75 in.])
e Standard Taper (100 mm x 40 mm [4.00 in. x 1.50 in.])
f Standard Taper (100 mm x 45 mm [4.00 in. x 1.75 in.])

1-24
NOTES

1-25
P10800 07-00

SEAT
(SEMI-SUSPENSION)
(⇒S/N PENDING PER ECN 92036-07)

SEATSEMI-SUSPENSION⇒S/N PENDIN G PER ECN 92036-07

1-26
P10800 07-00

SEAT
(SEMI-SUSPENSION)
(⇒S/N PENDING PER ECN 92036-07)

ITEM PART NO. DESCRIPTION QTY

504305742 Seat (Vinyl) ................................................................................................................ 1


504305741 Seat (Fabric).............................................................................................................. 1
1 504259766 Back Cushion ....................................................................................................... 1
1 a 504289704 Back Cushion ....................................................................................................... 1
1 504259773 Back Cushion ....................................................................................................... 1
1 a 504289706 Back Cushion ....................................................................................................... 1
2 504259767 Seat Cushion........................................................................................................ 1
2 a 504289705 Seat Cushion........................................................................................................ 1
2 504259774 Seat Cushion........................................................................................................ 1
2 a 504289707 Seat Cushion........................................................................................................ 1
3 520041836 Shock Absorber Kit .............................................................................................. 1
4 518793606 Switch Assembly .................................................................................................. 1
5 520041844 Hardware Kit ........................................................................................................ 1
6 520041870 Block .................................................................................................................... 1
7 520041896 Shaft and Bearing Kit ........................................................................................... 1
8 580000245 Cover (RH) ........................................................................................................... 1
9 580000246 Cover (LH)............................................................................................................ 1
10 580010435 Slide Rail Kit......................................................................................................... 1
11 504259768 Cover (Upper Rear).............................................................................................. 1
12 520041852 Holder Kit ............................................................................................................. 1
13 520041822 Cover.................................................................................................................... 1
14 504259770 Cover (Lower Rear) .............................................................................................. 1
15 520041829 Knob Kit................................................................................................................ 1
16 520041849 Tape Kit ................................................................................................................ 1
17 504259771 Hip Restraint (LH) ................................................................................................ 1
18 504259772 Hip Restraint (RH)................................................................................................ 1
19 520041644 Suspension Spring Kit.......................................................................................... 1
20 520041883 Suspension Cable Kit........................................................................................... 1
21 023604600 Washer ...................................................................................................................... 4
22 504223217 Washer ...................................................................................................................... 4
23 752821400 Spacer ....................................................................................................................... 1
24 518796683 Seat Belt .................................................................................................................... 1
25 504223249 Capscrew................................................................................................................... 2
26 504238298 Nut ............................................................................................................................. 4

FOOTNOTES:
a Optional

1-27
P11949 09-00

SEAT
(FULL SUSPENSION) (SHEET 1 OF 2)
(S/N PENDING PER ECN 92036-07⇒)

SEATFUL L SUSPENSIONSHEET 1 OF 2S/N PENDING PER ECN 92036-07⇒

1-28
P11949 09-00

SEAT
(FULL SUSPENSION) (SHEET 1 OF 2)
(S/N PENDING PER ECN 92036-07⇒)

ITEM PART NO. DESCRIPTION QTY

524144897 Suspension Seat (Fabric) .......................................................................................... 1


524144896 Suspension Seat (Vinyl) ............................................................................................ 1
1 580014463 Back Cushion (Fabric).......................................................................................... 1
1 580014462 Back Cushion (Vinyl) ............................................................................................ 1
2 580023147 Seat Cushion (Fabric) .......................................................................................... 1
2 580023146 Seat Cushion (Vinyl) ............................................................................................ 1
3 .. . . . Riser..................................................................................................................... 1
4 .. . . . Box ....................................................................................................................... 1
5 .. . . . Cover.................................................................................................................... 1
6 .. . . . Screw ................................................................................................................... 4
7 .. . . . Hip Restraint (RH)................................................................................................ 1
7 .. . . . Hip Restraint (LH) ................................................................................................ 1
8 .. . . . Washer ................................................................................................................. 2
9 .. . . . Bolt ....................................................................................................................... 2
10 .. . . . Nut........................................................................................................................ 10
11 .. . . . Bolt ....................................................................................................................... 2
12 .. . . . Block .................................................................................................................... 2
13 .. . . . Seat Belt............................................................................................................... 1
14 .. . . . Bolt ....................................................................................................................... 2
15 .. . . . Nut........................................................................................................................ 2
16 .. . . . Washer ................................................................................................................. 4
17 .. . . . Handle.................................................................................................................. 1
18 .. . . . Latch Kit ............................................................................................................... 1
19 .. . . . Bracket ................................................................................................................. 1
20 .. . . . Spacer.................................................................................................................. 1
21 .. . . . Spring................................................................................................................... 1
22 .. . . . Knob..................................................................................................................... 1
23 .. . . . Spring Extension .................................................................................................. 1
24 .. . . . Pivot ..................................................................................................................... 2
25 .. . . . Washer ................................................................................................................. 2
26 .. . . . Nut........................................................................................................................ 2
27 .. . . . Bolt ....................................................................................................................... 2
28 .. . . . Nut........................................................................................................................ 6
29 580014473 Handle Kit............................................................................................................. 1
30 .. . . . Slide (RH)............................................................................................................. 1
31 .. . . . Slide (LH) ............................................................................................................. 1
32 .. . . . Bolt ....................................................................................................................... 4
33 .. . . . Screw ................................................................................................................... 2
34 580014469 Suspension Kit ..................................................................................................... 1
35 524145453 Spacer.................................................................................................................. 4
36 023604600 Washer ...................................................................................................................... 4
37 504238298 Nut ............................................................................................................................. 4

580014465 Manual Holder Kit (Includes Items 3-6) ..................................................................... 1


580014466 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ....................................................... 1
580014467 Hip Restraint Kit (LH) (Includes Items 3-12, 33)........................................................ 1
580014468 Seat Belt Kit (Includes Items 13-16) .......................................................................... 1
580014474 Recliner Kit (Includes Items 17-28) ........................................................................... 1
580014471 Slide Kit (Includes Items 30-32)................................................................................. 1

1-29
P11950 10-00

SEAT
(FULL SUSPENSION) (SHEET 2 OF 2)
(S/N PENDING PER ECN 92036-07⇒)

SEATFUL L SUSPENSIONSHEET 2 OF 2S/N PENDING PER ECN 92036-07⇒

1-30
P11950 10-00

SEAT
(FULL SUSPENSION) (SHEET 2 OF 2)
(S/N PENDING PER ECN 92036-07⇒)

ITEM PART NO. DESCRIPTION QTY

524144897 Suspension Seat (Fabric) .......................................................................................... 1


524144896 Suspension Seat (Vinyl) ............................................................................................ 1
1 580013419 Boot Kit................................................................................................................. 1
2 580013420 Roller and Bearing Kit .......................................................................................... 1
3 580013421 Bumper and Stop Kit ............................................................................................ 1
4 580013422 Bearing Shaft Kit .................................................................................................. 1
5 580013423 Weight Adjuster Indicator Kit ................................................................................ 1
6 580013427 Recliner Knob....................................................................................................... 1
7 580013425 Suspension Spring Kit.......................................................................................... 1
8 580014470 Scissor Assembly ................................................................................................. 1

1-31
P11050 11-98

SEAT
(SUSPENSION WITH HIP RESTRAINT)

SEATSUSPENSION WITH HIP RESTRAINT

1-32
P11050 11-98

SEAT
(SUSPENSION WITH HIP RESTRAINT)

ITEM PART NO. DESCRIPTION QTY

504245777 Seat Assembly (Vinyl) ............................................................................................... 1


1 505974567 Seat (Vinyl)........................................................................................................... 1
2 440066253 Knob ................................................................................................................ 1
3 440066256 Back Cushion (Vinyl)........................................................................................ 1
4 504224203 Shock Absorber ............................................................................................... 1
5 504224286 Spring .............................................................................................................. 1
6 504224273 Spring .............................................................................................................. 2
7 504224254 Spindle (Adjuster) ............................................................................................ 1
8 150019502 Seat Pan .......................................................................................................... 1
9 504237273 Lever ................................................................................................................ 1
10 504575276 Switch .............................................................................................................. 1
11 505975564 Hip Restraint ........................................................................................................ 1
12 505974541 Seat Rail (LH)....................................................................................................... 1
13 505974582 Seat Rail (RH) ...................................................................................................... 1
14 505974509 Spacer.................................................................................................................. 2
15 501753902 Capscrew ............................................................................................................. 2
16 505974536 Capscrew ............................................................................................................. 2
17 504238298 Nut........................................................................................................................ 8
18 505974591 Capscrew ............................................................................................................. 2
19 504226209 Plug ...................................................................................................................... 4
20 016103700 Washer ................................................................................................................. 4
21 074259300 Capscrew ............................................................................................................. 2
22 505974524 Plate ..................................................................................................................... 1
23 062232800 Capscrew ............................................................................................................. 4
24 023604600 Washer ................................................................................................................. 4
25 504223224 Nut........................................................................................................................ 2
26 518796683 Seat Belt............................................................................................................... 1
27 504223249 Capscrew ............................................................................................................. 2
28 504223217 Washer ................................................................................................................. 4
29 519996803 Cover.................................................................................................................... 1
30 501904909 Rivet ..................................................................................................................... 1
31 519996802 Base ..................................................................................................................... 1

1-33
P10026 11-98

SEAT
(NON-SUSPENSION)

SEATNON-SUSPENSION

1-34
P10026 11-98

SEAT
(NON-SUSPENSION)

ITEM PART NO. DESCRIPTION QTY

504305738 Seat Assembly (Vinyl) ............................................................................................... 1


504305737 Seat Assembly (Fabric) ............................................................................................. 1
1 504305730 Seat Assembly (Vinyl) .......................................................................................... 1
1 504305731 Seat Assembly (Fabric) ........................................................................................ 1
1 504268740 Seat (Vinyl) ...................................................................................................... 1
1 504268741 Seat (Fabric) .................................................................................................... 1
2 504305734 Switch .............................................................................................................. 1
3 504804733 Rod....................................................................................................................... 1
4 501753902 Capscrew ............................................................................................................. 4
5 504268729 Hip Restraint ........................................................................................................ 1
6 504233267 Washer ................................................................................................................. 4
7 504268730 Hip Restraint ........................................................................................................ 1
8 504804731 Seat Rail............................................................................................................... 1
9 504804730 Seat Rail (LH)....................................................................................................... 1
10 504804732 Capscrew ............................................................................................................. 4
11 504239208 Capscrew ............................................................................................................. 2
12 504239228 Washer ................................................................................................................. 2
13 504226209 Plug ...................................................................................................................... 2
14 016103700 Washer ................................................................................................................. 4
15 518796683 Seat Belt .................................................................................................................... 1
16 504223249 Capscrew................................................................................................................... 2
17 504223217 Washer ...................................................................................................................... 4
18 504223224 Nut ............................................................................................................................. 2
19 519996802 Base .......................................................................................................................... 1
20 519996803 Cover ......................................................................................................................... 1
21 752821400 Spacer ....................................................................................................................... 2
22 062232800 Capscrew................................................................................................................... 4
23 023604600 Washer ...................................................................................................................... 4
24 504238298 Nut ............................................................................................................................. 4
25 501904909 Rivet .......................................................................................................................... 4

1-35
P13483 02-03

CAB
(STEEL)

CABST EEL

1-36
P13483 02-03

CAB
(STEEL)

ITEM PART NO. DESCRIPTION QTY

1 524175776 Screen Assembly (Front) ........................................................................................... 1


1 258743201 Glass (Laminated)................................................................................................ 1
1 258743203 Seal (Rubber)....................................................................................................... 2
1 258743204 Edge Protector (1250 mm)................................................................................... 2
1 258743205 Edge Protector (1100 mm)................................................................................... 2
1 258743206 Plug (22 mm)........................................................................................................ 2
1 258743207 Plug (7 mm).......................................................................................................... 8
1 258743208 Plug (10 mm)........................................................................................................ 1
1 258743209 Plug (16 mm)........................................................................................................ 4
2 524175777 Screen Assembly (Rear) ........................................................................................... 1
2 258743238 Glass (Laminated)................................................................................................ 1
2 258743202 Gasket.................................................................................................................. 1
2 258743203 Seal (Rubber)....................................................................................................... 1
3 524175778 Panel Assembly (Top)................................................................................................ 1
4 524175779 Door Assembly (RH).................................................................................................. 1
4 258743222 Window Assembly (Sliding).................................................................................. 1
4 258742500 Latch .................................................................................................................... 1
4 258743224 Glass (Bottom) ..................................................................................................... 1
4 258743226 Gasket.................................................................................................................. 1
4 258743227 Edge Protector ..................................................................................................... 1
4 296332962 Lock Assembly ..................................................................................................... 1
4 258743228 Key ................................................................................................................... 2
4 296332963 Handle ............................................................................................................. 1
4 296332964 Hand Grip Assembly (RH) ............................................................................... 1
4 524175781 Lever ................................................................................................................ 1
5 524175780 Door Assembly (LH) .................................................................................................. 1
5 258743223 Window Assembly (Sliding).................................................................................. 1
5 258742500 Latch .................................................................................................................... 1
5 258743225 Glass (Bottom) ..................................................................................................... 1
5 258743226 Gasket.................................................................................................................. 1
5 258743227 Edge Protector ..................................................................................................... 1
5 296322961 Lock Assembly (LH) ............................................................................................. 1
5 258743228 Key ....................................................................................................................... 2
5 296332963 Handle ............................................................................................................. 1
5 296322859 Hand Grip Assembly (LH) ................................................................................ 1
5 524175781 Lever ................................................................................................................ 1
6 258743211 Wiper Kit (Front) ........................................................................................................ 1
6 258743273 Motor .................................................................................................................... 1
7 258743274 Wiper Arm ............................................................................................................ 1
8 258743275 Blade .................................................................................................................... 1
9 258743210 Spacer.................................................................................................................. 1
10 258743240 Wiper Kit (Rear)......................................................................................................... 1
10 258743239 Motor .................................................................................................................... 1
11 258743275 Blade .................................................................................................................... 1
12 258743274 Wiper Arm ............................................................................................................ 1
13 258743251 Bracket (Front Panel)................................................................................................. 2
14 449015014 Nut ............................................................................................................................. 6
15 449022016 Lockwasher ............................................................................................................... 6
16 449021001 Washer ...................................................................................................................... 10
17 524178770 Wire Harness............................................................................................................. 1

1-37
P13483 02-03

CAB
(STEEL)

ITEM PART NO. DESCRIPTION QTY

18 258743278 Eye Bolt ..................................................................................................................... 4


19 504229298 Nut ............................................................................................................................. 8
20 258743279 Screw......................................................................................................................... 4
21 258743277 Cap ............................................................................................................................ 20
22 258743242 Bracket (Roof Panel) ................................................................................................. 4
23 258743212 Striker (RH)................................................................................................................ 1
23 258743213 Striker (LH) ................................................................................................................ 1
24 258743214 Hanger Assembly (Front Door).................................................................................. 1
25 258743215 Hanger Assembly (Rear Door) .................................................................................. 1
26 258743216 Plug ........................................................................................................................... 2
27 258743276 Screw......................................................................................................................... 10
28 258743281 Gas Spring ................................................................................................................ 2
29 258743220 Hinge Assembly......................................................................................................... 2
30 258743221 Screw......................................................................................................................... 6
31 258743231 Lock Plate.................................................................................................................. 2
32 258743232 Washer ...................................................................................................................... 2
33 258743233 Pin ............................................................................................................................. 2
34 258743234 Hook .......................................................................................................................... 2

1-38
NOTES

1-39
P13480 02-03

HEATER ASSEMBLY

HEATER ASSEMBLY

1-40
P13480 02-03

HEATER ASSEMBLY

1-41
P13480 02-03

HEATER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 258743270 Heater........................................................................................................................ 1
2 524179193 Cover ......................................................................................................................... 1
3 524179194 Hose .......................................................................................................................... 1
4 258743302 Clamp ........................................................................................................................ 1
5 062159500 Clamp ........................................................................................................................ 6
6 449001170 Capscrew................................................................................................................... 4
7 449021003 Washer ...................................................................................................................... 4
8 449022018 Lockwasher ............................................................................................................... 9
9 449015002 Nut ............................................................................................................................. 6
10 524179195 Bracket ...................................................................................................................... 1
11 258743301 Adapter ...................................................................................................................... 1
12 932728907 Capscrew................................................................................................................... 2
13 258743286 Hose .......................................................................................................................... 5
14 504069724 Clamp ........................................................................................................................ 2
15 504060774 Screw......................................................................................................................... 2
16 505976515 Valve.......................................................................................................................... 1
17 580007708 Hose .......................................................................................................................... 1
18 013393900 Fitting......................................................................................................................... 1
19 504262761 Fitting......................................................................................................................... 2
20 580038912 Trim............................................................................................................................ 1
21 524135850 Trim............................................................................................................................ 1
22 505976508 Switch ........................................................................................................................ 1
23 505976536 Lens........................................................................................................................... 1
24 518797696 Cover ......................................................................................................................... 4
25 504574274 Screw......................................................................................................................... 4
26 940004903 Washer ...................................................................................................................... 4
27 449022019 Lockwasher ............................................................................................................... 4
28 937100903 Nut ............................................................................................................................. 4
29 580038926 Switch Mounting ........................................................................................................ 1
30 013393400 Fitting (LPG) .............................................................................................................. 2
31 059473900 Fitting (LPG) .............................................................................................................. 1
32 720260903 Fitting (LPG) .............................................................................................................. 1
33 015759100 Fitting (LPG) .............................................................................................................. 2
34 059235200 Fitting (LPG) .............................................................................................................. 1
35 056260300 Fitting (LPG) .............................................................................................................. 1
36 505976567 Fitting (Gasoline) ....................................................................................................... 1
37 502056906 Clamp (Gasoline)....................................................................................................... 2

1-42
NOTES

1-43
P10801 08-00

LOW NOISE

LOW NOISE

1-44
P10801 08-00

LOW NOISE

ITEM PART NO. DESCRIPTION QTY

1 505976581 Liner .......................................................................................................................... 1


2 504226242 Washer ...................................................................................................................... 2
3 449022016 Lockwasher ............................................................................................................... 2
4 449015098 Locknut ...................................................................................................................... 3
5 504246731 Cover ......................................................................................................................... 1
6 504071785 Washer ...................................................................................................................... 2
7 449022013 Lockwasher ............................................................................................................... 2
8 449015044 Nut ............................................................................................................................. 2
9 449001023 Capscrew................................................................................................................... 2
10 504246733 Mat ............................................................................................................................ 1
11 505972502 Washer ...................................................................................................................... 1

1-45
NOTES

1-46
SECTION 2

2 ENGINE ASSEMBLY

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

CAMSHAFT AND VALVES................................................................................................................................... 2-8


GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-10
CRANKSHAFT AND PISTONS ............................................................................................................................ 2-6
CYLINDER BLOCK .............................................................................................................................................. 2-2
CYLINDER HEAD ................................................................................................................................................ 2-4
EMISSION CONTROL AND EXHAUST SYSTEM
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-30
EMISSION CONTROL SYSTEM........................................................................................................................ 2-26
LPG
EPA COMPLIANT........................................................................................................................................ 2-28
ENGINE MOUNT................................................................................................................................................ 2-34
FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ 2-32
INLET MANIFOLD AND FUEL SYSTEM
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-24
MANIFOLDS....................................................................................................................................................... 2-20
LPG
EPA COMPLIANT........................................................................................................................................ 2-22
OIL PUMP AND FILTER..................................................................................................................................... 2-16
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-18
TIMING GEAR COVER AND OIL PAN............................................................................................................... 2-12
GASOLINE
EPA COMPLIANT........................................................................................................................................ 2-14

2-1
P10838 12-00

CYLINDER BLOCK

CYLINDER BLOCK

2-2
P10838 12-00

CYLINDER BLOCK

ITEM PART NO. DESCRIPTION QTY

520043874 Engine (Gasoline)...................................................................................................... 1


580046515 Engine (Gasoline) (EPA Compliant) .......................................................................... 1
a 520043875 Engine (LPG)............................................................................................................. 1
b 580017120 Engine (LPG)............................................................................................................. 1
c 580019796 Engine (LPG) (LPG with Low Emissions).................................................................. 1
580043947 Engine (LPG) (EPA Compliant) ................................................................................. 1
1 901291816 Cylinder Block ...................................................................................................... 1
1 580046879 Cylinder Block (Gasoline, EPA Compliant)........................................................... 1
2 901015826 Plug.................................................................................................................. 2
3 901291803 Gasket.............................................................................................................. 1
4 901271817 Plug.................................................................................................................. 4
5 901291814 Bolt................................................................................................................... 10
6 901271816 Plug.................................................................................................................. 2
7 901291813 Pin.................................................................................................................... 2
8 900281820 Plug.................................................................................................................. 2
9 900542813 Plug.................................................................................................................. 1
10 901291804 Pipe (Oil) .......................................................................................................... 1
11 901291801 Pin ........................................................................................................................ 2
12 901291807 Dipstick................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A875B-10735X
b S/N A875B-10736X ⇒
c S/N A875B-12121Y ⇒ EXC. 13136-13146

2-3
P10838 12-00

CYLINDER HEAD

CYLINDER HEAD

2-4
P10838 12-00

CYLINDER HEAD

ITEM PART NO. DESCRIPTION QTY

1 901290836 Cylinder Head............................................................................................................ 1


2 901290838 Valve Guide .......................................................................................................... 8
3 901270802 Clip................................................................................................................... 8
4 901290832 Pin ........................................................................................................................ 10
5 901271817 Plug ...................................................................................................................... 1
6 901290831 Capscrew ............................................................................................................. 10
7 901085837 Stud ........................................................................................................................... 10
8 901290804 Washer ...................................................................................................................... 10
9 505960516 Bracket ...................................................................................................................... 2
10 901290806 Cap ............................................................................................................................ 1
11 901290811 Gasket ....................................................................................................................... 1
12 901290828 Bolt ............................................................................................................................ 2
13 901270814 Cap ............................................................................................................................ 1
14 901270815 Gasket.................................................................................................................. 1
15 504259762 Gasket (LPG)............................................................................................................. 1
15 504259764 Gasket (Gas) ............................................................................................................. 1
16 901290816 Bracket (Front) ........................................................................................................... 1
17 a 901290817 Bracket (Rear) ........................................................................................................... 1
17 b 901290842 Hanger (Rear)............................................................................................................ 1
18 901290818 Seal ........................................................................................................................... 1
19 901290819 Valve (PCV) (LPG) .................................................................................................... 1
19 580046873 Valve (PCV) (Gasoiline)............................................................................................. 1
20 901290829 Stud ........................................................................................................................... 2
21 901290834 Cover (LPG) .............................................................................................................. 1
21 580046874 Cover (Gasoline) ....................................................................................................... 1
22 a 901014842 Screw ................................................................................................................... 12
22 b 901848826 Screw ................................................................................................................... 12
23 901290808 Plate ..................................................................................................................... 1
24 901290824 Screw......................................................................................................................... 2
25 901290825 Bolt ............................................................................................................................ 7
26 901290803 Bolt ............................................................................................................................ 10
27 912333300 Label-Engine Low Emissions .................................................................................... 1
27 580046872 Label-Engine EPA Compliant .................................................................................... 1

505976518 Gasket Set (Includes Items 11, 15) ........................................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-10736
b S/N A875B-10736 ⇒

2-5
P10838 12-00

CRANKSHAFT AND PISTONS

CRANKSH AFT AND PISTONS

2-6
P10838 12-00

CRANKSHAFT AND PISTONS

ITEM PART NO. DESCRIPTION QTY

1 901293826 Rod Assembly ........................................................................................................... 4


2 901293825 Nut........................................................................................................................ 2
3 505960503 Crankshaft ................................................................................................................. 1
4 505960525 Pulley (LPG Timing Belt) ........................................................................................... 1
4 504259745 Pulley (Gasoline Timing Belt) .................................................................................... 1
5 505960576 Pulley (LPG Crankshaft)............................................................................................ 1
5 580046889 Pulley (Gasoline Crankshaft)..................................................................................... 1
6 505960512 Bolt (LPG).................................................................................................................. 1
6 504259749 Bolt (Gasoline)........................................................................................................... 1
7 505960548 Key............................................................................................................................. 1
8 505960536 Bolt ............................................................................................................................ 6
9 505960544 Plate (LPG)................................................................................................................ 1
9 504259748 Plate (Gasoline)......................................................................................................... 1
10 901293841 Piston (Standard)....................................................................................................... 4
10 901293842 Piston (0.25 O/S) ....................................................................................................... 4
10 901293843 Piston (0.50 O/S) ....................................................................................................... 4
11 901293811 Bearing Set (Standard).............................................................................................. 1
11 901293812 Bearing Set (0.25 O/S) .............................................................................................. 1
11 901293813 Bearing Set (0.50 O/S) .............................................................................................. 1
11 901293814 Bearing Set (0.75 O/S) .............................................................................................. 1
12 a 901293851 Piston Ring Set (Standard)........................................................................................ 1
12 b 580024213 Piston Ring (Standard) .............................................................................................. 1
12 a 901293852 Piston Ring Set (0.25. O/S)....................................................................................... 1
12 b 580024215 Piston Ring (0.25. O/S) ............................................................................................. 1
12 a 901293853 Piston Ring Set (0.50. O/S)....................................................................................... 1
12 b 580024214 Piston Ring (0.50. O/S) ............................................................................................. 1
13 901293861 Bearing Set (Standard).............................................................................................. 1
13 901293862 Bearing Set (0.25 O/S) .............................................................................................. 1
13 901293863 Bearing Set (0.50 O/S) .............................................................................................. 1
13 901293864 Bearing Set (0.75 O/S) .............................................................................................. 1

FOOTNOTES:
a ⇒ S/N A875B-10736
b S/N A875B-10736 ⇒

2-7
P10838 12-00

CAMSHAFT AND VALVES

CAMSHAFT AND VALVES

2-8
P10838 12-00

CAMSHAFT AND VALVES

ITEM PART NO. DESCRIPTION QTY

1 901294838 Valve (Intake)............................................................................................................. 4


2 901294802 Valve Seat ................................................................................................................. 8
3 900284852 Retainer ..................................................................................................................... 8
4 901294833 Spring ........................................................................................................................ 8
5 901294832 Spring ........................................................................................................................ 8
6 901294806 Seat ........................................................................................................................... 8
7 901294839 Valve (Exhaust) ......................................................................................................... 4
8 901294826 Pulley (Cam).............................................................................................................. 1
9 901294834 Rocker Arm................................................................................................................ 4
10 901294836 Screw ................................................................................................................... 4
11 901294837 Nut........................................................................................................................ 4
12 901294835 Rocker Arm................................................................................................................ 4
13 901294836 Screw ................................................................................................................... 4
14 901294837 Nut........................................................................................................................ 4
15 901294815 Shaft .......................................................................................................................... 1
16 901294829 Timing Belt................................................................................................................. 1
17 505959568 Camshaft ................................................................................................................... 1
18 901294824 Pin ........................................................................................................................ 1
19 901294827 Bolt ............................................................................................................................ 1
20 901294830 Tensioner ................................................................................................................... 1
21 901294821 Spring ........................................................................................................................ 1
22 901294825 Bolt ............................................................................................................................ 1
23 901294828 Washer ...................................................................................................................... 1
24 901274801 Seal (Intake) .............................................................................................................. 8
25 901290837 Seal (Exhaust) ........................................................................................................... 8
26 901294813 Shaft .......................................................................................................................... 1
27 901294814 Spring ........................................................................................................................ 8

505976518 Gasket Set (Includes Items 24-25) ............................................................................ 1

2-9
P10223 09-03

CAMSHAFT AND VALVES


(GASOLINE) (EPA COMPLIANT)

CAMSHAFT AND VALVESGA SOLINEEPA COMPLIANT

2-10
P10223 09-03

CAMSHAFT AND VALVES


(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 901294825 Bolt ............................................................................................................................ 1


2 901274801 Seal ........................................................................................................................... 4
3 901290837 Seal ........................................................................................................................... 4
4 901294838 Valve (Intake)............................................................................................................. 4
5 901294802 Valve Seat ................................................................................................................. 8
6 900284852 Retainer ..................................................................................................................... 16
7 901294833 Spring ........................................................................................................................ 8
8 901294832 Spring ........................................................................................................................ 8
9 901294806 Seat ........................................................................................................................... 8
10 901294839 Valve (Exhaust) ......................................................................................................... 4
11 901294834 Rocker Arm................................................................................................................ 4
12 901294835 Rocker Arm................................................................................................................ 4
13 901294837 Nut........................................................................................................................ 1
14 901294836 Screw ................................................................................................................... 1
15 901294813 Shaft .......................................................................................................................... 1
16 901294814 Spring ........................................................................................................................ 1
17 901294815 Shaft .......................................................................................................................... 1
18 580046902 Timing Belt................................................................................................................. 1
19 505959568 Camshaft ................................................................................................................... 1
20 901294824 Pin ........................................................................................................................ 1
21 901577818 Pulley......................................................................................................................... 1
22 901294827 Bolt ............................................................................................................................ 1
23 901294828 Washer ...................................................................................................................... 1
24 901577822 Belt Tensioner............................................................................................................ 1
25 580046903 Spring ........................................................................................................................ 1
26 901577823 Idler ........................................................................................................................... 1
27 901302839 Bolt ............................................................................................................................ 1

2-11
P10838 12-00

TIMING GEAR COVER AND OIL PAN

TIMING GEAR COVER AND OIL PAN

2-12
P10838 12-00

TIMING GEAR COVER AND OIL PAN

ITEM PART NO. DESCRIPTION QTY

1 505960515 Housing ..................................................................................................................... 1


2 901292811 Oil Seal................................................................................................................. 1
3 505960594 Connector .................................................................................................................. 1
4 901292816 Stud...................................................................................................................... 1
5 901292803 Oil Pan....................................................................................................................... 1
6 900543845 Gasket.................................................................................................................. 1
7 901272802 Drain Plug ............................................................................................................ 1
8 901292827 Cover ......................................................................................................................... 1
9 901292828 Gasket ....................................................................................................................... 1
10 901292824 Cover ......................................................................................................................... 1
11 901292810 Gasket ....................................................................................................................... 1
12 901292831 Gasket (Front Housing) ............................................................................................. 1
13 901292812 Cover (Rear) .............................................................................................................. 1
14 505960538 Pin ............................................................................................................................. 2
15 901292814 Oil Seal (Rear)........................................................................................................... 1
16 901292832 Gasket ....................................................................................................................... 1
17 901290825 Bolt ............................................................................................................................ 7
18 900559852 Nut ............................................................................................................................. 2
19 a 505960505 Capscrew................................................................................................................... 2
19 b 901280825 Bolt ............................................................................................................................ 2
20 901575820 Bolt ............................................................................................................................ 6
21 901272820 Capscrew................................................................................................................... 19
22 901292825 Cap ............................................................................................................................ 1
23 911378400 Cover ......................................................................................................................... 1
24 901292806 Gasket ....................................................................................................................... 1

505976518 Gasket Set (Includes Items 2, 9, 11-12, 15-16, 24)................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-10736
b S/N A875B-10736 ⇒

2-13
P10223 09-03

TIMING GEAR COVER AND OIL PAN


(GASOLINE) (EPA COMPLIANT)

TIMIN G GEAR COVER AND OIL PANGASOLINEEPA COMPLIANT

2-14
P10223 09-03

TIMING GEAR COVER AND OIL PAN


(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 901575820 Bolt ............................................................................................................................ 6


2 900559852 Nut ............................................................................................................................. 1
3 580046885 Housing (EPA Compliant) .......................................................................................... 1
4 901292811 Oil Seal................................................................................................................. 1
5 901292816 Stud...................................................................................................................... 1
6 505960594 Connector............................................................................................................. 1
7 901292831 Gasket ....................................................................................................................... 1
8 900543845 Gasket.................................................................................................................. 1
9 901272802 Drain Plug ............................................................................................................ 1
10 901575826 Cover ......................................................................................................................... 1
11 901575808 Gasket.................................................................................................................. 1
12 580046886 Cover (Timing Belt Upper) ......................................................................................... 1
13 580046887 Gasket.................................................................................................................. 1
14 901292812 Cover (Rear) .............................................................................................................. 1
15 505960538 Pin ........................................................................................................................ 2
16 901292814 Oil Seal (Rear) ..................................................................................................... 1
17 901575803 Pan ............................................................................................................................ 1
18 901292832 Gasket ....................................................................................................................... 1
19 911378400 Cover ......................................................................................................................... 1
20 901272820 Capscrew................................................................................................................... 19
21 901290825 Bolt ............................................................................................................................ 5
22 901575824 Bolt ............................................................................................................................ 1
23 901280825 Bolt ............................................................................................................................ 2
24 901085820 Sealant ...................................................................................................................... 1
25 901292806 Gasket (Oil Pan) ........................................................................................................ 1

504259763 Gasket Kit (Includes Items 4, 7, 11, 13-14, 16, 24-25) .............................................. 1

2-15
P10839 12-00

OIL PUMP AND FILTER

OIL PUMP AND FILTER

2-16
P10839 12-00

OIL PUMP AND FILTER

ITEM PART NO. DESCRIPTION QTY

520043874 Engine (Gasoline)...................................................................................................... 1


580046515 Engine (Gasoline) (EPA Compliant) .......................................................................... 1
520043875 Engine (LPG)............................................................................................................. 1
580017120 Engine (LPG)............................................................................................................. 1
580019796 Engine (LPG) (LPG With Low Emissions) ................................................................. 1
580043947 Engine (LPG) (EPA Compliant) ................................................................................. 1
1 a 901578805 Oil Pump (Gas and LPG) ..................................................................................... 1
1 b 580001828 Oil Pump (Gas) .................................................................................................... 1
1 b 580001827 Oil Pump (LPG).................................................................................................... 1
2 901271803 Pin ........................................................................................................................ 2
3 901292811 Oil Seal................................................................................................................. 1
4 a 900291802 Plunger................................................................................................................. 1
4 b 580001826 Plunger................................................................................................................. 1
5 900291803 Spring................................................................................................................... 1
6 900291804 Seat...................................................................................................................... 1
7 901301821 Snap Ring ............................................................................................................ 1
8 a 504258742 Plug ...................................................................................................................... 1
8 b 580024166 Plug ...................................................................................................................... 1
9 901578809 Cover.................................................................................................................... 1
10 a 901301810 Screw ................................................................................................................... 7
10 b 580001829 Screw ................................................................................................................... 7
11 901578811 Gear ..................................................................................................................... 1
12 901578812 Gear ..................................................................................................................... 1
13 901301823 Strainer................................................................................................................. 1
14 901301822 Gasket.................................................................................................................. 1
15 901301815 Filter ..................................................................................................................... 1
16 901578816 Screw ................................................................................................................... 6
17 901301802 O-Ring.................................................................................................................. 1
18 901301818 Screw ................................................................................................................... 1
19 901282833 Screw ................................................................................................................... 1
20 580024167 Pin (Top Indicator) ................................................................................................ 1
21 580046966 Bolt ....................................................................................................................... 2

505976518 Gasket Set (Includes Item 5) ..................................................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-10735X
b S/N A875B-10736X ⇒

2-17
P14435 09-03

OIL PUMP AND FILTER


(GASOLINE) (EPA COMPLIANT)

OIL PUMP AND FILTERGASOLINEEPA COMPLIANT

2-18
P14435 09-03

OIL PUMP AND FILTER


(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580001828 Oil Pump.................................................................................................................... 1


2 901271803 Pin ........................................................................................................................ 2
3 901292811 Oil Seal................................................................................................................. 1
4 580001826 Plunger................................................................................................................. 1
5 900291803 Spring................................................................................................................... 1
6 900291804 Seat...................................................................................................................... 1
7 901301821 Snap Ring ............................................................................................................ 1
8 901578809 Cover.................................................................................................................... 1
9 580001829 Screw ................................................................................................................... 7
10 901578811 Gear ..................................................................................................................... 1
11 901578812 Gear ..................................................................................................................... 1
12 580024166 Plug ...................................................................................................................... 1
13 901301818 Screw......................................................................................................................... 1
14 901292819 Capscrew................................................................................................................... 1
15 901301815 Filter .......................................................................................................................... 1
16 901301822 Gasket ....................................................................................................................... 1
17 901301823 Strainer ...................................................................................................................... 1
18 901301802 O-Ring ....................................................................................................................... 1
19 901282833 Screw......................................................................................................................... 1
20 580024167 Pin (Top Indicator) ..................................................................................................... 1
21 901578816 Screw......................................................................................................................... 2

504259763 Gasket Kit (Includes Items 16, 18) ............................................................................ 1

2-19
P10840 09-03

MANIFOLDS

MANIFOLDS

2-20
P10840 09-03

MANIFOLDS

ITEM PART NO. DESCRIPTION QTY

1 a 505959543 Bracket ...................................................................................................................... 1


1 bc 518808655 Bracket ...................................................................................................................... 1
1 bd 580021306 Bracket ...................................................................................................................... 1
1 be 580024229 Bracket (Closed Loop) ............................................................................................... 1
2 900559852 Nut ............................................................................................................................. 4
3 901295820 Gasket ....................................................................................................................... 1
4 a 505960582 Hose .......................................................................................................................... 1
5 c 505959594 Manifold ..................................................................................................................... 1
5 d 504258754 Manifold (Intake) ........................................................................................................ 1
6 c 901849814 Stud...................................................................................................................... 2
6 d 504258755 Stud...................................................................................................................... 2
7 505959558 Clamp ........................................................................................................................ 2
8 505959552 Cap ............................................................................................................................ 1
9 901295811 Bolt ............................................................................................................................ 4
10 901296801 Manifold (Exhaust)..................................................................................................... 1
11 901276803 Nut ............................................................................................................................. 6
12 901296804 Gasket ....................................................................................................................... 1
13 901276809 Stud...................................................................................................................... 4
14 901295811 Bolt ............................................................................................................................ 4
15 d 912189300 Gasket ....................................................................................................................... 1

FOOTNOTES:
a Gasoline
b LPG
c ⇒ S/N A875B-10735
d S/N A875B-10736 ⇒
e S/N A875B-13150 ⇒

2-21
P14119 09-03

MANIFOLDS
(LPG) (EPA COMPLIANT)

MANIFOLDSLPGEPA COMPLIANT

2-22
P14119 09-03

MANIFOLDS
(LPG) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580046904 Manifold (Inlet)........................................................................................................... 1


2 504258755 Stud...................................................................................................................... 2
3 900559852 Nut ............................................................................................................................. 4
4 901295820 Gasket ....................................................................................................................... 1
5 901295811 Bolt ............................................................................................................................ 2
6 901296801 Manifold (Exhaust)..................................................................................................... 1
7 901276809 Stud...................................................................................................................... 4
8 901296805 Washer ...................................................................................................................... 6
9 901276803 Nut ............................................................................................................................. 6
10 901296804 Gasket ....................................................................................................................... 1
11 912189300 Gasket ....................................................................................................................... 1

2-23
P14625 09-03

INLET MANIFOLD AND FUEL SYSTEM


(GASOLINE) (EPA COMPLIANT)

INLET MANIFOLD AN D FUEL SYSTEMGASOLINEEPA COMPLIANT

2-24
P14625 09-03

INLET MANIFOLD AND FUEL SYSTEM


(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580046908 Intake Manifold .......................................................................................................... 1


2 580046906 Stud...................................................................................................................... 2
3 580046907 Stud...................................................................................................................... 2
4 901015826 Plug ...................................................................................................................... 1
5 901292820 Bolt ............................................................................................................................ 1
6 900526819 Bolt ............................................................................................................................ 2
7 580046909 Gasket ....................................................................................................................... 1
8 900906822 Bolt ............................................................................................................................ 2
9 901083830 Bolt ............................................................................................................................ 1
10 580046910 Bracket ...................................................................................................................... 1
11 580047153 Bracket ...................................................................................................................... 1
12 580046912 Bracket ...................................................................................................................... 1
13 580046941 Gasket ....................................................................................................................... 1
14 580046948 Governor.................................................................................................................... 1
15 901095817 Bolt ............................................................................................................................ 2
16 580046918 Bracket (Throttle) ....................................................................................................... 1
17 580046940 Fuel Distributor .......................................................................................................... 1
18 580046949 Bolt ............................................................................................................................ 2
19 580046950 Pressure Regulator.................................................................................................... 1
20 580046951 O-ring ................................................................................................................... 1
21 580046939 Insulator..................................................................................................................... 2
22 580046942 Fuel Injector............................................................................................................... 1
23 580046943 Grommet .............................................................................................................. 1
24 580046944 O-Ring.................................................................................................................. 1
25 580046947 Insulator..................................................................................................................... 4
26 901300827 Gasket ....................................................................................................................... 1
27 910983100 Cover ......................................................................................................................... 1
28 580046927 Bolt ............................................................................................................................ 2
29 580046952 Sensor (Air Flow)....................................................................................................... 1

2-25
P10809 09-03

EMISSION CONTROL SYSTEM

EMISSION CONTROL SYSTEM

2-26
P10809 09-03

EMISSION CONTROL SYSTEM

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1 911008100 Valve.................................................................................................................. .. 1
1 504258743 Valve.................................................................................................................. 1 ..
2 505960582 Hose .................................................................................................................. 1 ..
3 505960569 Hose .................................................................................................................. 1 ..
4 520041841 Hose .................................................................................................................. 1 ..
5 505959558 Clamp ................................................................................................................ .. 2
5 505959558 Clamp ................................................................................................................ 6 ..
6 900549883 Hose .................................................................................................................. .. 1
7 505960531 Cap .................................................................................................................... .. 1

2-27
P14122 09-03

EMISSION CONTROL SYSTEM


(LPG) (EPA COMPLIANT)

EMISSION CONTROL SYSTEML PGEPA COMPLIANT

2-28
P14122 09-03

EMISSION CONTROL SYSTEM


(LPG) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580024228 Bolt ............................................................................................................................ 1


2 505960558 Clamp ........................................................................................................................ 1
3 505959589 Air Funnel .................................................................................................................. 1
4 580015812 Seal ...................................................................................................................... 1
5 901854831 Nut ............................................................................................................................. 1
6 505959547 Stud ........................................................................................................................... 1
7 505960524 Hose .......................................................................................................................... 1
8 505960558 Clamp ........................................................................................................................ 1
9 580046920 Carburetor ................................................................................................................. 1
10 580046955 Tube........................................................................................................................... 1
11 900549883 Hose .......................................................................................................................... 2
12 504258739 Hose .......................................................................................................................... 1
13 580024169 Clamp ........................................................................................................................ 1
14 505960501 Hose (PCV) ............................................................................................................... 1
15 505959558 Clamp ........................................................................................................................ 1

2-29
P14626 09-03

EMISSION CONTROL AND EXHAUST SYSTEM


(GASOLINE) (EPA COMPLIANT)

EMISSION CONTROL AND EXHAUST SYSTEMGASOLINEEPA COMPLIANT

2-30
P14626 09-03

EMISSION CONTROL AND EXHAUST SYSTEM


(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580046956 Throttle Body ............................................................................................................. 1


2 580046941 Gasket ....................................................................................................................... 1
3 580046960 Hose (PVC) ............................................................................................................... 1
4 901016819 Clamp ........................................................................................................................ 2
5 900559852 Nut ............................................................................................................................. 2
6 901858827 Bolt ............................................................................................................................ 2
7 580024169 Clamp ........................................................................................................................ 4
8 580046959 Hose .......................................................................................................................... 1
9 505959558 Clamp ........................................................................................................................ 1
10 580046958 Hose .......................................................................................................................... 1
11 900590834 Nut ............................................................................................................................. 2
12 580046963 Gasket ....................................................................................................................... 1
13 580046962 Valve (Idle Air Control)............................................................................................... 1
14 901575820 Bolt ............................................................................................................................ 1
15 580046938 Supporter................................................................................................................... 1
16 580046957 Hose .......................................................................................................................... 1
17 580046961 Tube (Vacumm) ......................................................................................................... 1
18 901296804 Gasket ....................................................................................................................... 1
19 901296801 Manifold (Exhaust)..................................................................................................... 1
20 901276809 Stud...................................................................................................................... 4
21 901276803 Nut ............................................................................................................................. 6
22 901296805 Washer ...................................................................................................................... 6
23 912189300 Gasket ....................................................................................................................... 1
24 580019850 Catalytic Converter .................................................................................................... 1
25 580024230 Bolt ....................................................................................................................... 2
26 580024231 Bolt ....................................................................................................................... 2
27 580019994 Gasket ....................................................................................................................... 1
28 580019999 Gasket ....................................................................................................................... 1

2-31
P10227 07-00

FLYWHEEL AND TORQUE CONVERTER

FLYWHEEL AND TORQUE CONVERT ER

2-32
P10227 07-00

FLYWHEEL AND TORQUE CONVERTER

ITEM PART NO. DESCRIPTION QTY

1 580000141 Flywheel .................................................................................................................... 1


1 580000991 Spacer ....................................................................................................................... 1
2 505972560 Washer ...................................................................................................................... 1
3 505959555 Capscrew................................................................................................................... 6
4 505972546 Housing ..................................................................................................................... 1
5 911378400 Cover ......................................................................................................................... 1
6 449001160 Capscrew................................................................................................................... 5
7 449022018 Lockwasher ............................................................................................................... 5
8 505967544 Pin ............................................................................................................................. 2
9 505970543 Capscrew................................................................................................................... 6
10 940102909 Washer ...................................................................................................................... 6
11 a 504298717 Torque Converter (No. 3.15)...................................................................................... 1
11 b 580018266 Torque Converter (No. 3.15)...................................................................................... 1
12 504298718 Plate .......................................................................................................................... 1
13 502566902 Washer ...................................................................................................................... 6
14 449001241 Capscrew................................................................................................................... 1
15 502566901 Washer ...................................................................................................................... 1
16 505969515 Bolt ............................................................................................................................ 4
17 505970574 Washer ...................................................................................................................... 3
18 501702901 Sealant ...................................................................................................................... AR
19 502398902 Washer ...................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N T82M23847
b S/N T82M23849 ⇒

2-33
P10807 07-98

ENGINE MOUNT

ENGINE MOUNT

2-34
P10807 07-98

ENGINE MOUNT

ITEM PART NO. DESCRIPTION QTY

1 449001230 Capscrew................................................................................................................... 2
2 505970501 Washer ...................................................................................................................... 2
3 505970584 Washer ...................................................................................................................... 2
4 505970577 Cup ............................................................................................................................ 2
5 505970515 Isolator....................................................................................................................... 2
6 505970535 Spacer ....................................................................................................................... 2
7 505970556 Bumper ...................................................................................................................... 2
8 505966562 Washer ...................................................................................................................... 2
9 449022013 Lockwasher ............................................................................................................... 8
10 909882405 Nut ............................................................................................................................. 2
11 505970521 Spacer ....................................................................................................................... AR
12 505970530 Bracket (LH) .............................................................................................................. 1
13 505970508 Bracket (RH) .............................................................................................................. 1
14 505970570 Capscrew................................................................................................................... 8

2-35
NOTES

2-36
SECTION 3

3 EXHAUST SYSTEM

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST
TWO WAY CATALYTIC CONVERTOR.............................................................................................................. 3-4
EXHAUST GAS AND LPG
2.0L AND 2.2L MAZDA
EPA COMPLIANT........................................................................................................................................ 3-14
2.0L MAZDA
STANDARD ................................................................................................................................................. 3-10
EXHAUST GROUP
OVERHEAD .................................................................................................................................................... 3-16
EXHAUST LPG
2.0L AND 2.2L MAZDA
2-WAY ......................................................................................................................................................... 3-12
MUFFLER AND EXHAUST PIPES....................................................................................................................... 3-2
LPG WITH LOW EMISSIONS
S/N A875B-12121Y⇒ EXC. 13136-13149 .................................................................................................... 3-8
VERTICAL EXHAUST .......................................................................................................................................... 3-6

3-1
P10841 08-00

MUFFLER AND EXHAUST PIPES

MUFFLER AND EXHAUST PIPES

3-2
P10841 08-00

MUFFLER AND EXHAUST PIPES

ITEM PART NO. DESCRIPTION QTY

1 505973538 Muffler ....................................................................................................................... 1


1 505973514 Muffler (Type GS and LPS)........................................................................................ 1
2 057092500 Clamp ........................................................................................................................ 2
3 016388300 Clamp ........................................................................................................................ 1
4 449001138 Capscrew................................................................................................................... 2
5 909882404 Nut ............................................................................................................................. 2
6 900063101 Washer ...................................................................................................................... 2
7 449021006 Washer ...................................................................................................................... 2
8 905733100 Rubber Cushion......................................................................................................... 4
9 505973579 Tube........................................................................................................................... 1
10 505973571 Exhaust Pipe ............................................................................................................. 1
11 449022016 Lockwasher ............................................................................................................... 4
12 449015014 Nut ............................................................................................................................. 4
13 912189300 Gasket ....................................................................................................................... 1
14 504240716 Tube........................................................................................................................... 1

3-3
P13268 09-02

EXHAUST
(TWO WAY CATALYTIC CONVERTOR)

EXHAUSTTWO WAY CATALYT IC CONVERTOR

3-4
P13268 09-02

EXHAUST
(TWO WAY CATALYTIC CONVERTOR)

ITEM PART NO. DESCRIPTION QTY

1 505973596 Muffler ....................................................................................................................... 1


2 057029500 Clamp ........................................................................................................................ 3
3 580023078 Exhaust Pipe ............................................................................................................. 1
4 449001138 Capscrew................................................................................................................... 2
5 909882404 Nut ............................................................................................................................. 2
6 900063101 Washer ...................................................................................................................... 2
7 449021006 Washer ...................................................................................................................... 2
8 905733100 Rubber Cushion......................................................................................................... 4
9 505966589 Tube........................................................................................................................... 1
10 505966501 Tube........................................................................................................................... 1
11 505966594 Seal ........................................................................................................................... 1
12 505966542 Spacer ....................................................................................................................... 1
13 912189300 Gasket ....................................................................................................................... 1
14 580020695 Adapter ...................................................................................................................... 1
15 449015014 Nut ............................................................................................................................. 4
16 505966508 Bolt ............................................................................................................................ 2
17 505966580 Spring ........................................................................................................................ 2
18 580012728 Plug ........................................................................................................................... 1
18 580030554 Washer ................................................................................................................. 1

3-5
P10228 08-00

VERTICAL EXHAUST

VERTICAL EXHAUST

3-6
P10228 08-00

VERTICAL EXHAUST

ITEM PART NO. DESCRIPTION QTY

1 504240717 Tube........................................................................................................................... 1
2 505968587 Exhaust Pipe ............................................................................................................. 1
3 449001023 Capscrew................................................................................................................... 3
4 449022013 Lockwasher ............................................................................................................... 3
5 449021006 Washer ...................................................................................................................... 3
6 057092500 Clamp ........................................................................................................................ 1
7 504240785 Fastener .................................................................................................................... 3
8 504240715 Cover (Counterweight Exhaust) ................................................................................ 1
9 916522400 Cover (Gasoline) ....................................................................................................... 1
9 504804729 Cover (LPG) .............................................................................................................. 1

3-7
P12163 10-00

MUFFLER AND EXHAUST PIPES


(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y⇒ EXC. 13136-13149)

MUFFLER AND EXHAUST PIPES LPG WITH LOW EMISSIONSS/N A875B-12121Y⇒ EXC. 13136-13149

3-8
P12163 10-00

MUFFLER AND EXHAUST PIPES


(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

1 580016565 Muffler ....................................................................................................................... 1


2 580019850 Catalytic Converter .................................................................................................... 1
3 580015545 Bracket ...................................................................................................................... 1
4 449001138 Capscrew................................................................................................................... 2
5 900063101 Washer ...................................................................................................................... 2
6 905733100 Rubber Cushion......................................................................................................... 4
7 449021006 Washer ...................................................................................................................... 2
8 909882404 Nut ............................................................................................................................. 2
9 580015801 Exhaust Pipe ............................................................................................................. 1
10 057092500 Clamp ........................................................................................................................ 2
11 580020060 Nut ............................................................................................................................. 2
12 449022017 Lockwasher ............................................................................................................... 2
13 580015804 Gasket ....................................................................................................................... 1
14 449015014 Nut ............................................................................................................................. 4
15 449022016 Lockwasher ............................................................................................................... 4
16 524139863 Exhaust Pipe ............................................................................................................. 1
17 580023137 Exhaust Pipe ............................................................................................................. 1
18 912189300 Gasket ....................................................................................................................... 1
19 580020695 Adapter ...................................................................................................................... 1
20 505966542 Spacer ....................................................................................................................... 1
21 505966594 Seal ........................................................................................................................... 1
22 504266218 Lubrication ................................................................................................................. AR
23 505966580 Spring ........................................................................................................................ 2
24 505966508 Bolt ............................................................................................................................ 2
25 580012728 Plug ........................................................................................................................... 1
26 580027572 Nut (Flange)............................................................................................................... 2
27 504240715 Cover (Counterweight) .............................................................................................. 1
28 504240785 Fastener .................................................................................................................... 3
29 580020062 Exhaust Pipe (Type LPS)........................................................................................... 1
30 580015803 Gasket ....................................................................................................................... 1

3-9
P14565 10-00

EXHAUST GAS AND LPG


(2.0L MAZDA) (STANDARD)

EXHAUST GAS AND LPG2.0L MAZDASTANDARD

3-10
P14565 10-00

EXHAUST GAS AND LPG


(2.0L MAZDA) (STANDARD)

ITEM PART NO. DESCRIPTION QTY

1 505973538 Muffler ....................................................................................................................... 1


1 a 505973514 Muffler ....................................................................................................................... 1
2 580023078 Exhaust Pipe ............................................................................................................. 1
3 504240715 Cover ......................................................................................................................... 1
3 a 504240715 Cover ......................................................................................................................... 1
4 504240785 Fastener .................................................................................................................... 3
4 a 504240785 Fastener .................................................................................................................... 3
5 449001138 Capscrew................................................................................................................... 2
6 909882404 Nut ............................................................................................................................. 2
7 900063101 Washer ...................................................................................................................... 2
8 449021006 Washer ...................................................................................................................... 2
9 505973579 Tube........................................................................................................................... 1
10 016388300 Clamp ........................................................................................................................ 1
11 505973571 Exhaust Pipe ............................................................................................................. 1
12 912189300 Gasket ....................................................................................................................... 1
13 057047400 Clamp ........................................................................................................................ 2
14 580027573 Nut (Flange)............................................................................................................... 4
15 905733100 Rubber Cushion......................................................................................................... 4

FOOTNOTES:
a U.L. Safety

3-11
P14563 10-00

EXHAUST LPG
(2.0L AND 2.2L MAZDA) (2-WAY)

EXHAUST LPG2.0L AND 2.2L MAZDA2-WAY

3-12
P14563 10-00

EXHAUST LPG
(2.0L AND 2.2L MAZDA) (2-WAY)

ITEM PART NO. DESCRIPTION QTY

1 505973596 Muffler ....................................................................................................................... 1


1 a 505973514 Muffler ....................................................................................................................... 1
2 580023078 Exhaust Pipe ............................................................................................................. 1
3 504240715 Cover ......................................................................................................................... 1
3 a 504240715 Cover ......................................................................................................................... 1
4 504240785 Fastener .................................................................................................................... 3
4 a 504240785 Fastener .................................................................................................................... 3
5 505966589 Tube........................................................................................................................... 1
6 057047400 Clamp ........................................................................................................................ 3
7 505966501 Tube........................................................................................................................... 1
8 580012728 Plug ........................................................................................................................... 1
9 912189300 Gasket ....................................................................................................................... 1
10 505966594 Seal ........................................................................................................................... 1
11 504226218 Lubricant.................................................................................................................... AR
12 580020695 Adapter ...................................................................................................................... 1
12 580024704 Adapter (Optional) ..................................................................................................... 1
13 505966542 Spacer ....................................................................................................................... 1
14 505966580 Spring ........................................................................................................................ 2
15 505966508 Bolt ............................................................................................................................ 2
16 449015014 Nut ............................................................................................................................. 4
17 449001138 Capscrew................................................................................................................... 2
18 900063101 Washer ...................................................................................................................... 2
19 905733100 Rubber Cushion......................................................................................................... 4
20 449021006 Washer ...................................................................................................................... 2
21 909882404 Nut ............................................................................................................................. 2
22 449022016 Lockwasher ............................................................................................................... 4

FOOTNOTES:
a U.L. Safety

3-13
P14569 10-00

EXHAUST GAS AND LPG


(2.0L AND 2.2L MAZDA) (EPA COMPLIANT)

EXHAUST GAS AND LPG2.0L AND 2.2L MAZDAEPA COMPLIANT

3-14
P14569 10-00

EXHAUST GAS AND LPG


(2.0L AND 2.2L MAZDA) (EPA COMPLIANT)

KEY:
A: GAS
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1 449001138 Capscrew........................................................................................................... 2 2
2 909882404 Nut ..................................................................................................................... 2 2
3 900063101 Washer .............................................................................................................. 2 2
4 449021006 Washer .............................................................................................................. 2 2
4 b 449021006 Washer .............................................................................................................. 3 3
5 057047400 Clamp ................................................................................................................ 2 2
6 905733100 Rubber Cushion................................................................................................. 4 4
7 580023137 Exhaust Pipe ..................................................................................................... 1 1
8 580012728 Plug ................................................................................................................... 1 1
9 580027573 Nut (Flange)....................................................................................................... 4 4
10 505966508 Bolt .................................................................................................................... 2 2
11 505966580 Spring ................................................................................................................ 2 2
12 505966594 Seal ................................................................................................................... 1 1
13 505966542 Spacer ............................................................................................................... 1 1
14 580020695 Adapter .............................................................................................................. 1 1
14 580024704 Adapter (Optional) ............................................................................................. 1 1
15 504226218 Lubricant............................................................................................................ AR AR
16 580015545 Bracket .............................................................................................................. 1 1
17 580027572 Nut (Flange)....................................................................................................... 2 2
18 580020060 Nut ..................................................................................................................... 2 2
19 449022017 Lockwasher ....................................................................................................... 2 2
20 580015801 Exhaust Pipe ..................................................................................................... 1 1
21 580016565 Muffler ............................................................................................................... 1 1
22 912189300 Gasket ............................................................................................................... 1 1
23 580019850 Catalytic Converter ............................................................................................ 1 1
24 580019994 Gasket ............................................................................................................... 1 1
25 580019999 Gasket ............................................................................................................... 1 1
26 a 524139863 Exhaust Pipe ..................................................................................................... .. 1
27 a 504240715 Cover ................................................................................................................. .. 1
28 a 504240785 Fastener ............................................................................................................ .. 3
29 b 524139862 Tube................................................................................................................... 1 1
30 b 505968587 Exhaust Pipe ..................................................................................................... 1 1
31 b 449001023 Capscrew........................................................................................................... 3 3
32 b 449022013 Lockwasher ....................................................................................................... 3 3
33 b 916522400 Cover ................................................................................................................. 1 ..
33 b 504804729 Cover ................................................................................................................. .. 1

FOOTNOTES:
a Counterweight
b Overhead

3-15
P14566 10-00

EXHAUST GROUP
(OVERHEAD)

EXHAUST GROUPOVERHEAD

3-16
P14566 10-00

EXHAUST GROUP
(OVERHEAD)

ITEM PART NO. DESCRIPTION QTY

1 504240717 Tube........................................................................................................................... 1
2 505968587 Exhaust Pipe ............................................................................................................. 1
3 449001023 Capscrew................................................................................................................... 3
4 449022013 Lockwasher ............................................................................................................... 3
5 449021006 Washer ...................................................................................................................... 3
6 916522400 Cover ......................................................................................................................... 1
6 b 504804729 Cover ......................................................................................................................... 1
7 057047400 Clamp ........................................................................................................................ 1
8 504240715 Cover ......................................................................................................................... 3
9 504240785 Fastener .................................................................................................................... 1
10 580023078 Exhaust Pipe ............................................................................................................. 1
11 449001138 Capscrew................................................................................................................... 2
12 900063101 Washer ...................................................................................................................... 2
13 905733100 Rubber Cushion......................................................................................................... 4
14 449021006 Washer ...................................................................................................................... 2
15 909882404 Nut ............................................................................................................................. 2
16 505973538 Muffler ....................................................................................................................... 1
16 a 505973596 Muffler ....................................................................................................................... 1
17 057047400 Clamp ........................................................................................................................ 1

FOOTNOTES:
a 2-Way Catalytic Converter
b LPG

3-17
NOTES

3-18
SECTION 4

4 COOLING SYSTEM

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

COOLING
EPA COMPLIANT
GASOLINE 2.0L AND 2.2L ......................................................................................................................... 4-14
COOLING SYSTEM
RADIATOR AND HOSES
GASOLINE AND LPG 2.0L ......................................................................................................................... 4-12
RADIATOR AND HOSES
⇒S/N A875B-07838 ......................................................................................................................................... 4-6
S/N A875B-07839⇔S/N A875B-22173A.......................................................................................................... 4-8
RADIATORS AND HOSES
S/N A875B-22174A⇒ ..................................................................................................................................... 4-10
WATER PUMP...................................................................................................................................................... 4-2
GASOLINE
EPA COMPLIANT.......................................................................................................................................... 4-4

4-1
P10842 08-98

WATER PUMP

WATER PUMP

4-2
P10842 08-98

WATER PUMP

ITEM PART NO. DESCRIPTION QTY

1 901302844 Fan ............................................................................................................................ 1


2 505960579 Pump ......................................................................................................................... 1
3 901302808 Pulley ................................................................................................................... 1
4 901302807 Plate ..................................................................................................................... 1
5 901302841 Seal ...................................................................................................................... 1
6 .. . . . Shaft and Impeller ................................................................................................ 1
7 901096876 Seal ...................................................................................................................... 1
8 901302840 Stud...................................................................................................................... 1
9 901302842 Seal ...................................................................................................................... 1
10 901302827 Pin ........................................................................................................................ 1
11 901302811 Pipe ........................................................................................................................... 1
12 901302846 Gasket ....................................................................................................................... 1
13 a 901282847 Thermostat ................................................................................................................ 1
13 b 580024168 Thermostat ................................................................................................................ 1
14 901282846 Gasket.................................................................................................................. 1
15 901302814 Cover ......................................................................................................................... 1
16 900526814 Capscrew................................................................................................................... 2
17 505960550 Hose .......................................................................................................................... 1
18 505960521 Pipe ........................................................................................................................... 1
19 901302839 Bolt ............................................................................................................................ 3
20 505960588 Hose .......................................................................................................................... 2
21 901302821 O-Ring ....................................................................................................................... 1
22 505960514 Pipe ........................................................................................................................... 1
23 901302823 Bracket ...................................................................................................................... 1
24 901302824 Bracket ...................................................................................................................... 1
25 901302804 Hub....................................................................................................................... 1
26 901282827 Shaft..................................................................................................................... 1
27 901282830 Lock Ring ............................................................................................................. 1
28 520045021 Pulley......................................................................................................................... 1
29 a 901295811 Bolt ............................................................................................................................ 3
29 b 901085835 Bolt ............................................................................................................................ 2
30 900559852 Nut ............................................................................................................................. 3
31 505959558 Clamp ........................................................................................................................ 3
32 901579818 Clip ............................................................................................................................ 1
33 901292820 Bolt ............................................................................................................................ 2
34 a 901295811 Bolt ............................................................................................................................ 1
34 b 901295811 Bolt ............................................................................................................................ 1
35 901085835 Bolt ............................................................................................................................ 1
36 901301818 Screw......................................................................................................................... 1
37 901302845 Gasket ....................................................................................................................... 1

505976518 Gasket Set (Includes Items 5, 9, 12, 14, 19, 21) ....................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-11238
b S/N A875B-11238 ⇒

4-3
P14124 09-03

WATER PUMP
(GASOLINE) (EPA COMPLIANT)

WAT ER PUMPGASOLINEEPA COMPLIANT

4-4
P14124 09-03

WATER PUMP
(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 900559852 Nut ............................................................................................................................. 2


2 901292819 Capscrew................................................................................................................... 2
3 505959558 Clamp ........................................................................................................................ 2
4 901575820 Bolt ............................................................................................................................ 1
5 901302834 Bolt ............................................................................................................................ 1
6 580046982 Spacer ....................................................................................................................... 1
7 901579803 Seal ........................................................................................................................... 1
8 901302844 Fan ............................................................................................................................ 1
9 580046983 Pipe (Water Bypass).................................................................................................. 1
10 901302814 Cover ......................................................................................................................... 1
11 580024168 Thermostat ................................................................................................................ 1
12 901282846 Gasket.................................................................................................................. 1
13 580046981 Pipe ........................................................................................................................... 1
14 580046984 Hose Assembly.......................................................................................................... 1
14 580046985 Hose..................................................................................................................... 1
14 580046986 Protector............................................................................................................... 1
15 901579806 Hose .......................................................................................................................... 1
16 901579818 Clip ............................................................................................................................ 1
17 901579824 Bracket ...................................................................................................................... 1
18 504258725 Clip ....................................................................................................................... 1
19 901302804 Hub....................................................................................................................... 1
20 901579827 Shaft..................................................................................................................... 1
21 580024169 Clamp ........................................................................................................................ 1
22 520045020 Pulley......................................................................................................................... 1
23 901579811 Pipe (Inlet) ................................................................................................................. 1
24 504258737 Screw......................................................................................................................... 3
25 901579801 Pump Assembly......................................................................................................... 1
26 504258732 Baffle .................................................................................................................... 1
27 901096876 Seal ...................................................................................................................... 1
28 901579805 Gasket.................................................................................................................. 1
29 901579833 Gasket.................................................................................................................. 1
30 901302821 O-Ring.................................................................................................................. 1
31 901579802 Seal ...................................................................................................................... 1
32 901579804 Seal ...................................................................................................................... 1
33 .. . . . Impeller ................................................................................................................ 1
34 .. . . . Shaft..................................................................................................................... 1
35 .. . . . Pulley ................................................................................................................... 1
36 901302840 Stud ........................................................................................................................... 1
37 580033512 Bolt ............................................................................................................................ 2
38 901290828 Bolt ............................................................................................................................ 1

901579801 Pump Assembly (Includes Items 7, 25-35)................................................................ 1


504259763 Gasket Kit (Includes Items 7, 12, 25, 28-30, 32) ....................................................... 1

4-5
P10230 08-00

RADIATOR AND HOSES


(⇒S/N A875B-07838)

RADIATOR AND HOSES⇒S/N A 875B-07838

4-6
P10230 08-00

RADIATOR AND HOSES


(⇒S/N A875B-07838)

ITEM PART NO. DESCRIPTION QTY

1 580011814 Radiator (Standard) ................................................................................................... 1


1 580011816 Radiator (Anti Clog) ................................................................................................... 1
1 505964506 Cooler................................................................................................................... 1
1 505964559 Drain Plug ............................................................................................................ 1
2 511405800 Clamp ........................................................................................................................ 2
3 900001226 Reservoir ................................................................................................................... 1
4 505972557 Bracket ...................................................................................................................... 1
5 580002394 Hose .......................................................................................................................... 1
6 900001230 Outlet (Reservoir) ...................................................................................................... 1
7 900001231 Cap ............................................................................................................................ 1
8 900003260 Bushing ..................................................................................................................... 1
9 900001227 Strap .......................................................................................................................... 1
10 060023600 Clamp ........................................................................................................................ 1
11 502056904 Clamp ........................................................................................................................ 4
12 449022013 Lockwasher ............................................................................................................... 3
13 449021006 Washer ...................................................................................................................... 3
14 449001302 Capscrew................................................................................................................... 3
15 449015044 Nut ............................................................................................................................. 3
16 449015014 Nut ............................................................................................................................. 1
17 449022016 Lockwasher ............................................................................................................... 1
18 504226242 Washer ...................................................................................................................... 1
19 930101903 Screw......................................................................................................................... 2
20 505972505 Washer ...................................................................................................................... 2
21 449022019 Lockwasher ............................................................................................................... 2
22 505972572 Clip ............................................................................................................................ 2
23 505972504 Nut ............................................................................................................................. 2
24 505972513 Tube........................................................................................................................... 1
25 505972563 Cap ............................................................................................................................ 1
26 505972548 Shim .......................................................................................................................... AR
27 505969585 Hose (Lower) ............................................................................................................. 1
28 505977530 Hose (Upper) ............................................................................................................. 1
29 505972580 Shroud ....................................................................................................................... 1
30 062159700 Clamp ........................................................................................................................ 2

4-7
P11830 08-00

RADIATOR AND HOSES


(S/N A875B-07839⇔S/N A875B-22173A)

RADIATOR AND HOSESS/N A875B-07839⇔S/N A 875B-22173A

4-8
P11830 08-00

RADIATOR AND HOSES


(S/N A875B-07839⇔S/N A875B-22173A)

ITEM PART NO. DESCRIPTION QTY

1 580015726 Radiator ..................................................................................................................... 1


1 580017327 Plug ...................................................................................................................... 1
2 449001050 Capscrew................................................................................................................... 4
2 580017328 Isolator Kit ............................................................................................................ 1
3 449021001 Washer ...................................................................................................................... 4
4 449015014 Nut ............................................................................................................................. 4
5 502056904 Clamp ........................................................................................................................
6 580020586 Hose (Upper) ............................................................................................................. 1
7 580015730 Shroud ....................................................................................................................... 1
8 505972572 Clip ............................................................................................................................ 2
9 909904403 Screw.........................................................................................................................
10 502398902 Washer ...................................................................................................................... 2
11 505969585 Hose (Lower) ............................................................................................................. 1
12 900001227 Strap .......................................................................................................................... 1
13 900001226 Reservoir ................................................................................................................... 1
14 505972579 Outlet Assembly ........................................................................................................ 1
15 900001231 Cap....................................................................................................................... 1
16 580002394 Hose..................................................................................................................... 1
17 900001230 Outlet (Reservoir)................................................................................................. 1
18 900003260 Bushing ................................................................................................................ 1
19 511405800 Clamp ........................................................................................................................ 2
20 505972513 Tube........................................................................................................................... 1
21 505972563 Cap ............................................................................................................................ 1

4-9
P13271 08-02

RADIATORS AND HOSES


(S/N A875B-22174A⇒)

RADIATORS AND HOSESS/N A875B-22174A⇒

4-10
P13271 08-02

RADIATORS AND HOSES


(S/N A875B-22174A⇒)

ITEM PART NO. DESCRIPTION QTY

1 580035305 Radiator (Standard Core) .......................................................................................... 1


1 580035840 Radiator (Open Core) ................................................................................................ 1
2 505972563 Cap....................................................................................................................... 1
3 580036680 Drain Plug ............................................................................................................ 1
4 909145100 Cushion (Rubber) ...................................................................................................... 2
5 502056903 Clamp ........................................................................................................................ 2
6 a 580036218 Hose (Upper) ............................................................................................................. 1
7 580036531 Shroud (Fan) ............................................................................................................. 1
8 505972572 Clip ............................................................................................................................ 2
9 909904403 Screw......................................................................................................................... 2
10 502398902 Washer ...................................................................................................................... 2
11 505969585 Hose (Lower) ............................................................................................................. 1
12 900001227 Strap .......................................................................................................................... 1
13 900001226 Reservoir ................................................................................................................... 1
14 505972579 Outlet Assembly ........................................................................................................ 1
15 900001231 Cap....................................................................................................................... 1
16 580002394 Hose..................................................................................................................... AR
17 900001230 Outlet (Reservoir)................................................................................................. 1
18 900003260 Bushing ................................................................................................................ 1
19 900011286 Clamp ........................................................................................................................ 2
20 505972513 Tube........................................................................................................................... 1
21 580036679 Bracket ...................................................................................................................... 2
22 062159700 Clamp ........................................................................................................................ 1
23 502056903 Clamp ........................................................................................................................ 1
24 449022016 Lockwasher ............................................................................................................... 6
25 449001073 Capscrew................................................................................................................... 2
26 580019578 Washer ...................................................................................................................... 2
27 900064101 Isolator....................................................................................................................... 4
28 930738300 Spacer ....................................................................................................................... 2
29 449015014 Nut ............................................................................................................................. 6
30 449001014 Capscrew................................................................................................................... 4
31 449021001 Washer ...................................................................................................................... 6
32 580035881 Bracket ...................................................................................................................... 2
33 b 580040108 Hose Assembly (Upper) ............................................................................................ 1
34 b 580040112 Hose..................................................................................................................... 1
35 b 580040107 Fitting ................................................................................................................... 1
36 b 580040109 Hose..................................................................................................................... 1
37 b 502056904 Clamp................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 95530-08
b S/N PENDING PER ECN 95530-08 ⇒

4-11
P13796 10-03

COOLING SYSTEM
(RADIATOR AND HOSES) (GASOLINE AND LPG 2.0L)

COOLING SYSTEMRADIATOR AN D HOSESGASOLINE AND LPG 2.0L

4-12
P13796 10-03

COOLING SYSTEM
(RADIATOR AND HOSES) (GASOLINE AND LPG 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 580035305 Radiator (Standard Core) .......................................................................................... 1


1 580035840 Radiator (Open Core) ................................................................................................ 1
2 505972563 Cap....................................................................................................................... 1
3 580036680 Drain Plug ............................................................................................................ 1
4 900064101 Isolator....................................................................................................................... 4
5 909145100 Cushion (Rubber) ...................................................................................................... 2
6 580019578 Washer ...................................................................................................................... 2
7 930738300 Spacer ....................................................................................................................... 2
8 449001073 Capscrew................................................................................................................... 2
9 580035881 Bracket ...................................................................................................................... 2
10 580036679 Bracket ...................................................................................................................... 2
11 449001014 Capscrew................................................................................................................... 4
12 449015014 Nut ............................................................................................................................. 6
13 449022016 Lockwasher ............................................................................................................... 6
14 449021001 Washer ...................................................................................................................... 6
15 900001226 Reservoir ................................................................................................................... 1
16 900001227 Strap .......................................................................................................................... 1
17 505972579 Outlet Assembly ........................................................................................................ 1
18 900001231 Cap....................................................................................................................... 1
19 580002394 Hose..................................................................................................................... AR
20 900001230 Outlet (Reservoir)................................................................................................. 1
21 900003260 Bushing ................................................................................................................ 1
22 502398902 Washer ...................................................................................................................... 2
23 909904403 Screw......................................................................................................................... 2
24 505972572 Clip ............................................................................................................................ 2
25 505969585 Hose (Lower) ............................................................................................................. 1
26 580040108 Hose Assembly (Upper) ............................................................................................ 1
27 502056903 Clamp................................................................................................................... 2
28 580040109 Hose..................................................................................................................... 1
29 580040107 Fitting ................................................................................................................... 1
30 580040112 Hose..................................................................................................................... 1
31 505972513 Tube........................................................................................................................... 1
32 580036531 Shroud (Fan) ............................................................................................................. 1
33 502056903 Clamp ........................................................................................................................ 2
34 502056903 Clamp ........................................................................................................................ 2
35 900011286 Clamp ........................................................................................................................ 2

4-13
P14550 10-03

COOLING
(EPA COMPLIANT) (GASOLINE 2.0L AND 2.2L)

COOLINGEPA COMPLIANTGASOLINE 2.0L AND 2.2L

4-14
P14550 10-03

COOLING
(EPA COMPLIANT) (GASOLINE 2.0L AND 2.2L)

ITEM PART NO. DESCRIPTION QTY

1 580035305 Radiator (Standard Core) .......................................................................................... 1


1 580035840 Radiator (Open Core) ................................................................................................ 1
2 580036680 Drain Plug ............................................................................................................ 1
3 505972563 Cap....................................................................................................................... 1
4 900064101 Isolator....................................................................................................................... 4
5 909145100 Cushion (Rubber) ...................................................................................................... 2
6 580019578 Washer ...................................................................................................................... 2
7 930738300 Spacer ....................................................................................................................... 2
8 449001073 Capscrew................................................................................................................... 2
9 580035881 Bracket ...................................................................................................................... 2
10 580036679 Bracket ...................................................................................................................... 1
11 449021001 Washer ...................................................................................................................... 6
12 502398902 Washer ...................................................................................................................... 2
13 449022016 Lockwasher ............................................................................................................... 8
14 449001014 Capscrew................................................................................................................... 4
15 449015014 Nut ............................................................................................................................. 6
16 900001226 Reservoir ................................................................................................................... 1
17 900001227 Strap .......................................................................................................................... 1
18 505972579 Outlet Assembly ........................................................................................................ 1
19 580002394 Hose..................................................................................................................... 1
20 900001230 Outlet (Reservoir)................................................................................................. 1
21 900001231 Cap....................................................................................................................... 1
22 900003260 Bushing ................................................................................................................ 1
23 909904403 Screw......................................................................................................................... 2
24 505972572 Clip ............................................................................................................................ 2
25 505969585 Hose .......................................................................................................................... 1
26 505972513 Tube........................................................................................................................... 1
27 580036531 Shroud (Fan) ............................................................................................................. 1
28 502056903 Clamp ........................................................................................................................ 5
29 900011286 Clamp ........................................................................................................................ 2
30 580040108 Hose Assembly.......................................................................................................... 1
31 580040109 Hose (Long) ......................................................................................................... 1
32 580041222 Hose (Short)......................................................................................................... 1
33 580040107 Fitting (Tee) .......................................................................................................... 1
34 502056904 Clamp................................................................................................................... 2

4-15
NOTES

4-16
SECTION 5

5 FUEL SYSTEM

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER AND MOUNTING


GAS AND LPG................................................................................................................................................ 5-50
⇒S/N A875B-10736 ....................................................................................................................................... 5-44
S/N A875B-10736⇔S/N A875B-13057Y........................................................................................................ 5-46
S/N A875B-13058⇒ ....................................................................................................................................... 5-48
CARBURETOR
GASOLINE...................................................................................................................................................... 5-26
LPG
CLOSED LOOP
S/N A875B-12121⇒ EXC. 13136-13149................................................................................................. 5-36
OPEN LOOP
S/N A875B-10736⇒ ................................................................................................................................ 5-32
⇒S/N A875B-3166...................................................................................................................................... 5-28
S/N A875B-3166⇔S/N A875B-10736......................................................................................................... 5-30
CONVERTER
LPG
⇒S/N A875B-10736.................................................................................................................................... 5-42
ENGINE FUEL SYSTEM
2.0L LPG
EPA COMPLIANT.......................................................................................................................................... 5-8
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-58
FOOT DIRECTIONAL CONTROL PEDAL LINKAGE......................................................................................... 5-56
FUEL
GASOLINE AND LPG
S/N A875B-12120Y⇔S/N - INC. 13136-13149............................................................................................. 5-4
LPG
S/N A875B-12121⇒ EXC. 13136-13149 ...................................................................................................... 5-6
FUEL LOCK FILTER ASSEMBLY
LPG
⇒S/N A875B-10736.................................................................................................................................... 5-40
FUEL SUPPLY SYSTEM
2.0L GASOLINE
EPA COMPLIANT........................................................................................................................................ 5-18
FUEL SYSTEM
GASOLINE...................................................................................................................................................... 5-10
LPG
OPEN LOOP
S/N A875B-10736⇒ ................................................................................................................................ 5-14
⇒S/N A875B-10736.................................................................................................................................... 5-12
LPG WITH LOW EMISSIONS
S/N A875B-12121⇒ EXC. 13136-13149 .................................................................................................... 5-16
GOVERNOR
GASOLINE AND LPG
S/N A875B-12120Y⇔S/N - INC. 13136-13149........................................................................................... 5-22
S/N A875B-12121⇒ EXC. 13136-13149 ........................................................................................................ 5-24
REGULATOR
CLOSED LOOP

5-1
CONTENTS

DESCRIPTION PAGE

S/N A875B-12121⇒ EXC. 13136-13149 .................................................................................................... 5-38


OPEN LOOP
S/N A875B-10736⇒.................................................................................................................................... 5-34
TANK
LPG................................................................................................................................................................. 5-20
THROTTLE LINKAGE ........................................................................................................................................ 5-52
2.0L GASOLINE AND LPG
EPA COMPLIANT........................................................................................................................................ 5-54

5-2
NOTES

5-3
P10843 08-00

FUEL
(GASOLINE AND LPG)
(S/N A875B-12120Y⇔S/N - INC. 13136-13149)

FUEL GASOLINE AND LPGS/N A875B -12120Y⇔S/N - INC. 13136-13149

5-4
P10843 08-00

FUEL
(GASOLINE AND LPG)
(S/N A875B-12120Y⇔S/N - INC. 13136-13149)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1 505960507 Hose .................................................................................................................. 1 1


2 901300825 Deflector ............................................................................................................ 1 ..
3 900724827 Spacer ............................................................................................................... .. 2
4 505959588 Gasket ............................................................................................................... .. 2
4 505959588 Gasket ............................................................................................................... 3 ..
5 901300819 Fuel Pump ......................................................................................................... 1 ..
6 505959584 Deflector ............................................................................................................ 1 ..
7 900559852 Nut ..................................................................................................................... 2 2
8 505959590 Pipe ................................................................................................................... 1 ..
9 910983100 Cover ................................................................................................................. .. 1
9 901300809 Insulator............................................................................................................. 1 ..
10 901300827 Gasket ............................................................................................................... .. 1
10 901300827 Gasket ............................................................................................................... 2 ..
11 901282833 Screw................................................................................................................. 2 ..
12 505959527 Governor (☞ P10813) ...................................................................................... .. 1
13 505960501 Hose (PCV) ....................................................................................................... 1 1
14 901295811 Bolt .................................................................................................................... 2 ..
14 901290828 Bolt .................................................................................................................... .. 2

5-5
P12234 12-00

FUEL
(LPG)
(S/N A875B-12121⇒ EXC. 13136-13149)

FUEL LPGS/N A875B-12121⇒ EXC. 13136-13149

5-6
P12234 12-00

FUEL
(LPG)
(S/N A875B-12121⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

1 910983100 Cover (LPG) .............................................................................................................. 1


2 580022989 Regulator (☞ P11867) ............................................................................................. 1
2 580020005 Regulator (☞ P12217) ............................................................................................. 1
3 505959552 Cap ............................................................................................................................ 1
4 505959588 Gasket ....................................................................................................................... 2
5 580015812 Seal ........................................................................................................................... 1
6 505959589 Air Funnel .................................................................................................................. 1
7 901300827 Gasket ....................................................................................................................... 1
8 c 518808623 Carburetor (☞ P10231) ........................................................................................... 1
8 d 580009145 Carburetor (☞ P11161) ........................................................................................... 1
8 a 580022709 Carburetor (☞ P11991) ........................................................................................... 1
8 b 580022756 Carburetor (☞ P12216) ........................................................................................... 1
9 505960524 Hose .......................................................................................................................... 1
10 505960501 Hose (PCV) ............................................................................................................... 1
11 580024169 Clamp ........................................................................................................................ 1
12 900549803 Hose .......................................................................................................................... 1
13 901277819 Hose .......................................................................................................................... 1
14 901854831 Nut ............................................................................................................................. 2
15 505959547 Stud ........................................................................................................................... 2
16 900559852 Nut ............................................................................................................................. 2
17 505959558 Clamp ........................................................................................................................ 1
18 580024161 Governor (LPG) (☞ P12229) ................................................................................... 1
19 059154500 Low Pressure Switch ................................................................................................. 1
20 520045009 Boot ........................................................................................................................... 1
21 505966511 Fitting......................................................................................................................... 1
22 580033717 Fitting......................................................................................................................... 1

FOOTNOTES:
a S/N A875B-10736 ⇒
b ⇒ S/N A875B-15397Y
c ⇒ S/N A875B-3166
d S/N A875B-3166⇔S/N A875B-10736

5-7
P14121 12-00

ENGINE FUEL SYSTEM


(2.0L LPG) (EPA COMPLIANT)

ENGINE FUEL SYSTEM2.0L LPGEPA COMPLIANT

5-8
P14121 12-00

ENGINE FUEL SYSTEM


(2.0L LPG) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580035571 Regulator (Lockout) ................................................................................................... 1


2 580046920 Carburetor ................................................................................................................. 1
3 900559852 Nut ............................................................................................................................. 2
4 505959588 Gasket ....................................................................................................................... 2
5 580024161 Governor (☞ P12229) .............................................................................................. 1
6 580046904 Manifold (Inlet)........................................................................................................... 1
7 901300827 Gasket ....................................................................................................................... 1
8 910983100 Cover ......................................................................................................................... 1
9 580046927 Bolt ............................................................................................................................ 2
10 505960558 Clamp ........................................................................................................................ 2
11 580046921 Hose .......................................................................................................................... 1
12 580046925 Capscrew................................................................................................................... 2
13 580046922 Hose .......................................................................................................................... 1
14 580046924 Clamp ........................................................................................................................ 2
15 580046923 Fuel Filter................................................................................................................... 1

5-9
P10811 05-00

FUEL SYSTEM
(GASOLINE)

FUEL SYSTEMGASOLINE

5-10
P10811 05-00

FUEL SYSTEM
(GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 e 505973530 Cover ......................................................................................................................... 1


2 504060774 Screw......................................................................................................................... 2
3 504226242 Washer ...................................................................................................................... 2
4 514214804 O-Ring ....................................................................................................................... 2
5 505966504 Seal ........................................................................................................................... 1
6 b 505973593 Valve (Shut Off) ......................................................................................................... 1
6 d 900007271 Valve.......................................................................................................................... 1
7 e 505970506 Fitting......................................................................................................................... 1
8 e 505973559 Washer ...................................................................................................................... 1
9 e 505973555 Washer ...................................................................................................................... 1
10 e 505974580 Washer ...................................................................................................................... 1
11 e 505959511 Screw......................................................................................................................... 1
12 e 016103300 Washer ...................................................................................................................... 1
13 e 505959525 Nut ............................................................................................................................. 2
14 e 505959519 Lockwasher ............................................................................................................... 2
15 580006893 Shield ........................................................................................................................ 1
16 511405800 Clamp ........................................................................................................................ 3
17 449022018 Lockwasher ............................................................................................................... 2
18 449015002 Nut ............................................................................................................................. 2
19 912207300 Gasket ....................................................................................................................... 1
20 e 505971562 Fuel Sender ............................................................................................................... 1
20 f 524139070 Fuel Sender ............................................................................................................... 1
21 b 505971548 Hose .......................................................................................................................... 1
21 c 580011155 Hose .......................................................................................................................... 1
22 901177109 Hose .......................................................................................................................... 1
23 e 014931500 Fitting......................................................................................................................... 1
23 f 500428902 Fitting......................................................................................................................... 1
24 900001224 Fuel Filter................................................................................................................... 1
25 505971587 Clamp ........................................................................................................................ 1
26 504226242 Washer ...................................................................................................................... 1
27 919891401 Cap ............................................................................................................................ 1
28 a 911458400 Fuel Cap .................................................................................................................... 1
29 a 911851100 Gasket ....................................................................................................................... 1
30 505975508 Fitting......................................................................................................................... 1
31 930102903 Screw......................................................................................................................... 2
32 449021003 Washer ...................................................................................................................... 2
33 915495401 Seal ........................................................................................................................... 1
34 449022016 Lockwasher ............................................................................................................... 1
35 449015014 Nut ............................................................................................................................. 1
36 504241796 Plug ........................................................................................................................... 1
37 504240785 Fastener .................................................................................................................... 1

FOOTNOTES:
a Optional
b ⇒ S/N A875B-01948
c S/N A875B-01948 ⇒
d S/N A875B-01948⇔D/B 10/1999
e ⇒ D/B 10/1999
f D/B 10/1999 ⇒

5-11
P10233 08-00

FUEL SYSTEM
(LPG)
(⇒S/N A875B-10736)

FUEL SYSTEMLPG⇒S/N A875B-10736

5-12
P10233 08-00

FUEL SYSTEM
(LPG)
(⇒S/N A875B-10736)

ITEM PART NO. DESCRIPTION QTY

1 502600903 Fitting......................................................................................................................... 1
2 580001183 Plate .......................................................................................................................... 1
2 520039889 Sealant ...................................................................................................................... AR
3 505966504 Seal ........................................................................................................................... 1
4 514214804 O-Ring ....................................................................................................................... 2
5 504060774 Screw......................................................................................................................... 2
6 504240988 Hose .......................................................................................................................... 1
7 056623800 Fitting......................................................................................................................... 2
8 062159500 Clamp ........................................................................................................................ 4
9 502056906 Clamp ........................................................................................................................ 2
10 505966507 Clamp ........................................................................................................................ 6
11 312850034 Strap Clamp............................................................................................................... 4
12 505970550 Fitting......................................................................................................................... 1
13 505966558 Filter and Lock-Off Valve (☞ P10815) ..................................................................... 1
14 580002388 Convertor (☞ P10234) ............................................................................................. 1
15 505966529 Fitting......................................................................................................................... 2
16 505966545 Hose .......................................................................................................................... 2
17 505966521 Actuator ..................................................................................................................... 1
18 505966525 Valve.......................................................................................................................... 1
19 505966547 Capscrew................................................................................................................... 2
20 505966543 Nut ............................................................................................................................. 2
21 057851800 Fitting......................................................................................................................... 2
22 505969540 Stud ........................................................................................................................... 2
23 505969561 Gasket ....................................................................................................................... 1
24 505969508 Tube Assembly .......................................................................................................... 1
25 900005223 Hose .......................................................................................................................... 1
26 505969528 Hose .......................................................................................................................... 1
27 505970507 Hose .......................................................................................................................... 1
28 505969504 Spacer ....................................................................................................................... 1
29 b 518808623 Carburetor (☞ P10231) ........................................................................................... 1
29 c 580009145 Carburetor (☞ P11161) ........................................................................................... 1
29 a 580022709 Carburetor (☞ P11991) ........................................................................................... 1
29 d 580022756 Carburetor (☞ P12216) ........................................................................................... 1
30 518796637 Valve.......................................................................................................................... 1
31 449015014 Nut ............................................................................................................................. 6
32 449022016 Lockwasher ............................................................................................................... 6
33 502566901 Washer ...................................................................................................................... 4
34 524135950 Bracket ...................................................................................................................... 1
35 518802658 Hose .......................................................................................................................... 1
36 054947700 Fitting......................................................................................................................... 1
37 013393700 Fitting......................................................................................................................... 1

FOOTNOTES:
a S/N A875B-10736 ⇒
b ⇒ S/N A875B-3166
c S/N A875B-3166⇔S/N A875B-10736
d S/N PENDING PER ECN 75880 ⇒

5-13
P11990 08-00

FUEL SYSTEM
(LPG) (OPEN LOOP)
(S/N A875B-10736⇒)

FUEL SYSTEMLPGOPEN LOOPS/N A875B-10736⇒

5-14
P11990 08-00

FUEL SYSTEM
(LPG) (OPEN LOOP)
(S/N A875B-10736⇒)

ITEM PART NO. DESCRIPTION QTY

1 580016907 Bracket ...................................................................................................................... 1


2 511405800 Clamp ........................................................................................................................ 2
3 015759100 Fitting......................................................................................................................... 2
4 312850034 Strap Clamp............................................................................................................... 2
5 056260300 Fitting......................................................................................................................... 1
6 720260903 Fitting......................................................................................................................... 1
7 580006007 Clamp ........................................................................................................................ 1
8 524141648 Hose .......................................................................................................................... 1
9 580021222 Hose .......................................................................................................................... 1
10 580016001 Clamp ........................................................................................................................ 1
11 505970550 Fitting......................................................................................................................... 1
12 901177124 Hose .......................................................................................................................... 1
13 449001050 Capscrew................................................................................................................... 2
14 580000417 Hose .......................................................................................................................... 1
15 501884906 Fitting......................................................................................................................... 1
16 056623800 Fitting......................................................................................................................... 1
17 502600903 Fitting......................................................................................................................... 1
18 580014564 Regulator (☞ P11867) ............................................................................................. 1
19 580016906 Resonator .................................................................................................................. 1
20 580001183 Plate .......................................................................................................................... 1
21 520039889 Sealant ...................................................................................................................... AR
22 504060774 Screw......................................................................................................................... 2
23 062159500 Clamp ........................................................................................................................ 4
24 449015014 Nut ............................................................................................................................. 2
25 449022016 Lockwasher ............................................................................................................... 2
26 505975508 Fitting......................................................................................................................... 1

5-15
P12192 10-00

FUEL SYSTEM
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121⇒ EXC. 13136-13149)

FUEL SYSTEMLPG WITH LOW EMISSIONSS/N A875B-12121⇒ EXC. 13136-13149

5-16
P12192 10-00

FUEL SYSTEM
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

1 580016907 Bracket ...................................................................................................................... 1


2 511405800 Clamp ........................................................................................................................ 2
3 015759100 Fitting......................................................................................................................... 2
4 312850034 Strap Clamp............................................................................................................... 2
5 056260300 Fitting......................................................................................................................... 1
6 720260903 Fitting......................................................................................................................... 1
7 580006007 Clamp ........................................................................................................................ 3
8 524141648 Hose .......................................................................................................................... 1
9 580021222 Hose .......................................................................................................................... 1
10 580016001 Clamp ........................................................................................................................ 1
11 505970550 Fitting......................................................................................................................... 1
12 901177124 Hose .......................................................................................................................... 2
13 449001050 Capscrew................................................................................................................... 2
14 580000417 Hose .......................................................................................................................... 1
15 909267300 Fitting......................................................................................................................... 1
16 501884906 Fitting......................................................................................................................... 1
17 502600903 Fitting......................................................................................................................... 1
18 580020005 Regulator (☞ P12217) ............................................................................................. 1
19 580016906 Resonator .................................................................................................................. 1
20 580001183 Plate .......................................................................................................................... 1
21 520039889 Sealant ...................................................................................................................... AR
22 504060774 Screw......................................................................................................................... 2
23 062159500 Clamp ........................................................................................................................ 4
24 449015014 Nut ............................................................................................................................. 2
25 449022016 Lockwasher ............................................................................................................... 2
26 505975508 Fitting......................................................................................................................... 1
27 580020000 Switch (Idle)............................................................................................................... 1
28 580020002 Switch (W.O.T.) .......................................................................................................... 1
29 580020202 Bracket ...................................................................................................................... 1
30 580020203 Clamp ........................................................................................................................ 1
31 449001114 Capscrew................................................................................................................... 2
32 449022018 Lockwasher ............................................................................................................... 2
33 449015002 Nut ............................................................................................................................. 1
34 580000442 Hose .......................................................................................................................... 2
35 580021160 Hose .......................................................................................................................... 1
36 580017225 Fitting......................................................................................................................... 1
37 580017325 Fitting......................................................................................................................... 1
38 059154500 Low Pressure Switch ................................................................................................. 1
39 520045009 Boot ........................................................................................................................... 1
40 505966511 Fitting......................................................................................................................... 1
41 580033717 Fitting......................................................................................................................... 1

5-17
P14462 10-03

FUEL SUPPLY SYSTEM


(2.0L GASOLINE) (EPA COMPLIANT)

FUEL SUPPLY SYSTEM2.0L GASOLINEEPA COMPLIANT

5-18
P14462 10-03

FUEL SUPPLY SYSTEM


(2.0L GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 915370400 Splash Shield ............................................................................................................ 1


1 915495401 Seal ........................................................................................................................... 1
2 449021003 Washer ...................................................................................................................... 2
3 930103906 Screw......................................................................................................................... 2
4 919891401 Cap ............................................................................................................................ 1
5 912207300 Gasket ....................................................................................................................... 1
6 911458400 Fuel Cap (Optional) ................................................................................................... 1
7 911851100 Gasket (Optional) ...................................................................................................... 1
8 504240785 Fastener .................................................................................................................... 1
9 504241796 Plug ........................................................................................................................... 1
10 449022018 Lockwasher ............................................................................................................... 2
11 937700906 Nut ............................................................................................................................. 2
12 511405800 Clamp ........................................................................................................................ 6
13 580047950 Hose .......................................................................................................................... 1
14 312850034 Strap Clamp............................................................................................................... 2
15 580047952 Hose .......................................................................................................................... 1
16 900001224 Fuel Filter................................................................................................................... 1
17 505971587 Clamp ........................................................................................................................ 1
18 580027573 Nut (Flange)............................................................................................................... 1
19 580047949 Hose .......................................................................................................................... 1
20 504060774 Screw......................................................................................................................... 2
21 449021001 Washer ...................................................................................................................... 2
22 514214804 O-Ring ....................................................................................................................... 2
23 505966504 Seal ........................................................................................................................... 1
24 524189482 Fuel Pump And Sender ............................................................................................. 1
25 580032269 Connector............................................................................................................. 1
26 900011219 Clip Nut ................................................................................................................ 1
27 580048219 Fitting ................................................................................................................... 2
28 505970580 Fitting ................................................................................................................... 1
29 900011220 O-Ring.................................................................................................................. 1
30 580032194 Sender.................................................................................................................. 1
31 505973530 Cover.................................................................................................................... 1
32 505975508 Fitting......................................................................................................................... 1

5-19
P10812 08-00

TANK
(LPG)

TANKLPG

5-20
P10812 08-00

TANK
(LPG)

ITEM PART NO. DESCRIPTION QTY

1 518798680 Strap .......................................................................................................................... 1


2 520044837 Latch.......................................................................................................................... 1
3 900001238 Nut ............................................................................................................................. 1
4 449015044 Nut ............................................................................................................................. 2
5 909882404 Nut ............................................................................................................................. 2
6 019299600 Relief Valve................................................................................................................ 1
7 050030900 Nut ............................................................................................................................. 1
8 518798643 Fitting......................................................................................................................... 1
9 912514300 Disconnect................................................................................................................. 1
10 900003259 Bolt ............................................................................................................................ 1
11 a 520053824 Hose .......................................................................................................................... 1
11 b 580024627 Hose .......................................................................................................................... 1
12 505966562 Washer ...................................................................................................................... 1
13 449022013 Lockwasher ............................................................................................................... 5
14 449015044 Nut ............................................................................................................................. 1
15 449001023 Capscrew................................................................................................................... 4
16 909882404 Nut ............................................................................................................................. 2
17 449021006 Washer ...................................................................................................................... 3
18 504268775 Bracket ...................................................................................................................... 1
19 518798671 Hose .......................................................................................................................... 1
20 013394200 Fitting......................................................................................................................... 1
21 909267300 Fitting......................................................................................................................... 2
22 900007209 Pin ............................................................................................................................. 1
23 449015020 Nut ............................................................................................................................. 1
24 449022017 Lockwasher ............................................................................................................... 1
25 510683602 Tank (LPG) (33.5 lb. Steel)........................................................................................ 1
25 510683605 Tank (LPG) (33.5 lb. Aluminum) ................................................................................ 1
26 505966541 Gauge .................................................................................................................. 1
27 505966512 Gauge .................................................................................................................. 1
28 505966591 Valve..................................................................................................................... 1
29 505966575 Valve..................................................................................................................... 1
30 054966400 Coupling ............................................................................................................... 1
31 505966597 Valve..................................................................................................................... 1
32 520044838 Bracket ...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-14528
b S/N A875B-14529 ⇒

5-21
P10813 08-00

GOVERNOR
(GASOLINE AND LPG)
(S/N A875B-12120Y⇔S/N - INC. 13136-13149)

GOVER NORGASOLINE AND LPGS/N A875B-12120Y⇔S/N - INC. 13136-13149

ITEM PART NO. DESCRIPTION QTY

505959527 Governor.................................................................................................................... 1
1 505966533 Connector............................................................................................................. 2
2 901279804 Snap Ring ............................................................................................................ 1
3 901279806 Bushing ................................................................................................................ 1
4 505966528 Cover.................................................................................................................... 1
5 505966588 Gasket.................................................................................................................. 1
6 505966564 Screw ................................................................................................................... 3
7 505966561 Spring................................................................................................................... 1
8 901279812 Screw ................................................................................................................... 1
9 505966539 Bolt ....................................................................................................................... 1

5-22
NOTES

5-23
P12229 12-00

GOVERNOR
(S/N A875B-12121⇒ EXC. 13136-13149)

GOVER NORS/N A875B-12121⇒ EXC. 13136-13149

5-24
P12229 12-00

GOVERNOR
(S/N A875B-12121⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

580024161 Governor.................................................................................................................... 1
1 901279803 Seal ...................................................................................................................... 2
2 901279804 Snap Ring ............................................................................................................ 1
3 901279806 Bushing ................................................................................................................ 1
4 901279807 Wire...................................................................................................................... 1
5 505966528 Cover.................................................................................................................... 1
6 505966588 Gasket.................................................................................................................. 1
7 505966564 Screw ................................................................................................................... 3
8 505966561 Spring................................................................................................................... 1
9 901279812 Screw ................................................................................................................... 1
10 505966539 Bolt ....................................................................................................................... 1

5-25
P10844 08-00

CARBURETOR
(GASOLINE)

CARBURETORGASOLINE

5-26
P10844 08-00

CARBURETOR
(GASOLINE)

ITEM PART NO. DESCRIPTION QTY

580008419 Carburetor ................................................................................................................. 1


1 505959524 Pump.................................................................................................................... 1
2 505959586 Nozzle .................................................................................................................. 1
3 505959520 Set Screw............................................................................................................. 1
4 505960511 Washer ................................................................................................................. 2
5 505960507 Hose..................................................................................................................... 1
6 505959581 Horn ..................................................................................................................... 1
7 505960563 Valve ................................................................................................................ 1
8 505960534 O-Ring.................................................................................................................. 1
9 505960572 Float ..................................................................................................................... 1
10 505960519 Plug ...................................................................................................................... 1
11 504258748 Arm ...................................................................................................................... 1
12 505960551 Jet ........................................................................................................................ 1
13 505960557 Nut........................................................................................................................ 2
14 505960570 Jet ........................................................................................................................ 1
15 505960564 Valve..................................................................................................................... 1
16 505960554 Set Screw............................................................................................................. 1
17 505960573 Screw and Washer ............................................................................................... 1
18 505960546 Set Screw............................................................................................................. 1
19 504258749 Screw ............................................................................................................... 1
20 504258750 Screw ............................................................................................................... 1
21 505960555 Screw ................................................................................................................... 1
22 505960513 Gasket Kit............................................................................................................. 1
23 504258747 Gasket.............................................................................................................. 1
24 504258751 Insulator ........................................................................................................... 1
25 505960571 Diaphragm............................................................................................................ 1
26 505960553 Compensator........................................................................................................ 1
27 520052832 Jet ........................................................................................................................ 1
28 .. . . . Vacuum Tube ....................................................................................................... 1

5-27
P10231 08-00

CARBURETOR
(LPG)
(⇒S/N A875B-3166)

CARBURETORLPG⇒S/N A875B-3166

5-28
P10231 08-00

CARBURETOR
(LPG)
(⇒S/N A875B-3166)

ITEM PART NO. DESCRIPTION QTY

518808623 Carburetor ................................................................................................................. 1


1 014920400 Screw ................................................................................................................... 4
2 516987802 Cover.................................................................................................................... 1
3 900971803 Spring................................................................................................................... 1
4 580001216 Valve and Diaphragm Kit...................................................................................... 1
5 .. . . . Plate................................................................................................................. 1
6 900971806 Diaphragm ....................................................................................................... 1
7 900971807 Ring ................................................................................................................. 1
8 .. . . . Valve ................................................................................................................ 1
9 502632901 Screw ............................................................................................................... 4
10 901062802 Horn Body ............................................................................................................ 1
11 505963547 Screw ................................................................................................................... 2
12 901347801 Screw ................................................................................................................... 1
13 505963552 Spring................................................................................................................... 1
14 909939100 Fitting ................................................................................................................... 1
15 516987808 Gasket.................................................................................................................. 3
16 505963553 Spacer.................................................................................................................. 1
17 505963508 Bracket ................................................................................................................. 1
18 505963599 Spring................................................................................................................... 2
19 518808622 Lever .................................................................................................................... 1
20 014927600 Screw ................................................................................................................... 2
21 505963550 Lever .................................................................................................................... 1
22 901062807 Lever .................................................................................................................... 1
23 505963525 Screw ................................................................................................................... 1
24 516987822 Spring................................................................................................................... 2
25 505963548 Throttle Body........................................................................................................ 1
26 516987817 Seal.................................................................................................................. 2
27 520040827 Seal.................................................................................................................. 2
28 518354802 Flywheel........................................................................................................... 1
29 516987818 Bearing ............................................................................................................ 2
30 014861000 Screw ............................................................................................................... 2
31 .. . . . Shaft ................................................................................................................ 1
32 516987809 Screw ................................................................................................................... 4
33 520038834 Screw ................................................................................................................... 2
34 520038884 Nut........................................................................................................................ 1
35 909939100 Fitting ................................................................................................................... 1
36 516987809 Screw ................................................................................................................... 4
37 520038834 Screw ................................................................................................................... 4
38 580000411 Gasket.................................................................................................................. 1

5-29
P11161 08-00

CARBURETOR
(LPG)
(S/N A875B-3166⇔S/N A875B-10736)

CARBURETORLPGS/N A 875B-3166⇔S/N A875B-10736

5-30
P11161 08-00

CARBURETOR
(LPG)
(S/N A875B-3166⇔S/N A875B-10736)

ITEM PART NO. DESCRIPTION QTY

580009145 Carburetor ................................................................................................................. 1


1 014920400 Screw ................................................................................................................... 4
2 580011226 Valve..................................................................................................................... 1
3 516987808 Gasket.................................................................................................................. 3
4 516987809 Screw ................................................................................................................... 4

5-31
P11991 08-00

CARBURETOR
(LPG) (OPEN LOOP)
(S/N A875B-10736⇒)

CARBURETORLPGOPEN LOOPS/N A875B-10736⇒

5-32
P11991 08-00

CARBURETOR
(LPG) (OPEN LOOP)
(S/N A875B-10736⇒)

ITEM PART NO. DESCRIPTION QTY

580022709 Carburetor ................................................................................................................. 1


1 580022710 Screw (Adjust) ...................................................................................................... 1
2 580022711 Spring................................................................................................................... 1
3 580022712 Diaphragm............................................................................................................ 1
4 580022713 Spring................................................................................................................... 1
5 580022714 Cover.................................................................................................................... 1
6 580022715 Screw ................................................................................................................... 3
7 580022716 Nut........................................................................................................................ 1
8 580022717 Washer ................................................................................................................. 1
9 580022718 Lever .................................................................................................................... 1
10 580022719 Nut (Power Adjust) ............................................................................................... 1
11 580022720 Screw (Adjust) ...................................................................................................... 1
12 580022721 Gasket.................................................................................................................. 1
13 580022722 Plug ...................................................................................................................... 1
14 580022723 Jet ........................................................................................................................ 1
15 580022724 Diaphragm............................................................................................................ 1
16 580022725 Screw ................................................................................................................... 2
17 580022726 Bolt ....................................................................................................................... 1
18 580022727 Spring (Idle Adjust)............................................................................................... 1
19 580022728 Lever .................................................................................................................... 1
20 505966525 Valve..................................................................................................................... 1

5-33
P11867 07-00

REGULATOR
(OPEN LOOP)
(S/N A875B-10736⇒)

REGULATOROPEN LOOPS/N A875B-10736⇒

5-34
P11867 07-00

REGULATOR
(OPEN LOOP)
(S/N A875B-10736⇒)

ITEM PART NO. DESCRIPTION QTY

580014564 Regulator ................................................................................................................... 1


1 580017189 Bolt ....................................................................................................................... 8
2 580017190 Filter ..................................................................................................................... 1
3 580017192 O-Ring.................................................................................................................. 1
4 580017193 Screw ................................................................................................................... 11
5 580017194 Valve..................................................................................................................... 1
6 580017195 O-Ring.................................................................................................................. 1
7 580017196 Spring................................................................................................................... 1
8 580017197 Diaphragm............................................................................................................ 1
9 580017199 Screw ................................................................................................................... 2
10 580017198 Solenoid ............................................................................................................... 1
11 580017200 O-Ring.................................................................................................................. 1
12 580017201 Screw ................................................................................................................... 1
13 580017202 Lever .................................................................................................................... 1
14 580017203 Valve..................................................................................................................... 1
15 580017204 Pin ........................................................................................................................ 1
16 580017208 O-Ring.................................................................................................................. 1
17 580017209 Washer ................................................................................................................. 1
18 580017210 Spring................................................................................................................... 1
19 580017211 Screw ................................................................................................................... 1
20 580017215 Diaphragm............................................................................................................ 1
21 580017214 Pin ........................................................................................................................ 1
22 580017213 Valve..................................................................................................................... 1
23 580017212 Spring................................................................................................................... 1
24 580017206 Gasket.................................................................................................................. 1
25 580017205 Plug ...................................................................................................................... 1
26 580017207 O-Ring.................................................................................................................. 1

580017216 Valve Kit (Includes Items 14-15, 21-22)..................................................................... 1


580017217 Diaphragm Kit (Includes Items 2-3, 6, 8, 11, 16, 20, 26) ........................................... 1

5-35
P12216 11-00

CARBURETOR
(LPG) (CLOSED LOOP)
(S/N A875B-12121⇒ EXC. 13136-13149)

CARBURETORLPGCLOSED LOOPS/N A875B-12121⇒ EXC. 13136-13149

5-36
P12216 11-00

CARBURETOR
(LPG) (CLOSED LOOP)
(S/N A875B-12121⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

580022756 Carburetor ................................................................................................................. 1


1 580022710 Screw (Adjust) ...................................................................................................... 1
2 580022711 Spring................................................................................................................... 1
3 580022712 Diaphragm............................................................................................................ 1
4 580022713 Spring................................................................................................................... 1
5 580022714 Cover.................................................................................................................... 1
6 580022715 Screw ................................................................................................................... 3
7 580022716 Nut........................................................................................................................ 1
8 580022717 Washer ................................................................................................................. 1
9 580022718 Lever .................................................................................................................... 1
10 580022724 Diaphragm............................................................................................................ 1
11 580022725 Screw ................................................................................................................... 2
12 580022726 Bolt ....................................................................................................................... 1
13 580022727 Spring (Idle Adjust)............................................................................................... 1
14 580022728 Lever .................................................................................................................... 1
15 505966525 Valve..................................................................................................................... 1
16 580022729 Hose..................................................................................................................... 1
17 580022730 Hose..................................................................................................................... 1
18 580023752 Injector Assembly ................................................................................................. 1
19 580023753 Bolt ....................................................................................................................... 1

5-37
P12217 11-00

REGULATOR
(CLOSED LOOP)
(S/N A875B-12121⇒ EXC. 13136-13149)

REGULATORCLOSED LOOPS/N A875B-12121⇒ EXC. 13136-13149

5-38
P12217 11-00

REGULATOR
(CLOSED LOOP)
(S/N A875B-12121⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

580020005 Regulator ................................................................................................................... 1


1 580017189 Bolt ....................................................................................................................... 8
2 580017190 Filter ..................................................................................................................... 1
3 580017192 O-Ring.................................................................................................................. 1
4 580017193 Screw ................................................................................................................... 11
5 580017194 Valve..................................................................................................................... 1
6 580017195 O-Ring.................................................................................................................. 1
7 580017196 Spring................................................................................................................... 1
8 580017197 Diaphragm............................................................................................................ 1
9 580024681 Valve (Solenoid) ................................................................................................... 1
10 580017199 Screw ................................................................................................................... 2
11 580017200 O-Ring.................................................................................................................. 1
12 580017201 Screw ................................................................................................................... 1
13 580017202 Lever .................................................................................................................... 1
14 580017203 Valve..................................................................................................................... 1
15 580017204 Pin ........................................................................................................................ 1
16 580017205 Plug ...................................................................................................................... 1
17 580017206 Gasket.................................................................................................................. 1
18 580017207 O-Ring.................................................................................................................. 1
19 580017212 Spring................................................................................................................... 1
20 580017213 Valve..................................................................................................................... 1
21 580017214 Pin ........................................................................................................................ 1
22 580017215 Diaphragm............................................................................................................ 1
23 580022999 Plug ...................................................................................................................... 1
24 580023714 Fitting ................................................................................................................... 1

580017216 Valve Kit (Includes Items 14-15, 20-21) ............................................................... 1


580017217 Diaphragm Kit (Includes Items 2-3, 6, 8, 11, 18, 22)............................................ 1

5-39
P10815 08-00

FUEL LOCK FILTER ASSEMBLY


(LPG)
(⇒S/N A875B-10736)

FUEL LOCK FILTER ASSEMBLYLPG⇒ S/N A875B-10736

5-40
P10815 08-00

FUEL LOCK FILTER ASSEMBLY


(LPG)
(⇒S/N A875B-10736)

ITEM PART NO. DESCRIPTION QTY

505966558 Filter and Lock-Off Valve ........................................................................................... 1


1 .. . . . Screw ................................................................................................................... 6
2 900970802 Cover.................................................................................................................... 1
3 .. . . . Diaphragm Assembly ........................................................................................... 1
4 900970804 Screw ................................................................................................................... 2
5 .. . . . Fulcrum ................................................................................................................ 1
6 900970806 Lever .................................................................................................................... 1
7 900970807 Body Assembly .................................................................................................... 1
8 .. . . . Washer ................................................................................................................. 1
9 .. . . . Seal ...................................................................................................................... 1
10 .. . . . Pin ........................................................................................................................ 1
11 .. . . . Seat...................................................................................................................... 1
12 900970813 Spring................................................................................................................... 1
13 900004281 Filter ..................................................................................................................... 1
14 .. . . . Gasket.................................................................................................................. 1
15 900970818 Cover.................................................................................................................... 1
16 580003608 Screw ................................................................................................................... 10
17 900970814 Screw ................................................................................................................... 1
18 900969813 Screw and Washer ............................................................................................... 2

505970572 Repair Kit (Includes Items 1, 3, 8-11, 13-14, 16)....................................................... 1

5-41
P10234 08-00

CONVERTER
(LPG)
(⇒S/N A875B-10736)

CONVERTERLPG⇒S/N A875B-10736

ITEM PART NO. DESCRIPTION QTY

580002388 Convertor................................................................................................................... 1
1 580001739 Cover Assembly ................................................................................................... 1
2 .. . . . Diaphragm Assembly ........................................................................................... 1
3 .. . . . Diaphragm............................................................................................................ 1
4 518796637 Valve..................................................................................................................... 1
5 518807665 Cover.................................................................................................................... 1
6 .. . . . Gasket.................................................................................................................. 1
7 505959534 Lever .................................................................................................................... 1
8 .. . . . Valve Pin (Primary) .............................................................................................. 1
9 900969808 Pin ........................................................................................................................ 1
10 518807627 Cover Plate........................................................................................................... 1
11 900969817 Plug ...................................................................................................................... 1
12 580001740 Body ..................................................................................................................... 1
13 .. . . . E-Ring .................................................................................................................. 1
14 580000052 Screw ................................................................................................................... 6
15 580001737 Capscrew ............................................................................................................. 7
16 580001736 Screw ................................................................................................................... 1
17 900969813 Screw and Washer ............................................................................................... 2
18 580001735 Spring................................................................................................................... 1
19 900969811 Spring (Blue) ........................................................................................................ 1
20 .. . . . Seat...................................................................................................................... 1

580007732 Repair Kit (Includes Items 2-3, 6, 8, 13, 20) .............................................................. 1

5-42
NOTES

5-43
P10816 07-00

AIR CLEANER AND MOUNTING


(⇒S/N A875B-10736)

AIR CLEANER AND MOUNTING⇒ S/N A875B-10736

5-44
P10816 07-00

AIR CLEANER AND MOUNTING


(⇒S/N A875B-10736)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1 505972575 Air Filter ............................................................................................................. 1 1


2 504240863 Element ......................................................................................................... 1 1
3 907271604 Nut and Gasket ............................................................................................. 1 1
4 505967510 Clamp............................................................................................................ 1 1
5 907271605 Baffle ............................................................................................................. 1 1
6 505967549 Cup................................................................................................................ 1 1
7 505967516 Valve.............................................................................................................. 1 1
8 919334400 Grill .................................................................................................................... 1 1
9 960100925 Clamp ................................................................................................................ 4 4
10 449001023 Capscrew........................................................................................................... 2 2
11 449022013 Lockwasher ....................................................................................................... 2 2
12 511405800 Clamp ................................................................................................................ .. 2
13 504240842 Hose .................................................................................................................. 1 1
14 a 505977506 Hose .................................................................................................................. .. 1
14 a 505977572 Hose .................................................................................................................. 1 ..
14 b 580015018 Hose .................................................................................................................. 1 ..
15 505970523 Hose .................................................................................................................. .. 1
16 520037853 Fitting................................................................................................................. .. 1
17 505972556 Plug ................................................................................................................... 1 ..
18 504070790 Strap Clamp....................................................................................................... .. 3
19 502056906 Clamp ................................................................................................................ 1 ..
19 502056906 Clamp ................................................................................................................ .. 4
20 518798696 Hose .................................................................................................................. .. 1
21 505960524 Hose .................................................................................................................. 1 ..
22 901277819 Hose .................................................................................................................. 1 ..
23 505959589 Air Funnel .......................................................................................................... 1 ..
24 505959504 Seal ................................................................................................................... 1 ..
25 505970505 Hose .................................................................................................................. .. 1
26 901854831 Nut ..................................................................................................................... 2 ..
27 505959547 Stud ................................................................................................................... 2 ..

FOOTNOTES:
a ⇒ S/N A875B-10736
b S/N A875B-10736 ⇒

5-45
P11992 08-00

AIR CLEANER AND MOUNTING


(S/N A875B-10736⇔S/N A875B-13057Y)

AIR CLEANER AND MOUNTINGS/N A875B-10736⇔S/N A875B-13057Y

5-46
P11992 08-00

AIR CLEANER AND MOUNTING


(S/N A875B-10736⇔S/N A875B-13057Y)

ITEM PART NO. DESCRIPTION QTY

1 505972575 Air Filter ..................................................................................................................... 1


2 504240863 Element ................................................................................................................ 1
3 907271604 Nut and Gasket .................................................................................................... 1
4 505967510 Clamp................................................................................................................... 1
5 907271605 Baffle .................................................................................................................... 1
6 505967549 Cup....................................................................................................................... 1
7 505967516 Valve..................................................................................................................... 1
8 919334400 Grill ............................................................................................................................ 1
9 960100925 Clamp ........................................................................................................................ 4
10 449001023 Capscrew................................................................................................................... 2
11 449022013 Lockwasher ............................................................................................................... 2
12 511405800 Clamp ........................................................................................................................ 2
13 504240842 Hose .......................................................................................................................... 1
14 505977506 Hose .......................................................................................................................... 1
15 a 505972556 Plug ........................................................................................................................... 1
16 a 502056906 Clamp ........................................................................................................................ 1
17 b 580007557 Clamp ........................................................................................................................ 2
18 b 505966595 Clamp ........................................................................................................................ 2
19 b 580021221 Hose .......................................................................................................................... 1
20 b 580021160 Hose .......................................................................................................................... 1
21 b 580014917 Fitting......................................................................................................................... 1
22 901277819 Hose .......................................................................................................................... 1
23 505959589 Air Funnel .................................................................................................................. 1
24 505959504 Seal ........................................................................................................................... 1
25 505960524 Hose .......................................................................................................................... 1

FOOTNOTES:
a Gasoline
b LPG

5-47
P13178 04-02

AIR CLEANER AND MOUNTING


(S/N A875B-13058⇒)

AIR CLEANER AND MOUNTINGS/N A875B-13058⇒

5-48
P13178 04-02

AIR CLEANER AND MOUNTING


(S/N A875B-13058⇒)

ITEM PART NO. DESCRIPTION QTY

1 580000180 Clamp ........................................................................................................................ 3


2 919334400 Grill ............................................................................................................................ 1
3 580031236 Stud ........................................................................................................................... 2
4 449022016 Lockwasher ............................................................................................................... 2
5 449021001 Washer ...................................................................................................................... 2
6 580023188 Hose .......................................................................................................................... 1
7 504230271 Nut ............................................................................................................................. 2
8 580026626 Hose .......................................................................................................................... 1
9 062159700 Clamp ........................................................................................................................ 1
10 580021208 Air Filter (Single Element).......................................................................................... 1
10 580021209 Air Filter (Dual Element) ............................................................................................ 1
11 520045026 Element (Single Element) .................................................................................... 1
11 580000543 Element (Dual Element) ....................................................................................... 1
12 580023141 Cover.................................................................................................................... 1
13 580023142 Valve..................................................................................................................... 1
14 580010994 Plug ...................................................................................................................... 1
15 580023143 Bracket ................................................................................................................. 1
16 580023144 Clip ....................................................................................................................... 2
17 520045029 Plug ...................................................................................................................... 1

5-49
P13787 10-03

AIR CLEANER AND MOUNTING


(GAS AND LPG)

AIR CLEANER AND MOUNTINGGAS AND LPG

5-50
P13787 10-03

AIR CLEANER AND MOUNTING


(GAS AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580000180 Clamp ........................................................................................................................ 3


2 919334400 Grill ............................................................................................................................ 1
3 580031236 Stud ........................................................................................................................... 2
4 449022016 Lockwasher ............................................................................................................... 2
5 449021001 Washer ...................................................................................................................... 2
6 580023188 Hose .......................................................................................................................... 1
7 504230271 Nut ............................................................................................................................. 2
8 580021208 Air Filter (Single Element).......................................................................................... 1
8 580021209 Air Filter (Dual Element) ............................................................................................ 1
9 520045026 Element (Single Element) .................................................................................... 1
9 580000543 Element (Dual Element) ....................................................................................... 1
10 580023141 Cover.................................................................................................................... 1
11 580023142 Valve..................................................................................................................... 1
12 580010994 Plug ...................................................................................................................... 1
13 580023143 Bracket ................................................................................................................. 1
14 580023144 Clip ....................................................................................................................... 2
15 520045029 Plug ...................................................................................................................... 1
16 580026626 Hose .......................................................................................................................... 1
17 062159700 Clamp ........................................................................................................................ 1

5-51
P10483 08-00

THROTTLE LINKAGE

THROTTLE LINKAGE

5-52
P10483 08-00

THROTTLE LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 915356400 Pedal ......................................................................................................................... 1


2 449007018 Screw......................................................................................................................... 2
3 449021003 Washer ...................................................................................................................... 2
4 449022018 Lockwasher ............................................................................................................... 2
5 449015002 Nut ............................................................................................................................. 2
6 449015014 Nut ............................................................................................................................. 1
7 b 449021002 Washer ...................................................................................................................... 1
8 b 500583902 Rod End Pin .............................................................................................................. 1
8 a 504227203 Rod End Pin .............................................................................................................. 1
9 b 015414700 Cotter Pin .................................................................................................................. 1
9 a 015416200 Cotter Pin .................................................................................................................. 1
10 932729905 Screw......................................................................................................................... 2
11 504262752 Washer ...................................................................................................................... 2
12 b 505973531 Cable ......................................................................................................................... 1
12 ac 580008260 Cable ......................................................................................................................... 1
12 bde 505969520 Cable ......................................................................................................................... 1
12 ade 580008261 Cable ......................................................................................................................... 1
13 b 449001014 Capscrew................................................................................................................... 1
14 312850034 Strap Clamp............................................................................................................... 2
15 de 518808629 Rod End .................................................................................................................... 1
16 de 449021002 Washer ...................................................................................................................... 1
17 de 014939300 Nut ............................................................................................................................. 1
18 b 505973503 Crank Assembly ........................................................................................................ 1
18 518798651 Bracket ................................................................................................................. 1
19 449021006 Washer ................................................................................................................. 2
20 015416200 Cotter Pin ............................................................................................................. 3
21 917767300 Rod....................................................................................................................... 1
22 916327400 Bellcrank .............................................................................................................. 1
23 900588100 Spring................................................................................................................... 1
24 900839101 Pin ........................................................................................................................ 1
25 449021003 Washer ................................................................................................................. 1
26 de 015414700 Cotter Pin .................................................................................................................. 1
27 de 500583902 Rod End Pin .............................................................................................................. 1

FOOTNOTES:
a Foot Directional Control Pedal
b Forward and Reverse
c Gasoline
d LPG
e ⇒ S/N A875B-10735X

5-53
P14463 10-03

THROTTLE LINKAGE
(2.0L GASOLINE AND LPG) (EPA COMPLIANT)

THROTTLE LINKAGE2.0L GASOLINE AND LPGEPA COMPLIANT

5-54
P14463 10-03

THROTTLE LINKAGE
(2.0L GASOLINE AND LPG) (EPA COMPLIANT)

KEY:
A: Forward Reverse Lever
B: Foot Directional Control pedal

QTY
ITEM PART NO. DESCRIPTION A B

1 915356400 Pedal ................................................................................................................. 1 ..


2 449007018 Screw................................................................................................................. 2 ..
3 449021003 Washer .............................................................................................................. 2 ..
4 449022018 Lockwasher ....................................................................................................... 2 ..
5 449015002 Nut ..................................................................................................................... 2 ..
6 449015014 Nut ..................................................................................................................... 1 ..
7 449021002 Washer .............................................................................................................. 1 ..
8 500583902 Rod End Pin ...................................................................................................... 1 ..
8 504227203 Rod End Pin ...................................................................................................... .. 1
9 015414700 Cotter Pin .......................................................................................................... 1 ..
9 015416200 Cotter Pin .......................................................................................................... .. 1
10 932729905 Screw................................................................................................................. 2 ..
11 504262752 Washer .............................................................................................................. 2 ..
12 a 524195554 Throttle Cable .................................................................................................... 1 ..
12 b 524195556 Throttle Cable .................................................................................................... .. 1
13 449001014 Capscrew........................................................................................................... 1 ..
14 312850034 Strap Clamp....................................................................................................... 2 ..
15 a 580045522 Bracket .............................................................................................................. 1 ..
16 a 580039900 Capscrew........................................................................................................... 1 ..
17 a 580047919 Nut (Flange)....................................................................................................... 1 ..
18 505973503 Crank Assembly ................................................................................................ 1 ..
18 518798651 Bracket .......................................................................................................... 1 ..
19 449021006 Washer .......................................................................................................... 2 ..
20 015416200 Cotter Pin ...................................................................................................... 3 ..
21 917767300 Rod................................................................................................................ 1 ..
22 916327400 Bellcrank ....................................................................................................... 1 ..
23 900588100 Spring............................................................................................................ 1 ..
24 900839101 Pin ................................................................................................................. 1 ..
25 449021003 Washer .......................................................................................................... 1 ..
26 a 580021175 Clamp ................................................................................................................ 1 ..

FOOTNOTES:
a Gasoline
b LPG

5-55
P10484 08-00

FOOT DIRECTIONAL CONTROL PEDAL LINKAGE

FOOT DIRECTIONAL CONTROL PEDAL LINKAGE

5-56
P10484 08-00

FOOT DIRECTIONAL CONTROL PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

524137389 Pedal ......................................................................................................................... 1


1 504315724 Bracket ................................................................................................................. 1
2 580005856 Spring................................................................................................................... 1
3 580005857 Cap....................................................................................................................... 1
4 504237211 Pin ........................................................................................................................ 1
5 449022013 Lockwasher .......................................................................................................... 2
6 449015044 Nut........................................................................................................................ 2
7 449022016 Lockwasher .......................................................................................................... 2
8 449015014 Nut........................................................................................................................ 1
9 504228258 Tube ..................................................................................................................... 1
10 504315711 Rod....................................................................................................................... 1
11 580000987 Crank.................................................................................................................... 1
12 449021003 Washer ................................................................................................................. 1
13 015414700 Cotter Pin ............................................................................................................. 1
14 580000986 Spring................................................................................................................... 1
15 580000985 Spring................................................................................................................... 1
16 504071785 Washer ................................................................................................................. 3
17 931005916 Capscrew ............................................................................................................. 1
18 504315732 Foot Directional Control Pedal (☞ P10292) ....................................................... 1
19 580000983 Shaft..................................................................................................................... 1
20 580005858 Mount ................................................................................................................... 1
21 580000984 Bumper................................................................................................................. 1
22 504226242 Washer ................................................................................................................. 1
23 449001415 Capscrew ............................................................................................................. 1
24 015416200 Cotter Pin ............................................................................................................. 1
25 580005855 Bracket ................................................................................................................. 1

5-57
P10292 08-00

FOOT DIRECTIONAL CONTROL PEDAL

FOOT DIRECTIONAL CONTROL PEDAL

5-58
P10292 08-00

FOOT DIRECTIONAL CONTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

504315732 Foot Directional Control Pedal................................................................................... 1


1 580003819 Pedal .................................................................................................................... 1
2 580003820 Bushing............................................................................................................ 2
3 501702901 Sealant ................................................................................................................. AR
3 504449749 Screw ................................................................................................................... 2
4 580003821 Pin ........................................................................................................................ 1
5 312850042 Strap Clamp ......................................................................................................... 3
6 580003822 Spring................................................................................................................... 1
7 580003823 Magnet ................................................................................................................. 2
7 580003824 Nut........................................................................................................................ 2
8 580003829 Screw ................................................................................................................... 6
9 580003825 Washer ................................................................................................................. 4
10 012823200 O-Ring.................................................................................................................. 8
11 580003826 Plate ..................................................................................................................... 2
12 504315733 Pad ....................................................................................................................... 1
13 580003827 Switch Assembly .................................................................................................. 1
14 500552902 Lockwasher .......................................................................................................... 2
14 032643500 Nut........................................................................................................................ 2
15 580003830 Retainer................................................................................................................ 1
16 580003828 Screw ................................................................................................................... 2

5-59
NOTES

5-60
SECTION 6

6 ELECTRICAL SYSTEM

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR .................................................................................................................................................... 6-34


TYPE GS AND LPS ........................................................................................................................................ 6-36
DISTRIBUTOR ................................................................................................................................................... 6-30
GASOLINE
EPA COMPLIANT........................................................................................................................................ 6-32
ELECTRICAL ....................................................................................................................................................... 6-8
COWL ............................................................................................................................................................... 6-4
ENGINE .......................................................................................................................................................... 6-12
GASOLINE
EPA COMPLIANT........................................................................................................................................ 6-18
LPG WITH LOW EMISSIONS
S/N A875B-12121Y⇒ ................................................................................................................................. 6-14
TYPE GS AND LPS ........................................................................................................................................ 6-24
ENGINE ELECTRICAL SYSTEM
GASOLINE
EPA COMPLIANT........................................................................................................................................ 6-22
ENGINE SHUTDOWN SYSTEM ........................................................................................................................ 6-28
INSTRUMENT CLUSTER .................................................................................................................................. 6-26
STARTER
GASOLINE AND LPG
S/N A875B-6004⇒...................................................................................................................................... 6-40
⇒S/N A875B-6004...................................................................................................................................... 6-38
WIRE HARNESS
3.0L LPG
CLOSED LOOP
S/N A875B-15397⇒ ................................................................................................................................ 6-70
CAB................................................................................................................................................................. 6-74
CHASSIS
⇒D/B 10/1999............................................................................................................................................. 6-54
EPA COMPLIANT........................................................................................................................................ 6-60
GASOLINE AND LPG
D/B 10/1999⇔S/N A875B-10736 ............................................................................................................ 6-56
CHASSIS (GASOLINE AND LPG)
NON-EPA COMPLIANT
S/N A875B-10736⇒ ................................................................................................................................ 6-58
COWL
EPA COMPLIANT........................................................................................................................................ 6-52
NON-EPA COMPLIANT
S/N A875B-12121Y⇒ EXC. 13135-13149 .............................................................................................. 6-48
⇒S/N A875B-10943X ................................................................................................................................. 6-42
S/N A875B-10944X⇔S/N A875B-12121Y INC. 13135-13149 ................................................................... 6-46
ENGINE
⇒S/N A875B-03165W ................................................................................................................................ 6-62
S/N A875B-03166W⇒ ................................................................................................................................ 6-64
ENGINE SHUTDOWN SYSTEM .................................................................................................................... 6-72
INSTRUMENT CLUSTER............................................................................................................................... 6-76
LPG

6-1
CONTENTS

DESCRIPTION PAGE

S/N A875B-10736⇒.................................................................................................................................... 6-68


LPG ENGINE
CLOSED LOOP
S/N A875B-12121Y⇒ EXC. 13136-13149 .............................................................................................. 6-66
NEUTRAL START........................................................................................................................................... 6-75

6-2
NOTES

6-3
P10226 07-00

ELECTRICAL
(COWL)

ELECTRICA LCOWL

6-4
P10226 07-00

ELECTRICAL
(COWL)

ITEM PART NO. DESCRIPTION QTY

1 504240838 Ignition Switch ........................................................................................................... 1


1 504240712 Key ....................................................................................................................... 1
2 917314402 Relay ......................................................................................................................... 3
3 449022018 Lockwasher ............................................................................................................... 5
4 449015002 Nut ............................................................................................................................. 5
5 907077701 Instrument Panel (Gasoline Standard) (☞ P10244) ................................................ 1
5 907077702 Instrument Panel (LPG Standard) (☞ P10244) ....................................................... 1
5 c 907077707 Instrument Panel (LPG Standard with Low Emissions) (☞ P10244) ....................... 1
5 907077703 Instrument Panel (Gasoline Premium) (☞ P10244) ................................................ 1
5 907077704 Instrument Panel (LPG Premium with Low Emissions) (☞ P10244) ....................... 1
5 c 907077708 Instrument Panel (LPG Option with Closed Loop) (☞ P10244) ............................... 1
6 910453400 Diode ......................................................................................................................... 4
7 504226242 Washer ...................................................................................................................... 2
8 449001091 Capscrew................................................................................................................... 2
9 919707400 Relay ......................................................................................................................... 1
10 505970553 Capscrew................................................................................................................... 3
11 919713400 Controller ................................................................................................................... 1
12 909453400 Buzzer ....................................................................................................................... 1
13 449021003 Washer ...................................................................................................................... 3
14 449001170 Capscrew................................................................................................................... 2
15 580023894 Horn........................................................................................................................... 1
16 505972571 Wire Harness (Ground) ............................................................................................. 1
17 312850032 Strap Clamp............................................................................................................... 2
18 a 504315734 Wire Harness (Cowl) (☞ P11858) ........................................................................... 1
18 b 524141611 Wire Harness (Cowl) (☞ P11864) ........................................................................... 1
18 c 524143962 Wire Harness (Cowl) (NON-EPA Compliant) (☞ P12194) ....................................... 1
18 524183698 Wire Harness (Cowl) (EPA Compliant) (☞ P14763) ................................................ 1
19 524135566 Wire Harness (Instrument Cluster) (☞ P10239) ...................................................... 1
20 520038864 Nut ............................................................................................................................. 3
21 505972587 Fuse (30 Amp)........................................................................................................... 2
22 505972534 Cover ......................................................................................................................... 1
23 505972520 Latch (Cover)............................................................................................................. 1
24 505972555 Fuse (10 Amp)........................................................................................................... 1
25 505972528 Fuse (5 Amp) (5 Amp) ............................................................................................... 1
26 449021002 Washer ...................................................................................................................... 2
27 930102903 Screw......................................................................................................................... 2
28 915463400 Controller ................................................................................................................... 1
29 505972586 Nut ............................................................................................................................. 2
30 504298714 Bracket ...................................................................................................................... 1
31 312850032 Strap Clamp............................................................................................................... AR
32 520038838 Strap Clamp............................................................................................................... 1
33 505976597 Strap .......................................................................................................................... 1
34 911137400 Park Brake Switch ..................................................................................................... 1
35 940004902 Washer ...................................................................................................................... 2
36 449022022 Lockwasher ............................................................................................................... 2
37 449007035 Screw......................................................................................................................... 2
38 524191909 Label (Accessory Fuse)............................................................................................. 1
39 524143963 Label (Fuse Box) ....................................................................................................... 1
40 580006530 Spacer ....................................................................................................................... 1
41 580006531 Switch ........................................................................................................................ 1

6-5
P10226 07-00

ELECTRICAL
(COWL)

ITEM PART NO. DESCRIPTION QTY

42 580012292 Washer ...................................................................................................................... 2


43 909955403 Capscrew................................................................................................................... 2
44 520045009 Boot ........................................................................................................................... 1
45 580010942 Wire Harness (Neutral Start) (☞ P13345) ............................................................... 1
46 520038820 Connector (End Cap)................................................................................................. 1
47 580010571 Connector (End Cap)................................................................................................. 1
48 900003242 Relay (Wipers) ........................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-10943
b S/N A875B-10944⇔S/N A875B-12120Y INC. 13135-13149
c S/N A875B-12121Y ⇒ EXC. 13135-13149

6-6
NOTES

6-7
P11500 08-00

ELECTRICAL

ELECTRICAL

6-8
P11500 08-00

ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 520052851 Battery (Wet) (Wet).................................................................................................... 1


2 504262756 Battery Cable (Negative) ........................................................................................... 1
3 449001013 Capscrew................................................................................................................... 3
4 449022016 Lockwasher ............................................................................................................... 2
5 449021001 Washer ...................................................................................................................... 2
6 449015014 Nut ............................................................................................................................. 2
7 900003223 Bracket ...................................................................................................................... 1
8 937100904 Nut ............................................................................................................................. 2
9 449022021 Lockwasher ............................................................................................................... 2
10 449001418 Capscrew................................................................................................................... 1
11 449022013 Lockwasher ............................................................................................................... 1
12 505970511 Clamp ........................................................................................................................ 1
13 504262757 Battery Cable (Positive) ............................................................................................. 1
14 920388300 Link (Battery Holddown) ............................................................................................ 2
15 449015002 Nut ............................................................................................................................. 2
16 502398902 Washer ...................................................................................................................... 2
17 449022018 Lockwasher ............................................................................................................... 2
18 904201102 Boot ........................................................................................................................... 1
19 505972506 Cap ............................................................................................................................ 2
20 b 580000217 Wire Harness (Engine) (☞ P10242) ........................................................................ 1
20 c 580008432 Wire Harness (Engine) (☞ P12107) ........................................................................ 1
20 g 580019697 Wire Harness (Engine) (☞ P12166) ........................................................................ 1
20 h 580030520 Wire Harness (Engine) (☞ P13210) .............................................................. 1
21 911955100 Oil Pressure Switch ................................................................................................... 1
21 901860807 Oil Pressure Switch (Optional) .................................................................................. 1
22 k 504240995 Bracket (L-Bracket) .................................................................................................... 1
22 l 524142996 Bracket (T-Bracket).................................................................................................... 1
23 505960580 Coil ............................................................................................................................ 1
24 449007013 Screw......................................................................................................................... 1
25 940600906 Washer ...................................................................................................................... 1
26 052337300 Fitting......................................................................................................................... 1
27 o 504298716 Wire Harness (Chassis) (☞ P10241) ...................................................................... 1
27 e 580012675 Wire Harness (Chassis) (☞ P11811) ...................................................................... 1
27 f 580016634 Wire Harness (Chassis) (☞ P12106) ...................................................................... 1
27 580047934 Wire Harness (Chassis) (EPA Compliant) (☞ P14761) ........................................... 1
28 m 900001233 Low Coolant Sender .................................................................................................. 1
28 n 580040156 Low Coolant Sender .................................................................................................. 1
28 n 505970552 Boot (Not Illustrated).................................................................................................. 1
29 505973588 Switch (Restriction) ................................................................................................... 1
30 580000990 Alternator (☞ P10817) ............................................................................................. 1
30 580001184 Alternator (Type GS and LPS) (☞ P10237) ............................................................. 1
31 i 912978600 Starter (☞ P10818) .................................................................................................. 1
31 j 918139600 Starter (☞ P11127) .................................................................................................. 1
32 910065119 Conduit ...................................................................................................................... AR
33 504258715 Trim............................................................................................................................ 1
34 504236269 Clamp ........................................................................................................................ 1
35 910271101 Clamp ........................................................................................................................ 2
36 312823020 Clamp ........................................................................................................................ 2
37 449022016 Lockwasher ............................................................................................................... 1
38 449021001 Washer ...................................................................................................................... 1

6-9
P11500 08-00

ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

39 449015014 Nut ............................................................................................................................. 1


40 910453400 Diode ......................................................................................................................... 3
41 l 449001016 Capscrew................................................................................................................... 1
42 l 449015044 Nut ............................................................................................................................. 1
43 l 449021006 Washer ...................................................................................................................... 1
44 d 580016597 Wire Harness (LPG) (☞ P12108) ............................................................................ 1
45 d 580015899 Switch Assembly (Revolution) ................................................................................... 2
46 d 312850032 Strap Clamp............................................................................................................... AR
47 d 524143377 Bracket ...................................................................................................................... 1
48 d 931109910 Screw......................................................................................................................... 2
49 d 940004903 Washer ...................................................................................................................... 1
50 d 580003615 Nut ............................................................................................................................. 2
51 d 580023427 Clamp ........................................................................................................................ 1
52 d 449001160 Capscrew................................................................................................................... 1
53 d 940600907 Washer ...................................................................................................................... 1
54 aj 501884905 Fitting (Not Illustrated) ............................................................................................... 1

FOOTNOTES:
a Use when Item 28 (Coolant Sender) not installed.
b ⇒ S/N A875B-03166W
c S/N A875B-03166W ⇒
d S/N A875B-10736 ⇒
e D/B 10/1999⇔S/N A875B-10736
f S/N A875B-10737 ⇒
g S/N A875B-12121Y ⇒ EXC. 13136-13149
h S/N A875B-15397 ⇒
i ⇒ S/N A875B-6004
j S/N A875B-6004 ⇒
k ⇒ S/N A875B-7838
l S/N A875B-7838 ⇒
m ⇒ S/N PENDING PER ECN 95530-01
n S/N PENDING PER ECN 95530-08 ⇒
o ⇒ D/B 10/1999

6-10
NOTES

6-11
P10235 07-00

ELECTRICAL
(ENGINE)

ELECTRICA LENGINE

6-12
P10235 07-00

ELECTRICAL
(ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 901097809 Screw......................................................................................................................... 1
2 505960590 Nut ............................................................................................................................. 1
3 901085834 Bolt ............................................................................................................................ 2
4 901860805 Nut ............................................................................................................................. 1
5 900724803 Bolt ............................................................................................................................ 3
6 e 505960552 Screw......................................................................................................................... 1
6 f 901097863 Bolt ............................................................................................................................ 1
7 e 505960581 Screw......................................................................................................................... 1
7 f 901303819 Bolt ............................................................................................................................ 1
8 e 901292820 Bolt ............................................................................................................................ 1
8 f 580024160 Bolt ............................................................................................................................ 1
9 901303832 Bolt ............................................................................................................................ 1
10 505960580 Coil ............................................................................................................................ 1
11 505960535 Spark Plug ................................................................................................................. 4
12 505960549 Support...................................................................................................................... 1
12 580024147 Bracket ...................................................................................................................... 1
13 505960585 Coil Wire .................................................................................................................... 1
14 505976593 Wire Set..................................................................................................................... 1
15 901950814 Bracket ...................................................................................................................... 1
16 e 520045019 Belt ............................................................................................................................ 1
16 f 580024157 V-Belt......................................................................................................................... 1
17 e 900549883 Hose .......................................................................................................................... 1
17 f 580024158 Hose .......................................................................................................................... 1
18 900294855 O-Ring ....................................................................................................................... 1
19 901303811 Protector .................................................................................................................... 1
20 901950812 Strap .......................................................................................................................... 1
21 ac 912978600 Starter (☞ P10818) .................................................................................................. 1
21 bd 918139600 Starter (☞ P11127) .................................................................................................. 1
22 580001215 Distributor (☞ P10498) ............................................................................................ 1
23 580000990 Alternator (☞ P10817) ............................................................................................. 1
23 580001184 Alternator (Type GS and LPS) (☞ P10237) ............................................................. 1

504259763 Gasket Kit (Includes Item 18) .................................................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-04844W LPG Engine
b S/N A875B-04845W ⇒ LPG Engine
c ⇒ S/N A875B-06003X Gas Engine
d S/N A875B-06004X ⇒ Gas Engine
e ⇒ S/N A875B-10735X
f S/N A875B-10736X ⇒

6-13
P12193 10-00

ELECTRICAL
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y⇒)

ELECTRICA LLPG WITH LOW EMISSIONSS/N A875B-12121Y⇒

6-14
P12193 10-00

ELECTRICAL
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y⇒)

ITEM PART NO. DESCRIPTION QTY

1 520052851 Battery (Wet) (Wet).................................................................................................... 1


2 504262756 Battery Cable (Negative) ........................................................................................... 1
3 449001013 Capscrew................................................................................................................... 3
4 449022016 Lockwasher ............................................................................................................... 3
5 504226242 Washer ...................................................................................................................... 3
6 449015014 Nut ............................................................................................................................. 2
7 900003223 Bracket ...................................................................................................................... 1
8 937100904 Nut ............................................................................................................................. 2
10 524146751 Bracket ...................................................................................................................... 1
11 900010278 Cover ......................................................................................................................... 1
12 505970511 Clamp ........................................................................................................................ 1
13 524158105 Battery Cable............................................................................................................. 1
14 920388300 Link (Battery Holddown) ............................................................................................ 2
15 449015002 Nut ............................................................................................................................. 2
16 502398902 Washer ...................................................................................................................... 2
17 449022018 Lockwasher ............................................................................................................... 2
18 904201102 Boot ........................................................................................................................... 1
19 505972506 Cap ............................................................................................................................ 2
20 580019697 Wire Harness (Engine) (☞ P12166) ........................................................................ 1
21 911955100 Oil Pressure Switch ................................................................................................... 1
21 901860807 Oil Pressure Switch (Optional) (Optional).................................................................. 1
22 580018270 Clip ............................................................................................................................ 1
23 524142996 Bracket ...................................................................................................................... 1
24 505960580 Coil ............................................................................................................................ 1
25 449001013 Capscrew................................................................................................................... 1
26 940600906 Washer ...................................................................................................................... 1
27 504241704 Strap Clamp............................................................................................................... AR
28 g 580016634 Wire Harness (Chassis) (☞ P12106) ...................................................................... 1
28 f 580036602 Wire Harness (Chassis) ............................................................................................ 1
29 h 900001233 Low Coolant Sender .................................................................................................. 1
29 g 580040156 Low Coolant Sender .................................................................................................. 1
29 g 505970552 Boot (Not Illustrated).................................................................................................. 1
30 505973588 Switch (Restriction) ................................................................................................... 1
31 580000990 Alternator (☞ P10817) ............................................................................................. 1
31 580001184 Alternator (Type GS and LPS) (☞ P10237) ............................................................. 1
32 d 912978600 Starter (☞ P10818) .................................................................................................. 1
32 e 918139600 Starter (☞ P11127) .................................................................................................. 1
33 910065119 Conduit ...................................................................................................................... AR
34 504258715 Trim............................................................................................................................ 1
35 580023138 Connector .................................................................................................................. 1
36 504236269 Clamp ........................................................................................................................ 1
37 580000566 Clip ............................................................................................................................ 1
38 312823020 Clamp ........................................................................................................................ 2
39 449022016 Lockwasher ............................................................................................................... 1
40 449021001 Washer ...................................................................................................................... 1
41 449015014 Nut ............................................................................................................................. 1
42 520038816 Relay ......................................................................................................................... 1
43 501884906 Fitting......................................................................................................................... 1
44 449001016 Capscrew................................................................................................................... 2
45 449015044 Nut ............................................................................................................................. 2

6-15
P12193 10-00

ELECTRICAL
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y⇒)

ITEM PART NO. DESCRIPTION QTY

46 449021006 Washer ...................................................................................................................... 2


47 449001121 Capscrew................................................................................................................... 4
48 449015002 Nut ............................................................................................................................. 4
49 312850032 Strap Clamp............................................................................................................... AR
50 449022018 Lockwasher ............................................................................................................... 6
51 505976561 Capscrew................................................................................................................... 1
52 449022013 Lockwasher ............................................................................................................... 1
53 910271101 Clamp ........................................................................................................................ 3
54 449001412 Capscrew................................................................................................................... 2
55 449021003 Washer ...................................................................................................................... 2
56 580018190 Resistor ..................................................................................................................... 1
57 c 580018189 Controller ................................................................................................................... 1
57 b 580046991 Controller ................................................................................................................... 1
58 580020001 Oxygen Sensor.......................................................................................................... 1
59 520037882 Fuse .......................................................................................................................... 1
60 580022741 Label (1A) .................................................................................................................. 1
61 900015238 Clamp ........................................................................................................................ 2
62 580027612 Plug ........................................................................................................................... 4
63 524148288 Shield ........................................................................................................................ 1
64 052337300 Fitting......................................................................................................................... 1
65 014939300 Nut ............................................................................................................................. 2
66 520038849 Circuit Breaker (50A) ................................................................................................. 1
67 449007041 Screw......................................................................................................................... 2
68 449022021 Lockwasher ............................................................................................................... 2
69 580020759 P.C. Logic Board Assembly........................................................................................ 1
70 449001272 Capscrew................................................................................................................... 2
71 505970500 Nut ............................................................................................................................. 2
72 449021003 Washer ...................................................................................................................... 1
73 ag 501884905 Fitting (Not Illustrated) ............................................................................................... 1

FOOTNOTES:
a Use when Item 29 (Coolant Sender) not installed.
b With EPA Compliant Engine
c With Low Emission Engine
d ⇒ S/N A875B-6004
e S/N A875B-6004 ⇒
f S/N PENDING PER ECN 95530-01⇔S/N PENDING PER ECN 95530-08
g S/N PENDING PER ECN 95530-08 ⇒
h ⇒ D/B 11/2002

6-16
NOTES

6-17
P14760 11-03

ELECTRICAL
(GASOLINE) (EPA COMPLIANT)

ELECTRICA LGASOLINEEPA COMPLIANT

6-18
P14760 11-03

ELECTRICAL
(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580043506 Bracket (Circuit Breaker) ........................................................................................... 1


2 580023275 Circuit Breaker (50 Amp) ........................................................................................... 1
3 449007024 Screw......................................................................................................................... 2
4 524192221 Bracket ...................................................................................................................... 1
5 580044156 Plate (Coil)................................................................................................................. 1
6 580036023 Sensor (Coolant Temp.)............................................................................................. 1
7 580042495 Sealing Washer (Copper) .......................................................................................... 1
8 580030970 Capscrew................................................................................................................... 2
9 580027572 Nut (Flange)............................................................................................................... 2
10 580047919 Nut (Flange)............................................................................................................... 3
11 580048227 Capscrew................................................................................................................... 4
12 580027573 Nut (Flange)............................................................................................................... 3
13 580039438 Screw......................................................................................................................... 2
14 580039900 Capscrew................................................................................................................... 1
15 520035820 Capscrew................................................................................................................... 2
16 449022019 Lockwasher ............................................................................................................... 4
17 937100903 Nut ............................................................................................................................. 4
18 505973588 Switch (Restriction) ................................................................................................... 1
19 019930000 Fitting......................................................................................................................... 1
20 580049012 Harness (Air Restriction Sensor)............................................................................... 1
21 580006584 Low Coolant Sensor .................................................................................................. 1
22 580049010 Capscrew................................................................................................................... 1
23 580039438 Screw......................................................................................................................... 2
24 580043707 Bracket (GCU MTG) .................................................................................................. 1
25 580038338 Wire Harness (Engine) .............................................................................................. 1
26 580045521 Bracket (Support Harness) ........................................................................................ 1
27 580045518 Bracket (Clamp Harness) .......................................................................................... 1
28 900015238 Clamp ........................................................................................................................ 2
29 060023600 Clamp ........................................................................................................................ 1
30 580049011 Capscrew................................................................................................................... 5
31 580037179 Capscrew................................................................................................................... 2
32 580027572 Nut (Flange)............................................................................................................... 1
33 580041711 Capscrew................................................................................................................... 4
34 580047919 Nut (Flange)............................................................................................................... 8
35 911955100 Oil Pressure Switch ................................................................................................... 1
36 580043584 Isolation Mount .......................................................................................................... 2
37 580046657 Drip Shield (Starter)................................................................................................... 1
38 580046658 Clamp ........................................................................................................................ 1
39 580047714 Capscrew................................................................................................................... 1
40 580048956 Governor Controller ................................................................................................... 1
41 580043627 Ignition Coil................................................................................................................ 1
42 580043605 Igniter ........................................................................................................................ 1
43 580043604 Condenser ................................................................................................................. 1
44 580047698 Sensor (Oxygen) ....................................................................................................... 1
45 580041817 Sensor (Air Temp)...................................................................................................... 1
46 900542824 Washer (Alumium) ..................................................................................................... 1

6-19
P14760 11-03

ELECTRICAL
(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

47 b 580045143 Engine Control Unit ................................................................................................... 1


48 a 580045139 Engine Control Unit ................................................................................................... 1

FOOTNOTES:
a 2.0L
b 2.2L

6-20
NOTES

6-21
P14437 09-03

ENGINE ELECTRICAL SYSTEM


(GASOLINE) (EPA COMPLIANT)

ENGINE ELECTRICAL SYSTEMGASOLINEEPA COMPLIANT

6-22
P14437 09-03

ENGINE ELECTRICAL SYSTEM


(GASOLINE) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 580000990 Alternator (☞ P10817) ............................................................................................. 1


2 901950814 Bracket ...................................................................................................................... 1
3 901085834 Bolt ............................................................................................................................ 1
4 901860805 Nut ............................................................................................................................. 1
5 900724803 Bolt ............................................................................................................................ 3
6 901097863 Bolt ............................................................................................................................ 1
7 901950812 Strap .......................................................................................................................... 1
8 901292820 Bolt ............................................................................................................................ 1
9 580024157 V-Belt......................................................................................................................... 1
10 580046995 O-Ring ....................................................................................................................... 1
11 580047016 Distributor .................................................................................................................. 1
12 901303832 Bolt ............................................................................................................................ 1
13 580043627 Ignition Coil................................................................................................................ 1
14 580047006 Screw Set .................................................................................................................. 1
15 580047005 Bracket ...................................................................................................................... 1
16 580046994 Coil Wire .................................................................................................................... 1
17 505960549 Support...................................................................................................................... 1
18 505960535 Spark Plug ................................................................................................................. 4
19 505976593 Wire Set..................................................................................................................... 1
20 580024160 Bolt ............................................................................................................................ 1
21 901303837 Temperature Sender.................................................................................................. 1
22 900529808 Seal ........................................................................................................................... 1
23 580047011 Sensor (Coolant) ....................................................................................................... 1
24 580043605 Igniter ........................................................................................................................ 1
25 580043604 Condenser ................................................................................................................. 1
26 580047171 Sensor (Oxygen) ....................................................................................................... 1
27 580045139 Engine Control Unit ................................................................................................... 1
28 504256792 Screw ................................................................................................................... 3
29 901303819 Bolt ....................................................................................................................... 8
30 580047014 Electronic Control Module .................................................................................... 1
31 580047013 Cover.................................................................................................................... 1
32 580047009 Wire Harness ....................................................................................................... 1
33 580047154 Gasket.................................................................................................................. 1
34 580047008 Box ............................................................................................................................ 1

6-23
P10819 07-00

ELECTRICAL
(TYPE GS AND LPS)

ELECTRICA LTYPE GS AND LPS

6-24
P10819 07-00

ELECTRICAL
(TYPE GS AND LPS)

ITEM PART NO. DESCRIPTION QTY

1 502398902 Washer ...................................................................................................................... 7


2 a 505970552 Boot ........................................................................................................................... 8
2 b 505970552 Boot ........................................................................................................................... 7
3 505976537 Boot ........................................................................................................................... 3
4 900003263 Switch (Disconnect)................................................................................................... 1
5 449022013 Lockwasher ............................................................................................................... 3
6 016103700 Washer ...................................................................................................................... AR
7 580001184 Alternator (☞ P10237) ............................................................................................. 1
8 580042557 Bracket (Type GS and LPS) (EPA Compliant) ........................................................... 1
8 900005206 Bracket (Type GS and LPS) (NON-EPA Compliant) .................................................. 1
9 580001223 Pulley......................................................................................................................... 1
9 504232260 Thread Lock ......................................................................................................... AR
10 062143700 Capscrew................................................................................................................... 1
11 015026200 Lockwasher ............................................................................................................... 1
12 504238298 Nut ............................................................................................................................. 1
13 062144100 Capscrew................................................................................................................... 1
14 449001023 Capscrew................................................................................................................... 3
15 505972567 Boot ........................................................................................................................... 1
16 505976552 Battery Cable............................................................................................................. 1
17 505976570 Battery Cable (Positive) ............................................................................................. 1
18 504241723 Wire Harness............................................................................................................. 1

FOOTNOTES:
a ⇒ D/B 11/2002
b D/B 11/2002 ⇒

6-25
P10244 10-00

INSTRUMENT CLUSTER

INSTRUMENT CLUSTER

6-26
P10244 10-00

INSTRUMENT CLUSTER

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

b 907077701 Instrument Panel ............................................................................................... 1 ..


b 907077702 Instrument Panel ............................................................................................... .. 1
bcd 907077707 Instrument Panel ............................................................................................... .. 1
a 907077703 Instrument Panel ............................................................................................... 1 ..
a 907077704 Instrument Panel ............................................................................................... .. 1
acd 907077708 Instrument Panel ............................................................................................... .. 1
1 901506861 Hourmeter ..................................................................................................... 1 ..
2 901506862 Gauge ........................................................................................................... 1 ..
2 901506862 Gauge ........................................................................................................... .. 1
3 901506863 Temperature Gauge ...................................................................................... 1 1
4 901506841 Hood.............................................................................................................. 1 1
5 901506864 Case.............................................................................................................. 1 1
6 901506817 Glass ............................................................................................................. 1 1
7 b 901506866 Plate .............................................................................................................. 1 ..
7 b 901506867 Plate .............................................................................................................. .. 1
7 a 901506868 Plate .............................................................................................................. 1 ..
7 a 901506869 Plate .............................................................................................................. .. 1
8 901506871 Plate .............................................................................................................. .. 1
8 901506870 Plate .............................................................................................................. 1 ..
9 901506872 Case.............................................................................................................. 1 1
10 901506839 Bracket .......................................................................................................... 1 1
11 900411802 Bulb ............................................................................................................... 6 6
12 901506840 Socket ........................................................................................................... 6 6
13 449001091 Capscrew........................................................................................................... 2 2
14 504226242 Washer .............................................................................................................. 2 2

FOOTNOTES:
a Premium
b Standard
c With Low Emissions
d S/N A875B-12121Y ⇒ EXC. 13136-13149

6-27
P13082 01-02

ENGINE SHUTDOWN SYSTEM

ENGINE SHUTDOWN SYSTEM

6-28
P13082 01-02

ENGINE SHUTDOWN SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 524154218 Controller ................................................................................................................... 1


1 580031587 Connector............................................................................................................. 1
1 505968522 Seal ...................................................................................................................... 6
1 505968523 Terminal Socket.................................................................................................... 6
1 580022879 Ring...................................................................................................................... 1
1 505968517 Conduit................................................................................................................. AR
1 910065119 Conduit................................................................................................................. AR
2 524154220 Module (Engine Shutdown System) (☞ P13085) .................................................... 1
3 520038861 Capscrew................................................................................................................... 3
4 449021002 Washer ...................................................................................................................... 2
5 449022021 Lockwasher ............................................................................................................... 3
6 937100904 Nut ............................................................................................................................. 3
7 449021002 Washer ...................................................................................................................... 1
8 312850032 Strap Clamp............................................................................................................... 1
9 940600906 Washer ...................................................................................................................... 1

6-29
P10498 07-00

DISTRIBUTOR

D ISTRIBUTOR

6-30
P10498 07-00

DISTRIBUTOR

ITEM PART NO. DESCRIPTION QTY

580001215 Distributor .................................................................................................................. 1


1 901580802 Cap....................................................................................................................... 1
2 150022510 Rotor .................................................................................................................... 1
3 901953803 Heatsink ............................................................................................................... 1
4 901357805 Cover.................................................................................................................... 1
5 901953804 Rotor .................................................................................................................... 1
6 901953806 Pick-Up Set .......................................................................................................... 1
7 901953809 Igniter ................................................................................................................... 1
8 901953807 Wire...................................................................................................................... 1
9 901953810 Breaker................................................................................................................. 1
10 901953811 Governor Set........................................................................................................ 1
11 901357804 Packing................................................................................................................. 1
12 901953817 Vacuum Set.......................................................................................................... 1
13 901357814 Oil Seal................................................................................................................. 1
14 901304823 Coupling ............................................................................................................... 1
15 901953816 Screw ................................................................................................................... 1

6-31
P14438 09-03

DISTRIBUTOR
(GASOLINE) (EPA COMPLIANT)

DISTRIBUTORGASOLINEEPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

580047016 Distributor .................................................................................................................. 1


1 580047018 Cap....................................................................................................................... 1
2 580047019 Rotor .................................................................................................................... 1
3 580047017 Cover.................................................................................................................... 1

6-32
NOTES

6-33
P10817 07-98

ALTERNATOR

ALTERNATOR

6-34
P10817 07-98

ALTERNATOR

ITEM PART NO. DESCRIPTION QTY

580000990 Alternator................................................................................................................... 1
1 902260803 Cover.................................................................................................................... 1
2 902260806 Rectifier............................................................................................................ 1
3 902260807 Regulator ......................................................................................................... 1
4 901861812 Brush ............................................................................................................... 2
5 901948805 Cover (Rear) .................................................................................................... 1
6 901948804 Nut ................................................................................................................... 1
7 901948802 Stator.................................................................................................................... 1
8 901861815 Nut........................................................................................................................ 1
9 901861816 Screw ................................................................................................................... 1
10 901948815 Pulley ................................................................................................................... 1
11 901948811 Cover (Front) ........................................................................................................ 1
12 901948813 Screw ............................................................................................................... 1
13 901861819 Bearing ............................................................................................................ 1
14 901948809 Rotor .................................................................................................................... 1
15 901948810 Bearing ............................................................................................................ 1

6-35
P10237 07-00

ALTERNATOR
(TYPE GS AND LPS)

ALTERNATORTYPE GS AND LPS

6-36
P10237 07-00

ALTERNATOR
(TYPE GS AND LPS)

ITEM PART NO. DESCRIPTION QTY

580001184 Alternator................................................................................................................... 1
1 580001139 Bolt ....................................................................................................................... 4
2 504804748 Fan ....................................................................................................................... 1
3 580001130 Spacer.................................................................................................................. 1
4 580001173 Housing (Front) .................................................................................................... 1
5 520024816 Gasket.................................................................................................................. 1
6 580001131 Seal ...................................................................................................................... 1
7 520024807 Bearing................................................................................................................. 1
8 520024809 Retainer................................................................................................................ 1
9 580001174 Key ....................................................................................................................... 1
10 520024802 Rotor .................................................................................................................... 1
11 520024808 Bearing................................................................................................................. 1
12 520024803 Stator.................................................................................................................... 1
13 520024825 Diode.................................................................................................................... 1
14 520024822 Insulator ............................................................................................................... 1
15 580001133 Voltage Regulator................................................................................................. 1
16 520024819 Sleeve .................................................................................................................. 1
17 520024810 Retainer................................................................................................................ 1
18 520024804 Housing (Rear)..................................................................................................... 1
19 520024812 Brush Assembly ................................................................................................... 1
20 520024820 Insulation.............................................................................................................. 1
21 520024818 Diode (Positive) .................................................................................................... 1
22 580001132 Gasket.................................................................................................................. 1
23 520024823 Brush Cover ......................................................................................................... 1
24 520024817 Diode (Negative) .................................................................................................. 1
25 520024811 Heat Sink.............................................................................................................. 1
26 580001159 Nut........................................................................................................................ 1
27 580001172 Lockwasher .......................................................................................................... 1
28 580001162 Screw ................................................................................................................... 2
29 580001164 Screw ................................................................................................................... 2
30 580001135 Bolt (1.38 in.)........................................................................................................ 1
31 580001137 Bolt (1.75 in.)........................................................................................................ 1
32 504450740 Connector............................................................................................................. 1
33 504450741 Connector............................................................................................................. 1
34 580001223 Pulley......................................................................................................................... 1

6-37
P10818 07-00

STARTER
(GASOLINE AND LPG)
(⇒S/N A875B-6004)

STARTERGASOLINE AND L PG⇒S/N A875B-6004

6-38
P10818 07-00

STARTER
(GASOLINE AND LPG)
(⇒S/N A875B-6004)

ITEM PART NO. DESCRIPTION QTY

912978600 Starter........................................................................................................................ 1
1 901991817 Switch................................................................................................................... 1
2 901991803 Bracket ................................................................................................................. 1
3 901286812 Sleeve .............................................................................................................. 1
4 901286814 Brush Holder ........................................................................................................ 1
5 900296827 Brush Spring .................................................................................................... 3
6 901286816 Brush ............................................................................................................... 1
7 901286811 Bracket (Rear) ...................................................................................................... 1
8 901286813 Sleeve (Rear) ................................................................................................... 1
9 901991802 Yoke...................................................................................................................... 1
10 901286818 Brush ............................................................................................................... 2
11 901286820 Stopper Set .......................................................................................................... 1
12 901286819 Armature .............................................................................................................. 1
13 901286806 Clutch ................................................................................................................... 1
14 901286807 Screw ................................................................................................................... 1
15 901286804 Washer ................................................................................................................. 1
16 901286809 Lever .................................................................................................................... 1
17 901286810 Bolt ....................................................................................................................... 2

6-39
P11127 04-99

STARTER
(GASOLINE AND LPG)
(S/N A875B-6004⇒)

STARTERGASOLINE AND L PGS/N A875B-6004⇒

6-40
P11127 04-99

STARTER
(GASOLINE AND LPG)
(S/N A875B-6004⇒)

ITEM PART NO. DESCRIPTION QTY

918139600 Starter........................................................................................................................ 1
1 902361801 Armature .............................................................................................................. 1
2 902361802 Shaft..................................................................................................................... 1
3 902361803 Shaft ................................................................................................................ 1
4 902361804 Gear ................................................................................................................. 1
5 902361805 Gear ................................................................................................................. 3
6 902361806 Pinion Set ........................................................................................................ 1
7 902361807 Stop ................................................................................................................. 1
8 902361808 Packing................................................................................................................. 1
9 902361809 Ball ....................................................................................................................... 1
10 902361810 Yoke...................................................................................................................... 1
11 902361811 Brush.................................................................................................................... 1
12 902361812 Brush Holder ........................................................................................................ 1
12 902361813 Spring .............................................................................................................. 2
12 902361814 Spring .............................................................................................................. 2
13 902361815 Bracket ................................................................................................................. 1
14 902361816 Bearing ............................................................................................................ 1
15 902361817 Bracket ................................................................................................................. 1
16 901286812 Sleeve .............................................................................................................. 1
17 902361818 Bolt ....................................................................................................................... 2
18 902361819 Lever .................................................................................................................... 1
19 902361820 Switch................................................................................................................... 1
20 901286807 Screw ................................................................................................................... 1

6-41
P11858 07-00

WIRE HARNESS
(COWL)
(⇒S/N A875B-10943X)

WIRE HARNESSCOWL⇒S/N A875B-10943X

6-42
P11858 07-00

WIRE HARNESS
(COWL)
(⇒S/N A875B-10943X)

ITEM PART NO. DESCRIPTION QTY

504315734 Wire Harness (Cowl) ................................................................................................. 1


1 518806610 Connector............................................................................................................. 1
2 518806687 Lock...................................................................................................................... 1
3 505968568 Socket .................................................................................................................. 20
4 505968519 Connector............................................................................................................. 1
5 505968558 Secondary Lock ................................................................................................... 1
6 505968566 Plug ...................................................................................................................... 1
7 504064701 Connector............................................................................................................. 1
8 580001849 Secondary Lock ................................................................................................... 1
9 907953306 Connector............................................................................................................. 1
10 504450742 Connector............................................................................................................. 1
11 504450761 Blade .................................................................................................................... 1
12 505968555 Connector............................................................................................................. 2
13 505968523 Terminal Socket.................................................................................................... 1
14 910581102 Connector............................................................................................................. 3
15 913213431 Connector............................................................................................................. 2
16 505968511 Connector Body ................................................................................................... 4
17 913213401 Connector............................................................................................................. 2
18 505968576 Connector............................................................................................................. 3
19 505968551 Pin ........................................................................................................................ 2
20 505968522 Seal ...................................................................................................................... 3
21 520044822 Ring...................................................................................................................... 1
22 520045064 Connector Body ................................................................................................... 1
23 520038827 Electrical Fitting (Female) .................................................................................... 1
24 500383916 Blade .................................................................................................................... 3
25 502719903 Blade .................................................................................................................... 1
26 580006437 Electrical Fitting.................................................................................................... 3
27 580006438 Electrical Fitting.................................................................................................... 7
28 506395549 Connector............................................................................................................. 1
29 580006439 Blade .................................................................................................................... 4
30 505972552 Relay Socket ........................................................................................................ 3
31 520052845 Blade .................................................................................................................... 32
32 580001195 Fuse Holder.......................................................................................................... 1
33 580001196 Lock...................................................................................................................... 1
34 580006441 Electrical Fitting.................................................................................................... 11
35 952408902 Connector Body ................................................................................................... 4
36 952405902 Terminal................................................................................................................ 4
37 520049838 Socket .................................................................................................................. 1
38 580006440 Electrical Fitting.................................................................................................... 1
39 520045875 Terminal................................................................................................................ 2
40 505968538 Conduit................................................................................................................. AR
41 505968572 Terminal Socket.................................................................................................... 1
42 505968505 Seal ...................................................................................................................... 1
43 505968517 Conduit................................................................................................................. 1
44 504450743 Connector............................................................................................................. 1
45 504236265 Blade .................................................................................................................... 2
46 504064720 Plug ...................................................................................................................... 1
47 505064754 Secondary Lock ................................................................................................... 1
48 580008192 Connector............................................................................................................. 1

6-43
P11858 07-00

WIRE HARNESS
(COWL)
(⇒S/N A875B-10943X)

ITEM PART NO. DESCRIPTION QTY

49 505968535 Secondary Lock ................................................................................................... 1


50 505968501 Connector............................................................................................................. 1

6-44
NOTES

6-45
P11864 10-00

WIRE HARNESS
(COWL)
(S/N A875B-10944X⇔S/N A875B-12121Y INC. 13135-13149)

WIRE HARNESSCOWLS/N A875B-10944X⇔S/N A875B-12121Y INC. 13135-13149

6-46
P11864 10-00

WIRE HARNESS
(COWL)
(S/N A875B-10944X⇔S/N A875B-12121Y INC. 13135-13149)

ITEM PART NO. DESCRIPTION QTY

524141611 Wire Harness (Cowl) ................................................................................................. 1


1 518806610 Connector............................................................................................................. 2
2 518806687 Lock...................................................................................................................... 2
3 505968568 Socket .................................................................................................................. 33
4 504064720 Plug ...................................................................................................................... 2
5 505064754 Secondary Lock ................................................................................................... 2
6 505968519 Connector............................................................................................................. 1
7 505968558 Secondary Lock ................................................................................................... 1
8 505968566 Plug ...................................................................................................................... 3
9 504064701 Connector............................................................................................................. 2
10 580001849 Secondary Lock ................................................................................................... 2
11 907953306 Connector............................................................................................................. 1
12 504450742 Connector............................................................................................................. 1
13 504450761 Blade .................................................................................................................... 1
14 520038868 Electrical Fitting (Female) .................................................................................... 1
15 505968555 Connector............................................................................................................. 2
16 505968522 Seal ...................................................................................................................... 1
17 505968511 Connector Body ................................................................................................... 2
18 505968576 Connector............................................................................................................. 2
19 505968551 Pin ........................................................................................................................ 2
20 505968522 Seal ...................................................................................................................... 3
21 520044822 Ring...................................................................................................................... 1
22 520045064 Connector Body ................................................................................................... 1
23 520038827 Electrical Fitting (Female) .................................................................................... 1
24 500383916 Blade .................................................................................................................... 5
25 502719903 Blade .................................................................................................................... 1
26 580006437 Electrical Fitting.................................................................................................... 3
27 580006438 Electrical Fitting.................................................................................................... 7
28 506395549 Connector............................................................................................................. 1
29 580006439 Blade .................................................................................................................... 5
30 505972552 Relay Socket ........................................................................................................ 3
31 520052845 Blade .................................................................................................................... 16
32 505968501 Connector............................................................................................................. 1
33 505968535 Secondary Lock ................................................................................................... 1
34 580001195 Fuse Holder.......................................................................................................... 1
35 580001196 Lock...................................................................................................................... 1
36 580006441 Electrical Fitting.................................................................................................... 11
37 505968524 Blade .................................................................................................................... 1
38 504232237 Connector Body ................................................................................................... 1
39 520049838 Socket .................................................................................................................. 1
40 580006440 Electrical Fitting.................................................................................................... 1
41 520045875 Terminal................................................................................................................ 2
42 505968538 Conduit................................................................................................................. AR
43 505968572 Terminal Socket.................................................................................................... 1
44 505968505 Seal ...................................................................................................................... 1
45 505968517 Conduit................................................................................................................. 1
46 504450743 Connector............................................................................................................. 1
47 504236265 Blade .................................................................................................................... 2

6-47
P12194 10-00

WIRE HARNESS
(COWL) (NON-EPA COMPLIANT)
(S/N A875B-12121Y⇒ EXC. 13135-13149)

WIRE HARNESSCOWLNON-EPA COMPLIANTS/N A875B-12121Y⇒ EXC. 13135-13149

6-48
P12194 10-00

WIRE HARNESS
(COWL) (NON-EPA COMPLIANT)
(S/N A875B-12121Y⇒ EXC. 13135-13149)

ITEM PART NO. DESCRIPTION QTY

524143962 Wire Harness (Cowl) ................................................................................................. 1


1 518806610 Connector............................................................................................................. 2
2 518806687 Lock...................................................................................................................... 2
3 505968568 Socket .................................................................................................................. 33
4 504064720 Plug ...................................................................................................................... 2
5 505064754 Secondary Lock ................................................................................................... 2
6 505968519 Connector............................................................................................................. 1
7 505968558 Secondary Lock ................................................................................................... 1
8 505968566 Plug ...................................................................................................................... 3
9 504064701 Connector............................................................................................................. 2
10 580001849 Secondary Lock ................................................................................................... 2
11 907953306 Connector............................................................................................................. 1
12 504450742 Connector............................................................................................................. 1
13 504450761 Blade .................................................................................................................... 1
14 520038868 Electrical Fitting (Female) .................................................................................... 1
15 505968555 Connector............................................................................................................. 2
16 505968522 Seal ...................................................................................................................... 1
17 505968511 Connector Body ................................................................................................... 2
18 505968576 Connector............................................................................................................. 2
19 505968551 Pin ........................................................................................................................ 2
20 505968522 Seal ...................................................................................................................... 3
21 520044822 Ring...................................................................................................................... 1
22 520045064 Connector Body ................................................................................................... 1
23 520038827 Electrical Fitting (Female) .................................................................................... 1
24 500383916 Blade .................................................................................................................... 5
25 502719903 Blade .................................................................................................................... 1
26 580006437 Electrical Fitting.................................................................................................... 3
27 580006438 Electrical Fitting.................................................................................................... 7
28 506395549 Connector............................................................................................................. 1
29 580006439 Blade .................................................................................................................... 5
30 505972552 Relay Socket ........................................................................................................ 3
31 520052845 Blade .................................................................................................................... 16
32 505968501 Connector............................................................................................................. 1
33 505968535 Secondary Lock ................................................................................................... 1
34 580001195 Fuse Holder.......................................................................................................... 1
35 580001196 Lock...................................................................................................................... 1
36 580006441 Electrical Fitting.................................................................................................... 11
37 505968524 Blade .................................................................................................................... 1
38 504232237 Connector Body ................................................................................................... 1
39 520049838 Socket .................................................................................................................. 1
40 580006440 Electrical Fitting.................................................................................................... 1
41 520045875 Terminal................................................................................................................ 2
42 505968538 Conduit................................................................................................................. AR
43 505968572 Terminal Socket.................................................................................................... 1
44 505968505 Seal ...................................................................................................................... 1
45 505968517 Conduit................................................................................................................. 1
46 504450743 Connector............................................................................................................. 1
47 504236265 Blade .................................................................................................................... 2
48 520044934 Connector............................................................................................................. 1
49 520044936 Secondary Lock ................................................................................................... 1

6-49
P12194 10-00

WIRE HARNESS
(COWL) (NON-EPA COMPLIANT)
(S/N A875B-12121Y⇒ EXC. 13135-13149)

ITEM PART NO. DESCRIPTION QTY

50 520044935 Seal ...................................................................................................................... 1


51 520045873 Plug ...................................................................................................................... 1

6-50
NOTES

6-51
P14763 11-03

WIRE HARNESS
(COWL) (EPA COMPLIANT)

WIRE HARNESSCOWLEPA COMPLIANT

6-52
P14763 11-03

WIRE HARNESS
(COWL) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

524183698 Wire Harness (Cowl) ................................................................................................. 1


1 518806610 Connector............................................................................................................. 2
2 518806687 Lock...................................................................................................................... 2
3 505968568 Socket .................................................................................................................. 33
4 504064720 Plug ...................................................................................................................... 2
5 505064754 Secondary Lock ................................................................................................... 2
6 505968519 Connector............................................................................................................. 1
7 505968558 Secondary Lock ................................................................................................... 1
8 505968566 Plug ...................................................................................................................... 3
9 504064701 Connector............................................................................................................. 2
10 580001849 Secondary Lock ................................................................................................... 2
11 907953306 Connector............................................................................................................. 1
12 504450742 Connector............................................................................................................. 1
13 504450761 Blade .................................................................................................................... 1
14 520038868 Electrical Fitting (Female) .................................................................................... 1
15 505968555 Connector............................................................................................................. 2
16 505968523 Terminal Socket.................................................................................................... 1
17 505968511 Connector Body ................................................................................................... 2
18 580022877 Socket Housing (Brown)....................................................................................... 1
19 580022878 Socket Housing (Green)....................................................................................... 1
20 580022867 Terminal Socket.................................................................................................... 4
21 520044822 Ring...................................................................................................................... 1
22 520045064 Connector Body ................................................................................................... 1
23 520038827 Electrical Fitting (Female) .................................................................................... 1
24 500383916 Blade .................................................................................................................... 5
25 502719903 Blade .................................................................................................................... 1
26 580006437 Electrical Fitting.................................................................................................... 1
27 580006438 Electrical Fitting.................................................................................................... 7
28 506395549 Connector............................................................................................................. 1
29 580006439 Blade .................................................................................................................... 5
30 505972552 Relay Socket ........................................................................................................ 4
31 520052845 Blade .................................................................................................................... 20
32 505968501 Connector............................................................................................................. 1
33 505968535 Secondary Lock ................................................................................................... 1
34 580001195 Fuse Holder.......................................................................................................... 1
35 580001196 Lock...................................................................................................................... 1
36 580006441 Electrical Fitting.................................................................................................... 15
37 505968524 Blade .................................................................................................................... 1
38 504232237 Connector Body ................................................................................................... 1
39 520049838 Socket .................................................................................................................. 1
40 580006440 Electrical Fitting.................................................................................................... 1
41 520045875 Terminal................................................................................................................ 2
42 505968572 Terminal Socket.................................................................................................... 1
43 504450743 Connector............................................................................................................. 1
44 504236265 Blade .................................................................................................................... 2
45 520044933 Terminal................................................................................................................ 1
46 520044934 Connector............................................................................................................. 1
47 520044936 Secondary Lock ................................................................................................... 1
48 520045873 Plug ...................................................................................................................... 1

6-53
P10241 07-00

WIRE HARNESS
(CHASSIS)
(⇒D/B 10/1999)

WIRE HARNESSCHASSIS⇒D/B 10/1999

6-54
P10241 07-00

WIRE HARNESS
(CHASSIS)
(⇒D/B 10/1999)

ITEM PART NO. DESCRIPTION QTY

1 504298716 Wire Harness (Chassis) ............................................................................................ 1


2 505968568 Socket .................................................................................................................. 11
3 505968566 Plug ...................................................................................................................... 8
4 505968536 Lock...................................................................................................................... 1
5 505972593 Connector............................................................................................................. 1
6 505972507 Secondary Lock ................................................................................................... 1
7 505968514 Pin ........................................................................................................................ 7
8 912906311 Connector............................................................................................................. 1
9 912906332 Seal ...................................................................................................................... 1
10 505968555 Connector............................................................................................................. 1
11 505968572 Terminal Socket.................................................................................................... 1
12 505968505 Seal ...................................................................................................................... 1
13 580006141 Connector............................................................................................................. 2
14 504064701 Connector............................................................................................................. 2

6-55
P11811 08-00

WIRE HARNESS
(CHASSIS) (GASOLINE AND LPG)
(D/B 10/1999⇔S/N A875B-10736)

WIRE HARNESSCHASSISGASOLINE A ND LPGD/B 10/1999⇔S/N A875B-10736

6-56
P11811 08-00

WIRE HARNESS
(CHASSIS) (GASOLINE AND LPG)
(D/B 10/1999⇔S/N A875B-10736)

ITEM PART NO. DESCRIPTION QTY

580012675 Wire Harness (Chassis) ............................................................................................ 1


1 505968588 Connector Body (Cluster Harness) ...................................................................... 1
2 505968568 Socket .................................................................................................................. 11
3 505968566 Plug ...................................................................................................................... 8
4 505968536 Lock...................................................................................................................... 1
5 505972593 Connector (Cowl Harness)................................................................................... 1
6 505972507 Secondary Lock ................................................................................................... 1
7 505968514 Pin ........................................................................................................................ 7
8 912906311 Connector............................................................................................................. 1
9 912906332 Seal ...................................................................................................................... 1
10 505968501 Connector (Seat Switch) ...................................................................................... 1
11 505968535 Secondary Lock ................................................................................................... 1
12 505968555 Connector (Fuel Sender)...................................................................................... 1
13 505968572 Terminal Socket.................................................................................................... 1
14 505968505 Seal ...................................................................................................................... 1
15 580012323 Plug ...................................................................................................................... 1
16 580012468 Seal ...................................................................................................................... 1
17 504064701 Connector............................................................................................................. 1
18 580006141 Connector............................................................................................................. 2

6-57
P12106 11-03

WIRE HARNESS
(CHASSIS (GASOLINE AND LPG)) (NON-EPA COMPLIANT)
(S/N A875B-10736⇒)

WIRE HARNESSCHASSIS (GASOLINE AND LPG)NON-EPA COMPLIANTS/N A875B-10736⇒

6-58
P12106 11-03

WIRE HARNESS
(CHASSIS (GASOLINE AND LPG)) (NON-EPA COMPLIANT)
(S/N A875B-10736⇒)

ITEM PART NO. DESCRIPTION QTY

580016634 Wire Harness (Chassis) ............................................................................................ 1


1 505968588 Connector Body ................................................................................................... 1
2 505968568 Socket .................................................................................................................. 11
3 505968566 Plug ...................................................................................................................... 8
4 505968536 Lock...................................................................................................................... 1
5 505972593 Connector............................................................................................................. 1
6 505972507 Secondary Lock ................................................................................................... 1
7 505968514 Pin ........................................................................................................................ 7
8 505968538 Conduit................................................................................................................. AR
9 912906311 Connector............................................................................................................. 1
10 912906332 Seal ...................................................................................................................... 1
11 912906504 Electrical Fitting.................................................................................................... 2
12 580021302 Fitting ................................................................................................................... 12
13 505968501 Connector............................................................................................................. 1
14 505968535 Secondary Lock ................................................................................................... 1
15 505968555 Connector............................................................................................................. 1
16 505968505 Seal ...................................................................................................................... 1
17 505968572 Terminal Socket.................................................................................................... 3
18 504059730 Electrical Fitting.................................................................................................... 3
19 505968529 Ring...................................................................................................................... 2
20 504064701 Connector............................................................................................................. 1
21 580001849 Secondary Lock ................................................................................................... 1
22 952408901 Sleeve .................................................................................................................. 5
23 952405902 Terminal................................................................................................................ 5
24 580006141 Connector............................................................................................................. 1
25 580012323 Plug ...................................................................................................................... 1
26 580012468 Seal ...................................................................................................................... 1
27 500383916 Blade .................................................................................................................... 1

6-59
P14761 11-03

WIRE HARNESS
(CHASSIS) (EPA COMPLIANT)

WIRE HARNESSCHASSISEPA COMPLIANT

6-60
P14761 11-03

WIRE HARNESS
(CHASSIS) (EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

580047935 Wire Harness (Chassis) ............................................................................................ 1


1 505968588 Connector Body (Cluster Harness) ...................................................................... 1
2 505968568 Socket .................................................................................................................. 11
3 505968566 Plug ...................................................................................................................... 10
4 505968536 Lock...................................................................................................................... 1
5 505972593 Connector (Cowl Harness)................................................................................... 1
6 505972507 Secondary Lock ................................................................................................... 1
7 505968514 Pin ........................................................................................................................ 17
8 505968538 Conduit................................................................................................................. AR
9 912906311 Connector............................................................................................................. 1
10 912906332 Seal ...................................................................................................................... 1
11 912906504 Electrical Fitting.................................................................................................... 2
12 500383916 Blade .................................................................................................................... 6
13 505968501 Connector (Seat Switch) ...................................................................................... 1
14 505968535 Secondary Lock ................................................................................................... 1
15 518803678 Connector (Tail Light Cluster)............................................................................... 1
16 518806641 Secondary Lock ................................................................................................... 1
17 505968572 Terminal Socket.................................................................................................... 3
18 504059730 Electrical Fitting.................................................................................................... 2
19 505968529 Ring...................................................................................................................... 2
20 504064701 Connector............................................................................................................. 1
21 580001849 Secondary Lock ................................................................................................... 1
22 952408901 Sleeve .................................................................................................................. 1
23 952405902 Terminal................................................................................................................ 1
24 580012468 Seal ...................................................................................................................... 2
25 580012323 Plug ...................................................................................................................... 1

6-61
P10242 08-00

WIRE HARNESS
(ENGINE)
(⇒S/N A875B-03165W)

WIRE HARNESSENGINE⇒S/N A875B-03165W

6-62
P10242 08-00

WIRE HARNESS
(ENGINE)
(⇒S/N A875B-03165W)

ITEM PART NO. DESCRIPTION QTY

580000217 Wire Harness (Engine) .............................................................................................. 1


1 505968519 Connector............................................................................................................. 1
2 518806687 Lock...................................................................................................................... 1
3 505968568 Socket .................................................................................................................. 5
4 505968506 Connector............................................................................................................. 1
5 505968501 Connector............................................................................................................. 1
6 505968535 Secondary Lock ................................................................................................... 1
7 505968511 Connector Body ................................................................................................... 1
8 505968566 Plug ...................................................................................................................... 3
9 505968576 Connector............................................................................................................. 1
10 505968551 Pin ........................................................................................................................ 1

6-63
P12107 08-00

WIRE HARNESS
(ENGINE)
(S/N A875B-03166W⇒)

WIRE HARNESSENGINES/N A875B-03166W⇒

6-64
P12107 08-00

WIRE HARNESS
(ENGINE)
(S/N A875B-03166W⇒)

ITEM PART NO. DESCRIPTION QTY

580008432 Wire Harness (Engine) .............................................................................................. 1


1 505968519 Connector............................................................................................................. 1
2 505968558 Secondary Lock ................................................................................................... 1
3 505968568 Socket .................................................................................................................. 5
4 504450743 Connector............................................................................................................. 1
5 505968524 Blade .................................................................................................................... 3
6 504450741 Connector............................................................................................................. 3
7 505968506 Connector............................................................................................................. 1
8 505968589 Connector............................................................................................................. 1
9 505968563 Terminal................................................................................................................ 1
10 505968529 Ring...................................................................................................................... 1
11 505968522 Seal ...................................................................................................................... 1
12 520045874 Terminal................................................................................................................ 1
13 505968511 Connector Body ................................................................................................... 1
14 505966522 Terminal................................................................................................................ 2
15 520045824 Splice ................................................................................................................... 1
16 505968566 Plug ...................................................................................................................... 3
17 505968576 Connector............................................................................................................. 1
18 505968551 Pin ........................................................................................................................ 1
19 504060749 Ring...................................................................................................................... 1
20 505968538 Conduit................................................................................................................. AR
21 505968595 Blade .................................................................................................................... 1
22 505968562 Terminal................................................................................................................ 1
23 952408902 Connector Body ................................................................................................... 1
24 952405902 Terminal................................................................................................................ 1

6-65
P12166 10-00

WIRE HARNESS
(LPG ENGINE) (CLOSED LOOP)
(S/N A875B-12121Y⇒ EXC. 13136-13149)

WIRE HARNESSLPG ENGINECLOSED LOOPS/N A875B-12121Y⇒ EXC. 13136-13149

6-66
P12166 10-00

WIRE HARNESS
(LPG ENGINE) (CLOSED LOOP)
(S/N A875B-12121Y⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

580019697 Wire Harness (Engine) .............................................................................................. 1


1 505968519 Connector............................................................................................................. 1
2 505968588 Connector Body ................................................................................................... 1
3 505968568 Socket .................................................................................................................. 6
4 505968566 Plug ...................................................................................................................... 2
5 520044938 Connector Body ................................................................................................... 1
6 504288739 Secondary Lock ................................................................................................... 1
7 520045073 Terminal................................................................................................................ 1
8 505968522 Seal ...................................................................................................................... 4
9 520045873 Plug ...................................................................................................................... 1
10 505968576 Connector............................................................................................................. 1
11 505968551 Pin ........................................................................................................................ 1
12 505968522 Seal ...................................................................................................................... 1
13 504450743 Connector............................................................................................................. 1
14 505968595 Blade .................................................................................................................... 1
15 505968511 Connector Body ................................................................................................... 1
16 505966522 Terminal................................................................................................................ 2
17 520040859 Connector............................................................................................................. 1
18 520040815 Terminal................................................................................................................ 2
19 505968563 Terminal................................................................................................................ 1
20 520045874 Terminal................................................................................................................ 2
21 520045865 Terminal................................................................................................................ 2
22 580022994 Connector............................................................................................................. 1
23 952408901 Sleeve .................................................................................................................. 1
24 504450741 Connector............................................................................................................. 3
25 580020642 Connector............................................................................................................. 1
26 952405902 Terminal................................................................................................................ 1
27 580016598 Socket .................................................................................................................. 4
28 580016599 Seal ...................................................................................................................... 2
29 580015589 Connector............................................................................................................. 1
30 580015588 Connector............................................................................................................. 1
31 580022990 Connector............................................................................................................. 1
32 580022993 Lock...................................................................................................................... 1
33 580022991 Seal ...................................................................................................................... 4
34 580023152 Terminal (Male) .................................................................................................... 4
35 580000561 Terminal................................................................................................................ 2
36 520044938 Connector Body ................................................................................................... 1
37 580022998 Connector............................................................................................................. 1
38 580022995 Connector............................................................................................................. 1
39 580022996 Connector............................................................................................................. 1
40 580022997 Connector............................................................................................................. 1
41 580019051 Lock Plate ............................................................................................................ 1

6-67
P12108 08-00

WIRE HARNESS
(LPG)
(S/N A875B-10736⇒)

WIRE HARNESSLPGS/N A875B-10736⇒

ITEM PART NO. DESCRIPTION QTY

580016597 Wire Harness............................................................................................................. 1


1 504064701 Connector............................................................................................................. 1
2 580001849 Secondary Lock ................................................................................................... 1
3 505968568 Socket .................................................................................................................. 4
4 580010920 Connector............................................................................................................. 1
5 520038895 Terminal................................................................................................................ 1
6 580015588 Connector............................................................................................................. 1
7 580016599 Seal ...................................................................................................................... 4
8 580016598 Socket .................................................................................................................. 4
9 580015589 Connector............................................................................................................. 1
10 505968529 Ring...................................................................................................................... 1
11 520044856 Splice ................................................................................................................... 2
12 504060718 Terminal................................................................................................................ 1
13 505968538 Conduit................................................................................................................. AR

6-68
NOTES

6-69
P13210 06-02

WIRE HARNESS
(3.0L LPG) (CLOSED LOOP)
(S/N A875B-15397⇒)

WIRE HARNESS3.0L LPGCLOSED LOOPS/N A875B -15397⇒

6-70
P13210 06-02

WIRE HARNESS
(3.0L LPG) (CLOSED LOOP)
(S/N A875B-15397⇒)

ITEM PART NO. DESCRIPTION QTY

580030520 Wire Harness (Engine) .............................................................................................. 1


1 505968519 Connector............................................................................................................. 1
2 505968558 Secondary Lock ................................................................................................... 1
3 505968569 Connector Body ................................................................................................... 1
4 580022990 Connector............................................................................................................. 1
5 580022993 Lock...................................................................................................................... 1
6 520044938 Connector Body ................................................................................................... 4
7 520040859 Connector............................................................................................................. 1
8 580022995 Connector............................................................................................................. 1
9 580015588 Connector............................................................................................................. 1
10 580015589 Connector............................................................................................................. 1
11 504450740 Connector............................................................................................................. 1
12 504450741 Connector............................................................................................................. 1
13 580009067 Connector............................................................................................................. 1
14 580022998 Connector............................................................................................................. 1
15 505968556 Connector Body ................................................................................................... 1
16 580022994 Connector............................................................................................................. 1
17 580020642 Connector............................................................................................................. 1
18 504288740 Connector............................................................................................................. 1
19 580022996 Connector............................................................................................................. 1
20 504064701 Connector............................................................................................................. 1
21 580022997 Connector............................................................................................................. 1
22 580019051 Lock Plate ............................................................................................................ 1
23 580000533 Connector............................................................................................................. 1
24 520045806 Secondary Lock ................................................................................................... 1
25 504450743 Connector............................................................................................................. 1
26 505968576 Connector............................................................................................................. 1
27 505968522 Seal ...................................................................................................................... 5

6-71
P13085 01-02

WIRE HARNESS
(ENGINE SHUTDOWN SYSTEM)

WIRE HARNESSENGINE SHUT DOWN SYSTEM

6-72
P13085 01-02

WIRE HARNESS
(ENGINE SHUTDOWN SYSTEM)

ITEM PART NO. DESCRIPTION QTY

524154220 Module (Engine Shutdown System) .......................................................................... 1


1 500383916 Blade .................................................................................................................... 1
2 502719903 Blade .................................................................................................................... 1
3 505972593 Connector............................................................................................................. 1
4 505972507 Secondary Lock ................................................................................................... 1
5 505972554 Pin ........................................................................................................................ 6
6 505968519 Connector............................................................................................................. 1
7 505968558 Secondary Lock ................................................................................................... 1
8 505064713 Terminal................................................................................................................ 6
9 504450742 Connector............................................................................................................. 1
10 504450761 Blade .................................................................................................................... 1
11 580000293 Terminal................................................................................................................ 1
12 504450743 Connector............................................................................................................. 1
13 505968595 Blade .................................................................................................................... 1
14 504236265 Blade .................................................................................................................... 1
15 580031586 Connector............................................................................................................. 1
16 505968522 Seal ...................................................................................................................... 6
17 505968551 Pin ........................................................................................................................ 6
18 505968538 Conduit................................................................................................................. 1
19 504231204 Heat Shrink Tubing............................................................................................... 3
20 504238209 Fuse (15 Amp) ..................................................................................................... 1
21 580018900 Fuse Holder.......................................................................................................... 1
22 520037895 Cap....................................................................................................................... 1
23 520037871 Spring................................................................................................................... 1
24 520037888 Contact................................................................................................................. 2

6-73
P13484 02-03

WIRE HARNESS
(CAB)

WIRE HARNESSCAB

ITEM PART NO. DESCRIPTION QTY

524178770 Wire Harness............................................................................................................. 1


1 504450742 Connector............................................................................................................. 1
2 580000293 Terminal................................................................................................................ 1
3 580005693 Fuse (15 Amp) ..................................................................................................... 2
4 504450762 Terminal................................................................................................................ 1
5 505968538 Conduit ...................................................................................................................... AR
6 504450739 Terminal ..................................................................................................................... 1
7 .. . . . Terminal ..................................................................................................................... 4
8 505972550 Fuse Holder ............................................................................................................... 2
9 505972516 Terminal ..................................................................................................................... 3
10 580003414 Terminal ..................................................................................................................... 1
11 504070720 Terminal ..................................................................................................................... 1
12 .. . . . Housing ..................................................................................................................... 1
13 .. . . . Terminal ..................................................................................................................... 3
14 505968538 Conduit ...................................................................................................................... AR
15 505968517 Conduit ...................................................................................................................... AR

6-74
P13345 02-03

WIRE HARNESS
(NEUTRAL START)

WIRE HARNESSNEUTRAL START

ITEM PART NO. DESCRIPTION QTY

580010942 Wire Harness (Neutral Start) ..................................................................................... 1


1 520038827 Electrical Fitting (Female) (Transmission Switch)................................................. 2
2 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
2 505968533 Electrical Connector......................................................................................... 1
3 505968540 Secondary Lock ............................................................................................... 1
4 520038865 Pin.................................................................................................................... 2
5 .. . . . Connector Assembly (Brake Pressure Switch) .................................................... 1
5 520045064 Connector Body ............................................................................................... 1
6 505968524 Blade................................................................................................................ 2
7 505968538 Conduit................................................................................................................. AR

6-75
P10239 07-00

WIRE HARNESS
(INSTRUMENT CLUSTER)

WIRE HARNESSINSTRUMEN T CL USTER

6-76
P10239 07-00

WIRE HARNESS
(INSTRUMENT CLUSTER)

ITEM PART NO. DESCRIPTION QTY

524135566 Wire Harness (Instrument Cluster)............................................................................ 1


1 505972544 Connector Body ................................................................................................... 1
2 505972589 Secondary Lock ................................................................................................... 1
3 505972554 Pin ........................................................................................................................ 20
4 505968566 Plug ...................................................................................................................... 6
5 505972593 Connector............................................................................................................. 1
6 505972507 Secondary Lock ................................................................................................... 1
7 518803678 Connector............................................................................................................. 1
8 518806641 Secondary Lock ................................................................................................... 1
9 913213410 Connector Body ................................................................................................... 1
10 505968511 Connector Body ................................................................................................... 2
11 505966522 Terminal................................................................................................................ 11
12 924130411 Connector............................................................................................................. 1
13 924130412 Connector............................................................................................................. 1
14 505972531 Connector Body ................................................................................................... 1
15 520045061 Connector Body ................................................................................................... 1
16 913213402 Electrical Fitting.................................................................................................... 6
17 952408904 Sleeve .................................................................................................................. 2
18 952405902 Terminal................................................................................................................ 1
19 952408901 Sleeve .................................................................................................................. 1
20 952405901 Electrical Fitting.................................................................................................... 2
21 924130401 Terminal................................................................................................................ 10
22 924130402 Connector............................................................................................................. 9

6-77
NOTES

6-78
SECTION 7

7 TR ANSMISSION

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE
T080
⇒S/N A875B-2678W .................................................................................................................................. 7-20
T080 AND T109
S/N A875B-2679W⇒ .................................................................................................................................. 7-24
DIFFERENTIAL
T080
⇒D/B 07/1998............................................................................................................................................. 7-28
T080 AND T109
D/B 07/1998⇒............................................................................................................................................. 7-30
INPUT AND COUNTER CLUTCH
T080
⇒S/N T080M-04189 ................................................................................................................................... 7-12
S/N T080M-04776⇔S/N PENDING PER ECN 74068-01........................................................................... 7-16
S/N T080M04190⇔S/N T080M04775 ........................................................................................................ 7-14
T109
S/N PENDING PER ECN 74068-01⇒ ........................................................................................................ 7-18
MANIFOLD VALVE
T080 AND T109
S/N A875B-15479Y⇒ INC. 15474-15476 ................................................................................................... 7-27
PUMP DRIVE
T080 AND T109 .............................................................................................................................................. 7-32
TRANSMISSION
1 OF 2
T080
⇒S/N PENDING PER ECN 74068............................................................................................................ 7-2
T109
S/N PENDING PER ECN 74068⇒............................................................................................................ 7-8
2 OF 2
T080
⇒S/N PENDING PER ECN 74068............................................................................................................ 7-6
T109
S/N PENDING PER ECN 74068⇒.......................................................................................................... 7-11
TRANSMISSION COOLING
⇒S/N A875B-19844Z ..................................................................................................................................... 7-34
S/N A875B-19845Z⇒ ..................................................................................................................................... 7-36

7-1
P10245 10-00

TRANSMISSION
(1 OF 2) (T080)
(⇒S/N PENDING PER ECN 74068)

TRANSMISSION1 OF 2T080⇒S/N PENDING PER ECN 74068

7-2
P10245 10-00

TRANSMISSION
(1 OF 2) (T080)
(⇒S/N PENDING PER ECN 74068)

ITEM PART NO. DESCRIPTION QTY

a 580001154 Transmission.............................................................................................................. 1
bg 580009349 Transmission.............................................................................................................. 1
ch 580020389 Transmission.............................................................................................................. 1
d 580024522 Transmission.............................................................................................................. 1
1 i 505971504 Differential (☞ P13284) ...................................................................................... 1
1 j 580001783 Differential (☞ P10055) ...................................................................................... 1
2 520042831 Adhesive .............................................................................................................. AR
3 504226279 Screw ................................................................................................................... 1
4 066537700 Nut........................................................................................................................ 1
5 a 520052877 Control Valve (☞ P10821) .................................................................................. 1
5 b 580009340 Control Valve (☞ P13286) .................................................................................. 1
6 505967554 Dipstick................................................................................................................. 1
7 505966578 Filter ..................................................................................................................... 1
8 500390903 Fitting ................................................................................................................... 2
8 052645100 O-Ring ............................................................................................................. 2
9 500428902 Fitting ................................................................................................................... 1
10 505967562 Hose..................................................................................................................... 1
10 926739301 Hose (Optional) .................................................................................................... 1
11 014931500 Fitting ................................................................................................................... 1
12 505967544 Pin ........................................................................................................................ 4
13 315976070 Fitting ................................................................................................................... 1
13 052645200 O-Ring ............................................................................................................. 1
14 505967579 Gasket.................................................................................................................. 1
15 072387332 Bearing Cup ......................................................................................................... 1
16 580035877 Seal (Double Lip) ................................................................................................. 1
17 505967598 Magnet ................................................................................................................. 1
18 505967501 Housing ................................................................................................................ 1
19 505967535 Tube ..................................................................................................................... 1
20 054803600 Bearing Cup ......................................................................................................... 1
21 449001015 Capscrew ............................................................................................................. 21
22 449022013 Lockwasher .......................................................................................................... 21
23 505967560 Fitting ................................................................................................................... 1
24 505967551 Fitting ................................................................................................................... 3
24 052645300 O-Ring ............................................................................................................. 3
25 505967514 Spool .................................................................................................................... 1
26 580009332 Spring (Main Relief) ............................................................................................. 1
27 580000887 Stator.................................................................................................................... 1
28 449001302 Capscrew ............................................................................................................. 4
29 505967511 O-Ring.................................................................................................................. 1
30 505971544 Ring...................................................................................................................... 1
31 505967538 Spacer.................................................................................................................. 1
32 015916500 Snap Ring ............................................................................................................ 1
33 449001114 Capscrew ............................................................................................................. 2
34 449022018 Lockwasher .......................................................................................................... 2
35 518807602 Cover.................................................................................................................... 2
36 518807614 Housing (Torque Converter) ................................................................................. 1
37 449001029 Capscrew ............................................................................................................. 4
38 e 505967503 Seal ...................................................................................................................... 1
38 f 580025891 Seal ...................................................................................................................... 1
39 449001010 Capscrew ............................................................................................................. 16

7-3
P10245 10-00

TRANSMISSION
(1 OF 2) (T080)
(⇒S/N PENDING PER ECN 74068)

ITEM PART NO. DESCRIPTION QTY

40 449022017 Lockwasher .......................................................................................................... 2


41 449001069 Capscrew ............................................................................................................. 2
42 057390000 Fitting ................................................................................................................... 1
42 052645700 O-Ring ............................................................................................................. 1
43 505967588 Spring................................................................................................................... 1
44 505969569 Cover.................................................................................................................... 1
45 505967534 Screen.................................................................................................................. 1
46 505967573 Oil Temperature Warning Switch.......................................................................... 1
47 505967591 Tube ..................................................................................................................... 1
48 505967584 Gasket.................................................................................................................. 1
49 505963502 Pump.................................................................................................................... 1
49 505963566 Seal.................................................................................................................. 1
50 449022016 Lockwasher .......................................................................................................... 4
51 449001076 Capscrew ............................................................................................................. 2
52 449001134 Capscrew ............................................................................................................. 2
53 500428901 Fitting ................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N A875B-02678
b S/N A875B-02679 ⇒
c ⇒ S/N A875B-15478 EXC. 15474-15476
d S/N A875B-15479 ⇒ INC. 15474-15476
e ⇒ S/N A875B-15482
f S/N A875B-15483 ⇒
g ⇒ S/N T080M-04189
h S/N T080M-04190 ⇒
i ⇒ D/B 07/1998
j D/B 07/1998 ⇒

7-4
NOTES

7-5
P13280 08-02

TRANSMISSION
(2 OF 2) (T080)
(⇒S/N PENDING PER ECN 74068)

TRANSMISSION2 OF 2T080⇒S/N PENDING PER ECN 74068

7-6
P13280 08-02

TRANSMISSION
(2 OF 2) (T080)
(⇒S/N PENDING PER ECN 74068)

ITEM PART NO. DESCRIPTION QTY

a 580001154 Transmission.............................................................................................................. 1
bf 580009349 Transmission.............................................................................................................. 1
c 580020389 Transmission.............................................................................................................. 1
d 580024522 Transmission.............................................................................................................. 1
1 201638000 Ball Bearing.......................................................................................................... 1
1 505967501 Housing ................................................................................................................ 1
2 580001123 Washer ................................................................................................................. 1
3 505967520 Snap Ring ............................................................................................................ 1
4 580001122 Washer ................................................................................................................. 3
5 580001121 Bearing (Thrust) ................................................................................................... 2
6 580012280 O-Ring.................................................................................................................. 1
7 f 580001119 Gear ..................................................................................................................... 1
7 580020380 Gear ..................................................................................................................... 1
8 580001120 Bearing................................................................................................................. 2
9 505967545 Seal (Input)........................................................................................................... 3
9 505967545 Seal (Counter)...................................................................................................... 2
10 f 580001138 Clutch Assembly (Input) (Forward) (☞ P10246) ................................................. 1
10 g 580020385 Clutch Assembly (Input) (Forward) (☞ P13282) ................................................. 1
10 e 580024491 Clutch Assembly (Input) (Forward) (☞ P13283) ................................................. 1
11 f 580001140 Clutch Assembly (Counter) (Reverse) (☞ P10246) ............................................ 1
11 g 580020386 Clutch Assembly (Counter) (Reverse) (☞ P13282) ............................................ 1
11 e 580024492 Clutch Assembly (Counter) (Reverse) (☞ P13283) ............................................ 1
12 015125800 Ball Bearing.......................................................................................................... 1
13 580001124 Spacer (Counter Clutch Only) .............................................................................. 1

FOOTNOTES:
a ⇒ S/N A875B-02678
b S/N A875B-02679 ⇒
c ⇒ S/N A875B-15478 EXC. 15474-15476
d S/N A875B-15479 ⇒ INC. 15474-15476
e S/N T080M-04776⇔S/N PENDING PER ECN 74068
f ⇒ S/N T080M-04189
g S/N T080M-04190⇔S/N T080M-04775

7-7
P13626 05-03

TRANSMISSION
(1 OF 2) (T109)
(S/N PENDING PER ECN 74068⇒)

TRANSMISSION1 OF 2T109S/N PENDING PER ECN 74068⇒

7-8
P13626 05-03

TRANSMISSION
(1 OF 2) (T109)
(S/N PENDING PER ECN 74068⇒)

ITEM PART NO. DESCRIPTION QTY

a 580040770 Transmission.............................................................................................................. 1
1 580001783 Differential (☞ P10055) ...................................................................................... 1
2 520042831 Adhesive .............................................................................................................. AR
3 504226279 Screw ................................................................................................................... 1
4 066537700 Nut........................................................................................................................ 1
5 580009340 Control Valve (☞ P13286) .................................................................................. 1
6 505967554 Dipstick................................................................................................................. 1
7 505966578 Filter ..................................................................................................................... 1
8 500390903 Fitting ................................................................................................................... 2
8 052645100 O-Ring ............................................................................................................. 2
9 500428902 Fitting ................................................................................................................... 1
10 505967562 Hose..................................................................................................................... 1
10 926739301 Hose (Optional) .................................................................................................... 1
11 014931500 Fitting ................................................................................................................... 1
12 505967544 Pin ........................................................................................................................ 4
13 315976070 Fitting ................................................................................................................... 1
13 052645200 O-Ring ............................................................................................................. 1
14 505967579 Gasket.................................................................................................................. 1
15 072387332 Bearing Cup ......................................................................................................... 1
16 580035877 Seal (Double Lip) ................................................................................................. 1
17 505967598 Magnet ................................................................................................................. 1
18 505967501 Housing ................................................................................................................ 1
19 505967535 Tube ..................................................................................................................... 1
20 054803600 Bearing Cup ......................................................................................................... 1
21 449001015 Capscrew ............................................................................................................. 21
22 449022013 Lockwasher .......................................................................................................... 21
23 505967560 Fitting ................................................................................................................... 1
24 505967551 Fitting ................................................................................................................... 3
24 052645300 O-Ring ............................................................................................................. 3
25 505967514 Spool .................................................................................................................... 1
26 580009332 Spring (Main Relief) ............................................................................................. 1
27 580035224 Stator.................................................................................................................... 1
28 449001302 Capscrew ............................................................................................................. 4
29 505967511 O-Ring.................................................................................................................. 1
30 505971544 Ring...................................................................................................................... 1
31 505967538 Spacer.................................................................................................................. 1
32 015916500 Snap Ring ............................................................................................................ 1
33 449001114 Capscrew ............................................................................................................. 2
34 449022018 Lockwasher .......................................................................................................... 2
35 518807602 Cover.................................................................................................................... 2
36 518807614 Housing (Torque Converter) ................................................................................. 1
37 449001069 Capscrew ............................................................................................................. 2
38 580025891 Seal ...................................................................................................................... 1
39 449001010 Capscrew ............................................................................................................. 16
40 449022017 Lockwasher .......................................................................................................... 2
41 449001029 Capscrew ............................................................................................................. 2
42 057390000 Fitting ................................................................................................................... 1
42 052645700 O-Ring ............................................................................................................. 1
43 505967588 Spring................................................................................................................... 1
44 505969569 Cover.................................................................................................................... 1

7-9
P13626 05-03

TRANSMISSION
(1 OF 2) (T109)
(S/N PENDING PER ECN 74068⇒)

ITEM PART NO. DESCRIPTION QTY

45 505967534 Screen.................................................................................................................. 1
46 505967573 Oil Temperature Warning Switch.......................................................................... 1
47 505967591 Tube ..................................................................................................................... 1
48 505967584 Gasket.................................................................................................................. 1
49 505963502 Pump.................................................................................................................... 1
49 505963566 Seal.................................................................................................................. 1
50 449022016 Lockwasher .......................................................................................................... 4
51 449001076 Capscrew ............................................................................................................. 2
52 449001134 Capscrew ............................................................................................................. 2
53 500428901 Fitting ................................................................................................................... 3

FOOTNOTES:
a S/N PENDING PER ECN 74068-01 ⇒

7-10
P13627 05-03

TRANSMISSION
(2 OF 2) (T109)
(S/N PENDING PER ECN 74068⇒)

TRANSMISSION2 OF 2T109S/N PENDIN G PER ECN 74068⇒

ITEM PART NO. DESCRIPTION QTY

a 580040770 Transmission.............................................................................................................. 1
1 902232816 Bearing................................................................................................................. 2
2 580040969 Washer (Stepped) ................................................................................................ 2
3 580034719 Clutch Pack Assembly (Input) (Forward) (☞ P13628) ........................................ 1
4 580034720 Clutch Pack Assembly (Counter) (Reverse) (☞ P13628) ................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 74068-01 ⇒

7-11
P10246 07-00

INPUT AND COUNTER CLUTCH


(T080)
(⇒S/N T080M-04189)

INPUT AND C OUNTER C LUTCHT080⇒S/N T080M-04189

7-12
P10246 07-00

INPUT AND COUNTER CLUTCH


(T080)
(⇒S/N T080M-04189)

ITEM PART NO. DESCRIPTION QTY

580001138 Clutch Assembly (Input) (Forward) ............................................................................ 1


580001140 Clutch Assembly (Counter) (Reverse) ....................................................................... 1
1 580001146 Shaft (Input) (Long Shaft)..................................................................................... 1
1 580001149 Shaft (Counter) (Short Shaft) ............................................................................... 1
2 580001161 O-Ring.................................................................................................................. 1
3 505971555 Seal ...................................................................................................................... 1
4 580001165 Piston ................................................................................................................... 1
5 580001163 Spring................................................................................................................... 1
6 580001167 Guide.................................................................................................................... 1
7 580001169 Snap Ring ............................................................................................................ 1
8 505971578 Plate (Separator).................................................................................................. 5
9 505971559 Plate (Friction) ...................................................................................................... 5
9 580019516 Plate (Friction) ...................................................................................................... 1
10 580001691 Pressure Plate (0.248-0.252 in.) (Shimming) ...................................................... 1
11 505971572 Snap Ring ............................................................................................................ 1

7-13
P13282 08-02

INPUT AND COUNTER CLUTCH


(T080)
(S/N T080M04190⇔S/N T080M04775)

INPUT AND COUNTER CL UTCHT080S/N T080M04190⇔S/N T080M04775

7-14
P13282 08-02

INPUT AND COUNTER CLUTCH


(T080)
(S/N T080M04190⇔S/N T080M04775)

ITEM PART NO. DESCRIPTION QTY

580020385 Clutch Assembly (Input) (Forward) ............................................................................ 1


580020386 Clutch Assembly (Counter) (Reverse) ....................................................................... 1
1 580001146 Shaft (Input) (Long Shaft)..................................................................................... 1
1 580001149 Shaft (Counter) (Short Shaft) ............................................................................... 1
2 580001161 O-Ring.................................................................................................................. 1
3 505971555 Seal ...................................................................................................................... 1
4 580001165 Piston ................................................................................................................... 1
5 580001163 Spring................................................................................................................... 1
6 580001167 Guide.................................................................................................................... 1
7 580001169 Snap Ring ............................................................................................................ 1
8 580019516 Plate (Friction) ...................................................................................................... 5
9 580020036 Plate (Separator).................................................................................................. 5
10 580001691 Pressure Plate (0.248-0.252 in.) (Shimming) ...................................................... 1
11 505971572 Snap Ring ............................................................................................................ 1

7-15
P13283 08-02

INPUT AND COUNTER CLUTCH


(T080)
(S/N T080M-04776⇔S/N PENDING PER ECN 74068-01)

INPUT AND COUNTER CL UTCHT080S/N T080M-04776⇔S/N PENDING PER ECN 74068-01

7-16
P13283 08-02

INPUT AND COUNTER CLUTCH


(T080)
(S/N T080M-04776⇔S/N PENDING PER ECN 74068-01)

ITEM PART NO. DESCRIPTION QTY

580024491 Clutch Assembly (Input) (Forward) ............................................................................ 1


580024492 Clutch Assembly (Counter) (Reverse) ....................................................................... 1
1 580020382 Shaft (Input) (Long Shaft)..................................................................................... 1
1 580020383 Shaft (Counter) (Short Shaft) ............................................................................... 1
2 505971555 Seal ...................................................................................................................... 1
3 a 580020047 Piston ................................................................................................................... 1
3 b 580035104 Piston ................................................................................................................... 1
4 580001161 O-Ring.................................................................................................................. 1
5 580001163 Spring................................................................................................................... 1
6 580001167 Guide.................................................................................................................... 1
7 580001169 Snap Ring ............................................................................................................ 1
8 a 580015103 Back-Up Washer .................................................................................................. 1
8 b 580032798 Back-Up Washer .................................................................................................. 1
9 a 580015104 Wave Spring......................................................................................................... 1
9 580034918 Wave Spring......................................................................................................... 1
10 580020036 Plate (Separator).................................................................................................. 5
11 580019516 Plate (Friction) ...................................................................................................... 5
12 580001691 Pressure Plate (0.248-0.252 in.) (Shimming) ...................................................... 1
12 580020040 Pressure Plate (0.272-0.276 in.) (Shimming) (Optional)...................................... 1
12 580046697 Pressure Plate (0.201-0.205 in.) (Shimming, Stepped) (Optional) ...................... 1
12 580020041 Pressure Plate (0.220-0.224 in.) (Shimming, Stepped) (Optional) ...................... 1
13 505971572 Snap Ring ............................................................................................................ 1

FOOTNOTES:
a ⇒ S/N T80M005840
b S/N T80M05841 ⇒

7-17
P13628 05-03

INPUT AND COUNTER CLUTCH


(T109)
(S/N PENDING PER ECN 74068-01⇒)

INPUT AND COUNTER CL UTCHT109S/N PENDING PER ECN 74068-01⇒

7-18
P13628 05-03

INPUT AND COUNTER CLUTCH


(T109)
(S/N PENDING PER ECN 74068-01⇒)

ITEM PART NO. DESCRIPTION QTY

580034719 Clutch Pack Assembly (Input) (Forward) ................................................................... 1


580034720 Clutch Pack Assembly (Counter) (Reverse) .............................................................. 1
1 .. . . . Input Shaft (Long Shaft) ....................................................................................... 1
1 .. . . . Countershaft (Short) ............................................................................................ 1
2 580040792 Bearing (Ball) ....................................................................................................... 1
3 .. . . . Seal Ring.............................................................................................................. 3
4 .. . . . Seal Ring.............................................................................................................. 1
5 .. . . . Seal Ring.............................................................................................................. 1
6 580040778 Piston ................................................................................................................... 1
7 580040781 Spring................................................................................................................... 1
8 580040782 Spring Guide ........................................................................................................ 1
9 580040783 Snap Ring ............................................................................................................ 1
10 .. . . . Plate (Conical)...................................................................................................... 1
11 .. . . . Plate (Separator).................................................................................................. 4
12 .. . . . Plate (Friction) ...................................................................................................... 5
13 a 580052532 Plate (0.205 in.) (Pressure).................................................................................. 1
13 a 580042531 Plate (0.213 in.) (Pressure).................................................................................. 1
13 a 580042530 Plate (0.220 in.) (Pressure).................................................................................. 1
13 a 580042529 Plate (0.228 in.) (Pressure).................................................................................. 1
13 a 580040786 Plate (0.236 in.) (Pressure).................................................................................. 1
14 580040787 Snap Ring ............................................................................................................ 1
15 .. . . . Washer (Thrust) ................................................................................................... 2
16 .. . . . Bearing (Needle Thrust)....................................................................................... 2
17 902379823 Bearing (Needle) .................................................................................................. 1
18 580040788 Gear (Output) ....................................................................................................... 1
19 .. . . . Seal (D-Ring) ....................................................................................................... 1
20 580040796 Snap Ring ............................................................................................................ 1

580042533 Disk Kit (Includes Items 10-12).................................................................................. 1


580042534 Seal Kit (Includes Items 3-5, 19) ............................................................................... 1
580042535 Repair Kit (Includes Items 3-5, 10-12, 19)................................................................. 1
580042536 Thrust Needle Bearing Kit (Includes Items 15-16) .................................................... 1

FOOTNOTES:
a Refer to the service manual to determine the correct pressure plate.

7-19
P10821 07-00

CONTROL VALVE
(T080)
(⇒S/N A875B-2678W)

CONTROL VALVET080⇒S/N A875B-2678W

7-20
P10821 07-00

CONTROL VALVE
(T080)
(⇒S/N A875B-2678W)

ITEM PART NO. DESCRIPTION QTY

520052877 Control Valve ............................................................................................................. 1


1 520052868 Body ..................................................................................................................... 1
2 505971540 Spool .................................................................................................................... 1
3 505971525 Spool .................................................................................................................... 1
4 505971584 Spring................................................................................................................... 2
5 505967551 Fitting ................................................................................................................... 2
5 052645300 O-Ring ............................................................................................................. 1
6 505971500 Oil Seal................................................................................................................. 1
7 505971506 Plunger................................................................................................................. 1
8 505970514 Cap....................................................................................................................... 2
9 505972570 Spring................................................................................................................... 1
10 505972501 Spring................................................................................................................... 1
11 502566901 Washer ................................................................................................................. 1
12 505972511 Spool (Inching) ..................................................................................................... 1
13 505971595 Spring................................................................................................................... 2
14 505970564 Spool .................................................................................................................... 1
15 505970516 Spring................................................................................................................... 1
16 505971511 Snap Ring ............................................................................................................ 1
17 505970593 Cap....................................................................................................................... 1
18 505970581 Gasket.................................................................................................................. 1
19 056363100 Fitting ................................................................................................................... 1
19 056363300 O-Ring ............................................................................................................. 1
20 505971558 Stop (Inching)....................................................................................................... 1
21 315976070 Fitting ................................................................................................................... 2
21 052645200 O-Ring ............................................................................................................. 1
22 505971535 Spool (Trimmer).................................................................................................... 1
23 505971567 Spring................................................................................................................... 1
24 505971546 Spring................................................................................................................... 1
25 505971508 Spool (Accumulator)............................................................................................. 1
26 505971539 Fitting ................................................................................................................... 1
26 052645600 O-Ring ............................................................................................................. 1
27 505971568 Spool (Dump) ....................................................................................................... 1
28 058429300 Fitting ................................................................................................................... 2
28 052645100 O-Ring ............................................................................................................. 1
29 505970545 Nipple ................................................................................................................... 1
30 066537700 Nut........................................................................................................................ 1
31 500390903 Fitting ................................................................................................................... 1
31 052645100 O-Ring ............................................................................................................. 1
32 449001172 Capscrew................................................................................................................... 3
33 449001028 Capscrew................................................................................................................... 1
34 449001050 Capscrew................................................................................................................... 3
35 449021001 Washer ...................................................................................................................... 11
36 580012294 Gasket ....................................................................................................................... 1
37 013378300 Fitting......................................................................................................................... 1
38 520052871 Manifold Valve ........................................................................................................... 1
39 520052876 Solenoid Valve...................................................................................................... 2
40 520053873 Nut ................................................................................................................... 1
40 505963584 Coil................................................................................................................... 1
41 505963557 Cartridge .......................................................................................................... 1
42 a 520053870 Seal Kit ............................................................................................................ 1

7-21
P10821 07-00

CONTROL VALVE
(T080)
(⇒S/N A875B-2678W)

ITEM PART NO. DESCRIPTION QTY

43 505971550 Tube........................................................................................................................... 1
44 449001073 Capscrew................................................................................................................... 4
45 504231226 Clamp ........................................................................................................................ 1
46 505971566 Gasket ....................................................................................................................... 1
47 015040100 Washer ...................................................................................................................... 1
48 505970592 Sealant ...................................................................................................................... AR

505974558 Seal Kit (Includes Items 5-6, 18-19, 21, 26, 28) ........................................................ 1

FOOTNOTES:
a Services One Solenoid Valve

7-22
NOTES

7-23
P13286 07-00

CONTROL VALVE
(T080 AND T109)
(S/N A875B-2679W⇒)

CONTROL VALVET080 AND T109S/N A875B-2679W⇒

7-24
P13286 07-00

CONTROL VALVE
(T080 AND T109)
(S/N A875B-2679W⇒)

ITEM PART NO. DESCRIPTION QTY

580009340 Control Valve ............................................................................................................. 1


1 580009251 Body ..................................................................................................................... 1
2 058429300 Fitting ................................................................................................................... 1
2 052645100 O-Ring ............................................................................................................. 1
3 500390903 Fitting ................................................................................................................... 2
3 052645100 O-Ring ............................................................................................................. 1
4 315976070 Fitting ................................................................................................................... 2
4 052645200 O-Ring ............................................................................................................. 1
5 134023101 Fitting ................................................................................................................... 1
5 052645100 O-Ring ............................................................................................................. 1
6 500179904 Fitting ................................................................................................................... 1
7 505971535 Spool (Trimmer).................................................................................................... 1
8 505971567 Spring................................................................................................................... 2
9 505971508 Spool (Accumulator)............................................................................................. 1
10 505971539 Fitting ................................................................................................................... 1
10 052645100 O-Ring ............................................................................................................. 1
11 505971546 Spring................................................................................................................... 1
12 505971568 Spool (Dump) ....................................................................................................... 1
13 505971595 Spring................................................................................................................... 1
14 505971558 Stop (Inching)....................................................................................................... 2
15 066537700 Nut........................................................................................................................ 1
16 505970545 Nipple ................................................................................................................... 1
17 580009252 Spool (Regulator) ................................................................................................. 1
18 580009212 Snap Ring ............................................................................................................ 1
19 580009253 Spring................................................................................................................... 1
20 505967551 Fitting ................................................................................................................... 1
20 052645300 O-Ring ............................................................................................................. 1
21 580009721 Spring................................................................................................................... 2
22 580009254 Spool (Pack Regulator) ........................................................................................ 1
23 580018439 Spool (Inching) ..................................................................................................... 1
24 502566901 Washer ................................................................................................................. 1
25 580008808 Spring................................................................................................................... 1
26 505972570 Spring................................................................................................................... 1
27 505971506 Plunger................................................................................................................. 1
28 505971500 Oil Seal................................................................................................................. 1
29 c 505971511 Snap Ring ............................................................................................................ 1
29 d 580024421 Snap Ring ............................................................................................................ 1
30 505970514 Cap....................................................................................................................... 1
31 505970516 Spring................................................................................................................... 1
32 580021205 Spool (Forward/Reverse) ..................................................................................... 1
33 505970581 Gasket.................................................................................................................. 1
34 505970593 Cap....................................................................................................................... 1
35 056363100 Fitting ................................................................................................................... 1
35 056363300 O-Ring ............................................................................................................. 1
36 505971550 Tube........................................................................................................................... 1
37 449001078 Capscrew................................................................................................................... 4
38 449021001 Washer ...................................................................................................................... 12
39 015040100 Washer ...................................................................................................................... 1
40 a 520052871 Manifold Valve ........................................................................................................... 1
40 580002090 Solenoid Valve...................................................................................................... 2

7-25
P13286 07-00

CONTROL VALVE
(T080 AND T109)
(S/N A875B-2679W⇒)

ITEM PART NO. DESCRIPTION QTY

40 520053873 Nut ................................................................................................................... 1


40 580000883 Coil................................................................................................................... 1
40 580000882 Cartridge .......................................................................................................... 1
40 520053870 Seal Kit ............................................................................................................ 1
40 b 580011163 Manifold Valve (☞ P13281) ..................................................................................... 1
41 013378300 Fitting......................................................................................................................... 1
42 520052872 Gasket ....................................................................................................................... 1
43 449001172 Capscrew................................................................................................................... 3
44 580000082 Strap .......................................................................................................................... 1
45 580012294 Gasket ....................................................................................................................... 1
46 449001028 Capscrew................................................................................................................... 1
47 449001050 Capscrew................................................................................................................... 3

505974558 Seal Kit (Includes Items 2-5, 10, 20, 28, 35, 42, 45) ................................................. 1

FOOTNOTES:
a ⇒ S/N A875B-15478 Excludes 15474-15476
b S/N A875B-15479 ⇒ Includes 15474-15476
c ⇒ S/N T080B-37209
d S/N T080B-37210 ⇒

7-26
P13281 08-02

MANIFOLD VALVE
(T080 AND T109)
(S/N A875B-15479Y⇒ INC. 15474-15476)

MANIFOLD VALVET080 AND T109S/N A875B-15479Y⇒ INC. 15474-15476

ITEM PART NO. DESCRIPTION QTY

580011163 Manifold Valve ........................................................................................................... 1


1 580004500 Manifold................................................................................................................ 1
2 013378300 Fitting ................................................................................................................... 1
2 505970592 Sealant ................................................................................................................. AR
3 580011162 Solenoid Valve...................................................................................................... 2
4 a 520053870 Seal Kit ............................................................................................................ 1
5 580011753 Coil................................................................................................................... 1
6 520052872 Gasket ....................................................................................................................... 1

FOOTNOTES:
a Services One Solenoid Valve

7-27
P13284 07-00

DIFFERENTIAL
(T080)
(⇒D/B 07/1998)

DIFFERENT IALT080⇒D/B 07/1998

7-28
P13284 07-00

DIFFERENTIAL
(T080)
(⇒D/B 07/1998)

ITEM PART NO. DESCRIPTION QTY

1 580001479 Gear (Output) ............................................................................................................ 1


2 505967587 Washer ...................................................................................................................... 1
3 505967556 Nut ............................................................................................................................. 1
4 072387331 Bearing Cone ............................................................................................................ 1
5 505967572 Spacer ....................................................................................................................... 1
6 504227210 Shim (0.014 in.) ......................................................................................................... 2
6 504227295 Shim (0.015 in.) ......................................................................................................... 2
6 504227275 Shim (0.016 in.) ......................................................................................................... 4
6 504227287 Shim (0.020 in.) ......................................................................................................... 4
6 504223244 Shim (0.022 in.) ......................................................................................................... 3
6 504223269 Shim (0.025 in.) ......................................................................................................... 3
7 504226235 Lock Plate.................................................................................................................. 2
8 449001415 Capscrew................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 2
10 a 505971585 Gear Set (Hypoid)...................................................................................................... 1
10 b 580018443 Gear Set (Hypoid)...................................................................................................... 1
11 505970520 Bolt ............................................................................................................................ 12
12 580015366 Washer ...................................................................................................................... 12
13 505971557 Housing ..................................................................................................................... 1
14 505969532 Capscrew ............................................................................................................. 4
15 502012902 Washer ................................................................................................................. 4
16 505971518 Bearing Cup ......................................................................................................... 2
17 504226268 Pin ........................................................................................................................ 4
18 449034079 Pin ........................................................................................................................ 1
19 449001302 Capscrew................................................................................................................... 8
20 449022013 Lockwasher ............................................................................................................... 10
21 505971527 Nut ............................................................................................................................. 2
22 065124700 Bearing Cone ............................................................................................................ 2
23 054590500 Bearing Cup .............................................................................................................. 2
24 504229295 Bearing Cone ............................................................................................................ 1
25 505970549 Roller Bearing............................................................................................................ 1
26 502759901 Snap Ring.................................................................................................................. 1
27 449001069 Capscrew................................................................................................................... 2
28 505971504 Differential ................................................................................................................. 1
28 505975544 Housing (Flanged)................................................................................................ 1
29 505971517 Spider................................................................................................................... 1
30 505971580 Pinion ................................................................................................................... 4
31 505971537 Washer ................................................................................................................. 4
32 505971591 Gear (Side)........................................................................................................... 2
33 505971529 Washer ................................................................................................................. 2
34 505976523 Housing ................................................................................................................ 1
35 505969574 Capscrew ............................................................................................................. 8
36 504226225 Washer ................................................................................................................. 8
37 072387332 Bearing Cup .............................................................................................................. 1
38 580035877 Seal (Double Lip)....................................................................................................... 1
39 054803600 Bearing Cup .............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N T080M-04987
b S/N T080M-04988 ⇒

7-29
P10055 08-02

DIFFERENTIAL
(T080 AND T109)
(D/B 07/1998⇒)

DIFFERENT IALT080 AND T109D/B 07/1998⇒

7-30
P10055 08-02

DIFFERENTIAL
(T080 AND T109)
(D/B 07/1998⇒)

ITEM PART NO. DESCRIPTION QTY

1 580001479 Gear (Output) ............................................................................................................ 1


2 505967587 Washer ...................................................................................................................... 1
3 505967556 Nut ............................................................................................................................. 1
4 072387331 Bearing Cone ............................................................................................................ 1
5 505967572 Spacer ....................................................................................................................... 1
6 504223244 Shim (0.022 in.) ......................................................................................................... 3
6 504223269 Shim (0.025 in.) ......................................................................................................... 3
6 504227210 Shim (0.014 in.) ......................................................................................................... 2
6 504227275 Shim (0.016 in.) ......................................................................................................... 4
6 504227287 Shim (0.020 in.) ......................................................................................................... 4
6 504227295 Shim (0.015 in.) ......................................................................................................... 2
7 504226235 Lock Plate.................................................................................................................. 2
8 449001415 Capscrew................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 2
10 580018443 Gear Set (Hypoid)...................................................................................................... 1
11 505970520 Bolt ............................................................................................................................ 12
12 580015366 Washer ...................................................................................................................... 12
13 505971557 Housing ..................................................................................................................... 1
14 505969532 Capscrew ............................................................................................................. 4
15 502012902 Washer ................................................................................................................. 4
16 505971518 Bearing Cup ......................................................................................................... 2
17 504226268 Pin ........................................................................................................................ 4
18 449034079 Pin ........................................................................................................................ 1
19 449001302 Capscrew................................................................................................................... 8
20 449022013 Lockwasher ............................................................................................................... 10
21 505971527 Nut ............................................................................................................................. 2
22 065124700 Bearing Cone ............................................................................................................ 2
23 054590500 Bearing Cup .............................................................................................................. 2
24 504229295 Bearing Cone ............................................................................................................ 1
25 505970549 Roller Bearing............................................................................................................ 1
26 502759901 Snap Ring.................................................................................................................. 1
27 449001069 Capscrew................................................................................................................... 2
28 580001783 Differential ................................................................................................................. 1
29 580001792 Spider................................................................................................................... 2
30 580001788 Pinion ................................................................................................................... 4
31 580001790 Washer ................................................................................................................. 4
32 580001786 Gear ..................................................................................................................... 2
33 580001787 Washer ................................................................................................................. 2
34 580001784 Housing ................................................................................................................ 1
35 580001785 Housing ................................................................................................................ 1
36 580001793 Washer ................................................................................................................. 8
37 931015915 Capscrew ............................................................................................................. 8
38 072387332 Bearing Cup .............................................................................................................. 1
39 580035877 Seal (Double Lip)....................................................................................................... 1
40 054803600 Bearing Cup .............................................................................................................. 1

7-31
P10248 07-00

PUMP DRIVE
(T080 AND T109)

PUMP DRIVET080 AND T109

7-32
P10248 07-00

PUMP DRIVE
(T080 AND T109)

ITEM PART NO. DESCRIPTION QTY

1 640046918 Snap Ring.................................................................................................................. 1


2 500025905 Ball Bearing ............................................................................................................... 4
3 580002393 Spacer ....................................................................................................................... 1
4 a 505967567 Sprocket (Input) ......................................................................................................... 1
4 b 580018265 Sprocket (Input) ......................................................................................................... 1
5 505967542 O-Ring ....................................................................................................................... 1
6 505967589 Sprocket (Pump)........................................................................................................ 1
7 505967537 Chain ......................................................................................................................... 1
8 505967597 Snubber ..................................................................................................................... 2
9 030533700 Pin ............................................................................................................................. 4

FOOTNOTES:
a ⇒ S/N T080B-38815
b S/N T080B-38816 ⇒

7-33
P10249 07-00

TRANSMISSION COOLING
(⇒S/N A875B-19844Z)

TRANSMISSION COOLING⇒ S/N A875B-19844Z

ITEM PART NO. DESCRIPTION QTY

1 520052843 Hose .......................................................................................................................... 1


2 520036868 Hose .......................................................................................................................... 1
3 057040500 Fitting......................................................................................................................... 1
3 052645300 O-Ring.................................................................................................................. 1
4 013386300 Fitting......................................................................................................................... 1
4 052645200 O-Ring.................................................................................................................. 1
5 013379500 Fitting......................................................................................................................... 1
6 013377500 Fitting......................................................................................................................... 1
7 505970560 Clamp ........................................................................................................................ 2
8 449021001 Washer ...................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 2
10 449015014 Nut ............................................................................................................................. 2
11 504240791 Clamp ........................................................................................................................ 1

7-34
NOTES

7-35
P13208 06-02

TRANSMISSION COOLING
(S/N A875B-19845Z⇒)

TRANSMISSION COOLINGS/N A875B-19845Z⇒

7-36
P13208 06-02

TRANSMISSION COOLING
(S/N A875B-19845Z⇒)

ITEM PART NO. DESCRIPTION QTY

1 a 013393300 Fitting......................................................................................................................... 1
2 a 013393400 Fitting......................................................................................................................... 1
3 062159500 Clamp ........................................................................................................................ 4
4 580033788 Hose (Radiator Upper) .............................................................................................. 1
5 580033789 Hose (Radiator Lower) .............................................................................................. 1
6 504240791 Clamp (Insulated) ...................................................................................................... 1
7 502056903 Clamp ........................................................................................................................ 1
8 449021001 Washer ...................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 2
10 449015014 Nut ............................................................................................................................. 2
11 316445008 Fitting......................................................................................................................... 1
11 052645300 O-Ring.................................................................................................................. 1
12 580000376 Fitting......................................................................................................................... 1
12 520042831 Adhesive.................................................................................................................... AR

FOOTNOTES:
a ⇒ D/B 11/2002

7-37
NOTES

7-38
SECTION 8

8 DRIVE AXLE

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

DRIVE AXLE ........................................................................................................................................................ 8-2


TIRE AND WHEEL
DRIVE WHEEL ................................................................................................................................................. 8-6

8-1
P10250 08-00

DRIVE AXLE

D RIVE AXLE

8-2
P10250 08-00

DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

1 a 505970540 Capscrew................................................................................................................... 16
1 505971592 Capscrew................................................................................................................... 16
2 449022017 Lockwasher ............................................................................................................... 36
2 a 449022017 Lockwasher ............................................................................................................... 52
3 500009917 Sealant ...................................................................................................................... AR
3 580001794 Shaft .......................................................................................................................... 2
4 d 505969526 Wheel Nut.................................................................................................................. 12
4 e 580032889 Lug Nut ...................................................................................................................... 12
4 ad 505969526 Wheel Nut.................................................................................................................. 24
4 ae 580032889 Lug Nut ...................................................................................................................... 24
5 720243905 Nut ............................................................................................................................. 2
6 133289313 Lockwasher ............................................................................................................... 2
7 501935904 Washer ...................................................................................................................... 2
8 502029911 Bearing Cone ............................................................................................................ 2
9 502059912 Bearing Cup .............................................................................................................. 2
10 015628100 Lube Fitting................................................................................................................ 2
11 505969581 Wheel Stud ................................................................................................................ 12
11 a 505969581 Wheel Stud ................................................................................................................ 24
12 505971545 Pin ............................................................................................................................. 4
13 505971577 Brake Drum ............................................................................................................... 2
14 505971570 Seal ........................................................................................................................... 2
15 502029936 Bearing Cup .............................................................................................................. 2
16 502029935 Bearing Cone ............................................................................................................ 2
17 505959512 Seal ........................................................................................................................... 2
18 505965551 Lock Bolt.................................................................................................................... 16
19 505963567 Brake Assembly (LH)................................................................................................. 1
20 505971502 Bracket (LH) .............................................................................................................. 1
21 504226218 Lubricant.................................................................................................................... AR
21 505971588 Spindle ...................................................................................................................... 2
22 014932500 Fitting......................................................................................................................... 1
23 019930000 Fitting......................................................................................................................... 1
24 015630100 Plug ........................................................................................................................... 1
25 520042831 Adhesive.................................................................................................................... AR
25 505971542 Housing ..................................................................................................................... 1
26 505971589 Bracket (RH) .............................................................................................................. 1
27 b 505963529 Brake Assembly (RH) ................................................................................................ 1
27 c 580021708 Brake Assembly (RH) ................................................................................................ 1
28 504224251 O-Ring ....................................................................................................................... 2
29 505970537 Fitting......................................................................................................................... 1
30 449001058 Capscrew................................................................................................................... 20
31 449015018 Nut ............................................................................................................................. 10
32 449022010 Lockwasher ............................................................................................................... 10
33 449001453 Capscrew................................................................................................................... 10

8-3
P10250 08-00

DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

34 505965585 Bushing ..................................................................................................................... 2


35 a 505973518 Spacer ....................................................................................................................... 2

FOOTNOTES:
a Dual Wheel Application
b ⇒ S/N A875B-16431
c S/N A875B-16432 ⇒
d ⇒ S/N A875B-170502
e S/N A875B-17503 ⇒

8-4
NOTES

8-5
P10251 08-00

TIRE AND WHEEL


(DRIVE WHEEL)

TIRE AND WHEEL DRIVE WHEEL

8-6
P10251 08-00

TIRE AND WHEEL


(DRIVE WHEEL)

KEY:
A: Single
B: Dual
C: Wide

QTY
ITEM PART NO. DESCRIPTION A B C

1 580042480 Tire and Wheel Assembly (7.00 x 12 Solid) ........................................... 2 4 ..


1 580042479 Tire and Wheel Assembly (7.00 x 12 Solid) (Pneumatic) ....................... .. .. 2
1 505969503 Tire (With Flap) .................................................................................. 1 1 1
1 505969564 Tube ................................................................................................... 1 1 1
1 580042875 Tire and Wheel Assembly (7.00 x 12-12 PR) (Pneumatic)..................... 2 4 ..
1 505978534 Tire ..................................................................................................... 1 1 ..
1 .. . . . Flap .................................................................................................... 1 1 ..
1 505969564 Tube ................................................................................................... 1 1 ..
2 505973516 Wheel Assembly (7.00 x 12 Solid) ..................................................... 2 4 ..
2 505971522 Wheel Assembly (7.00 x 12 Solid) (Pneumatic) ................................. .. .. 2
2 580006790 Wheel............................................................................................. .. .. 1
2 505970551 Side Ring ....................................................................................... .. .. 1
2 505970589 Locking Ring .................................................................................. .. .. 1
2 505971531 Shoulder Ring ................................................................................ .. .. 1
3 505971593 Wheel Assembly (7.00 x 12-12 PR) (Pneumatic)............................... 2 4 ..
4 505971574 Wheel (Outer) ................................................................................ 1 1 ..
5 505971656 Label (Warning) ............................................................................. 1 1 ..
6 505971509 Bolt................................................................................................. 6 6 ..
7 505971534 Wheel (Inner) ................................................................................. 1 1 ..
8 502097907 Nut ................................................................................................. 6 6 ..
9 505971586 Valve Stem (Extension) .......................................................................... .. 1 ..
10 520044952 Washer (Valve Stem) (Pneumatic) ......................................................... .. .. 1

8-7
NOTES

8-8
SECTION 9

9 STEERING SYSTEM

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LINKAGE
⇒S/N A875B-10943X ....................................................................................................................................... 9-8
S/N A875B-10944X⇒ ..................................................................................................................................... 9-10
STEERING AXLE ............................................................................................................................................... 9-12
STEERING CONTROL UNIT
⇒S/N A875B-10943X ..................................................................................................................................... 9-16
S/N A875B-10944X⇒ ..................................................................................................................................... 9-18
STEERING CYLINDER ...................................................................................................................................... 9-20
STEERING POD
⇒S/N A875B-10943X ....................................................................................................................................... 9-2
S/N A875B-10944X⇒ ....................................................................................................................................... 9-4
TIRE AND WHEEL
STEER WHEEL .............................................................................................................................................. 9-14

9-1
P10254 07-00

STEERING POD
(⇒S/N A875B-10943X)

STEERING POD⇒ S/N A875B-10943X

9-2
P10254 07-00

STEERING POD
(⇒S/N A875B-10943X)

ITEM PART NO. DESCRIPTION QTY

1 504240728 Bracket ...................................................................................................................... 1


2 912372600 Support...................................................................................................................... 1
3 449022016 Lockwasher ............................................................................................................... 1
4 449015014 Nut ............................................................................................................................. 1
5 930115905 Bolt ............................................................................................................................ 2
6 502566902 Washer ...................................................................................................................... 4
7 449015020 Nut ............................................................................................................................. 4
8 449001134 Capscrew................................................................................................................... 1
9 904310402 Lockwasher ............................................................................................................... 3
10 916644300 Spacer ....................................................................................................................... 1
11 921652300 Lever.......................................................................................................................... 1
12 916658300 Spring ........................................................................................................................ 1
13 505976563 Capscrew................................................................................................................... 4
14 449021006 Washer ...................................................................................................................... 4
15 504262753 Washer ...................................................................................................................... 4
16 504240991 Boot ........................................................................................................................... 1
17 449022013 Lockwasher ............................................................................................................... 4
18 504241790 Fastener .................................................................................................................... 2
19 504241788 Strap .......................................................................................................................... 1
20 905604602 Steering Unit (☞ P10827) ........................................................................................ 1
21 911204600 Steering Column Assembly ....................................................................................... 1
22 901769801 Screw ................................................................................................................... 1
23 901769802 Washer ................................................................................................................. 1
24 901769803 Wire Assembly ..................................................................................................... 1
25 901769804 Cover.................................................................................................................... 1
26 901769805 Cover.................................................................................................................... 1
27 915304603 Wheel Assembly........................................................................................................ 1
27 901240810 Horn Kit ................................................................................................................ 1
28 902173801 Pad ....................................................................................................................... 1
29 b 915483402 Cover Assembly......................................................................................................... 1
29 a 915483401 Cover Assembly......................................................................................................... 1
30 b 934592300 Boot ........................................................................................................................... 1
30 a 921698300 Boot ........................................................................................................................... 2
31 909904403 Screw......................................................................................................................... 5
32 937501909 Nut ............................................................................................................................. 1
33 904100100 Capscrew................................................................................................................... 4
34 449022020 Lockwasher ............................................................................................................... 1

FOOTNOTES:
a With Turn Signals
b Without Turn Signals

9-3
P11861 07-00

STEERING POD
(S/N A875B-10944X⇒)

STEERING PODS/N A875B-10944X⇒

9-4
P11861 07-00

STEERING POD
(S/N A875B-10944X⇒)

KEY:
A: Foot Directional Control Pedal
B: Forward/Reverse Shift Lever

QTY
ITEM PART NO. DESCRIPTION A B

1 505977573 Bracket .............................................................................................................. .. 1


2 520045057 Plug ................................................................................................................... .. 1
3 500030902 Lockwasher ....................................................................................................... 8 8
4 524139306 Bracket .............................................................................................................. 1 1
5 505977597 Bracket .............................................................................................................. 1 1
6 520037801 Spring ................................................................................................................ 1 1
7 505977562 Shaft .................................................................................................................. 1 1
8 505977538 Plate .................................................................................................................. 2 2
9 449001014 Capscrew........................................................................................................... 4 4
10 449022016 Lockwasher ....................................................................................................... 4 4
11 932201904 Capscrew........................................................................................................... 1 1
12 449015098 Locknut .............................................................................................................. 1 1
13 518796642 Latch.................................................................................................................. 1 1
14 505977589 Pin ..................................................................................................................... 1 1
15 015416200 Cotter Pin .......................................................................................................... 1 1
16 505977566 Latch Knob ........................................................................................................ 1 1
17 449004080 Screw................................................................................................................. 2 2
18 505977509 Rod .................................................................................................................... 1 1
19 504574273 Spring ................................................................................................................ 1 1
20 449021002 Washer .............................................................................................................. 1 1
21 580001100 Steering Control Unit (☞ P11882) ................................................................... 1 1
22 059719100 Capscrew........................................................................................................... 4 4
23 015026400 Lockwasher ....................................................................................................... 4 4
24 016104000 Washer .............................................................................................................. 4 4
25 ace 504504703 Cover (Lower) .................................................................................................... 1 1
25 bd 504260742 Cover (Lower) .................................................................................................... 1 1
26 580001202 Steering Column................................................................................................ 1 1
26 518794682 Nut................................................................................................................. 1 1
26 580008094 Terminal Kit (Horn) ........................................................................................ 1 1
27 580030014 Screw................................................................................................................. 6 6
28 504227269 Steering Wheel .................................................................................................. 1 1
29 504260795 Horn Button ....................................................................................................... 1 1
30 ace 504503703 Cover (Upper) .................................................................................................... 1 1
30 bd 504260741 Cover (Upper) .................................................................................................... 1 1
31 520045057 Plug ................................................................................................................... 2 ..
32 932200902 Capscrew........................................................................................................... 4 4
33 518807647 Lockwasher ....................................................................................................... 4 4
34 520038825 Shift Lever Assembly (Single)............................................................................ 1 ..
34 504574275 Shift Lever Assembly (Dual) .............................................................................. .. 1
35 505967585 Switch ................................................................................................................ .. 4
36 520038893 Wire Harness (Forward/Reverse) ...................................................................... .. 1
37 505977550 Plate .................................................................................................................. .. 1
38 504225202 Screw................................................................................................................. .. 8
39 500552902 Lockwasher ....................................................................................................... .. 8
40 032643500 Nut ..................................................................................................................... .. 8
41 449001412 Capscrew........................................................................................................... .. 8

9-5
P11861 07-00

STEERING POD
(S/N A875B-10944X⇒)

QTY
ITEM PART NO. DESCRIPTION A B

42 449022018 Lockwasher ....................................................................................................... .. 4


43 449021003 Washer .............................................................................................................. .. 4
44 505976563 Capscrew........................................................................................................... 4 4
45 449022013 Lockwasher ....................................................................................................... 4 4
46 449015044 Nut ..................................................................................................................... 4 4

FOOTNOTES:
a Dual Shift Lever
b Foot Directional Control Pedal With Turn Signals
c Foot Directional Control Pedal Without Turn Signals
d Single Shift Lever With Turn Signals
e Single Shift Lever Without Turn Signals

9-6
NOTES

9-7
P10822 08-02

SHIFT LINKAGE
(⇒S/N A875B-10943X)

SHIFT LINKAGE⇒S/N A875B-10943X

9-8
P10822 08-02

SHIFT LINKAGE
(⇒S/N A875B-10943X)

ITEM PART NO. DESCRIPTION QTY

1 914413600 Support...................................................................................................................... 1
2 449001023 Capscrew................................................................................................................... 2
3 449022013 Lockwasher ............................................................................................................... 2
4 912630304 Bushing ..................................................................................................................... 1
5 912630302 Bushing ..................................................................................................................... 1
6 950400920 Ball ............................................................................................................................ 1
7 916680300 Spring ........................................................................................................................ 1
8 449007050 Screw......................................................................................................................... 2
9 937100905 Nut ............................................................................................................................. 2
10 924250300 Support...................................................................................................................... 1
11 930103903 Bolt ............................................................................................................................ 2
12 449022018 Lockwasher ............................................................................................................... 2
13 926888300 Plate .......................................................................................................................... 2
14 914649100 Collar ......................................................................................................................... 2
15 914329101 Pin ............................................................................................................................. 2
16 449025001 Cotter Pin .................................................................................................................. 4
17 940002905 Washer ...................................................................................................................... 2
18 920852300 Switch ........................................................................................................................ 2
19 937501907 Nut ............................................................................................................................. 2
20 912356601 Lever.......................................................................................................................... 1
21 909567300 Knob .......................................................................................................................... 1
22 931487301 Bearing ...................................................................................................................... 1
23 449021001 Washer ...................................................................................................................... 1
24 925180301 Snap Ring.................................................................................................................. 1
25 926724401 Cover ......................................................................................................................... 1

9-9
P10862 08-02

SHIFT LINKAGE
(S/N A875B-10944X⇒)

SHIFT LINKAGES/N A875B-10944X⇒

9-10
P10862 08-02

SHIFT LINKAGE
(S/N A875B-10944X⇒)

KEY:
A: Single Shift Lever
B: Dual Shift Lever

QTY
ITEM PART NO. DESCRIPTION A B

504574275 Shift Lever Assembly ......................................................................................... .. 1


520038825 Shift Lever Assembly ......................................................................................... 1 ..
1 504574276 Base .............................................................................................................. 1 1
2 504574277 Link................................................................................................................ 1 1
3 505977569 Crank............................................................................................................. 1 1
4 505977542 Crank............................................................................................................. 1 1
5 505977598 Shift Lever ..................................................................................................... 1 2
6 505977590 Capscrew ...................................................................................................... 2 4
7 449015112 Nut................................................................................................................. 2 4
8 a 505977526 Spring Plunger .............................................................................................. 2 2
8 b 580022130 Spring Plunger .............................................................................................. 2 2
9 505977516 Bolt ................................................................................................................ 2 2
10 449015002 Nut................................................................................................................. 2 2
11 505977500 Washer .......................................................................................................... 4 4

FOOTNOTES:
a ⇒ S/N A875B-11645
b S/N A875B-11646 ⇒

9-11
P10803 07-00

STEERING AXLE

ST EERING AXLE

9-12
P10803 07-00

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

1 505972551 Plate .......................................................................................................................... 2


2 502565903 Capscrew................................................................................................................... 4
3 449021010 Washer ...................................................................................................................... 8
4 909882405 Nut ............................................................................................................................. 4
5 504224240 Mount ........................................................................................................................ 2
6 504225265 Lug Nut ...................................................................................................................... 10
7 505971596 Steering Axle ............................................................................................................. 1
8 505971521 King Pin ..................................................................................................................... 2
9 505971590 Sleeve........................................................................................................................ 2
10 505971512 Seal ........................................................................................................................... 2
11 505971538 Spacer ....................................................................................................................... 2
12 505969521 O-Ring ....................................................................................................................... 2
13 505971513 Nut ............................................................................................................................. 2
14 059695600 Bearing Cone ............................................................................................................ 4
15 059695500 Bearing Cup .............................................................................................................. 4
16 505970544 Oil Seal ...................................................................................................................... 2
17 505971533 Spindle (LH)............................................................................................................... 1
18 505971579 Spindle (RH) .............................................................................................................. 1
19 504224218 Oil Seal ...................................................................................................................... 2
20 504224217 Wear Sleeve .............................................................................................................. 2
21 055076600 Bearing Cone ............................................................................................................ 2
22 065744300 Bearing Cup .............................................................................................................. 2
23 505971516 Bearing Cone ............................................................................................................ 2
24 505971507 Bearing Cup .............................................................................................................. 2
25 520044815 Nut ............................................................................................................................. 2
26 505971581 Hub ............................................................................................................................ 2
27 505972584 Wheel Stud ................................................................................................................ 10
28 504227283 Hub Cap .................................................................................................................... 2
29 015418400 Cotter Pin .................................................................................................................. 2
30 505969551 Pin ............................................................................................................................. 2
31 505965530 Steer Cylinder (☞ P10826) ...................................................................................... 1
32 504224261 Pin ............................................................................................................................. 4
33 505972565 Bushing ..................................................................................................................... 4
34 505972590 Washer ...................................................................................................................... 8
35 015918200 Snap Ring.................................................................................................................. 8
36 505972530 Tie Rod ...................................................................................................................... 2
37 015631500 Lube Fitting................................................................................................................ 6
38 311323023 Capscrew................................................................................................................... 8
39 015418600 Cotter Pin .................................................................................................................. 2

505974556 King Pin Kit (Includes Items 8-16, 29-30) .................................................................. 2

9-13
P10255 07-00

TIRE AND WHEEL


(STEER WHEEL)

TIRE AND WHEEL STEER WHEEL

9-14
P10255 07-00

TIRE AND WHEEL


(STEER WHEEL)

ITEM PART NO. DESCRIPTION QTY

1 b 505970542 Tire (Solid) ................................................................................................................. 2


1 a 505978545 Tire Assembly............................................................................................................ 2
1 505978524 Tire ....................................................................................................................... 1
1 505971560 Tube ..................................................................................................................... 1
1 .. . . . Flap ...................................................................................................................... 1
2 b 505973512 Wheel Assembly........................................................................................................ 2
3 a 505970534 Wheel Assembly........................................................................................................ 2
4 505970590 Wheel (Outer)....................................................................................................... 1
5 505971656 Label (Warning).................................................................................................... 2
6 505971509 Bolt ....................................................................................................................... 5
7 505971530 Wheel (Inner) ....................................................................................................... 1
8 502097907 Nut........................................................................................................................ 5

FOOTNOTES:
a 6.00 x 9 PR Pneumatic
b 6.00 x 9 Solid

9-15
P10827 07-00

STEERING CONTROL UNIT


(⇒S/N A875B-10943X)

STEERING CONTROL UNIT ⇒S/N A875B-10943X

9-16
P10827 07-00

STEERING CONTROL UNIT


(⇒S/N A875B-10943X)

ITEM PART NO. DESCRIPTION QTY

905604602 Steering Unit.............................................................................................................. 1


1 517812801 Screw ................................................................................................................... 7
2 517812816 Cap....................................................................................................................... 7
3 517812805 Gear Set............................................................................................................... 1
4 517812809 Bushing ................................................................................................................ 1
5 517812802 Spacer.................................................................................................................. 1
6 517812815 Plate ..................................................................................................................... 1
7 504214800 Drive..................................................................................................................... 1
8 902201821 Control Kit (Includes Item 11)...............................................................................
9 517812810 Bearing Kit............................................................................................................ 1
10 517812808 Snap Ring ............................................................................................................ 1
11 901001803 Spring................................................................................................................... 2
11 063447900 Spring................................................................................................................... 4
12 .. . . . O-Ring.................................................................................................................. 2
13 .. . . . O-Ring.................................................................................................................. 1
14 .. . . . Oil Seal................................................................................................................. 1
15 .. . . . Seal ...................................................................................................................... 1
16 902201811 Screw ................................................................................................................... 1
17 .. . . . O-Ring.................................................................................................................. 1
18 902201801 Screw ................................................................................................................... 1
19 902201802 Ball ....................................................................................................................... 1

902201850 Seal Kit (Includes Items 12-15, 17) ........................................................................... 1

9-17
P11882 07-00

STEERING CONTROL UNIT


(S/N A875B-10944X⇒)

STEERING CONTROL UNIT S/N A875B-10944X⇒

9-18
P11882 07-00

STEERING CONTROL UNIT


(S/N A875B-10944X⇒)

ITEM PART NO. DESCRIPTION QTY

580001100 Steering Control Unit ................................................................................................. 1


1 .. . . . Housing ................................................................................................................ 1
1 .. . . . Spool .................................................................................................................... 1
1 .. . . . Sleeve .................................................................................................................. 1
2 .. . . . Seal ...................................................................................................................... 1
3 580000354 Spacer.................................................................................................................. 1
4 580000350 Bearing Assembly ................................................................................................ 1
5 580002113 Ring...................................................................................................................... 1
6 580000351 Pin ........................................................................................................................ 1
7 580002114 Spring Set ............................................................................................................ 1
8 580000353 Shaft..................................................................................................................... 1
9 .. . . . O-Ring.................................................................................................................. 1
10 580000356 Plate ..................................................................................................................... 1
11 580002104 Gear Set............................................................................................................... 1
12 .. . . . O-Ring.................................................................................................................. 2
13 580002115 Cover.................................................................................................................... 1
14 .. . . . O-Ring.................................................................................................................. 5
15 518794667 Ball ....................................................................................................................... 1
16 580000349 Stop...................................................................................................................... 1
17 580002105 Screw ................................................................................................................... 1
17 .. . . . O-Ring ............................................................................................................. 1
18 580002106 Screw ................................................................................................................... 4
18 .. . . . O-Ring ............................................................................................................. 1
19 580000360 Ball ....................................................................................................................... 1

580002112 Seal Kit (Includes Items 2, 9, 12, 14)......................................................................... 2

9-19
P10826 07-00

STEERING CYLINDER

STEERING CYLINDER

9-20
P10826 07-00

STEERING CYLINDER

ITEM PART NO. DESCRIPTION QTY

505965530 Steer Cylinder............................................................................................................ 1


1 505975505 Rod....................................................................................................................... 1
2 505975513 Tube ..................................................................................................................... 1
3 502011903 Back-Up Ring ....................................................................................................... 2
4 505970555 O-Ring.................................................................................................................. 2
5 015493400 O-Ring.................................................................................................................. 1
6 504305702 Piston Seal ........................................................................................................... 1
7 505975582 End Cap ............................................................................................................... 2
8 504225211 Seal ...................................................................................................................... 2
9 504225226 Rod Wiper ............................................................................................................ 2

580026958 Seal Kit (Includes Items 3-6, 8-9) .............................................................................. 1

9-21
NOTES

9-22
SECTION 10

10 BRAKE SYST EM

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ............................................................................................................................................................... 10-2


BRAKE LINES .................................................................................................................................................. 10-10
BRAKE PEDAL LINKAGE .................................................................................................................................. 10-8
MASTER CYLINDER ......................................................................................................................................... 10-6
PARKING BRAKE LEVER.................................................................................................................................. 10-4

10-1
P13161 03-02

BRAKE

BRAKE

10-2
P13161 03-02

BRAKE

ITEM PART NO. DESCRIPTION QTY

a 505963567 Brake Assembly (LH)................................................................................................. 1


b 580021707 Brake Assembly (LH)................................................................................................. 1
a 505963529 Brake Assembly (RH) ................................................................................................ 1
b 580021708 Brake Assembly (RH) ................................................................................................ 1
1 505963500 Wheel Cylinder..................................................................................................... 1
2 505963578 Wheel Cylinder Kit ........................................................................................... 1
2 936302302 Cup and Boot Kit ......................................................................................... 1
3 900488834 Bleeder Screw.................................................................................................. 1
4 900488835 Bleeder Cap ..................................................................................................... 1
5 .. . . . Plug.................................................................................................................. 1
6 900488827 Cover.................................................................................................................... 1
7 580032688 Shoe and Lining Assembly Kit (LH and RH) ........................................................ 1
8 904258300 Shoe Hold Down Kit ............................................................................................. 1
9 913589300 Spring Kit.............................................................................................................. 1
10 901985804 Cable (LH) ............................................................................................................ 1
10 505963522 Cable (RH) ........................................................................................................... 1
11 a 900488841 Plate (LH) ............................................................................................................. 1
11 b 580030127 Plate (LH) ............................................................................................................. 1
11 a 900488842 Plate (RH) ............................................................................................................ 1
11 b 580030128 Plate (RH) ............................................................................................................ 1
12 903198401 Parking Brake Kit (LH).......................................................................................... 1
12 903198402 Parking Brake Kit (RH) ......................................................................................... 1
13 900488811 Lever (LH) ............................................................................................................ 1
13 900488812 Lever (RH)............................................................................................................ 1
14 900488816 Spring................................................................................................................... 1
15 900488838 Cable Assembly ................................................................................................... 1
16 900488825 Bolt ....................................................................................................................... 2
17 .. . . . Nut........................................................................................................................ 1
18 .. . . . Washer ................................................................................................................. 1
19 900488817 Guide.................................................................................................................... 1
20 900488826 Snap Ring ............................................................................................................ 1
21 900488809 Adjuster (LH) ........................................................................................................ 1
21 900488810 Adjuster (RH) ....................................................................................................... 1
22 .. . . . Sheave ................................................................................................................. 1
23 .. . . . Pin ........................................................................................................................ 1
24 b 900488821 Strut...................................................................................................................... 1
24 b 900488822 Strut...................................................................................................................... 1

919139450 Sheave Kit (Includes Items 17-18, 22-23) ................................................................. 1

FOOTNOTES:
a ⇒ S/N A875B-16431Y
b S/N A875B-16432Y ⇒

10-3
P10252 05-00

PARKING BRAKE LEVER

PARKING BRAKE LEVER

10-4
P10252 05-00

PARKING BRAKE LEVER

ITEM PART NO. DESCRIPTION QTY

1 916611600 Parking Brake Assembly............................................................................................ 1


2 505976563 Capscrew................................................................................................................... 2
3 449022013 Lockwasher ............................................................................................................... 2
4 932729905 Screw......................................................................................................................... 2
5 449015014 Nut ............................................................................................................................. 2
6 449021001 Washer ...................................................................................................................... 3
7 449022016 Lockwasher ............................................................................................................... 2
8 500412906 Clamp ........................................................................................................................ 3
9 518793674 Clamp ........................................................................................................................ 2
10 524140161 Bracket ...................................................................................................................... 1
11 925745400 Cover ......................................................................................................................... 1
12 312850034 Strap Clamp............................................................................................................... 2
13 505976542 Capscrew................................................................................................................... 2
14 912403601 Grip ...................................................................................................................... 1
15 912403602 Grip ...................................................................................................................... 1
16 932775300 Stud...................................................................................................................... 1
17 922114300 Push Rod Assembly ............................................................................................. 1
17 922114301 Button .............................................................................................................. 1
17 922114302 Rod .................................................................................................................. 1
18 937100903 Nut........................................................................................................................ 2
19 449007039 Screw ................................................................................................................... 2
20 921016300 Spring................................................................................................................... 1
21 449071005 O-Ring.................................................................................................................. 1
22 921700300 Plate ..................................................................................................................... 2
23 909970401 Retaining Ring...................................................................................................... 1
24 921683300 Pin ........................................................................................................................ 1
25 921682300 Spring................................................................................................................... 1
26 956401906 Snap Ring ............................................................................................................ 1
27 921719300 Pin ........................................................................................................................ 1
28 921006301 Spacer.................................................................................................................. 1
29 924241300 Hook..................................................................................................................... 1
30 .. . . . Lever .................................................................................................................... 1
31 921021300 Pin Link ................................................................................................................ 1
32 937300908 Nut........................................................................................................................ 1
33 909910401 Bolt ....................................................................................................................... 2
34 922189400 Guide.................................................................................................................... 1
35 926001300 Yoke...................................................................................................................... 1
36 910175100 Snap Ring ............................................................................................................ 1
37 940002906 Washer ................................................................................................................. 1
38 449001069 Capscrew ............................................................................................................. 1
39 921006302 Spacer.................................................................................................................. 1
40 909905404 Nut........................................................................................................................ 1

10-5
P10824 05-00

MASTER CYLINDER

MASTER CYLINDER

10-6
P10824 05-00

MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

505963537 Master Cylinder ......................................................................................................... 1


1 505963544 Piston ................................................................................................................... 1
2 505963540 Pin ........................................................................................................................ 1
3 505963519 Reservoir.............................................................................................................. 1
4 505963583 Cap .................................................................................................................. 1
5 505964540 Rod....................................................................................................................... 1
6 505964578 Cover.................................................................................................................... 1
7 505964586 Washer ................................................................................................................. 1
8 505964597 Snap Ring ............................................................................................................ 1
9 505964577 Clevis ................................................................................................................... 1
10 505963565 Piston ................................................................................................................... 1
11 .. . . . Seal ...................................................................................................................... 2
12 .. . . . Seal ...................................................................................................................... 2

505963564 Seal Kit (Includes Items 11-12) ................................................................................. 1

10-7
P10825 05-00

BRAKE PEDAL LINKAGE

BRAKE PEDAL LINKAGE

10-8
P10825 05-00

BRAKE PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 505972599 Bracket ...................................................................................................................... 1


2 505972578 Bushing ..................................................................................................................... 2
3 505972591 Pedal ......................................................................................................................... 1
4 900001201 Pad ............................................................................................................................ 1
5 580032753 Link Assembly (Inching) ............................................................................................ 1
6 449015020 Nut ............................................................................................................................. 1
7 014972700 Nut ............................................................................................................................. 1
8 449001389 Capscrew................................................................................................................... 1
9 449001015 Capscrew................................................................................................................... 2
10 505972581 Crank ......................................................................................................................... 1
11 505972500 Spacer ....................................................................................................................... 1
12 505972502 Washer ...................................................................................................................... 1
13 449001076 Capscrew................................................................................................................... 1
14 449022016 Lockwasher ............................................................................................................... 2
15 505972508 Spring ........................................................................................................................ 2
16 505972540 Link ............................................................................................................................ 2
17 505974532 Washer ...................................................................................................................... 1
18 504237211 Pin ............................................................................................................................. 4
19 015416200 Cotter Pin .................................................................................................................. 4
20 449021006 Washer ...................................................................................................................... 7
21 449022013 Lockwasher ............................................................................................................... 8
22 449015044 Nut ............................................................................................................................. 6
23 449001023 Capscrew................................................................................................................... 2
24 449001302 Capscrew................................................................................................................... 6

10-9
P10253 05-00

BRAKE LINES

BRAKE LINES

10-10
P10253 05-00

BRAKE LINES

ITEM PART NO. DESCRIPTION QTY

1 505963537 Master Cylinder (☞ P10824) ................................................................................... 1


2 449001015 Capscrew................................................................................................................... 2
3 449022013 Lockwasher ............................................................................................................... 2
4 449015044 Nut ............................................................................................................................. 2
5 520042810 Hose (RH).................................................................................................................. 1
6 505972543 Tube (RH) .................................................................................................................. 1
7 580001782 Tube (LH)................................................................................................................... 1
8 013376100 Fitting......................................................................................................................... 1
9 502079902 Fitting......................................................................................................................... 1
11 505972532 Pressure Switch......................................................................................................... 1
12 505972583 Spacer ....................................................................................................................... 1
13 505972517 Clamp ........................................................................................................................ 1
14 449015098 Locknut ...................................................................................................................... 1

10-11
NOTES

10-12
SECTION 11

11 HYDRAULIC SYSTEM

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION ........................................................................................................................................ 11-48
THREE FUNCTION ...................................................................................................................................... 11-44
FLOW VALVE ................................................................................................................................................... 11-22
HYDRAULIC PUMP
DOUBLE GEAR
⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540 ..................................................................................... 11-18
S/N A875-5101⇒ EXC. 5102-5139........................................................................................................... 11-20
SINGLE GEAR
⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540 ..................................................................................... 11-14
S/N A875-5101⇒ EXC. 5102-5139........................................................................................................... 11-16
HYDRAULICS
S/N A875B-10872⇒ ..................................................................................................................................... 11-10
⇒S/N PENDING PER ECN 76000 ................................................................................................................. 11-2
S/N PENDING PER ECN 76000⇔S/N A875B-10872.................................................................................... 11-6
MAST INSTALLATION...................................................................................................................................... 11-26
TILT CYLINDER ............................................................................................................................................... 11-24
VALVE ATTACHING PARTS
FOUR FUNCTION
⇒S/N A875B-10872.................................................................................................................................. 11-36
S/N A875B-10872X⇒ ............................................................................................................................... 11-40
THREE FUNCTION
S/N A875B-10872⇒.................................................................................................................................. 11-32
⇒S/N A875B-10872.................................................................................................................................. 11-28

11-1
P10293 08-00

HYDRAULICS
(⇒S/N PENDING PER ECN 76000)

HYDRAULICS⇒S/N PENDING PER ECN 76000

11-2
P10293 08-00

HYDRAULICS
(⇒S/N PENDING PER ECN 76000)

ITEM PART NO. DESCRIPTION QTY

1 505966504 Seal ........................................................................................................................... 1


2 504060774 Screw......................................................................................................................... 2
3 518794681 Breather..................................................................................................................... 1
4 504264764 Cover ......................................................................................................................... 1
5 504240741 Dipstick ...................................................................................................................... 1
6 449021001 Washer ...................................................................................................................... 13
7 514214804 O-Ring ....................................................................................................................... 2
8 502056904 Clamp ........................................................................................................................ 6
9 505973507 Fitting......................................................................................................................... 1
10 505973580 Filter .......................................................................................................................... 1
11 449001134 Capscrew................................................................................................................... 2
12 449015014 Nut ............................................................................................................................. 12
13 449022016 Lockwasher ............................................................................................................... 8
14 505973542 Fitting......................................................................................................................... 1
15 505969598 Hose .......................................................................................................................... 1
16 580000910 Hose .......................................................................................................................... 1
17 f 505970533 Fitting......................................................................................................................... 1
18 f 505973557 Screen ....................................................................................................................... 1
18 g 580014237 Screen And Fitting Assembly .................................................................................... 1
19 580008527 Hose .......................................................................................................................... 1
20 504240234 Clamp ........................................................................................................................ 1
21 505973510 Fitting......................................................................................................................... 1
22 505972514 Capscrew................................................................................................................... 2
23 449022013 Lockwasher ............................................................................................................... 2
24 449021006 Washer ...................................................................................................................... 2
25 524135091 Hose .......................................................................................................................... 1
26 504240788 Hose .......................................................................................................................... 1
27 520052842 Hose .......................................................................................................................... 1
28 055729800 Fitting......................................................................................................................... 2
28 052645200 O-Ring.................................................................................................................. 1
29 900003205 Fitting......................................................................................................................... 1
30 500179904 Fitting......................................................................................................................... 1
31 052642200 Fitting......................................................................................................................... 3
31 052645200 O-Ring.................................................................................................................. 4
32 500412904 Clamp ........................................................................................................................ 2
33 524136650 Hose .......................................................................................................................... 2
34 501921910 Clamp ........................................................................................................................ 2
35 312850034 Strap Clamp............................................................................................................... 4
36 500428902 Fitting......................................................................................................................... 1
37 056363100 Fitting......................................................................................................................... 4
37 056363300 O-Ring.................................................................................................................. 4
38 505973522 Hose .......................................................................................................................... 1
39 505973574 Hose .......................................................................................................................... 1
40 505973511 Hose .......................................................................................................................... 1
41 505973568 Hose .......................................................................................................................... 1
42 505975532 Hose .......................................................................................................................... 1
43 505971501 Clamp ........................................................................................................................ 1
44 518841601 Tilt Cylinder (☞ P10828) ......................................................................................... 2
45 505965530 Steer Cylinder (☞ P10826) ...................................................................................... 1
46 580001398 Hose .......................................................................................................................... 2

11-3
P10293 08-00

HYDRAULICS
(⇒S/N PENDING PER ECN 76000)

ITEM PART NO. DESCRIPTION QTY

47 d 580000026 Control Valve (☞ P10157) ....................................................................................... 1


47 e 580018326 Control Valve (☞ P10157) ....................................................................................... 1
47 d 580000027 Control Valve (☞ P10158) ....................................................................................... 1
47 e 580016423 Control Valve (☞ P10158) ....................................................................................... 1
48 .. . . . Fittings (☞ P10829, P10830) .................................................................................. ..
49 b 580001748 Hydraulic Pump (Single Gear) (☞ P10143) ............................................................. 1
49 a 580011187 Hydraulic Pump (Single Gear) (☞ P11166) ............................................................. 1
49 b 580002067 Hydraulic Pump (Double Gear) (☞ P10127) ........................................................... 1
49 c 580011191 Hydraulic Pump (Double Gear) (☞ P11171) ........................................................... 1
50 505973526 Fitting......................................................................................................................... 1
50 052645400 O-Ring.................................................................................................................. 1
51 052229600 Fitting (With Double Gear Pump) .............................................................................. 1
51 052645400 O-Ring.................................................................................................................. 1
51 502546902 Fitting (With Single Gear Pump)................................................................................ 1
51 052645400 O-Ring.................................................................................................................. 1
52 505973566 Hose .......................................................................................................................... 1
53 449015098 Locknut ...................................................................................................................... 1
54 909086300 Valve.......................................................................................................................... 1
55 055746400 Fitting......................................................................................................................... 2
55 052645300 O-Ring.................................................................................................................. 2
56 520039801 Capscrew................................................................................................................... 1
57 504264775 Shield ........................................................................................................................ 1
58 449022016 Lockwasher ............................................................................................................... 1
59 449015014 Nut ............................................................................................................................. 1
60 520039830 Bracket ...................................................................................................................... 1

FOOTNOTES:
a S/N A285-05101 ⇒
b ⇒ S/N A875-05101
c S/N A875-05101 ⇒
d ⇒ S/N A875B-10872
e S/N A875B-10872 ⇒
f ⇒ S/N A875B-8251
g S/N A875B-8251 ⇒

11-4
NOTES

11-5
P11866 11-00

HYDRAULICS
(S/N PENDING PER ECN 76000⇔S/N A875B-10872)

HYDRAULICSS/N PENDING PER ECN 76000⇔S/N A875B-10872

11-6
P11866 11-00

HYDRAULICS
(S/N PENDING PER ECN 76000⇔S/N A875B-10872)

ITEM PART NO. DESCRIPTION QTY

1 505966504 Seal ........................................................................................................................... 1


2 504060774 Screw......................................................................................................................... 2
3 518794681 Breather..................................................................................................................... 1
4 504264764 Cover ......................................................................................................................... 1
5 504240741 Dipstick ...................................................................................................................... 1
6 449021001 Washer ...................................................................................................................... 13
7 514214804 O-Ring ....................................................................................................................... 2
8 502056904 Clamp ........................................................................................................................ 6
9 505973507 Fitting......................................................................................................................... 1
10 505973580 Filter .......................................................................................................................... 1
11 449001134 Capscrew................................................................................................................... 2
12 449015014 Nut ............................................................................................................................. 12
13 449022016 Lockwasher ............................................................................................................... 8
14 505973542 Fitting......................................................................................................................... 1
15 505969598 Hose .......................................................................................................................... 1
16 580000910 Hose .......................................................................................................................... 1
17 580014237 Screen And Fitting Assembly .................................................................................... 1
18 580014237 Screen And Fitting Assembly .................................................................................... 1
19 580008527 Hose .......................................................................................................................... 1
20 504240234 Clamp ........................................................................................................................ 1
21 505973510 Fitting......................................................................................................................... 1
22 505972514 Capscrew................................................................................................................... 2
23 449022013 Lockwasher ............................................................................................................... 2
24 449021006 Washer ...................................................................................................................... 2
25 524142630 Hose .......................................................................................................................... 1
26 524142631 Hose .......................................................................................................................... 1
27 520052842 Hose .......................................................................................................................... 1
28 055729800 Fitting......................................................................................................................... 2
28 052645200 O-Ring.................................................................................................................. 1
29 900003205 Fitting......................................................................................................................... 1
30 500179904 Fitting......................................................................................................................... 1
31 052642200 Fitting......................................................................................................................... 3
31 052645200 O-Ring.................................................................................................................. 1
32 500412904 Clamp ........................................................................................................................ 2
33 524142650 Hose .......................................................................................................................... 2
34 501921910 Clamp ........................................................................................................................ 2
35 312850034 Strap Clamp............................................................................................................... 4
36 500428902 Fitting......................................................................................................................... 1
37 056363100 Fitting......................................................................................................................... 4
37 056363300 O-Ring.................................................................................................................. 4
38 505973522 Hose .......................................................................................................................... 1
39 505973574 Hose .......................................................................................................................... 1
40 505973511 Hose .......................................................................................................................... 1
41 505973568 Hose .......................................................................................................................... 1
42 505975532 Hose .......................................................................................................................... 1
43 505971501 Clamp ........................................................................................................................ 1
44 518841601 Tilt Cylinder (☞ P10828) ......................................................................................... 2
45 505965530 Steer Cylinder (☞ P10826) ...................................................................................... 1
46 580001398 Hose .......................................................................................................................... 2
47 d 580000026 Control Valve (☞ P10157) ....................................................................................... 1

11-7
P11866 11-00

HYDRAULICS
(S/N PENDING PER ECN 76000⇔S/N A875B-10872)

ITEM PART NO. DESCRIPTION QTY

47 e 580018326 Control Valve (☞ P10157) ....................................................................................... 1


47 d 580000027 Control Valve (☞ P10158) ....................................................................................... 1
47 a 580016423 Control Valve (☞ P10158) ....................................................................................... 1
48 .. . . . Fittings (☞ P10829, P10830) .................................................................................. ..
49 b 580001748 Hydraulic Pump (Single Gear) (☞ P10143) ............................................................. 1
49 c 580011187 Hydraulic Pump (Single Gear) (☞ P11166) ............................................................. 1
49 b 580002067 Hydraulic Pump (Double Gear) (☞ P10127) ........................................................... 1
49 c 580011191 Hydraulic Pump (Double Gear) (☞ P11171) ........................................................... 1
50 505973526 Fitting......................................................................................................................... 1
50 052645400 O-Ring.................................................................................................................. 1
51 052229600 Fitting (With Double Gear Pump) .............................................................................. 1
51 052645400 O-Ring.................................................................................................................. 1
51 502546902 Fitting (With Single Gear Pump)................................................................................ 1
51 052645400 O-Ring.................................................................................................................. 1
52 505973566 Hose .......................................................................................................................... 1
53 449021003 Washer ...................................................................................................................... 2
54 965801904 Cotter Pin .................................................................................................................. 1
55 520037856 Rod End Pin .............................................................................................................. 1
56 449015014 Nut ............................................................................................................................. 1
57 504264775 Shield ........................................................................................................................ 1
58 449022016 Lockwasher ............................................................................................................... 1

FOOTNOTES:
a S/N A275B-10872 ⇒
b ⇒ S/N A875-05101
c S/N A875-05101 ⇒
d ⇒ S/N A875B-10872
e S/N A875B-10872 ⇒

11-8
NOTES

11-9
P12167 11-00

HYDRAULICS
(S/N A875B-10872⇒)

HYDRAULICSS/N A875B-10872⇒

11-10
P12167 11-00

HYDRAULICS
(S/N A875B-10872⇒)

ITEM PART NO. DESCRIPTION QTY

1 505966504 Seal ........................................................................................................................... 1


2 504060774 Screw......................................................................................................................... 2
3 518794681 Breather..................................................................................................................... 1
4 504264764 Cover ......................................................................................................................... 1
5 504240741 Dipstick ...................................................................................................................... 1
6 449021001 Washer ...................................................................................................................... 13
7 514214804 O-Ring ....................................................................................................................... 2
8 502056904 Clamp ........................................................................................................................ 6
9 505973507 Fitting......................................................................................................................... 1
10 505973580 Filter .......................................................................................................................... 1
11 449001134 Capscrew................................................................................................................... 2
12 449015014 Nut ............................................................................................................................. 12
13 449022016 Lockwasher ............................................................................................................... 8
14 505973542 Fitting......................................................................................................................... 1
15 505969598 Hose .......................................................................................................................... 1
16 580000910 Hose .......................................................................................................................... 1
17 c 580014237 Screen And Fitting Assembly .................................................................................... 1
17 d 580043450 Screen Assembly....................................................................................................... 1
18 052641400 Fitting......................................................................................................................... 1
18 052645400 O-Ring.................................................................................................................. 1
19 c 580008527 Hose .......................................................................................................................... 1
19 d 580047254 Hose .......................................................................................................................... 1
20 504240234 Clamp ........................................................................................................................ 1
21 505973510 Fitting......................................................................................................................... 1
22 505972514 Capscrew................................................................................................................... 2
23 449022013 Lockwasher ............................................................................................................... 2
24 449021006 Washer ...................................................................................................................... 2
25 524142630 Hose .......................................................................................................................... 1
26 524142631 Hose .......................................................................................................................... 1
27 520052842 Hose .......................................................................................................................... 1
28 055729800 Fitting......................................................................................................................... 2
28 052645200 O-Ring.................................................................................................................. 1
29 900003205 Fitting......................................................................................................................... 1
30 500179904 Fitting......................................................................................................................... 1
31 052642200 Fitting......................................................................................................................... 3
31 052645200 O-Ring.................................................................................................................. 1
32 500412904 Clamp ........................................................................................................................ 2
33 524142650 Hose .......................................................................................................................... 2
34 501921910 Clamp ........................................................................................................................ 2
35 312850034 Strap Clamp............................................................................................................... 4
36 500428902 Fitting......................................................................................................................... 1
37 056363100 Fitting......................................................................................................................... 4
37 056363300 O-Ring.................................................................................................................. 4
38 505973522 Hose .......................................................................................................................... 1
39 505973574 Hose .......................................................................................................................... 1
40 505973511 Hose .......................................................................................................................... 1
41 505973568 Hose .......................................................................................................................... 1
42 505975532 Hose .......................................................................................................................... 1
43 505971501 Clamp ........................................................................................................................ 1
44 518841601 Tilt Cylinder (☞ P10828) ......................................................................................... 2

11-11
P12167 11-00

HYDRAULICS
(S/N A875B-10872⇒)

ITEM PART NO. DESCRIPTION QTY

45 505965530 Steer Cylinder (☞ P10826) ...................................................................................... 1


46 580001398 Hose .......................................................................................................................... 2
47 580000026 Control Valve (Three Function) (☞ P10157) ............................................................ 1
47 580018326 Control Valve (Three Function) (☞ P10157) ............................................................ 1
47 580000027 Control Valve (Four Function) (☞ P10158) .............................................................. 1
47 580016423 Control Valve (Four Function) (☞ P10158) .............................................................. 1
48 580041159 Fitting (☞ P10829, P10830) .................................................................................... 2
49 a 580001748 Hydraulic Pump (Single Gear) (☞ P10143) ............................................................. 1
49 b 580011187 Hydraulic Pump (Single Gear) (☞ P11166) ............................................................. 1
49 a 580002067 Hydraulic Pump (Double Gear) (☞ P10127) ........................................................... 1
49 b 580011190 Hydraulic Pump (Double Gear) (☞ P11171) ........................................................... 1
50 052641400 Fitting......................................................................................................................... 1
50 052645400 O-Ring.................................................................................................................. 1
51 053349800 Fitting......................................................................................................................... 1
52 580002909 Fitting......................................................................................................................... 1
53 500179904 Fitting......................................................................................................................... 1
54 514454800 Fitting......................................................................................................................... 1
55 502546902 Fitting (With Single Gear Pump)................................................................................ 1
55 052645400 O-Ring.................................................................................................................. 1
55 052229600 Fitting (With Double Gear Pump) .............................................................................. 1
55 052645400 O-Ring.................................................................................................................. 1
56 505973566 Hose .......................................................................................................................... 1
57 449021003 Washer ...................................................................................................................... 2
58 965801904 Cotter Pin .................................................................................................................. 1
59 520037856 Rod End Pin .............................................................................................................. 1
60 449015014 Nut ............................................................................................................................. 1
61 504264775 Shield ........................................................................................................................ 1
62 449022016 Lockwasher ............................................................................................................... 1
63 316540046 Fitting......................................................................................................................... 1
63 052645300 O-Ring.................................................................................................................. 1
64 500228905 Fitting......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A875-05101
b S/N A875-05101 ⇒
c ⇒ S/N PENDING PER ECN 95643
d S/N PENDING PER ECN 95643 ⇒

11-12
NOTES

11-13
P10143 08-00

HYDRAULIC PUMP
(SINGLE GEAR)
(⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540)

HYDRAULIC PUMPSINGLE GEAR⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540

11-14
P10143 08-00

HYDRAULIC PUMP
(SINGLE GEAR)
(⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540)

ITEM PART NO. DESCRIPTION QTY

580001748 Hydraulic Pump ......................................................................................................... 1


1 .. . . . Gear Plate ............................................................................................................ 1
2 520041881 Gear Set............................................................................................................... 1
3 .. . . . Drive Gear........................................................................................................ 1
4 .. . . . Driven Gear...................................................................................................... 1
5 580004729 Flange .................................................................................................................. 1
6 580004730 Cover.................................................................................................................... 1
7 580004731 Plate ..................................................................................................................... 2
8 580004744 Screw ................................................................................................................... 4
9 518806631 Valve (☞ P10294) .............................................................................................. 1
10 .. . . . O-Ring.................................................................................................................. 1
11 .. . . . O-Ring.................................................................................................................. 1
12 .. . . . Snap Ring ............................................................................................................ 1
13 .. . . . Oil Seal................................................................................................................. 1
14 .. . . . Back-Up ............................................................................................................... 2
15 .. . . . Seal-Plate............................................................................................................. 2

505964573 Seal Kit (Includes Items 10-15) ................................................................................. 1

11-15
P11166 11-00

HYDRAULIC PUMP
(SINGLE GEAR)
(S/N A875-5101⇒ EXC. 5102-5139)

HYDRAULIC PUMPSINGLE GEARS/N A875-5101⇒ EXC. 5102-5139

11-16
P11166 11-00

HYDRAULIC PUMP
(SINGLE GEAR)
(S/N A875-5101⇒ EXC. 5102-5139)

ITEM PART NO. DESCRIPTION QTY

580011187 Hydraulic Pump ......................................................................................................... 1


1 .. . . . Gear Plate ............................................................................................................ 1
2 520041881 Gear Set............................................................................................................... 1
2 .. . . . Drive Gear........................................................................................................ 1
2 .. . . . Driven Gear...................................................................................................... 1
3 580004729 Flange .................................................................................................................. 1
4 580004731 Plate ..................................................................................................................... 2
5 .. . . . Seal Plate............................................................................................................. 2
6 .. . . . Back-Up ............................................................................................................... 2
7 .. . . . Oil Seal................................................................................................................. 1
8 .. . . . Snap Ring ............................................................................................................ 1
9 580012148 Screw ................................................................................................................... 4
10 .. . . . Body ..................................................................................................................... 1
11 .. . . . Plunger................................................................................................................. 1
12 .. . . . Spring................................................................................................................... 1
13 .. . . . Plug ...................................................................................................................... 2
14 .. . . . O-Ring.................................................................................................................. 2
15 580012158 Valve Kit ............................................................................................................... 1
16 505964565 O-Ring ............................................................................................................. 1
17 .. . . . O-Ring ............................................................................................................. 1

580012159 Seal Kit (Includes Items 5-8) ..................................................................................... 1


580012160 Seal Kit (Includes Items 14-17) ................................................................................. 1
580012161 Pump Kit (Includes Items 10-14) ............................................................................... 1

11-17
P10127 08-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540)

HYDRAULIC PUMPDOUBLE GEAR⇒ S/N A875-05101 INC. 5165, 5284, 5403, 5540

11-18
P10127 08-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(⇒S/N A875-05101 INC. 5165, 5284, 5403, 5540)

ITEM PART NO. DESCRIPTION QTY

580002067 Hydraulic Pump ......................................................................................................... 1


1 .. . . . Gear Plate ............................................................................................................ 1
2 580004745 Gear Set............................................................................................................... 1
3 .. . . . Bushing............................................................................................................ 2
4 580004731 Plate ..................................................................................................................... 2
5 .. . . . Back-Up Ring ....................................................................................................... 2
6 .. . . . Seal ...................................................................................................................... 2
7 580004729 Flange .................................................................................................................. 1
8 .. . . . Oil Seal................................................................................................................. 1
9 .. . . . Snap Ring ............................................................................................................ 1
10 580004749 Screw ................................................................................................................... 4
11 518806631 Valve (☞ P10294) .............................................................................................. 1
12 .. . . . O-Ring.................................................................................................................. 1
13 .. . . . O-Ring.................................................................................................................. 1
14 580004730 Cover.................................................................................................................... 1

505964573 Seal Kit (Includes Items 5-6, 8-9, 12-13) ................................................................... 1

11-19
P11171 11-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(S/N A875-5101⇒ EXC. 5102-5139)

HYDRAULIC PUMPDOUBLE GEARS/N A875-5101⇒ EXC. 5102-5139

11-20
P11171 11-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(S/N A875-5101⇒ EXC. 5102-5139)

ITEM PART NO. DESCRIPTION QTY

580011190 Hydraulic Pump ......................................................................................................... 1


1 .. . . . Body ..................................................................................................................... 1
2 580004745 Gear Set............................................................................................................... 1
2 .. . . . Drive Gear........................................................................................................ 1
2 .. . . . Driven Gear...................................................................................................... 1
3 .. . . . Bushing............................................................................................................ 1
4 580004738 Flange .................................................................................................................. 1
5 580004731 Plate ..................................................................................................................... 2
6 .. . . . Seal Plate............................................................................................................. 2
7 .. . . . Back-Up ............................................................................................................... 2
8 .. . . . Oil Seal................................................................................................................. 1
9 .. . . . Snap Ring ............................................................................................................ 1
10 580004744 Screw ................................................................................................................... 4
11 .. . . . Body ..................................................................................................................... 1
12 .. . . . Plunger................................................................................................................. 1
13 .. . . . Spring................................................................................................................... 1
14 .. . . . Plug ...................................................................................................................... 2
15 580012158 Valve Kit ............................................................................................................... 1
16 505964565 O-Ring ............................................................................................................. 1
17 .. . . . O-Ring ............................................................................................................. 1
18 .. . . . O-Ring.................................................................................................................. 2

580012159 Seal Kit (Includes Items 6-9) ..................................................................................... 1


580012160 Seal Kit (Includes Items 15-18) ................................................................................. 1
580012161 Pump Kit (Includes Items 11-14, 18) ......................................................................... 1

11-21
P10294 08-00

FLOW VALVE

FLOW VALVE

11-22
P10294 08-00

FLOW VALVE

ITEM PART NO. DESCRIPTION QTY

518806631 Valve.......................................................................................................................... 1
1 .. . . . Body ..................................................................................................................... 1
2 .. . . . Plunger................................................................................................................. 1
3 505964529 Spring................................................................................................................... 1
4 505964564 Plug ...................................................................................................................... 3
5 052645400 O-Ring.................................................................................................................. 3
6 505964513 Plug ...................................................................................................................... 1
7 518806626 Adjuster Kit........................................................................................................... 1
8 .. . . . Housing ................................................................................................................ 1
8 .. . . . Poppet .................................................................................................................. 1
9 518806648 Spring................................................................................................................... 1
10 .. . . . O-Ring.................................................................................................................. 1
11 .. . . . O-Ring.................................................................................................................. 1

518806673 Seal Kit (Includes Items 5, 10-11) ............................................................................. 1


518806615 Seal Kit (Includes Item 8) .......................................................................................... 1

11-23
P10828 08-00

TILT CYLINDER

TILT CYLINDER

11-24
P10828 08-00

TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

518841601 Tilt Cylinder................................................................................................................ 1


1 518842601 Shell ..................................................................................................................... 1
2 518852600 Gland.................................................................................................................... 1
3 506001501 Rod....................................................................................................................... 1
4 580022514 Wiper Ring ........................................................................................................... 1
5 580022505 Rod Seal .............................................................................................................. 1
6 502011914 Back-Up Ring ....................................................................................................... 1
7 015493400 O-Ring.................................................................................................................. 1
8 506002500 Piston ................................................................................................................... 1
9 012824200 O-Ring.................................................................................................................. 1
10 580011967 Seal ...................................................................................................................... 1
11 502637902 Nut........................................................................................................................ 1
12 504229225 Bushing ..................................................................................................................... 2
13 505974573 Rod End Pin .............................................................................................................. 2
14 015420300 Cotter Pin .................................................................................................................. 2

580022411 Seal Kit (Includes Items 4-7, 9-10) ............................................................................ 1

11-25
P10150 08-00

MAST INSTALLATION

MAST INSTALL ATION

11-26
P10150 08-00

MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 518809677 Pin ............................................................................................................................. 2


2 518809641 Capscrew................................................................................................................... 4
3 015420300 Cotter Pin .................................................................................................................. 2
4 504229225 Bushing ..................................................................................................................... 2
5 505974573 Rod End Pin .............................................................................................................. 2
6 505974594 Rod End (6 Back Tilt/6 Forward Tilt) ....................................................................... 2
6 505974594 Rod End (10 Back Tilt/6 Forward Tilt) ..................................................................... 2
6 900005207 Rod End (10 Back Tilt/10 Forward Tilt) ................................................................... 2
7 311321033 Capscrew................................................................................................................... 2
8 449022017 Lockwasher ............................................................................................................... 2
9 449015029 Nut ............................................................................................................................. 2
10 580000395 Spacer (6 Forward/6 BackTilt) ................................................................................ 2
11 012828000 O-Ring (6 Forward/6 BackTilt) ................................................................................ 2
12 505970567 Shim (0.060 in.) (6 Forward/6 BackTilt) .................................................................. AR
13 505974501 Shim (0.030 in.) (6 Forward/6 BackTilt) .................................................................. AR
14 505978585 Shim (6 Forward/6 BackTilt).................................................................................... AR
15 518841601 Tilt Cylinder (☞ P10828) ......................................................................................... 2
16 505965585 Bushing ..................................................................................................................... 2
17 580024553 Washer ...................................................................................................................... 2

11-27
P10829 11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(⇒S/N A875B-10872)

VALVE ATTACHING PART STHREE FUNCTION⇒S/N A875B-10872

11-28
P10829 11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(⇒S/N A875B-10872)

ITEM PART NO. DESCRIPTION QTY

1 505962557 Plate .......................................................................................................................... 1


2 505972585 Lock ........................................................................................................................... 2
3 505972523 Spring ........................................................................................................................ 1
4 449001239 Capscrew................................................................................................................... 2
5 931013901 Capscrew................................................................................................................... 2
6 449001028 Capscrew................................................................................................................... 1
7 449015098 Locknut ...................................................................................................................... 5
8 449021001 Washer ...................................................................................................................... 2
9 449001015 Capscrew................................................................................................................... 3
10 449022013 Lockwasher ............................................................................................................... 3
11 449015044 Nut ............................................................................................................................. 3
12 505972568 Bracket (RH) .............................................................................................................. 1
13 505972549 Bracket (LH) .............................................................................................................. 1
14 505972561 Pivot........................................................................................................................... 1
15 505972503 Capscrew................................................................................................................... 2
16 500583902 Rod End Pin .............................................................................................................. 3
17 015414700 Cotter Pin .................................................................................................................. 3
18 504241737 Crank ......................................................................................................................... 2
19 504241771 Bolt ............................................................................................................................ 6
20 505970500 Nut ............................................................................................................................. 6
21 449001014 Capscrew................................................................................................................... 7
22 504226242 Washer ...................................................................................................................... 8
23 449022016 Lockwasher ............................................................................................................... 9
24 449015014 Nut ............................................................................................................................. 7
25 449001134 Capscrew (With Detent) ............................................................................................ 2
25 449001134 Capscrew (Without Detent) ....................................................................................... 3
26 504241730 Boot ........................................................................................................................... 2
27 505974586 Bracket ...................................................................................................................... 1
28 504240954 Bracket ...................................................................................................................... 1
29 504240953 Bracket ...................................................................................................................... 1
30 504240952 Bracket ...................................................................................................................... 1
31 916054401 Knob .......................................................................................................................... 1
32 916054402 Knob .......................................................................................................................... 1
33 580000026 Control Valve (☞ P10157) ....................................................................................... 1
34 504241731 Boot ........................................................................................................................... 1
35 504240729 Lever (Hoist) .............................................................................................................. 1
36 504240730 Lever (Tilt).................................................................................................................. 1
37 504240731 Lever (Three Function) .............................................................................................. 1
38 504241739 Bellcrank (With Detent).............................................................................................. 1
38 504241737 Crank (Without Detent).............................................................................................. 1
39 504241742 Cover ......................................................................................................................... 1
40 916054403 Knob .......................................................................................................................... 1
41 720307903 Fitting......................................................................................................................... 2
42 500421901 Fitting......................................................................................................................... 2
43 057300800 Fitting......................................................................................................................... 2
43 052645300 O-Ring.................................................................................................................. 2
44 052643300 Fitting......................................................................................................................... 2
44 052645300 O-Ring.................................................................................................................. 2
45 504240732 Tube........................................................................................................................... 1
46 504240733 Tube........................................................................................................................... 1

11-29
P10829 11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(⇒S/N A875B-10872)

ITEM PART NO. DESCRIPTION QTY

47 505973577 Clamp ........................................................................................................................ 1


48 505973517 Washer (Rubber) ....................................................................................................... 1
49 064824400 Fitting......................................................................................................................... 1
49 052645300 O-Ring.................................................................................................................. 1
50 134023104 Fitting......................................................................................................................... 1
50 052645400 O-Ring.................................................................................................................. 1
51 500179904 Fitting......................................................................................................................... 1
52 505973585 Plate .......................................................................................................................... 2
53 505973554 Clamp ........................................................................................................................ 2
54 504230271 Nut ............................................................................................................................. 2
55 912291315 Trim............................................................................................................................ 1

11-30
NOTES

11-31
P12168 11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872⇒)

VALVE ATTACHING PART STHREE FUNCTIONS/N A875B-10872⇒

11-32
P12168 11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872⇒)

ITEM PART NO. DESCRIPTION QTY

1 505962557 Plate .......................................................................................................................... 1


2 505972585 Lock ........................................................................................................................... 2
3 505972523 Spring ........................................................................................................................ 1
4 449001239 Capscrew................................................................................................................... 2
5 931013901 Capscrew................................................................................................................... 2
6 449001028 Capscrew................................................................................................................... 1
7 449015098 Locknut ...................................................................................................................... 5
8 449021001 Washer ...................................................................................................................... 2
9 449001015 Capscrew................................................................................................................... 3
10 449022013 Lockwasher ............................................................................................................... 3
11 449015044 Nut ............................................................................................................................. 3
12 505972568 Bracket (RH) .............................................................................................................. 1
13 505972549 Bracket (LH) .............................................................................................................. 1
14 505972561 Pivot........................................................................................................................... 1
15 505972503 Capscrew................................................................................................................... 2
16 500583902 Rod End Pin .............................................................................................................. 3
17 015414700 Cotter Pin .................................................................................................................. 3
18 504241737 Crank ......................................................................................................................... 2
19 504241771 Bolt ............................................................................................................................ 6
20 505970500 Nut ............................................................................................................................. 6
21 449001014 Capscrew................................................................................................................... 7
22 504226242 Washer ...................................................................................................................... 8
23 449022016 Lockwasher ............................................................................................................... 9
24 449015014 Nut ............................................................................................................................. 7
25 449001134 Capscrew (With Detent) ............................................................................................ 2
25 449001134 Capscrew (Without Detent) ....................................................................................... 3
26 504241730 Boot ........................................................................................................................... 2
27 505974586 Bracket ...................................................................................................................... 1
28 504240954 Bracket ...................................................................................................................... 1
29 504240953 Bracket ...................................................................................................................... 1
30 504240952 Bracket ...................................................................................................................... 1
31 916054401 Knob .......................................................................................................................... 1
32 916054402 Knob .......................................................................................................................... 1
33 580018326 Control Valve (☞ P10157) ....................................................................................... 1
34 504241731 Boot ........................................................................................................................... 1
35 504240729 Lever (Hoist) .............................................................................................................. 1
36 504240730 Lever (Tilt).................................................................................................................. 1
37 504240731 Lever (Three Function) .............................................................................................. 1
38 504241739 Bellcrank (With Detent).............................................................................................. 1
38 504241737 Crank (Without Detent).............................................................................................. 1
39 504241742 Cover ......................................................................................................................... 1
40 916054403 Knob .......................................................................................................................... 1
41 580041159 Fitting......................................................................................................................... 2
42 316540046 Fitting......................................................................................................................... 1
43 500228905 Fitting......................................................................................................................... 1
44 052643300 Fitting......................................................................................................................... 2
44 052645300 O-Ring.................................................................................................................. 2
45 504240732 Tube........................................................................................................................... 1
46 504240733 Tube........................................................................................................................... 1
47 505973577 Clamp ........................................................................................................................ 1

11-33
P12168 11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872⇒)

ITEM PART NO. DESCRIPTION QTY

48 505973517 Washer (Rubber) ....................................................................................................... 1


49 500179904 Fitting......................................................................................................................... 1
50 580002909 Fitting......................................................................................................................... 1
51 053349800 Fitting......................................................................................................................... 1
52 052645300 O-Ring ....................................................................................................................... 1
53 505973554 Clamp ........................................................................................................................ 2
54 505973585 Plate .......................................................................................................................... 2
55 912291315 Trim............................................................................................................................ 1
56 504230271 Nut ............................................................................................................................. 2

11-34
NOTES

11-35
P10830 11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(⇒S/N A875B-10872)

VALVE ATTACHING PART SFOUR FUNCTION⇒S/N A875B-10872

11-36
P10830 11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(⇒S/N A875B-10872)

ITEM PART NO. DESCRIPTION QTY

1 449001015 Capscrew................................................................................................................... 3
2 449022013 Lockwasher ............................................................................................................... 3
3 449015044 Nut ............................................................................................................................. 3
4 505972568 Bracket (RH) .............................................................................................................. 1
5 505972549 Bracket (LH) .............................................................................................................. 1
6 505972561 Pivot........................................................................................................................... 1
7 505972503 Capscrew................................................................................................................... 2
8 500583902 Rod End Pin .............................................................................................................. 4
9 015414700 Cotter Pin .................................................................................................................. 4
10 504241737 Crank ......................................................................................................................... 1
11 504241771 Bolt ............................................................................................................................ 4
12 505970500 Nut ............................................................................................................................. 4
13 449001014 Capscrew................................................................................................................... 7
14 504226242 Washer ...................................................................................................................... 8
15 449022016 Lockwasher ............................................................................................................... 10
16 449015014 Nut ............................................................................................................................. 8
17 449015098 Locknut ...................................................................................................................... 4
18 449001134 Capscrew................................................................................................................... 3
19 504241730 Boot ........................................................................................................................... 2
20 505974586 Bracket ...................................................................................................................... 1
21 504240954 Bracket ...................................................................................................................... 1
22 504240953 Bracket ...................................................................................................................... 1
23 504240952 Bracket ...................................................................................................................... 1
24 916054401 Knob .......................................................................................................................... 1
25 916054402 Knob .......................................................................................................................... 1
26 580000027 Control Valve (☞ P10158) ....................................................................................... 1
27 504245799 Crank ......................................................................................................................... 1
28 504245794 Bushing ..................................................................................................................... 1
29 720307903 Fitting......................................................................................................................... 2
30 500421901 Fitting......................................................................................................................... 2
31 057300800 Fitting......................................................................................................................... 2
31 052645300 O-Ring.................................................................................................................. 2
32 052643300 Fitting......................................................................................................................... 4
32 052645300 O-Ring.................................................................................................................. 4
33 504240732 Tube........................................................................................................................... 1
34 504240733 Tube........................................................................................................................... 1
35 505973577 Clamp ........................................................................................................................ 2
36 505973517 Washer (Rubber) ....................................................................................................... 2
37 449021001 Washer ...................................................................................................................... 2
38 064824400 Fitting......................................................................................................................... 1
38 052645300 O-Ring.................................................................................................................. 1
39 134023104 Fitting......................................................................................................................... 1
39 052645400 O-Ring.................................................................................................................. 1
40 500179904 Fitting......................................................................................................................... 1
41 504306703 Tube........................................................................................................................... 1
42 504306704 Tube........................................................................................................................... 1
43 504240928 Lever (LH).................................................................................................................. 1
44 504245794 Bushing ..................................................................................................................... 1
45 504240932 Lever (RH) ................................................................................................................. 1
46 504245796 Bushing ..................................................................................................................... 1

11-37
P10830 11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(⇒S/N A875B-10872)

ITEM PART NO. DESCRIPTION QTY

47 504240930 Pivot........................................................................................................................... 1
48 504245795 Bushing ..................................................................................................................... 1
49 504241700 Lever (Tilt).................................................................................................................. 1
50 504240730 Lever (Hoist) .............................................................................................................. 1
51 504240729 Lever (Auxiliary)......................................................................................................... 1
52 504241732 Boot ........................................................................................................................... 1
53 504241741 Cover ......................................................................................................................... 1
54 504227270 Pin ............................................................................................................................. 1
55 504230239 Spring ........................................................................................................................ 1
56 916054403 Knob .......................................................................................................................... 1
57 505973554 Clamp ........................................................................................................................ 4
58 505973585 Plate .......................................................................................................................... 4
59 504230271 Nut ............................................................................................................................. 2
60 912291315 Trim............................................................................................................................ 1

11-38
NOTES

11-39
P12169 11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872X⇒)

VALVE ATTACHING PART SFOUR FUNCTIONS/N A875B-10872X⇒

11-40
P12169 11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872X⇒)

ITEM PART NO. DESCRIPTION QTY

1 449001015 Capscrew................................................................................................................... 3
2 449022013 Lockwasher ............................................................................................................... 3
3 449015044 Nut ............................................................................................................................. 3
4 505972568 Bracket (RH) .............................................................................................................. 1
5 505972549 Bracket (LH) .............................................................................................................. 1
6 505972561 Pivot........................................................................................................................... 1
7 505972503 Capscrew................................................................................................................... 2
8 500583902 Rod End Pin .............................................................................................................. 4
9 015414700 Cotter Pin .................................................................................................................. 4
10 504241737 Crank ......................................................................................................................... 1
11 504241771 Bolt ............................................................................................................................ 4
12 505970500 Nut ............................................................................................................................. 4
13 449001014 Capscrew................................................................................................................... 7
14 504226242 Washer ...................................................................................................................... 8
15 449022016 Lockwasher ............................................................................................................... 10
16 449015014 Nut ............................................................................................................................. 8
17 449015098 Locknut ...................................................................................................................... 4
18 449001134 Capscrew................................................................................................................... 3
19 504241730 Boot ........................................................................................................................... 2
20 505974586 Bracket ...................................................................................................................... 1
21 504240954 Bracket ...................................................................................................................... 1
22 504240953 Bracket ...................................................................................................................... 1
23 504240952 Bracket ...................................................................................................................... 1
24 916054401 Knob .......................................................................................................................... 1
25 916054402 Knob .......................................................................................................................... 1
26 580016423 Control Valve (☞ P10158) ....................................................................................... 1
27 504245799 Crank ......................................................................................................................... 1
28 504245794 Bushing ..................................................................................................................... 1
29 580002909 Fitting......................................................................................................................... 1
30 053349800 Fitting......................................................................................................................... 1
31 580041159 Fitting......................................................................................................................... 2
32 052643300 Fitting......................................................................................................................... 4
32 052645300 O-Ring.................................................................................................................. 4
33 504240732 Tube........................................................................................................................... 1
34 504240733 Tube........................................................................................................................... 1
35 505973577 Clamp ........................................................................................................................ 2
36 505973517 Washer (Rubber) ....................................................................................................... 2
37 449021001 Washer ...................................................................................................................... 2
38 500179904 Fitting......................................................................................................................... 1
39 504230271 Nut ............................................................................................................................. 2
40 912291315 Trim............................................................................................................................ 1
41 504306703 Tube........................................................................................................................... 1
42 504306704 Tube........................................................................................................................... 1
43 504240928 Lever (LH).................................................................................................................. 1
44 504245794 Bushing ..................................................................................................................... 1
45 504240932 Lever (RH) ................................................................................................................. 1
46 504245796 Bushing ..................................................................................................................... 1
47 504240930 Pivot........................................................................................................................... 1
48 504245795 Bushing ..................................................................................................................... 1
49 504241700 Lever (Tilt).................................................................................................................. 1

11-41
P12169 11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872X⇒)

ITEM PART NO. DESCRIPTION QTY

50 504240730 Lever (Hoist) .............................................................................................................. 1


51 504240729 Lever (Auxiliary)......................................................................................................... 1
52 504241732 Boot ........................................................................................................................... 1
53 504241741 Cover ......................................................................................................................... 1
54 504227270 Pin ............................................................................................................................. 1
55 504230239 Spring ........................................................................................................................ 1
56 916054403 Knob .......................................................................................................................... 1
57 505973554 Clamp ........................................................................................................................ 4
58 505973585 Plate .......................................................................................................................... 4
59 052641400 Fitting......................................................................................................................... 1
60 316540046 Fitting......................................................................................................................... 1
61 500228905 Fitting......................................................................................................................... 1

11-42
NOTES

11-43
P10157 11-00

CONTROL VALVE
(THREE FUNCTION)

CONTROL VALVETHREE FUNCTION

11-44
P10157 11-00

CONTROL VALVE
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

a 580000026 Control Valve ............................................................................................................. 1


b 580018326 Control Valve ............................................................................................................. 1
1 520292816 Rod....................................................................................................................... 1
2 520292813 Nut........................................................................................................................ 2
3 014936600 Nut........................................................................................................................ 4
4 520292815 Rod....................................................................................................................... 2
5 580000463 Valve (Outlet)........................................................................................................ 1
6 504230293 Relief Valve .......................................................................................................... 1
6 504232220 Seal Kit ............................................................................................................ 1
7 505966500 Relief Valve .......................................................................................................... 1
7 505966531 Seal Kit ............................................................................................................ 1
8 580023277 Valve Section (Inlet) ............................................................................................. 1
9 012823300 O-Ring ............................................................................................................. 1
10 505966544 Spool (Lift)............................................................................................................ 1
11 505967593 Plug.................................................................................................................. 1
12 052645300 O-Ring ............................................................................................................. 1
13 502635907 Screw ............................................................................................................... 2
14 504230234 Poppet.............................................................................................................. 1
15 504230246 Seal Plate ........................................................................................................ 2
16 504230298 Spring Seat ...................................................................................................... 2
17 520292801 Spring .............................................................................................................. 1
18 504230209 Spool End ........................................................................................................ 1
19 504230282 Cap .................................................................................................................. 1
20 520292811 Wiper ............................................................................................................... 2
21 .. . . . Spool................................................................................................................ 1
22 504234226 Capscrew ......................................................................................................... 2
23 504230255 Spring .............................................................................................................. 1
24 012823300 O-Ring ............................................................................................................. 1
25 505967575 O-Ring ............................................................................................................. 2
26 505966502 Spool (Tilt)............................................................................................................ 1
27 502635907 Screw ............................................................................................................... 2
28 062128400 O-Ring ............................................................................................................. 1
29 504230234 Poppet.............................................................................................................. 1
30 504230246 Seal Plate ........................................................................................................ 2
31 504230298 Spring Seat ...................................................................................................... 1
32 520292801 Spring .............................................................................................................. 1
33 504230209 Spool End ........................................................................................................ 1
34 504230282 Cap .................................................................................................................. 1
35 520292811 Wiper ............................................................................................................... 2
36 504234226 Capscrew ......................................................................................................... 2
37 504230255 Spring .............................................................................................................. 1
38 505967595 Piston ............................................................................................................... 1
39 505967552 Piston End ....................................................................................................... 1
40 504230207 Spring .............................................................................................................. 1
41 .. . . . Spool................................................................................................................ 1
42 012823300 O-Ring ............................................................................................................. 1
43 505967575 O-Ring ............................................................................................................. 2
44 505966527 Spool (Auxiliary) ................................................................................................... 1
45 502635907 Screw ............................................................................................................... 2
46 504230234 Poppet.............................................................................................................. 1

11-45
P10157 11-00

CONTROL VALVE
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

47 504230246 Seal Plate ........................................................................................................ 2


48 504230298 Spring Seat ...................................................................................................... 2
49 520292801 Spring .............................................................................................................. 1
50 504230282 Cap .................................................................................................................. 1
51 520292811 Wiper ............................................................................................................... 2
52 504234226 Capscrew ......................................................................................................... 2
53 .. . . . Spool................................................................................................................ 1
54 504230209 Spool End ........................................................................................................ 1
55 504230255 Spring .............................................................................................................. 1
56 012823300 O-Ring ............................................................................................................. 1
57 505967575 O-Ring ............................................................................................................. 2

504230296 Tie Rod Kit (Includes Items 1-4) ................................................................................ 1

FOOTNOTES:
a ⇒ S/N A875B-10872
b S/N A875B-10872 ⇒

11-46
NOTES

11-47
P10158 11-00

CONTROL VALVE
(FOUR FUNCTION)

CONTROL VALVEFOUR FUNCT ION

11-48
P10158 11-00

CONTROL VALVE
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

a 580000027 Control Valve ............................................................................................................. 1


b 580016423 Control Valve ............................................................................................................. 1
1 520292818 Rod....................................................................................................................... 1
2 520292813 Nut........................................................................................................................ 2
3 014936600 Nut........................................................................................................................ 4
4 520292817 Rod....................................................................................................................... 2
5 580000463 Valve (Outlet)........................................................................................................ 1
6 504230293 Relief Valve .......................................................................................................... 1
6 504232220 Seal Kit ............................................................................................................ 1
7 505966500 Relief Valve .......................................................................................................... 1
7 505966531 Seal Kit ............................................................................................................ 1
8 505966553 Inlet Section ......................................................................................................... 1
9 012823300 O-Ring ............................................................................................................. 1
10 505966544 Spool (Lift)............................................................................................................ 1
11 505967593 Plug.................................................................................................................. 1
12 052645300 O-Ring ............................................................................................................. 1
13 502635907 Screw ............................................................................................................... 2
14 504230234 Poppet.............................................................................................................. 1
15 504230246 Seal Plate ........................................................................................................ 2
16 504230298 Spring Seat ...................................................................................................... 2
17 520292801 Spring .............................................................................................................. 1
18 504230209 Spool End ........................................................................................................ 1
19 504230282 Cap .................................................................................................................. 1
20 520292811 Wiper ............................................................................................................... 2
21 .. . . . Spool................................................................................................................ 1
22 504234226 Capscrew ......................................................................................................... 2
23 504230255 Spring .............................................................................................................. 1
24 012823300 O-Ring ............................................................................................................. 1
25 505967575 O-Ring ............................................................................................................. 2
26 505966502 Spool (Tilt)............................................................................................................ 1
27 502635907 Screw ............................................................................................................... 2
28 062128400 O-Ring ............................................................................................................. 1
29 504230234 Poppet.............................................................................................................. 1
30 504230246 Seal Plate ........................................................................................................ 2
31 504230298 Spring Seat ...................................................................................................... 1
32 520292801 Spring .............................................................................................................. 1
33 504230209 Spool End ........................................................................................................ 1
34 504230282 Cap .................................................................................................................. 1
35 520292811 Wiper ............................................................................................................... 2
36 504234226 Capscrew ......................................................................................................... 2
37 504230255 Spring .............................................................................................................. 1
38 505967595 Piston ............................................................................................................... 1
39 505967552 Piston End ....................................................................................................... 1
40 504230207 Spring .............................................................................................................. 1
41 .. . . . Spool................................................................................................................ 1
42 012823300 O-Ring ............................................................................................................. 1
43 505967575 O-Ring ............................................................................................................. 2
44 505966527 Spool (Auxiliary) ................................................................................................... 2
45 502635907 Screw ............................................................................................................... 2
46 504230234 Poppet.............................................................................................................. 1

11-49
P10158 11-00

CONTROL VALVE
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

47 504230246 Seal Plate ........................................................................................................ 2


48 504230298 Spring Seat ...................................................................................................... 2
49 520292801 Spring .............................................................................................................. 1
50 504230282 Cap .................................................................................................................. 1
51 520292811 Wiper ............................................................................................................... 2
52 504234226 Capscrew ......................................................................................................... 2
53 .. . . . Spool................................................................................................................ 1
54 504230209 Spool End ........................................................................................................ 1
55 504230255 Spring .............................................................................................................. 1
56 012823300 O-Ring ............................................................................................................. 1
57 505967575 O-Ring ............................................................................................................. 2

504230215 Tie Rod Kit (Includes Items 1-4) ................................................................................ 1

FOOTNOTES:
a ⇒ S/N A875B-10872
b S/N A875B-10872 ⇒

11-50
SECTION 12

12 LIFTING MECHANISM

12 LIFTING MECHANISM
CONTENTS

SECTION 12
LIFTING MECHANISM

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-36
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-54
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-14
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-44
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73703-01⇒ ...................................................................................................... 12-34
⇒S/N PENDING PER ECN 73703-01 ...................................................................................................... 12-32
TWO STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73703-01⇒ ...................................................................................................... 12-52
⇒S/N PENDING PER ECN 73703-01 ...................................................................................................... 12-50
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-40
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-10
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-29
TWO STAGE FULL FREE-LIFT
LEFT HAND
S/N B509V-4962⇒ ................................................................................................................................ 12-47
⇒S/N B509V-4962 ................................................................................................................................ 12-46
RIGHT HAND
S/N B509V-4962⇒ ................................................................................................................................ 12-49
⇒S/N B509V-4962 ................................................................................................................................ 12-48
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-42
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-16
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2

12-1
P10159 08-00

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

12-2
P10159 08-00

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 87.0 in. 94.0 in.
ITEM
Mast B507 B507 B507
Group Number 2992 3292 3692
1 Outer Mast 504065758 504065762 504065757

OALH
DESCRIPTION 96.0 in. 110.0 in. 119.0 in.
ITEM
Mast B507 B507 B507
Group Number 3792 4292 4792
1 Outer Mast 504065777 504065717 504065776

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................. 1
2 504066700 Stubshaft .............................................................................................................. 2
3 012824300 O-Ring ....................................................................................................................... 4
4 504234265 Shim (0.020 in.) ......................................................................................................... 4
4 520037804 Shim (0.007 in.) (Optional) ........................................................................................ AR
5 504233279 Bearing Strip.............................................................................................................. 2
6 520036837 Load Roller ................................................................................................................ 2
7 504233232 Shim (0.020 in.) ......................................................................................................... AR
8 015916300 Snap Ring.................................................................................................................. 2

FOOTNOTES:
a Refer to Table

12-3
P13634 08-00

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

12-4
P13634 08-00

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 87.0 in. 94.0 in.
ITEM
Mast B507 B507 B507
Group Number 2992 3292 3692
1 Inner Mast 504072774 504072723 504072755

OALH
DESCRIPTION 96.0 in. 110.0 in. 119.0 in.
ITEM
Mast B507 B507 B507
Group Number 3792 4292 4792
1 Inner Mast 504072786 504074773 504074776

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ................................................................................................................. 1


2 504066700 Stubshaft .............................................................................................................. 2
3 015916300 Snap Ring.................................................................................................................. 2
4 504233232 Shim (0.020 in.) ......................................................................................................... AR
5 520036837 Load Roller ................................................................................................................ 2
6 518801662 Pin ............................................................................................................................. 2
7 504281792 Spacer ....................................................................................................................... 4
8 504281794 Chain Sheave Assembly............................................................................................ 2
8 504282703 Chain Sheave....................................................................................................... 1
8 500343914 Snap Ring ............................................................................................................ 2
8 520040899 Bearing................................................................................................................. 1
9 449034021 Pin ............................................................................................................................. 4

FOOTNOTES:
a Refer to Table

12-5
P13635 08-00

LIFT
(TWO STAGE LIMITED FREE-LIFT)

LIFTT WO STAGE LIMITED FREE-LIF T

12-6
P13635 08-00

LIFT
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 87.0 in. 94.0 in.
ITEM
Mast B507 B507 B507
Group Number 2992 3292 3692
1 Chain 504075738 900002264 504065747

OALH
DESCRIPTION 96.0 in. 110.0 in. 119.0 in.
ITEM
Mast B507 B507 B507
Group Number 3792 4292 4792
1 Chain 504075722 504075780 504065759

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 .. . . . Cylinder (RH) (☞ P10170) ....................................................................................... 1
3 .. . . . Cylinder (LH) (☞ P10170) ....................................................................................... 1
4 015415900 Cotter Pin .................................................................................................................. 2
5 580033718 Pin ............................................................................................................................. 2
6 518801644 Chain Anchor............................................................................................................. 2
7 500227907 Snap Ring.................................................................................................................. 2
8 504064767 Washer (0.060 in.) ..................................................................................................... AR
9 449001068 Capscrew................................................................................................................... 2
10 502566902 Washer ...................................................................................................................... 4
11 504064739 Spacer ....................................................................................................................... 2
12 909882405 Nut ............................................................................................................................. 2
13 449001072 Capscrew................................................................................................................... 2
14 449021001 Washer ...................................................................................................................... 2
15 080437000 Fitting (Used with optional item 16) ........................................................................... 1
15 052645500 O-Ring.................................................................................................................. 1
16 520044803 Housing ..................................................................................................................... 1
16 504064742 Housing (Optional)..................................................................................................... 1
17 504064721 Control Valve (Lowering) ........................................................................................... 1
17 052645600 O-Ring.................................................................................................................. 1
18 504240229 Spring ........................................................................................................................ 2
19 504064761 Washer ...................................................................................................................... 2
20 504064729 Fitting......................................................................................................................... 2
20 052645400 O-Ring.................................................................................................................. 1
21 504064740 Hose .......................................................................................................................... 1
22 052641400 Fitting......................................................................................................................... 1
22 052645400 O-Ring.................................................................................................................. 1
23 502566903 Washer (Hardened) ................................................................................................... 2
24 504064769 Washer (0.010 in.) ..................................................................................................... AR
24 504069791 Washer (0.030 in.) ..................................................................................................... AR
24 504069702 Washer (0.060 in.) ..................................................................................................... AR
25 015003800 Nut ............................................................................................................................. 2
26 504230271 Nut ............................................................................................................................. 2
27 053349600 Fitting......................................................................................................................... 1

12-7
P13635 08-00

LIFT
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

28 504069765 Spacer ....................................................................................................................... 1


29 580010912 Hose .......................................................................................................................... 1

FOOTNOTES:
a Refer to Table

12-8
NOTES

12-9
P10170 08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

LIFT CYLINDERTWO STAGE LIMITED FR EE-LIFT

12-10
P10170 08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION 80.0 in. 87.0 in. 94.0 in.
ITEM Mast B507 B507 B507
Group Number 2992 3292 3692
Cylinder
8600006 8600009 8600013
Group Number
Lift Cylinder 519459606 519459609 519459613
1 Shell 519458606 519458609 519458613
2 Rod 519457606 519457609 519457613

LEFT HAND (CONT.)

OALH
DESCRIPTION 96.0 in. 110.0 in. 119.0 in.
ITEM Mast B507 B507 B507
Group Number 3792 4292 4792
Cylinder
8600014 8600020 8600101
Group Number
Lift Cylinder 519459614 519459620 519463601
1 Shell 519458614 519458620 519462601
2 Rod 519457614 519457620 519457601

RIGHT HAND

OALH
DESCRIPTION 80.0 in. 87.0 in. 94.0 in.
ITEM Mast B507 B507 B507
Group Number 2992 3292 3692
Cylinder
8600056 8600059 8600063
Group Number
Lift Cylinder 519459656 519459659 519459663
1 Shell 519458656 519458659 519458663
2 Rod 519457606 519457609 519457613

12-11
P10170 08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

RIGHT HAND (CONT.)

OALH
DESCRIPTION 96.0 in. 110.0 in. 119.0 in.
ITEM Mast B507 B507 B507
Group Number 3792 4292 4792
Cylinder
8600064 8600070 8600151
Group Number
Lift Cylinder 519459664 519459670 519463651
1 Shell 519458664 519458670 519462651
2 Rod 519457614 519457620 519461601

ITEM PART NO. DESCRIPTION QTY


a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506408500 Gland.................................................................................................................... 1
4 504235239 Check Valve ......................................................................................................... 1
5 504148200 Washer ................................................................................................................. 1
6 580022502 Rod Seal .............................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504163200 Wiper Ring ........................................................................................................... 1
9 504450755 Seal ...................................................................................................................... 1
10 012827100 O-Ring.................................................................................................................. 1
11 504450733 Back-Up Ring ....................................................................................................... 1
12 504024203 Wear Ring ............................................................................................................ 1
13 504232230 O-Ring.................................................................................................................. 1

505136039 Seal Kit (Includes Items 6, 8-13) ............................................................................... 1

FOOTNOTES:
a Refer to Table

12-12
NOTES

12-13
P10160 08-00

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

12-14
P10160 08-00

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

505975533 Carriage Assembly (42 in.) ........................................................................................ 1


505974555 Carriage Assembly (48 in.) ........................................................................................ 1
1 504072733 Carriage (42 in.) ................................................................................................... 1
1 505977592 Carriage (48 in.) ................................................................................................... 1
2 520036816 Load Roller........................................................................................................... 6
3 015916500 Snap Ring ............................................................................................................ 6
4 504071779 Shim (0.020 in.).................................................................................................... AR
5 504072717 Spacer.................................................................................................................. 2
6 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
6 580027877 Chain Anchor (Single Hole) (42 in.) (Optional) .................................................... 2
6 580027879 Chain Anchor (Single Hole) (48 in.) (Optional) .................................................... 2
7 504072799 Pin ........................................................................................................................ 2
8 500227907 Snap Ring ............................................................................................................ 4
9 580033718 Pin ........................................................................................................................ 2
10 015415900 Cotter Pin ............................................................................................................. 2

12-15
P10161 08-00

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

12-16
P10161 08-00

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM
Mast B508 B508 B508
Group Number 4310 4460 4760
1 Outer Mast 504065766 504065758 504065752

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM
Mast B508 B508 B508
Group Number 4910 5060 5510
1 Outer Mast 504065762 504065750 504065777

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................. 1
2 504066700 Stubshaft .............................................................................................................. 2
3 012824300 O-Ring ....................................................................................................................... 4
4 504234265 Shim (0.020 in.) ......................................................................................................... 4
4 520037804 Shim (0.007 in.) (Optional) ........................................................................................ AR
5 504233279 Bearing Strip.............................................................................................................. 2
6 520036837 Load Roller ................................................................................................................ 2
7 504233232 Shim (0.020 in.) ......................................................................................................... AR
8 015916300 Snap Ring.................................................................................................................. 2

FOOTNOTES:
a Refer to Table

12-17
P13639 08-00

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

12-18
P13639 08-00

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM
Mast B508 B508 B508
Group Number 4310 4460 4760
1 Intermediate Mast 505959571 505959501 504062765

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM
Mast B508 B508 B508
Group Number 4910 5060 5510
1 Intermediate Mast 504062738 504062799 504062725

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Intermediate Mast ................................................................................................ 1


2 504066700 Stubshaft .............................................................................................................. 4
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0.020 in.).................................................................................................... 4
5 504233279 Bearing Strip ........................................................................................................ 2
6 520036837 Load Roller........................................................................................................... 2
7 504233232 Shim (0.020 in.).................................................................................................... AR
8 015916300 Snap Ring ............................................................................................................ 4
9 449034021 Pin ........................................................................................................................ 2
10 518801662 Pin ........................................................................................................................ 2
11 504281792 Spacer.................................................................................................................. 4
12 504281794 Chain Sheave Assembly ...................................................................................... 2
12 504282703 Chain Sheave .................................................................................................. 1
12 500343914 Snap Ring ........................................................................................................ 2
12 520040899 Bearing ............................................................................................................ 1

FOOTNOTES:
a Refer to Table

12-19
P13640 08-00

INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

12-20
P13640 08-00

INNER MAST
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM
Mast B508 B508 B508
Group Number 4310 4460 4760
1 Inner Mast 520039802 520039800 520039877

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM
Mast B508 B508 B508
Group Number 4910 5060 5510
1 Inner Mast 520039852 520039832 520039848

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ................................................................................................................. 1


2 504066700 Stubshaft .............................................................................................................. 2
3 015916300 Snap Ring.................................................................................................................. 2
4 504233232 Shim (0.020 in.) ......................................................................................................... AR
5 520036837 Load Roller ................................................................................................................ 2

FOOTNOTES:
a Refer to Table

12-21
P13641 08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

12-22
P13641 08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM
Mast B508 B508 B508
Group Number 4310 4460 4760
1 Chain 504064784 504075738 504064703

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM
Mast B508 B508 B508
Group Number 4910 5060 5510
1 Chain 504064780 518791631 504064746

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 .. . . . Cylinder (RH) (☞ P10174) ....................................................................................... 1
3 .. . . . Cylinder (LH) (☞ P10174) ....................................................................................... 1
4 502566903 Washer (Hardened) ................................................................................................... 4
5 015003800 Nut ............................................................................................................................. 4
6 518801644 Chain Anchor............................................................................................................. 2
7 580033718 Pin ............................................................................................................................. 4
8 015415900 Cotter Pin .................................................................................................................. 4
9 015418200 Cotter Pin .................................................................................................................. 2
10 504075767 Chain Anchor............................................................................................................. 2
11 500227907 Snap Ring.................................................................................................................. 2
12 504064767 Washer ...................................................................................................................... 2
13 504064769 Washer (0.010 in.) ..................................................................................................... AR
13 504069791 Washer (0.030 in.) ..................................................................................................... AR
13 504069702 Washer (0.060 in.) ..................................................................................................... AR
14 449001068 Capscrew................................................................................................................... 2
15 502566902 Washer ...................................................................................................................... 4
16 504064739 Spacer ....................................................................................................................... 2
17 909882405 Nut ............................................................................................................................. 2
18 449021001 Washer ...................................................................................................................... 2
19 449001052 Capscrew................................................................................................................... 2
20 500111905 Fitting......................................................................................................................... 1
20 052645500 O-Ring.................................................................................................................. 1
21 504064742 Housing ..................................................................................................................... 1
22 504575298 Control Valve (Lowering) ........................................................................................... 1
22 052645600 O-Ring.................................................................................................................. 1
23 504064740 Hose .......................................................................................................................... 1
24 504230271 Nut ............................................................................................................................. 2
25 052641400 Fitting......................................................................................................................... 1
25 052645400 O-Ring.................................................................................................................. 1
26 504064729 Fitting......................................................................................................................... 2
26 052645400 O-Ring.................................................................................................................. 1
27 504240229 Spring ........................................................................................................................ 2
28 504064761 Washer ...................................................................................................................... 2

12-23
P13641 08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

29 053349600 Fitting......................................................................................................................... 1
30 580010912 Hose .......................................................................................................................... 1

FOOTNOTES:
a Refer to Table

12-24
NOTES

12-25
P13643 08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

FREE LIFTT HREE STAGE FULL FREE-LIFT

12-26
P13643 08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM
Mast B508 B508 B508
Group Number 4310 4460 4760
1 Chain 504064745 504064792 504064760
2 Hose 504064707 504064737 504064785
3 Tube 504064723 504064772 504064736

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM
Mast B508 B508 B508
Group Number 4910 5060 5510
1 Chain 504064794 504064775 504075738
2 Hose 504064786 504064719 504064711
3 Tube 504064779 504064710 504064743

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 a .. . . . Hose .......................................................................................................................... 1
3 a .. . . . Tube........................................................................................................................... 1
4 .. . . . Lift Cylinder (☞ P10175) ......................................................................................... 1
5 504064702 Fitting......................................................................................................................... 1
5 052645400 O-Ring.................................................................................................................. 1
6 504064795 Spring ........................................................................................................................ 1
7 504064734 Washer ...................................................................................................................... 1
8 449001172 Capscrew................................................................................................................... 2
9 504230271 Nut ............................................................................................................................. 3
10 449001068 Capscrew................................................................................................................... 1
11 505966572 Bracket ...................................................................................................................... 1
12 505966510 Clamp ........................................................................................................................ 1
13 449001004 Capscrew................................................................................................................... 4
14 449001014 Capscrew................................................................................................................... 1
15 449001049 Capscrew................................................................................................................... 2
16 909882405 Nut ............................................................................................................................. 6
17 500227907 Snap Ring.................................................................................................................. 1
18 518801644 Chain Anchor............................................................................................................. 2
19 502566903 Washer (Hardened) ................................................................................................... 2
20 015003800 Nut ............................................................................................................................. 2
21 504064782 Hose Sheave ............................................................................................................. 1
21 504064715 Bushing ................................................................................................................ 1
22 015415900 Cotter Pin .................................................................................................................. 2
23 449021010 Washer ...................................................................................................................... 8
24 449022017 Lockwasher ............................................................................................................... 3
25 580033718 Pin ............................................................................................................................. 2
26 900002259 Stubshaft ................................................................................................................... 1
27 501877901 Fitting......................................................................................................................... 1
28 504301785 Chain Guard .............................................................................................................. 2
29 504281796 Chain Sheave Assembly............................................................................................ 2
29 504281796 Chain Sheave Assembly ...................................................................................... 1

12-27
P13643 08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

29 500343914 Snap Ring ............................................................................................................ 2


29 520040899 Bearing................................................................................................................. 1
30 504281795 Crosshead ................................................................................................................. 1
31 449034054 Pin ............................................................................................................................. 2
32 449001007 Capscrew................................................................................................................... 2
33 500227910 Snap Ring.................................................................................................................. 2
34 580012382 Clamp ........................................................................................................................ 1
35 505973584 Bracket ...................................................................................................................... 1
36 504223295 Spacer ....................................................................................................................... AR
37 449021001 Washer ...................................................................................................................... 2

FOOTNOTES:
a Refer to Table

12-28
P10174 08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

MAIN CYLINDERTHREE STAGE FULL FREE-LIFT

LEFT HAND

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM Mast B508 B508 B508
Group Number 4310 4460 4760
Cylinder
8600405 8600406 8600408
Group Number
Lift Cylinder 519467605 519467606 519467608
1 Shell 519466605 519466606 519466608
2 Rod 519465605 519465606 519465608

12-29
P10174 08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

LEFT HAND (CONT.)

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM Mast B508 B508 B508
Group Number 4910 5060 5510
Cylinder
8600409 8600410 8600413
Group Number
Lift Cylinder 519467609 519467610 519467613
1 Shell 519466609 519466610 519466613
2 Rod 519465609 519465610 519465613

RIGHT HAND

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM Mast B508 B508 B508
Group Number 4310 4460 4760
Cylinder
8600455 8600456 8600458
Group Number
Lift Cylinder 519467655 519467656 519467658
1 Shell 519466655 519466656 519466658
2 Rod 519465605 519465606 519465608

RIGHT HAND (CONT.)

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM Mast B508 B508 B508
Group Number 4910 5060 5510
Cylinder
8600459 8600460 8600463
Group Number
Lift Cylinder 519467659 519467660 519467663
1 Shell 519466659 519466660 519466663
2 Rod 519465609 519465610 519465613

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506410500 Gland.................................................................................................................... 1
4 505657522 Spacer (90 in. and 96 in. OALH) ......................................................................... 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504163200 Wiper Ring ........................................................................................................... 1
9 504450755 Seal ...................................................................................................................... 1
10 012827100 O-Ring.................................................................................................................. 1

12-30
P10174 08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

11 504450733 Back-Up Ring ....................................................................................................... 1


12 504024203 Wear Ring ............................................................................................................ 1
13 504232230 O-Ring.................................................................................................................. 1
14 580022502 Rod Seal .............................................................................................................. 1
15 502895203 Piston Ring........................................................................................................... 1

505136041 Seal Kit (Includes Items 8-15) ................................................................................... 1

FOOTNOTES:
a Refer to Table

12-31
P10175 08-00

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)
(⇒S/N PENDING PER ECN 73703-01)

FREE-LIFT CYLINDERTHREE STAGE FULL FREE-LIFT⇒S/N PENDING PER ECN 73703-01

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM Mast B508 B508 B508
Group Number 4310 4460 4760
Cylinder
8602406 8602407 8602409
Group Number
Lift Cylinder 518791691 518791697 518791668
1 Shell 520106606 520106607 520106609
2 Rod 519492607 519492608 519492610

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM Mast B508 B508 B508
Group Number 4910 5060 5510
Cylinder
8602410 8602412 8602415
Group Number
Lift Cylinder 518791611 518792606 518792615
1 Shell 520106610 520106612 520106615
2 Rod 519492611 519492613 519492639

12-32
P10175 08-00

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)
(⇒S/N PENDING PER ECN 73703-01)

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 519493600 Gland ......................................................................................................................... 1
4 501753904 Screw......................................................................................................................... 1
5 504235239 Check Valve............................................................................................................... 1
6 504148200 Washer ...................................................................................................................... 1
7 501850904 Snap Ring.................................................................................................................. 1
8 504450758 Wiper Ring................................................................................................................. 1
9 502787903 Seal ........................................................................................................................... 1
10 502011903 Back-Up Ring ............................................................................................................ 1
11 500348901 O-Ring ....................................................................................................................... 1
12 502687901 Seal ........................................................................................................................... 1
13 504232230 O-Ring ....................................................................................................................... 1
14 504024210 Wear Ring.................................................................................................................. 1
15 504450734 Seal ........................................................................................................................... 1
16 504450732 Back-Up Ring ............................................................................................................ 1

505136046 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

12-33
P13646 05-03

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)
(S/N PENDING PER ECN 73703-01⇒)

FREE-LIFT CYLINDERTHREE STAGE FULL FREE-LIFTS/N PENDING PER ECN 73703-01⇒

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM Mast B508 B508 B508
Group Number 4310 4460 4760
Cylinder
8514556 8514557 8514559
Group Number
Lift Cylinder 580034493 580038102 580034494
1 Shell 524157556 524157557 524157559
2 Rod 519492607 519492608 519492610

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM Mast B508 B508 B508
Group Number 4910 5060 5510
Cylinder
8514560 8514562 8514565
Group Number
Lift Cylinder 580034495 580034496 580034497
1 Shell 524157560 524157562 524157565
2 Rod 519492611 519492613 519492616

12-34
P13646 05-03

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)
(S/N PENDING PER ECN 73703-01⇒)

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 519493600 Gland.................................................................................................................... 1
4 501753904 Screw ................................................................................................................... 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504450758 Wiper Ring ........................................................................................................... 1
9 502787903 Seal ...................................................................................................................... 1
10 502011903 Back-Up Ring ....................................................................................................... 1
11 500348901 O-Ring.................................................................................................................. 1
12 502687901 Seal ...................................................................................................................... 1
13 504232230 O-Ring.................................................................................................................. 1
14 504024210 Wear Ring ............................................................................................................ 1
15 504450734 Seal ...................................................................................................................... 1
16 504450732 Back-Up Ring ....................................................................................................... 1

505136046 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

12-35
P10165 08-00

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

12-36
P10165 08-00

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

520040834 Carriage Assembly (42 in.) (42 in.) ........................................................................... 1


520040805 Carriage Assembly (48 in.) (48 in.) ........................................................................... 1
1 520041804 Frame (42 in.) (42 in.) .......................................................................................... 1
1 520041842 Frame (48 in.) (48 in.) .......................................................................................... 1
2 520036852 Load Roller........................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0.020 in.).................................................................................................... AR
5 504235278 Spacer.................................................................................................................. 2
6 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
6 580027878 Chain Anchor (Single Hole) (Optional)................................................................. 2
7 504071702 Pin ........................................................................................................................ 2
8 500227907 Snap Ring ............................................................................................................ 4
9 580033718 Pin ........................................................................................................................ 2
10 015415900 Cotter Pin ............................................................................................................. 2
11 504066700 Stubshaft .............................................................................................................. 6

12-37
P10176 08-00

OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OUTER MASTT WO STAGE FULL FREE-LIFT

12-38
P10176 08-00

OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Outer Mast 504065758 504065762 504065777

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................. 1
2 504066700 Stubshaft .............................................................................................................. 2
3 012824300 O-Ring ....................................................................................................................... 4
4 504234265 Shim (0.020 in.) ......................................................................................................... 4
4 520037804 Shim (0.007 in.) (Optional) ........................................................................................ AR
5 504233279 Bearing Strip.............................................................................................................. 2
6 520036837 Load Roller ................................................................................................................ 2
7 504233232 Shim (0.020 in.) ......................................................................................................... AR
8 015916300 Snap Ring.................................................................................................................. 2

FOOTNOTES:
a Refer to Table

12-39
P13649 08-00

INNER MAST
(TWO STAGE FULL FREE-LIFT)

INNER MASTTWO STAGE FULL FREE-LIFT

12-40
P13649 08-00

INNER MAST
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Inner Mast 504074703 504074785 504063749

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ................................................................................................................. 1


2 504066700 Stubshaft .............................................................................................................. 2
3 015916300 Snap Ring.................................................................................................................. 2
4 504233232 Shim (0.020 in.) ......................................................................................................... AR
5 520036837 Load Roller ................................................................................................................ 2

FOOTNOTES:
a Refer to Table

12-41
P13650 08-00

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

MAIN LIFT TWO STAGE FULL FREE-LIF T

12-42
P13650 08-00

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 519682606 Lift Cylinder (RH) (☞ P13654) ................................................................................. 1


1 519682609 Lift Cylinder (RH) (☞ P13654) ................................................................................. 1
1 519682614 Lift Cylinder (RH) (☞ P13654) ................................................................................. 1
1 519510606 Lift Cylinder (LH) (☞ P10188) ................................................................................. 1
1 519510609 Lift Cylinder (LH) (☞ P10188) ................................................................................. 1
1 519510614 Lift Cylinder (LH) (☞ P10188) ................................................................................. 1
3 500227907 Snap Ring.................................................................................................................. 1
4 504064767 Washer ...................................................................................................................... 1
5 504064769 Washer (0.010 in.) ..................................................................................................... AR
5 504069791 Washer (0.030 in.) ..................................................................................................... AR
5 504069702 Washer (0.060 in.) ..................................................................................................... AR
6 449001068 Capscrew................................................................................................................... 2
7 502566902 Washer ...................................................................................................................... 4
8 504064739 Spacer ....................................................................................................................... 2
9 909882405 Nut ............................................................................................................................. 2
10 449021001 Washer ...................................................................................................................... 2
11 449001052 Capscrew................................................................................................................... 2
11 449001052 Capscrew (Used with optional item 13) ..................................................................... 2
12 504230271 Nut ............................................................................................................................. 2
13 504064742 Housing ..................................................................................................................... 1
13 520044803 Housing (Optional)..................................................................................................... 1
14 504064761 Washer ...................................................................................................................... 1
15 052229600 Fitting......................................................................................................................... 1
15 052645400 O-Ring.................................................................................................................. 1
16 052641400 Fitting......................................................................................................................... 1
16 052645400 O-Ring.................................................................................................................. 1
17 080437000 Fitting (Used with optional item 13) ........................................................................... 1
17 052645500 O-Ring.................................................................................................................. 1
18 504575298 Control Valve (Lowering) ........................................................................................... 1
18 052645600 O-Ring.................................................................................................................. 1
19 053349600 Fitting......................................................................................................................... 1
20 504064740 Hose .......................................................................................................................... 1
21 504240229 Spring ........................................................................................................................ 1
22 504064729 Fitting......................................................................................................................... 1
22 052645400 O-Ring.................................................................................................................. 1
23 580010912 Hose .......................................................................................................................... 1

12-43
P13651 08-00

FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

FREE-LIFTT WO STAGE FULL FREE-LIFT

12-44
P13651 08-00

FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Tube 504069783 504069782 504069716
2 Chain 504064745 504064760 504064784

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Tube........................................................................................................................... 1
2 a .. . . . Chain ......................................................................................................................... 2
3 520044802 Fitting......................................................................................................................... 1
3 052645400 O-Ring.................................................................................................................. 1
4 909882404 Nut ............................................................................................................................. 1
5 504069724 Clamp ........................................................................................................................ 2
6 932202907 Capscrew................................................................................................................... 1
7 449021006 Washer ...................................................................................................................... 3
8 449001302 Capscrew................................................................................................................... 1
9 505973536 Fitting......................................................................................................................... 1
9 052645400 O-Ring.................................................................................................................. 1
10 504064795 Spring ........................................................................................................................ 1
11 504064734 Washer ...................................................................................................................... 1
12 580012382 Clamp ........................................................................................................................ 1
13 505973527 Bracket ...................................................................................................................... 1
14 449001049 Capscrew................................................................................................................... 2
15 449021010 Washer ...................................................................................................................... 6
16 909882405 Nut ............................................................................................................................. 4
17 502566903 Washer (Hardened) ................................................................................................... 2
18 015003800 Nut ............................................................................................................................. 2
19 518801644 Chain Anchor............................................................................................................. 2
20 580033718 Pin ............................................................................................................................. 2
21 015415900 Cotter Pin .................................................................................................................. 2
22 504281795 Crosshead ................................................................................................................. 1
23 504281796 Chain Sheave Assembly............................................................................................ 2
23 504281799 Sheave ................................................................................................................. 1
23 500343914 Snap Ring ............................................................................................................ 2
23 520040899 Bearing................................................................................................................. 1
24 504301785 Chain Guard .............................................................................................................. 2
25 449034054 Pin ............................................................................................................................. 2
26 449001007 Capscrew................................................................................................................... 2
27 449022017 Lockwasher ............................................................................................................... 2
28 500227910 Snap Ring.................................................................................................................. 2
29 .. . . . Lift Cylinder (☞ P10189) ......................................................................................... 1
30 500227907 Snap Ring.................................................................................................................. 1
31 449001004 Capscrew................................................................................................................... 2

FOOTNOTES:
a Refer to Table

12-45
P10188 08-00

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (LEFT HAND)
(⇒S/N B509V-4962)

MAIN CYL INDER TWO STAGE FULL FREE-LIFT LEFT HAND⇒ S/N B509V-4962

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8600706 8600709 8600714
Group Number
Lift Cylinder 519510606 519510609 519510614
1 Rod 518988606 518988609 518988614
3 Cylinder 518987606 518987609 518987614
7 Shell 518989606 518989609 518989614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Rod....................................................................................................................... 1
2 519679600 Piston ............................................................................................................... 1
3 a .. . . . Cylinder............................................................................................................ 1
4 504017203 Wear Ring ............................................................................................................ 1
5 502687901 Seal ...................................................................................................................... 1
6 501753914 Screw ................................................................................................................... 1
7 a .. . . . Shell ..................................................................................................................... 1
8 015492900 O-Ring.................................................................................................................. 1
9 500167920 Back-Up Ring ....................................................................................................... 1
10 518985600 Gland.................................................................................................................... 1
11 580022502 Rod Seal .............................................................................................................. 1
12 504163200 Wiper Ring ........................................................................................................... 1

505136048 Seal Kit (Includes Items 4-5, 8-9, 11-12) ................................................................... 1

FOOTNOTES:
a Refer to Table

12-46
P13653 05-03

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (LEFT HAND)
(S/N B509V-4962⇒)

MAIN CYLINDERTWO STAGE FULL FREE-LIFTLEFT HANDS/N B509V-4962⇒

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8509506 8509509 8509514
Group Number
Main Lift Cylinder 580025137 580025063 580025067
1 Rod 518988606 518988609 518988614
3 Cylinder 518987606 518987609 518987614
7 Shell 518989606 518989609 518989614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Rod....................................................................................................................... 1
2 519679600 Piston ............................................................................................................... 1
3 a .. . . . Cylinder............................................................................................................ 1
4 504017203 Wear Ring ............................................................................................................ 1
5 502687901 Seal ...................................................................................................................... 1
6 501753914 Screw ................................................................................................................... 1
7 a .. . . . Shell ..................................................................................................................... 1
8 015492900 O-Ring.................................................................................................................. 1
9 500167920 Back-Up Ring ....................................................................................................... 1
10 580006341 Gland.................................................................................................................... 1
11 518794659 Wear Ring ............................................................................................................ 1
12 580022502 Rod Seal .............................................................................................................. 1
13 504154200 Back-Up Ring ....................................................................................................... 1
14 504163200 Wiper Ring ........................................................................................................... 1

580025048 Seal Kit (Includes Items 4-5, 8-9, 11-14) ................................................................... 1

FOOTNOTES:
a Refer to Table

12-47
P13654 08-00

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (RIGHT HAND)
(⇒S/N B509V-4962)

MAIN CYL INDER TWO STAGE FULL FREE-LIFT RIGHT HAND⇒ S/N B509V-4962

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8600806 8600809 8600814
Group Number
Lift Cylinder (RH) 519682606 519682609 519682614
1 Shell 519681606 519681609 519681614
2 Rod 519680606 519680609 519680614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder (RH) ....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 518985600 Gland.................................................................................................................... 1
4 504163200 Wiper Ring ........................................................................................................... 1
5 502011909 Back-Up Ring ....................................................................................................... 1
6 015492900 O-Ring.................................................................................................................. 1
7 504017203 Wear Ring ............................................................................................................ 1
8 580022502 Rod Seal .............................................................................................................. 1
9 501753914 Screw ................................................................................................................... 1
10 502687901 Seal ...................................................................................................................... 1
11 502895201 Piston Ring........................................................................................................... 1

505136051 Seal Kit (Includes Items 4-8, 10-11) .......................................................................... 1

FOOTNOTES:
a Refer to Table

12-48
P13655 05-03

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (RIGHT HAND)
(S/N B509V-4962⇒)

MAIN CYLINDERTWO STAGE FULL FREE-LIFTRIGHT HA NDS/N B509V-4962⇒

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8509606 8509609 8509614
Group Number
Main Lift Cylinder 580025315 580025229 580025234
3 Shell 519681606 519681609 519681614
6 Rod 519680606 519680609 519680614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 502687901 Seal ...................................................................................................................... 1
2 501753914 Screw ................................................................................................................... 1
3 a .. . . . Shell ..................................................................................................................... 1
4 502895201 Piston Ring........................................................................................................... 1
5 504017203 Wear Ring ............................................................................................................ 1
6 a .. . . . Rod....................................................................................................................... 1
7 015492900 O-Ring.................................................................................................................. 1
8 500167920 Back-Up Ring ....................................................................................................... 1
9 580006341 Gland.................................................................................................................... 1
10 518794659 Wear Ring ............................................................................................................ 1
11 504154200 Back-Up Ring ....................................................................................................... 1
12 580022502 Rod Seal .............................................................................................................. 1
13 504163200 Wiper Ring ........................................................................................................... 1

580025048 Seal Kit (Includes Items 1, 4-5, 7-8, 12-14) ............................................................... 1

FOOTNOTES:
a Refer to Table

12-49
P10189 08-00

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)
(⇒S/N PENDING PER ECN 73703-01)

FREE-LIFT CYLINDERTWO STAGE FULL FREE-LIFT⇒S/N PENDING PER ECN 73703-01

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8602406 8602409 8602414
Group Number
Lift Cylinder 518791691 518791668 518792628
1 Shell 520106601 520106609 520106614
2 Rod 519492607 519492610 519492615

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell................................................................................................................. 1
2 a .. . . . Rod .................................................................................................................. 1
3 519493600 Gland ............................................................................................................... 1
4 501753914 Screw ............................................................................................................... 1
5 504235239 Check Valve ..................................................................................................... 1
6 504148200 Washer............................................................................................................. 1
7 501850904 Snap Ring ........................................................................................................ 1
8 504450758 Wiper Ring ....................................................................................................... 1
9 502787903 Seal.................................................................................................................. 1
10 502011903 Back-Up Ring................................................................................................... 1
11 500348901 O-Ring ............................................................................................................. 1
12 502687901 Seal.................................................................................................................. 1

12-50
P10189 08-00

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)
(⇒S/N PENDING PER ECN 73703-01)

ITEM PART NO. DESCRIPTION QTY

13 504232230 O-Ring ............................................................................................................. 1


14 504024210 Wear Ring ........................................................................................................ 1
15 504450734 Seal.................................................................................................................. 1
16 504450732 Back-Up Ring................................................................................................... 1

505136046 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

12-51
P13660 05-03

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)
(S/N PENDING PER ECN 73703-01⇒)

FREE-LIFT CYLINDERTWO STAGE FULL FREE-LIFTS/N PENDING PER ECN 73703-01⇒

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8514556 8514559 8514564
Group Number
Lift Cylinder 580034493 580034494 580038106
1 Shell 524157556 524157559 524157551
2 Rod 519492607 519492610 519492615

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 519493600 Gland.................................................................................................................... 1
4 501753904 Screw ................................................................................................................... 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504450758 Wiper Ring ........................................................................................................... 1
9 502787903 Seal ...................................................................................................................... 1
10 502011903 Back-Up Ring ....................................................................................................... 1
11 500348901 O-Ring.................................................................................................................. 1
12 502687901 Seal ...................................................................................................................... 1

12-52
P13660 05-03

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)
(S/N PENDING PER ECN 73703-01⇒)

ITEM PART NO. DESCRIPTION QTY

13 504232230 O-Ring.................................................................................................................. 1
14 504024210 Wear Ring ............................................................................................................ 1
15 504450734 Seal ...................................................................................................................... 1
16 504450732 Back-Up Ring ....................................................................................................... 1

505136046 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

12-53
P10191 08-00

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

12-54
P10191 08-00

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

505975556 Carriage Assembly (42 in.) (42 in.) ........................................................................... 1


505974546 Carriage Assembly (48 in.) (48 in.) ........................................................................... 1
1 504072707 Carriage (42 in.) ................................................................................................... 1
1 505977543 Carriage (48 in.) ................................................................................................... 1
2 520036816 Load Roller........................................................................................................... 6
3 015916500 Snap Ring ............................................................................................................ 6
4 504071779 Shim (0.020 in.).................................................................................................... AR
5 504072717 Spacer.................................................................................................................. 2
6 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
6 580027878 Chain Anchor (Single Hole) (Optional)................................................................. 2
7 504071702 Pin ........................................................................................................................ 2
8 500227907 Snap Ring ............................................................................................................ 4
9 580033718 Pin ........................................................................................................................ 2
10 015415900 Cotter Pin ............................................................................................................. 2

12-55
NOTES

12-56
SECTION 13

13 ATTACHMENTS AND HEADER HOSE GROUP

13 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 13
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-12
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-16
TWO STAGE LIMTIED FREE-LIFT................................................................................................................. 13-8
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-24
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-22
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 13-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-18
TWO, THREE AND FOUR STAGE FULL FREE-LIFT .................................................................................. 13-19
SIDE-SHIFT CARRIAGE .................................................................................................................................... 13-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 13-6

13-1
P10193 08-00

SIDE-SHIFT CARRIAGE

SIDE-SHIFT CARRIAGE

13-2
P10193 08-00

SIDE-SHIFT CARRIAGE

ITEM PART NO. DESCRIPTION QTY

agik 504243714 Side-Shift Carriage (38 in.) ........................................................................................ 1


ahjl 506250524 Side-Shift Carriage (38 in.) ........................................................................................ 1
bgik 504243712 Side-Shift Carriage (42 in.) ........................................................................................ 1
bhjl 506250525 Side-Shift Carriage (42 in.) ........................................................................................ 1
cgik 504263788 Side-Shift Carriage (48 in.) ........................................................................................ 1
chjl 506250526 Side-Shift Carriage (48 in.) ........................................................................................ 1
1 a 900003215 Apron (38 in.) (Top) .............................................................................................. 1
1 b 504071728 Apron (42 in.) (Top) .............................................................................................. 1
1 c 518801652 Apron (48 in.) (Top) .............................................................................................. 1
2 a 518807605 Apron (38 in.) (Lower) .......................................................................................... 1
2 580010507 Shim (38 in.) (Lower Bearing).......................................................................... 6
2 b 518807699 Apron (42 in.) (Lower) .......................................................................................... 1
2 580010509 Shim (42 in.) (Lower Bearing).......................................................................... 6
2 c 518807682 Apron (48 in.) (Lower) .......................................................................................... 1
2 580010512 Shim (48 in.) (Lower Bearing).......................................................................... 6
3 agik 580002518 Support (38 in.) .................................................................................................... 1
3 ahjl 580010525 Support (38 in.) .................................................................................................... 1
3 bgik 580002520 Support (42 in.) .................................................................................................... 1
3 bhjl 580010527 Support (42 in.) .................................................................................................... 1
3 cgik 580002522 Support (48 in.) .................................................................................................... 1
3 chjl 580010529 Support (48 in.) .................................................................................................... 1
4 agik 900003218 Bearing (Top)........................................................................................................ 1
4 ahjl 580010516 Bearing (Top)........................................................................................................ 1
4 bgik 504071799 Bearing (Top)........................................................................................................ 1
4 bhjl 580010518 Bearing (Top)........................................................................................................ 1
4 cgik 518801665 Bearing (Top)........................................................................................................ 1
4 chjl 580010520 Bearing (Top)........................................................................................................ 1
5 a 518808609 Bearing (Lower).................................................................................................... 1
5 b 518808644 Bearing (Lower).................................................................................................... 1
5 c 504071778 Bearing (Lower).................................................................................................... 1
6 519666601 Side-Shift Cylinder (☞ P10196) ......................................................................... 1
7 504061740 Capscrew ............................................................................................................. 4
8 504061794 Washer ................................................................................................................. 4
9 504061746 Rod (Optional)...................................................................................................... 2
10 518801602 Capscrew ............................................................................................................. 2
11 504230271 Nut (Optional)....................................................................................................... 4
11 504230271 Nut........................................................................................................................ 4
12 015628700 Lube Fitting .......................................................................................................... 3
13 504061795 Shim (0.020 in.).................................................................................................... AR
14 504061728 Fitting......................................................................................................................... 2
14 056363300 O-Ring.................................................................................................................. 1
15 f 504071718 Tube........................................................................................................................... 1
16 f 504071727 Tube........................................................................................................................... 1
17 de 520049875 Hose .......................................................................................................................... 1
18 de 520049876 Hose .......................................................................................................................... 1
19 de 312850042 Strap Clamp............................................................................................................... 1

13-3
P10193 08-00

SIDE-SHIFT CARRIAGE

ITEM PART NO. DESCRIPTION QTY

20 de 504297725 Tube Assembly .......................................................................................................... 1


21 de 504297726 Tube Assembly .......................................................................................................... 1

FOOTNOTES:
a 38 in.
b 42 in.
c 48 in.
d Three Stage Full Free-Lift
e Two Stage Full Free-Lift
f Two Stage Limited Free-Lift
g ⇒ S/N B507V-05326
h S/N B507V-05326 ⇒
i ⇒ S/N B508V-05326
j S/N B508V-05326 ⇒
k ⇒ S/N B509V-05326
l S/N B509V-05326 ⇒

13-4
NOTES

13-5
P10196 08-00

SIDE-SHIFT CYLINDER

SIDE-SHIFT CYLINDER

13-6
P10196 08-00

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

519666601 Side-Shift Cylinder..................................................................................................... 1


1 519665601 Shell ..................................................................................................................... 1
2 519664601 Rod....................................................................................................................... 1
3 504020504 Seal ...................................................................................................................... 1
4 012825700 O-Ring.................................................................................................................. 2
5 500167924 Back-Up Ring ....................................................................................................... 2
6 504234288 Seal ...................................................................................................................... 2
7 504232210 Wiper Ring ........................................................................................................... 2
8 506552501 Gland.................................................................................................................... 2

505136053 Seal Kit (Includes Items 4, 6, 8)................................................................................. 1

13-7
P10198 08-00

HEADER HOSE
(TWO STAGE LIMTIED FREE-LIFT)

HEADER HOSET WO STAGE LIMTIED FREE-LIF T

13-8
P10198 08-00

HEADER HOSE
(TWO STAGE LIMTIED FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 87.0 in. 94.0 in.
ITEM
Mast B507 B507 B507
Group Number 2992 3292 3692
1 Hose d 504068724 d 504068789 d 504068729
e 505969533 e 505967529 e 505967596
20 Clamp ---- ---- 504068704
21 Clamp ---- ---- d 504068737
e 505965586

OALH
DESCRIPTION 96.0 in. 110.0 in. 119.0 in.
ITEM
Mast B507 B507 B507
Group Number 3792 4292 4792
1 Hose d 504068755 d 504068760 d 504068717
e 505967559 e 504068738 e 505967599
20 Clamp 504068704 504068704 504068704
21 Clamp d 504068737 d 504068737 d 504068737
e 505965586 e 505965586 e 505965586

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Hose .......................................................................................................................... 2
2 449001172 Capscrew................................................................................................................... 2
3 449001028 Capscrew................................................................................................................... 4
4 c 504069707 Bracket (RH) .............................................................................................................. 1
4 a 504069711 Bracket (LH) .............................................................................................................. 1
5 504230271 Nut ............................................................................................................................. 6
6 505962533 Spacer ....................................................................................................................... 1
7 505961568 Stubshaft ................................................................................................................... 2
8 504301775 Sheave ...................................................................................................................... 1
9 504070716 Washer ...................................................................................................................... 2
10 449022017 Lockwasher ............................................................................................................... 2
11 449001389 Capscrew................................................................................................................... 1
12 504068794 Clamp ........................................................................................................................ 1
13 c 504068772 Bracket (RH) .............................................................................................................. 1
13 a 504068705 Bracket (LH) .............................................................................................................. 1
14 449001272 Capscrew................................................................................................................... 4
15 504231270 Nut ............................................................................................................................. 2
16 c 504068790 Hose (RH).................................................................................................................. 2
16 a 504068703 Hose (LH) .................................................................................................................. 2
17 505962578 Clamp ........................................................................................................................ 2
18 504068704 Clamp ........................................................................................................................ 4
19 504068737 Strap Clamp............................................................................................................... 2

13-9
P10198 08-00

HEADER HOSE
(TWO STAGE LIMTIED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

20 b .. . . . Clamp ........................................................................................................................ 2
21 b .. . . . Strap Clamp............................................................................................................... 1

FOOTNOTES:
a Four Function
b Refer to Table
c Three and Four Function
d ⇒ S/N B507V-03172
e S/N B507V-03172 ⇒

13-10
NOTES

13-11
P10200 08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

HEADER HOSET HREE STAGE FULL FREE-LIFT

13-12
P10200 08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in.
ITEM
Mast B508 B508 B508
Group Number 4310 4460 4760
1 Hose b 504070700 b 505968542 b 505968581
c 505969572 c 505969557 c 505968581
2 Bracket 504297721 504297721 504297721

OALH
DESCRIPTION 86.0 in. 90.0 in. 96.0 in.
ITEM
Mast B508 B508 B508
Group Number 4910 5060 5510
1 Hose b 504070785 b 504070703 b 505968541
c 505969548 c 518799644 c 518799631
2 Bracket 504297721 504297721 504297721
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose .................................................................................................................. 2 2
2 a .. . . . Bracket .............................................................................................................. 1 1
3 909882404 Nut ..................................................................................................................... 1 1
4 504068704 Clamp ................................................................................................................ 4 4
5 504068737 Strap Clamp....................................................................................................... 2 2
6 504068790 Hose (RH).......................................................................................................... 2 2
6 504068703 Hose (LH) .......................................................................................................... .. 2
7 449001014 Capscrew........................................................................................................... 8 8
8 504230271 Nut ..................................................................................................................... 9 9
9 504070756 Hose Guide ....................................................................................................... 2 2
10 504070721 Snap Ring.......................................................................................................... 2 2
11 505962533 Spacer ............................................................................................................... 1 1
12 505961568 Stubshaft ........................................................................................................... 1 1
13 504301775 Sheave .............................................................................................................. 1 1
14 504070716 Washer .............................................................................................................. 1 1
15 520053804 Nut ..................................................................................................................... 1 1
16 449001389 Capscrew........................................................................................................... 1 1
17 504068794 Clamp ................................................................................................................ 1 1
18 504070735 Bracket (RH) ...................................................................................................... 1 1
18 504069792 Bracket (LH) ...................................................................................................... .. 1
19 449001117 Capscrew........................................................................................................... 1 1
20 932107905 Capscrew........................................................................................................... 8 8
21 504071785 Washer .............................................................................................................. 1 1
22 505978597 Clamp ................................................................................................................ 1 1
23 504069761 Tube................................................................................................................... 1 1
24 520039810 Hose Guide (RH) ............................................................................................... 1 1
24 520039872 Hose Guide (LH)................................................................................................ .. 1
25 504069740 Plate .................................................................................................................. 1 1
26 504071766 Restraint ............................................................................................................ 1 1

13-13
P10200 08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

27 449001052 Capscrew........................................................................................................... 1 1
28 504226242 Washer .............................................................................................................. 1 1
29 449001015 Capscrew........................................................................................................... 1 1
30 c 580009290 Stubshaft ........................................................................................................... 1 2
31 580009288 Bracket .............................................................................................................. 1 1
32 c 580009289 Bracket .............................................................................................................. .. 1
33 c 580009291 Spacer ............................................................................................................... 1 2
34 c 504070764 Sheave .............................................................................................................. 1 2

FOOTNOTES:
a Refer to Table
b ⇒ S/N B508V-24130
c S/N B508V-24130 ⇒

13-14
NOTES

13-15
P10202 08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

HEADER HOSET WO STAGE FULL FREE-LIFT

13-16
P10202 08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
ITEM
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Channel 518795675 505978552 900004210
2 Channel 900004216 900004217 505976557
3 Hose 520047863 ---- ----
4 Hose 520047854 ---- ----
6 Bracket 504297721 504297721 504297721
23 Tube 504070726 504070713 504070784
24 Tube 504068779 504068710 504069771
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Channel ............................................................................................................. 1 1
2 a .. . . . Channel ............................................................................................................. 1 1
3 a .. . . . Hose .................................................................................................................. 2 1
4 a .. . . . Hose .................................................................................................................. .. 2
5 504057704 Bolt .................................................................................................................... 4 ..
5 932107909 Capscrew........................................................................................................... .. 4
6 a .. . . . Bracket .............................................................................................................. 1 1
7 504068737 Strap Clamp....................................................................................................... 3 3
8 449001014 Capscrew........................................................................................................... 5 5
9 504230271 Nut ..................................................................................................................... 7 7
10 504070756 Hose Guide ....................................................................................................... 2 2
11 504070721 Snap Ring.......................................................................................................... 2 2
12 504057704 Bolt .................................................................................................................... 2 2
13 500412906 Clamp ................................................................................................................ 1 1
14 504068794 Clamp ................................................................................................................ 3 3
15 449021001 Washer .............................................................................................................. 1 1
16 505959500 Clamp ................................................................................................................ 2 2
17 504068704 Clamp ................................................................................................................ 5 5
18 505978597 Clamp ................................................................................................................ 1 1
19 505961505 Bracket .............................................................................................................. 1 1
20 066891800 Clamp ................................................................................................................ 6 6
21 449001134 Capscrew........................................................................................................... 1 1
22 013397900 Fitting................................................................................................................. 2 2
23 a .. . . . Tube................................................................................................................... 1 1
24 a .. . . . Tube................................................................................................................... 1 1
25 504068790 Hose .................................................................................................................. 2 2
26 504068703 Hose .................................................................................................................. .. 2

FOOTNOTES:
a Refer to Table

13-17
P12593 01-02

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTWO STAGE LIMITED F REE-L IFT

ITEM PART NO. DESCRIPTION QTY

1 580027669 Hose .......................................................................................................................... 1


2 580027667 Hose .......................................................................................................................... 1
3 312850042 Strap Clamp............................................................................................................... 1
4 052642200 Fitting......................................................................................................................... 2
4 052645200 O-Ring.................................................................................................................. 2

13-18
P12594 01-02

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO, THREE AND FOUR STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIF T HYDRAULIC HOSESTWO, THREE AND FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 c 580027672 Hose .......................................................................................................................... 1


1 b 580027672 Hose .......................................................................................................................... 1
1 a 580027674 Hose .......................................................................................................................... 1
2 c 580020736 Hose .......................................................................................................................... 1
2 b 580027665 Hose .......................................................................................................................... 1
2 a 580027666 Hose .......................................................................................................................... 1
3 312850042 Strap Clamp............................................................................................................... 1
4 052642200 Fitting......................................................................................................................... 2
4 052645200 O-Ring.................................................................................................................. 2

FOOTNOTES:
a Four Stage Full Free-Lift
b Three Stage Full Free-Lift
c Two Stage Full Free-Lift

13-19
P12592 01-02

INTEGRAL SIDE-SHIFT CYLINDER

INTEGRAL SIDE-SHIFT CYLINDER

13-20
P12592 01-02

INTEGRAL SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

580020708 Cylinder Assembly..................................................................................................... 1


1 580020710 Cylinder ..................................................................................................................... 1
2 580020721 Rod Seal .............................................................................................................. 2
3 580020719 O-Ring.................................................................................................................. 2
4 580026724 Retainer................................................................................................................ 2
5 580020741 Rod Wiper ............................................................................................................ 2

580027520 Seal Kit (Includes Items 2-3, 5) ................................................................................. 1

13-21
P12589 01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE LIMIT ED FREE-LIFT

13-22
P12589 01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023764 Side-Shift Carriage (38 in.) ........................................................................................ 1


580023768 Side-Shift Carriage (42 in.) ........................................................................................ 1
580023771 Side-Shift Carriage (48 in.) ........................................................................................ 1
1 580023791 Frame (38 in.) (Inner) ........................................................................................... 1
1 580023795 Frame (42 in., 48 in.) (Inner) ................................................................................ 1
2 580023799 Frame (38 in.) (Outer) .......................................................................................... 1
2 580023800 Frame (42 in.) (Outer) .......................................................................................... 1
2 580023801 Frame (48 in.) (Outer) .......................................................................................... 1
3 580020708 Cylinder Assembly (☞ P12592) ......................................................................... 1
4 580020724 Bearing (Upper).................................................................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
7 449001400 Capscrew ............................................................................................................. 4
8 502566903 Washer (Hardened).............................................................................................. 4
9 580026721 Pin ........................................................................................................................ 2
10 580026723 Cotter Pin ............................................................................................................. 2
11 580026725 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 520036816 Load Roller........................................................................................................... 6
14 015916500 Snap Ring ............................................................................................................ 6
15 504071779 Shim (0.020 in.).................................................................................................... 28
16 504072717 Spacer.................................................................................................................. 6
17 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
17 580027877 Chain Anchor (Single Hole).................................................................................. 2
18 504071702 Pin ........................................................................................................................ 2
19 500227907 Snap Ring ............................................................................................................ 4
20 580033718 Pin ........................................................................................................................ 2
21 015415900 Cotter Pin ............................................................................................................. 2
22 580026720 Shim ..................................................................................................................... AR

13-23
P12590 01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE FULL FREE-LIFT

13-24
P12590 01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023765 Side-Shift Carriage (38 in.) ........................................................................................ 1


580023769 Side-Shift Carriage (42 in.) ........................................................................................ 1
580023772 Side-Shift Carriage (48 in.) ........................................................................................ 1
1 580023792 Frame (38 in.) (Inner) ........................................................................................... 1
1 580023796 Frame (42 in., 48 in.) (Inner) ................................................................................ 1
2 580023799 Frame (38 in.) (Outer) .......................................................................................... 1
2 580023800 Frame (42 in.) (Outer) .......................................................................................... 1
2 580023801 Frame (48 in.) (Outer) .......................................................................................... 1
3 580020708 Cylinder Assembly (☞ P12592) ......................................................................... 1
4 580020724 Bearing (Upper).................................................................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
7 449001400 Capscrew ............................................................................................................. 4
8 502566903 Washer (Hardened).............................................................................................. 4
9 580026721 Pin ........................................................................................................................ 2
10 580026723 Cotter Pin ............................................................................................................. 2
11 580026725 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 504071702 Pin ........................................................................................................................ 2
14 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
14 580027878 Chain Anchor (Single Hole).................................................................................. 2
15 500227907 Snap Ring ............................................................................................................ 4
16 580033718 Pin ........................................................................................................................ 2
17 015415900 Cotter Pin ............................................................................................................. 2
18 520036816 Load Roller........................................................................................................... 6
19 504071779 Shim (0.020 in.).................................................................................................... 28
20 504072717 Spacer.................................................................................................................. 6
21 015916300 Snap Ring ............................................................................................................ 6
22 580026720 Shim ..................................................................................................................... AR

13-25
P12591 01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETHREE STAGE FULL FREE-LIFT

13-26
P12591 01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023766 Side-Shift Carriage (38 in.) ........................................................................................ 1


580023770 Side-Shift Carriage (42 in.) ........................................................................................ 1
580023773 Side-Shift Carriage (48 in.) ........................................................................................ 1
1 580023793 Frame (38 in.) (Inner) ........................................................................................... 1
1 580023797 Frame (42 in., 48 in.) (Inner) ................................................................................ 1
2 580023799 Frame (38 in.) (Outer) .......................................................................................... 1
2 580023800 Frame (42 in.) (Outer) .......................................................................................... 1
2 580023801 Frame (48 in.) (Outer) .......................................................................................... 1
3 580020708 Cylinder Assembly (☞ P12592) ......................................................................... 1
4 580020724 Bearing (Upper).................................................................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
7 449001400 Capscrew ............................................................................................................. 4
8 502566903 Washer (Hardened).............................................................................................. 4
9 580026721 Pin ........................................................................................................................ 2
10 580026723 Cotter Pin ............................................................................................................. 2
11 580026725 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 504071702 Pin ........................................................................................................................ 2
14 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
14 580027878 Chain Anchor (Single Hole).................................................................................. 2
15 500227907 Snap Ring ............................................................................................................ 4
16 580033718 Pin ........................................................................................................................ 2
17 015415900 Cotter Pin ............................................................................................................. 2
18 520036852 Load Roller........................................................................................................... 6
19 504233232 Shim (0.020 in.).................................................................................................... 28
20 504235278 Spacer.................................................................................................................. 6
21 015916300 Snap Ring ............................................................................................................ 6
22 580026720 Shim ..................................................................................................................... AR

13-27
NOTES

13-28
SECTION 14

14 OPTIONS

14 OPTIONS
CONTENTS

SECTION 14
OPTIONS

DESCRIPTION PAGE

AMBER FLASHING BEACON............................................................................................................................ 14-6


AUDIBLE ALARM ............................................................................................................................................. 14-16
DRIVE, TURN, AND SIDE LIGHTS.................................................................................................................... 14-8
FIRE EXTINGUISHER ..................................................................................................................................... 14-18
LIFTING EYES ................................................................................................................................................... 14-2
LIGHTS............................................................................................................................................................. 14-14
ROTATING BEACON .......................................................................................................................................... 14-4
STROBE LIGHT ............................................................................................................................................... 14-12

14-1
P10831 07-00

LIFTING EYES

LIF TING EYES

14-2
P10831 07-00

LIFTING EYES

ITEM PART NO. DESCRIPTION QTY

1 505974566 Lifting Eye (Front) ...................................................................................................... 2


2 504240858 Lifting Eye (Rear)....................................................................................................... 2
3 311321035 Capscrew................................................................................................................... 16
4 449022017 Lockwasher ............................................................................................................... 16
5 505974597 Label (Lifting Eye)...................................................................................................... 4

14-3
P11063 08-00

ROTATING BEACON

ROTATING BEACON

14-4
P11063 08-00

ROTATING BEACON

ITEM PART NO. DESCRIPTION QTY

1 900003235 Rotating Beacon Assembly ....................................................................................... 1


1 a 265926200 Rotating Beacon................................................................................................... 1
1 296322914 Lens ................................................................................................................. 1
1 296322912 Bulb.................................................................................................................. 1
1 .. . . . Motor................................................................................................................ 1
1 b 520045141 Rotating Beacon................................................................................................... 1
1 580000039 Lens ................................................................................................................. 1
1 504232212 Bulb.................................................................................................................. 1
1 520046872 Belt................................................................................................................... 1
2 150019302 Guard ........................................................................................................................ 1
3 a 449007016 Screw......................................................................................................................... 2
4 b 580033473 Bracket ...................................................................................................................... 1
5 a 900003230 Bracket ...................................................................................................................... 2
6 b 449007016 Screw......................................................................................................................... 2
6 a 449007052 Screw......................................................................................................................... 4
7 b 504231270 Nut ............................................................................................................................. 5
7 a 504231270 Nut ............................................................................................................................. 6
8 b 900003231 Clamp ........................................................................................................................ 1
9 a 449021003 Washer ...................................................................................................................... 2
9 b 449021003 Washer ...................................................................................................................... 5
10 516905800 Clamp ........................................................................................................................ 4
11 a 449021006 Washer ...................................................................................................................... 1
12 b 449021006 Washer ...................................................................................................................... 2
12 a 504226242 Washer ...................................................................................................................... 2
13 b 449007052 Screw......................................................................................................................... 2
14 b 900003241 Bar ............................................................................................................................. 1
15 900003244 Wire Harness............................................................................................................. 1
16 900003243 Fuse (25 Amp)........................................................................................................... 1

FOOTNOTES:
a High Mount
b Low Mount

14-5
P13153 02-02

AMBER FLASHING BEACON

AMBER FLASHING BEACON

14-6
P13153 02-02

AMBER FLASHING BEACON

ITEM PART NO. DESCRIPTION QTY

1 580033459 Light........................................................................................................................... 1
1 150020402 Bulb ...................................................................................................................... 1
1 150020408 Dome Lens........................................................................................................... 1
1 524161342 Inner Lens ............................................................................................................ 1
1 524161344 Light Shield .......................................................................................................... 1
2 150019302 Guard ........................................................................................................................ 1
3 580033473 Bracket ...................................................................................................................... 1
3 524186155 Bracket (With Cab) .................................................................................................... 1
4 900003241 Bar ............................................................................................................................. 1
5 449007016 Screw......................................................................................................................... 3
6 504231270 Nut ............................................................................................................................. 5
7 900003231 Clamp ........................................................................................................................ 1
8 449021003 Washer ...................................................................................................................... 5
9 516905800 Clamp ........................................................................................................................ 4
10 449007052 Screw......................................................................................................................... 2
10 449001076 Capscrew (With Cab) ................................................................................................ 4
10 449021003 Washer ...................................................................................................................... 5
10 520037852 Washer (With Cab) .................................................................................................... 4
10 449015098 Locknut (With Cab).................................................................................................... 4
10 258743277 Cap (With Cab).......................................................................................................... 4
11 449021006 Washer ...................................................................................................................... 2
12 502757901 Screw......................................................................................................................... 2
13 524186156 Spacer (With Cab) (Not Illustrated) ........................................................................... 1

14-7
P11061 08-00

DRIVE, TURN, AND SIDE LIGHTS

DR IVE, TURN, AND SIDE L IGHTS

14-8
P11061 08-00

DRIVE, TURN, AND SIDE LIGHTS

KEY:
A: Drive Light With Spotlight
B: Spotlight Without Drive Light
C: Rear Drive Light
D: Drive, Turn and Spotlight

QTY
ITEM PART NO. DESCRIPTION A B C D

1 518801606 Bracket (LH) ................................................................................ 1 .. .. 1


1 518801699 Bracket (RH) ................................................................................ 1 .. .. 1
1 504268794 Bracket ........................................................................................ .. .. 1 ..
2 518801686 Bolt .............................................................................................. 2 .. 1 2
3 518801611 Bracket ........................................................................................ 2 .. 1 2
4 504060774 Screw........................................................................................... 6 2 3 6
5 900003245 Grommet...................................................................................... 2 .. 1 2
6 505974531 Lens............................................................................................. 1 .. 1 1
7 505974539 Switch .......................................................................................... 1 .. 1 1
8 900003243 Fuse (25 Amp)............................................................................. 2 1 2 2
9 505976568 Flasher ........................................................................................ .. .. .. 1
10 449001023 Capscrew..................................................................................... .. .. .. 2
11 502566904 Washer ........................................................................................ .. .. .. 4
12 449022013 Lockwasher ................................................................................. .. .. .. 2
13 449015044 Nut ............................................................................................... .. .. .. 2
14 059482800 Nut ............................................................................................... .. .. .. 4
15 c 900003256 Plate ............................................................................................ .. .. .. 2
15 d 580040408 Plate ............................................................................................ .. .. .. 2
16 516987826 Screw........................................................................................... .. .. .. 4
17 580001959 Sidelight Assembly ...................................................................... .. .. .. 2
17 296322908 Lens ........................................................................................ .. .. .. 1
17 296323310 Bulb (Light).............................................................................. .. .. .. 1
17 296323311 Bulb (Flasher).......................................................................... .. .. .. 1
18 a 923546400 Switch (Turn Signal) .................................................................... .. .. .. 1
18 b 580000032 Switch (Turn Signal) .................................................................... .. .. .. 1
19 900003244 Wire Harness............................................................................... 2 1 1 2
20 504229298 Nut ............................................................................................... 2 .. 1 2
21 502566901 Washer ........................................................................................ 2 .. 1 2
22 a 505975585 Head Light Assembly................................................................... 2 .. 1 2
22 518798659 Flood Lens .............................................................................. 1 .. 1 1
22 520041809 Bulb ......................................................................................... 1 .. 1 1
22 b 580040391 Headlight Assembly..................................................................... 2 .. 1 2
22 580040367 Headlight ................................................................................. 1 .. 1 1
22 580043207 Bulb ......................................................................................... 1 .. 1 1
22 504450739 Terminal................................................................................... 1 .. 1 1
22 952405901 Electrical Fitting....................................................................... 1 .. 1 1
22 952408904 Sleeve ..................................................................................... 1 .. 1 1
23 940400908 Lockwasher ................................................................................. 5 1 2 5
24 518796658 Relay ........................................................................................... 1 1 .. 1
25 505972502 Washer ........................................................................................ 2 .. 1 2
26 901263101 Bushing ....................................................................................... 1 1 .. 1
27 900003237 Spotlight Assembly ...................................................................... 1 1 .. 1
27 505974514 Light ........................................................................................ 1 1 .. 1

14-9
P11061 08-00

DRIVE, TURN, AND SIDE LIGHTS

QTY
ITEM PART NO. DESCRIPTION A B C D

27 505974560 Switch...................................................................................... 1 1 .. 1
27 505974516 Bulb ......................................................................................... 1 1 .. 1
28 900003239 Bracket ........................................................................................ 1 1 .. 1
29 b 520038856 Wire Harness............................................................................... .. .. .. 1
29 520038850 Connector................................................................................ .. .. .. 1
29 520038872 Lock......................................................................................... .. .. .. 1
29 520038865 Pin ........................................................................................... .. .. .. 3

FOOTNOTES:
a ⇒ S/N A875B-10943X
b S/N A875B-10944X ⇒
c ⇒ S/N A875B-22830A
d S/N A875B-22831A ⇒

14-10
NOTES

14-11
P11064 08-00

STROBE LIGHT

STROBE LIGHT

14-12
P11064 08-00

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 580000037 Strobe Light ............................................................................................................... 1


2 .. . . . Screw ................................................................................................................... 3
3 .. . . . O-Ring.................................................................................................................. 3
4 580035844 Lens (Amber) ....................................................................................................... 1
5 .. . . . O-Ring.................................................................................................................. 1
6 504232212 Bulb ...................................................................................................................... 1
7 504232297 Guard ........................................................................................................................ 1
8 b 900003240 Bracket ...................................................................................................................... 1
8 a 900003230 Bracket ...................................................................................................................... 1
9 b 449007052 Screw......................................................................................................................... 2
9 a 449007052 Screw......................................................................................................................... 4
10 b 900003241 Bar ............................................................................................................................. 1
11 b 504231270 Nut ............................................................................................................................. 3
11 a 504231270 Nut ............................................................................................................................. 4
12 900003247 Screw......................................................................................................................... 2
13 059482800 Nut ............................................................................................................................. 2
14 016103300 Washer ...................................................................................................................... 2
15 900003231 Clamp ........................................................................................................................ 1
16 b 449021003 Washer ...................................................................................................................... 3
16 a 449021003 Washer ...................................................................................................................... 1
17 b 449007018 Screw......................................................................................................................... 1
18 900003244 Wire Harness............................................................................................................. 1
19 516905800 Clamp ........................................................................................................................ 4
20 900003243 Fuse (25 Amp)........................................................................................................... 1

FOOTNOTES:
a High Mount
b Low Mount

14-13
P10991 02-99

LIGHTS

L IGHTS

14-14
P10991 02-99

LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 580000118 Bracket ...................................................................................................................... 2


2 580000119 Plug ........................................................................................................................... 2
3 .. . . . Screw......................................................................................................................... 2
4 504060774 Screw......................................................................................................................... 4
5 505976544 Grommet.................................................................................................................... 3
6 520038845 Light Assembly .......................................................................................................... 2
6 .. . . . Harness................................................................................................................ 1
7 518800691 Lens (Clear) (Clear) ............................................................................................. 1
8 518800650 Lens (Red) (Red) ................................................................................................. 1
9 520045058 Lens (Amber) (Amber) ......................................................................................... 1
10 901162818 Bulb (12 Volt)........................................................................................................ 1
11 060050500 Bulb ...................................................................................................................... 2

14-15
P10835 06-00

AUDIBLE ALARM

AUDIBLE AL ARM

ITEM PART NO. DESCRIPTION QTY

1 505969527 Bracket ...................................................................................................................... 1


1 a 580024257 Bracket ...................................................................................................................... 1
2 449001412 Capscrew................................................................................................................... 2
3 940102905 Lockwasher ............................................................................................................... 4
4 505970500 Nut ............................................................................................................................. 2
5 505969558 Wire Harness............................................................................................................. 1
6 504226242 Washer ...................................................................................................................... AR
7 150019310 Alarm (87 dbA) .......................................................................................................... 1
7 150019322 Alarm (97 dbA) .......................................................................................................... 1
7 505969500 Alarm (102 dbA) ........................................................................................................ 1
7 505969543 Alarm (107 dbA) ........................................................................................................ 1

14-16
P10835 06-00

AUDIBLE ALARM

ITEM PART NO. DESCRIPTION QTY

7 505969593 Alarm (82-102 dbA) ................................................................................................... 1


8 906468400 Horn (90 dbA)............................................................................................................ 1

FOOTNOTES:
a Low Emissions System

14-17
P10836 07-98

FIRE EXTINGUISHER

FIRE EXTINGUISHER

ITEM PART NO. DESCRIPTION QTY

1 504061719 Fire Extinguisher........................................................................................................ 1


2 449022021 Lockwasher ............................................................................................................... 2
3 518798654 Screw......................................................................................................................... 2
4 449021002 Washer ...................................................................................................................... 2

14-18
SECTION 15

15 FIELD CONVERSION KITS

15 FIELD CONVERSION KITS


CONTENTS

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

AUDIBLE ALARM CONVERSION KITS............................................................................................................. 15-2


CONTROL VALVE CONVERSION KITS ............................................................................................................ 15-3
DRIVE TIRE AND FENDER CONVERSION KITS............................................................................................. 15-2
DUAL FUEL CONVERSION KIT ........................................................................................................................ 15-3
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT B508 ............................................... 15-7
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT B509................................................... 15-9
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT B507 ............................................. 15-6
LIGHTS CONVERSION KITS ............................................................................................................................ 15-2
LPG CONVERSION KIT..................................................................................................................................... 15-3
MAST TILT CONVERSION KITS ....................................................................................................................... 15-3
MIRROR CONVERSION KITS........................................................................................................................... 15-3
RADIATOR CONVERSION KITS ....................................................................................................................... 15-3
TUBE EXTENSION CONVERSION KITS TWO AND THREE STAGE FULL FREE-LIFT ................................. 15-4
TUBE EXTENSION CONVERSION KITS TWO STAGE LIMITED FREE-LIFT.................................................. 15-4

15-1
FIELD CONVERSION KITS

LIGHTS CONVERSION KITS

DESCRIPTION PART NUMBER


Drive and Spotlight (Front) 504259782
Spotlight 504262791
Drive Light (Rear) 504259783
Drive Light (Rear) 504259784
Rotating Beacon (High Mount) 504259785
Rotating Beacon (Low Mount) 504259786
Strobe (High Mount) 504259787
Strobe (Low Mount) 504259788
Drive Light, Turn Signal, Spotlight Kit 504259797

AUDIBLE ALARM CONVERSION KITS

DESCRIPTION PART NUMBER


Audible Alarm Kit (87 dbA) 504262729
Audible Alarm Kit (90 dbA) 504262734
Audible Alarm Kit (97 dbA) 504262730
Audible Alarm Kit (102 dbA) 504262731
Audible Alarm Kit (107 dbA) 504262732
Audible Alarm Kit (82-102 dbA) 504262733

DRIVE TIRE AND FENDER CONVERSION KITS

DESCRIPTION PART NUMBER


Tire (Wide Tread) 504258700
Rim (Standard Tread to Dual with Pneumatic Tire) 504258706
Rim (Standard Tread to Dual without Pneumatic Tire) 504258707
Rim (Standard Tread to Dual with Pneumatic Tire) 504258702
Rim (Standard Tread to Dual with Pneumatic Tire) 504268797
Rim (Standard Tread to Dual without Pneumatic Tire) 504258703

15-2
FIELD CONVERSION KITS

CONTROL VALVE CONVERSION KITS

DESCRIPTION PART NUMBER


Three Function (without Clamp Attachment) to Three Function (with Clamp 504262763
Attachment)
Three Function (with Clamp Attachment) to Three Function (without Clamp 504262764
Attachment)
Three Function (with Clamp Attachment) to Four Function 504262765
Three Function (without Clamp Attachment) to Four Function 504262766

MIRROR CONVERSION KITS

DESCRIPTION PART NUMBER


Raised Overhead Guard (without Cab Mirror Mount) 504264751
Cab Mirror Mount 504264752

RADIATOR CONVERSION KITS

DESCRIPTION PART NUMBER


Radiator Conversion Kit 524143282

LPG CONVERSION KIT

DESCRIPTION PART NUMBER


Engine Kit 524136294

MAST TILT CONVERSION KITS

DESCRIPTION PART NUMBER


Mast Tilt (5 Forward/4 Back) 504288754

DUAL FUEL CONVERSION KIT

DESCRIPTION PART NUMBER


Fuel Conversion Kit (Dual) 150040701
Converter and Lock-Off Kit 150040706
Solenoid Kit 150040710

15-3
FIELD CONVERSION KITS

TUBE EXTENSION CONVERSION KITS TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PART NUMBER


Rotator Kit (Three Function) 504276759

TUBE EXTENSION CONVERSION KITS TWO AND THREE STAGE FULL FREE-LIFT

DESCRIPTION PART NUMBER


Rotator Kit (Three Function) 504276759
3 Function Non-Rotator Kit (1/2 in. Tube) 504297744
4 Function Non-Rotator Kit (1/2 in. Tube) 504297745

15-4
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT B507

TWO TO THREE FUNCTION

OALH
DESCRIPTION 87.0 in. 94.0 in. 96.0 in. 110.0 in. 119.0 in.
Mast B507 B507 B507 B507 B507
Group Number 3292 3692 3792 4292 4792 QTY
Attaching Kit a a a a a
504069717 504069717 504069717 504069717 504069717
Clamp a a a a a a 1
504068704 504068704 504068704 504068704 504068704 504068704
Clamp a a a a a a 1
505965586 505965586 505965586 505965586 505965586 505965586
Hose a a a a a a 2
504068724 504068789 505967574 504068729 505967541 505967530

TWO TO FOUR FUNCTION

OALH
DESCRIPTION 119.0 in. 80.0 in. 87.0 in. 94.0 in. 96.0 in. 110.0 in.
Mast B507 B507 B507 B507 B507 B507
Group Number 4792 2992 3292 3692 3792 4292 QTY
Attaching Kit a a a a a a 1
504069717 504069717 504069717 504069717 504069717 504069717
Attaching Kit a a a a a a 1
504069706 504068704 504069706 504069706 504069706 504069706
Clamp a a a a a a 2
504068704 504068704 504068704 504068704 504068704 504068704
Clamp a a a a a a 2
505965586 505965586 505965586 505965586 505965586 505965586

15-5
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT B507 (CONTINUED)

TWO TO FOUR FUNCTION (Continued)


OALH
DESCRIPTION 119.0 in. 80.0 in. 87.0 in. 94.0 in. 96.0 in. 110.0 in.
Mast B507 B507 B507 B507 B507 B507
Group Number 4792 2992 3292 3692 3792 4292 QTY
Hose a a a a a a 4
504068724 504068789 505967574 504068729 505967541 505967530

THREE TO FOUR FUNCTION

OALH
DESCRIPTION 80.0 in. 87.0 in. 94.0 in. 96.0 in. 110.0 in. 119.0 in.
Mast B507 B507 B507 B507 B507 B507
Group Number 2992 3292 3692 3792 4292 4792 QTY
Attaching Kit a a a a a a 1
504069706 504069706 504069706 504069706 504069706 504069706
Clamp a a a a a a 1
504068704 504068704 504068704 504068704 504068704 504068704
Clamp a a a a a a 1
505965586 505965586 505965586 505965586 505965586 505965586
Hose a a a a a a 2
504068724 504068789 505967574 504068729 505967541 505967530

FOOTNOTES:
a Refer to Table

15-6
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT B508

TWO TO THREE FUNCTION

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in. 86.0 in. 90.0 in. 96.0 in.
Mast B508 B508 B508 B508 B508 B508
Group Number 4310 4460 4760 4910 5060 5510 QTY
Attaching Kit a a a a a a 1
504071774 504071774 504071774 504071774 504071774 504071774
Bracket a a a a a a 1
504297721 504297721 504297721 504297721 504297721 504297721
Hose a a a a a a 2
505969572 505969557 505969548 505969548 518799644 518799631

TWO TO FOUR FUNCTION

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in. 86.0 in. 90.0 in. 96.0 in.
Mast B508 B508 B508 B508 B508 B508
Group Number 4310 4460 4760 4910 5060 5510 QTY
Attaching Kit a a a a a a 1
504071774 504071774 504071774 504071774 504071774 504071774
Attaching Kit a a a a a a 1
504069776 504069776 504069776 504069776 504069776 504069776
Bracket a a a a a a 1
504297721 504297721 504297721 504297721 504297721 504297721
Hose a a a a a a 2
505969572 505969557 505969548 505969548 518799644 518799631

THREE TO FOUR FUNCTION

OALH
DESCRIPTION 78.0 in. 80.0 in. 84.0 in. 86.0 in. 90.0 in. 96.0 in.
Mast B508 B508 B508 B508 B508 B508
Group Number 4310 4460 4760 4910 5060 5510 QTY
Attaching Kit a a a a a a 1
504069776 504069776 504069776 504069776 504069776 504069776
Hose a a a a a a 2
505969572 505969557 505969548 505969548 518799644 518799631

FOOTNOTES:
a Refer to Table

15-7
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT B509

TWO TO THREE FUNCTION

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
Mast B509 B509 B509
Group Number 2962 3262 3762 QTY
Attaching Kit a 504254790 a 504254790 a 504254790 1
Channel a 518795675 a 505978552 a 900004210 1
Channel a 900004216 a 900004217 a 505976557 1
Hose a 504062735 a 505969566 a 520047855 2
Tube a 504070726 a 504070713 a 504070784 1
Tube a 504068779 a 504068710 a 504069771 1
Bracket a 504297722 a 504297722 a 504297722 1

TWO TO FOUR FUNCTION

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
Mast B509 B509 B509
Group Number 2962 3262 3762 QTY
Attaching Kit a 504254790 a 504254790 a 504254790 1
Channel a 518795675 a 505978552 a 900004210 1
Channel a 900004216 a 900004217 a 505976557 1
Hose a 504062735 a 505969566 a 520047855 2
Hose a 900004230 a 518799679 a 505968582 2
Tube a 504070726 a 504070713 a 504070784 1
Tube a 504068779 a 504068710 a 504069771 1

15-8
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT B509 (CONTINUED)

TWO TO FOUR FUNCTION (Continued)


OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
Mast B509 B509 B509
Group Number 2962 3262 3762 QTY
Bracket a 504297722 a 504297722 a 504297722 1

THREE TO FOUR FUNCTION

OALH
DESCRIPTION 80.0 in. 86.0 in. 96.0 in.
Mast B509 B509 B509
Group Number 2962 3262 3762 QTY
Attaching Kit a 504254791 a 504254791 a 504254791 1
Hose a 900004230 a 518799679 a 505968582 2

FOOTNOTES:
a Refer to Table

15-9
NOTES

15-10
SECTION 16

16 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
012823200 5-59 10 015026400 9-5 23 12-5 3 052643300 11-29 44
012823300 11-45 9 015040100 7-22 47 12-17 8 11-33 44
11-45 24 7-25 39 12-19 8 11-37 32
11-45 42 015125800 7-7 12 12-21 3 11-41 32
11-46 56 015414700 5-53 9 12-37 3 052645100 7-3 8
11-49 9 5-53 26 12-39 8 7-9 8
11-49 24 5-55 9 12-41 3 7-21 28
11-49 42 5-57 13 13-25 21 7-21 31
11-50 56 11-29 17 13-27 21 7-25 2
012824200 11-25 9 11-33 17 015916500 7-3 32 7-25 3
012824300 12-3 3 11-37 9 7-9 32 7-25 5
12-17 3 11-41 9 12-15 3 7-25 10
12-19 3 015415900 12-7 4 12-55 3 052645200 7-3 13
12-39 3 12-15 10 13-23 14 7-9 13
012825700 13-7 4 12-23 8 015918200 9-13 35 7-21 21
012827100 12-12 10 12-27 22 016103300 5-11 12 7-25 4
12-30 10 12-37 10 14-13 14 7-34 4
012828000 11-27 11 12-45 21 016103700 1-33 20 11-3 28
013376100 10-11 8 12-55 10 1-35 14 11-3 31
013377500 7-34 6 13-23 21 6-25 6 11-7 28
013378300 7-21 37 13-25 17 016104000 9-5 24 11-7 31
7-26 41 13-27 17 016388300 3-3 3 11-11 28
7-27 2 015416200 5-53 9 3-11 10 11-11 31
013379500 7-34 5 5-53 20 019299600 5-21 6 13-18 4
013386300 7-34 4 5-55 9 019930000 6-19 19 13-19 4
013393300 7-37 1 5-55 20 8-3 23 052645300 7-3 24
013393400 1-42 30 5-57 24 023604600 1-27 21 7-9 24
7-37 2 9-5 15 1-29 36 7-21 5
013393700 5-13 37 10-9 19 1-33 24 7-25 20
013393900 1-42 18 015418200 12-23 9 1-35 23 7-34 3
013394200 5-21 20 015418400 9-13 29 030533700 7-33 9 7-37 11
013397900 13-17 22 015418600 9-13 39 032643500 5-59 14 11-4 55
014195600 1-13 8 015420300 11-25 14 9-5 40 11-12 63
014861000 5-29 30 11-27 3 050030900 5-21 7 11-29 43
014920400 5-29 1 015492900 12-46 8 052229600 11-4 51 11-29 44
5-31 1 12-47 8 11-8 51 11-30 49
014927600 5-29 20 12-48 6 11-12 55 11-33 44
014931500 5-11 23 12-49 7 12-43 15 11-34 52
7-3 11 015493400 9-21 5 052337300 6-9 26 11-37 31
7-9 11 11-25 7 6-16 64 11-37 32
014932500 8-3 22 015628100 8-3 10 052641400 11-11 18 11-37 38
014936600 11-45 3 015628700 13-3 12 11-12 50 11-41 32
11-49 3 13-23 12 11-42 59 11-45 12
014939300 5-53 17 13-25 12 12-7 22 11-49 12
6-16 65 13-27 12 12-23 25 052645400 11-4 50
014972700 10-9 7 015630100 8-3 24 12-43 16 11-4 51
015003800 12-7 25 015631500 9-13 37 052642200 11-3 31 11-4 51
12-23 5 015759100 1-42 33 11-7 31 11-8 50
12-27 20 5-15 3 11-11 31 11-8 51
12-45 18 5-17 3 13-18 4 11-8 51
015026200 6-25 11 015916300 12-3 8 13-19 4 11-11 18

16-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11-12 50 11-11 37 5-51 17 258743213 1-38 23
11-12 55 056363300 7-21 19 062232800 1-33 23 258743214 1-38 24
11-12 55 7-25 35 1-35 22 258743215 1-38 25
11-23 5 11-3 37 063447900 9-17 11 258743216 1-38 26
11-30 50 11-7 37 064824400 11-30 49 258743220 1-38 29
11-37 39 11-11 37 11-37 38 258743221 1-38 30
12-7 20 13-3 14 065124700 7-29 22 258743222 1-37 4
12-7 22 056623800 5-13 7 7-31 22 258743223 1-37 5
12-23 25 5-15 16 065744300 9-13 22 258743224 1-37 4
12-23 26 057029500 3-5 2 066537700 7-3 4 258743225 1-37 5
12-27 5 057040500 7-34 3 7-9 4 258743226 1-37 4
12-43 15 057047400 3-11 13 7-21 30 1-37 5
12-43 16 3-13 6 7-25 15 258743227 1-37 4
12-43 22 3-15 5 066891800 13-17 20 1-37 5
12-45 3 3-17 7 072387331 7-29 4 258743228 1-37 4
12-45 9 3-17 17 7-31 4 1-37 5
052645500 12-7 15 057092500 3-3 2 072387332 7-3 15 258743231 1-38 31
12-23 20 3-7 6 7-9 15 258743232 1-38 32
12-43 17 3-9 10 7-29 37 258743233 1-38 33
052645600 7-21 26 057300800 11-29 43 7-31 38 258743234 1-38 34
12-7 17 11-37 31 074259300 1-33 21 258743238 1-37 2
12-23 22 057390000 7-4 42 080437000 12-7 15 258743239 1-37 10
12-43 18 7-9 42 12-43 17 258743240 1-37 10
052645700 7-4 42 057851800 5-13 21 133289313 8-3 6 258743242 1-38 22
7-9 42 058429300 7-21 28 134023101 7-25 5 258743251 1-37 13
053349600 12-7 27 7-25 2 134023104 11-30 50 258743270 1-42 1
12-23 29 059154500 5-7 19 11-37 39 258743273 1-37 6
12-43 19 5-17 38 150019302 14-5 2 258743274 1-37 7
053349800 11-12 51 059235200 1-42 34 14-7 2 1-37 12
11-34 51 059473900 1-42 31 150019310 14-16 7 258743275 1-37 8
11-41 30 059482800 14-9 14 150019322 14-16 7 1-37 11
054590500 7-29 23 14-13 13 150019502 1-33 8 258743276 1-38 27
7-31 23 059695500 9-13 15 150020402 14-7 1 258743277 1-38 21
054803600 7-3 20 059695600 9-13 14 150020408 14-7 1 14-7 10
7-9 20 059719100 9-5 22 150022510 6-31 2 258743278 1-37 18
7-29 39 060023600 4-7 10 201638000 7-7 1 258743279 1-38 20
7-31 40 6-19 29 258742500 1-37 4 258743281 1-38 28
054947700 5-13 36 060050500 14-15 11 1-37 5 258743286 1-42 13
054966400 5-21 30 061278200 1-21 3 258743201 1-37 1 258743301 1-42 11
055076600 9-13 21 062128400 11-45 28 258743202 1-37 2 258743302 1-42 4
055729800 11-3 28 11-49 28 258743203 1-37 1 265926200 14-5 1
11-7 28 062143700 6-25 10 1-37 2 296322859 1-37 5
11-11 28 062144100 6-25 13 258743204 1-37 1 296322908 14-9 17
055746400 11-4 55 062159500 1-42 5 258743205 1-37 1 296322912 14-5 1
056260300 1-42 35 5-13 8 258743206 1-37 1 296322914 14-5 1
5-15 5 5-15 23 258743207 1-37 1 296322961 1-37 5
5-17 5 5-17 23 258743208 1-37 1 296323310 14-9 17
056363100 7-21 19 7-37 3 258743209 1-37 1 296323311 14-9 17
7-25 35 062159700 4-7 30 258743210 1-37 9 296332962 1-37 4
11-3 37 4-11 22 258743211 1-37 6 296332963 1-37 4
11-7 37 5-49 9 258743212 1-38 23 1-37 5

16-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
296332964 1-37 4 9-5 9 449001068 12-7 9 7-26 43
311321033 11-27 7 11-29 21 12-23 14 12-27 8
311321035 14-3 3 11-33 21 12-27 10 13-9 2
311323023 9-13 38 11-37 13 12-43 6 449001230 2-35 1
312823020 6-9 36 11-41 13 449001069 7-4 41 449001239 11-29 4
6-15 38 12-27 14 7-9 37 11-33 4
312850032 6-5 17 13-13 7 7-29 27 449001241 2-33 14
6-5 31 13-17 8 7-31 27 449001272 6-16 70
6-10 46 449001015 1-5 29 10-5 38 13-9 14
6-16 49 7-3 21 449001072 12-7 13 449001302 1-5 24
6-29 8 7-9 21 449001073 4-11 25 1-9 19
312850034 5-13 11 10-9 9 4-13 8 4-7 14
5-15 4 10-11 2 4-15 8 7-3 28
5-17 4 11-29 9 7-22 44 7-9 28
5-19 14 11-33 9 449001076 7-4 51 7-29 19
5-53 14 11-37 1 7-10 51 7-31 19
5-55 14 11-41 1 10-9 13 10-9 24
10-5 12 13-14 29 14-7 10 12-45 8
11-3 35 449001016 6-10 41 449001078 7-25 37 449001389 10-9 8
11-7 35 6-15 44 449001091 6-5 8 13-9 11
11-11 35 449001023 1-45 9 6-27 13 13-13 16
312850042 5-59 5 3-7 3 449001114 5-17 31 449001398 1-15 2
13-3 19 3-15 31 7-3 33 449001400 13-23 7
13-18 3 3-17 3 7-9 33 13-25 7
13-19 3 5-21 15 449001117 13-13 19 13-27 7
315976070 7-3 13 5-45 10 449001121 6-16 47 449001405 1-15 2
7-9 13 5-47 10 449001134 7-4 52 449001412 6-16 54
7-21 21 6-25 14 7-10 52 9-5 41
7-25 4 9-9 2 9-3 8 14-16 2
316445008 7-37 11 10-9 23 11-3 11 449001415 1-9 27
316540046 11-12 63 14-9 10 11-7 11 5-57 23
11-33 42 449001028 7-21 33 11-11 11 7-29 8
11-42 60 7-26 46 11-29 25 7-31 8
440066253 1-33 2 11-29 6 11-29 25 449001418 6-9 10
440066256 1-33 3 11-33 6 11-33 25 449001453 8-3 33
449001004 12-27 13 13-9 3 11-33 25 449004080 9-5 17
12-45 31 449001029 1-9 17 11-37 18 449007013 6-9 24
449001007 12-28 32 7-3 37 11-41 18 449007016 14-5 3
12-45 26 7-9 41 13-17 21 14-5 6
449001010 7-3 39 449001049 12-27 15 449001138 3-3 4 14-7 5
7-9 39 12-45 14 3-5 4 449007018 5-53 2
449001013 1-9 28 449001050 4-9 2 3-9 4 5-55 2
6-9 3 5-15 13 3-11 5 14-13 17
6-15 3 5-17 13 3-13 17 449007024 6-19 3
6-15 25 7-21 34 3-15 1 449007035 6-5 37
449001014 1-9 25 7-26 47 3-17 11 449007039 10-5 19
4-11 30 449001052 12-23 19 449001160 2-33 6 449007041 6-16 67
4-13 11 12-43 11 6-10 52 449007050 9-9 8
4-15 14 12-43 11 449001170 1-42 6 449007052 14-5 6
5-53 13 13-13 27 6-5 14 14-5 13
5-55 13 449001058 8-3 30 449001172 7-21 32 14-7 10

16-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
14-13 9 9-3 7 11-29 8 5-55 19
14-13 9 10-9 6 11-33 8 6-10 43
449015002 1-42 9 449015029 11-27 9 11-37 37 6-15 46
5-11 18 449015044 1-5 28 11-41 37 9-3 14
5-17 33 1-9 18 12-7 14 10-9 20
5-53 5 1-45 8 12-23 18 11-3 24
5-55 5 4-7 15 12-28 37 11-7 24
6-5 4 5-21 4 12-43 10 11-11 24
6-9 15 5-21 14 13-17 15 12-45 7
6-15 15 5-57 6 449021002 5-53 7 14-5 11
6-16 48 6-10 42 5-53 16 14-5 12
9-11 10 6-15 45 5-55 7 14-7 11
449015014 1-9 26 9-6 46 6-5 26 449021010 1-5 14
1-15 9 10-9 22 6-29 4 9-13 3
1-37 14 10-11 4 6-29 7 12-27 23
3-3 12 11-29 11 9-5 20 12-45 15
3-5 15 11-33 11 14-18 4 449022010 8-3 32
3-9 14 11-37 3 449021003 1-42 7 449022013 1-5 25
3-13 16 11-41 3 5-11 32 1-9 39
4-7 16 14-9 13 5-19 2 1-45 7
4-9 4 449015098 1-45 4 5-53 3 2-35 9
4-11 29 9-5 12 5-53 25 3-7 4
4-13 12 10-11 14 5-55 3 3-15 32
4-15 15 11-4 53 5-55 25 3-17 4
5-11 35 11-29 7 5-57 12 4-7 12
5-13 31 11-33 7 6-5 13 5-21 13
5-15 24 11-37 17 6-16 55 5-45 11
5-17 24 11-41 17 6-16 72 5-47 11
5-53 6 14-7 10 9-6 43 5-57 5
5-55 6 449015112 9-11 7 11-8 53 6-9 11
5-57 8 449021001 1-9 22 11-12 57 6-16 52
6-9 6 1-37 16 14-5 9 6-25 5
6-9 39 4-9 3 14-5 9 7-3 22
6-15 6 4-11 31 14-7 8 7-9 22
6-15 41 4-13 14 14-7 10 7-29 20
7-34 10 4-15 11 14-13 16 7-31 20
7-37 10 5-19 21 14-13 16 9-3 17
9-3 4 5-49 5 449021006 1-9 20 9-6 45
10-5 5 5-51 5 3-3 7 9-9 3
11-3 12 6-9 5 3-5 7 10-5 3
11-4 59 6-9 38 3-7 5 10-9 21
11-7 12 6-15 40 3-9 7 10-11 3
11-8 56 7-21 35 3-11 8 11-3 23
11-11 12 7-25 38 3-13 20 11-7 23
11-12 60 7-34 8 3-15 4 11-11 23
11-29 24 7-37 8 3-15 4 11-29 10
11-33 24 9-9 23 3-17 5 11-33 10
11-37 16 10-5 6 3-17 14 11-37 2
11-41 16 11-3 6 4-7 13 11-41 2
449015018 8-3 31 11-7 6 5-21 17 14-9 12
449015020 5-21 23 11-11 6 5-53 19 449022016 1-9 24

16-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
1-15 11 12-45 27 11-41 38 500552902 5-59 14
1-37 15 13-9 10 500227907 12-7 7 9-5 39
1-45 3 14-3 4 12-15 8 500583902 5-53 8
3-3 11 449022018 1-42 8 12-23 11 5-53 27
3-9 15 2-33 7 12-27 17 5-55 8
3-13 22 5-11 17 12-37 8 11-29 16
4-7 17 5-17 32 12-43 3 11-33 16
4-11 24 5-19 10 12-45 30 11-37 8
4-13 13 5-53 4 12-55 8 11-41 8
4-15 13 5-55 4 13-23 19 501702901 2-33 18
5-11 34 6-5 3 13-25 15 5-59 3
5-13 32 6-9 17 13-27 15 501753902 1-33 15
5-15 25 6-15 17 500227910 12-28 33 1-35 4
5-17 25 6-16 50 12-45 28 501753904 12-33 4
5-49 4 7-3 34 500228905 11-12 64 12-35 4
5-51 4 7-9 34 11-33 43 12-52 4
5-57 7 9-5 42 11-42 61 501753914 12-46 6
6-9 4 9-9 12 500343914 12-5 8 12-47 6
6-9 37 449022019 1-42 27 12-19 12 12-48 9
6-15 4 4-7 21 12-27 29 12-49 2
6-15 39 6-19 16 12-45 23 12-50 4
7-4 50 449022020 9-3 34 500348901 12-33 11 501850904 12-12 7
7-10 50 449022021 6-9 9 12-35 11 12-30 7
7-29 9 6-16 68 12-50 11 12-33 7
7-31 9 6-29 5 12-52 11 12-35 7
7-34 9 14-18 2 500383916 6-43 24 12-50 7
7-37 9 449022022 6-5 36 6-47 24 12-52 7
9-3 3 449025001 9-9 16 6-49 24 501877901 12-27 27
9-5 10 449034021 12-5 9 6-53 24 501884905 6-10 54
10-5 7 12-19 9 6-59 27 6-16 73
10-9 14 449034054 12-28 31 6-61 12 501884906 5-15 15
11-3 13 12-45 25 6-73 1 5-17 16
11-4 58 449034079 7-29 18 500390903 7-3 8 6-15 43
11-7 13 7-31 18 7-9 8 501904909 1-33 30
11-8 58 449071005 10-5 21 7-21 31 1-35 25
11-11 13 500009917 8-3 3 7-25 3 501921910 11-3 34
11-12 62 500025905 7-33 2 500412904 11-3 32 11-7 34
11-29 23 500030902 9-5 3 11-7 32 11-11 34
11-33 23 500111905 12-23 20 11-11 32 501935904 8-3 7
11-37 15 500167920 12-46 9 500412906 10-5 8 502011903 9-21 3
11-41 15 12-47 9 13-17 13 12-33 10
449022017 1-21 5 12-49 8 500421901 11-29 42 12-35 10
3-9 12 500167924 13-7 5 11-37 30 12-50 10
3-15 19 500179904 7-25 6 500428901 7-4 53 12-52 10
5-21 24 11-3 30 7-10 53 502011909 12-48 5
7-3 40 11-7 30 500428902 5-11 23 502011914 11-25 6
7-9 40 11-11 30 7-3 9 502012902 7-29 15
8-3 2 11-12 53 7-9 9 7-31 15
8-3 2 11-30 51 11-3 36 502029911 8-3 8
11-27 8 11-34 49 11-7 36 502029935 8-3 16
12-27 24 11-37 40 11-11 36 502029936 8-3 15

16-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
502056903 4-11 5 13-25 8 504059730 6-59 18 12-23 26
4-11 23 13-27 8 6-61 18 12-43 22
4-13 27 502566904 1-10 42 504060718 6-68 12 504064734 12-27 7
4-13 33 14-9 11 504060749 6-65 19 12-45 11
4-13 34 502600903 5-13 1 504060774 1-5 33 504064736 12-27 3
4-15 28 5-15 17 1-42 15 504064737 12-27 2
7-37 7 5-17 17 5-11 2 504064739 12-7 11
502056904 4-7 11 502632901 5-29 9 5-13 5 12-23 16
4-9 5 502635907 11-45 13 5-15 22 12-43 8
4-11 37 11-45 27 5-17 22 504064740 12-7 21
4-15 34 11-45 45 5-19 20 12-23 23
11-3 8 11-49 13 11-3 2 12-43 20
11-7 8 11-49 27 11-7 2 504064742 12-7 16
11-11 8 11-49 45 11-11 2 12-23 21
502056906 1-42 37 502637902 11-25 11 14-9 4 12-43 13
5-13 9 502687901 12-33 12 14-15 4 504064743 12-27 3
5-45 19 12-35 12 504061719 14-18 1 504064745 12-27 1
5-45 19 12-46 5 504061728 13-3 14 12-45 2
5-47 16 12-47 5 504061740 13-3 7 504064746 12-23 1
502059912 8-3 9 12-48 10 504061746 13-3 9 504064760 12-27 1
502079902 10-11 9 12-49 1 504061794 13-3 8 12-45 2
502097907 8-7 8 12-50 12 504061795 13-3 13 504064761 12-7 19
9-15 8 12-52 12 504062725 12-19 1 12-23 28
502398902 2-33 19 502719903 6-43 25 504062738 12-19 1 12-43 14
4-9 10 6-47 25 504062765 12-19 1 504064767 12-7 8
4-11 10 6-49 25 504062799 12-19 1 12-23 12
4-13 22 6-53 25 504063749 12-41 1 12-43 4
4-15 12 6-73 2 504064701 6-43 7 504064769 12-7 24
6-9 16 502757901 14-7 12 6-47 9 12-23 13
6-15 16 502759901 7-29 26 6-49 9 12-43 5
6-25 1 7-31 26 6-53 9 504064772 12-27 3
502398907 1-9 40 502787903 12-33 9 6-55 14 504064775 12-27 1
502546902 11-4 51 12-35 9 6-57 17 504064779 12-27 3
11-8 51 12-50 9 6-59 20 504064780 12-23 1
11-12 55 12-52 9 6-61 20 504064782 12-27 21
502565903 9-13 2 502895201 12-48 11 6-68 1 504064784 12-23 1
502566901 2-33 15 12-49 4 6-71 20 12-45 2
5-13 33 502895203 12-31 15 504064702 12-27 5 504064785 12-27 2
7-21 11 504017203 12-46 4 504064703 12-23 1 504064786 12-27 2
7-25 24 12-47 4 504064707 12-27 2 504064792 12-27 1
14-9 21 12-48 7 504064710 12-27 3 504064794 12-27 1
502566902 2-33 13 12-49 5 504064711 12-27 2 504064795 12-27 6
9-3 6 504020504 13-7 3 504064715 12-27 21 12-45 10
12-7 10 504024203 12-12 12 504064719 12-27 2 504065717 12-3 1
12-23 15 12-31 12 504064720 6-43 46 504065747 12-7 1
12-43 7 504024210 12-33 14 6-47 4 504065750 12-17 1
502566903 12-7 23 12-35 14 6-49 4 504065752 12-17 1
12-23 4 12-51 14 6-53 4 504065757 12-3 1
12-27 19 12-53 14 504064721 12-7 17 504065758 12-3 1
12-45 17 504057704 13-17 5 504064723 12-27 3 12-17 1
13-23 8 13-17 12 504064729 12-7 20 12-39 1

16-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504065759 12-7 1 504069724 1-42 14 13-23 16 504223249 1-27 25
504065762 12-3 1 12-45 5 13-25 20 1-33 27
12-17 1 504069740 13-13 25 504072723 12-5 1 1-35 16
12-39 1 504069761 13-13 23 504072733 12-15 1 504223269 7-29 6
504065766 12-17 1 504069765 12-7 28 504072755 12-5 1 7-31 6
504065776 12-3 1 504069771 13-17 24 504072774 12-5 1 504223295 12-28 36
504065777 12-3 1 504069782 12-45 1 504072786 12-5 1 504224203 1-33 4
12-17 1 504069783 12-45 1 504072799 12-15 7 504224217 9-13 20
12-39 1 504069791 12-7 24 504074703 12-41 1 504224218 9-13 19
504066700 12-3 2 12-23 13 504074773 12-5 1 504224240 9-13 5
12-5 2 12-43 5 504074776 12-5 1 504224251 8-3 28
12-17 2 504069792 13-13 18 504074785 12-41 1 504224254 1-33 7
12-19 2 504070700 13-13 1 504075722 12-7 1 504224261 9-13 32
12-21 2 504070703 13-13 1 504075738 12-7 1 504224273 1-33 6
12-37 11 504070713 13-17 23 12-23 1 504224286 1-33 5
12-39 2 504070716 13-9 9 12-27 1 504225202 9-5 38
12-41 2 13-13 14 504075767 12-23 10 504225211 9-21 8
504068703 13-9 16 504070720 6-74 11 504075780 12-7 1 504225226 9-21 9
13-13 6 504070721 13-13 10 504110201 1-23 1 504225265 9-13 6
13-17 26 13-17 11 504110202 1-23 1 504226209 1-33 19
504068704 13-9 20 504070726 13-17 23 504110203 1-23 1 1-35 13
13-9 18 504070735 13-13 18 504110204 1-23 1 504226218 3-13 11
13-13 4 504070756 13-13 9 504110205 1-23 1 3-15 15
13-17 17 13-17 10 504111201 1-23 1 8-3 21
504068705 13-9 13 504070764 13-14 34 504111202 1-23 1 504226225 7-29 36
504068710 13-17 24 504070784 13-17 23 504111203 1-23 1 504226235 7-29 7
504068717 13-9 1 504070785 13-13 1 504111204 1-23 1 7-31 7
504068724 13-9 1 504070790 5-45 18 504111205 1-23 1 504226242 1-9 34
504068729 13-9 1 504071702 12-37 7 504111218 1-23 1 1-15 10
504068737 13-10 21 12-55 7 504148200 12-12 5 1-45 2
13-9 19 13-23 18 12-30 6 4-7 18
13-13 5 13-25 13 12-33 6 5-11 3
13-17 7 13-27 13 12-35 6 5-11 26
504068738 13-9 1 504071718 13-3 15 12-50 6 5-57 22
504068755 13-9 1 504071727 13-3 16 12-52 6 6-5 7
504068760 13-9 1 504071728 13-3 1 504154200 12-47 13 6-15 5
504068772 13-9 13 504071766 13-13 26 12-49 11 6-27 14
504068779 13-17 24 504071778 13-3 5 504163200 12-12 8 11-29 22
504068789 13-9 1 504071779 12-15 4 12-30 8 11-33 22
504068790 13-9 16 12-55 4 12-46 12 11-37 14
13-13 6 13-23 15 12-47 14 11-41 14
13-17 25 13-25 19 12-48 4 13-14 28
504068794 13-9 12 504071785 1-5 27 12-49 13 14-5 12
13-13 17 1-45 6 504214800 9-17 7 14-16 6
13-17 14 5-57 16 504223217 1-27 22 504226268 7-29 17
504069702 12-7 24 13-13 21 1-33 28 7-31 17
12-23 13 504071792 1-15 13 1-35 17 504226279 7-3 3
12-43 5 504071799 13-3 4 504223224 1-33 25 7-9 3
504069707 13-9 4 504072707 12-55 1 1-35 18 504227203 5-53 8
504069711 13-9 4 504072717 12-15 5 504223244 7-29 6 5-55 8
504069716 12-45 1 12-55 5 7-31 6 504227210 7-29 6

16-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-31 6 11-38 59 6-53 38 1-35 24
504227269 9-5 28 11-41 39 504232260 6-25 9 6-25 12
504227270 11-38 54 12-7 26 504232297 14-13 7 504239208 1-35 11
11-42 54 12-23 24 504233232 12-3 7 504239228 1-35 12
504227275 7-29 6 12-27 9 12-5 4 504240229 12-7 18
7-31 6 12-43 12 12-17 7 12-23 27
504227283 9-13 28 13-3 11 12-19 7 12-43 21
504227287 7-29 6 13-3 11 12-21 4 504240234 11-3 20
7-31 6 13-9 5 12-37 4 11-7 20
504227295 7-29 6 13-13 8 12-39 7 11-11 20
7-31 6 13-17 9 12-41 4 504240712 6-5 1
504228258 5-57 9 504230282 11-45 19 13-27 19 504240715 3-7 8
504229225 11-25 12 11-45 34 504233267 1-35 6 3-9 27
11-27 4 11-46 50 504233271 1-21 3 3-11 3
504229295 7-29 24 11-49 19 504233279 12-3 5 3-11 3
7-31 24 11-49 34 12-17 5 3-13 3
504229298 1-38 19 11-50 50 12-19 5 3-13 3
14-9 20 504230293 11-45 6 12-39 5 3-15 27
504230207 11-45 40 11-49 6 504234226 11-45 22 3-17 8
11-49 40 504230296 11-46 58 11-45 36 504240716 3-3 14
504230209 11-45 18 504230298 11-45 16 11-46 52 504240717 3-7 1
11-45 33 11-45 31 11-49 22 3-17 1
11-46 54 11-46 48 11-49 36 504240727 1-5 11
11-49 18 11-49 16 11-50 52 504240728 9-3 1
11-49 33 11-49 31 504234265 12-3 4 504240729 11-29 35
11-50 54 11-50 48 12-17 4 11-33 35
504230215 11-50 58 504231204 6-73 19 12-19 4 11-38 51
504230234 11-45 14 504231215 1-17 4 12-39 4 11-42 51
11-45 29 504231226 7-22 45 504234288 13-7 6 504240730 11-29 36
11-45 46 504231248 1-17 13 504235239 12-12 4 11-33 36
11-49 14 504231252 1-17 11 12-30 5 11-38 50
11-49 29 504231270 13-9 15 12-33 5 11-41 50
11-49 46 14-5 7 12-35 5 504240731 11-29 37
504230239 11-38 55 14-5 7 12-50 5 11-33 37
11-42 55 14-7 6 12-52 5 504240732 11-29 45
504230246 11-45 15 14-13 11 504235278 12-37 5 11-33 45
11-45 30 14-13 11 13-27 20 11-37 33
11-45 47 504231296 1-17 3 504236265 6-43 45 11-41 33
11-49 15 504232210 13-7 7 6-47 47 504240733 11-29 46
11-49 30 504232212 14-5 1 6-49 47 11-33 46
11-49 47 14-13 6 6-53 44 11-37 34
504230255 11-45 23 504232220 11-45 6 6-73 14 11-41 34
11-45 37 11-49 6 504236269 6-9 34 504240741 11-3 5
11-46 55 504232230 12-12 13 6-15 36 11-7 5
11-49 23 12-31 13 504237211 5-57 4 11-11 5
11-49 37 12-33 13 10-9 18 504240757 1-9 6
11-50 55 12-35 13 504237273 1-33 9 504240766 1-5 20
504230271 5-49 7 12-50 13 504238209 6-73 20 504240785 3-7 7
5-51 7 12-52 13 504238298 1-27 26 3-9 28
11-30 54 504232237 6-47 38 1-29 37 3-11 4
11-34 56 6-49 38 1-33 17 3-11 4

16-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3-13 4 504241724 1-13 3 504246763 1-13 2 504264764 11-3 4
3-13 4 504241725 1-13 4 504246769 1-15 5 11-7 4
3-15 28 504241730 11-29 26 504246771 1-17 14 11-11 4
3-17 9 11-33 26 504256792 6-23 28 504264775 11-4 57
5-11 37 11-37 19 504258715 6-9 33 11-8 57
5-19 8 11-41 19 6-15 34 11-12 61
504240787 1-5 21 504241731 11-29 34 504258725 4-5 18 504266218 3-9 22
504240788 11-3 26 11-33 34 504258732 4-5 26 504268729 1-35 5
504240791 7-34 11 504241732 11-38 52 504258737 4-5 24 504268730 1-35 7
7-37 6 11-42 52 504258739 2-29 12 504268740 1-35 1
504240838 6-5 1 504241737 11-29 18 504258742 2-17 8 504268741 1-35 1
504240842 5-45 13 11-29 38 504258743 2-27 1 504268775 5-21 18
5-47 13 11-33 18 504258747 5-27 23 504268794 14-9 1
504240856 1-9 9 11-33 38 504258748 5-27 11 504279799 1-18 30
504240857 1-9 10 11-37 10 504258749 5-27 19 504281774 1-9 8
504240858 14-3 2 11-41 10 504258750 5-27 20 504281792 12-5 7
504240859 1-17 15 504241739 11-29 38 504258751 5-27 24 12-19 11
504240860 1-17 15 11-33 38 504258754 2-21 5 504281794 12-5 8
504240863 5-45 2 504241741 11-38 53 504258755 2-21 6 12-19 12
5-47 2 11-42 53 2-23 2 504281795 12-28 30
504240928 11-37 43 504241742 11-29 39 504259745 2-7 4 12-45 22
11-41 43 11-33 39 504259748 2-7 9 504281796 12-27 29
504240930 11-37 47 504241771 11-29 19 504259749 2-7 6 12-27 29
11-41 47 11-33 19 504259762 2-5 15 12-45 23
504240932 11-37 45 11-37 11 504259763 2-15 28 504281799 12-45 23
11-41 45 11-41 11 2-19 22 504282703 12-5 8
504240952 11-29 30 504241782 1-5 8 4-5 40 12-19 12
11-33 30 504241783 1-5 9 6-13 24 504288739 6-67 6
11-37 23 504241784 1-5 10 504259764 2-5 15 504288740 6-71 18
11-41 23 504241788 9-3 19 504259766 1-27 1 504289704 1-27 1
504240953 11-29 29 504241790 9-3 18 504259767 1-27 2 504289705 1-27 2
11-33 29 504241791 1-5 20 504259768 1-27 11 504289706 1-27 1
11-37 22 504241796 1-15 12 504259770 1-27 14 504289707 1-27 2
11-41 22 5-11 36 504259771 1-27 17 504297721 13-13 2
504240954 11-29 28 5-19 9 504259772 1-27 18 13-17 6
11-33 28 504242746 1-21 1 504259773 1-27 1 504297725 13-3 20
11-37 21 504243712 13-3 504259774 1-27 2 504297726 13-4 21
11-41 21 504243714 13-3 504260741 9-5 30 504298714 6-5 30
504240966 1-5 7 504245777 1-33 504260742 9-5 25 504298716 6-9 27
504240979 1-9 1 504245794 11-37 28 504260795 9-5 29 6-55 1
504240980 1-9 1 11-37 44 504262752 5-53 11 504298717 2-33 11
504240985 1-9 2 11-41 28 5-55 11 504298718 2-33 12
504240988 5-13 6 11-41 44 504262753 9-3 15 504301775 13-9 8
504240990 1-5 21 504245795 11-38 48 504262754 1-5 30 13-13 13
504240991 9-3 16 11-41 48 504262755 1-5 2 504301785 12-27 28
504240995 6-9 22 504245796 11-37 46 504262756 6-9 2 12-45 24
504241700 11-38 49 11-41 46 6-15 2 504305702 9-21 6
11-41 49 504245799 11-37 27 504262757 6-9 13 504305730 1-35 1
504241701 1-13 1 11-41 27 504262761 1-42 19 504305731 1-35 1
504241704 6-15 27 504246731 1-45 5 504263702 1-21 1 504305734 1-35 2
504241723 6-25 18 504246733 1-45 10 504263788 13-3 504305737 1-35

16-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504305738 1-35 6-73 12 505853500 1-23 5 505959590 5-5 8
504305741 1-27 504450755 12-12 9 505854502 1-23 3 505959594 2-21 5
504305742 1-27 12-30 9 505861501 1-23 1 505960501 2-29 14
504306703 11-37 41 504450758 12-33 8 505861502 1-23 1 5-5 13
11-41 41 12-35 8 505861503 1-23 1 5-7 10
504306704 11-37 42 12-50 8 505861504 1-23 1 505960503 2-7 3
11-41 42 12-52 8 1-23 1 505960505 2-13 19
504315702 1-5 34 504450761 6-43 11 505861505 1-23 1 505960507 5-5 1
504315705 1-5 34 6-47 13 505959500 13-17 16 5-27 5
504315706 1-5 17 6-49 13 505959501 12-19 1 505960511 5-27 4
504315708 1-5 35 6-53 13 505959504 5-45 24 505960512 2-7 6
504315711 5-57 10 6-73 10 5-47 24 505960513 5-27 22
504315724 5-57 1 504450762 6-74 4 505959511 5-11 11 505960514 4-3 22
504315732 5-57 18 504503703 9-5 30 505959512 8-3 17 505960515 2-13 1
5-59 504504703 9-5 25 505959519 5-11 14 505960516 2-5 9
504315733 5-59 12 504574273 9-5 19 505959520 5-27 3 505960519 5-27 10
504315734 6-5 18 504574274 1-42 25 505959524 5-27 1 505960521 4-3 18
6-43 504574275 9-5 34 505959525 5-11 13 505960524 2-29 7
504315736 1-6 35 9-11 505959527 5-5 12 5-7 9
504449749 5-59 3 504574276 9-11 1 5-22 5-45 21
504450732 12-33 16 504574277 9-11 2 505959528 1-9 21 5-47 25
12-35 16 504575274 1-17 1 505959534 5-42 7 505960525 2-7 4
12-51 16 504575276 1-33 10 505959543 2-21 1 505960531 2-27 7
12-53 16 504575298 12-23 22 505959547 2-29 6 505960534 5-27 8
504450733 12-12 11 12-43 18 5-7 15 505960535 6-13 11
12-30 11 504804729 3-7 9 5-45 27 6-23 18
504450734 12-33 15 3-15 33 505959552 2-21 8 505960536 2-7 8
12-35 15 3-17 6 5-7 3 505960538 2-13 14
12-51 15 504804730 1-35 9 505959555 2-33 3 2-15 15
12-53 15 504804731 1-35 8 505959558 2-21 7 505960544 2-7 9
504450739 6-74 6 504804732 1-35 10 2-27 5 505960546 5-27 18
14-9 22 504804733 1-35 3 2-27 5 505960548 2-7 7
504450740 6-37 32 504804748 6-37 2 2-29 15 505960549 6-13 12
6-71 11 505064713 6-73 8 2-31 9 6-23 17
504450741 6-37 33 505064754 6-43 47 4-3 31 505960550 4-3 17
6-65 6 6-47 5 4-5 3 505960551 5-27 12
6-67 24 6-49 5 5-7 17 505960552 6-13 6
6-71 12 6-53 5 505959568 2-9 17 505960553 5-27 26
504450742 6-43 10 505136039 12-12 14 2-11 19 505960554 5-27 16
6-47 12 505136041 12-31 16 505959571 12-19 1 505960555 5-27 21
6-49 12 505136046 12-33 17 505959581 5-27 6 505960557 5-27 13
6-53 12 12-35 17 505959584 5-5 6 505960558 2-29 2
6-73 9 12-51 17 505959586 5-27 2 2-29 8
6-74 1 12-53 17 505959588 5-5 4 5-9 10
504450743 6-43 44 505136048 12-46 13 5-5 4 505960563 5-27 7
6-47 46 505136051 12-48 12 5-7 4 505960564 5-27 15
6-49 46 505136053 13-7 9 5-9 4 505960569 2-27 3
6-53 43 505657522 12-30 4 505959589 2-29 3 505960570 5-27 14
6-65 4 505850500 1-23 2 5-7 6 505960571 5-27 25
6-67 13 505851500 1-23 6 5-45 23 505960572 5-27 9
6-71 25 505852500 1-23 4 5-47 23 505960573 5-27 17

16-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505960576 2-7 5 505964506 4-7 1 505966527 11-45 44 7-9 18
505960578 1-21 2 505964513 11-23 6 11-49 44 505967503 7-3 38
505960579 4-3 2 505964529 11-23 3 505966528 5-22 4 505967510 5-45 4
505960580 6-9 23 505964540 10-7 5 5-25 5 5-47 4
6-13 10 505964559 4-7 1 505966529 5-13 15 505967511 7-3 29
6-15 24 505964564 11-23 4 505966531 11-45 7 7-9 29
505960581 6-13 7 505964565 11-17 16 11-49 7 505967514 7-3 25
505960582 2-21 4 11-21 16 505966533 5-22 1 7-9 25
2-27 2 505964573 11-15 16 505966539 5-22 9 505967516 5-45 7
505960585 6-13 13 11-19 15 5-25 10 5-47 7
505960588 4-3 20 505964577 10-7 9 505966541 5-21 26 505967520 7-7 3
505960590 6-13 2 505964578 10-7 6 505966542 3-5 12 505967529 13-9 1
505960594 2-13 3 505964586 10-7 7 3-9 20 505967534 7-4 45
2-15 6 505964597 10-7 8 3-13 13 7-9 45
505961505 13-17 19 505965530 9-13 31 3-15 13 505967535 7-3 19
505961568 13-9 7 9-21 505966543 5-13 20 7-9 19
13-13 12 11-3 45 505966544 11-45 10 505967537 7-33 7
505962533 13-9 6 11-7 45 11-49 10 505967538 7-3 31
13-13 11 11-11 45 505966545 5-13 16 7-9 31
505962557 11-29 1 505965551 8-3 18 505966547 5-13 19 505967542 7-33 5
11-33 1 505965585 8-3 34 505966553 11-49 8 505967544 2-33 8
505962578 13-9 17 11-27 16 505966558 5-13 13 7-3 12
505963500 10-3 1 505965586 13-10 21 5-41 7-9 12
505963502 7-4 49 505966500 11-45 7 505966561 5-22 7 505967545 7-7 9
7-10 49 11-49 7 5-25 8 7-7 9
505963508 5-29 17 505966501 3-5 10 505966562 1-5 15 505967549 5-45 6
505963519 10-7 3 3-13 7 2-35 8 5-47 6
505963522 10-3 10 505966502 11-45 26 5-21 12 505967551 7-3 24
505963525 5-29 23 11-49 26 505966564 5-22 6 7-9 24
505963529 8-3 27 505966504 5-11 5 5-25 7 7-21 5
10-3 5-13 3 505966572 12-27 11 7-25 20
505963537 10-7 5-19 23 505966575 5-21 29 505967552 11-45 39
10-11 1 11-3 1 505966578 7-3 7 11-49 39
505963540 10-7 2 11-7 1 7-9 7 505967554 7-3 6
505963544 10-7 1 11-11 1 505966580 3-5 17 7-9 6
505963547 5-29 11 505966507 5-13 10 3-9 23 505967556 7-29 3
505963548 5-29 25 505966508 3-5 16 3-13 14 7-31 3
505963550 5-29 21 3-9 24 3-15 11 505967559 13-9 1
505963552 5-29 13 3-13 15 505966588 5-22 5 505967560 7-3 23
505963553 5-29 16 3-15 10 5-25 6 7-9 23
505963557 7-21 41 505966510 12-27 12 505966589 3-5 9 505967562 7-3 10
505963564 10-7 13 505966511 5-7 21 3-13 5 7-9 10
505963565 10-7 10 5-17 40 505966591 5-21 28 505967567 7-33 4
505963566 7-4 49 505966512 5-21 27 505966594 3-5 11 505967572 7-29 5
7-10 49 505966521 5-13 17 3-9 21 7-31 5
505963567 8-3 19 505966522 6-65 14 3-13 10 505967573 7-4 46
10-3 6-67 16 3-15 12 7-10 46
505963578 10-3 2 6-77 11 505966595 5-47 18 505967575 11-45 25
505963583 10-7 4 505966525 5-13 18 505966597 5-21 31 11-45 43
505963584 7-21 40 5-33 20 505967501 7-3 18 11-46 57
505963599 5-29 18 5-37 15 7-7 1 11-49 25

16-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11-49 43 505968517 6-29 1 6-47 42 6-47 3
11-50 57 6-43 43 6-49 42 6-49 3
505967579 7-3 14 6-47 45 6-59 8 6-53 3
7-9 14 6-49 45 6-61 8 6-55 2
505967584 7-4 48 6-74 15 6-65 20 6-57 2
7-10 48 505968519 6-43 4 6-68 13 6-59 2
505967585 9-5 35 6-47 6 6-73 18 6-61 2
505967587 7-29 2 6-49 6 6-74 5 6-63 3
7-31 2 6-53 6 6-74 14 6-65 3
505967588 7-4 43 6-63 1 6-75 7 6-67 3
7-9 43 6-65 1 505968540 6-75 3 6-68 3
505967589 7-33 6 6-67 1 505968541 13-13 1 505968569 6-71 3
505967591 7-4 47 6-71 1 505968542 13-13 1 505968572 6-43 41
7-10 47 6-73 6 505968551 6-43 19 6-47 43
505967593 11-45 11 505968522 6-29 1 6-47 19 6-49 43
11-49 11 6-43 20 6-49 19 6-53 42
505967595 11-45 38 6-47 16 6-63 10 6-55 11
11-49 38 6-47 20 6-65 18 6-57 13
505967596 13-9 1 6-49 16 6-67 11 6-59 17
505967597 7-33 8 6-49 20 6-73 17 6-61 17
505967598 7-3 17 6-65 11 505968555 6-43 12 505968576 6-43 18
7-9 17 6-67 8 6-47 15 6-47 18
505967599 13-9 1 6-67 12 6-49 15 6-49 18
505968501 6-44 50 6-71 27 6-53 15 6-63 9
6-47 32 6-73 16 6-55 10 6-65 17
6-49 32 505968523 6-29 1 6-57 12 6-67 10
6-53 32 6-43 13 6-59 15 6-71 26
6-57 10 6-53 16 505968556 6-71 15 505968580 1-5 1
6-59 13 505968524 6-47 37 505968558 6-43 5 505968581 13-13 1
6-61 13 6-49 37 6-47 7 505968587 3-7 2
6-63 5 6-53 37 6-49 7 3-15 30
505968505 6-43 42 6-65 5 6-53 7 3-17 2
6-47 44 6-75 6 6-65 2 505968588 6-57 1
6-49 44 505968529 6-59 19 6-71 2 6-59 1
6-55 12 6-61 19 6-73 7 6-61 1
6-57 14 6-65 10 505968562 6-65 22 6-67 2
6-59 16 6-68 10 505968563 6-65 9 505968589 6-65 8
505968506 6-63 4 505968533 6-75 2 6-67 19 505968595 6-65 21
6-65 7 505968535 6-43 49 505968566 6-43 6 6-67 14
505968511 6-43 16 6-47 33 6-47 8 6-73 13
6-47 17 6-49 33 6-49 8 505969500 14-16 7
6-49 17 6-53 33 6-53 8 505969503 8-7 1
6-53 17 6-57 11 6-55 3 505969504 5-13 28
6-63 7 6-59 14 6-57 3 505969508 5-13 24
6-65 13 6-61 14 6-59 3 505969515 2-33 16
6-67 15 6-63 6 6-61 3 505969520 5-53 12
6-77 10 505968536 6-55 4 6-63 8 505969521 9-13 12
505968514 6-55 7 6-57 4 6-65 16 505969526 8-3 4
6-57 7 6-59 4 6-67 4 8-3 4
6-59 7 6-61 4 6-77 4 505969527 14-16 1
6-61 7 505968538 6-43 40 505968568 6-43 3 505969528 5-13 26

16-12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505969532 7-29 14 505970534 9-15 3 7-25 27 505971567 7-21 23
7-31 14 505970535 2-35 6 505971507 9-13 24 7-25 8
505969533 13-9 1 505970537 8-3 29 505971508 7-21 25 505971568 7-21 27
505969540 5-13 22 505970540 8-3 1 7-25 9 7-25 12
505969543 14-16 7 505970542 9-15 1 505971509 8-7 6 505971570 8-3 14
505969548 13-13 1 505970543 2-33 9 9-15 6 505971572 7-13 11
505969551 9-13 30 505970544 9-13 16 505971511 7-21 16 7-15 11
505969557 13-13 1 505970545 7-21 29 7-25 29 7-17 13
505969558 14-16 5 7-25 16 505971512 9-13 10 505971574 8-7 4
505969561 5-13 23 505970549 7-29 25 505971513 9-13 13 505971577 8-3 13
505969564 8-7 1 7-31 25 505971516 9-13 23 505971578 7-13 8
8-7 1 505970550 5-13 12 505971517 7-29 29 505971579 9-13 18
505969569 7-4 44 5-15 11 505971518 7-29 16 505971580 7-29 30
7-9 44 5-17 11 7-31 16 505971581 9-13 26
505969572 13-13 1 505970551 8-7 2 505971521 9-13 8 505971584 7-21 4
505969574 7-29 35 505970552 6-9 28 505971522 8-7 2 505971585 7-29 10
505969581 8-3 11 6-15 29 505971525 7-21 3 505971586 8-7 9
8-3 11 6-25 2 505971527 7-29 21 505971587 5-11 25
505969585 4-7 27 6-25 2 7-31 21 5-19 17
4-9 11 505970553 1-5 6 505971529 7-29 33 505971588 8-3 21
4-11 11 6-5 10 505971530 9-15 7 505971589 8-3 26
4-13 25 505970555 9-21 4 505971531 8-7 2 505971590 9-13 9
4-15 25 505970556 2-35 7 505971533 9-13 17 505971591 7-29 32
505969593 14-16 7 505970557 1-15 6 505971534 8-7 7 505971592 8-3 1
505969598 11-3 15 505970560 7-34 7 505971535 7-21 22 505971593 8-7 3
11-7 15 505970564 7-21 14 7-25 7 505971595 7-21 13
11-11 15 505970567 11-27 12 505971537 7-29 31 7-25 13
505970500 6-16 71 505970570 2-35 14 505971538 9-13 11 505971596 9-13 7
11-29 20 505970572 5-41 19 505971539 7-21 26 505971656 8-7 5
11-33 20 505970574 2-33 17 7-25 10 9-15 5
11-37 12 505970577 2-35 4 505971540 7-21 2 505972500 10-9 11
11-41 12 505970579 1-5 16 505971542 8-3 25 505972501 7-21 10
14-16 4 505970580 5-19 28 505971544 7-3 30 505972502 1-45 11
505970501 2-35 2 505970581 7-21 18 7-9 30 10-9 12
505970505 5-45 25 7-25 33 505971545 8-3 12 14-9 25
505970506 5-11 7 505970584 2-35 3 505971546 7-21 24 505972503 11-29 15
505970507 5-13 27 505970589 8-7 2 7-25 11 11-33 15
505970508 2-35 13 505970590 9-15 4 505971548 5-11 21 11-37 7
505970511 6-9 12 505970592 7-22 48 505971550 7-21 43 11-41 7
6-15 12 7-27 2 7-25 36 505972504 4-7 23
505970514 7-21 8 505970593 7-21 17 505971555 7-13 3 505972505 4-7 20
7-25 30 7-25 34 7-15 3 505972506 6-9 19
505970515 2-35 5 505971500 7-21 6 7-17 2 6-15 19
505970516 7-21 15 7-25 28 505971557 7-29 13 505972507 6-55 6
7-25 31 505971501 11-3 43 7-31 13 6-57 6
505970520 7-29 11 11-7 43 505971558 7-21 20 6-59 6
7-31 11 11-11 43 7-25 14 6-61 6
505970521 2-35 11 505971502 8-3 20 505971559 7-13 9 6-73 4
505970523 5-45 15 505971504 7-3 1 505971560 9-15 1 6-77 6
505970530 2-35 12 7-29 28 505971562 5-11 20 505972508 10-9 15
505970533 11-3 17 505971506 7-21 7 505971566 7-22 46 505972511 7-21 12

16-13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505972513 4-7 24 505972567 6-25 15 11-11 21 505973577 11-29 47
4-9 20 505972568 11-29 12 505973511 11-3 40 11-33 47
4-11 20 11-33 12 11-7 40 11-37 35
4-13 31 11-37 4 11-11 40 11-41 35
4-15 26 11-41 4 505973512 9-15 2 505973579 3-3 9
505972514 11-3 22 505972570 7-21 9 505973514 3-3 1 3-11 9
11-7 22 7-25 26 3-11 1 505973580 11-3 10
11-11 22 505972571 6-5 16 3-13 1 11-7 10
505972516 6-74 9 505972572 4-7 22 505973516 8-7 2 11-11 10
505972517 10-11 13 4-9 8 505973517 11-30 48 505973584 12-28 35
505972520 6-5 23 4-11 8 11-33 48 505973585 11-30 52
505972523 11-29 3 4-13 24 11-37 36 11-34 54
11-33 3 4-15 24 11-41 36 11-38 58
505972528 6-5 25 505972575 5-45 1 505973518 8-4 35 11-42 58
505972530 9-13 36 5-47 1 505973522 11-3 38 505973588 6-9 29
505972531 6-77 14 505972576 1-5 19 11-7 38 6-15 30
505972532 10-11 11 505972577 1-9 3 11-11 38 6-19 18
505972534 6-5 22 505972578 10-9 2 505973526 11-4 50 505973593 5-11 6
505972540 10-9 16 505972579 4-9 14 11-8 50 505973595 1-5 22
505972541 1-15 3 4-11 14 505973527 12-45 13 505973596 3-5 1
505972543 10-11 6 4-13 17 505973529 1-5 22 3-13 1
505972544 6-77 1 4-15 18 505973530 5-11 1 3-17 16
505972546 2-33 4 505972580 4-7 29 5-19 31 505973598 1-5 23
505972548 4-7 26 505972581 10-9 10 505973531 5-53 12 505974501 11-27 13
505972549 11-29 13 505972583 10-11 12 505973536 12-45 9 505974509 1-33 14
11-33 13 505972584 9-13 27 505973538 3-3 1 505974514 14-9 27
11-37 5 505972585 11-29 2 3-11 1 505974516 14-10 27
11-41 5 11-33 2 3-17 16 505974518 1-5 1
505972550 6-74 8 505972586 1-5 4 505973542 11-3 14 505974524 1-33 22
505972551 9-13 1 6-5 29 11-7 14 505974531 14-9 6
505972552 6-43 30 505972587 6-5 21 11-11 14 505974532 10-9 17
6-47 30 505972589 6-77 2 505973554 11-30 53 505974536 1-33 16
6-49 30 505972590 9-13 34 11-34 53 505974539 14-9 7
6-53 30 505972591 10-9 3 11-38 57 505974541 1-33 12
505972554 6-73 5 505972593 6-55 5 11-42 57 505974546 12-55
6-77 3 6-57 5 505973555 5-11 9 505974549 1-9 16
505972555 6-5 24 6-59 5 505973557 11-3 18 505974555 12-15
505972556 5-45 17 6-61 5 505973559 5-11 8 505974556 9-13 40
5-47 15 6-73 3 505973563 1-5 22 505974558 7-22 49
505972557 4-7 4 6-77 5 505973566 11-4 52 7-26 48
505972560 2-33 2 505972599 10-9 1 11-8 52 505974560 14-9 27
505972561 11-29 14 505973503 5-53 18 11-12 56 505974566 14-3 1
11-33 14 5-55 18 505973568 11-3 41 505974567 1-33 1
11-37 6 505973505 1-5 23 11-7 41 505974573 11-25 13
11-41 6 505973507 11-3 9 11-11 41 11-27 5
505972563 4-7 25 11-7 9 505973571 3-3 10 505974580 5-11 10
4-9 21 11-11 9 3-11 11 505974582 1-33 13
4-11 2 505973508 1-5 23 505973574 11-3 39 505974586 11-29 27
4-13 2 505973509 1-5 23 11-7 39 11-33 27
4-15 3 505973510 11-3 21 11-11 39 11-37 20
505972565 9-13 33 11-7 21 505973576 1-5 22 11-41 20

16-14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505974591 1-33 18 505977500 9-11 11 506552501 13-7 8 518647602 1-23 1
505974594 11-27 6 505977506 5-45 14 510683602 5-21 25 518647603 1-23 1
11-27 6 5-47 14 510683605 5-21 25 518647604 1-23 1
505974597 14-3 5 505977509 9-5 18 511405800 4-7 2 518647605 1-23 1
505975505 9-21 1 505977516 9-11 9 4-9 19 518648601 1-23 1
505975508 5-11 30 505977525 1-17 16 5-11 16 518648602 1-23 1
5-15 26 505977526 9-11 8 5-15 2 518648603 1-23 1
5-17 26 505977530 4-7 28 5-17 2 518649601 1-23 1
5-19 32 505977534 1-17 28 5-19 12 518649602 1-23 1
505975513 9-21 2 505977535 1-17 20 5-45 12 518649603 1-23 1
505975532 11-3 42 505977538 9-5 8 5-47 12 518791611 12-33
11-7 42 505977542 9-11 4 513572100 1-17 8 518791631 12-23 1
11-11 42 505977543 12-55 1 514214804 5-11 4 518791668 12-33
505975533 12-15 505977550 9-5 37 5-13 4 12-50
505975544 7-29 28 505977562 9-5 7 5-19 22 518791691 12-33
505975556 12-55 505977565 1-17 17 11-3 7 12-50
505975564 1-33 11 505977566 9-5 16 11-7 7 518791697 12-33
505975581 1-15 1 505977569 9-11 3 11-11 7 518792606 12-33
505975582 9-21 7 505977572 5-45 14 514454800 11-12 54 518792615 12-33
505975585 14-9 22 505977573 9-5 1 516789303 1-17 10 518792628 12-50
505975589 1-15 1 505977581 1-17 19 516789304 1-17 9 518793606 1-27 4
505976508 1-42 22 505977589 9-5 14 516789305 1-17 9 518793609 1-13 6
505976515 1-42 16 505977590 9-11 6 516789306 1-17 9 518793674 10-5 9
505976518 2-5 28 505977592 12-15 1 516789307 1-17 9 518794659 12-47 11
2-9 28 505977597 9-5 5 516789308 1-17 9 12-49 10
2-13 25 505977598 9-11 5 516789309 1-17 9 518794667 9-19 15
2-17 22 505978524 9-15 1 516789310 1-17 9 518794681 11-3 3
4-3 38 505978534 8-7 1 516789311 1-17 9 11-7 3
505976523 7-29 34 505978544 12-15 6 516789312 1-17 9 11-11 3
505976530 1-17 5 12-37 6 516905800 14-5 10 518794682 9-5 26
505976536 1-42 23 12-55 6 14-7 9 518795675 13-17 1
505976537 6-25 3 13-23 17 14-13 19 518796637 5-13 30
505976542 10-5 13 13-25 14 516987802 5-29 2 5-42 4
505976544 14-15 5 13-27 14 516987808 5-29 15 518796642 9-5 13
505976545 1-17 26 505978545 9-15 1 5-31 3 518796658 14-9 24
505976552 6-25 16 505978552 13-17 1 516987809 5-29 32 518796683 1-27 24
505976556 1-17 23 505978556 1-17 18 5-29 36 1-33 26
505976557 13-17 2 505978585 11-27 14 5-31 4 1-35 15
505976561 6-16 51 505978597 13-13 22 516987817 5-29 26 518797696 1-42 24
505976563 9-3 13 13-17 18 516987818 5-29 29 518798643 5-21 8
9-6 44 506001501 11-25 3 516987822 5-29 24 518798651 5-53 18
10-5 2 506002500 11-25 8 516987826 14-9 16 5-55 18
505976566 1-17 24 506250524 13-3 517812801 9-17 1 518798654 14-18 3
505976567 1-42 36 506250525 13-3 517812802 9-17 5 518798659 14-9 22
505976568 14-9 9 506250526 13-3 517812805 9-17 3 518798671 5-21 19
505976570 6-25 17 506395549 6-43 28 517812808 9-17 10 518798680 5-21 1
505976581 1-45 1 6-47 28 517812809 9-17 4 518798696 5-45 20
505976593 6-13 14 6-49 28 517812810 9-17 9 518799631 13-13 1
6-23 19 6-53 28 517812815 9-17 6 518799644 13-13 1
505976595 1-17 12 506408500 12-12 3 517812816 9-17 2 518800650 14-15 8
505976597 6-5 33 506410500 12-30 3 518354802 5-29 28 518800691 14-15 7

16-15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
518801602 13-3 10 518808644 13-3 5 519459620 12-12 519492611 12-33 2
518801606 14-9 1 518808655 2-21 1 519459656 12-12 12-35 2
518801611 14-9 3 518809641 11-27 2 519459659 12-12 519492613 12-33 2
518801644 12-7 6 518809677 11-27 1 519459663 12-12 12-35 2
12-23 6 518841601 11-3 44 519459664 12-12 519492615 12-50 2
12-27 18 11-7 44 519459670 12-12 12-52 2
12-45 19 11-11 44 519461601 12-12 2 519492616 12-35 2
518801652 13-3 1 11-25 519462601 12-12 1 519492639 12-33 2
518801662 12-5 6 11-27 15 519462651 12-12 1 519493600 12-33 3
12-19 10 518842601 11-25 1 519463601 12-12 12-35 3
518801665 13-3 4 518852600 11-25 2 519463651 12-12 12-50 3
518801686 14-9 2 518985600 12-46 10 519465605 12-30 2 12-52 3
518801699 14-9 1 12-48 3 519465606 12-30 2 519510606 12-43 1
518802658 5-13 35 518987606 12-46 3 519465608 12-30 2 12-46
518803678 6-61 15 12-47 3 519465609 12-30 2 519510609 12-43 1
6-77 7 518987609 12-46 3 519465610 12-30 2 12-46
518806610 6-43 1 12-47 3 519465613 12-30 2 519510614 12-43 1
6-47 1 518987614 12-46 3 519466605 12-30 1 12-46
6-49 1 12-47 3 519466606 12-30 1 519664601 13-7 2
6-53 1 518988606 12-46 1 519466608 12-30 1 519665601 13-7 1
518806615 11-23 13 12-47 1 519466609 12-30 1 519666601 13-3 6
518806626 11-23 7 518988609 12-46 1 519466610 12-30 1 13-7
518806631 11-15 9 12-47 1 519466613 12-30 1 519679600 12-46 2
11-19 11 518988614 12-46 1 519466655 12-30 1 12-47 2
11-23 12-47 1 519466656 12-30 1 519680606 12-48 2
518806641 6-61 16 518989606 12-46 7 519466658 12-30 1 12-49 6
6-77 8 12-47 7 519466659 12-30 1 519680609 12-48 2
518806645 1-17 25 518989609 12-46 7 519466660 12-30 1 12-49 6
518806648 11-23 9 12-47 7 519466663 12-30 1 519680614 12-48 2
518806673 11-23 12 518989614 12-46 7 519467605 12-30 12-49 6
518806687 6-43 2 12-47 7 519467606 12-30 519681606 12-48 1
6-47 2 519457601 12-12 2 519467608 12-30 12-49 3
6-49 2 519457606 12-12 2 519467609 12-30 519681609 12-48 1
6-53 2 519457609 12-12 2 519467610 12-30 12-49 3
6-63 2 519457613 12-12 2 519467613 12-30 519681614 12-48 1
518807602 7-3 35 519457614 12-12 2 519467655 12-30 12-49 3
7-9 35 519457620 12-12 2 519467656 12-30 519682606 12-43 1
518807605 13-3 2 519458606 12-12 1 519467658 12-30 12-48
518807614 7-3 36 519458609 12-12 1 519467659 12-30 519682609 12-43 1
7-9 36 519458613 12-12 1 519467660 12-30 12-48
518807627 5-42 10 519458614 12-12 1 519467663 12-30 519682614 12-43 1
518807647 9-5 33 519458620 12-12 1 519492607 12-33 2 12-48
518807665 5-42 5 519458656 12-12 1 12-35 2 519996802 1-33 31
518807682 13-3 2 519458659 12-12 1 12-50 2 1-35 19
518807699 13-3 2 519458663 12-12 1 12-52 2 519996803 1-33 29
518808609 13-3 5 519458664 12-12 1 519492608 12-33 2 1-35 20
518808622 5-29 19 519458670 12-12 1 12-35 2 520024802 6-37 10
518808623 5-7 8 519459606 12-12 519492610 12-33 2 520024803 6-37 12
5-13 29 519459609 12-12 12-35 2 520024804 6-37 18
5-29 519459613 12-12 12-50 2 520024807 6-37 7
518808629 5-53 15 519459614 12-12 12-52 2 520024808 6-37 11

16-16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520024809 6-37 8 520038838 6-5 32 520041881 11-15 2 6-49 22
520024810 6-37 17 520038845 14-15 6 11-17 2 6-53 22
520024811 6-37 25 520038849 6-16 66 520041883 1-27 20 6-75 5
520024812 6-37 19 520038850 14-10 29 520041896 1-27 7 520045073 6-67 7
520024816 6-37 5 520038856 14-10 29 520042810 10-11 5 520045141 14-5 1
520024817 6-37 24 520038861 6-29 3 520042831 7-3 2 520045806 6-71 24
520024818 6-37 21 520038864 6-5 20 7-9 2 520045824 6-65 15
520024819 6-37 16 520038865 6-75 4 7-37 12 520045865 6-67 21
520024820 6-37 20 14-10 29 8-3 25 520045873 6-50 51
520024822 6-37 14 520038868 6-47 14 520043874 2-3 6-53 48
520024823 6-37 23 6-49 14 2-17 6-67 9
520024825 6-37 13 6-53 14 520043875 2-3 520045874 6-65 12
520035820 6-19 15 520038872 14-10 29 2-17 6-67 20
520036816 12-15 2 520038884 5-29 34 520044802 12-45 3 520045875 6-43 39
12-55 2 520038893 9-5 36 520044803 12-7 16 6-47 41
13-23 13 520038895 6-68 5 12-43 13 6-49 41
13-25 18 520039800 12-21 1 520044815 9-13 25 6-53 41
520036837 12-3 6 520039801 11-4 56 520044822 6-43 21 520046872 14-5 1
12-5 5 520039802 12-21 1 6-47 21 520047854 13-17 4
12-17 6 520039810 13-13 24 6-49 21 520047863 13-17 3
12-19 6 520039830 11-4 60 6-53 21 520049838 6-43 37
12-21 5 520039832 12-21 1 520044837 5-21 2 6-47 39
12-39 6 520039848 12-21 1 520044838 5-21 32 6-49 39
12-41 5 520039852 12-21 1 520044856 6-68 11 6-53 39
520036852 12-37 2 520039872 13-13 24 520044933 6-53 45 520049875 13-3 17
13-27 18 520039877 12-21 1 520044934 6-49 48 520049876 13-3 18
520036868 7-34 2 520039889 5-13 2 6-53 46 520052832 5-27 27
520036895 1-5 31 5-15 21 520044935 6-49 50 520052842 11-3 27
520037801 9-5 6 5-17 21 520044936 6-49 49 11-7 27
520037804 12-3 4 520040805 12-37 6-53 47 11-11 27
12-17 4 520040815 6-67 18 520044938 6-67 5 520052843 7-34 1
12-39 4 520040827 5-29 27 6-67 36 520052845 6-43 31
520037852 14-7 10 520040834 12-37 6-71 6 6-47 31
520037853 5-45 16 520040859 6-67 17 520044952 8-7 10 6-49 31
520037856 11-8 55 6-71 7 520045006 1-5 12 6-53 31
11-12 59 520040899 12-5 8 520045009 5-7 20 520052851 6-9 1
520037871 6-73 23 12-19 12 5-17 39 6-15 1
520037882 6-16 59 12-28 29 6-6 44 520052868 7-21 1
520037888 6-73 24 12-45 23 520045019 6-13 16 520052871 7-21 38
520037895 6-73 22 520041644 1-27 19 520045020 4-5 22 7-25 40
520038816 6-15 42 520041804 12-37 1 520045021 4-3 28 520052872 7-26 42
520038820 6-6 46 520041809 14-9 22 520045026 5-49 11 7-27 6
520038825 9-5 34 520041822 1-27 13 5-51 9 520052876 7-21 39
9-11 520041829 1-27 15 520045029 5-49 17 520052877 7-3 5
520038827 6-43 23 520041836 1-27 3 5-51 15 7-21
6-47 23 520041841 2-27 4 520045057 9-5 2 520053804 1-5 5
6-49 23 520041842 12-37 1 9-5 31 13-13 15
6-53 23 520041844 1-27 5 520045058 14-15 9 520053824 5-21 11
6-75 1 520041849 1-27 16 520045061 6-77 15 520053870 7-21 42
520038834 5-29 33 520041852 1-27 12 520045064 6-43 22 7-26 40
5-29 37 520041870 1-27 6 6-47 22 7-27 4

16-17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520053873 7-21 40 524142630 11-7 25 524189482 5-19 24 580000882 7-26 40
7-25 40 11-11 25 524191909 6-5 38 580000883 7-26 40
520106601 12-50 1 524142631 11-7 26 524192221 6-19 4 580000884 1-15 6
520106606 12-33 1 11-11 26 524195554 5-55 12 580000887 7-3 27
520106607 12-33 1 524142650 11-7 33 524195556 5-55 12 580000910 11-3 16
520106609 12-33 1 11-11 33 580000026 11-3 47 11-7 16
12-50 1 524142996 6-9 22 11-7 47 11-11 16
520106610 12-33 1 6-15 23 11-12 47 580000983 5-57 19
520106612 12-33 1 524143377 6-10 47 11-29 33 580000984 5-57 21
520106614 12-50 1 524143962 6-5 18 11-45 580000985 5-57 15
520106615 12-33 1 6-49 580000027 11-4 47 580000986 5-57 14
520292801 11-45 17 524143963 6-5 39 11-8 47 580000987 5-57 11
11-45 32 524144279 1-5 11 11-12 47 580000990 6-9 30
11-46 49 524144896 1-29 11-37 26 6-13 23
11-49 17 1-31 11-49 6-15 31
11-49 32 524144897 1-29 580000032 14-9 18 6-23 1
11-50 49 1-31 580000037 14-13 1 6-35
520292811 11-45 20 524145453 1-29 35 580000039 14-5 1 580000991 2-33 1
11-45 35 524146751 6-15 10 580000052 5-42 14 580001090 1-13 7
11-46 51 524148288 6-16 63 580000082 7-26 44 580001100 9-5 21
11-49 20 524154218 6-29 1 580000118 14-15 1 9-19
11-49 35 524154220 6-29 2 580000119 14-15 2 580001119 7-7 7
11-50 51 6-73 580000141 2-33 1 580001120 7-7 8
520292813 11-45 2 524157551 12-52 1 580000180 5-49 1 580001121 7-7 5
11-49 2 524157556 12-35 1 5-51 1 580001122 7-7 4
520292815 11-45 4 12-52 1 580000217 6-9 20 580001123 7-7 2
520292816 11-45 1 524157557 12-35 1 6-63 580001124 7-7 13
520292817 11-49 4 524157559 12-35 1 580000245 1-27 8 580001130 6-37 3
520292818 11-49 1 12-52 1 580000246 1-27 9 580001131 6-37 6
524135091 11-3 25 524157560 12-35 1 580000293 6-73 11 580001132 6-37 22
524135566 6-5 19 524157562 12-35 1 6-74 2 580001133 6-37 15
6-77 524157565 12-35 1 580000349 9-19 16 580001135 6-37 30
524135850 1-42 21 524158105 6-15 13 580000350 9-19 4 580001137 6-37 31
524135950 5-13 34 524161342 14-7 1 580000351 9-19 6 580001138 7-7 10
524136650 11-3 33 524161344 14-7 1 580000353 9-19 8 7-13
524137389 5-57 524175776 1-37 1 580000354 9-19 3 580001139 6-37 1
524138905 1-5 7 524175777 1-37 2 580000356 9-19 10 580001140 7-7 11
524139070 5-11 20 524175778 1-37 3 580000360 9-19 19 7-13
524139306 9-5 4 524175779 1-37 4 580000376 7-37 12 580001146 7-13 1
524139616 1-5 32 524175780 1-37 5 580000395 11-27 10 7-15 1
524139862 3-15 29 524175781 1-37 4 580000411 5-29 38 580001149 7-13 1
524139863 3-9 16 1-37 5 580000417 5-15 14 7-15 1
3-15 26 524178770 1-37 17 5-17 14 580001154 7-3
524140161 10-5 10 6-74 580000442 5-17 34 7-7
524141542 1-5 11 524179193 1-42 2 580000463 11-45 5 580001159 6-37 26
524141550 1-5 7 524179194 1-42 3 11-49 5 580001161 7-13 2
524141551 1-5 7 524179195 1-42 10 580000533 6-71 23 7-15 2
524141611 6-5 18 524183698 6-5 18 580000543 5-49 11 7-17 4
6-47 6-53 5-51 9 580001162 6-37 28
524141648 5-15 8 524186155 14-7 3 580000561 6-67 35 580001163 7-13 5
5-17 8 524186156 14-7 13 580000566 6-15 37 7-15 5

16-18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-17 5 11-15 580002522 13-3 3 580006438 6-43 27
580001164 6-37 29 580001782 10-11 7 580002909 11-12 52 6-47 27
580001165 7-13 4 580001783 7-3 1 11-34 50 6-49 27
7-15 4 7-9 1 11-41 29 6-53 27
580001167 7-13 6 7-31 28 580003414 6-74 10 580006439 6-43 29
7-15 6 580001784 7-31 34 580003608 5-41 16 6-47 29
7-17 6 580001785 7-31 35 580003615 6-10 50 6-49 29
580001169 7-13 7 580001786 7-31 32 580003819 5-59 1 6-53 29
7-15 7 580001787 7-31 33 580003820 5-59 2 580006440 6-43 38
7-17 7 580001788 7-31 30 580003821 5-59 4 6-47 40
580001172 6-37 27 580001790 7-31 31 580003822 5-59 6 6-49 40
580001173 6-37 4 580001792 7-31 29 580003823 5-59 7 6-53 40
580001174 6-37 9 580001793 7-31 36 580003824 5-59 7 580006441 6-43 34
580001183 5-13 2 580001794 8-3 3 580003825 5-59 9 6-47 36
5-15 20 580001826 2-17 4 580003826 5-59 11 6-49 36
5-17 20 2-19 4 580003827 5-59 13 6-53 36
580001184 6-9 30 580001827 2-17 1 580003828 5-59 16 580006530 6-5 40
6-13 23 580001828 2-17 1 580003829 5-59 8 580006531 6-5 41
6-15 31 2-19 1 580003830 5-59 15 580006584 6-19 21
6-25 7 580001829 2-17 10 580004500 7-27 1 580006790 8-7 2
6-37 2-19 9 580004729 11-15 5 580006893 5-11 15
580001195 6-43 32 580001849 6-43 8 11-17 3 580007557 5-47 17
6-47 34 6-47 10 11-19 7 580007708 1-42 17
6-49 34 6-49 10 580004730 11-15 6 580007732 5-42 21
6-53 34 6-53 10 11-19 14 580008064 1-17 29
580001196 6-43 33 6-59 21 580004731 11-15 7 580008094 9-5 26
6-47 35 6-61 21 11-17 4 580008192 6-43 48
6-49 35 6-68 2 11-19 4 580008260 5-53 12
6-53 35 580001959 14-9 17 11-21 5 580008261 5-53 12
580001202 9-5 26 580002067 11-4 49 580004738 11-21 4 580008419 5-27
580001215 6-13 22 11-8 49 580004744 11-15 8 580008432 6-9 20
6-31 11-12 49 11-21 10 6-65
580001216 5-29 4 11-19 580004745 11-19 2 580008527 11-3 19
580001223 6-25 9 580002090 7-25 40 11-21 2 11-7 19
6-37 34 580002104 9-19 11 580004749 11-19 10 11-11 19
580001398 11-3 46 580002105 9-19 17 580005693 6-74 3 580008808 7-25 25
11-7 46 580002106 9-19 18 580005855 5-57 25 580009067 6-71 13
11-12 46 580002112 9-19 20 580005856 5-57 2 580009145 5-7 8
580001479 7-29 1 580002113 9-19 5 580005857 5-57 3 5-13 29
7-31 1 580002114 9-19 7 580005858 5-57 20 5-31
580001691 7-13 10 580002115 9-19 13 580006007 5-15 7 580009212 7-25 18
7-15 10 580002388 5-13 14 5-17 7 580009251 7-25 1
7-17 12 5-42 580006141 6-55 13 580009252 7-25 17
580001735 5-42 18 580002393 7-33 3 6-57 18 580009253 7-25 19
580001736 5-42 16 580002394 4-7 5 6-59 24 580009254 7-25 22
580001737 5-42 15 4-9 16 580006341 12-47 10 580009288 13-14 31
580001739 5-42 1 4-11 16 12-49 9 580009289 13-14 32
580001740 5-42 12 4-13 19 580006437 6-43 26 580009290 13-14 30
580001748 11-4 49 4-15 19 6-47 26 580009291 13-14 33
11-8 49 580002518 13-3 3 6-49 26 580009332 7-3 26
11-12 49 580002520 13-3 3 6-53 26 7-9 26

16-19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580009340 7-3 5 11-21 21 580015588 6-67 30 580017195 5-35 6
7-9 5 580012280 7-7 6 6-68 6 5-39 6
7-25 580012292 6-5 42 6-71 9 580017196 5-35 7
580009349 7-3 580012294 7-21 36 580015589 6-67 29 5-39 7
7-7 7-26 45 6-68 9 580017197 5-35 8
580009721 7-25 21 580012323 6-57 15 6-71 10 5-39 8
580010435 1-27 10 6-59 25 580015726 4-9 1 580017198 5-35 10
580010507 13-3 2 6-61 25 580015730 4-9 7 580017199 5-35 9
580010509 13-3 2 580012382 12-28 34 580015801 3-9 9 5-39 10
580010512 13-3 2 12-45 12 3-15 20 580017200 5-35 11
580010516 13-3 4 580012468 6-57 16 580015803 3-9 30 5-39 11
580010518 13-3 4 6-59 26 580015804 3-9 13 580017201 5-35 12
580010520 13-3 4 6-61 24 580015812 2-29 4 5-39 12
580010525 13-3 3 580012675 6-9 27 5-7 5 580017202 5-35 13
580010527 13-3 3 6-57 580015899 6-10 45 5-39 13
580010529 13-3 3 580012728 3-5 18 580016001 5-15 10 580017203 5-35 14
580010571 6-6 47 3-9 25 5-17 10 5-39 14
580010912 12-8 29 3-13 8 580016423 11-4 47 580017204 5-35 15
12-24 30 3-15 8 11-8 47 5-39 15
12-43 23 580013419 1-31 1 11-12 47 580017205 5-35 25
580010920 6-68 4 580013420 1-31 2 11-41 26 5-39 16
580010942 6-6 45 580013421 1-31 3 11-49 580017206 5-35 24
6-75 580013422 1-31 4 580016565 3-9 1 5-39 17
580010994 5-49 14 580013423 1-31 5 3-15 21 580017207 5-35 26
5-51 12 580013425 1-31 7 580016597 6-10 44 5-39 18
580011155 5-11 21 580013427 1-31 6 6-68 580017208 5-35 16
580011162 7-27 3 580014237 11-3 18 580016598 6-67 27 580017209 5-35 17
580011163 7-26 40 11-7 17 6-68 8 580017210 5-35 18
7-27 11-7 18 580016599 6-67 28 580017211 5-35 19
580011187 11-4 49 11-11 17 6-68 7 580017212 5-35 23
11-8 49 580014462 1-29 1 580016634 6-9 27 5-39 19
11-12 49 580014463 1-29 1 6-15 28 580017213 5-35 22
11-17 580014465 1-29 38 6-59 5-39 20
580011190 11-12 49 580014466 1-29 39 580016727 1-23 10 580017214 5-35 21
11-21 580014467 1-29 40 580016728 1-23 11 5-39 21
580011191 11-4 49 580014468 1-29 41 580016906 5-15 19 580017215 5-35 20
11-8 49 580014469 1-29 34 5-17 19 5-39 22
580011226 5-31 2 580014470 1-31 8 580016907 5-15 1 580017216 5-35 27
580011753 7-27 5 580014471 1-29 43 5-17 1 5-39 25
580011814 4-7 1 580014473 1-29 29 580017120 2-3 580017217 5-35 28
580011816 4-7 1 580014474 1-29 42 2-17 5-39 26
580011967 11-25 10 580014564 5-15 18 580017189 5-35 1 580017225 5-17 36
580011994 1-5 12 5-35 5-39 1 580017325 5-17 37
580012148 11-17 9 580014917 5-47 21 580017190 5-35 2 580017327 4-9 1
580012158 11-17 15 580015018 5-45 14 5-39 2 580017328 4-9 2
11-21 15 580015103 7-17 8 580017192 5-35 3 580018189 6-16 57
580012159 11-17 18 580015104 7-17 9 5-39 3 580018190 6-16 56
11-21 19 580015366 7-29 12 580017193 5-35 4 580018265 7-33 4
580012160 11-17 19 7-31 12 5-39 4 580018266 2-33 11
11-21 20 580015545 3-9 3 580017194 5-35 5 580018270 6-15 22
580012161 11-17 20 3-15 16 5-39 5 580018326 11-4 47

16-20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11-7 47 580020389 7-3 12-49 12 6-71 4
11-12 47 7-7 580022505 11-25 5 580022991 6-67 33
11-33 33 580020586 4-9 6 580022514 11-25 4 580022993 6-67 32
11-45 580020642 6-67 25 580022709 5-7 8 6-71 5
580018439 7-25 23 6-71 17 5-13 29 580022994 6-67 22
580018443 7-29 10 580020695 3-5 14 5-33 6-71 16
7-31 10 3-9 19 580022710 5-33 1 580022995 6-67 38
580018900 6-73 21 3-13 12 5-37 1 6-71 8
580019051 6-67 41 3-15 14 580022711 5-33 2 580022996 6-67 39
6-71 22 580020708 13-21 5-37 2 6-71 19
580019516 7-13 9 13-23 3 580022712 5-33 3 580022997 6-67 40
7-15 8 13-25 3 5-37 3 6-71 21
7-17 11 13-27 3 580022713 5-33 4 580022998 6-67 37
580019578 4-11 26 580020710 13-21 1 5-37 4 6-71 14
4-13 6 580020719 13-21 3 580022714 5-33 5 580022999 5-39 23
4-15 6 580020721 13-21 2 5-37 5 580023078 3-5 3
580019697 6-9 20 580020723 13-23 6 580022715 5-33 6 3-11 2
6-15 20 13-25 6 5-37 6 3-13 2
6-67 13-27 6 580022716 5-33 7 3-17 10
580019796 2-3 580020724 13-23 4 5-37 7 580023137 3-9 17
2-17 13-25 4 580022717 5-33 8 3-15 7
580019850 2-31 24 13-27 4 5-37 8 580023138 6-15 35
3-9 2 580020726 13-23 5 580022718 5-33 9 580023141 5-49 12
3-15 23 13-25 5 5-37 9 5-51 10
580019994 2-31 27 13-27 5 580022719 5-33 10 580023142 5-49 13
3-15 24 580020736 13-19 2 580022720 5-33 11 5-51 11
580019999 2-31 28 580020741 13-21 5 580022721 5-33 12 580023143 5-49 15
3-15 25 580020759 6-16 69 580022722 5-33 13 5-51 13
580020000 5-17 27 580021160 5-17 35 580022723 5-33 14 580023144 5-49 16
580020001 6-16 58 5-47 20 580022724 5-33 15 5-51 14
580020002 5-17 28 580021175 5-55 26 5-37 10 580023146 1-29 2
580020005 5-7 2 580021205 7-25 32 580022725 5-33 16 580023147 1-29 2
5-17 18 580021208 5-49 10 5-37 11 580023152 6-67 34
5-39 5-51 8 580022726 5-33 17 580023188 5-49 6
580020036 7-15 9 580021209 5-49 10 5-37 12 5-51 6
7-17 10 5-51 8 580022727 5-33 18 580023275 6-19 2
580020040 7-17 12 580021221 5-47 19 5-37 13 580023277 11-45 8
580020041 7-17 12 580021222 5-15 9 580022728 5-33 19 580023427 6-10 51
580020047 7-17 3 5-17 9 5-37 14 580023714 5-39 24
580020060 3-9 11 580021302 6-59 12 580022729 5-37 16 580023752 5-37 18
3-15 18 580021306 2-21 1 580022730 5-37 17 580023753 5-37 19
580020062 3-9 29 580021707 10-3 580022741 6-16 60 580023764 13-23
580020202 5-17 29 580021708 8-3 27 580022756 5-7 8 580023765 13-25
580020203 5-17 30 10-3 5-13 29 580023766 13-27
580020380 7-7 7 580022130 9-11 8 5-37 580023768 13-23
580020382 7-17 1 580022411 11-25 15 580022867 6-53 20 580023769 13-25
580020383 7-17 1 580022502 12-12 6 580022877 6-53 18 580023770 13-27
580020385 7-7 10 12-31 14 580022878 6-53 19 580023771 13-23
7-15 12-46 11 580022879 6-29 1 580023772 13-25
580020386 7-7 11 12-47 12 580022989 5-7 2 580023773 13-27
7-15 12-48 8 580022990 6-67 31 580023791 13-23 1

16-21
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580023792 13-25 1 580024681 5-39 9 12-55 6 580034720 7-11 4
580023793 13-27 1 580024704 3-13 12 13-25 14 7-19
580023795 13-23 1 3-15 14 13-27 14 580034918 7-17 9
580023796 13-25 1 580025048 12-47 15 580027879 12-15 6 580034999 1-23 7
580023797 13-27 1 12-49 14 580030014 9-5 27 580035000 1-23 8
580023799 13-23 2 580025063 12-47 580030127 10-3 11 580035001 1-23 12
13-25 2 580025067 12-47 580030128 10-3 11 580035002 1-24 13
13-27 2 580025137 12-47 580030520 6-9 20 580035104 7-17 3
580023800 13-23 2 580025229 12-49 6-71 580035224 7-9 27
13-25 2 580025234 12-49 580030554 3-5 18 580035305 4-11 1
13-27 2 580025315 12-49 580030970 6-19 8 4-13 1
580023801 13-23 2 580025891 7-3 38 580031236 5-49 3 4-15 1
13-25 2 7-9 38 5-51 3 580035571 5-9 1
13-27 2 580026626 5-49 8 580031586 6-73 15 580035840 4-11 1
580023894 6-5 15 5-51 16 580031587 6-29 1 4-13 1
580024147 6-13 12 580026720 13-23 22 580032194 5-19 30 4-15 1
580024157 6-13 16 13-25 22 580032269 5-19 25 580035844 14-13 4
6-23 9 13-27 22 580032373 1-9 23 580035877 7-3 16
580024158 6-13 17 580026721 13-23 9 580032688 10-3 7 7-9 16
580024160 6-13 8 13-25 9 580032753 10-9 5 7-29 38
6-23 20 13-27 9 580032798 7-17 8 7-31 39
580024161 5-7 18 580026723 13-23 10 580032889 8-3 4 580035881 4-11 32
5-9 5 13-25 10 8-3 4 4-13 9
5-25 13-27 10 580033459 14-7 1 4-15 9
580024166 2-17 8 580026724 13-21 4 580033473 14-5 4 580036023 6-19 6
2-19 12 580026725 13-23 11 14-7 3 580036218 4-11 6
580024167 2-17 20 13-25 11 580033512 4-5 37 580036465 1-15 4
2-19 20 13-27 11 580033717 5-7 22 580036531 4-11 7
580024168 4-3 13 580026749 1-23 9 5-17 41 4-13 32
4-5 11 580026934 1-17 27 580033718 12-7 5 4-15 27
580024169 2-29 13 580026958 9-21 10 12-15 9 580036602 6-15 28
2-31 7 580027520 13-21 6 12-23 7 580036679 4-11 21
4-5 21 580027572 3-9 26 12-27 25 4-13 10
5-7 11 3-15 17 12-37 9 4-15 10
580024213 2-7 12 6-19 9 12-45 20 580036680 4-11 3
580024214 2-7 12 6-19 32 12-55 9 4-13 3
580024215 2-7 12 580027573 3-11 14 13-23 20 4-15 2
580024228 2-29 1 3-15 9 13-25 16 580037179 6-19 31
580024229 2-21 1 5-19 18 13-27 16 580038102 12-35
580024230 2-31 25 6-19 12 580033788 7-37 4 580038106 12-52
580024231 2-31 26 580027612 6-16 62 580033789 7-37 5 580038338 6-19 25
580024257 14-16 1 580027665 13-19 2 580033885 1-21 4 580038912 1-42 20
580024421 7-25 29 580027666 13-19 2 580034493 12-35 580038926 1-42 29
580024491 7-7 10 580027667 13-18 2 12-52 580039438 6-19 13
7-17 580027669 13-18 1 580034494 12-35 6-19 23
580024492 7-7 11 580027672 13-19 1 12-52 580039900 5-55 16
7-17 13-19 1 580034495 12-35 6-19 14
580024522 7-3 580027674 13-19 1 580034496 12-35 580040107 4-11 35
7-7 580027877 12-15 6 580034497 12-35 4-13 29
580024553 11-27 17 13-23 17 580034719 7-11 3 4-15 33
580024627 5-21 11 580027878 12-37 6 7-19 580040108 4-11 33

16-22
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
4-13 26 6-23 13 580046944 2-25 24 580047952 5-19 15
4-15 30 580043707 6-19 24 580046947 2-25 25 580048219 5-19 27
580040109 4-11 36 580043947 2-3 580046948 2-25 14 580048227 6-19 11
4-13 28 2-17 580046949 2-25 18 580048956 6-19 40
4-15 31 580044156 6-19 5 580046950 2-25 19 580049010 6-19 22
580040112 4-11 34 580045139 6-20 48 580046951 2-25 20 580049011 6-19 30
4-13 30 6-23 27 580046952 2-25 29 580049012 6-19 20
580040156 6-9 28 580045143 6-19 47 580046955 2-29 10 580052532 7-19 13
6-15 29 580045518 6-19 27 580046956 2-31 1 640046918 7-33 1
580040367 14-9 22 580045521 6-19 26 580046957 2-31 16 720243905 8-3 5
580040391 14-9 22 580045522 5-55 15 580046958 2-31 10 720260903 1-42 32
580040408 14-9 15 580046515 2-3 580046959 2-31 8 5-15 6
580040770 7-9 2-17 580046960 2-31 3 5-17 6
7-11 580046657 6-19 37 580046961 2-31 17 720307903 11-29 41
580040778 7-19 6 580046658 6-19 38 580046962 2-31 13 11-37 29
580040781 7-19 7 580046697 7-17 12 580046963 2-31 12 752780402 1-23 1
580040782 7-19 8 580046872 2-5 27 580046966 2-17 21 752780422 1-23 1
580040783 7-19 9 580046873 2-5 19 580046981 4-5 13 752821400 1-27 23
580040786 7-19 13 580046874 2-5 21 580046982 4-5 6 1-35 21
580040787 7-19 14 580046879 2-3 1 580046983 4-5 9 900001201 10-9 4
580040788 7-19 18 580046885 2-15 3 580046984 4-5 14 900001224 5-11 24
580040792 7-19 2 580046886 2-15 12 580046985 4-5 14 5-19 16
580040796 7-19 20 580046887 2-15 13 580046986 4-5 14 900001226 4-7 3
580040969 7-11 2 580046889 2-7 5 580046991 6-16 57 4-9 13
580041159 11-12 48 580046902 2-11 18 580046994 6-23 16 4-11 13
11-33 41 580046903 2-11 25 580046995 6-23 10 4-13 15
11-41 31 580046904 2-23 1 580047005 6-23 15 4-15 16
580041222 4-15 32 5-9 6 580047006 6-23 14 900001227 4-7 9
580041711 6-19 33 580046906 2-25 2 580047008 6-23 34 4-9 12
580041817 6-19 45 580046907 2-25 3 580047009 6-23 32 4-11 12
580042479 8-7 1 580046908 2-25 1 580047011 6-23 23 4-13 16
580042480 8-7 1 580046909 2-25 7 580047013 6-23 31 4-15 17
580042495 6-19 7 580046910 2-25 10 580047014 6-23 30 900001230 4-7 6
580042529 7-19 13 580046912 2-25 12 580047016 6-23 11 4-9 17
580042530 7-19 13 580046918 2-25 16 6-32 4-11 17
580042531 7-19 13 580046920 2-29 9 580047017 6-32 3 4-13 20
580042533 7-19 21 5-9 2 580047018 6-32 1 4-15 20
580042534 7-19 22 580046921 5-9 11 580047019 6-32 2 900001231 4-7 7
580042535 7-19 23 580046922 5-9 13 580047153 2-25 11 4-9 15
580042536 7-19 24 580046923 5-9 15 580047154 6-23 33 4-11 15
580042557 6-25 8 580046924 5-9 14 580047171 6-23 26 4-13 18
580042875 8-7 1 580046925 5-9 12 580047254 11-11 19 4-15 21
580043207 14-9 22 580046927 2-25 28 580047698 6-19 44 900001233 6-9 28
580043450 11-11 17 5-9 9 580047714 6-19 39 6-15 29
580043506 6-19 1 580046938 2-31 15 580047919 5-55 17 900001238 5-21 3
580043584 6-19 36 580046939 2-25 21 6-19 10 900001242 1-5 18
580043604 6-19 43 580046940 2-25 17 6-19 34 900001254 1-5 26
6-23 25 580046941 2-25 13 580047934 6-9 27 900002259 12-27 26
580043605 6-19 42 2-31 2 580047935 6-61 900002264 12-7 1
6-23 24 580046942 2-25 22 580047949 5-19 19 900003205 11-3 29
580043627 6-19 41 580046943 2-25 23 580047950 5-19 13 11-7 29

16-23
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11-11 29 6-19 28 2-21 2 6-23 6
900003215 13-3 1 900063101 3-3 6 2-23 3 901162818 14-15 10
900003218 13-3 4 3-5 6 2-31 5 901177109 5-11 22
900003223 6-9 7 3-9 5 4-3 30 901177124 5-15 12
6-15 7 3-11 7 4-5 1 5-17 12
900003230 14-5 5 3-13 18 5-5 7 901240810 9-3 27
14-13 8 3-15 3 5-7 16 901263101 14-9 26
900003231 14-5 8 3-17 12 5-9 3 901270802 2-5 3
14-7 7 900064101 4-11 27 900588100 5-53 23 901270814 2-5 13
14-13 15 4-13 4 5-55 23 901270815 2-5 14
900003235 14-5 1 4-15 4 900590834 2-31 11 901271803 2-17 2
900003237 14-9 27 900281820 2-3 8 900724803 6-13 5 2-19 2
900003239 14-10 28 900284852 2-9 3 6-23 5 901271816 2-3 6
900003240 14-13 8 2-11 6 900724827 5-5 3 901271817 2-3 4
900003241 14-5 14 900291802 2-17 4 900839101 5-53 24 2-5 5
14-7 4 900291803 2-17 5 5-55 24 901272802 2-13 7
14-13 10 2-19 5 900906822 2-25 8 2-15 9
900003242 6-6 48 900291804 2-17 6 900969808 5-42 9 901272820 2-13 21
900003243 14-5 16 2-19 6 900969811 5-42 19 2-15 20
14-9 8 900294855 6-13 18 900969813 5-41 18 901274801 2-9 24
14-13 20 900296827 6-39 5 5-42 17 2-11 2
900003244 14-5 15 900411802 6-27 11 900969817 5-42 11 901276803 2-21 11
14-9 19 900488809 10-3 21 900970802 5-41 2 2-23 9
14-13 18 900488810 10-3 21 900970804 5-41 4 2-31 21
900003245 14-9 5 900488811 10-3 13 900970806 5-41 6 901276809 2-21 13
900003247 14-13 12 900488812 10-3 13 900970807 5-41 7 2-23 7
900003256 14-9 15 900488816 10-3 14 900970813 5-41 12 2-31 20
900003259 5-21 10 900488817 10-3 19 900970814 5-41 17 901277819 5-7 13
900003260 4-7 8 900488821 10-3 24 900970818 5-41 15 5-45 22
4-9 18 900488822 10-3 24 900971803 5-29 3 5-47 22
4-11 18 900488825 10-3 16 900971806 5-29 6 901279803 5-25 1
4-13 21 900488826 10-3 20 900971807 5-29 7 901279804 5-22 2
4-15 22 900488827 10-3 6 901001803 9-17 11 5-25 2
900003263 6-25 4 900488834 10-3 3 901014842 2-5 22 901279806 5-22 3
900003273 1-13 5 900488835 10-3 4 901015826 2-3 2 5-25 3
900004210 13-17 1 900488838 10-3 15 2-25 4 901279807 5-25 4
900004216 13-17 2 900488841 10-3 11 901016819 2-31 4 901279812 5-22 8
900004217 13-17 2 900488842 10-3 11 901062802 5-29 10 5-25 9
900004281 5-41 13 900526814 4-3 16 901062807 5-29 22 901280825 2-13 19
900005206 6-25 8 900526819 2-25 6 901083830 2-25 9 2-15 23
900005207 11-27 6 900529808 6-23 22 901085820 2-15 24 901282827 4-3 26
900005223 5-13 25 900542813 2-3 9 901085834 6-13 3 901282830 4-3 27
900007209 5-21 22 900542824 6-19 46 6-23 3 901282833 2-17 19
900007271 5-11 6 900543845 2-13 6 901085835 4-3 29 2-19 19
900010278 6-15 11 2-15 8 4-3 35 5-5 11
900011219 5-19 26 900549803 5-7 12 901085837 2-5 7 901282846 4-3 14
900011220 5-19 29 900549883 2-27 6 901095817 2-25 15 4-5 12
900011286 4-11 19 2-29 11 901096876 4-3 7 901282847 4-3 13
4-13 35 6-13 17 4-5 27 901286804 6-39 15
4-15 29 900559852 2-13 18 901097809 6-13 1 901286806 6-39 13
900015238 6-16 61 2-15 2 901097863 6-13 6 901286807 6-39 14

16-24
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-41 20 2-19 3 2-11 1 901301802 2-17 17
901286809 6-39 16 901292812 2-13 13 901294826 2-9 8 2-19 18
901286810 6-39 17 2-15 14 901294827 2-9 19 901301810 2-17 10
901286811 6-39 7 901292814 2-13 15 2-11 22 901301815 2-17 15
901286812 6-39 3 2-15 16 901294828 2-9 23 2-19 15
6-41 16 901292816 2-13 4 2-11 23 901301818 2-17 18
901286813 6-39 8 2-15 5 901294829 2-9 16 2-19 13
901286814 6-39 4 901292819 2-19 14 901294830 2-9 20 4-3 36
901286816 6-39 6 4-5 2 901294832 2-9 5 901301821 2-17 7
901286818 6-39 10 901292820 2-25 5 2-11 8 2-19 7
901286819 6-39 12 4-3 33 901294833 2-9 4 901301822 2-17 14
901286820 6-39 11 6-13 8 2-11 7 2-19 16
901290803 2-5 26 6-23 8 901294834 2-9 9 901301823 2-17 13
901290804 2-5 8 901292824 2-13 10 2-11 11 2-19 17
901290806 2-5 10 901292825 2-13 22 901294835 2-9 12 901302804 4-3 25
901290808 2-5 23 901292827 2-13 8 2-11 12 4-5 19
901290811 2-5 11 901292828 2-13 9 901294836 2-9 10 901302807 4-3 4
901290816 2-5 16 901292831 2-13 12 2-9 13 901302808 4-3 3
901290817 2-5 17 2-15 7 2-11 14 901302811 4-3 11
901290818 2-5 18 901292832 2-13 16 901294837 2-9 11 901302814 4-3 15
901290819 2-5 19 2-15 18 2-9 14 4-5 10
901290824 2-5 24 901293811 2-7 11 2-11 13 901302821 4-3 21
901290825 2-5 25 901293812 2-7 11 901294838 2-9 1 4-5 30
2-13 17 901293813 2-7 11 2-11 4 901302823 4-3 23
2-15 21 901293814 2-7 11 901294839 2-9 7 901302824 4-3 24
901290828 2-5 12 901293825 2-7 2 2-11 10 901302827 4-3 10
4-5 38 901293826 2-7 1 901295811 2-21 9 901302834 4-5 5
5-5 14 901293841 2-7 10 2-21 14 901302839 2-11 27
901290829 2-5 20 901293842 2-7 10 2-23 5 4-3 19
901290831 2-5 6 901293843 2-7 10 4-3 29 901302840 4-3 8
901290832 2-5 4 901293851 2-7 12 4-3 34 4-5 36
901290834 2-5 21 901293852 2-7 12 4-3 34 901302841 4-3 5
901290836 2-5 1 901293853 2-7 12 5-5 14 901302842 4-3 9
901290837 2-9 25 901293861 2-7 13 901295820 2-21 3 901302844 4-3 1
2-11 3 901293862 2-7 13 2-23 4 4-5 8
901290838 2-5 2 901293863 2-7 13 901296801 2-21 10 901302845 4-3 37
901290842 2-5 17 901293864 2-7 13 2-23 6 901302846 4-3 12
901291801 2-3 11 901294802 2-9 2 2-31 19 901303811 6-13 19
901291803 2-3 3 2-11 5 901296804 2-21 12 901303819 6-13 7
901291804 2-3 10 901294806 2-9 6 2-23 10 6-23 29
901291807 2-3 12 2-11 9 2-31 18 901303832 6-13 9
901291813 2-3 7 901294813 2-9 26 901296805 2-23 8 6-23 12
901291814 2-3 5 2-11 15 2-31 22 901303837 6-23 21
901291816 2-3 1 901294814 2-9 27 901300809 5-5 9 901304823 6-31 14
901292803 2-13 5 2-11 16 901300819 5-5 5 901347801 5-29 12
901292806 2-13 24 901294815 2-9 15 901300825 5-5 2 901357804 6-31 11
2-15 25 2-11 17 901300827 2-25 26 901357805 6-31 4
901292810 2-13 11 901294821 2-9 21 5-5 10 901357814 6-31 13
901292811 2-13 2 901294824 2-9 18 5-5 10 901506817 6-27 6
2-15 4 2-11 20 5-7 7 901506839 6-27 10
2-17 3 901294825 2-9 22 5-9 7 901506840 6-27 12

16-25
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
901506841 6-27 4 901769805 9-3 26 902361802 6-41 2 5-47 3
901506861 6-27 1 901848826 2-5 22 902361803 6-41 3 907271605 5-45 5
901506862 6-27 2 901849814 2-21 6 902361804 6-41 4 5-47 5
6-27 2 901854831 2-29 5 902361805 6-41 5 907953306 6-43 9
901506863 6-27 3 5-7 14 902361806 6-41 6 6-47 11
901506864 6-27 5 5-45 26 902361807 6-41 7 6-49 11
901506866 6-27 7 901858827 2-31 6 902361808 6-41 8 6-53 11
901506867 6-27 7 901860805 6-13 4 902361809 6-41 9 908594716 1-9 4
901506868 6-27 7 6-23 4 902361810 6-41 10 908594741 1-9 4
901506869 6-27 7 901860807 6-9 21 902361811 6-41 11 908594742 1-9 4
901506870 6-27 8 6-15 21 902361812 6-41 12 909086300 11-4 54
901506871 6-27 8 901861812 6-35 4 902361813 6-41 12 909145100 4-11 4
901506872 6-27 9 901861815 6-35 8 902361814 6-41 12 4-13 5
901575803 2-15 17 901861816 6-35 9 902361815 6-41 13 4-15 5
901575808 2-15 11 901861819 6-35 13 902361816 6-41 14 909267300 5-17 15
901575820 2-13 20 901948802 6-35 7 902361817 6-41 15 5-21 21
2-15 1 901948804 6-35 6 902361818 6-41 17 909453400 6-5 12
2-31 14 901948805 6-35 5 902361819 6-41 18 909567300 9-9 21
4-5 4 901948809 6-35 14 902361820 6-41 19 909835611 1-9 5
901575824 2-15 22 901948810 6-35 15 902379823 7-19 17 909882404 3-3 5
901575826 2-15 10 901948811 6-35 11 903198401 10-3 12 3-5 5
901577818 2-11 21 901948813 6-35 12 903198402 10-3 12 3-9 8
901577822 2-11 24 901948815 6-35 10 904100100 9-3 33 3-11 6
901577823 2-11 26 901950812 6-13 20 904201102 6-9 18 3-13 21
901578805 2-17 1 6-23 7 6-15 18 3-15 2
901578809 2-17 9 901950814 6-13 15 904258300 10-3 8 3-17 15
2-19 8 6-23 2 904310402 9-3 9 5-21 5
901578811 2-17 11 901953803 6-31 3 904310409 1-5 3 5-21 16
2-19 10 901953804 6-31 5 905604602 9-3 20 12-45 4
901578812 2-17 12 901953806 6-31 6 9-17 13-13 3
2-19 11 901953807 6-31 8 905733100 3-3 8 909882405 2-35 10
901578816 2-17 16 901953809 6-31 7 3-5 8 9-13 4
2-19 21 901953810 6-31 9 3-9 6 12-7 12
901579801 4-5 25 901953811 6-31 10 3-11 15 12-23 17
4-5 39 901953816 6-31 15 3-13 19 12-27 16
901579802 4-5 31 901953817 6-31 12 3-15 6 12-43 9
901579803 4-5 7 901985804 10-3 10 3-17 13 12-45 16
901579804 4-5 32 901991802 6-39 9 906468400 14-17 8 909904403 4-9 9
901579805 4-5 28 901991803 6-39 2 907077701 6-5 5 4-11 9
901579806 4-5 15 901991817 6-39 1 6-27 4-13 23
901579811 4-5 23 902173801 9-3 28 907077702 6-5 5 4-15 23
901579818 4-3 32 902201801 9-17 18 6-27 9-3 31
4-5 16 902201802 9-17 19 907077703 6-5 5 909905404 10-5 40
901579824 4-5 17 902201811 9-17 16 6-27 909910401 10-5 33
901579827 4-5 20 902201821 9-17 8 907077704 6-5 5 909939100 5-29 14
901579833 4-5 29 902201850 9-17 20 6-27 5-29 35
901580802 6-31 1 902232816 7-11 1 907077707 6-5 5 909955403 6-6 43
901769801 9-3 22 902260803 6-35 1 6-27 909970401 10-5 23
901769802 9-3 23 902260806 6-35 2 907077708 6-5 5 910065119 6-9 32
901769803 9-3 24 902260807 6-35 3 6-27 6-15 33
901769804 9-3 25 902361801 6-41 1 907271604 5-45 3 6-29 1

16-26
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
910175100 10-5 36 912845301 1-17 22 916658300 9-3 12 922134300 1-9 7
910271101 6-9 35 912906311 6-55 8 916680300 9-9 7 1-9 12
6-16 53 6-57 8 916748303 1-9 41 922189400 10-5 34
910453400 6-5 6 6-59 9 916748304 1-9 31 923179401 1-9 35
6-10 40 6-61 9 916748308 1-9 37 923179404 1-9 36
910581102 6-43 14 912906332 6-55 9 916748322 1-15 5 923532400 1-9 32
910590100 1-15 7 6-57 9 916748327 1-9 38 923533400 1-9 11
910983100 2-25 27 6-59 10 917314402 6-5 2 923546400 14-9 18
5-5 9 6-61 10 917426300 1-9 14 924130401 6-77 21
5-7 1 912906504 6-59 11 917492302 1-17 9 924130402 6-77 22
5-9 8 6-61 11 917492303 1-17 9 924130411 6-77 12
911008100 2-27 1 912978600 6-9 31 917492304 1-17 9 924130412 6-77 13
911137400 6-5 34 6-13 21 917492305 1-17 9 924241300 10-5 29
911204600 9-3 21 6-15 32 917492306 1-17 9 924250300 9-9 10
911378400 2-13 23 6-39 917492307 1-17 9 925180301 9-9 24
2-15 19 913213401 6-43 17 917492308 1-17 9 925745400 10-5 11
2-33 5 913213402 6-77 16 917492309 1-17 9 926001300 10-5 35
911458400 5-11 28 913213410 6-77 9 917492311 1-17 9 926724401 9-9 25
5-19 6 913213431 6-43 15 917492312 1-17 10 926739301 7-3 10
911851100 5-11 29 913589300 10-3 9 917767300 5-53 21 7-9 10
5-19 7 914329101 9-9 15 5-55 21 926888300 9-9 13
911955100 6-9 21 914413600 9-9 1 918139600 6-9 31 928036300 1-9 33
6-15 21 914649100 9-9 14 6-13 21 930101903 4-7 19
6-19 35 915304603 9-3 27 6-15 32 930102903 5-11 31
912189300 2-21 15 915356400 5-53 1 6-41 6-5 27
2-23 11 5-55 1 919139450 10-3 25 930103903 9-9 11
2-31 23 915370400 5-19 1 919334400 5-45 8 930103906 5-19 3
3-3 13 915463400 6-5 28 5-47 8 930115905 9-3 5
3-5 13 915483401 9-3 29 5-49 2 930738300 4-11 28
3-9 18 915483402 9-3 29 5-51 2 4-13 7
3-11 12 915495401 5-11 33 919707400 6-5 9 4-15 7
3-13 9 5-19 1 919713400 6-5 11 931005916 5-57 17
3-15 22 916054401 11-29 31 919891401 5-11 27 931006914 1-5 13
912207300 5-11 19 11-33 31 5-19 4 931013901 11-29 5
5-19 5 11-37 24 920388300 6-9 14 11-33 5
912291312 1-9 15 11-41 24 6-15 14 931015915 7-31 37
912291315 11-30 55 916054402 11-29 32 920546403 1-9 8 931109910 6-10 48
11-34 55 11-33 32 920852300 9-9 18 931487301 9-9 22
11-38 60 11-37 25 921006301 10-5 28 932107905 13-13 20
11-41 40 11-41 25 921006302 10-5 39 932107909 13-17 5
912326300 1-9 29 916054403 11-29 40 921016300 10-5 20 932200902 9-5 32
912331302 1-17 7 11-33 40 921021300 10-5 31 932201904 9-5 11
912333300 2-5 27 11-38 56 921652300 9-3 11 932202907 12-45 6
912356601 9-9 20 11-42 56 921682300 10-5 25 932728907 1-42 12
912372600 9-3 2 916327400 5-53 22 921683300 10-5 24 932729905 5-53 10
912403601 10-5 14 5-55 22 921698300 9-3 30 5-55 10
912403602 10-5 15 916522400 3-7 9 921700300 10-5 22 10-5 4
912514300 5-21 9 3-15 33 921719300 10-5 27 932775300 10-5 16
912630302 9-9 5 3-17 6 922114300 10-5 17 934592300 9-3 30
912630304 9-9 4 916611600 10-5 1 922114301 10-5 17 936302302 10-3 2
912630306 1-9 13 916644300 9-3 10 922114302 10-5 17 937100903 1-42 28

16-27
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-19 17 940004902 6-5 35 14-9 22 6-65 23
10-5 18 940004903 1-42 26 952405902 6-43 36 952408904 6-77 17
937100904 6-9 8 6-10 49 6-59 23 14-9 22
6-15 8 940102905 14-16 3 6-61 23 955400911 1-15 8
6-29 6 940102909 2-33 10 6-65 24 956401906 10-5 26
937100905 9-9 9 940400908 14-9 23 6-67 26 960100925 5-45 9
937300908 10-5 32 940600906 6-9 25 6-77 18 5-47 9
937501907 9-9 19 6-15 26 952408901 6-59 22 965801904 11-8 54
937501909 9-3 32 6-29 9 6-61 22 11-12 58
937700906 5-19 11 940600907 6-10 53 6-67 23 965801908 1-9 30
940002905 9-9 17 950400920 9-9 6 6-77 19
940002906 10-5 37 952405901 6-77 20 952408902 6-43 35

16-28
SECTION 17

17 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 17
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 17-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 17-2
SERVICE TRAINING COURSE ......................................................................................................................... 17-2
SERVICE TRAINING MATERIALS..................................................................................................................... 17-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 17-2

17-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 520371743 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 520371709 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

17-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 520371743

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