Index 1, Gt3 Basic Man-En
Index 1, Gt3 Basic Man-En
Index 1, Gt3 Basic Man-En
BASIC MANUAL
GT3000
BASIC MANUAL
Code: IMGT30016EN
Revision: 0.1
SW Version: 3G02.05D1 - 3G2.05E1
Date: Nov-06
www.asiansaldo.com
Ansaldo Sistemi Industriali S.p.A. thanks you for choosing a product of the GT3000 family and for any useful advice aimed at the improvement of this manual.
TABLE OF CONTENTS
IMGT30016EN November 06 i
GT3000 Table of contents
ii IMGT30016EN November 06
Table of Contents GT3000
Chapter 9: Maintenance............................ 63
9.1 Safety Precautions ....................................................................................... 63
9.2 Preventive Maintenance ............................................................................. 63
9.3 Disposal ...................................................................................................... 64
Chapter 10: Options ............................................ 65
10.1 Introduction....................................................................................... 65
10.2 Dynamic Braking....................................................................................... 65
10.3 RFI Filter ................................................................................................... 68
10.4 Communication ....................................................................................... 68
10.5 Input Line Reactors and Outpu Reactors...................................................... 68
10.6 Keypad...................................................... 70
Appendix A: Chassis Specifications .................................. 73
A.1 Electrical Specifications ............................................................................. 73
A.2 Switching Frequency....................................................................................... 74
A.3 Cooling ....................................................................................................... 75
A.4 SVGT Auxiliaries Power Supplies .................................................................. 76
A.5 Power Cables and Power Fuses........................................................... 77
Appendix B: Chassis and Power Schematics ....................................... 79
Appendix C: Microprocessor Board ..................................................... 103
C.1 Microprocessor Basic Board................................................ 103
C.2 Microprocessor Plus Board ............. 106
C.3 Encoder connections ............. 112
Appendix D: Standard and Marking..................................................... 115
Appendix E: EMC Directive.................................................... 117
iv IMGT30016EN November 06
CHAPTER 1
CAUTION ! ♠ All electrical maintenance and installation operations on GT3000 must be performed by qualified
technicians.
♠ All standard electrical safety procedures must be followed:
Never touch anything within the drive until you check that it is not hotand/or live.
Always wear insulated or rubber safety shoes, and safety goggles.
Never work alone.
Never connect any grounded meters or oscilloscopes to the system.
Never remove safety shields.
Always use extreme caution when handling components or taking measurements inside the
enclosure.
DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! Never operate the drive without line fuses or using line fuses different
from the ones specified for it (see Chapter 3A for size and type). Wrong fuses may cause fire, injuries to personnel or heavy damage
to equipment and/or nearby connected parts. Some units need separate line fusing for fans and auxiliary circuits.
Do not apply power to the drive if any moisture, dust or caustic/corrosive chemicals may have entered the enclosure or internal
components.
DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! GT3000 drives are open type devices and must be installed strictly as
instructed in the GT3000 HARDWARE MANUAL, and in full compliance with existing industry standards and regulations.
DANGER! GT3000 and all connected devices MUST BE SUITABLY GROUNDED.
DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! The voltages on the output terminals of GT3000 are dangerous when the
drive is energized, even if the drive is not running. Again, be aware that the motor could spin at any time as soon as the power
supply is connected and capacitor bank is charged.
If installed in an enclosure, never run the drive with cabinet doors open.
DANGER! RISK OF DEATH OR ELECTRICAL SHOCK! The following safety instructions must be strictly obeyed before servicing the
unit:
♦ Perform supply power lockout/tagout procedure, and open the main disconnect to the
D AN G E R drive.
♦ Make sure that all power supplies coming into GT3000 (main supply and auxiliaries
supply) are disconnected before servicing the drive.
♦ Before servicing the drive or accessing the motor terminals wait at least ten (10)
minutes after disconnecting all input power supplies. Verify that the DC link voltage is
less than 40 Volts before proceeding. Use a multimeter rated for 1000 volts DC or more.
Refer to the safety label that is placed on every drive.
♦ The DC voltages at the brake switch terminals are dangerous (higher than 500V).
DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! Never store flammable material
in, on or near the drive enclosure.
GT3000 is provided with many automatic reset and restart functions. Such functions
☞ CAUTION ! may restart the unit automatically. Do not activate these functions if danger situations
may arise.
IMGT30016EN November 06 1
GT3000 Introduction
Do not change the insulation distances or remove insulating materials and coverings.
GT3000 provides variable frequency control. Motors and loads must be capable of operation over the speed and power range
provided by the drive.
Co-ordinate motor and drive voltage and current ratings. The rated voltage of the motor must be greater than 1/2 of the input
voltage, and the rated current of the motor must be greater than 1/3 of the output current of GT3000.
Regardless of the output operating frequency, GT3000 produces a pulsed output voltage with a peak value of about 1.4 times the
rated input AC voltage with very short rise times. The voltage of these pulses may almost double at the motor terminals, depending
on the cable properties. Make sure that output cables and motor insulation are designed to withstand the additional stress.
If isolation tests on the motor and cables must be performed, disconnect the cables from the drive first. Hi-potential tests must not
be performed on GT3000 components.
Use caution not to damage any part of GT3000 while handling it.
Protect the equipment from weather and incorrect environmental conditions (temperature, humidity, vibration, shock, etc.). If drive
must be temporarily stored outdoors, special precautions must be taken. (See Chapter 3)
DO NOT
operate the drive at voltages in excess of 10% of its maximum rated input
voltage
apply power to GT3000 output terminals.
connect GT3000 drives in parallel directly on the output terminals
WARNING connect capacitive loads to the GT3000 output terminals
☞ connect the drive input to the output (Bypass)
If the drive has not been energized for a period of greater than two years it is
necessary to reform the electrolytic capacitors. Do this by energizing GT3000
xx
when not enabled (Drive Enable open) for a period of at least two hours.
The drive contains components sensitive to electrostatic charges; such components may be damaged if incorrectly handled. During
replacement or maintenance of the electronic boards, the following steps must be adhered to:
2 IMGT30016EN November 06
Introduction GT3000
CHAPTER 2
2 Introduction
2.1 General Overview
Variable Frequency Drives (VFD) are utilized to control many processes and require various control capabilities based upon the application.
The GT3000 contains a wide range of features enabling it to meet the demands of many types of industrial applications.
2.1.1 Standard Features
• Control capabilities
• Volts per Hertz (V/Hz) mode–used for multiple motor applications.
• Sensorless Vector (SLS) mode–provides torque when required; ultimate control without encoder feedback.
• Field-Oriented Control (FOC) mode–used for applications requiring tight torque/speed control.
• Auto Tuning–tunes the VFD to the motor specifications.
• Speed Profile–Controls the minimum/maximum speed profile per requirements.
• Critical Speed Avoidance–prevents the drive from running at critical speeds.
• PID Control–controls process with an internal PID loop controller.
• Energy Saver – saves energy at lower speeds of operation
• Overload setting – protection designed to protect the motor
• Flying Re-Start – function used to catch a spinning motor
• Free Run Stop – stops firing of IGBTs
• Fast Stop – fast deceleration of the motor per fast stop ramp rate
• Three (3) adjustable ramp rates – controls acceleration/deceleration of the motor with the process
• Auto On/Off- via the input control signal, the drive can be started/stopped
• Auto Reset and Auto Restart
• Voltage boost – provides additional voltage to motor for sticky loads at low speeds
• S-curve of Acceleration/Deceleration
• Jog function – control the speed for low speed process control
• Minimum/Maximum speed setting
• Preset Speeds/Monitor and Hold
2.1.2 GT3000: duty cycles
The GT3000 is a complete family of frequency converter with a power range from 0,75 to 800Kw. The possible application sectors
cover:
• centrifugal, volumetric, proportional pumps.
• forced and suction, centrifugal, axial, evapurator fans.
• mixer, agitators, conveyors, conveyor belts, unwinder or rewinder, centrifuges, extruders ,compressors
• coordinated drive, suitable for specific industrial applications: machinery for paper, steel and textile industry
• cranes, elevators and lifts,
The GT3000 offers two duty class:
CLASS 1 Overload 10% for one minut every 10 minuts.
CLASS 2 Overload 50% for one minut every 10 minuts.
IMGT30016EN November 06 3
GT3000 Introduction
SCALAR CONTROL (V/F) SENSORLESS CONTROL (without encoder) VECTOR CONTROL (FOC) (with encoder)
Voltage frequency regulation with Independent torque and flow control Independent torque and flow control
constant or variable ratio variable (= DC motor) (= DC motor)
Voltage boost Good static and dynamic performance Excellent static and dynamic performance
Open-loop operation Closed-loop operation (simulated) Closed-loop operation
Limited speed regulation range: 1:15 Speed regulation range: 1:50 Speed regulation range: 1:1.000
Speed resolution: 1:1.000 Speed resolution: 1:5.000
Slip compensation Static speed accuracy: 0.2 x fslip Static speed accuracy: 0.01 %
(speed control range 5 -- 100% :< 0.2 %)
(speedcontrol range below 5%: ≈ 1 %)
Output current control Torque control Torque control also at zero speed
Torque control response: < 5 ms Torque control response: 5 ms
Typical applications
Fans, centrifugal pumps, conveyor Extruder, presses, positive-displacement Hoisting and lifting equipment, shearing
belts, conveyors, roller conveyors pumps machines, coordinated devices
4 IMGT30016EN November 06
CHAPTER 3
After initial inspection, the equipment should be promptly moved to the final installation position or to a dry weather-protected and
temperature-controlled storage area per specifications. The drive is not weatherproof and must never be stored in an outdoor area.
IMGT30016EN November 06 5
GT3000 Introduction
3.2.1 Nameplate
The nameplate is mounted on every GT3000 drive. It shows the rated values..
GT3000 AC POWER SUPPLY GT3000 DC POWER SUPPLY
1
2-3
4-5-6
7-8
9-10-11
12
13
14-15-16
17-18
19
20
21
6 IMGT30016EN November 06
Receiving and Identification GT3000
* Version “G-Z” for input voltage of 500 Vac-675 Vdc is available on request.
IMGT30016EN November 06 7
GT3000 Introduction
8 IMGT30016EN November 06
CHAPTER 4
4 Installation
4.1 Installation
• Qualified Electricians should perform all electrical connections.
• All standard electrical codes and procedures must be adhered to when connecting and installing the power wiring and control wiring.
• Subsequently switching on and off in a short time period causes reduce the condensers' lifetime and cause a burning of the precharge
resistors and as a consequence a damage of the inverter, in case of cycles with more than ten startings per hour. Do not use this principle
for motor inching.
• Using an independent generator, generated harmonics can distort the output voltage wave form and overheat the generator. The
generator power must be at least 5 times the inverter power in kVA.
• If a contactor is installed at the inverter output, make sure the contactor opening and closing occur with inverter disabled.
4.1.1 Mechanical Installation
When mounting the GT3000 , follow these guidelines:
1. Do not mount the drive on surfaces subject to vibrations.
2. The installation environment must be free of dust, metallic particles, suspension oil, gas, and sprays of corrosive liquids.
3. The drive must always be mounted in the vertical position. Do not mount a unit with an incline greater than ± 30% from vertical.
4. If more than one dirve is installed in the same enclosure, the drives must be positioned side by side. Avoid mounting one unit
above the other.
5. The cooling of drive power components is accomplished through forced ventilation. Allow clearance around the drive for air
circulation, power cables, and access for maintenance operations.
Frame A B1 B2
mm / in mm /in mm / in
Caution !
The GT3000 fans are designed to provide adequate airflow for
the drive. When installing the unit, do not obstruct airflow path.
IMGT30016EN November 06 9
GT3000 Installation
The dimensions for each frame size is detailed in the following pages.
10 IMGT30016EN November 06
Installation GT3000
Frames I–IIIL
RUN Fault ON
SVGT0P3-028 IP20
ON Fault RUN
Enter
Canc.
SHIFT
Taglia W1 H1 W2 H2 D1
Tipo Type
Frame mm in mm in mm in mm in mm in
SVGT0P3-6F I 131 5,16 271 10,67 106 4,17 246,5 9,70 55 2,16
SVGT008F II 138 5,43 341,5 13,44 98 3,86 310,5 12,22 108,5 4,27
SVGT011/15F III 138 5,43 441,5 17,38 98 3,86 410,5 16,16 108,5 4,27
SVGT018/22F IIIX 138 5,43 466,5 18,36 98 3,86 435,5 17,14 130,5 5,13
SVGT028F IIIL 138 5,43 466,5 18,36 98 3,86 435,5 17,14 145 5,13
IMGT30016EN November 06 11
GT3000 Installation
Frames IIILN
65 [2.559 in]
358 (14.105 in)
12 IMGT30016EN November 06
Installation GT3000
Frames IV-V-VIN
SVGT045-166 IP20
IMGT30016EN November 06 13
GT3000 Installation
Frames IV-V-VIN
SVGT045-166 IP54
14 IMGT30016EN November 06
Installation GT3000
SVGT105÷170K/J
Peso 65Kg
Weight 143Lbs
IMGT30016EN November 06 15
GT3000 Installation
SVGT200÷420F / SVGT200÷521K
16 IMGT30016EN November 06
Installation GT3000
IMGT30016EN November 06 17
GT3000 Installation
Door Screws
Cover Screws To open the door,
unscrew the screws
Cover Screws
Cover Screws for for Blue Cover
White Cover
18 IMGT30016EN November 06
Installation GT3000
DISCONNECTING
SWITCH DISCONNECTING
SWITCH
LINE FUSES
BRAKING LINE FUSES
RESISTOR
KIN
BRAKING KIN
INPUT TH
RESISTOR FU
REACTOR
TH
INPUT
REACTOR
OPTION
OUTPUT OUTPUT
REACTOR REACTOR
IMGT30016EN November 06 19
GT3000 Installation
INPUT
TRANSFORMER
BRAKING
RESISTOR
FU
TH
OPTION
OUTPUT
REACTORS
20 IMGT30016EN November 06
Installation GT3000
IMGT30016EN November 06 21
GT3000 Installation
22 IMGT30016EN November 06
CHAPTER 5
IMGT30016EN November 06 23
GT3000 Keypad and PC Functions
Displays the next variable When in a menu, returns to the bottom of menu
then structure
24 IMGT30016EN November 06
Keypad and PC Functions GT3000
5.3 PC Interface
Figure 5-1 shows the connection between the GT3000 and a PC RS232 serial port. Use an RS232 serial patch cord, wired as shown in
Figure 5-1. The PC Tool software is supplied on the CD that accompanies this manual. The user-friendly interface takes minimal time to
program. For advanced features within the tool, refer to the GT3000 Hardware and Software Manual (IMGT30017EN).
The cable must be inserted from the inverter side into the telephone connector X3 of the control board.
IMGT30016EN November 06 25
GT3000 Keypad and PC Functions
or
2 Search for M02.06
or
3 Actual value 3
or Numeric Keys onfirms and saves new value. Returns to list of parameters.
and 6
26 IMGT30016EN November 06
CHAPTER 6
6 Programming Level 1
6.1 Commissioning
Verify that all facets of the installation are complete in accordance with Chapter 4, including all input wiring, output wiring, and control
wirings, and motor and load.
NOTE Note: Programming levels, control modes, standards, and microprocessor boards are discussed throughout the
manual. Please refer to the following for descriptions and definitions.
6.1.1 Programming Levels
• Level 1 is the quick start level
• Access code is 0001.
• Minimal number of selected parameters with one menu–up to 14 parameters.
• Quick start of the motor with the drive.
• Level 2 is a higher level that defines process parameters to control the process and application.
• Access code is 0002.
• The parameters are organized in menus and families - more than 100 parameters
• Allows user-enabled macros and the setting up of the DI/DO and AI/AO.
• Level 3 is an advanced level and the detailed description of this level is given in GT 3000 Advanced User Manual, IMGT30017EN
• Access code is 0003.
• Approximately 400 parameters are available
6.1.2 Control Modes
There are three motor control algorithms available. Select the mode that is correct for the application.
• Volts/Hertz (V/Hz, V) Mode–used for multiple motor applications.
• Sensorless Vector Mode (SLS, S)–provides torque when required; ultimate control without encoder feedback.
• Field-oriented Control (FOC, F)–used for applications requiring tight torque/speed control.
6.1.3 Standards
Select the standard that is applicable to your location. The standard will be utilized when programming the VFD and it determines the
standard parameters required.
EU–European Standard
NEMA–United States Standard
6.1.4 Microprocessor Boards
Two Microprocessor Boards are available with the GT3000 drive -Microprocessor Basic and Microprocessor Plus. These boards are
described in detail in Appendix C.
IMGT30016EN November 06 27
GT3000 Programming Level 1
3. Press then
maneuver through the parameters and to select the values to be changed. Press to accept the new value
Table 6-1. Programming Level 1 Parameters
Parameter Code/Name♦ Description SETUP Ctrl
Basic Advanced Keypad & EU NEMA Mode
Keypad PCTool Standard Standard
P01.01 EU-NEMA Select EU – Selects parameters 02.01 and 02.17 EU NEMA V, S, F
NEMA – Selects parameters 02.02 and 02.18
P01.02 Motor Control Mode V/Hz Ctrl –Volts per Hertz - Multiple motor applications SLS SLS V, S, F
SLS Ctrl - Sensorless Vector –typical setting for excellent torque
response
FOC Ctrl – FieldOriented Control – Encoder feedback
P02.01* EU - Motor Power (1) EU - Rated motor nameplate power in kW Motor kW value S, F
P02.02* NEMA - Motor Power (2) NEMA - Rated motor nameplate power in HP Motor HP value S, F
P02.05* Motor Voltage Motor nameplate voltage – 400, 460, 575, 690 400V 460V V,S,F
P02.06* Mot Full Load Curr Motor nameplate current Motor FLC value Motor FLC value V, S, F
P02.08 Motor Frequency Rated motor frequency 50 Hz 60 Hz V, S, F
P02.09 Mot Full Load Speed Rated motor speed – actual RPM from motor nameplate 1482 RPM 1768 RPM S, F
P02.10 Motor Min Oper Freq Minimum process operating frequency 25 Hz 30 Hz V, S, F
P02.11 Motor Max Oper Freq Maximum process operating frequency 50 Hz 60 Hz V, S, F
P02.17 Motor Power Factor (1) EU Standard - Rated motor power factor 0.85 S, F
P02.18 Motor Efficiency (2) NEMA - Rated motor efficiency .95 S, F
P04.05 V/Hz voltage boost V/Hz voltage boost 0.010 0.010 V
P06.03* AC input voltage Actual main input supply voltage. Read with meter and enter value. 400V 460V V, S, F
400, 460, 575, 690
P11.10 Autotuning Select Used for tuning the motor for drive operation: 0= Tune Off
Tune Off: Disabled 1= Self comm
Self Comm: Enables Self-Commissioning 2= Mot prm C
3= Stand Self
Mot prm C: Calculates internal parameter for enhanced drive
performance
Stand Self: Pulses are enabled but the shaft does not move
P22.12 Accel Time 1 Acceleration ramp time #1. Typical settings: 60 s 60 s V, S, F
• Pump application – 30 s, Fan application – 60 s
P22.13 Decel Time 1 Deceleration ramp time #1. Typical settings: 60 s 60 s V, S, F
• Pump application – 30 s, Fan application – 60 s
♦
Param # Parameters can be modified only when the drive is not running (motor at standstill).
A dialog box comes in view if the user tries to modify these parameters when the drive is running
(*) Parameters with default value depending on drive size (see chapter)
Param # Parameters that can nbe modified always (driver running or not running)
28 IMGT30016EN November 06
Programming level 1 GT3000
3. Press to confirm.
On all keypades, the display returns to the status and the LED “ON” flashes to indicate manual mode. The drive should be running and
the RUN LED should be lit.
Autotuning
6. For SLS and FOC modes, Autotuning is required. Use parameter [P11.10]. To identify motor parameters, three commissioning
procedures are available:
• Self commissioning with motor at no load (Self comm): Use this procedure when the motor is not connected to the load. The
motor runs at 90% of the nominal speed.
• Motor Parameter calculation (Mot prm C): Calculates internal parameter for enhanced drive performance.
• Self commissioning with motor at stand still (Stand Self): Pulses are enabled but the motor shaft does not move.
Self Commissioning (with motor at no load)
• In Manual mode, set Drive Enable command ON: the LED “ON” illuminates.
• With the motor at no load, set the parameter [P11.10] to “Self comm.”
• Confirm YES when the dialog box appears. The drive will be automatically reset.
• When the drive returns to the READY status, give the “run” command.
• Inverter starts the motor up to 90% of “Motor Frequency” to perform the Autotuning procedure.
The drive status shown is “TUNING.”
• When Self Commissioning is completed (about 2 to 3 minutes) the inverter stops the motor.
The Motor Parameter Calculation is completed through the automatic execution of the “Mot prm C” procedure. The drive will be
automatically reset.
• It is strongly recommended to use [P22.12] and {P22.13] at values greater or equal to default values (60 sec).
NOTE • If no run command is given within 200 seconds after setting [P11.10] to picklist variable “Self Comm,” the drive
returns to the original condition.
• If the drive is not in READY status, setting [P11.10] to “Self Comm” is ignored.
• During the TUNING status, the STOP command can be given. If the motor is accelerating, the drive returns to the
READY status, waiting for a run command to complete the self commissioning procedure. If the drive is performing
measurements (motor speed constant), the motor is stopped and a protection for “self commissioning failed”
occurs. If the motor is decelerating, the STOP command has no effect on the procedure.
• During the TUNING status, if Drive Enable is set to off, a protection for “self commissioning failed” occurs.
IMGT30016EN November 06 29
GT3000 Programming Level 1
NOTE During the Self Commissioning with motor at stand still, the motor will not move. To erase the procedure, press
CANCEL on the dialog box.
Coupling the Motor
7. Couple the motor to the load
Running the drive to full speed with the load
8. Run the drive up to full speed. If problems exist, refer to the Troubleshooting chapter in the GT3000 Hardware and Software
manual (IMGT30017EN).
6.2.2 Run in Automatic Operation
The steps to accomplish the automatic start are:
1. Close Drive Enable command.
• This is a customer input command.
Microprocessor Basic terminal XM1-9 to XM1-10 Microprocessor Plus terminal XM1-20 to XM1-24
2. Press [AUTO] to select the operation in automatic mode and press [Enter/Canc] to confirm.
3. Close Start/Stop command:
• This is a customer input command.
Microprocessor Basic terminal XM1-9 to XM1-10 Microprocessor Plus terminal XM1-20 to XM1-24
4. Typical speed command will come from Analog Input 1.
• The input can be 0 - 20 mA, 4 - 20 mA, or 0 - 10 V.
Microprocessor Basic - Terminal 14 +, 15 – Microprocessor Plus – Terminal 26 +, 27 –
30 IMGT30016EN November 06
CHAPTER 7
Note: Do not use the Energy Saver function if rapid fast load variations are present; it reduces the dynamic performance of the drive.
[P02.19] range is 50 to 100 %. If the function is enabled and current oscillations are present, increase the value of the parameter.
.
IMGT30016EN November 06 31
GT3000 Programming Level 2&3
V/Hz Boost
Shutoff
Hz
Figure 7-2. V/Hz Voltage Boost and Shutoff
7.5 Drive Menu—P06.00
P06.03♦ AC input voltage Actual main input supply voltage. 400 460 V 380 690 V,S,F 1
Read with meter and enter value: 400, 460, 575, 690
P06.06 Encoder Dig Filt En Enabling digital filter on encoder signal 0=Disabled V,S,F 3
1=Enabled
P06.07 DB Enable Select Enable on board chopper also in "ready" state 0= Normal V,S,F 3
1= Always en
P06.08 VT CT Select Inverter overload class (Class 1 = 110%, Class 2 = 150%) 0= Class 1 V,S,F 3
1= Class 2
P06.10 Command TB/Net Sel Command source selection 0= Term Block V,S,F 2
1= Network
P06.11 Drive Address Select Select slave station number 0= Term Block V,S,F 3
1= Network
P06.12 Swithing Frequency Switching Frequency selection 0=2 kHz V,S,F 3
(2 kHz to 12kHz) 1=3 kHz
2=4 kHz
3=6 kHZ
4=8 kHz
5=12 kHz
P06.13 Profibus ID Select PROFIBUS slave station number 3 125 F,S,V 3
P06.14 Modbus ID Select MODBUS slave station number 1 247 F,S,V 3
P06.16 11/10 bit ansi data 11/10 ANSI Data length 0=11 bit F,S,V 3
1=10 bit
32 IMGT30016EN November 06
Programming Level 2&3 GT3000
IMGT30016EN November 06 33
GT3000 Programming Level 2&3
SetPoint1G Annunciates when a certain variable overpasses a setpoint value. The On if Comp 1 Variable > Comp 1 Threshold + Comp 1 Hysteresis
desired variable is selected by configuring parameter [08.06]. Off if Comp 1 Variable < Comp 1 Threshold - Comp 1 Hysteresis
Threshold and hysteresis values are set up through [08.07] and
[08.08]
SetPoint2G Same as per SetPoint1G. with parameters [08.09] [08.10] and [08.11]
SetPoint1L Annunciates when the threshold of a certain variable underpasses a On if Comp 1 Variable < Comp 1 Threshold + Comp 1 Hysteresis
setpoint value. The desired variable is selected by configuring Off if Comp 1 Variable > Comp 1 Threshold - Comp 1 Hysteresis
[08.06]. Threshold and hysteresis values are set up through [08.07]
and [08.08]
SetPoint2L Same as per SetPoint1L. with parameters [08.09] [08.10] and [08.11]
Reset Feedback indicating that a trip reset (fed from keypad, digital input, Off = trip reset not active
network or microprocessor boards) is active: On = trip reset active
AUT/MAN Shows that the drive is in Automatic or Manual Mode: Off = Drive in Automatic Mode
On = Drive in Manual Mode
SpdControl Annunciates if the speed regulation or torque regulation is active: On = speed regulation active
Function it is available in FOC or Sls control Off = torque regulation active
SpdNotZero It is the opposite of the ZeroSpd function: On = speed other than zero
Off = speed below the minimum value
SatSpdReg Annunciates the status of the speed regulator: On = speed regulator in saturation
Off = speed regulator in linear operation
Prech Ok Marks the end of the pre-charge phase (when the voltage on the DC Off = pre-charge not accomplished
bus overpasses the pre-charge threshold) : On = pre-charge accomplished
Net Refq The drive is controlled from remote through a Fieldbus Off = operation from Fieldbus disabled
communication: On = operation from Fieldbus enabled
TermBlkRef Annunciates if the drive is controlled from remote through terminal Off = Drive controlled from Fieldbus
block or through Fieldbus: On = Drive controlled from terminal block
Alarm Marks the presence of an alarm: On = alarm present
Off = alarm not present
SpdReached Marks that the speed set point value (coming from keypad, terminal On = speed reached
block or Fieldbus) has been reached Off = speed not reached
FluxNoSat Annunciates the status of the flux regulator: On = flux regulator in saturation
Off = flux regulator in linear operation
SpdDeviat If the speed deviation function is enabled, the digital output On = speed deviation greater than the limit
annunciates a speed error greater than 5%: Off = speed deviation within the limit
Start Prec Marks the presence of the pre-charge command: On = pre-charge command active
Off = pre-charge command not active
DrvEnStat Shows the status of Drive Enable Command: On = Drive enable contact closed.
Off = Drive enable contact open.
NetLnkOk Shows the status of the fieldbus connection in case of [P85.04] for On = Fieldbus connection is working properly.
Profibus, [P88.02]for Modbus, set as “Alarm” or “AutoAlarm”. Off = Fieldbus connection loss
SpdRefLost It annunciates the analog input speed demand loss. On = speed reference lost
Off = speed reference availab
34 IMGT30016EN November 06
Programming Level 2&3 GT3000
Selection Definition
FromNet The digital output is handled by Fieldbus. Note : in case of communication loss the output is set to Off (contact open)
Auto Reset Only for RO2 output and if the Autoreset & Restart function is On = reset attempts number lower then [70.02].
enabled. The output is low if the reset attempts fail for a number of Off = reset attempts number greater then [70.02].
times equal to Auto Reset Attempts [70.02]:
Auto It indicates that the drive is unable to run but the motor still is. This If [08.11] = On
ByPass digital output is true when the drive is in automatic mode, the auto On= protections occurred
run contact (DI) is closed, and a fault occurs other than a ground Off = no protections
fault or a motor overtemperature fault. The output function state If [08.11] = Off
depend to value of [08.11] Auto bypass status (ON default value): On = no protections
Off = protections occurred
Brake Cmd Show the status of the brake command : On = brake opened
Off = brake closed
OpBrk Fail It annunciates the protection condition for open brake failed: On = protections occured
Off = no protections
ClBrk Fail It annunciates the protection condition for close brake failed: On = protections occured
Off = no protections
TqProvFail It annunciates the protection condition for torque proving & torque On = protections occured
proving threshold greater than brake torque capability: Off = no protections
TqProvHig It annunciates the condition for the Torque proving threshold greater On = Torque proving threshold greater than brake torque
than brake torque capability: Off = Torque proving threshold lower than brake torque
Brk & Run It annunciates the protection condition for unwanted brake close On = protections occured
condition: Off = no protections
ClBrk Alm It annunciates the close brake non actuated alarm: On = alarm occured
Off = no alarm
OverSW Trip Annunciates if the Safety Override function is active: On = Safety Override active
Off = Safety Override not active
AI User AI It annunciates the alarm condition for AI User trip/alarm function: On = no alarm
analog input voltage greater or less than AI User Alarm Th [69.28]: Off = alarm occurred
AI User Tr It annunciates the protection condition for AI User trip/alarm On = no protection
function: analog input voltage greater or less than AI User Trip Th Off = protection occurred
[69.29]:
Drv Fault It annunciates the protection condition for GT 3000 drive: On = no protection
Off = protection occurred
MotTHAlarm It annunciates the alarm condition for motor overload. On = no alarm
Off = alarm occurred
MotTHFault It annunciates the protection condition for motor overload. On = no protection
Off = protection occurred
IMGT30016EN November 06 35
GT3000 Programming Level 2&3
P09.08 AI1 Speed Profile Speed Profile enabling for analog input #1 0= Off V,S,F 3
1= On
P09.09 AI1 Abs Value Absolute value enabling for analog input #1 0= Abs Off V,S,F 3
1= Abs On
P09.10 AI2 XM1-16/17 Use or Use of analog input #2 AuxSpd Dem Picklist, Table 7-3 V,S,F 2
AI2 XM1-28/29 Use
P09.11 Al2 Volt or mA Voltage (0-10V) or current (0-20 mA, 4-20 mA )signal settings 0=Volt V,S,F 2
1= 0-20mA
2= 4-20mA
P09.12 AI2 XM1-14/15 Filt or Digital filter for analog input #2 10.00 Hz 0.00 100.00 V,S,F 3
AI2 XM1-26/27 Filt
P09.13 AI2 Setpoint #1 (%) X coordinate AI1 first point characteristic 0 % -1000 1000 V,S,F 2
P09.14 AI2 Setpoint #1 Val Y coordinate AI1 first point characteristic -32767 32767 V,S,F 2
P09.15 AI2 Setpoint #2 (%) X coordinate AI1 second point characteristic 100 % -1000 1000 V,S,F 2
P09.16 AI2 Setpoint #2 (Val) Y coordinate AI1 second point characteristic 5 -32767 32767 V,S,F 2
P09.17 AI2 Speed Profile Speed Profile enabling for analog input #2 0= Off V,S,F 3
1= On
P09.18 AI2 Abs Value Absolute value enabling for analog input #2 0= Abs Off V,S,F 3
1= Abs On
P09.19 Speed feedback filt Cut-off frequency of the speed feedback digital filter 20.0 0 32767 V,S,F 3
P09.20 VDC Fbk Filter Cut-off frequency of the DC voltage feedback digital filter 5.00 0 32767 V,S,F 3
P09.21 Power Calc Filter Cut-off frequency of the power calculated digital filter 20.00 0 32767 V,S,F 3
36 IMGT30016EN November 06
Programming Level 2&3 GT3000
AI 1 XM... Use
V/mA_in
a_1
AI 1
%
V/mA_in*
-100 20 100
an_1_offset an_1_gain
P09.24 P09.29
AI1 XM.... Filt P09.03
K=100/10 if 09.02=1
AI1 Speed Profile P09.08 K=100/20 if 09.02=2,3
AI1 Setpoint 1 Val P09.05 AI1 Setpoint 2 (%) P09.06
AI1 Volt or mA P09.02
IMGT30016EN November 06 37
GT3000 Programming Level 2&3
38 IMGT30016EN November 06
Programming Level 2&3 GT3000
Analog Output Control board Gain (%) Offset (V) Clamp. Absolute Value
AO1 - XM1-33 [10.01] Scada Basic AO1 Scaler AO1 Offset AO1 Clamp AO1 Absolute Value
AO1 – XM1-34[10.01] Scada Plus [P10.02] [P10.03] [P10.04] [P10.05]
AO2 - XM1-34 [10.06] Scada Basic AO2 Scaler AO2 Offset AO2 Clamp AO2 Absolute Value
AO2 – XM1-35[10.06] Scada Plus [P10.07] [P10.08] [P10.09] [P10.10]
AO3 - XM1-37 [10.11] Scada Plus AO3 Scaler AO3 Offset AO3 Clamp AO3 Absolute Value
[P10.12] [P10.13] [P10.14] [P10.15]
AO4 - XM1.38 [10.16] Scada Plus AO4 Scaler AO4 Offset AO4 Clamp AO4 Absolute Value
[P10.17] [P10.18] [P10.19] [P10.20]
Absolute Value
AO 1 -XM1----
P10.05 AO 1 Scaler AO 1 Offset
P10.01 10V=Scada+
8V=ScadaB P10.03
P10.02
Scada Plus
a_out v Offset
A0_1 V0_1
clamp=on
pick-list
clamp=off a_in
Clamp
P10.04 10V
Scada Basic
Offset V0_1
1.0X
IMGT30016EN November 06 39
GT3000 Programming Level 2&3
40 IMGT30016EN November 06
Programming Level 2&3 GT3000
IMGT30016EN November 06 41
GT3000 Programming Level 2&3
Parameter Code/Name Description SETUP Units Min Max Ctrl Prg Lev
Basic Advanced Keypad & Value Value Mode
Keypad PCTool
7.14 Auto Menu–Aut.04 Speed Demand Setup P22.00
Auto Menu, Speed Demand Setup
Many functions regarding speed algorithm control such as speed references, speed limits, acceleration/deceleration time, speed control by
preset speeds and special functions can be set up using the parameters in the Speed Demand Setup menu [P22.00].
The speed reference can come from different sources. [P22.01] enables one of these sources. The picklist settings for the parameter are
shown in Table 7-10.
Note: When using V/Hz control mode, the Analog Input is defined as a Frequency Source (Hz). For FOC/SLS control mode, the Analog
Input is defined as a Speed Source (RPM).
When the External PID Function is activated, the source for the speed reference can be switched between the sources shown in the above
table and the output of [P27.12]. To setup an auxiliary speed reference source, use [P22.02].
[P22.03] allows the user to select the digital input ( pertaining to Microprocessor or to DI/DO Expansion Board or to a bit from Network
Command Word) that enables the auxiliary speed reference as set [P22.02].
[P22.04] allows you to configure a Digital Input that enables the changing of rotation direction.
Note: In “Manual Mode” and with “JOG command” the changing of rotation direction isn’t actuated.
P22.01 Speed Ref Source Sel Source selection for main speed reference Picklist, Table 7-6 V,S,F 2
P22.02 Aux Ref Source Sel Source selection for auxiliary speed reference Picklist, Table 7-7 V,S,F 2
Table 7-7. Speed Reference Source Table 7-8. Picklist for Auxiliary Speed Reference Source
P22.03 DI – Aux Ref En Sel Aux Ref Source DI selection Picklist, Table 7-9 V,S,F 2
P22.04 DI – Reverse En Sel Reverse motor direction DI selection Picklist, Table 7-9 V,S,F 2
P22.05 Speed ref lock Lock speed reference downstream ramp if have different sign respect motor speed. 0= Disabled V,S,F 3
1= Enabled
P22.06 Add speed ref sel Source selection for additional speed reference See Param 3303 Picklist, Table 7-6 V,S,F 3
P22.07 Add speed ref pos Select position of additional speed reference (upstream or downstream ramp) 0= Upst Ramp V,S,F 3
1= DwnSt ramp
P22.08 Rev Ref Speed Limit Minimum allowed speed reverse demand RPM -6000 0 V,S,F 2
P22.09 Fwd Ref Speed Limit Maximum allowed speed foward demand RPM 0 6000 V,S,F 2
P22.10 Rev Ref Freq Limit Minimum allowed frequency reverse demand Hz -300 0 V,S,F 2
P22.11 Fwd Ref Freq Limit Maximum allowed frequency foward demand Hz 0 300 V,S,F 2
Forward and Reverse Speed (or Frequency) Reference Limits
V/Hz Control: the speed reference is given in Hz. The user can define an upper limit for the speed reference, acting as a clamp on either the
forward value – [P22.11] – or on the reverse value - [P22.10] - of the speed reference. The clamp value is defined in Hz.
In forward rotation, the maximum frequency, that the drive can output, is the lowest value between [P02.11] and [P22.11]. In reverse
rotation, the maximum frequency, that the drive can output, is the lowest value between the setting of [P02.11] and [P22.10].
FOC/SLS Control: the speed reference is set in rpms. The user can define an upper limit for the speed reference, acting as a clamp on either
the forward value using [P33.09] – or on the reverse value using [P33.08] - of the speed reference. The clamp value is set in rpms.
In forward rotation, the maximum frequency that the drive can output, is the lowest value between the settings of [P02.11] and the
frequency that corresponds to the speed set by [P22.09].
In reverse rotation, the maximum
frequency that the drive can output, is
the lowest value between the setting of
[P02.11] and the frequency that
corresponds to the speed set by
[P22.08].
Figure 7-5 shows how these limits act
against the Speed reference signal.
Figure 7-5. Speed/Frequency Limit
42 IMGT30016EN November 06
Programming Level 2&3 GT3000
IMGT30016EN November 06 43
GT3000 Programming Level 2&3
Parameter Code/Name Description SETUP Units Min Value Max Ctrl Prg
Basic Advanced Keypad & Value Mode Lev
Keypad PCTool
P22.35 DI - Jog 2 enable Digital input selection to enable jog 2 Picklist, Table 7-9 V,S,F 3
P22.36 Speed limit 1 source Enable and select external limit #1 for upstream ramp speed reference 0= Off V,S,F 3
1= XM1-36 or 14
3=XM1-38 or 16
4= Network
P22.37 DI-Spd limit 1 enbl Digital input selection to enable limit #1 on speed demand downstream ramp Picklist, Table 7-9 V,S,F 3
P22.38 Speed limit 2 source Enable and select external limit #2 for upstream ramp speed reference % 0= Off V,S,F 3
1= XM1-36 or 14
3=XM1-38 or 16
4= Network
P22.39 DI-Spd limit 2 enbl Digital input selection to enable limit #2 on speed demand downstream ramp Picklist, Table 7-9 V,S,F 3
Preset Speeds DI - Fix speed Sel 1
P22.30
The parameter Speed Ref Source Sel [P22.01] is used to enable the
function. The Preset Speed function enables the speed reference to have a DI - Fix speed Sel 2
fixed value P22.31
Four preset speeds are vailable. The values for pre-set speed are set by Preset speed 3 P22.28
Fixed Spd
[P22.26], [P22.27], [P22.28], and [P22.29].
Preset speed 2 P22.27
The value accepted by these parameters is a frequency value, in Hz.
Preset speed 1 P22.26
It is posibible to switch these preset speed through two digital inputs of the
Table 7-10. DI Preset Speed Selection
Microprocessor card.
selected by using the parameters DI-Fix speed Sel 1 [P22.30] or Preset Speed Set
DI-Fix speed Sel 2 [22.31]. 1 2 3 4
OFF Status = open contact [P22.30] Status OFF ON ON OFF
ON Status = closed contact (connect the control board terminal to +24 V). [P22.31] Status OFF OFF ON ON
7.15 Overboost—P22.00
P23.01 Torq Ref Source Sel Select source for direct torque command See Param 3336 S 3
P23.02 Add Torq Ref Src Sel Enable and select source for additional torque reference 0= Off S 3
1= XM1-36 or 14
3=XM1-38 or 16
3= Network
4= Overboost
P23.03 Trq Ref ULim Src Sel Enable and select source for upper limit on torque reference See Param 3336 S 3
P23.04 Trq Ref LLim Src Sel Enable and select source for lower limit on torque reference See Param 3336 S 3
P23.05 OverBoost Torque Torque overboost percent of max motor torque 0 100 S 3
P23.06 OverBoost Threshold Torque overboost disable speed threshold, delta from [33.07] in % of max motor % 0 100 S 3
speed
P23.07 OverBoost Con. Thr. Constant torque overboost speed threshold, in percent of maximum motor speed 0 100 S 3
P23.08 RhoForce Threshold RhoForce disable speed threshold, % of max motor speed % 0 100 S 3
7.16 Drooping Function—P24.00
P24.01 Droop Source Sel Select source for drooping percentage Fixed 0= Fixed F,S 3
1= Network
P24.02 Droop Fix Ref Fixed drooping percentage value 1.0 % 0 0 F,S 3
P24.03 Droop Trq Ref Flt Filter for drooping torque reference 10.00 Hz 0.01 0.01 F,S 3
P24.04 Droop Trq Thrshld Torque threshold to activate drooping 0.0 % 0 0 F,S 3
P24.05 DI - Enable func Digital input to enable Drooping Unused See Param 1715 F,S 3
7.17 HOA PSS Function—P25.00
P25.01 DI - Pulse Stop Digital input selection for stop pulsed cmd Picklist, Table 7-8 V,S,F 2
P25.02 DI - Pulse Start Digital input selection for start pulsed cmd Picklist, Table 7-8 V,S,F 2
P25.03 DI - Hand Digital input selection for Hand cmd % Picklist, Table 7-8 V,S,F 2
P25.04 DI - Auto Digital input selection for Auto cmd Picklist, Table 7-8 V,S,F 2
P25.05 DI - HOA Speed sel Digital input selection for Speed demand when HOA function is activated % Picklist, Table 7-8 V,S,F 2
HOA (Hands Off Automatic)\Pulsed StartStop
This function [P25.01] allows you to choose between manual and automatic mode through two digital inputs (Hand and Automatic). Through
the macro function HOA/Pulsed StartStop it is possible to select different managements of the Man/Auto functionality, different
START/STOP commands and different sources for speed reference. This function extends the operating mode of the drive up to nine
different managements of the Man/Auto functionality.
44 IMGT30016EN November 06
Programming Level 2&3 GT3000
Parameter Code/Name Description SETUP Units Min Value Max Ctrl Prg
Basic Advanced Keypad & Value Mode Lev
Keypad PCTool
7.18 Auto On/Off—P26.00
Auto ON/OFF
The Auto ON/OFF function [P26.01] starts the drive if the speed reference from the Analog Input is greater than a predefined threshold as
defined by [P26.02]. This function stops the drive if speed reference is lower than a predefined threshold as defined by [P26.01].
This function works in logic AND with the Start command used for the normal operation. The values for [P26.01] and [P26.02] are entered
in % of the max input voltage (10 Volt) or current (20 mA) accepted by the Analog Input.
The speed that will correspond to [P26.01] and [P26.02] must be read on the same scale that converts the input Volt or mA signal into a
frequency or speed reference. [P26.01] has to be lower than speed set by [P26.02]. The Start of the drive can be delayed, after the speed
reference becomes greater than [P26.02], by a time entered, in seconds, by [P26.04]. The Stop can be delayed, after the speed reference
becomes lower than [P26.01], by a time, in seconds, entered by [P26.03].
P26.01 Auto off threshold Speed demand threshold to stop the drive See Section 7.6.10 % 0.0 100.0 V,S,F 2
P26.02 Auto on threshold Speed demand threshold to start the drive % 0.0 100.0 V,S,F 2
P26.03 Delay off Delay on the automatic stop % 0.35 100.00 V,S,F 2
P26.04 Delay on Delay on the automatic start sec 0.35 100.00 V,S,F 2
7.19 External PID Regulator P27.00
P27.01 PID Prop Gain External PID proportional gain pu 0 1.000 F,S,V 2
P27.02 PID Integral Gain External PID integral gain pu 0 1.000 F,S,V 2
P27.03 PID Der Gain External PID derivative gain pu 0 1.000 F,S,V 2
P27.04 PID Upper Limit External PID upper limit pu 0 1.35 F,S,V 2
P27.05 PID Lower Limit External PID lower limit pu -1.35 0 F,S,V 2
P27.06 Threshold Upper Upper threshold for on-off mode % 0 100.0 F,S,V 2
P27.07 Threshold Lower Lower threshold for on-off mode % 0 100.0 F,S,V 2
See Section 7.6.13
P27.08 PID Fixed Ref External PID fixed reference % -100 100 F,S,V 2
P27.09 Pump Type Select Pump type 0= Lift F,S,V 2
1= Force
P27.10 PID Ref Source Sel Source selection for External PID reference 0= XM1-14 or 36 F,S,V 2
1= XM1-16 or 38
3= FixedLvRef
3= Network
4= Off
P27.11 PID Feedback Src Sel Source selection for External PID feedback 0= XM1-14 or 36 F,S,V 2
1= XM1-16 or 38
3= FixedLvRef
3= Network
4= Off
P27.12 PID Mode Sel External PID mode selection 0= Continuous F,S,V 2
1= On/off
3= Both
P27.13 DI - PID Enable Digital input selection to enable External PID Picklist, Table 7-9 F,S,V 2
P27.14 Motor pause func. Motor pause function disable/enable in External PID 0= Disable 3
1= Enable F,S,V
P27.15 Curr Limit for Pause Current limit to pause the motor action % 0.0 95,0 F,S,V 3
P27.16 Time Limit for Pause Time with current under [27.15] or speed under [02.10] to start motor pause sec 0 300 F,S,V 3
External PID Regulator
The PID function [P27.01] allows the user to implement a closed control loop of a variable of the application such as closed loop control of
temperature. The output of the PID regulator is used as the speed reference for the drive.
Using [P27.12], it is possible to set the External PID as follows:
• PID Mode Sel = Continuous: continuous speed reference control
• PID Mode Sel = On/Off: hysteresis control on start/stop, with preset speed reference
• PID Mode Sel = Both: continuous speed reference control with hysteresis control on start/stop
[P27.09] defines the error signal, using the reference and feedback signal as follow:
• Pump Type Select = Lift: error = reference – feedback
• Pump Type Select = Force: error = feedback – reference
Continuous speed reference control
This operation mode is selected using [P27.12] set to Continuous. The output of External PID is the speed reference; the start/stop
command must still come from either the terminal block or fieldbus.
The sources for the reference and feedback signals are selected through [P27.10] and [P27.11] and the settings are shown in Table 7-19.
Note: Verify that the application can support a speed reduction without malfunctions.
IMGT30016EN November 06 45
GT3000 Programming Level 2&3
46 IMGT30016EN November 06
Programming Level 2&3 GT3000
Critical Speed En
Fref Fmax
This function [P33.01] avoids continuous
operation of the motor at a speed corresponding
to the motor frequencies entered by the
parameters shown below. Band
All parameters must be set in Hz. the hysteresis is twice the value set for the band.
The frequency jump is made according to the active speed ramp.
Function Critical Speed Avoidance, if enabled, can perform a jump of the frequencies set by use of Critical Speed 1, 2 and 3 parameters
only if a value different from zero has been entered for the band.
The set critical speed values are clamped automatically to the maximum frequency set through parameter Motor Max Opr Freq [02.11]
.
IMGT30016EN November 06 47
GT3000 Programming Level 2&3
Parameter Code/Name Description SETUP Units Min Value Max Ctrl Prg
Basic Advanced Keypad & Value Mode Lev
Keypad PCTool
7.25 Macro Curr lim rollback P34.00
P34.01 Current Threshold Current threshold for acceleration lock ramp and current limit controller set point % 0 135.0 V 2
P34.04 Current Upper Limit Current limit controller upper limit % 0 100.0 V 3
P34.05 Input Phasing Reduct Current threshold reduction with input phasing % 0 50 V 3
Curr Rollback En
This function [P34.01] is used to limit the motor current during acceleration or in steady state during sudden load variations in order to
avoid overcurrent trips. During acceleration the current is limited by two combined actions:
• Acceleration ramp lock (Default)
• Motor current loop control, aimed to decrease the motor frequency (only for a short time, to allow the motor current to become lower
than the desired level).
In steady state, the current is limited only through the motor current loop control.
7.26 Macro VDC Regen EN—P35.00
P35.01 VDC Threshold Threshold voltage adjusting for activating the VDC Rollback function V 0 50 F,S,V 2
P35.04 VDC Upper Limit DC voltage limit controller upper limit % 0 100.0 V 2
VDC Rollback En
This function is used to limit the DC bus voltage during deceleration, when no braking devices are present. When [11.03] is Enabled, the
VDC Rollback [35.00] family under the Auto Menu will be displayed.
This function becomes effective only in a transient condition, during the deceleration phase. It operates in two ways, according to the
selected [P01.02]:
• FOC or SLS Control Mode when the VDC Rollback function is activated, the control of the drive reduces the motor torque.
• [P35.01]: The only adjustment allowed, is a limited increase of the threshold voltage for activating the function. This adjustment is
sometimes required for very large motors (with power in the hundreds of Kw).
• V/Hz Motor Control Mode: when the VDC Rollback function is activated, the DC voltage is limited by two combined actions.
• Deceleration Ramp Lock, active immediately when the DC bus voltage exceeds the specified threshold.
• Increase of Motor Frequency (only transient), active only if [P35.04] is set to a value other than zero.
• [P35.01]: the only adjustment allowed, is a limited increase of the threshold voltage for activating the function. This adjustment is
sometimes required for very large motors ((with power in the hundreds of Kw).
• [P35.04]: this parameter is set to zero by default. In case the ramp lock is not enough for preventing the drive from tripping by DC
bus Overvoltage, the user can slowly increase the setting of this parameters, by small steps of 1%. It means that when the function
becomes active, the ramp locks and the motor frequency is increased by the percentage entered.
7.27 Macro Flying restart EN—P36.00
P36.01 Start Speed Flying restart start speed % 0 100.0 V 2
P36.02 Magn Current FR Magnetizing current for flying restart % 0 100.0 V 2
P36.03 Min Freq FR Minimum frequency for flying restart Hz 0 1000.0 V 2
P36.04 Search direction for flying restart 0= Pos & Neg- V 2
Motor search in both
Scan Range directions
1= Only Pos-
Motor search in Positive
direction
P36.05 Scan step size Step change frequency for flying restart %c 0.1 30.0 V 2
P3606 Mot Volt Prp Gain Motor voltage controller proportional gain pu 0 1.000 V 3
P36.07 Mot Volt Int Gain Motor voltage controller integral gain pu 0 1.000 V 3
P36.08 Maximum current err Max current error for enable catching frequency % 0 135.00 V 3
P36.09 Max cur low spd err Max current error for enable catching frequency at low freq. % 0 135.00 V 3
P36.10 Low spd freq thresh Frequency set point to change from [36.08] toi [36.09] % -100.0 100.0 V 3
P36.11 Isd forced peak val Isd forced peak value % 0 350 S 3
P36.12 Isd forced reference Isd forced reference % 0 350 S 2
P36.13 Oscillation amplit Oscillations amplitude % 0 100 S 2
P36.14 Flying restart time Flying restart time sec 0.5 100.0 S 2
P36.15 % time peak current % time for peak current % 0 100 S 2
P36.16 Flying restart delay Time delay to apply the firing pulses after the reset sec 0 30.0 S 3
Flying Restart En
[P36.01] enables the flying restart, in both directions, of the motor and retrieves the motor rotational speed before starting it.
48 IMGT30016EN November 06
Programming Level 2&3 GT3000
Parameter Code/Name Description SETUP Units Min Value Max Ctrl Prg
Basic Advanced Keypad & Value Mode Lev
Keypad PCTool
7.28 Tuning speed reg —P38.00
P38.01 Speed Step Tuning speed step amplitude 15 RPM 10 1000 F,S 3
P38.02 Speed Step Period Square wave tuning period 8 sec 4 100 F,S 3
P38.08 Tuning Enable Tuning start command 0= Disabled F,S,V 3
1= Enabled
7.29 Tuning Flux or Isd —P39.00
P39.01 Flux Low Step Flux reference step amplitude 90 % 0 100 F,S 3
P39.02 Flux High Step Flux reference step amplitude 95 % 0 100 F,S 3
P39.08 Isd Low Step Isd reference step amplitude 30 % 0 100 F,S 3
P39.09 Isd High Step Isd reference step amplitude 30 % 0 100 F,S 3
7.30 Motor Potentiometer—P40.00
P40.01 Speed step increment Speed reference increment step amplitude % 0 100.00 F,S,V 2
P40.02 Speed step decrement Speed reference decrement step amplitude % 0 10.0 F,S,V 2
P40.03 Rmp start delay time Time to ramp change on reference sec 0 1 F,S,V 2
P40.04 Speed reverse enable Enabling reverse digital potentiometer Picklist, Table 7-13 F,S,V 2
P40.05 DI- Increment source Digital input selection for up command Picklist, Table 7-13 F,S,V 2
P40.06 DI- Decrement source Digital input selection for down command Picklist, Table 7-13 F,S,V 2
P40.07 DI - Memory source Digital input selection to store last reference Picklist, Table 7-13 F,S,V 2
Motor Pot Enable
The Motor Pot changes the speed reference by means of discrete increments (up command) or decrements (down command). The last speed
reference set through the digital potentiometer can be memorized by a “Memorize” command: the value is maintained until the command
stays high. When the drive is stopped the memorized reference is stored and actuated at the next start.
The Digital Potentiometer function can be enabled for the main speed reference only by the parameter [22.01]. As default, the digital
potentiometer function modifies the speed reference between 0 and 100% of the maximum speed [P02.11]. It is possible for the speed range
to be extended to the negative region if the motor can spin both directions. [P40.04] selects the speed range:
Speed reverse enable = Mtb Rev off (speed range 0 to 100%)—default value
Speed reverse enable = Mtp Rev on (speed range ± 100%)
• Up, Down, and Memorize commands can be sent through terminal block, through the digital expansion card or through Fieldbus.
• If the Up/Down commands are held for a time longer than the time defined by [P40.04], the speed reference is unlocked and the motor
speed will increase or decrease acccording to the active ramp.
• When the Up/Down command is released, the reference coming from digital potentiometer will be set equal to the present value of the
reference after the ramp.
7.31 Expansion board digital inputs —P41.00/P43.00 See HW & SW Manual
7.32 Expansion board digital outputs —P44.00 See HW & SW Manual
7.33 User Logic Enable—P45.00 See HW & SW Manual
7.34 VDC Undervoltage Macro—P47.00
P47.01 VDC to shutoff DC voltage level to remove firing pulses 80 % 75 85 F,S,V 2
P47.02 Restart delay Time delay to apply the firing pulses after the reset of DC volt. 10.0 sec 0 30.0 F,S,V 2
P47.03 Rd through Prp Gain Controller Proportional Gain 1.000 pu 0.000 1.000 F,S,V 3
P47.04 Rd through Int Gain Controller Integral Gain 0.010 pu 0.000 1.000 F,S,V 3
P47.07 Rd through step ref Initial step down -1.00 % -100.0 0.0 F,S,V 3
VDC Undervolt En
The function [P11.07] provides the capability to avoid an UnderVolt trip, in case a transient voltage dip in the incoming power supply of the
drives occurs. It recovers energy for the DC bus from the kinetic energy of the load (Ride Through operation). Grid loss duration stand, by the
drive, without VDC undervoltage trip, depends on the kinetic energy stored in the load. The working principle of the algorithm is:
• During power grid loss, the speed setpoint is the output of a PI regulator with VDC and [P47.01] respectively, as setpoint and feedback. The
gain of the PI regulator is calibrated by the parameters [47.03] and [47.04]
• When the power grid trips, the Ride Through function regulates the motor speed in order to keep the DC voltage at the setpoint specified by
[P47.01].
• If the input voltage does not recover in a reasonable time and the speed of the drive continues to decrease down to zero, when the speed
reaches 10% of the maximum speed, the drive changes the status in “Busdroop” (firing pulses are disabled).
• If the line is restored before a trip by Minimum DC voltage occurs, the drive restarts the motor after [P47.02].
• If the input voltage comes back when the motor is still running (before the speed goes below 10% to [P02.11]), the drive regulates the motor to
reach the required speed and the Ride Through function stops.
IMGT30016EN November 06 49
GT3000 Programming Level 2&3
50 IMGT30016EN November 06
Programming Level 2&3 GT3000
Parameter Code/Name Description SETUP Units Min Value Max Ctrl Prg
Basic Advanced Keypad & Value Mode Lev
Keypad PCTool
7.40 Motor thermal prot—P66.00
Protect Menu, Motor thermal prot [P66.00]
This function defines the overload current level for the motor, in a given time, before a trip or an alarm condition is activated by the drive.
The description of the parameters having a picklist are:
Trip/alarm mode sel [66.01]: Control actions after an overload condition occurs.
• The user can select one of the following actions:
• ImTrmAlarm: an alarm is generated.
• ImTrmTrip: a trip is generated.
Speed OverLoad [66.04]: Enables an overload as a function of the speed.
• The user can select on of the following actions:
• Disable: The overload and the overload timeout, set through [P66.03] and [P66.03], are constant for all the speed range
• Enable: The overload and the overload timeout change with the speed following the relations:
Motor Speed
Overload = 1 Overload [66 .02 ] ⋅ (1 + )
2 Mot Full Load Speed [02 . 09 ]
Motor Speed
Timeout = 1 Oveload timeout [66 . 03 ] ⋅ (1 + )
2 Mot Full Load Speed [02 .09 ]
The function is enabled only if the overload setting Overload [66.02] is > 105%
If the user selects Trip mode, the drive shuts down when the overload is detected. If the Alarm mode is selected, the drive will annunciate
the Overload condition, but no action is taken on motor load or current.
The overload condition is over when the following is true:
Overload[66.02]2
⋅ ∫ Is - I2 - 1 ∗ ( Overload Timeout [66.03] )
s n dt ≥
100
where: Is = current absorbed by motor; In = motor rated current.
P66.01 Trip/alarm mode sel Action of thermal image protection 0= ImTrmAlarm F,S,V 2
1= ImTrmTrip
P66.03 Overload Motor overload for thermal image protection See Section % 105 350 F,S,V 2
P66.02 Overload timeout Motor overload time 7.6.7 sec 1 18000 F,S,V 2
P66.04 Speed OverLoad Overload proportional to the speed 0= Disable F,S,V 2
1= Enable
7.41 Motor speed trip/alm—6700
P67.01 Motor stall enable Speed deviation enabling 0= SpdDevOff F,S,V 3
1= SpdDevOn
P67.03 Motor stall mode Action selection for speed deviation function 0= Standard F,S,V 3
1= Only Alarm
P67.03 Mtr stall delay time Maximum time for speed deviation presence sec 1 60 F,S,V 3
P67.04 Overspeed alarm enbl Over speed alarm enabling 0= OSAlarmOff F,S,V 3
1= OSAlarmOn
P67.05 Ovrspd alrm setpoint Over speed alarm set point % 0 135.0 F,S,V 3
P67.06 Ovrspd flt setpoint Over speed trip set point % 10.0 135.0 F,S,V 3
P67.07 Undspd flt setpoint Under speed trip set point % -135.0 0 F,S,V 3
P67.08 Motor stall max err Maximum error between speed demand and speed feedback for stall % 0 100.0 F,S,V 3
protection
P67.09 Motor stall max time Maximum time for maximum stall error 0 sec 0 600 F,S,V 3
7.42 Alarm Setting—P68.00
P68.01 Overcurr alarm enbl Over current alarm enabling 0= OCAlarmOff F,S,V 3
1= OCAlarmOn
P68.02 Overcurralm setpoint Over current alarm set point % 0 135.0 F,S,V 3
P68.03 Signal loss alm enbl Loss of analog speed demand alarm enabling See table 7.33 F,S,V 2
Protect Menu, Alarm Setting [P68.00]
Signal Loss Alm enb
This function is enabled through [P68.03] and is meaningful only when the speed command comes from terminal block. If the speed
command is lost (i.e. caused by a broken wire), three different situations can take place depending on the setting of this function.
The possible picklist settings are shown in Table 7-33.
IMGT30016EN November 06 51
GT3000 Programming Level 2&3
Parameter Code/Name Description SETUP Units Min Value Max Ctrl Prg
Basic Advanced Keypad & Value Mode Lev
Keypad PCTool
Table 7-11. Picklist for Alarm Settings
Val Sel Description
0 Off Function disabled.
1 RefLossTrp A trip is generated and the drive stops.
2 Alarm An alarm is generated and the drive should keep running at the latest speed reference before the command loss.
3 Alarm preset An alarm is generated and the drive should keep running at the preset speed active.
To make the function work properly, a 4-20 mA AI is needed. In case a 0-10 Volt source is used, a correct parameter setting for the AI
must be made. In the latter case, Setpoint 1 (the value in % of the input signal voltage full scale) of the AI must be greater than 0%.
Settings example for 4-20 mA input on analog input #1: Settings example for 0-10 V input on analog input #2:
[P09.04] AI1 Setpoint #1 (%) = 20 % [P09.13] AI2 Setpoint #1 (%) = 10 %
[P09.05] AI1 Setpoint #1 Val = 0 [P09.14] AI2 Setpoint #1 Val = 0
[P09.06] AI1 Setpoint #2 (%) = 100 % [P09.15] AI2 Setpoint #2 (%) = 100 %
[P09.07] AI1 Setpoint #2 Val = 1500 [P09.16] AI2 Setpoint #2 Val = 1500
7.43 Protections—P69.00
P69.02 Ground fault enable Ground fault protection enabling 0= Enabled F,S,V 3
1= Disabled
P69.04 DI – User trip #1 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.05 DI – User trip #3 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.06 DI – User trip #3 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.07 DI – User trip #4 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.08 DI – User trip #5 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.09 DI – User trip #6 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.10 DI – User trip #7 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.11 DI – User trip #8 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.13 DI – User trip #9 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.13 DI – User trip #10 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.14 DI – User trip #11 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.15 DI – User trip #13 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.16 DI – User trip #13 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.17 DI – User trip #14 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.18 DI – User trip #15 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.19 DI – User trip #16 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.20 DI – User trip #17 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.21 DI – User trip #18 Digital input selection for user trip Picklist, Table 7-9 F,S,V 3
P69.22 DI – Reset command Digital input selection for protection reset Picklist, Table 7-9 F,S,V 3
P69.23 Loss of Output Phase Loss of Output Phase fault enabling 0= Enable F,S,V 3
1= Disable
P69.24 Under Load Limit Motor Under Load Limit % Picklist, Table 7-9 F,S,V 2
P69.25 Under Load Time Time-out on Under Load Limit sec 0 1000 F,S,V 2
P69.26 DI – Mask SW Trips Digital input to mask software trips 0 300 F,S,V 3
P69.27 AI User A/T source Source selection for AI User Alarm/Trip 0= Off F,S,V 3
1= AI1 XM1-14 or 36
3= AI3 XM1-16 or 38
P69.28 AI User Alarm Th Alarm threshold for AI User Alarm/Trip % 0 100.0 F,S,V 3
P69.29 AI User Trip Th Trip threshold for AI User Alarm/Trip % 0 100.0 F,S,V 3
Under Load Limit
This function enables the detection of an under load condition. Typically, this feature is used on pumps that are required to maintain a
minimum flow or load level for lubrication requirements. To enable this function a value other than zero must be set for [P69.24].
For all control modes (V/Hz, FOC and SLS), this threshold is a percent of maximum full load torque current calculated as follows:
Full Load Torque Threshold = sqrt(Mot Full Load Curr [02.06]^2 – No Load Current[02.07]^2)
For the above parameter to be calculated correctly parameter No Load Current [02.07] must be set at a correct value. This parameter is
normally not required for V/Hz control mode.
The parameter Under Load Time [69.23] is used to set the amount of time that must elapse before an underload fault is generated while
the load is below the minimum value programmed through parameter Under Load Limit
When the load is below the set threshold for the set time, a trip is generated. The following message annunciates it: F0220 on - BF
keypad;- Under Load Fault on IF/BA keypad or PC interface.
52 IMGT30016EN November 06
Programming Level 2&3 GT3000
IMGT30016EN November 06 53
GT3000 Programming Level 2&3
54 IMGT30016EN November 06
Programming Level 2&3 GT3000
Microprocessor Basic
Microprocessor Plus
IMGT30016EN November 06 55
GT3000 Programming Level 2&3
Table 7-14. Picklist for Expansion Board Digital Inputs to Mirror Digital Outputs
Selection Selection Selection Selection
DI11XM6-3 DI15XM6-7 DI19 XM6-3 DI33 XM6-7
DI13XM6-4 DI16XM6-8 DI30 XM6-4 DI34 XM6-8
DI13XM6-5 DI17XM6-9 DI31 8XM653 DI35 XM6-9
DI14XM6-6 DI18XM6-10 DI33 XM6-6 DI36 XM6-10
Table 7-15. Picklist for Digital Input Selection for Second Set of Speed Controller Gains
Selection Selection Selection Selection Selection Selection
DI3 XM1-8 DI5 XM1-39 Net CW-B9 DI17 XM6-10 DI18 XM6-3 DI35 XM6-4
DI3 Unused Net CW-B1 Net CW-B10 DI17 XM6-9 DI19 XM6-10 DI35 XM6-3
DI4 Unused Net CW-B4 Net CW-B11 DI17 XM6-8 DI30 XM6-9
DI5 XM1-35 Net CW-B5 Net CW-B13 DI17 XM6-7 DI31 XM6-8
DI5 XM1-36 Net CW-B6 Net CW-B13 DI17 XM6-6 DI33 XM6-7
DI5 XM1-37 Net CW-B7 Net CW-B14 DI17 XM6-5 DI33 XM6-6
DI5 XM1-38 Net CW-B8 Net CW-B15 DI17 XM6-4 DI34 XM6-5
56 IMGT30016EN November 06
CHAPTER 8
8 Monitoring and Alarms
8.1 Monitor Overview
When the motor is running, the keypad displays information about the drive status.
The basic keypad displays the motor current. Press then to view the following variables:
• Motor frequency • Motor speed (RPM)
• Motor power • Motor voltage
The Advanced Keypad displays:
• Speed demand source
• Drive status
• Five variables
An example display is shown in Figure 8-1. The display variables are selectable as shown in the table below:
Keys Function
Select family.
or
Select variable.
or
Confirm.
IMGT30016EN November 06 57
GT3000 Monitoring and Alarms
58 IMGT30016EN November 06
Monitoring and Alarms GT3000
Alarms
F0301 Overspeed
F0302 Overcurrent
F0303 User AND function
F0304 Crane Brake control: Close Brake Alarm
F0305 Internal EEPROM writing error
F0307 Digital input expansion user
F0308 OR function
F0306 Analog Input User Alarm
F0309 Motor overload
F0310 Speed deviation
F0311 Network communication loss
F0312 Loss of main reference (analog input)
F0313 Analog input out of tolerance
F0314 Loss of input phase
F0315 Parallel thermal
F0316 Internal EEPROM read error
IMGT30016EN November 06 59
GT3000 Monitoring and Alarms
Maximum DC bus overvoltage. The deceleration ramp is too fast (increase the time) with braking chopper:.
F0102 Overvoltage (instantaneous value of DC Check the braking resistor
voltage has exceeded the Check the braking chopper fuse
protection trip threshold.)
External protection. The Check the status of the contacts (to be found on the Equipment Elementary Diagram)
F0103 External protection dedicated digital input has that are connected to the terminal board to implement such logic input, and/or other
reached the zero level possible external protections, active through the NETWORK.
Protection trip causes: IGBT desaturation, Loss of power supply to firing circuits;
Gate unit anomaly (faulty - Check the IGBTs.
F0104 Desaturation operation detected by the Gate - Check power supply to firing circuits;
Unit NOTE: Sometimes this protection may occur for overcurrent event. In this case follow
the instructions at FO101:OverCurrent
Minimum control The instantaneous value of the rectified voltage that supplies the drive boards has
supply voltage Protection trip: fallen below the safety threshold value. This rectified voltage is obtained from DC
F0105 POWER BUS for the drives F and from an external 230 Vac power supply for the
(230V) minimum control supply voltage
(SVGT> 28F) drives K
F0108 Dual Port error Basic program error Contact Ansaldo Sistemi Industriali. Check microprocessor board
Minimum DC bus voltage - Check Bus DC voltage with multimeter (upto 1000Vdc)
hardware detected. - Check Bus DC voltage monitor [P75.05]
Minimum DC The istantaneous value of the DC
F0110 voltage - Check [P06.05] has been set at Actual Input Supply Voltage
Power bus voltage has fallen
below 25% of the rectified value
of the rated AC supply.
OVERCURRENT OVERCURRENT:
The instantaneous value of the - check that neither short circuit between motor phases nor phase fault to ground
output current of one drive phase exists;
module has exceeded the - check the wiring and proper operation of the encoder and its mechanical coupling
protection trip threshold. (FOC operation only).
- check that the acceleration ramp times are not too short;
F0111 Parallel fault
- check the upper limits of torque reference and torque current.
CURRENT UNBALANCE CURRENT UNBALANCE:
Protection trip occurs whenever - check the proper wiring and operation of the phase modules of all inverter bridges,
an unbalance is detected among their IGBT firing cards and the phase current transducers (TA LEM);
the phase currents of GT3000 - check the tightness of output bars, in the inverter bridge where the protection trip
bridges in parallel. has occurred.
The temperature of one or more Check the proper operation of the coooling system.
heat sinks has exceeded the Check thermal detector
F0112 Overtemperature
preset limit causing the relevant All signals from such thermal switches are combined as normally closed, series
(SVGT≥ 30F) thermal switch to trip. connected contacts, and monitored by the diagnostics of the control module as a
single switch.
60 IMGT30016EN November 06
Monitoring and Alarms GT3000
The temperature of the heatsinks Check the cooling system for proper operation.
Overtemperature has exceeded the preset limit Check the NC contacts of all thermal switches series connected monitored by
F0116
(SVGT ≤ 28F) causing the related thermal switch the diagnostics of the control module as a single switch.
to trip.
The precharge contactor has been - check the availability of auxiliary power supply (230 - 440 V).
closed, but the DC bus voltage has - check that, once the precharge command has been sent, the value of the DC
not reached the minimum required bus voltage, shown as parameter "VDC Voltage" on the user’s display when in
F0201 Precharge Fault
value, equal to 80% of rated Monitor mode, is not null.
voltage. - check on the display that parameter "AC Input Voltage" parameter, included in
the "Drive Data" section, is set at a correct value.
The motor has exceeded the preset Check the value of the preset speed threshold.
speed limit during a time longer than The speed regulator is not correctly adjusted.
F0202 Over Speed
allowable limit (both limits are set
by use of suitable parameters). Note: the protection is active in FOC and SLS operation modes only.
Incorrect parameter configuration. Check parameter Config error [7805] to learn what configuration error has
F0203 Configuratio Error
occurred
DSP program not Error at start of DSP program Replace the microprocessor board.
F0204
responding
Loss of communication with network Check the status of the net Master: it must be active.
Check that the Microprocessor Board is correctly connected to the Profibus
expansion board (Network Board or PLC Interface Board). Also check the
F0205 Serial loss
connection cable between the GT3000 and the net master for damage.
Check consistency between the profibus node setting (parameter Serial
Address), and the drive Network address sent by the net master.
Basic Logic Trip And/Or function error DI/DO Check the And/Or inputs on the DI/DO expansion board
F0206
Function expansion board.
Set speed not reached. Check the parameters related to the function for consistency.
The difference (in %) between the Check the setting of torque and torque current limits.
speed reference and actual motor Check the encoder for correct operation.
F0207 Motor Stalled
speed exceeded the value of Load too high.
parameter 67.05 for more seconds
than set by parameter 67.07.
Emergency stop. - Check the setting of parameter 65.01 in section "Protect Parms";
F0208 Emergency Stop
-Check the digital input on the terminal block
The instantaneous value of the DC Check the value of the DC bus voltages measured by the voltage transducers by
bus voltage has fallen below the checking the VDC parameters on the user's display (in Monitor mode).
F0209 UnderVoltage
threshold value set by 70% * AC
Input voltage * 1.35.
Incorrect inverter Inverter size not selected, or Check the proper inverter size.
F0210 size or size not incorrect
selected
IMGT30016EN November 06 61
GT3000 Monitoring and Alarms
DSP formulation
F0216 DSP initialization error. Check microprocessor board.
error
Offset on current
F0217 Current offset. Check current transducers.
measurement
Switching frequency
F0219 Wrong switching frequency selection. Change the switching frequency parameter value.
error
Minimum load
F0220 Loss of load. Check if Underload settings are correct for load motor shaft
(UnderLoad)
Loss of speed
Check external analog signal, connections at microprocessor board
F0221 reference (Anolog Loss of speed reference 4-20mA.
terminals (e.g. disconnected wire), and analog input configuration.
Input)
F0222 Loss of output phase Loss of one phase on motor. Check connection at drive and motor terminals and the motor cable.
F0223 Floting Point Error Floating Point Error Check microprocessor board
F0220 AI User Trip Analog Input NTC/PTC management Check the temperature of thermistor connected to analog input
* View parameter Therm Flt Src [7808] in the Motor Menu. It indicates the type of thermal protection that has tripped (Motor or Drive).
For a detailed description of Protections and Alarms and for Troubleshooting see HARDWARE AND SOFTWARE MANUAL,
(IMGT30009EN).Chapter 10 of
62 IMGT30016EN November 06
CHAPTER 9
9 Maintenance
9.1 Safety Precautions
Follow all Safety Shutdown and Verifications before performing maintenance. See Chapter X for additional information.
Danger! Risk of Deat or Electrical Shock! The following safety steps must be strictly adhered to before servicing the unit.
1. Perform supply power lockout/tagout procedure and open the main disconnect to the drive.
3. Make sure that all power supplies coming into the drive (main supply and auxiliary supplies) are disconnected before
servicing the drive.
3. Wait a minimum of ten (10) minutes after disconnecting the power supply. Let the DC bus capacitor discharge before
servicing the unit or accessing motor terminals. Refer to the safety label that is placed on every drive.
4. Before servicing the unit, wait 10 minutes after disconnecting all power supplies, and verify that the DC voltage is less than
50V. Use a multimeter rated for 1000 volts DC or greater.
ESD Warning! IGBT modules are sensitive to electrostatic charges. Handle with care to avoid damage. Do not leave gate drive
terminals open (gate-emitter). Keep the anti-static sponge or short circuit with a metal jumper on the pins when not connected
to the gate board. When reconnecting the gate board, remove the shorting material. Do not touch device pins with
fingers. Refer to the following picture while testing an IGBT device.
IMGT30016EN November 06 63
GT3000 Maintenance
64 IMGT30016EN November 06
CHAPTER 10
10 Options
10.1 Introduction
The GT3000 System may be ordered with a variety of options that are pre-engineered. Some of the more popular options are discussed
in this chapter. Consult the factory for special requirements.
10.2 Dynamic Braking
10.2.1 Braking Unit
GT3000 drives can be equipped with a braking unit at the factory upon request. The 10th character of the product code is for the
braking unit. Letter “B” in the 10th position indicates that the braking is mounted in the drive, letter “N” indicates that no braking unit is
installed.
The braking unit is necessary when the braking torque required is higher than 15% of the nominal torque of the motor given in Table A.1
in Appendix A. The maximum braking torque allowed by using the braking unit, cannot exceed 150% of motor rated torque.
The braking unit is supplied without the braking resistor. The braking resistor can be selected by using the formulas in Section 10.2.3.
The braking unit can provide a continuous braking power calculated based on 50% the rated motor power (see Table A.1 in Appendix A)
Note: For heavy duty cycles (e.g., applications in lifting/hoisting devices), contact the manufacturer.
Table 10-1. GT3000 Braking Units, Resistors and Fuses for Drives Rated 380V-480V ±10%
Inverter type Minimum resistor Cont. Typical resistor (1)external brake fuses
value * Power
Switch Rating BUSSMANN FERRAZ CODE
Rb
@ 400V @ 480V KW KW Ω SAP Code (A-V) BSS88…. - -
SVGT0P3 300Ω 315 1 0,6 3X110 40949901 10-690 10CT- - -
SVGT0P4 300Ω 315 1,5 0,6 3X110 40949901 10-690 10CT-
SVGT0P6 100Ω 110 3 0,2 110 40949901 10-690 10CT-
SVGT008 80Ω 86 3 0,2 110 40949901 30-690 30CT
SVGT011 60Ω 65 4 0,2 110 40949901 30-690 30CT - -
SVGT015 40Ω 44 5 0,65 55 40950002 30-690 30CT
SVGT018 40Ω 44 5 0,65 55 40950002 30-690 30CT
SVGT022 30Ω 33 7,5 0,65 55 40950002 40-690 40FE 6,6URS7/40 402439
SVGT028 30Ω 33 9 1,3 55 40950101 40-690 40FE 6,6URS7/40 402439
SVGT030 30Ω 33 9 1,3 55 40950101 40-690 40FE 6,6URS7/40 402439
SVGT036F 30Ω 33 9 1,3 55 40950101 40-690 40FE 6,6URS7/40 402439
SVGT045F 13 Ω 14 11 1,3 15 40950103 80-690 80FE 6,6URS17/80 402433
SVGT053F 10 Ω 11 15 2,2 10 40950204 80-690 80FE 6,6URS17/80 402433
SVGT066F 10 Ω 11 15 2,2 10 40950204 80-690 80FE 402433
internal brake fuses
SVGT086F 7Ω 8 35 4 10 40950304 140-690 140EET 402446
SVGT108F 7Ω 8 35 4 10 4095030 140-690 140EET 402446
SVGT125F 5Ω 5,5 40 4 10 4095030 140-690 2x140EET 402446
SVGT150F 3,3 Ω 3,6 50 4 5 40950305 140-690 2x140EET 402446
SVGT166F 3,3 Ω 3,6 50 4 5 40950305 140-690 2x140EET 402446
SVGT200F 3,3 Ω 3,6 50 4 5 40950305 140-690 2x140EET 402446
SVGT250F 4 + 4Ω 4,3+4,3 70 4+4 2x 5 40950405 140-690 (2+2) x140EET 402446
SVGT292F 3,3+3,3Ω 3,6+3,6 3 x 70 4+4 2x 5 40950405 140-690 (2+2) x140EET 402446
IMGT30016EN November 06 65
GT3000 Options
External braking units suitable for installation outside the drive and designated “GTBU .. F/K” are also available.
(See STAND ALONE BRAKING UNIT MANUAL IMGT30006EN/IT
Table 10.3 GTBU. External braking module for drives
Drive BRAKE Resistor Cont. power Resistor Dimensions
UNIT Min. value Switch Typical W H D
Type Type SAP code Rb [kw] Ω KW SAP code mm mm mm
RATED 380V - 480V ±10%
Models GTBU420-780F and GTBU320-960K require 24Vdc 0.5A external power supply.
* Sized for emergency braking (1.5 IN –Cl.2 for 60 s)
Use the cable type used for drive input cabling (refer to chapter1A) to ensure the input fuses will also protect the resistor cable.
Alternatively, two conductor shielded cable with the same cross-sectional area can be used. The maximum length of the resistor cable(s)
is 5 m (16,5 ft). For the connections, see the power connection diagram of the drive.
The power rating of the resistor is not selected for duty-cycle 1. The drive will not be able to interrupt the main supply if the chopper
remains conductive in a fault situation so the resistor is connected to the mains directly through the rectifier bridge.
In such a situation, the resistor heats up to abnormally high temperatures which could result in resistor failure. To prevent resistor failure,
the resistor must be protected by a suitable thermal switch. The thermal switch cable must be shielded and not longer than the
resistor cable.
It is essential, for safety reason, to equip the drive with a main contactor. Wire the contactor so that it opens in case the resistor
overheats.
Figure 10-1 shows a simple example wiring diagram.
66 IMGT30016EN November 06
Options GT3000
N (RPM)
N1
N2
tb T (s)
Tc
V
2
1 Ω
R = ⋅
B 0.10472 ⋅ M ⋅ N1 1.2
B
IMGT30016EN November 06 67
GT3000 Options
68 IMGT30016EN November 06
Options GT3000
CAUTION: In case of motors in parallel, it is necessary to take into account the sum of the lenghts of all motor cables
Limit the length of the motor cables so as not to exceed a voltage drop of 3 ÷ 5 % at the rated current.
IMGT30016EN November 06 69
GT3000 Options
10.6 Keypad
Two keypad types are available:
BASE KEYPAD SVGTBFK LED-type
ADVANCED KEYPAD SVGTAFK LCD-type, graphic, backlit
ON Fault RUN
Enter
Canc.
Fig. 10.6.1.1- Keypad is connected to the control board by means of a flat Fig. 10.6.1.2- Keypad is held in position by a lock on the
cable with telephone-type jacks. front cover. Release keypad using a screwdriver.
70 IMGT30016EN November 06
Options GT3000
An optional kit is available for remote installation of keypad on the door. Type: SVGTRK - SAP code: ELC452936.
It consists of:
HOUSING for keypad installation
SHIELDED CABLE (length ≈ 2m) for connection to GT3000 (connector X3 of control board)
Attachment BRACKETS
Two gaskets for the recess and connector hole
Figure 10.6.2
110
IMGT30016EN November 06 71
GT3000 Options
72 IMGT30016EN November 06
APPENDIX A
A Chassis Specifications
A.1 Electrical Specifications
Table A-1.1 Electrical Data for Supply Voltages 380V, 415V, 440V, 460V, 480V ±10%
IMGT30016EN November 06 73
GT3000 Chassis Specifications
Table A-1.2. Electrical Data for supply voltages 525V, 550V, 575V, 600V, 660V, 690V ±10%
74 IMGT30016EN November 06
Chassis Specifications GT3000
A.3 Cooling
Table A-3 Cooling Specifications
Output Current Power Losses Ventilation Cooling Fan Rated Data
Drive Cl.1 Cl.2 Cl.1 Cl.2 Control Capacity Voltage Current
3
A A W W W m /h ft3/s V A
SVGT0P3F 3.8 2.1 45 22 30 NA NA NOT AVAILABLE NA
SVGT0P4F 5.6 3.8 66 45 30 NA NA NOT AVAILABLE NA
SVGT0P6F 9.5 5.6 120 66 30 NA NA NOT AVAILABLE NA
SVGT008F 12 9.5 165 120 30 66 36 NOT AVAILABLE NA
SVGT011F 16 12 225 165 30 100 59 NOT AVAILABLE NA
SVGT015F 21 16 276 225 30 100 59 NOT AVAILABLE NA
Three-phase supply voltage 400V, 415V, 440V, 460V, 480V ±10%
SVGT200K/J 170 135 3900 3400 100 800 471 230V 50/60Hz 1.45
SVGT260K/J 220 180 3600 3000 100 800 471 230V 50/60Hz 1.45
SVGT320K/J 270 210 4400 3500 100 800 471 230V 50/60Hz 1.45
SVGT390K/J 330 260 5400 4300 100 1400 824 400V/50Hz - 440V/60Hz 3.4/4.4
SVGT1480K/J 400 320 6500 5200 100 1400 824 400V/50Hz - 440V/60Hz 3.4/4.4
SVGT521K/J 440 350 7200 5300 100 1400 824 400V/50Hz - 440V/60Hz 3.4/4.4
SVGT640K/J 540 420 8800 7000 200 2x1400 2x824 230V 50/60Hz (1.45) x 2
SVGT780K/J 660 520 10800 8600 200 2x1400 2x824 400V/50Hz - 440V/60Hz (3.4 / 4.4) X 2
SVGT1960K/J 800 620 13000 10400 200 2x1400 2x824 400V/50Hz - 440V/60Hz (3.4 / 4.4) X 2
% The GT3000 fans are made to provide for losses of the drives only. During the installation in an
WARNING enclosure, it is necessary to take into account auxiliary component losses.
% SVGT125-166F/Yand SVGT105-960K/J The user must provide a protection device for the fan.
% SVGT200-780F/Y Inside the drive there is a Magneto-thermic switch for the fan protection.
IMGT30016EN November 06 75
GT3000 Chassis Specifications
WARNING Verify that the auxiliary power is connected to the correct input voltage setting before
powering up the drive.
The GAUFA board is located on the upper left side of the drive.
SVGT292-420J and SVGT580-780J (DC powered drives without internal precharge) have a relay contact (NO) at two terminals
XM10/XM11, when the contact close it gives the “Precharge reached” condition.
The two terminal are located near the terminal of the main fan.
76 IMGT30016EN November 06
Chassis Specifications GT3000
1 Standard gG fuses with current rating: 1.3 times GT3000 rated current for AC power supply can be used on CE market.
IMGT30016EN November 06 77
GT3000 Chassis Specifications
Max Line
Model Supply Main Fuses 1 Fuses type) Cables section Terminals Max torque Short Circuit
Current
[A] (UL) AWG mm2 Nm lbf ft kA
F=Three-phase supply voltage 380V, 415V, 440V, 460V, 480V / Y=510-650VDC ±10%
SVGT200F AC 300x3 FWH-350 2x2/0 2x95 2xM10 22,5 16.59 18
SVGT200Y DC 450x2 FWP-450A 2x2/0 2x95 2xM10 22,5 16.59 18
SVGT250F AC 350x3 FWH-400A 2x3/0 2x95 2xM10 22,5 16.59 18
SVGT250Y DC 600x2 FWP-600A 2x3/0 2x95 2xM10 22,5 16.59 18
SVGT292F AC 500x3 FWH-500A 3x3/0 3x95 2xM10 22,5 16.59 18
SVGT292Y DC 800x2 FWP-800A 3x3/0 3x95 2xM10 22,5 16.59 18
SVGT340F AC 600x3 FWH-700A 3x4/0 3x120 2xM10 22,5 16.59 30
SVGT340Y DC 900x2 FWP-900A 3x4/0 3x120 2xM10 22,5 16.59 30
SVGT420F AC 770x3 FWH-700A 4x4/0 4x120 2xM10 22,5 16.59 30
SVGT420Y DC 1000x2 FWP-1000A 4x4/0 4x120 2xM10 22,5 16.59 30
SVGT520F AC 850X3 FWP-900A na (2X195)X2 (2xM10) X2 22,5 16.59 30
SVGT520Y DC 700X4 FWP-700A na (3X95)X2 (2xM10) X2 22,5 16.59 30
SVGT580F AC 1000X3 FWP-1000A na (3X95)X2 (2xM10) X2 22,5 16.59 42
SVGT580Y DC 800x4 FWP-800A na 3X(95)X2 (2xM10) X2 22,5 16.59 42
SVGT670F AC 1200X2 FWP-1200A na (3X120)X2 (2xM10) X2 22,5 16.59 42
SVGT670Y DC 900x4 FWP-900A na (3X120)X2 (2xM10) X2 22,5 16.59 42
SVGT780F AC 1400x3 FWP-1400A na (4x120)X2 (2xM10) X2 22,5 16.59 85
SVGT780Y DC 1000x4 FWP-1000A na (4x120)X2 (2xM10) X2 22,5 16.59 85
K=Three-phase supply voltage 525V, 550V, 575V, 600V, 660V, 690V /J=705-930VDC -10% +15%
SVGT105K AC 125X3 * Not 2 35 1xM8 10 7.37 10
SVGT105J DC 150X2 2 35 1xM8 10 7.37 10
SVGT130K AC 150X3 applicable 1/0 50 1xM8 10 7.37 10
SVGT130J DC 175X2 1/0 50 1xM8 10 7.37 10
SVGT170K AC 175X3 3/0 95 1xM8 10 7.37 10
SVGT170J DC 200X2 3/0 95 1xM8 10 7.37 10
SVGT200K AC 200X3 FWP-200A 4/0 120 1xM10 22,5 16.59 10
SVGT200J DC 250x2 4/0 120 1xM10 22,5 16.59 18
SVGT260K AC 250X3 FWP-250A 2x2/0 2x50 2xM10 22,5 16.59 10
SVGT260J DC 300X2 2x2/0 2x95 2xM10 22,5 16.59 18
SVGT320K AC 300X3 FWP-350A 2x2/0 2x95 2xM10 22,5 16.59 10
SVGT320J DC 400X2 2x2/0 2x95 2xM10 22,5 16.59 18
SVGT390K AC 450X3 FWP-500A 2x4/0 2x120 2xM10 22,5 16.59 18
SVGT390J DC 450X2 2x4/0 2x120 2xM10 22,5 16.59 18
SVGT480K AC 500X3 FWP-500A 3x4/0 3x95 3xM10 22,5 16.59 18
SVGT480J DC 600X2 3x4/0 3x120 3xM10 22,5 16.59 18
SVGT521K AC 850X3 FWP-900A (2x2/0)x2 (50x2)x2 3xM10 22,5 16.59 18
SVGT521J DC 700X2 (2x2/0)x2 (95x2)x2 3xM10 22,5 16.59 18
SVGT640K AC 1000X3 FWP-1000A (2x2/0)x2 (95x2)x2 (2xM10)x2 22,5 16.59 30
SVGT640J DC 800x4 (2x2/0)x2 (95x2)x2 (2xM10)x2 22,5 16.59 30
SVGT780K AC 1200X2 FWP-1200A (2x4/0)x2 (120x2)x2 (2xM10)x2 22,5 16.59 30
SVGT780J DC 900x4 (2x4/0)x2 (120x2)x2 (2xM10)x2 22,5 16.59 30
SVGT960K AC 1400x3 FWP-1400A (3x4/0)x2 (3x95)x2 (3xM10)x2 22,5 16.59 42
SVGT960J DC 1000x4 3x4/0)x2 (3x120)x2 (3xM10)x2 22,5 16.59 42
Warning! Cable sections shown in the tables are guidelines only. Refer to local regulations
WARNING concerning cables for correct sizing. A larger cable section may be required in some cases to prevent
too high of a voltage drop.
1 Standard gG fuses with current rating: 1.3 times GT3000 rated current for AC power supply can be used on CE market.
78 IMGT30016EN November 06
APPENDIX B
IMGT30016EN November 06 79
Terminal Boards and Power Schematics GT3000
SVGT0P3/0P4/0P6F
K1
JP3 JP13
JP2
K5
K5
U56
REMOTE CONTROL OPERATOR
JP14
ON Fault RUN
U35 JP8 JP16
K4
A BC D
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
XM1A
XM1B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
80 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
SVGT008/011/015/018/022F
SVGT008-011-015
FRAME II-III-IIIL
SIZE II/III
SVGT018-022
K1
JP3 JP13
JP2
K5
K5
U56
REMOTE CONTROL OPERATOR
JP14
ON Fault RUN
U35 JP8 JP16
K4
A BCD
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
XM1A
XM1B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
SIZE IIIX
IMGT30016EN November 06 81
Terminal Boards and Power Schematics GT3000
K1
JP3 JP13
JP2
K5
K5
U56
REMOTE CONTROL OPERATOR
JP14
TP1 JP15
STOP MAN AUTO RESET U37
Enter U1 U7
Canc. DISP4
DL1 X3
KE2
X7 PS4
SW1
ON JP18 JP17
SHIFT
KE1
RL1 JP19
RL2
A BCD
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
XM1A
XM1B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
82 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
SVGT030-036F
175 [6.89 in]
60
[2.36 in]
[2.48 in]
63
Power
supply
DC
Board
Control
[1.673 in]
6P &
42,5
Brake
116,5
[4.59 in]
175 [6.89 in]
IMGT30016EN November 06 83
Terminal Boards and Power Schematics GT3000
Power Control
supply Board
DC
BusDc & Brake
Power Control
supply Board
DC
6P & Brake
84 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
Power Control
supply Board
Power Control
supply Board
DC 6P & Brake
IMGT30016EN November 06 85
Terminal Boards and Power Schematics GT3000
Power Control
supply Board
230V 50-60Hz
AC
6P & Brake
Power Control
supply Board
230V 50-60Hz
AC
6P & Brake
86 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
SVGT105/130/170F/Y
IMGT30016EN November 06 87
Terminal Boards and Power Schematics GT3000
SVGT200F/Y
88 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
SVGT200F/Y
L1 U
MAINS L2 V MOTOR
L3
W
PE
PE
FAN
LV1
LV2 230V 50/60Hz
RE-
1,45A
BRAKE
RE+
MAINS MONITOR
Y 20-21 VERSION
+P
U
MAINS(DC) V
MOTOR
- W
PE
PE
FAN
LV1
LV2
RE-
BRAKE
230V 50/60Hz
1,45A RE+
Y VERSION
V
MAINS(DC)
MOTOR
W
PE PE
FAN
LV1
LV2
RE-
BRAKE
230V 50/60Hz
1,45A RE+
IMGT30016EN November 06 89
Terminal Boards and Power Schematics GT3000
SVGT250-292F/Y
90 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
IMGT30016EN November 06 91
Terminal Boards and Power Schematics GT3000
SVGT340/420F/Y
92 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
IMGT30016EN November 06 93
Terminal Boards and Power Schematics GT3000
SVGT520-580-670-780F/Y
94 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
IMGT30016EN November 06 95
Terminal Boards and Power Schematics GT3000
SVGT200/260/320K/J
96 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
SVGT390/521K/J
IMGT30016EN November 06 97
Terminal Boards and Power Schematics GT3000
98 IMGT30016EN November 06
GT3000 Terminal Boards and Power Schematics
IMGT30016EN November 06 99
Terminal Boards and Power Schematics GT3000
AC supply DC supply
GT3000
IMGT30016EN November 06
SVGT640J SVGT640J
SVGT640K SVGT780K SVGT640K SVGT780J SVGT780J
SVGT960K SVGT960J
SVGT780K SVGT960J
SVGT960K
101
Terminal Boards and Power Schematics
Terminal Boards and Power Schematics GT3000
C Microprocessor Board
Two control boards can be installed: “D” Basic control board, “E” Plus control board.
X5
K5
U56
Board description:
U1: microprocessor JP14
U37: FLASH memory
U7: EEProm U35 JP8 JP16
U56: coprocessor
K4
TP1 JP15
U37
XM1: control terminal board
U1 U7
X5: synchronous interface (Fieldbus) DISP4
RL1, RL2: relays DL1 X3
KE2
K3: RS232 / 485HD serial connectors
X7 PS4
K4/K5: expansion board connectors SW1
JP18
KE1, KE2: encoder interface card KE1 ON JP17
RL1 JP19
X3: Keypads connector
RL2
A BC D
XM1B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
ON Reserved (SVGT152-420F)
JP2 It change O.C. threshold
OFF Reserved (SVGT0P3-121F)
1-2 Reserved
JP3
3 2 1 2-3 Reserved (Default) Third phase for O.C.protection (SVGT ≤ 030)
JP8 OFF Reserved
JP13 OFF Reserved
JP14 ON Reserved
1-2 Connects TX232 to X3 for Keypad Advanced (default) Serial link
JP15
3 2 1 2-3 Connects I2C – clock to X3, only for future development
1-2 Connects RX232 to X3 for Keypad Advanced
JP16
3 2 1 2-3 Connects I2C – data to X3, only for future development
ON Current input on XM1-16/17 (R=475 Ohms) Analog input
JP17
OFF Voltage input on XM1-16/17 (default)
ON Current input on XM1-14/15 (R=475 Ohms)
JP18
OFF Voltage input on XM1-14/15 (default)
ON Pull-up to 10V on XM1-15/16
JP19
OFF (default)
ON At XM1-20 terminal, the supply (+5V) is available for encoder (default) Encoder
SW1 - 1
OFF External power supply 12-24V
ON Load resistor (121 Ohms) connected to channel A (line-driver encoder)
SW1 - 2
OFF
ON Load resistor (121 Ohms) connected to channel B (line-driver encoder)
SW1 – 3
OFF
ON Load resistor (121 Ohms) connected to channel Z (line-driver encoder) Encoder
SW1 - 4
OFF
***
24V–10mA static output if the load is inductive type (relay coil), install a suitable diode in parallel
K5
JP18
K3
JP2 JP3
JP19
JP13
KUA1 SW JP17
K4
1
U36
U56
JP22 JP8
U7 JP6 JP4
JP1 JP23
RL3
RL2 RL1
SW3
SW1
1 1
XM1 43 44 45 46 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 JP5
1 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
JP7
(***)
24V–10mA static output if the load is inductive type (relay coil), install a suitable diode in parallel
MAN STOP
ON Fault RUN
Enter
Canc.
SHIFT
MAN STOP
ON Fault RUN
Help
0 SHIFT
C3 Encoder connection
"FOC" control needs an incremental encoder installed on the motor shaft (zero impulse is not necessary for standard applications).
It is possible to manage the encoder via electronic either line driver or push-pull electronic circuit. The GT3000 foresees two terminals for
the feeding at 5V of the encoder. Should the encoder feeding be different, foresee an external feeder.
For the connection of the encoder and the customization of the card see chapter 3A.2.4.5 and 3A.3 of the this Manual.
Only encoders with 512-1024-2048-4096 pulses/revolution can be used.
The maximum speed in rpm of the encoder (motor) can be calculated using the FMAX * 60
following formula: Re v MAX =
N ° pulses / revolution
Maximum input frequency of the control card: FMAX = 100KHz.
The duration of the zero impulse must be included between electrical 90° and 360°.
Termination resistor for encoder line-driver: 120 Ω
C3.1 Connection modes
Mount the eventual external feeder as close as possible to the encoder.
For the connection of the encoder, a cable with twisted singularly shielded pairs shall
be used.
Typical value:
single cable section: AWG24 ( 0,22mm2 )
capacity between the cables : 50 pF/ m
capacity between cable and shied: 90 p/F m
SAP code: ELP20470101
It is compulsory:
to use an encoder with galvanic insulation between its structure and its electronic circuits.
to use an encoder with protection against polarity inversion of power supply and against short circuit at output.
to assembly the encoder on the motor so that to have galvanic insulation between the motor housing/shaft and encoder.
Connect the shields of the cable to the shield bar in the converter using connections of the shortest length as possible (“pigtails”).
The ground connection of the shield is optional. It can be required to reduce the emission of radio frequency noise emitted both from the
drive and from the encoder. The connection must be performed connecting directly the shield to metallic parts (for example to the body of
the encoder avoiding pigtails) and to the ground terminal of the converter.
NOTE The failure to ground connect the shield to both ends, due to noise voltage, can cause the breakage of the line driver
of the encoder and/or of the drive receiver.
The cable must not be interrupted. Should it not be possible to avoid interruptions, provide for the absolute minimum length of the
“pigtail” in the connections of the shield in correspondence of each interruption. Preferably use a connection method with sturdily-built
metallic terminals for the terminations of the cable shield.
This can be obtained by blocking the single shields, or by supplying an additional total shield to be blocked by means of the terminal.
The external sheath of the cable must be removed as necessary to allow the installation of the terminal. The shield must not be broken
nor open in this point. The terminals must be installed close to the converter or to the feedback device with ground connections performed
on a proper plate or on a similar metallic surface.
General warnings: In multidrive applications, if an external power supply is used, we suggest to use a power supply for every encoder.
If the encoder cables are longer than 60m we suggest to use encoder supplied at 24V.
C3.2 Encoder connection to external power supply and microprocessor jumpers presetting
1) Check the mechanical installation of the encoder according to producer specifications.
a. Check that the presetting for the encoder power supply and the jumpers on the control board are correct.
23
Z/
JP23
23
Z/
JP23
0V
Microprocessor Board Basic
3 Encoder Expansion
5 A SW1-2:OFF
Board
4
6 A/
A SW1-1:OFF
Encoder 20
A/
B 3 B SW1-3:OFF
5Venc
B/ 21 0Venc
Z 4 B/
Z/
22
Z SW1-4:OFF
23
Z/
JP23
12
Z/
JP23
12
Z/
JP23
12
Z/
JP23
APPENDIX D
D2 CE marking
GT3000 drives bear the CE marking. It shows that the product is conforming to the European Directives
concerning low voltage (Directive No.73/23EC, and electromagnetic compatibility (EMC) (Directive No.89/336/EC),
second enviroment. First enviroment on request.
CE marking is valid for EMC provided GT3000 drives are used in accordance with this manual instructions.
D3 UL certification
Drives GT3000 (SVGT105-170K/J and SVGT521K/J excluded) are certified for the US and Canadian market.
The file number of Ansaldo Sistemi Industriali is: E226584
Drives GT3000 comply with the UL certification requirements provided the following instructions contained are
obeyed.
1. Use only copper bus bars or copper wire cables Class 1 - 65 / 75°C (140/167°F) with the cross-section
specified in this manual as a function of the inverter frame.
2. Rating of the power supply mains shall not exceed:
5KA rms symmetrical, 480V for models SVGTT0P3F to SVGT028F
30KA rms symmetrical, 480 V for models SVGT030 to SVGT420F
30KA rms symmetrical, 690 V for models SVGT200 to SVGT480F
85KA rms symmetrical, 480V for models SVGT520F to SVGT780F
85KA rms symmetrical, 690V for models SVGT520K to SVGT960K
3. Tightening torque and wire range for field wiring terminals are contained in chapter 3A.
4. Distribution fuse sizes are included in chapter 3A.
5. Field wiring connections must be made by a UL Listed and CSA Certified closed-loop terminal lugs sized for the wire gauge
involved. Lugs must be attached using the crimp tool specified by the connector manufacturer.
6. Solid state motor overload protection is provided in GT3000. The adjustable range is 105% to 250% of full-load current. For all
information about threshold setting, overload cut-in, etc. see chapter 7B.9
7. Solid state drive output overcurrent and solid state D.C. short circuit protections are provided in GT3000.
E EMC directive
E1 EN61800-3 EMC product standard for adjustable speed electrical power drive systems
EN 61800-3:2004 Adjustable speed electrical
drive systems. Part 3: EMC product standard
including specific test methods. The transition
period for the existing EN 61800-3:1996 expires
on 1st October 2007.
The EN 61800-3 includes the electrical power
drive system from the mains connection to the
shaft of the motor, defines different categories
C1 to C4, different environments (residential
areas/industrial areas), external ports and internal interfaces.It defines assessment criteria for the operational performance in case of
interference at the external ports and the internal interfaces according to the environment at the installation site.
E1.1 Installation environment (Definitions)
First environment (residential and commercial areas):
Environment that includes domestic premises. It also includes establishments directly connected without intermediate transformers to a
low-voltage power supply network which supplies buildings used for domestic purposes.
Second environment (industrial area):
Environment that includes all establishments other than those directly connected to a low-voltage power supply network which supplies
buildings used for domestic purposes.
NOTE “For PDS’s in the second environment, the user shall ensure that excessive disturbances are not induced into low-voltage
network, even if propagation is through a medium voltage network.”
Private network
The private network is characterised by being supplied by a dedicated medium voltage network and not supplying residential areas.
Typically, the private main supplies commercial premises, offices in a residential building, shopping centres, etc. The operator can decide
whether he realises the network according to the first or second environment as defined by the standard.
A private low-voltage network can be regarded as a plant in compliance with the EMC law. The EMC is assessed according to the
physical limits of the plant, emission and immunity to radiated RF-fields are assessed according to the space limits and
conducted phenomena are assessed according to the input to the supplying network
E1.2 EN 61 800-3 Categories
Category C1: Drive systems for rated voltages less than 1000 V for unlimited use in the first environment.
Category C2: Stationary drive systems for rated voltages less than 1000 V for use in the second environment. It is possible the use in
the first environment which fulfil all the following criteria:
Rated voltage < 1000 V
no plug-in device
no movable device
Installation and commissioning only by a professional (a person/organisation having necessary skills in installing
and/or commissioning power drive systems, including their EMC aspects)
Warning required.
Warning in the instructions for use: “This is a product of category C2 according to IEC 61800-3. In a domestic environment
this product may cause radio interference in which case supplementary mitigation measures may be required.”
Category C3: Drive systems with rated voltage < 1000 V, intended for use in the second environment and not intended for use in the
first environment.
Warning in the instructions for use: “This type of PDS is not intended to be used on a low-voltage public network which
supplies domestic premises. Radio frequency interference is expected if used on such a network”.
Category C4: for use in the second environment, which fulfil at least one of the following criteria:
Rated voltage ≥1000 V
Rated current ≥400 A
connected to IT networks
required dynamic performances will be limited as a result of filtering
E.2.2 Grounding
For personnel safety, proper operation and to reduce electromagnetic emission/pickup, the drive and the motor must be grounded at the
installation site. Every drive shall have its own ground. A star ground system is acceptable although it is not the preferred method.
• Conductors must be adequately sized as required by safety regulations.
• Power cable shields must be connected to the drive PE terminal in order to meet safety regulations.
• Power cable shields are suitable for use as equipment grounding conductors only when the shield conductors are adequately sized
as required by safety regulations.
• In multiple drive installations, do not connect drive terminals in series.
• The panel must have a properly sized ground bus to which all system grounds are connected. The bus bar shall be connected to
plant ground.
• Ground connections must be as short as possible.
• The drive ground connection should not be shared with other devices.
• High frequency RFI requires large areas of ground bus (due to skin effect).
A1
A2
A1
A2
SVGT030-036F: to disconnect the RFI filter, unscrew and SVGT045-053F: To disconnect the RFI filter, unscrew and remove the
remove the screws A1-A2 and remove the spacer below the screws A1-A2 and remove the bars underneath.
screws A1 A2
SVGT066
To disconnect the RFI filter:
unscrew and remove the screws A1-A4
remove the bars B-B1
SVGT086-108-125-150-166F To disconnect the RFI filter: unscrew and remove the screws A1-A3, remove the bar B, loosen the screws
A4-A5, push down the bar B1 at the end screw the screws A4-A5.
Left side
If a drive with EMC filter is installed on an IT system [an ungrounded power system or a high
CAUTION! resistance-grounded (over 30Ω) power system], the system will be connected to earth potential
through the EMC filter capacitors of the drive. This may cause danger or damage the unit.
CENELEC EN 50178
corrispondente alla Norma CEI 22-15
CENELEC EN 61800-3
corrispondente alla Pubblicazione IEC 61800-3 (edizione 1996) ed alla Norma CEI 22-10
a condizione che vengano installati secondo le indicazioni fornite nel manuale d'uso ed installazione, negli
schemi di macchina e nei documenti eventualmente predisposti ai fini della compatibilità elettromagnetica. Nelle
determinazione dei limiti di accettazione vanno considerati l'ambiente di installazione e la modalità di
distribuzione e circolazione del prodotto. Si dichiara inoltre che i prodotti sono stati realizzati a regola d’arte
secondo le indicazioni/avvertenze comunicate dai fornitori dei componenti.
INFORMAZIONI SUPPLEMENTARI
Ai fini dell'installazione in una macchina, i prodotti sono coordinati con i requisiti applicabili della Norma Tecnica
armonizzata:
CENELEC EN 60204-1
corrispondente alla Pubblicazione IEC 60204-1 (edizione 1997) ed alla Norma CEI 44-5
Il Sistema Qualità di Ansaldo Sistemi Industriali S.p.A. - AC and DC Drives è certificato ISO 9001
Certificato Numero 9115.ASI2 rilasciato il 05 Ottobre 1994 dal CSQ-IMQ.
QA171 Rev. 01
DICHIARAZIONE DI INCORPORAZIONE
ai fini della Direttiva Macchine 98/37/CE
devono essere installati in accordo con i nostri manuali di installazione e non possono essere
messi in servizio finchè la macchina in cui sono incorporati e per la quale si considerano dei
componenti, sia stata dichiarata conforme alla "Direttiva Macchine 98/37/CE".
Il Sistema Qualità di Ansaldo Sistemi Industriali S.p.A. - AC and DC Drives è certificato ISO 9001
Certificato Numero 9115.ASI2 rilasciato il 05 Ottobre 1994 dal CSQ-IMQ.
Ansaldo Sistemi Industriali S.p.A.
Industrial Systems and Automation
S.S 11 Cà Sordis, 4
I-36054 Montebello Vicentino (VI)
Phone +39.0444.449.100
Fax +39.0444.449.270
Call Center +39.02.6445.4254 1000088606
www. asiansaldo.com