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    Injection Pump Specification ©

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    Baytolga
    This document provides specifications for an injection pump, including operating speeds, settings, calibration checks, and notes. It details pump installation, settings, and calibration check points that must be followed in sequence. Reference is made to other documents and service bulletins for additional information.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Injection Pump Specification ©

    Uploaded by

    Baytolga
    88 views4 pages
    This document provides specifications for an injection pump, including operating speeds, settings, calibration checks, and notes. It details pump installation, settings, and calibration check points that must be followed in sequence. Reference is made to other documents and service bulletins for additional information.

    Original Title

    06306

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    This document provides specifications for an injection pump, including operating speeds, settings, calibration checks, and notes. It details pump installation, settings, and calibration check points that must be followed in sequence. Reference is made to other documents and service bulletins for additional information.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    88 views4 pages

    Injection Pump Specification ©

    Uploaded by

    Baytolga
    This document provides specifications for an injection pump, including operating speeds, settings, calibration checks, and notes. It details pump installation, settings, and calibration check points that must be followed in sequence. Reference is made to other documents and service bulletins for additional information.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    INJECTION PUMP SPECIFICATION ©

    FULL LOAD RPM: 1800 CUSTOMER PART #: 89696900 MODEL NO.: DB4429-6306
    GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
    ENGINE: 49DTG & 49DTAG AGCO EDITION NO.: 4
    APPLICATION: 108 kW GEN-SET DATED: 11/20/2017
    NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
    ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
    USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

    TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE


    1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION... 1.992" ± .0015"
    .063" (1.6 mm) ID X 25" (635 mm) LONG. (50.60 mm ± 0.04 mm)
    2. CALIBRATING INJECTORS...P/N 37392 (LOW DEAD VOLUME) MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
    0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
    3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
    a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET 3. 0 RPM (WOT):
    b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B.
    (34 ± 3 kPa) AT PUMP INLET. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH
    4. ELECTRONIC ADVANCE INDICATOR: 39938 5 -½ +1 TURNS ON CONTROL ROD GUIDE.
    b. TURN SPEED DROOP ADJUSTING CAP IN 4.5 TURNS FROM
    PUMP INSTALLATION: IT-105 MINIMUM DROOP POSITION.
    ROTATION-C-* THROTTLE-L-SIDE** c. BACK-OUT HIGH IDLE SCREW.
    NAME PLATE-L-SIDE** TIMING MARK 301° d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG FLUSH
    #1 CYL. -11-O'CLOCK** WITH END OF LLA PISTON
    E.S.0. (12V E.T.R.) 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
    OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
    * VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 5. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
    4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
    PUMP OPERATING SPEED...HALF...ENGINE SPEED RETORQUE CAP TO 200-225 LBS/IN.
    MECHANICALLY TIMED TO CAM (S.B. 177) 6. 400 RPM (WOT):
    a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
    PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
    (REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) (60 kPa)
    1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 7. 1800 RPM (WOT):
    OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. a. SET TRANSFER PUMP PRESSURE 89-91 PSI,
    2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION (CCW (613-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
    DIRECTION) TURN SPEED DROOP CAP IN 4.5 FULL TURNS b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
    CLOCKWISE. PUMP PRESSURE.
    3. 1925 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
    OBTAIN 10-20 mm³/STROKE. 8. 1800 RPM (WOT): CHECK ADVANCE FOR 0 °. IF NECESSARY ADJUST
    4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) ADVANCE ADJUSTING SCREW FOR 0 °.
    9. 1800 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
    THROTTLE 148.5-149.5 mm³/STROKE.
    RPM POSITION mm³/STROKE ADVANCE 10. 1800 RPM (ADJ. 45 mm³/STROKE): SET LIGHT LOAD ADVANCE
    a. 1975 WOT 5 MAX. 5.5°-6.5° TRIMMER SCREW FOR 2.5 °.
    b. 1925 WOT 10-20 --- 11. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
    c. 1800 WOT* 4 MAX. --- 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
    d. 1800 ADJ. 43-47 2.5°-4.5° RETORQUE CAP TO 200-225 LBS/IN.
    e. 1800 WOT 147-151 0° 12. 1925 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 10-20
    f. 400 WOT* 4 MAX. --- mm³/STROKE.
    g. 150 WOT 73 MIN. ---
    13. CHECK POINTS:
    * E.S.O. DE-ENERGIZED
    THROTTLE T.P.
    RPM POSITION mm³/STROKE ADVANCE PRESSURE
    a. 1975 WOT 5 MAX. 5.5°-6.5° ---
    b. 1925 WOT 10-20 --- ---
    c. 1800 WOT* 4 MAX. --- ---
    d. 1800 ADJ. 44-46 2°-3° ---
    e. 1800 WOT 148.5-149.5 0° 89-91
    f. 400 WOT* 4 MAX. --- ---
    g. 150 WOT 75 MIN. --- 10 MIN.**
    * E.S.O. DE-ENERGIZED ** (69 kPa) *** (579-593 kPa)
    14. SPECIAL NOTES:
    a. TORQUE ALL FASTENERS PER S.B. 106.
    b. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
    c. SEAL FASTENERS PER S.B. 134R.

    © STANADYNE LLC, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
    form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
    DB4429-6306 EDITION 4 DATED 11/20/2017 Page 2 of 4

    Note:

    Note:

    Note: REFERENCE S.B. 444


    DB4429-6306 EDITION 4 DATED 11/20/2017 Page 3 of 4

    Note: * O.S. METERING VALVE AND ARM ASSEMBLY 42185 REFERENCE S.B. 336

    Note:

    Note:
    DB4429-6306 EDITION 4 DATED 11/20/2017 Page 4 of 4

    Note:

    FOR SERVICE USE ONLY


    APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
    Assembly Description DATE ECN NO EDITION
    17776 THROTTLE SHAFT BUSHING REPLACEMENT 06/02/2014 37076 1
    26431 ESO MOUNTING AND GROUNDING KIT 10/01/2014 37305 2
    33702 GASKET KIT 07/06/2016 39217 3
    11/20/2017 39745 4

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