PAPER SHREDDER 415/425/435 AUTOPLUS

SERVICE MANUAL WITH ILLUSTRATED SPARE PARTS LIST

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PAPER SHREDDER 415/425/435 AUTOPLUS

PREFACE This manual provides the instructions for the replacement of all the components that may become worn or damaged during normal usage of the machine.

Illustrated Parts List

For each model gives full details of the replacement part numbers with supporting diagrams to show the location of the components.

Service Instructions
WARNING

Give the recommended servicing procedure with supporting pictorial diagrams for added clarity.

1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply. 2. Disconnect the electrical mains supply before removing any covers. 3. After removing the cover on single phase machines DISCHARGE the capacitor by shorting out its connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD). 4. The machine MUST have a sound Electrical Earth Connection.

NOTE: The electric motor is protected by an Automatic Thermal Overload Cut-Out.

Product Testing after Servicing or Repair. IMPORTANT. If any electrical component has been changed, an electrical connection broken and remade, or any wiring disturbed, the product being repaired or serviced must be flash tested or PAT tested. This test must be carried before a product is handed back or returned to the customer or returned to stock. The test must be appropriate for the machine being repaired. E.g. double insulated of earthed. A competent person should conduct the test and keep a log of all machines tested, the serial number of the machine, the details of the test, the test results and the date the test was carried out. DEM ISSUE 4 NOVEMBER 05 PAGE 2

PAPER SHREDDER 415/425/435 AUTOPLUS

INDEX
ILLUSTRATED PARTS LIST SECTION 1 2 3 4 5 TITLE CUTTING HEAD AUTOFEED UNIT HINGED COVER CABINET ELECTRICS PAGE Nos 46 78 9 10 11 12 13 15 ISSUE No 3 3 3 4 4

SERVICE INSTRUCTIONS SECTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 TITLE REMOVAL OF TOP COVER REMOVAL OF HINGED COVER REMOVAL OF AUTOFEED UNIT REPLACING DRIVE BELT REPLACING FEED DRIVE BELT REPLACING FEED BELT REPLACING FEED UNIT DRIVE PULLEY REPLACING FEED UNIT DRIVEN PULLEY REPLACING CUTTING HEAD REPLACING GEARBOX REPLACING PERSPEX FLAP REPLACING POWER ON/OFF SWITCH REPLACING MAIN POWER SOCKET REPLACING DOOR SAFETY SWITCH REPLACING HINGED COVER MICROSWITCH REPLACING BIN FULL FLAP MICROSWITCH REPLACING AUTO START/STOP SENSORS REPLACING MOTOR REPLACING THE MAIN CONTROL PCB REPLACING CONTROL SWITCH PCB MAIN CONTROL PCB ADJUSTMENT TIMING 1/1 GEARS WIRING DIAGRAM SPECIFICATION SHEET AMENDMENT SHEET PAGE Nos 16 & 17 16 & 18 19 19 & 20 19 & 22 21 & 22 21 & 22 21 & 22 23 & 24 25 & 26 27 & 28 27 & 30 29 & 30 29 & 30 29 & 31 32 32 & 33 34 & 35 34 & 36 34 & 37 38 & 39 38 & 40 41 42 43 ISSUE No 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST CUTTING HEAD

NO PART NO A48402 A48401 A48400 A48382 A48384 A48381 A48383 45161SP 45040 45541 TRU 84 45017 45542 45006 45209 45159 45160 44828BI 45208BI BR23 44841 45217 SL22-80 44553 44519 44694 D48303 D48407 D48366 44893 D48406 44510 D48306 D48307 D48369 14737 14738 D48405 D48388 44815 D48377 9115B 45056 44808 45057 DEM DESCRIPTION 415 CUTTING HEAD ASSEMBLY 425 CUTTING HEAD ASSEMBLY 435 CUTTING HEAD ASSEMBLY INNERSIDE PLATE ASSEMBLY R/H INNERSIDE PLATE ASSEMBLY R/H INNERSIDE PLATE ASSEMBLY L/H INNERSIDE PLATE ASSEMBLY L/H GEARBOX ASSEMBLY DEJAM PLATE DEJAM PLATE GEAR CASING CLIP 1:1 GEAR 1:1 GEAR GEARBOX COVER GEARBOX COVER DRIVE SHAFT ADAPTOR DRIVE SHAFT ADAPTOR STRIPPER LOCATION PLATE STRIPPER LOCATION PLATE BALL BEARING WITH SNAP RING GEARBOX COVER ASSEMBLY GEARBOX COVER ASSEMBLY DRIVE BELT 450-5M-15 TIE BAR STRIPPER TIE BAR STRIPPER TIE BAR CUTTER DRIVEN SHAFT CUTTER DRIVEN SHAFT CUTTER DRIVEN SHAFT CUTTER DRIVE SHAFT CUTTER DRIVE SHAFT CUTTER DRIVE SHAFT PAPER GUIDE ASSEMBLY L/H PAPER GUIDE ASSEMBLY R/H PAPER GUIDE CUTTER CUTTER CUTTER CUTTER STRIPPER STRIPPER SPACER CUTTER SPACER CUTTER SHAFT COLLAR SHAFT COLLAR ISSUE 4 NOVEMBER 05 415 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 148 148 148 4

SECTION 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17

18

19

20 21 22

QTY 425 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 148 148 148 4

COMMENTS 435 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 155 155 310 310 4 -

ITEM Nos 7,10 & 11 ONLY ITEM Nos 7,10 & 11 ONLY MOTOR TO GEARBOX

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST CUTTING HEAD

23 9076BI NM28 TAB4 TRU70 KEY 27 KEY 28 D48302 PEG 65 D48304 45539BI PLN5L SCM 59 NM22 SHK4 SCM15 SCM40 SHK10 PLN29 1000757 LOCKNUT LOCKNUT KM6 TAB WASHER MB6 CIRCLIP KEY 30 x 5 x 5mm KEY 16 x 5 x 5mm INFEED EXTENSION LOWER PEG 4mm Dia x 24mm DRIVE PULLEY AUTO FEED SPACER LARGE PLAIN WASHER HEX HEAD SCREW M8 x 30mm NYLOC NUT M8 SHAKEPROOF WASHER M6 HEX HEAD SCREW M6 x 12mm HEX HEAD SCREW M5 x 12mm SHAKEPROOF WASHER M5 PLAIN WASHER M5 GUARD BRACKET 2 2 2 1 1 1 1 2 2 2 2 4 4 4 4 4 1 2 2 2 1 1 1 1 2 2 2 2 4 4 4 4 4 1

SECTION 1

24 25 26 27 28 29 30 31 32 33 34 35 36 37

4 1 1 1 1 1 2 2 2 2 4 4 4 4 4 1

FOR NM28

FOR 28 DRIVE PULLEY

FIT TO ITEM 1 WITH ITEM 34.

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST CUTTING HEAD

SECTION 1

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST AUTOFEED UNIT

SECTION 2

NO 1 2 3 4 5 6 7 8 9 10

PART NO A48376 A48385 D48324 D48325 D48323 D48308 D48408 D48329 D48365 D48313 SL22-85 D48345 BR26 SL22-86 AA1011A A48349 SCM137 A48350 AA1012 D48360 TRU95 SCM15 SHK4 SCM136 NM8 SHK10 SCM25 NM3 SHK2 40088 D48344 D48343 D48344 PLN27

DESCRIPTION INNERSIDE PLATE ASSEMBLY L/H INNERSIDE PLATE ASSEMBLY R/H FRONT SUPPORT PLATE REAR SUPPORT PLATE BLADE BIN FULL FLAP BIN FULL FLAP FEED ROLLER (SPRUNG) FEED ROLLER (DRIVEN) INNER TIE ROD GRABBER FEED BELT DRIVEN PULLEY BEARING ASSY DRIVE BELT PLASTIC BEARING BLADE ADJUSTMENT BRKT ASSY R/H FLANGED HEAD SCREW M6 x 25mm BLADE ADJUSTMENT BRKT ASSY L/H COMPRESSION SPRING EXTENSION SPRING CIRCLIP HEX HEAD SCREW M6 x 12mm SHAKEPROOF WASHER M6 HEX HEAD SCREW M5 x 40mm FULL NUT M5 SHAKEPROOF WASHER M5 HEX HEAD SCREW M4 x 12mm FULL NUT M4 SHAKEPROOF WASHER M4 COMPRESSION SPRING HINGE PIN L/H HINGE PIN R/H HINGE PIN R/H PLAIN WASHER 8mm ID x 38mm OD 415 1 1 1 1 1 1 1 1 3 3 1 1 1 2 1 2 1 2 2 2 6 6 2 4 4 4 4 4 2 1 1 1 2

QTY 425 1 1 1 1 1 1 1 1 3 3 1 1 1 2 1 2 1 2 2 2 6 6 2 4 4 4 4 4 2 1 1 1 2

COMMENTS 435 1 1 1 1 1 1 1 1 3 3 1 1 1 2 1 2 1 2 2 2 6 6 2 4 4 4 4 4 2 1 1 1 2

PRESS INTO PULLEY D48345

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29

FOR TIE RODS 8 FOR TIE RODS 8

To S/N A917256 From S/N A917256

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST AUTOFEED UNIT

SECTION 2

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST HINGED COVER

SECTION 3

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO A48410 A48409 A48335 D48346 D48327 D48326 D48361 PEG82 A48375 D48373 PLN4L NM33 PLN29 NM10 SCM 15 SHK4 45627 TRU85 D000366 D000367 TRU31

DESCRIPTION HINGED COVER S/W ASSEMBLY HINGED COVER S/W ASSEMBLY PRESSURE PLATE ASSEMBLY TRUNNION PIVOT BAR SPRING RETAINING BAR COMPRESSION SPRING ROLL PIN MBK FEED CHUTE FLAP ASSEMBLY HINGE BLOCK PLAIN WASHER M6 NYLOC NUT M6 PLAIN WASHER M5 NYLOC NUT M5 HEX HEAD SCREW M6 x 12mm SHAKEPROOF WASHER M6 DOOR HANDLE PUSH ON FIX 5mm WARNING DECAL WARNING DECAL PUSH ON FIX 415 1 1 2 1 2 2 2 1 2 4 2 2 2 2 2 1 2 1 2

QTY 425 1 1 2 1 2 2 2 1 2 4 2 2 2 2 2 1 2 1 2

COMMENTS 435 1 1 2 1 2 2 2 1 2 4 2 2 2 2 2 1 2 1 2

PIVOT BAR 4 TO RETAINING BAR 5

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SECTION 3

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST CABINET

NO 1 2 3 4 5 6 7 8 PART NO A48403 1000869 D48309 A48357 A48355 D000324 1000729 D54229 D53820C 40095 D000323 D000322 D000321 SL18-87 45627 TRU85 SL18-259 SHK6 PLN28 SCM142 SL18-303 NM22 SL18-245 45610BI 45967BI SHK2 SCM25 SL18-200 SL23-12 RP435 RP425 RP415 PLN29 SHK10 SCM20 SCM135 DESCRIPTION TOP COVER ASSEMBLY TOP COVER ASSEMBLY MACHINE BASE CABINET MAIN PANEL ASSEMBLY CABINET DOOR SPOT WELD ASSY SWITCH/LED DECAL AUTOPLUS SWITCH DECAL BIN PANEL HANDLE WASTE SACK 435 AUTOPLUS MODEL DECAL 425 AUTOPLUS MODEL DECAL 415 AUTOPLUS MODEL DECAL CAM LOCK WITH KEY DOOR HANDLE PUSH ON FIX 5mm 50mm TWIN WHEEL CASTOR SHAKEPROOF WASHER 10mm PLAIN WASHER 10mm HEX HEAD BOLT M8 x 50mm NYLON WHEEL 50mm NUT NYLOC M8 NYLON SPACER HINGE SUPPORT PLATE BOTTOM DOOR HINGE BRACKET SHAKEPROOF WASHER 3BA (4mm) HEX HEAD SCREW M4 x 12mm DOOR SPACER DOOR CATCH MAGNET RATING PLATE DECAL RATING PLATE DECAL RATING PLATE DECAL PLAIN WASHER M5 SHAKEPROOF WASHER M5 HEX HEAD SCREW M5 x 16mm CSUNK SCREW M5 x 16mm 415 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 2 2 1 1 1 6 6 6 2

SECTION 4

QTY 425 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 2 2 1 1 1 6 6 6 2

COMMENTS 435 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 2 2 1 1 1 6 6 6 2 To S/N A917256 From S/N A917256

To S/N A917256 From S/N A917256 No Longer Used

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

BOTTOM DOOR HINGE

TOP DOOR HINGE

26 27 28 29

30 31 32

PLN29 SHK10 SCM40

PLAIN WASHER M5 SHAKEPROOF WASHER M5 HEX HEAD SCREW M5 x 12mm

3 3 3

3 3 3

3 3 3

TOP COVER TO CABINET AS ABOVE AS ABOVE TOP COVER FRONT TO CABINET MACHINE BASE TO CABINET AS ABOVE AS ABOVE

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST CABINET

SECTION 4

PLN29 SHK10 SCM20 25238 1000755 SCM20 NM10 PLN3L 25246 SCM80 SL18-20 NM10

PLAIN WASHER M5 SHAKEPROOF WASHER M5 HEX HEAD SCREW M5 x 16mm SAFETY SWITCH BRACKET SWITCH BRACKET

4 4 4 1 1 4 4 8 1 1 1 1

4 4 4 1 1 4 4 8 1 1 1 1

4 4 4 1 1 4 4 8 1 1 1 1

33

LINK AND BOSS ASSEMBLY

AUTOFEED UNIT TO CABINET AS ABOVE AS ABOVE From S/N A917256 From S/N A917256 From S/N A917256 From S/N A917256 From S/N A917256 From S/N A917256 From S/N A917256 From S/N A917256 From S/N A917256

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST CABINET

SECTION 4

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST ELECTRICS SECTION 5

NO 1 PART NO SL20-300 SL20-323 SL20-218 SL6-59 SL6-60 SL6-30 SL17-189 SL17-322 SL17-190 SL17-218 SL17-319 45605 45606 45604 44753 SCM27 SL4-88 SL4-90 SL12-48 SL12-53 12 13 SL8-146 SL17-170 SL17-171 SL17-320 SL17-321 SL8-147 SL8-72 SL8-157 SL8-178 SL8-107 45696 45695 SL17-165 SL17-231 D45752 45753 SL17-188 A44849 DESCRIPTION MOTOR 550W 2 POLE 220-240V MOTOR 550W 2 POLE 220-240V (3 WIRE) MOTOR 550W 2 POLE 115V CAPACITOR 25 MFD 440V CAPACITOR 30 MFD Metal Case CAPACITOR 50 MFD MAIN PCB MAIN PCB MAIN PCB SWITCH PANEL PCB SWITCH PANEL PCB FORWARD SWITCH PAD REVERSE SWITCH PAD STOP SWITCH PAD MOTOR PULLEY SOCKET SET SCREW M5 x 10mm CORD SET UK CORD SET EURO APPLIANCE INLET SOCKET APPLIANCE INLET SOCKET ON/OFF ROCKER SWITCH PCB SUPPORT PILLAR HEX PCB SPACER PCB SUPPORT PILLAR PCB SUPPORT PILLAR MICROSWITCH POSITIVE BREAK DOOR SAFETY SWITCH MICROSWITCH HINGED COVER MICROSWITCH HINGED COVER MICROSWITCH BIN FULL LEAD ASSY DOOR SWITCH LEAD ASSY AUTO START SENSORS AUTO STOP SENSORS SWITCH MOUNTING PLATE SWITCH CAM CABLE CLIP MOTOR BRACKET 1 4 1 1 3 1 1 1 1 1 1 1 1 1 1 4/2 1 1 4 1 1 3 1 1 1 1 1 1 1 1 1 1 4/2 1 1 4 1 1 3 1 1 1 1 1 1 1 1 1 1 4/2 1 415 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 QTY 425 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 COMMENTS 435 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 To S/N A917256 From S/N A917256 TO SUIT SUPPLY 220-240 V SUPPLY To S/N A917256 220-240 V SUPPLY From S/N A917256 115V SUPPLY 220-240 V SUPPLY To S/N A917256 220-240 V SUPPLY From S/N A917256 115V SUPPLY To S/N A917256 From S/N A917256 To S/N A917256 To S/N A917256 To S/N A917256 MOTOR PULLEY 220-240 V SUPPLY 220-240 V SUPPLY 220-240 V SUPPLY To S/N A917256 220-240 V SUPPLY From S/N A917256 To S/N A917256 To S/N A917256 To S/N A917256 From S/N A917256 From S/N A917256 DOOR To S/N A917256 From S/N A917256 To S/N A917256 From S/N A917256 BIN FULL FLAP To S/N A917256 To S/N A917256 No Longer Fitted To S/N A917256 To S/N A917256 To/From S/N A917256

4 5 6 7 8 9 10 11

14

15 16 17 18 19 20 21 22 23 24

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PAPER SHREDDER 415/425/435 AUTOPLUS ILLUSTRATED PARTS LIST ELECTRICS SECTION 5

25 26 27 28 29 SCR686B NUT42B SL13-56 PLN3B SHK3 SHK10 SHK10 SCM20 BRASS SCREW 2BA x 19mm BRASS NUT 2BA RING TERMINATION 2BA PLAIN WASHER BRASS SHAKEPROOF WASHER 2BA SHAKEPROOF WASHER 2BA SHAKEPROOF WASHER 2BA HEX HEAD SCREW M5 x 16mm 1 2 2 2 3 6 2 1 1 2 2 2 3 6 2 1 1 2 2 2 3 6 2 1

30

31 32 33 34 35 36 37 38 39 40 41

PLN29 SCR496 NM8 SCM30 SCM40 SCM40 SCM78 SCM78 SHK12 SHK12 NM7 NM7 SHK11 NM11 D48354 1000758 RTS19 SL17-192 A48380 1000868 A48387 PLN29 SHK10 SCM40 Sl18-374 SCM20 PLN29 SCR496 NM8 SCM30

PLAIN WASHER M5 SCREW POZI PAN No6 x 5/16 NUT M5 POZI PAN HEAD SCREW HEX HEAD SCREW M5 x 12mm HEX HEAD SCREW M5 x 12mm POZI PAN SCREW M3 x 16mm POZI PAN SCREW M3 x 16mm SHAKEPROOF WASHER M3 SHAKEPROOF WASHER M3 NUT M3 NUT M3 SHAKEPROOF WASHER M8 THIN NUT M8 DUST COVER SWITCH SUPPORT BRACKET RIVETS FOR SUPPORT BRACKET KLAMBUSH KB CABLE SOCKET POWER SOCKET BRACKET ASSEMBLY INLET BRACKET ASSEMBLY POWER SOCKET BRACKET ASSEMBLY PLAIN WASHER M5 SHAKEPROOF WASHER 2BA HEX HEAD SCREW M5 x 12mm FERRITE HEX HEAD SCREW M5 x 16mm PLAIN WASHER M5 SCREW POZI PAN No6 x 5/16 NUT M5 POZI PAN HEAD SCREW NOVEMBER 05

1 4 1 7 6 2 4 2 4 2 4 2 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 4 1 7

1 4 1 7 6 2 4 2 4 2 4 2 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 4 1 7

1 4 1 7 6 2 4 2 4 2 4 2 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 4 1 7

EARTH STUD MOTOR MOTOR BRACKET SWITCH MOUNTING PLATE To S/N A917256 AS ABOVE To S/N A917256 AUTO START SENSORS SW MOUNT PLATE To S/N A917256 USE LOCTITE 243 MOTOR MOTOR BRACKET MICRO SWITCHES STOP SENSOR MICRO SWITCHES STOP SENSOR MICRO SWITCHES STOP SENSOR CAPACITOR CAPACITOR From S/N A917256 From S/N A917256 115 VOLT 220/240 VOLT To S/N A917256 220/240 VOLT From S/N A917256 115 VOLT POWER SOCKET BRACKET TOBASE AS ABOVE AS ABOVE From S/N A917256 SW MOUNT PLATE To S/N A917256 AS ABOVE To S/N A917256 AUTO START SENSORS SW MOUNT PLATE To S/N A917256 USE LOCTITE 243 PAGE 15

42 43

30 31 32 33 34

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 1-2 SECTION 1 REMOVAL OF TOP COVER (FIG 1) 1. To gain access to both cutting head and autofeed unit, first remove all eight cover screws located inside the cabinet. 2. Loosen power socket location screws. 3. Raise hinged cover to its open position. 4. Lift top cover from the front of the machine and disconnect switch ribbon cable from the main PCB and the top sensor lead from the switch pad, slide rearwards and remove. 5. To refit top cover reverse above operations.

SECTION 2 REMOVAL OF HINGED COVER (FIG 2) 1. Remove top cover (see section 1). 2. Raise hinged cover to open position and remove the pressure plate. 3. Disconnect Auto stop and start sensor leads, remove from cable ties and reposition leads clear from machine. 4. Hold in its raised position securely and remove fixing screw from hinge pins. 5. Whilst springs are free from compression, lever hinged cover over towards back of machine and remove complete with trunnions and springs. 6. To refit hinged cover, locate trunnions with springs into pivot bar, angle cover and lever to fit securely and reverse above operations. 7. Re-adjust hinged cover microswitch.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 1-2

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 1-2

FIG 2.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 3-5

SECTION 3 REMOVAL OF AUTOFEED UNIT 1. Remove top cover (see section 1). 2. Remove hinged cover (see section 2). 3. Disconnect bin full flap sensor switch and hinged cover sensor switch. 4. Remove all four location screws from base plate. 5. Remove feed drive belt (see section 5). 6. Remove complete autofeed unit. 7. To replace, reverse above operations and locate feed drive belt before securely fixing sideframes to machine base. SECTION 4 REPLACING DRIVE BELT (FIG 3). 1. Remove the top cover (see section 1). 2. The gearbox pulley and motor drive are on fixed centres. To remove belt, slacken socket set screws securing motor pulley before winding belt off gearbox pulley. 3. To replace belt, position motor pulley half way onto the motor shaft. Fit belt and wind onto gearbox pulley. 4. Align and secure motor pulley with gearbox pulley. 5. Refit cover and test. SECTION 5 REPLACING FEED DRIVE BELT (FIG 4). 1. Remove the top cover (section 1). 2. Raise hinge cover to open position. 3. Slide belt away and off from drive pulley. 4. Remove drive belt from driven pulley.

5. To replace drive belt reverse above operations.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 3-5 FIG 3

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 6-8

SECTION 6 REPLACEMENT OF FEED BELT (FIG 4) 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the top cover (see section 1). Remove hinged cover (see section 2). Remove feed drive belt (see section 5). Remove autofeed unit complete (see section 3). Disconnect extension spring right hand side. Remove compression spring right hand side. Remove all three screws from tie rods right hand side. Remove right hand side frame. Disassemble support plates and feed belts leaving shafts in position.

10. To replace belts reverse above operations. SECTION 7 REPLACEMENT OF FEED UNIT DRIVE PULLEY (FIG 4) 1. 2. 3. 4. 5. 6. 7. Remove the top cover (see section 1). Remove pulley pin. Slide off and remove pulley along with belt. Replace new pulley. Insert pulley pin. Replace drive belt. Replace top cover and test.

SECTION 8 REPLACEMENT OF FEED UNIT DRIVEN PULLEY (FIG 4) 1. 2. 3. 4. 5. Remove the top cover (see section 1). Position hinged cover in raised position. Remove feed roller shaft circlip. Remove pulley along with belt. Position replacement pulley and reassemble, reverse as above. NOVEMBER 05 PAGE 22

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 9 SECTION 9 REPLACEMENT OF CUTTING HEAD (FIG 5) 1. Remove the top cover (see section 1). 2. Remove hinged cover (see section 2). 3. Remove feed drive belt (see section 5). 4. Remove autofeed unit complete (see section 3). 5. Remove screws, securing side frame to machine base plate and motor support brackets. 6. Disconnect leads from motor, door and bin full switches, capacitor and manual drive microswitch. 7. Slide and tilt cutting head unit towards you and remove. 8. Remove motor, sensors, capacitor and PCB mounting plate. 9. Support head unit on gearbox sideframe (see fig 3). Remove circlip from drive shaft and remove large manual drive gear from shaft, ensuring key is retained. 10. Remove screws retaining left sideframe to tie bar and ease off sideframe, retaining bearings and plate. 11. Remove paper guide from shafts. 12. Note that the cutters are to be built with cutting edges in line, ensure plain edged cutters and knurled cutters are on separate shafts. 13. Replace components where necessary and reassemble in reverse sequence.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 9

Fig 5

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 10

SECTION 10 REPLACEMENT OF GEARBOX (FIG 6) 1. 2. 3. 4. 5. 6. 7. Remove the top cover (see section 1). Remove hinged cover (see section 2). Remove feed drive belt (see section 5). Remove autofeed unit complete (see section 3). Remove the cutting head (section 8). Remove screws securing sideframe to tie bar and PCB support plate. Remove screw securing de-jam and separate gearbox from cover.

NOTE: DO NOT DISTURB 1/1 GEARS if removed, retiming will be required (see
adjustment section). 8. The drive pulley is a combined part of the gearbox and is supplied as an assembled replacement (see fig 4). NOTE: EXAMINE SHAFT BEARINGS FOR WEAR AND REPLACE IF NECESSARY.

9.

10. Should a gear dislodge from replacement box reassemble as fig 4 indicates, position centre dowel gear into drive pulley, locate centre dowel and engage assembled 1st stage planet gear carrier with centre dowel gear. At this stage pack with IM2 grease and engage assembled 2nd stage planet gear carrier with 1st stage drive gear. Support 2nd stage gear carrier and rotate drive pulley to seat gears. 11. Align de-jam plate with gear casing and secure gearbox with circlip to sideframe. 12. Offer sideframe assembly to gearbox cover and rotate drive pulley to locate 1/1 key. 13. Locate de-jam plate with sideframe holes and secure to gearbox cover. 14. Secure tie bar and PCB support plate. 15. Return cutting head unit to shredder and secure. 16. Refit autofeed unit, feed drive belt, hinged cover and top cover in reverse sequence to dismantling. 17. Connect all wiring as (WD295) wiring diagram including switch ribbon cable, secure cover and test.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 10

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 11 SECTION 11 REPLACEMENT OF PERSPEX FLAP (FIG 7) 1. Remove the top cover (see section 1). 2. Remove hinged cover (see section 2). 3. Unscrew and remove one hinge block nut. 4. Remove hinge block and Perspex flap. 5. Replace Perspex flap and reverse above operations. SECTION 12 (To Serial Number A917256) REPLACEMENT OF POWER ON/OFF SWITCH 1. Remove the top cover (see section 1). 2. Locate switch and securing clips, compress clips on switch body to release and push switch out of power socket bracket. 3. Disconnect leads and reconnect to replacement switch (see wiring diagram). 4. Push replacement switch into slot in bracket ensuring the o marking is uppermost. 5. Secure cover and test.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 11

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 13-15

SECTION 13 REPLACEMENT OF MAIN POWER SOCKET (FIG 8). 1. 2. Remove the top cover (see section 1). Locate socket and securing clips, compress clips on socket body to release and push socket out of bracket. Disconnect leads and reconnect to replacement socket (see wiring diagram). Push replacement into bracket ensuring that from behind machine that the column containing two pins is to the left and represents a letter D shape. Secure cover and test.

3. 4.

5.

SECTION 14 (To Serial Number A917256) REPLACEMENT OF DOOR SAFETY SWITCH (FIG 9) 1. 2. 3. 4. Remove the top cover (see section 1). Disconnect leads from microswitch. Prise apart retaining clips and remove switch. Reconnect leads to replacement switch and seat on to locating pins and secure between retaining lips. Check that the cam activates the switch when the door is opened, if not, slacken adjustment screw and rotate with mounting plate as required and secure in position. Secure cover and test machine.

5.

6.

SECTION 15 (To Serial Number A917256) REPLACEMENT OF HINGED COVER SAFETY MICROSWITCH (FIG 10). 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the top cover (see section 1). Remove hinged cover (see section 2). Disconnect wires and remove securing screws. Position replacement microswitch. Re-connect leads. Re-assemble hinged cover. Set microswitch to operate correctly by adjustment of hinge pin. Using a spare switch pad test operations. Secure top cover and test again. NOVEMBER 05 PAGE 30

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 15

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 16-17

SECTION 16 REPLACEMENT OF BIN FULL MICROSWITCH 1. 2. 3. 4. 5. 6. Remove the top cover (see section 1). Reach under autofeed unit to disconnect leads. Remove both screws to remove microswitch. Position replacement microswitch and secure. Connect leads. Replace top cover.

SECTION 17 REPLACEMENT OF AUTO STOP AND START SENSORS (FIG 11) N.B. SUSPECT SENSORS SHOULD FIRST BE CLEANED OF PAPER DUST AND INK BEFORE TESTING IN THE FOLLOWING MANNER:1. 2. 3. Remove the top cover (see section 1). The auto sensors are fixed centrally to the infeed chute. Connect spare switch pad ribbon cable and switch on power. WARNING MACHINE IS NOW LIVE. Set test meter to DC and measure voltage as indicated in Fig 11. Note: on PCB test point is provided adjacent to the sensors loom shown. A special lead will be required (contact Technical services for availability). With clean sensors, unobstructed, the maximum voltage should be 0.5V. The sensors should now be obstructed with paper and the voltage again measured. WARNING THE MACHINE WILL NOW OPERATE. This voltage should be a minimum of 6.0V. Should the meter reading be outside the above voltages then the sensors should be replaced. Disconnect meter and power to machine; remove ribbon cable and leads from PCB. Remove hinged cover on the feed chute.

4.

5. 6.

7. 8. 9.

10. Remove the screws securing the sensor housing on the feed chute and remove. 11. Fit replacement sensors to feed chute and secure. 12. Re-connect sensor leads and secure with cable ties. 13. Reinstate hinged cover and top cover and test.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 17

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 18-20

SECTION 18 REPLACEMENT OF MOTOR (FIG 12) 1. 2. 3. 4. 5. 6. 7. 8. Remove the top cover (see section 1). Remove drive belt and motor pulley. Unscrew and remove motor dust cover. Disconnect motor leads. Remove motor fan. Remove the screws securing the motor mounting plate and remove plate. Remove screws securing motor to sideframe and remove motor. Reassemble in reverse sequence and test the machine. NOTE:- When refitting rear motor bracket ensure position is as shown in fig 12.

SECTION 19 (To Serial Number A917256) REPLACEMENT OF MAIN PCB UNIT (FIG 13) 1. 2. Remove the top cover (see section 1). Access board and measure the resistance setting. This information will serve as a base setting from replacement of PCB. Remove bin-full and door sensor leads from PCB. Remove all motor and auto-sensor leads. Compress the upper retaining catches on the PCB support and lift board clear. Fit replacement board onto supports and press down to secure. Reconnect all leads as wiring diagram and set sensitivity screw (see section 21). Seal screw after setting.

3. 4. 5. 6. 7.

SECTION 20 REPLACEMENT OF CONTROL SWITCH PCB (FIG 14) 1. 2. 3. 4. Remove the top cover (see section 1). Turn cover over to access PCB. Remove the screws securing the PCB. NOTE: These also secure the switch pads. Fit replacement PCB ensuring switch pads are seated correctly and that the warning LEDs align with the cover recesses. Use Loctite 243 on the threads of the securing screws. Reconnect ribbon cable. Reinstate cover and test. NOVEMBER 05 PAGE 35

5.

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 19

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 20

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 21-22

SECTION 21 (To Serial Number A917256) MAIN CONTROL ADJUSTMENT (SHEET CAPACITY) SETTING UP (FIG 15) NOTE: MACHINE MUST BE DISCONNECTED FROM POWER 1. 2. Remove the top cover (see section 1). Locate sensitivity setting screw on the main PCB and connect meter to the two pin plug, via special lead (contact technical services for availability). Set meter to OHM range and with a suitable screwdriver turn the setting screw clockwise to increase resistance (less sheets) and anti-clockwise to decrease resistance (more sheets). The following settings are an average resistance figure to start adjustment: 415/425 models - 165K 435 model - 300K Check voltage supply is correct before testing machine for maximum number of sheets (see specification in section 23) and adjust if necessary. Seal setting screw and reinstate top cover and test.

3.

4.

5.

6.

SECTION 22 TIMING 1/1 GEARS (FIG 16) To obtain an acceptable uniform chip the cutters may require timing. This is achieved when re-meshing any one of three adjacent teeth on one of the 1/1 gears. Run machine to establish state of cut, if chip is not clean and to size proceed as follows:1. 2. 3. 4. 5. 6. 7. 8. Remove the top cover (see section 1). Remove hinged cover (see section 2). Remove feed drive belt (see section 5). Remove autofeed unit complete (see section 3). Remove cutting head (see section 8). Disconnect all necessary leads and break cable ties. Remove screws securing gearbox sideframe to tie bar and PCB support plate. Remove screws securing de-jam plate, sideframe and gearbox cover and separate gearbox from cover. Note position of 1/1 gears and mark one tooth of each gear where they mesh.

9.

10. Slide off 1/1 gear and rotate clockwise by one tooth. Re-engage gear and re-assemble cutting head and return to cabinet to test for cut. 11. Should chip not improve then repeat steps 2-10 but rotate gear by two teeth ant-clockwise. 12. Reassemble in reverse sequence and check cut with final test. DEM ISSUE 4 NOVEMBER 05 PAGE 39

PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 21

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PAPER SHREDDER 415/425/435 AUTOPLUS SERVICE INSTRUCTIONS SECTION 22

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PAPER SHREDDER 415/425/435 AUTOPLUS WIRING DIAGRAM 220/240V WD295 SECTION 23

To Serial Number A917256

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PAPER SHREDDER 415/425/435 AUTOPLUS WIRING DIAGRAM 220/240V WD450 SECTION 23

From Serial Number A917256

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PAPER SHREDDER 415/425/435 AUTOPLUS SPECIFICATION SECTION 24

415 POWER SUPPLY 220/240V 50Hz 115V DIMENSIONS (H X W X D) MOTOR POWER ENTRY WIDTH (AUTOFEED MANUAL) SHRED SIZE FEED RATE (M/MIN) AUTOFEED MANUAL SHEET CAPACITY (MAX A4 SIZE) AUTOFEED MANUAL 60Hz

425 220/240V 50Hz 115V 60Hz

435 220/240V 50Hz 115V 60Hz

990 X 513 X 628

990 X 513 X 628

990 X 513 X 628

550W 224mm

550W 224mm

550W 224mm

2 X 30mm

2 X 15mm

0.8 X 11mm

8.25 9.0

8.25 9.0

8.25 9.0

500 SHEETS 10 SHEETS

500 SHEETS 8 SHEETS

500 SHEETS 7 SHEETS

SAFETY FUNCTIONS ALL MODELS AUTOMATIC STOP WHEN :

JAM OCCURS DOOR OPENS BINFULL AUTOFEED UNIT LID OPEN

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PAPER SHREDDER 415/425/435 AUTOPLUS

AMENDMENT RECORD SHEET

ISSUE NO 1 DECRIPTION Original SERIAL NO CARO NO

415 A917087 425 A917256 435 A916806

3 4

Updated Manual June 2005 PCB Change, Electrical Changes

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