Commercial Chicken Egg Production (VetBooks - Ir)

Commercial Chicken
Egg Production
The Author
Dr M. Murugan M.V.Sc., Ph.D, MBA (Human Resources) is currently

working as Professor of Poultry Science in Tamil Nadu Veterinary and
Animal Sciences University, Tamil Nadu. He is a prolific writer in the
domain poultry science and has inherent passion for teaching. He is also
a resource person for human resource management in poultry sector.
He has got twenty year of teaching, research and extension service experience in
the field of poultry science with special reference to commercial chicken production
for egg and meat and Japanese quail production. He has published twenty research
articles on poultry science subject in various international and national journals. He
has authored a book titled Commercial broiler chicken production. Currently his
areas of interest are content development, ICT applications and human resource
development through capacity building in poultry science and production sector.
Commercial Chicken
Egg Production
M. Murugan
2021
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Preface
The chicken egg is a unique, natural, unadulterated and nutrient rich food for
human and animals. Basically, the purpose of egg laying of chicken is to nourish their
young ones during their embryonic development and not for human use. However,
the history of use of chicken egg as human food is traditional and time immemorial.
The history of commercial chicken egg production is recent, when compared to
domestication of chicken. Indian commercial chicken egg production system is
barely fifty years old. Third five plan period is the starting point for commercial
chicken egg production through import of hybrid layers from developed countries.
Development of commercial chicken egg production is a success story of
agriculture and allied sectors of India. India stands on third position in the world egg
production. Geo spatially, India’s rich experience in tropical chicken egg production
is unique in nature. It cannot be compared with developed countries production
system in terms of rearing methods but, production standards of commercial chicken
egg production of India is on par with international standards. The contributing
factors of development are elite genetic stocks, scientific production, vibrant
marketing network and acceptability of the consumers. Now a days egg is becoming
a regular food item in non-vegetarian population especially children.
Standard text books on commercial chicken egg production with Indian farming
perspectives are not available for poultry science students. Considering that, the
objective of the book is to elaborate the commercial chicken egg production with
Indian perspectives and farming systems. The book will be useful for student
of veterinary and animal science, poultry science, farm managers and farming
aspirants. In this book, the contents is sequentially arranged and explained with
examples for easy understanding and activities have been provided at the end of
chapter for practice.
Finally, I want to express my sincere thanks to my wife Abbiramy and my
daughters Muthamil and Manicka for their moral and emotional support to write this
vi
Commercial Chicken Egg Production
book successfully. I also express my sincere thanks to my Professor R. Prabakaran,

who always inspire me through his thoughtful and untiring acting and writing in
the field of poultry science.
Dr M. Murugan
Contents
Preface v

1. Introduction to Commercial Chicken Egg Production 1

2. Genetic Stocks of Chicken Egg Production 5

3. Poultry Housing of Layer Chicken 9

4. Layer Chicken Management 21

5. Commercial Layer Chicken Feeding 33

6. Chicken Egg Quality 55

7. Bio-security in Commercial Layer Farm 73

8. Common Poultry Diseases 81

9. Water Quality Management 91

10. Good Husbandry Practices in Commercial Layer Farming 93

11. Commercial Chicken Layer Farm Economics 99

Annexure 103

Index 105

1
Introduction to Commercial
Chicken Egg Production
Learning Objectives
1. Know the history of commercial poultry production in India

2. Describe the concepts of commercial chicken egg production in India

3. List the factors responsible for the development of chicken egg production

Commercial chicken egg production is one of the important segments in
commercial poultry production. Poultry production deals with the process of rearing
poultry species of birds for commercial and economic uses, especially for production
of chicken egg and meat. The term, Poultry refers the domesticated species of birds,
used in commercial rearing for food and economic purposes. It includes chicken
(Gallus domesticus), duck (Anas platyrhynchos), goose (Anser anser), turkey (Meleagris
gallopavo), Japanese quail (Coturnix coturnix japonica), guinea fowl (Numida meleagris),
ratites such as emu (Dromaius novaehollandiae) and ostrich (Struthio camelus). The
study of these poultry species is called as Poultry Science and, the study of all the
birds is collectively called as Ornithology.
Documentary evidences of domestication of poultry suggest that, Red jungle
fowl (Gallus gallus) was domesticated as early as 3200 BC. Egyptian and Chinese
records indicates that, laying of eggs by fowl for human use was dates back to 1500
BC. Chinese records described fowl as domestic time clock, due to cock’s early
morning call and hen’s regular egg production. The number of breeds and varieties
of chickens evolved over the years in worldwide perspective is almost around
two hundred for egg and meat, but only a few are economically important as egg
producers. Commercial chicken egg production is the process of rearing commercial
2
layer chicken for egg of food purpose. The commercial layer chicken is a hybrid
chicken genetic stock, selected, bred and reared exclusively for table or infertile
egg production for food consumption. Most laying hens in the leading chicken
egg producing countries are improved strains of Single-Comb White Leghorns for
white shell egg and Rhode Island Red, New Hampshire and Plymouth Rock for
brown shell egg production.
The commercial poultry production industry of India is around fifty years
old and, considering the history of domestication of chicken (around 2000 BC);
it is very recent in origin. In India, the Christian missionaries were the first in the
start of commercial poultry farming in early part of 20thcentury. The third and
fourth five year plan (1961-1974) were the notable periods for the development of
poultry industry of this country. Intensive Poultry Development Programme was
introduced in Third Five Year Plan to provide all essential inputs for commercial
poultry farming. Central government institutions like Central Poultry Development
Organizations (CPDO), All India Coordinated Research Projects on chicken egg of
Project Directorate on Poultry (PDP- Currently Directorate of Poultry Research –
ICAR-DPR) of Indian Council of Agricultural Research (ICAR), New Delhi, Central
Avian Research Institute (CARI), Bareilly, Uttar Pradesh, and state agricultural
and veterinary universities were the key organizations involved in popularizing,
promoting poultry industry in India. The role of private players or breeding
companies in poultry production started in early seventies by importing improved
genetic stocks from developed countries and establishing own pure line breeding
companies in India. A number of hybrid chicken stocks under various brand names
are available in India now for commercial layer chicken farming through these
private breeding companies.
Currently, commercial chicken egg production industry is highly scientific
and industrial in nature. The production system is characterized by high input -
high output production mode in its operation and efficiency. Commercial chicken
layers are reared up to 72 weeks of age and above, producing a flock average egg
production of 300-320 eggs per year of egg production. Intensive system of rearing is
practiced with cage rearing methods and high level of automation in management.
In commercial rearing, people preference is for white shell eggs in India.
The leading egg producing countries of the world are China, United States of
America, India, Japan, Mexico, and Brazil. India stands third in egg production
after China and USA and producing 72 billion eggs per annum with the per capita
consumption of 64 eggs per year. The leading egg producing states in India are Tamil
Nadu, Andhra Pradesh, Telangana, Karnataka and Maharashtra in South, Haryana
and Punjab in North India. As per Indian Council of Medical Research (ICMR), the
recommended per capita consumption of egg for human is 180 numbers per annum
(half an egg per day). Comparing the recommendation, availability is around one
third only. The year wise egg production and per capita consumption of eggs in
India is presented in Table 1.1.
Introduction to Commercial Chicken Egg Production 3

Table 1.1 Egg production and per capita consumption in India
Egg production Per capita consumption
Year
( billion numbers) (in numbers)
1950 1.83 5
1960 2.88 7
1970 5.30 10
1980 10.06 15
1990 21.10 25
2000 30.44 30
2010 63.02 53
2013 69.73 58
2014 72.50 64
Source: FAO statistics on egg production - 2014
Critical Factors for Development of Commercial Chicken Egg

Production
There are number of factors, which support the development of commercial
chicken egg production in India and they are:
1. People’s preference over egg as a quality and nutritious non-vegetarian food

2. Good source of animal protein comparatively at minimal cost

3. No religious sentiments or taboos on egg consumption

4. Improved income and purchase potential of people and rapid urbanization

5. Import and development of egg type pure lines chicken for commercial use

6. Scientific rearing and management model

Now a days, commercial chicken layer industry is become more industrial
oriented, which needs substantial capital investment. Though, the development
commercial chicken egg production system is high in the recent past, the industry
is also facing some serious problems like increase in the effective economic size,
substantial capital investment, escalating feed costs, food safety, chicken welfare
and pollution issues etc. However, understanding and implementation of Good
Husbandry Practices (GHP) in commercial chicken egg production will be useful
to overcome these issues by larger extent and to improve the marketability of the
eggs and consumer satisfaction.
Activity
1. Compare the egg production data of various states of India

2. Compare the data of leading countries in egg production

2
Genetic Stocks of Chicken
Egg Production
Learning Objectives
1. Discuss the concepts of commercial chicken layer breeding

2. List the critical traits of selection in commercial layer chicken breeders

3. Discuss the generalized industrial breeding protocol in layer breeding

Genetic stocks of commercial chicken egg production are essentially
hybrids, which means, the stocks are expressing hybrid vigour in their production
performances. The hybrid vigour of these birds is achieved through systematic
selection and various methods of cross breeding programme for considerably
a longer period. These genetic stocks have been selected and bred for high egg
number and other related traits of egg production. In case of commercial layers,
the classical breed of Single comb white leghorn breed of chicken of Mediterranean
class was exclusively used in primary breeding to develop commercial strains. The
advantages of this breed are small body size, white shell eggs, egg number and feed
efficiency. Since, majority of the world prefers white shell eggs; this single comb
white Leghorn breed of chicken is considered as a universal choice and dominates
the commercial chicken egg production markets all around the world. However, in
some of the areas, brown shell eggs are preferred, for which the classical breeds of
Rhode Island Red, Barred Plymouth Rock and New Hampshire of American class are
used in primary breeding process to develop brown egg shell laying strains. The
commercial chicken layers are presented in Figure 2.1.
6
Layer Chicken Breeding

Initially, the classical plant breeding principles of hybridization of corn were
used for the development of pure lines for sire and dam. Nowadays, almost all the
commercial strains are inbred hybrids (crosses of inbred lines) of almost a closed
population of chicken stocks. Currently, the role of government organizations in pure
line breeding of chicken stocks is very minimal in India and they are in the hands
of private and corporate breeding companies. Every primary breeding company
is having their own commercial strain in a brand name, supplying grandparent,
parent and commercial stocks along with specific management recommendations
for profitable rearing and performance.
Figure 2.1. Commercial chicken layers
White egg shell layer Brown egg shell layer

Source: http://www.hyline.com
Selection objective of layer chicken breeding is comparatively straight, when

compared to broiler chicken breeding. However, the challenge is improvement of
egg production in terms of egg number that is the number of eggs produced in a
given laying period. The egg production is basically a fitness trait with very low
heritability, will not respond well for conventional individual or mass selection
methods. Moreover egg production is also a sex limited trait; thereby improvement
in egg production is achieved through individual, pedigree, family and combined
selection tools and by constructing complex selection index figures for overall
estimation of genetic merit of the individual. Mostly multi trait selection index
figures are used to make the selection more efficient and wholesome. Chiefly,
selection index scores includes the critical traits like age at sexual maturity, body
weight at sexual maturity, egg number, egg weight, feed efficiency, shell thickness
etc. In layer chicken breeding, except egg weight all other traits are having low
to moderate heritability, makes the selection progamme complex. The major and
minor traits of focus in industrial layer chicken breeding are presented in Table.2.1.
Genetic Stocks of Chicken Egg Production 7

Table 2.1 Selection traits in industrial layer chicken breeding
Major traits Minor traits
Age at sexual maturity Disease resistance
Body weight at sexual maturity Heat tolerance
Egg number Pullet eggs
Egg weight Egg abnormality
Feed efficiency Blood and meat spots
Egg shell thickness
Livability
Fertility and hatchability
Generalized theoretical industrial breeding plan of layer chicken has four levels
namely, Pure lines, great grandparent, grandparent, parent and commercial stocks.
Here, pureline, great grandparent, grandparent are purebred in nature and parent
and commercial are cross products. The primary breeding company will supply
only unisex chicken stock to grandparent breeder growers to have a security check
on replication of grandparent for further use. The graphical representation of the
generalized industrial layer chicken breeding programme is presented in Figure 2.2.
Figure 2.2 Generalized industrial layer chicken breeding programme
8
The various steps involved in the breeding programme are as follows:

1. Pure line breeding with pedigreed population

2. Formation of inbred lines (exclusive sire and dam lines)

3. Testing of general and specific combining ability between lines

4. Selection of lines with good combining ability

5. Crossing of inbred lines to exploit heterosis or hybrid vigor

6. Supply of unisex (male or female) progeny at grandparent level

7. Crossing of four lines of grandparent to develop parent breeders

8. Crossing of two parent lines to form commercial bird

Based on the above programme, it is evident that parent and commercial layer
chicken are two way and four way crosses, which is bestowed with hybrid vigour
due to the inbred line crosses in the selection and breeding history of its formation.
The purpose of making parent and commercial laying stocks as two way or four
way cross is to exploit the heterotic effect on egg production, which is essentially
a fitness trait with low heritability.
The student of poultry science should understand that, whatever the
improvement in the performance is achieved in commercial layer chicken stocks
are only through conventional and advanced selection, pure and cross breeding
methods and not through genetic engineering or genetic modification. Based on
that, commercial chicken layer stocks and its eggs are not Genetically Modified (GM)
or Genetically Engineered products as most of public thinking. In addition to that,
recent researches in developed countries clearly demonstrates that, though use of
genetically modified feed ingredients like Maize (GM) in poultry feed, it does not
pass on any of its foot print to the eggs.
Understanding the superiority of these commercial chicken stocks is highly
essential to plan and execute the management programme. These birds have to be
supported by good quality housing, feeding and health management progamme;
otherwise desirable results cannot be achieved. The major layer chicken strains
available in India are BV 300 (white egg shell) BV 380 (brown egg shell), Hyline white,
Hyline brown, Bovans, Lohmann etc. It is always better to know that, individual
primary breeding companies recommend their own management and feeding
standards for their commercial strains, in which mild variation exists between
commercial strain performances and their management specifications. However,
understanding the basics of this variation will help the practioners to devise specific
plan for a commercial strain in question.
Activity
1. Compare the production performance of various commercial layer chicken

strains available in India and offer your comments.
2. List the critical traits in layer chicken breeding with their heritability and

offer your comments.
3
Poultry Housing of
Layer Chicken
Learning Objectives
• Discuss about the rearing systems of commercial chicken layers

• Discuss the cage specifications for commercial layer chicken

• Design an open sided elevated cage house for commercial layers

• Discuss the concepts of enriched colony cages for chicken layers

Introduction
In commercial layer chicken farm, chicken houses in the form of brooder, grower
and layer houses constitutes nearly 50-60 per cent of the total capital expenditure,
depending on the type of house. The purpose of housing is multifactorial and they are:
1. To protect the birds from extreme climatic conditions, like hot sun shine,

rain, cold, theft and predatory animals.
2. To provide comfortable micro climatic environments and rearing conditions

for better management to get desirable performance in production.
3. To facilitate automation in large farm operations like rearing, feeding,

watering and egg collection.
Systems of Rearing
Basically there are three systems of rearing in chicken egg production and
they are:
10
•
Extensive system of rearing: It is the traditional system of rearing, otherwise
called as free range system of rearing, in which, there will be provision of
night shelter only for birds. Grazing is the main source of feeding along
with some supplementary feeding. It operates on the low input and low
output production mode. It is suitable for backyard or family based rural
chicken egg production. Birds of indigenous genetic stocks are suitable
for this system.
• Semi intensive system of rearing: In this system, a small scale shelter in

the form of chicken house will be provided for the birds. Grazing is the
partial source of feeding along with regular supplementary feeding of
concentrates or compounded feed. It is suitable for small scale country
chicken egg production in deep litter rearing and operates on medium
input - output mode.
• Intensive system of rearing: In this system, well designed and structured

houses will be provided for birds. Systematic feeding and watering will
be made available in the house itself. This systems works on high input
- output production mode. This is suitable for commercial or industrial
chicken egg production.
Commercial chicken production system for egg is characterized by intensive
system of rearing. In this system, birds are reared in well-designed chicken
houses with reasonably comfortable micro climatic environments to achieve good
production potential. Environment within the chicken house in terms of temperature,
relative humidity, ventilation and air quality is called as micro-environment. Desirable
micro-environment for commercial layer chicken is presented in Table 3.1. However
the climatic profile of India is diverse in nature. The ambient temperature during
summer may high, in the range of 35-42o C (95 to 107.6oF) and in winter it may go as
low as 7-8oC (45 to 46oF) in central lands. The relative humidity in coastal region may
be around 80-90 per cent and in central lands, around 40-50 percent. Considering
the temperature and relative humidity, the area may be classified as hot - dry, hot
- humid, cold - dry and cold - humid with a mark of 25oC and above as hot and
50 per cent and above as humid. Hot and humid is the most stressful conditions
for animal farming including poultry. Moreover, birds do not have sweat glands;
make it more complex to poultry farming in hot and humid areas. Considering this
issue, poultry housing should be a well-designed structure to provide optimum
micro environment to the birds for their superior performance.
Table 3.1 Desirable micro environment for commercial layer chicken
1. Temperature 22-26oC
2. Relative Humidity 40-60 percent
3. Ammonia level in poultry house Less than 20 ppm
4. Deep litter moisture 15-25 percent
5. Carbon di-oxide in poultry house Less than 0.5 per cent
Poultry Housing of Layer Chicken 11

Identification and Selection of Farm Site
Identification and selection of ideal farm site is a serious issue and it involves
a number of activities and careful application of mind. In this process, selection
of wrong site will be a permanent problem and it will be a pre disposing factor for
other managemental problems. The critical factors to be considered for proper site
selection are as follows:
Topography: The farm site soil should be virgin to poultry farm operations
with no history of previous exposure to poultry farm activities. The farm site should
be elevated with good grip soil for buildings, free from water logging and flooding
with reasonable wind flow and drain.
Locality: It should be located reasonably near to the market to procure the
inputs and market the outputs, and away from other poultry farms and residential
areas to avoid future pollution problems and complaints.
Accessibility: Access to transport logistics like road for the smooth flow of
inputs like chicks, feed and utilities and outputs like egg, culled live birds and
manure is advantageous.
Water availability: The land should have sufficient water sources and water
should be free from all impurities to provide clean and safe drinking water to birds.
Power supply: The land should have access to electricity power to carry out
the, brooding and machinery operations of a farm.
Labour availability: Availability of cost effective labour is a desirable factor.
Approval: The land should be an approved land for poultry farm operations.
In areas, where local rules and regulations exist for the same, necessary permission
should be obtained from local authorities.
How to Decide the Farm Area Requirement?

The commercial layer chicken farm layout will normally have two components
and they are called as built up area and non-built up area. Built up area consists
of chicken houses like brooder, grower, layer houses and accessory facilities like
feed mills, workers quarters, office, sales counter, godown etc. Non built up area
consists of vacant land between two houses and other vacant land within the farm
complex. Built up area in any farm is depends on flock size i.e. number of birds to
be reared, floor space requirements, and area requirements for other facilities like
feed mill, labour quarters, water tank, retail outlet if any etc., Non built up area
mainly consists of vacant land, that is distance between two chicken houses, vacant
land for future expansions etc.,
Construction Coefficient
Construction Coefficient is a useful tool to calculate the farm area requirement
for a given farm size. It is defined as the Ratio of built-up area to the Total farm area
and calculated as mentioned below:
Construction Coefficient = Built up area divide by Total farm area
12
The ideal Construction Coefficient for small farm size operations up to 30,000
layers is 0.40 - 0.50 and, for larger farm size operations it should be maximum of
0.30. Considering the construction coefficient, we can calculate the total farm area
requirement for a given farm size.
Example: 1
A commercial layer chicken farm with 1, 00,000 square feet total area and 40,000
square feet built up area will have the Construction Coefficient of 0.40. (40,000 /
1, 00,000 = 0.40).
Example: 2
A layer farm with 30,000 square feet built up area will be required 1, 00,000
square feet total farm area for smooth functioning of the project and future
expansions, with the construction co efficient of 0.30.
1. Built up area / Total farm area = Construction Coefficient

2. 30,000 / Total farm area (X) = 0.30

3. Total farm area (X) = Built up area (30,000) / Construction Coefficient (0.30)

4. Total farm area requirement : 30,000 / 0.30 = 1,00,000 square feet

Types of Poultry Houses
Broadly, commercial layer chicken houses can be classified in to two in two
ways namely,
Deep litter house: It is a type of poultry house, in which birds are reared on
litter material called as deep litter. It is providing a cushioning effect to the foot pad
of birds and act as moisture absorbent material of the chicken droppings. Since, litter
material is used in the floor of the house and it is also being added subsequently
based on requirement, it is called as deep litter house.
Cage house: It is a type of poultry house, in which birds are reared in fabricated
cages called as cage house. The house may be elevated or non-elevated cage house,
depending on the floor height of the house. In elevated cage houses, cages will be
set up in the first floor of the building, leaving the ground floor for collection of
droppings.
Open sided house: Open sided house means, the sides of long axis of the houses
will be open and closed only with chain link or mesh type material, allowing good
cross ventilation. Since the sides are open, there will be limited control over micro
environment and it is critically influenced by macro environment prevails outside
the house. It is the most preferred housing system for Indian commercial chicken
egg production system.
Environmentally controlled house: It is a house, in which sides will be closed
with curtains like materials and inside house environment will be mechanically
controlled by coolers, ventilators etc. Since the environment inside the house
is controlled by artificial and mechanical means, it is called as environmentally
controlled house. It is the housing system practiced in most of the developed
countries. Considering its high investment and power requirement, it is not the
preferred system in India.

Commercial Layer Houses
Commercial layer chicken can be grown in two systems namely deep litter

houses or cage houses, which depends on the age of birds, interest and investment
capability of the entrepreneur. The rearing of commercial layers is classified in to
three phases namely, Brooders (0-8 weeks), Growers (9-20 weeks) and Layers (20- 72
weeks and above), consequently houses can also be classified in to three namely
brooder, grower and layer houses.
Deep Litter Houses for Layers

Commercial layers can be reared in deep litter houses. The floor, feeding

and watering space requirement for commercial layers is presented in Table 3.2.
Table 3.2 Space requirement of layers in deep litter rearing
Items Brooders Growers Layers
Floor space (sq.ft) 0.5 1.0 2.0
Feeding space (cm) 2.5 5.0 10
Watering space (cm) 1.25 2.5 5.0

However, commercial layer chicken production mainly follows cage system of
rearing, because of the many inbuilt benefits of this system for large scale operations.
Considering the cost of investment per bird, operation ease in maintenance and
level of automation, cage rearing is cost effective when compared to deep litter
house for commercial operations.
Specifications for Deep Litter House

Orientation: The open sided deep litter layer houses should be constructed with
their Long axis in East - West direction to avoid direct sunlight fall into the building.
This type of direction will not only prevent entry of sunlight in the animal shed,
but also prevent the splashing of rainwater during monsoon.
Length and width: The desirable range of width for open sided deep litter
house is 20 -24 feet and width is always a limiting factor rather than length. Once the
width is fixed, the length of the house is decided by the total floor space requirement
and available dimension and topography of the land. If air movement is high in
an area, width can be increased up to 28 feet. Otherwise, in hot and humid areas
it is desirable to reduce the width to 24 feet to facilitate effective cross ventilation.
Floor: The floor of layer houses should be raised one foot (30 cm) above the
outer ground level to prevent seepage of water into the house. The floor should be
made of cement for easy and efficient cleaning, disinfection process and to prevent
damage by rodents. It should be free from cracks and crevices. Improper flooring
will leads to infection of micro-organisms, eggs of parasites, etc., which may cause
outbreaks of diseases.
Walls: The height of long axis side walls of open sided poultry houses should
not be more than one foot (30 cm) above the floor level and the rest of area up to
eave should be covered with wire mesh (1.25 x 1.25 cm, 20-22 gauge thickness) or
14
weld mesh (2.5 x 5.0 cm, 12-14 gauge thickness) or chain link (2.5 cm, 12 gauge
thickness). The width of the side wall should be 6 - 8 cm and top of the sidewalls
should be tapered and sloping inside called as anti perch slope to avoid perching of
birds on the walls. The walls should be thoroughly cement plastered to avoid cracks.
Doors: The doors of open sided houses should be 3 - 3.5 feet width and 6 feet
height and for every 40-50 feet length, one door should be provided with locking
facilities from both sides. The door should be open outside of the house for working
ease.
Roof: In open sided layer houses, the roof of may be thatched (coconut or
palmyra leaves), Mangalore tiles, cement sheets (asbestos sheets), or new generation
aluminum zinc alloy sheets (Galvalume). Thatched roofs are cheaper, ecofriendly and
provides cool environment during hot season, but less durable is the disadvantage.
Mangalore tile roofing is ideal for small and medium sized houses. Cement sheets
(AC sheets) or Galvalume sheet roofing is preferred for larger houses, because of its
durability and thermal comfort advantages. The height of the roof should preferably
be 7- 8 feet at eave, and 11- 12 feet at the ridge. The roof pitch should be 3/12 or 4 /
12, which means three or four inch slope for 12 inches of run (run is half of the width
of the house). Thatched roofs may have a lower height of 6 -7 feet at the eave and,
ridge to eave slope should be steeper for easy drain of rain water. The extension of
the roof at the eaves is called as overhang and should be at least 3 - 4 feet on either
side to prevent direct sunlight and the splashing of rainwater into the buildings.
The view of deep litter layer house is presented in Figure 3.1.
Figure 3.1 Deep litter chicken layer house
Feeding and watering space allowance: Feeders and drinkers are devices
used to keep the feed and water for birds to take feed and water. Sufficient feeding
and watering space per bird has to be provided, depending on their age, feed and
water intake and climatic conditions. Commercially, feeders are available for chicks,
growers and layers in various volume capacities and they may be used according
to the age of the birds. Drinkers are also available in different sizes and volume

capacities. They may be troughs or basins kept on the floor in the conventional
manner, or hanging drinkers or fountain drinkers or nipple and cup drinker in
automatic system.
The drinkers and feeders should be uniformly distributed over the floor area,
so that the birds do not need to walk more than 150 cm. to reach a feeder or 200
cm. to a drinker. The height of the feeders and drinkers should be adjusted, so that
the brim is at the same level of the back of the bird for easy pick up of feed and to
avoid wastage and spillage. The feeders must be filled to only two-thirds of their
capacity at any time to avoid feed wastage. The feeders and waters should be kept
at the rate of one per 40-50 birds on any stage of growing irrespective of age.
Cage Rearing of Layers

Cage system of rearing is highly popular in commercial chicken egg production.
It is the most predominant system of rearing in India and worldwide. In cage
rearing, birds are reared in pre-fabricated cages with specific dimensions. Feeding,
watering and egg collection arrangements are made in the cage itself for effective
management. The common design followed in India is called as Californian cages.
The history of cage rearing dates back to 1930-1940 in United States of America.
Initial attempts were made in the state California of USA through raising chicken
on wire floor. Success of this system in improved livability, avoidance of pecking
and fight for feed among birds and clean egg production leads the development
of cage rearing worldwide. Since this system firstly followed in California of USA,
these cage models are called as Californian cages.
Table 3.3 Recommended cage space allowance for chicken layers
Feeder Drinker Space
Cage space
Sl.No. Age of the bird space (birds per
( sq. inch)
(inch) nipple)
1. Brooder (0-3 weeks) 15 2.0 4
2. Brooder (4-8 weeks) 36 2.0 4
3. Grower (9-20 weeks) 54 3.0 3
4. Layer (21-72 weeks) 60 4.00 2
Advantages of Cage Rearing

The advantages of cage rearing system are many, which includes minimum floor
space per bird, ease of automation for various farm activities, hygienic production
environments, clean eggs, improved feed efficiency and livability, avoidance of
pecking, and labour efficiency etc. Moreover, comparing deep litter rearing, cost
of investment per bird in cage rearing is also less, because of its minimum cage
and floor space requirements in cage houses. Considering that, all the large scale
commercial farms are practicing cage rearing only.
However, the only disadvantage is raising concern over the issue of chicken
welfare in cage rearing. In intensive poultry production, especially chicken layer
farming, caging of birds is one of the most debated subject in terms poultry welfare.
The reasons are obvious that, caging of birds prevents the birds to perform its normal
16
behavioral characteristic like free movement, scratching, perching, and privacy

of egg laying, feeding and watering space etc., making, caging a welfare issue.
However, in deep litter system of rearing of layers, the floor space requirement is
around two square feet and in cage system, the floor space allowance including
cage space is around 0.6 sq.ft, which is 30 per cent of the floor space provided in
deep litter rearing. The economy of floor space in cage system makes it popular for
commercial rearing. Considering the volume of production, deep litter system of
rearing may not be a reasonable and cost effective housing solution for industrial
chicken layer farming. Though, there are different schools thoughts on welfare of
cage rearing, Good Husbandry Practices in chicken egg production will be helpful
in overcome the welfare issue by improved cage designs and cage space per bird.
Cage design and arrangement: Cages of various sizes are used to house birds
during brooding, growing and laying. The cage will have three dimensions namely
length, width or depth and height. Multiplication of length and width will provide
the available floor space in the cage called as cage space. In layer cages, height of
the cage will vary in back and front, making a slope for the egg to roll out of the
cage. In Californian cage models, cages are arranged in two or three rows next to
each other on either side. Conventionally, the bottom of the lower most cage is
fitted at 75 cm height from the floor. Between cages, platforms are constructed for
utility purpose. Feeders are fitted along the length of cage and cage length will be
the available feeding space for that cage birds. Drinkers are in the form of nipples
for easy watering of birds.
Figure 3.2 Open sided elevated commercial cage chicken layer house
External view Internal view
Cages are fitted in two or three tiers on either side of the row under the
Californian system. Two to three such rows of cages are arranged in a cage layer
house. Based on the arrangement it is called as M or L type. Depending on the
number of rows and the number of tiers in each row, the breadth of the caged layer
house will vary from 40-50 ft. There is no stipulation for the length of such houses,
which can be adjusted to the number of birds to be housed. No sidewalls are required
for cage houses, as the mesh is stretched down to the floor level to facilitate better
ventilation and to dry the moisture of the droppings. The elevated cage houses

arrangement widens the gap between birds and their droppings, and facilitates
quicker drying and easy removal of droppings. The graphical representation of
open sided elevated cage house is presented in Figure 3.2.
Cage specifications: The cage specifications for various stages of birds like
brooder, grower and layer will vary and the recommended cage dimensions are
as follows,
Table 3.4 Recommended cage dimensions of commercial chicken layer
Sl.No Item Brooder Grower Layer
1. Chicks per cage (Nos.) 12 Nos. 8 Nos. 5 Nos.
2. Cage space per bird (sq.in) 36 54 60
3. Cage front (inch) 24 24 20
4. Cage depth (inch) 18 18 15
5. Cage height (inch) 12 15 15/17*
6. Feeding space (inch) 2 3 4
7. Watering Space (No.) 4 Nipples 3 Nipples 2 Nipples
8. Egg roll (inch) Nil Nil 7
*Height at back and front of the cage is 15/17 to provide slope for egg rolling out of
cage for collection
Cage Houses for Chicken Layers

Two types of poultry houses are constructed for cage system of rearing in
Indian conditions, namely floor level cage houses and elevated cage houses. The
floor plan of elevated cage house and cage arrangement is presented in Figure 3.3.
Figure 3.3 Cage house floor plan and cage arrangement
Cage house floor plan Cage arrangement

Floor level cage houses: Floor level cage house or non-elevated cage house is
similar to deep litter house, except of deep litter floor rearing, birds are reared in
cages. It is mainly followed in brooder houses of commercial layer chicken.
Elevated cage houses: In elevated cage houses, two floors are constructed
and in ground floor, droppings will be collected and in the first floor birds will
18
be reared in cages. Commercial chicken layer growers and layers are commonly
reared in elevated cage houses. Cage houses may be of open sided cage house or
environmentally controlled cage house. In India, considering the cost of investment,
open sided cage house is the most preferred choice.
Elevated Open Sided Cage House Specifications

General specifications for open sided elevated cage houses for chicken grower
or layer houses are,
1. Pillar elevation from the ground - 6 feet – considered as ground floor

2. Height up to ridge of the roof 14 feet

3. Pillar dimension of outer 12” x 9 “ and inner 9” x 9” with alternate pillars

up to roof
4. Distance between pillars 15 feet

5. Width of the house - 42 ft to 50 ft based on number of rows of cages

6. Full or half monitor roof pattern

7. Over hang 5 feet

8. Roof material aluminum zinc alloy (Galvalume) sheets or cement sheets

9. Side cover chain link/ wire mesh 2 cm eye size

10. Working platform width 2-2.5 feet

11. Provision for feed and egg store at both the ends.

12. Provision of staircase to first floor with rodent control arrangement

Environmentally Controlled Cage Houses
In environmentally controlled cage layer houses, battery cages are being used
for rearing layers to increase the stocking density per unit area of floor space. Battery
cages are nothing but keeping cage boxes one above another (one row is called as
deck) and providing automatic manure collection conveyor belts between cages. In
contrast to open sided elevated cage layer houses, environmentally controlled cage
houses are at ground level with suitable inner house height for accommodating the
battery cages with required number of decks. Four or five decks battery cages are
common model in commercial rearing.
In environmentally controlled poultry houses, the temperature and humidity
remains consistent round the clock providing comfort environment to the birds.
The reasonable comfort ambience for poultry rearing can be maintained in this
house resulting in improved production efficiency, reduced disease incidences,
with improved animal welfare in terms of comfort. The specifications for these
type houses are usually recommended by the manufacturer of the house and cage
system, as it needs careful research and development. The benefits of this system are
increased stocking density, improved production efficiency, low incidence of diseases
and mortality, automation and labour efficiency. However, initial investment per
bird for these type houses are substantially on higher side. Considering the cost
of production economics, profit advantage is only marginal over the open sided

houses in Indian farming situations. Choice of this environmentally controlled
house system for developing countries like India is questionable, especially, when
there is scarce capital and electric power.
Open Sided Battery Cage Layer Houses

In India, recently attempts are being made with open sided battery cage houses
by some entrepreneurs and getting positive feedback in the new system and its
economic viability. It needs care and attention in cage and machinery design for
automatic feeding, manure collection and ventilation. It offers increased stocking
density, when compared to open sided Californian cage system of rearing.
Enriched Cages for Chicken Layers

Enriched cages are the large colony cages for 40-75 birds with more cage space
per bird with the provision of nest, perch and litter materials for scratching, pecking
and special devices to allow the birds to perform normal behavioral functions as like
in the range system. European Union Council Directive 1999 prescribes standards
for enriched cages. European Union imposed ban on (European Union Directive
1999/74/EC standards) conventional cages from the year 2012 in Europe and started
implementing enriched and alternative production systems for commercial egg
production. Model of enriched colony cages for layers is presented in Figure 3.4.
Figure 3.4 Model of enriched colony cages for layer chicken
Source: https:// bigdutchman.com
Enriched cage specifications (European Union standards & specifications)

1. At least 750 square.cm (120 square inches) of cage area per hen, of which

600 square cm shall be usable.The height of the cage other than that above
the usable area shall be at least 20 cm at every point and no cage shall have
a total area that is less than 2000 square cm.
2. A nest

3. Litter for pecking and scratching

4. Perches allowing at least 15 cm per hen

20
5.
Feed trough which may be used without restriction and length must be at
least 12 cm multiplied by the number of hens in the cage
6. Each cage must have a drinking system for the group and if nipple drinkers

are provided, at least two nipples or cups must be within the reach of each
hen
7. To facilitate inspection, installation and depopulation of hens, there must

be a minimum aisle width of 90 cm between tiers of ages and a space of
at least 35 cm must be allowed between the floor of the building and the
bottom tier of cages
8. Cages must be fitted with suitable claw shortening devices.

9. However, increasing cage space will have direct influence on production

cost of eggs and enriched cage and alternative production systems
will increase the production costs, which may not be preferred by the
developing countries like India.
Activity
1. A commercial chicken layer farm’s built up area requirements are as

follows, and compute the total farm area requirement of farm with the
construction co efficient of 0.25 and 0.30.
Brooder house : 1 No. (8000 sq.ft)

Grower house : 1 No. (15,000 sq.ft)

Layer house : 3 Nos.(each measuring 18,000 sq.ft)

Mini feed mill : 1500 sq.ft

Labour quarters : 6 Nos.(each measuring 300 sq.ft)

Egg store : 500 sq.ft

Office : 300 sq.ft

2. Design a deep litter layer house for 5000 layers with suitable floor plan

and cross sectional views.
3. Design a commercial chicken layer house for 30,000 chicken layers with

suitable illustrations for cage design, floor plan and cross sectional views.
4
Layer Chicken Management
Learning Objectives
1. Describe the different phases and methods of rearing of layer chicken

2. Discuss the economic traits and the production performance of layers

3. Workout the production indices of commercial layer farm

Commercial Layer Chicken
Commercial layer chicken refers the hybrid chickens bred and reared exclusively
for the production of table eggs for food purpose. They are the chicken, selected and
bred for high egg production and low broodiness. The broodiness is the basic instinct
of a chicken for natural incubation and reproduction. Broodiness and egg production
are negatively correlated traits. Since, layer chicken are genetically selected for high
egg production, it is almost free from broodiness. In their production process, at the
hatchery itself, day old chicks are sexed by Japanese vent sexing. The female chicks
only are sent to commercial layer chicken farming for further rearing and table egg
(infertile egg) production for food purpose.
In this juncture, the student of veterinary and animal science should understand
the difference between fertile and infertile eggs. Fertile eggs are the eggs, which
possess developing embryo inside the egg. Fertile eggs are produced by the hens
through natural mating or artificial insemination, when they are reared along with
cocks. Infertile eggs produced by hens, when they area reared without males. Cock
(male) is not necessary for a hen produce an infertile egg and when the hen attains
physiological maturity, it will start lays the egg. Infertile eggs are used food purpose
and cannot be used for hatching purpose since it devoid of developing embryo.
22
Phases of a Commercial Layer Rearing

Commercial layer chicken has three phases of rearing and they are called
as brooding period (0-8 weeks), growing period (9-20 weeks) and laying period
(21-72 weeks and above). The age at sexual maturity or point of lay in commercial
layer is around 18-20 weeks. The egg production period is up to 72 weeks of age
and above, thereby, egg production cycle is for one year and above (52 weeks and
above). The system of rearing, feeding and management specifications is varying
with the different phases of commercial layers.
Commercial Layer Farm Planning

Commercial chicken layer farming is a scientific rearing process, focusing on
the maximization of production and productivity in terms of egg number per bird.
Currently, the effective economic size of commercial layer farming is 50,000 layers
per farm. Moreover, commercial layer farming requires a considerable investment
per bird, which requires careful farm and financial planning.
Building plan: The design of buildings for rearing layer-type birds on deep
litter is almost not in practice except of small country chicken egg production.
The cage rearing of chicken layers of two types namely floor level and elevated
cage houses. Floor level cage houses are mainly used in brooding of phase layer
chicken. Elevated cage houses are mainly used for growers and layers. Considering
the different phases in layer chicken, poultry houses may be classified as follows,
Brooder house: It is a house, in which chicken are reared from day old to eight
weeks of age. They are floor level cage houses. The brooding of chicks is carried
out in cages designed for that purpose.
Grower house: It is a house, in which, chicken are reared from 9-20 weeks
period and they are elevated cage houses. Brooder cum grower houses models are
also available in which chicken are reared from day old to 20 weeks in one house.
This system is not common now in commercial operations.
Layer house: It is a house, in which layer chicken are reared during their
egg laying phase (21-72 weeks and above) and they are elevated cage houses. In
commercial layer chicken farms, egg production and supply will be of continuous
process. To ensure continuous supply of eggs, proper plan is required in terms of
constructing various number of different houses namely brooder, grower and layer
houses and periodical inflow of day old chicks for rearing. The number of various
houses required varies according to the batch interval of chicks. Based on this, the
layer farm may be established as follows:
1 + 1 + 4 pattern: One brooder house + one grower house + four layer houses
and batch interval for chicken placement will be 15 weeks.
1 + 1 + 5 pattern: One brooder house + one grower house + five layer houses
and batch interval for chick placement will be 12 weeks.
1 + 1 + 6 pattern: One brooder house + one grower house + six layer houses
and batch interval for chick placement will be 10 weeks.
Layer Chicken Management 23

Here, number of layer houses and its capacity indicates the egg production
capacity of the farm. In a one lakh layer farm capacity with 1+1+4 house pattern,
one layer house capacity will be 25,000 layers, accordingly four layer houses can
accommodate one lakh layer birds at any given point of time. Individual batch size
of 25,000 day old chicks at 15 weeks interval is required for continuous replacement
of culled birds and to ensure continuous production of eggs.
Brooding Management
In natural incubation, brooding is a common activity of taking care of chicks by
the mother hen in their early stages. In commercial poultry farming, brooding is an
art and science of rearing a large number of day old chicks. It includes, providing
enough warmth, feed and water in their young age usually two weeks. The brooding
of young chicks is critical because of three reasons and they are:
1. A newly hatched out chick does not have well developed thermoregulatory

mechanism to maintain uniform body temperature (homeostasis). This is
because of its recent change over to homoeothermic from almost poikilothermic
in egg incubation.
2. Feather is an excellent insulating material against heat loss but chick does

not have fully developed feathers leads to heat loss.
3. The body temperature of chick is 41-42oC, which may cause heat loss

in chicks. Therefore, it needs artificial warmth to get comfortable micro
environment and to prevent death due to chilling of body.
Brooding period: In general, first two weeks of early life of chick is called as
brooding period. Sometimes, it may extend up to third week, depending up on
the climate of the area especially in winter. In extreme summer season, one week
brooding will also serve the purpose.

Brooding Equipment
Brooding is of two types namely floor brooding and cage brooding. Floor
brooding is mainly practiced in broiler rearing and cage brooding in commercial
layer rearing. Brooding is an integrated setup, consists of artificial heat sources
and chick guards or cages to keep the chicks warm. The feeders and drinkers are
provided on the floor or in cages.
Floor Brooding
Brooder-heat source (gas brooder or electrically operated brooder or
incandescent bulbs or infra-red bulbs or hot coal pot etc.). Hot coal pot is commonly
used in floor brooding method in commercial broiler operations due to cost
advantages. Chick guard – It is thin sheet, made of tin sheet or thick hard board or
disposable paper pulp etc., to confine the chicks in a limited brooder area to provide
adequate warmth to the chicks. Chick guard will always be arranged in a circular
manner for the confinement of chicks. The height of chick guard will be 30-45 cm.
Chick feeder and drinkers used for feeding and watering the young chicks during
brooding period. The feeders may be circular or linear in shape. The waterers may
be circular, nipple or cup type. Litter material is material used to spread on the
24
floor to provide a cushioning effect to the foot pad of the chick and to absorb the
moisture in the droppings. Old newspaper is spread on the litter material for the
first week to prevent the eating of litter material by young chicks.
Preparation of brooding setup: Generally, preparation of brooding starts two
days before the arrival of chicks. Complete cleaning, washing and disinfection of
brooder house, three weeks before the arrival of chicks and keep the sheds empty
for at least two weeks. Identify the brooding areas and it may be a part of shed
(partial house brooding) or one corner of the shed (corner house brooding), which
is depending on the need, convenience and brood size. Decide the size of brood and
brood size should not exceed 400 chicks per brooding setup. Comfortable brooder
floor space requirement is 200-225 sq.cm per chick (four chicks per sq. foot) for two
weeks during brooding period. Based on the size of the brood (number of chicks in
a brood) arrange the chick guard in a circular fashion and brooder heat source in
the centre of the brooder area. Diameter of the circular brooder setup will decide
the floor space available in the brooder setup and it can be calculated by using the
formulae for area of a circle. Spread the fresh litter in the brooding area, one or two
days before the arrival of chicks and spread of old and clean newspaper on the top
of the litter. Keep the height of brooders and hovers one foot from floor on first day
and slowly increase the height and it can be removed at the end of two weeks based
on the room temperature. The cleaned and sanitized feeders and drinkers should be
placed in brooders and they have to be arranged alternatively for easy availability
of feed and water to chicks. The number of feeder and drinkers should be based
on the number of chicks and at the rate of one feeder and drinker for 40-50 chicks.
Receiving of day old chicks: In general, day old chicks will be dispatched
from the hatchery at evening and it will reach the farm at early morning to provide
comfort during transport. As soon as the chicks are arrived in the farm, the baby
chicks should be immediately transfer from chick box and placed under brooder
on count basis and discard the chick box. Two hours before of arrival of chicks,
heating source should be on in brooder and water should be filled in drinkers and
do not fill up the feeders. The ideal first day brooding temperature is 35oC (95 o F)
and it should be reduced 0.5o C per day and 7th and 14th day it should be at 31oC
and 28oC (88 and 82o F). The thumb rule for using incandescent bulbs is providing
1 watt per chick. It is always advisable to check the temperature at the brooder
setup for maximum comfort. Once the baby chicks started drinking water, after an
hour, feed shall be sprinkled in feeder trays and newspaper spread, to encourage
the chicks to take feed. After that, regular feeders should be filled with feed. Here, it
is important to mention that for the first two weeks, chicks should be given cooled
boiled water with 10 gram of glucose with 1 g of electrolyte per litre of water as
additives. Feed may also be offered in chick feed trays or chick box lids or egg filler
flats to encourage the young chicks for better feeding.
Cage Brooding
Generally, commercial layer chicken brooding is carried out in floor level cage
houses. The recommended cage space during this period is 15 sq.in for 0-3 weeks
and 36 sq.in for 4-8 week of age. The number of chicks may vary from 12 to 50 per
cage box. For first 3-4 days paper will be spread on the floor of cages to facilitate

the grip for easy walk of the chicks. After that, paper shall be removed. To make
the brooder house warm and conserve the heat inside the brooder house, the side
curtains will be closed up to 80 per cent during this period. In commercial operations,
cage fitted feeders and nipple drinkers are used for feeding and watering the birds.
The recommended lighting program for brooding period is 22 hours from 0–3
days and 21 hours from four to seven days. Models of floor and cage brooding are
presented in Figure 4.1.
Figure 4.1 Models of floor and cage brooding
Floor brooding Cage brooding
Quality of brooding
Quality of brooding is assessed by the chick movement pattern within the
brooder, feed intake of chicks, uniformity in growth and livability of chicks. Pattern
of movements of chicks under brooder is the right indicator of the wellbeing of the
chicks. The chicks should be active, move freely, scratch, take feed and water and
make noise. If the chick distribution under the brooder is not uniform, correct the
brooder temperature and ventilation accordingly. It is necessary to verify, whether
the warmth given is sufficient for the chicks. A thermometer kept at the level of the
birds will indicate the air temperature. However, a more practical way of assessing
the adequacy of the warmth is by watching the behaviour and distribution of the
chicks within the chick guard arrangement. If they crowd under or near the source
of heat, the warmth is not sufficient. Then, additional heat may be added to the
hover, or the height of the hover may be reduced. If chicks have moved to the
periphery and are reluctant to come under the heat source, the temperature is too
high. Then, the hover must be pushed up or a bulb shall be removed. If the chicks
feel comfortable at the given temperature, they walk actively throughout the area
and some will rest with their head on one side posture called “chick comfort”. In
practice, the heat source should be put on for 23½ hours in a day for the first 3 days,
and switched off for only 30 minutes during night for adapting the chicks to dark.
Later on, heat may be given during the night only, up to the end of the second or
third week, depending on the season. It may be restricted to one week only during
peak summer and extended to two to three weeks during winter or rainy seasons.
In winter and rainy seasons, it is advisable to close the sides of the house with thick
curtains to avoid cold drafts.
26
Assessment of the feed intake of chicks: Assessment of the feed consumption

of chicks is highly essential to ensure the uniformity in weight gains in chicken.
Crop fill test is an easy test assesses the feed consumption of young chicks. Collect
30 chicks randomly in a brood, and check the crop for its emptiness or fullness.
Full and soft crop indicates the intake of feed and water and full and hard indicates
the intake of feed and lack of water intake. The target for crop fill test is 100 per
cent within 48 hours of brooding. The accepted brooding mortality in commercial
layer rearing up to eight weeks period is five per cent. Crop fill test for chicks is
Figure 4.2 Crop fill test for chicks
Chick with feed Chick without feed
Grower Management
The grower stage of layer chicken starts from 9 weeks of age and ends in
18 weeks of age. During this stage, the optimum body weight and growth of
reproductive organs are critical to produce eggs in its egg laying phase. Growers
will be reared in separate grower house. In case of cages, each grower is provided
with 54 sq.in of cage space. During this period, grower diet should be provided
with adequate protein and energy levels to support the growth of the birds. The
important feature of grower feeding is feed restriction It is not advisable to provide
ad libitum feeding at this age as the birds may tend to put on more fat and thus,
their future egg laying ability may be affected. There are two types of restricted
feeding adopted in growers.
Quantitative feed restriction: Quantity of feed is restricted to control the body
weight and growth. This can be done on day-to-day basis programme. But this
restriction depends on the matching of the flock average body weight with standard
body weight provided by the breeder management guidelines.
Qualitative feed restriction: Quality of the feed is diluted in terms of protein,
energy or diluted with high fibre. This can be done by manipulating protein,
energy and fibre feed ingredients in the feed. Here the quantity of allotment to the
bird is not restricted. In commercial operations, both qualitative and quantitative
restriction is followed for better results.

Lighting: The recommended lighting program for growing period of 9-18
weeks is 12 hours. It means natural photo period of 12 hours is enough during this
growing period. Do not increase the photo period during growing and it will lead
to precocious sexual maturity.
Table 4.1 Mean feed intake and body weight of layer in growing period
Week Feed Cumulative Body weight

intake / day (g) feed intake / week (g) (g)
1 8 56 66
2 14 154 122
3 22 308 195
4 31 525 272
5 38 791 354
6 42 1085 441
7 45 1400 528
8 47 1729 615
9 49 2072 702
10 51 2429 784
11 53 2800 866
12 55 3185 948
13 57 3584 1025
14 59 3997 1102
15 62 4431 1169
16 66 4893 1225
17 72 5397 1266
18 79 5950 1292
Source: A Hendrix Genetics Company
ISA Management guide -www.isapoultry.com
Beak trimming: Beak trimming (often called as debeaking) is the removal

of part of the top and bottom beak of a bird. It is a routine management procedure
in commercial layer farms. The advantages of beak trimming in commercial farms
are prevention of feather and vent pecking, cannibalism etc. and to minimize the
wastage of feed. The beak trimming is carried out in the brooder and grower stage
of layers. It is carried out in two stages and they are, first beak trimming at five to
eight days of age and second beak trimming at 10-12 weeks of age.
Methods of beak trimming: There are two methods of beak trimming, which are
called as hot blade beak trimming and Infra-Red beak trimming. In Indian farming
practice, hot blade beak trimming is practiced in commercial farms. Hot blade beak
trimming should be performed by trained staff. Two critical processes in hot blade
beak trimming are Trimming and Cauterization of beak to arrest bleeding. Humane
handling, right temperature of hot blade ( Around 700oC – indicated by bright red
colour of the blade), proper sizing in upper and lower beaks and cauterization of
28
beaks after trimming are to be followed. The operator holds the chick in one hand
with the thumb behind the head and the index finger under the beak. Slight pressure
under the beak causes the bird to withdraw the tongue. Depending upon the age of
chick, the upper and lower beak will be trimmed through the 4 mm opening. The
cut will be about 2 mm in front of the nostrils. The cut surfaces of the beak can then
be held on the hot blade for two to three seconds to cauterize and prevent bleeding.
Beak trimming should be carried out under the supervision of veterinarian. Birds
will find difficulty in taking feed immediately after beak trimming and it will
become normal after 48 hours. Water should be made available to beak trimmed
birds immediately. Supplementation of Vitamin K is beneficial after beak trimming.
Flock Uniformity
The purpose of feed restriction is to maintain uniformity in body weight of
grower phase, there by attaining a desirable standard body weight at the end
of the growing phase. Flock uniformity is measured by the comparing the body
weight of individual birds with flock average. Here, 90 per cent flock uniformity
is desirable. It means, 90 per cent of the birds body weight lies in the range flock
average body weight plus or minus 10 per cent. It measured by using statistical tool
called as Coefficient of Variation. Coefficient of variation is worked as Coefficient
of Variation (CV) = Standard Deviation / Mean X 100. Here, good uniformity can
be achieved through strategies such as receipt of chicks with uniform body weight,
proper feeding, watering and floor space, proper energy in the diet and random
weighing of pullets and checking with standards.
Layer Management
Laying phase of layer chicken starts from essentially from 18- 20 weeks of
age and lasts up to 72 weeks and above. The extension of production beyond 72
weeks is based on the flock’s egg production performance and market rate of egg.
Growers should be transferred to layer cages at 17th week of age to adapt them for
the new environment and lighting schedule. Grading and culling of poor layers
can be practiced at the time of transfer from grower house to layer house optimize
the cost economics in production.
Dynamics of Egg Production

The age at sexual maturity of commercial layer is 18-20 weeks; otherwise it is
called as point of lay. During this time, birds will lay small sized eggs called as pullet
eggs. Desirable body weight at the time of point of lay will minimize the number
of pullet eggs. At the point of lay of the flock, pre layer ration shall be offered with
incremental additional calcium level to condition the calcium reserve of the bird
to support initial shell egg production. Then, there will be upward swing in egg
production attaining a peak egg production of more than 90 per cent on hen day
basis and remain there up to 45-50 weeks of age. Then, the production will start a
down ward swing to 85-90 per cent production on hen day basis. The trait of egg
production basically depends on number of factors namely age at sexual maturity,
body weight at sexual maturity, intensity and persistency of lay, length of pause
and age of depletion etc. Mean hen day egg number of 52 weeks production period

will be 310 eggs. The mean daily feed intake per bird will be around 113-115 gram
per day. The total feed intake during the growing period will be 42 kg. As the age
advances egg weight will also increase, for which little bit of additional protein
in terms of essential amino acids is required. Similarly as the age advances, egg
weight and size will increase, consequently, reduction in egg shell thickness will be
observed. Additional calcium will be required in the second phase of laying (above
45 weeks) to ensure egg shell quality. Because of these variations in production
in laying, phase feeding is followed in commercial layers. The egg laying time is
between 10 AM to 1.00 PM and eggs should be collected twice a day and summer
thrice a day to maintain the quality of eggs. The collected eggs should be cleaned
thoroughly and stored in egg filler flats with broad end up. The egg shell quality
in terms of egg shell thickness will be of a problem during summer season and in
aged birds. Poor egg shell quality will increase the incidence of broken or cracked
eggs. The mean broken shell egg will be 0.5 to 1.0 per cent and the level of above
this should be viewed carefully. Regular vaccination and medication if necessary
has to be carried as per the advice of the poultry consultants. Dead birds should
be collected on daily basis morning and evening and to be disposed scientifically
after thorough post mortem examination
Peak egg production: The peak egg production is a period in which flock
lays more than 90 per cent on hen day basis. It starts from 25-26th week of age and
continues up to 48-50 weeks of age. Care should be taken in this period in terms of
nutrition and management and any break in this period will affect the egg number
very seriously.
Lighting management: Lighting is a critical aspect during laying phase, because
it is a tool to optimize egg production and egg weight. The ideal photo period during
laying period is 16 hours. However, from the 12 hours lighting period of growers,
increase in lighting period should be smooth and incremental. From seventeenth
week onwards increase the photo period to the tune of half an hour per week and
end up in 24th week with a photo period of 16 hours. The recommended photo period
22-24 hours during brooding period gradually reduced to 12 hours at the end of
eight weeks of age. Then the photo period should be kept constant for 12 hours up
to 16 weeks of age. From 17th week onwards, the photo period of 12 hours per day
is gradually increased to 16 hours per day with the weekly increment of half an
hour per week up to 24th week. Then throughout the laying period, a constant photo
period of 16 hours should be provided. The 16 hour photo period constitutes of
12 hours of natural and 4 hours of artificial photo periods. The four hour artificial
photo period can be split in to two phases for morning and evening.
Culling: Culling can be applied, as and when necessary to remove the
unproductive birds or at the end of laying period. The mean mortality during laying
period is 10 per cent. The layers will be culled after 72 weeks and above and sent
for table purpose as culled bird. Decision on culling age is not rigid, but flexible,
which depend on factors like hen day egg production, feed cost, sale price of egg,
availability and replacement pullet cost etc.
30
Table 4.2 Mean performance of commercial layer chicken (white egg shell)
Sl.No. Traits Performance
1. Hatch weight 35-38 g
2. 8 week body weight
th
650 g
3. Age at sexual maturity 18 weeks
4. Body weight at sexual maturity 1.25-1.30 kg
5. Age at five percent egg production 20th week
6. Peak production period 26-50 weeks
7. Hen Day egg number up to 72 weeks 310-320
8. Hen Housed egg number up to 72 weeks 300-310
9. 40 week egg weight
th
56 - 58 g
10. Feed intake up to 8th week 1.75 kg
11. Feed intake up to 18 weekth
6.0 kg
12. Feed intake during laying (19-72 weeks) 42 kg
13. Mean daily feed intake during laying 113-115 g
14. Feed efficiency per dozen eggs 1.6-1.7
15. Feed efficiency per kg egg mass 2.3-2.4
16. Livability during growing period 95 per cent
17. Livability during laying period 90 per cent
18. Age at culling 72 weeks & above
19. Body weight at culling (72 weeks) 1.6 -1.7 kg
20. Egg shell thickness 0.32-0.34 mm
21. Haugh Unit Score egg at 40th week 86-88
Table 4.3 Economic traits of commercial layer chicken

Sl.No. Economic Traits
Pre laying period ( Day old -20 weeks)
1. Hatch weight – (Weight of Day old layer chick at the time of hatch after complete drying)
Body weight at fourth, eighth, 12th, 16th, 18th ,20th weeks of age and at culling age (72 weeks
2.
and above)
Body weight uniformity at eighth and 18th week - Expressed in Co efficient of Variation (CV)-
3.
High flock uniformity positively correlates with high egg production
4. Feed consumption up to eighth and 20 weeks
5. Percent culled outs during growing period (up to 20 weeks)
6. Livability up to eighth week and 18th week
Laying period (21-72 weeks)
Age at Sexual Maturity ( ASM) - Age of a bird in days when it lays its first egg
7.
Age at Sexual Maturity for a flock – Flock age at five per cent hen day egg production
8. Body Weight at Sexual Maturity (BWASM)- Body weight of a bird when it lays its first egg
Table 4.3 contd...

Table 4.3 contd...
Sl.No. Economic Traits

Age at five per cent egg production – Age of a flock in days when it lays 5 per cent hen day
egg production
Age at 50 per cent egg production – Age of a flock in days when it lays 50 per cent hen day
egg production
9.
Age at peak production - Age of a flock in days when it first lays more than 90 per cent hen
day egg production
Peak production persistency- Period of days, a flock maintaining more than 90 per cent hen
day egg production
Hen Day Egg Production(HDEP) – Number of eggs produced in a day for number of hens
alive on that day (excludes mortality)
10. Hen Housed Egg Production(HHEP)- Number of eggs produced in a day for number of hens
housed initially in the house (includes mortality)
HDEP, HHEP can also be worked out for the whole production period
Weight of first egg
Mean weight of egg at 40th week
11. Mean weight of egg for the production period
Egg mass during the production period (Number of eggs x Mean egg weight during the
production period)
Feed consumption during laying period - Total feed consumption from the point of lay to culling
12.
Average Daily Feed Intake ( ADFI)- Mean daily feed intake during the laying period
Feed efficiency per dozen eggs - Quantity of feed consumption to produce dozen (12 Nos.)
13. of eggs
Feed efficiency per kg egg mass - Quantity of feed consumption to produce per kg egg mass
Egg shell thickness at 30,40,50,60,70th week of age – Thickness of Egg shell excluding shell
membrane (expressed in mm)
14.
Broken eggs - Number of broken eggs and not fit for marketing (expressed in per cent)
Egg abnormality ( Meat spot, blood spot, misshapen eggs etc.,)
15. Body weight of culled out for market ( Weight of birds at the time final culling for meat market)
Livability during laying period – Per cent livability from point of lay to 72 weeks and above
16.
or at culling.
Table 4.4 Production indices for commercial layer farming

Sl.No. Production Indices
Per cent Hen Day Egg Production for a single day ( HDEP - Day)
1. Number of Eggs Pr oducedper day

× 100
Number of Hens alvie on thatday
Per cent Hen Housed Egg Production for a single day ( HHEP-Day)
2. Number of Eggs Pr oducedper day

× 100
Number of Hens Housed initialy
Table 4.4 contd...

32
Table 4.4 contd...

Sl.No. Production Indices
Per cent Hen Day Egg Production for a period
3. Number of Hens Housed initialy

× 100
Number of Hens days during that period
Per cent Hen Housed Egg Production for a period
4.
Hen Day Egg Production for a period ( HDEP- Period - Egg number)
5.
Hen Housed Egg Production for a period ( HHEP-Period - Egg number)
6.
Feed Efficiency per Dozen eggs
7.
Feed Efficiency per kg egg mass
8.
Activity
1. Collect the production data of a commercial farm and work out the

following.
• Age at sexual maturity

• Body weight at sexual maturity

• Hen day egg production in per cent and number

• Hen housed egg production in per cent and number

• Feed efficiency per dozen of eggs and kilogram of egg mass

• Cost of feed per egg

• Cost of production per egg

5
Commercial Layer
Chicken Feeding
Learning Objectives
1. Discuss the role of various nutrients in chicken feeding

2. Discuss the commercial layer chicken feeding standards

3. List the common feed ingredients used in poultry feed

4. List out the critical steps in feed formulation of commercial layers

Role of Feed in Poultry Farming
Feed is the most critical input in commercial poultry farming system, and it
is the single largest cost item in total cost of production of egg. In any industrial
farming system, feed accounts for 65-70 per cent of the total cost of production.
Quality of feed affects the production performance, and thereby cost of production.
Escalation of feed prices due to cost of feed ingredients is alarming in recent past,
creating lot of research focus on preparing cost effective or least cost feed. On the
other hand, least cost feed may not be necessarily a quality feed always. The current
trends on layer feeding is focusing the concept of cost of feed per egg should be
the least, rather than least cost feed. Optimization of the feed formulae, there by
maximizes the production efficiency is the base line in commercial layer feeding. In
large and integrated poultry farm operations, feed is being prepared in their own
facility in a way to reduce the feed cost with quality assurance. Considering this,
a student of veterinary and animal science should understand the basics of layer
chicken feeding as follows:
34
Basic function: Understanding the uniqueness in anatomical and physiological

functions of digestive system of chicken.
Nutrient requirement of chicken: Nutrient requirements depends on chiefly,
the type of bird, age of the bird like brooder, grower, layer, climatic profile of the
area like tropical or temperate and bird’s performance levels etc.
Feed ingredients: In industrial poultry farming, feed ingredients are more
or less uniform throughout production areas. However, choices are inevitable,
considering the availability, quality and cost factors, in which selection and quality
control of feed ingredients is a critical process.
Feed formulation: Feed formulation is a scientific process, which needs
understanding about the requirement of bird and nutrient profile of the feed
ingredient. The poultry consultant as a feed formulator should know that, how
to meet out the requirements by mixing various feed ingredients, and at the same
time minimize the feed cost without compromising the feed quality and production
performance.
Feed Milling: Feed milling is the actual feed preparation process in feed mills,
here the challenge is to prepare a feed, may be mash or pellet or crumbles without
affecting the quality of feed ingredients like nutrient quality reduction or wastage.
Feeding of poultry: It is the final step in feeding management, in which how
to feed commercial chicken without wasting the finished feed is the challenge.
Digestive System of Chicken

The chicken’s digestive system is simple, but efficient in function. The digestive

system consists of alimentary canal, through which feed passes for digestion,
metabolism, absorption and elimination. To support the digestion, accessory
digestive organs like liver and pancreas produces bile and pancreatic juices which
contain necessary enzymes for digestion. Digestive system of domestic fowl is
The alimentary canal: The alimentary canal is tube like structure that, starts
from the mouth and ends in cloaca. The nutrients from the feed, after digestion,
are absorbed through the wall of the alimentary canal. The absorbed nutrients are
further taken into the circulatory system for transport to the liver or other parts of
the body. The waste remaining is eliminated through the cloaca.
Structure of mouth: Chicken doesn’t have lips, teeth and cheeks. As prehensile
organ, they have a hard beak, through which it is taking feed. Chicken do not have
soft palate, making it difficult to suck water like other animals. Salivary glands in
chicken are present in the whole of the mouth.
Oesophagus and Crop: The oesophagus in chicken is relatively longer and has
a diverticulum or crop at the point of entry in to the thoracic cavity. Crop acts as
a temporary storage organ or reservoir for feed.
Commercial Layer Chicken Feeding 35

Figure 5.1 Digestive system of domestic fowl
Source: http://www.poultryhub.org
Proventriculus: Proventriculus is an organ situated just before the gizzard,

and at the end of oesophagus. It is small in size and holds little food material. The
internal surface of the proventriculus is covered with glandular mucous membrane.
It secretes gastric juice. Proventriculus is also known as glandular stomach or true
stomach of the chicken.
Gizzard:The gizzard is muscular in nature called as muscular stomach of the
chicken. It is the grinding chamber of the feed materials. The mucous membrane of
the gizzard is coated with a thick layer, which is formed by the hardened secretions
of gizzard called as Koilin layer.
Small intestine: The small intestine is the primary organ of digestion and
absorption. It has been divided in to three segments viz. duodenum, jejunum and
ileum. Duodenum originates from the distal end of the gizzard. It is difficult to
differentiate the jejunum from the ileum in birds and these two segments are
collectively called as lower small intestine. Most of the chemical enzymatic digestion
and absorption and transfer of nutrients from intestine into circulatory system takes
place in the small intestine.
Large intestine: Large intestine consists of caeca and colon. Caecum is a
blind sac present at the junction of the small and large intestines. Colon is a short
narrow tube extending from the ileo - caeco-colic junction to cloaca. The cloaca is
the common passage for digestive, urinary and reproductive system. Microbial
digestions of feed particularly of the cellulose containing materials are believed to
be takes place in caeca. Absorption of water and soluble salts from digested feed
occur in the colon region.
36
Pancreas: The three lobes of the pancreas located between the curve of the
duodenum. Secretory ducts from the pancreas open into the distal end of the
duodenal loop adjacent to the opening of the bile duct. Pancreas secretes pancreatic
juices due to the stimulation of a hormone called secretin, produced from the small
intestine.
Liver: Liver is the largest gland in then chicken body, and is the vital accessory
digestive organ. The cystic duct is originating from the right lobe of the liver and
gall bladder is the collection organ of liver secretions called as bile. Bile ducts open
into the duodenum along with the pancreatic ducts. The primary role of liver in
digestion is production of bile consists of bile salts and bile pigments.
Process of Digestion
The alimentary tract of birds is relatively short resulting a rapid pass of feed
through the tract. The rate of passage of feed is faster in young birds (6 hours)
than in the laying birds (8-9 hours). In broody or inactive fowls, the passage time
may extend up to 12 hours. In chicken, the metabolic rate is high, which warrants
a more or less a continuous supply of feed to the digestive tract and body system.
When the birds are not eating, stored feed in the crop is used for the purpose. The
ingested food is mixed with saliva and oesophageal mucus. Then feed enters the
crop and moistened by the secretions. Amylase from the salivary glands and the
enzymes present in the ingested feed cause hydrolysis of food. The proventriculus
and gizzard are the first important sites of digestion on the food in chicken. Gizzard
through its powerful grinding and mixing effect on the feed ensures sufficient
exposure of peptide bonds to the action of the proteolysis. The pancreatic juices and
bile secretions are added the ingested material at the distal end of the duodenum.
The end products of the digestion of the ingested carbohydrates and proteins make
their appearance in the circulatory portal within 15 minutes of the consumption.
Pancreatic and intestinal lipases bring about lipid digestion in chicken. Bile salts
helps in fat digestion. Most of the end products of digestion are absorbed from the
small intestine. However, some absorption takes place from the caeca and colon
also. The presence of villi and inner folding in the small intestine make it suitable
for absorption by increasing the available surface area for the absorptive process. In
the cloaca, faeces from the digestive tract are mixed with the urine and this mixture
constitutes the droppings of the birds. An individual chicken dropping appears as
a rounded light brown mass with a typical cap of white uric acid.
Nutrients for Chicken

Proteins: Proteins are the building blocks of the body. They are essential for
proper growth and maintaining health. Most of the feed ingredients used in poultry
feed contains protein, but their level vary with the type of feed ingredients. Cereal
grains, the most popular poultry feed ingredient generally contain eight to twelve
percent crude protein but cannot meet the bird’s total protein requirement. It is
therefore necessary to include other ingredients, which contribute higher levels
of protein. Oil cakes are good sources of plant protein, while dried fish and meat
meal supply animal protein. The amount of protein required by poultry varies
considerably according to age and level of performance. There is a high demand for

protein at the early stages of development. Protein is made up of several amino acids
and it is necessary to know the composition of any protein in terms of its constituent
amino acids profile. In commercial poultry production, protein requirements of the
birds are not only expressed in terms of protein, but also at amino acid level. Based
on that, amino acids can be classified in to three type, and they are as follows,
Non-essential amino acids: These are the amino acids, which can be synthesized
from the available dietary protein sources and they need not be supplied in diet as
special case and they are called as dietary non-essential amino acids.
Essential amino acids: The dietary essential amino acids cannot be synthesized
by the body at adequate levels from the dietary sources. They have to be
supplemented through diet based on the daily requirement. They are totally ten
namely, lysine, methionine, threonine, tryptophan, isoleucine, leucine, histidine,
valine, phenylalanine, arginine and glycine is for chicks only. Cysteine and tyrosine
are considered semi-essential amino acids, because they can be synthesized from
methionine and phenylalanine.
Limiting amino acids: These are the dietary essential amino acids, which
are generally shortage in practical poultry diet. They are lysine, methionine and
threonine and prevention of shortage of limiting amino acids in poultry diets is
compulsory.
Carbohydrates and fats: Basically, birds require energy to maintain their body
heat equilibrium to keep the body systems working continuously and to perform
different types of activities. Birds derive their energy from two major groups of
nutrients namely carbohydrates and fats. The requirements of carbohydrates and
fats are expressed in terms of metabolisable energy (ME) requirement of a bird
on daily basis. This is the reason, it is the most frequently used term to describe
the energy value of poultry feed ingredients and compounded rations. The mean
metabolisable energy values of common poultry feed ingredients are available for
use in feed formulations. These values are calculated as gross energy minus foecal
energy and gaseous energy losses, and expressed as kilocalorie per kilogram of
feed ingredient.
Calorie Protein Ratio

Basically chicken eats for their energy need on daily basis. Consequently, the
energy content of the feed determines the quantity of feed intake by birds. If the
energy content of the feed is low, the quantity of feed consumption per day will
be higher, and the other way round. Based on that, the intake of other nutrients in
the feed like protein is also influenced indirectly by the energy content of the feed.
There by, necessity arises to adjust the density of various nutrients of the feed,
depending on the expected feed intake per day in given energy density of feed.
Practically, most of the nutrients like vitamins and minerals provided in poultry
feed will be excess or on par of the daily requirement except protein. Considering
that, it is a regular process to adjust the protein content of the feed to the energy
content of the same. This relationship is referred as calorie protein ratio, which is
critical in real time feeding situations than the requirement of energy or protein as
a single nutrient entity. It is obtained by dividing the energy value of the feed by
38
protein value and expressed as ratio. As per BIS specifications, commercial layer
feed in its laying phase -1 contains 2800 kcal per kg diet and 18 per cent protein. The
calorie protein ratio is 155:1 (2800 divide by 18), which means, for 155 kcal intake
of energy, the bird can take one gram of protein.
Vitamins: Vitamins are compounds, which play an important role in
metabolism. Though, their requirement is very minimum, the presence or absence
of vitamins makes production function high or low. Deficiency of certain vitamins
is very critical, which can cause deficiency symptoms also. Good growth, egg
production, prevention of leg weakness and thickness of eggshells, needs necessary
vitamin levels in the diet. Apart from natural sources, they can also be added
as supplements to meet the birds’ requirements. Vitamins are classified into
two namely, fat soluble and water soluble vitamins. The fat soluble vitamins are
vitamin A, D, E and K and the water soluble vitamins are the B complex group and
vitamin C. B complex group are thiamin (B1), riboflavin (B2), niacin, pantothenic
acid, pyridoxine (B6), biotin, choline, folic acid and cobalamine (B12). Vitamins A,
B2 and D3 are called as critical vitamins for poultry, as any deficiency will severely
impairs the growth and egg production.
Minerals: Minerals are present in all body tissues and fluids, and perform
many critical functions like the formation of bone and egg shell etc. Feed ingredients
of animal origin contain more minerals than those of plant origin. The minerals
required for poultry are classified as macro, micro and trace minerals, depending on
their level of requirement. The macro minerals are calcium, phosphorus, potassium,
sodium, and magnesium, the micro minerals are iron, manganese, zinc, copper and
iodine, and the trace minerals are cobalt, fluorine, selenium, molybdenum, etc. As
minerals found in common feedstuffs may not provide the bird’s requirements,
mineral supplements are added to the ration to overcome the possible development
of deficiency symptoms
Water: Water makes up about 60 percent of the body composition of bird. Birds
can survive without feed for two to three days, but suffer quickly without water
with a threshold of 12 hours. A free supply of cool, fresh, clear, potable water should
therefore be ensured in a day for efficient metabolic functions.
Nutrient Requirements
Basically, birds are fed in flocks; consequently, the nutrient requirements are
not expressed on an individual basis, but expressed in unit weight of feed. Thereby,
quantum of feed intake influences the nutrient intake and their balance with
requirement. Nutrient requirements of birds are critically influenced by the age,
sex, size of the bird, production efficiency, energy content, physical form of feed,
nutrient availability, macro and micro environments. Therefore, recommending
a common set of nutrients requirements for all birds is not practically possible.
Allowance for variations in nutrient composition of feed ingredients, loss during
storage, digestive efficiency of various nutrients should be offered to ensure a
safety margin. Double the required amount is added for majority of the vitamins
and minerals usually as a safety margin.

Poultry Feeding Standards
The poultry feeding standards prescribes the nutrient requirements of layer
chicken during various stages of age, growth, production function to maximize or
optimize the production efficiency. National Research Council (NRC) and Bureau
of Indian Standards for Poultry feeds are common recommendations in poultry
feeding standards. Recommendations of Bureau of Indian Standards (BIS-2007) shall
be taken as a model (Table 5.1) for Indian climatic conditions. Slight modifications
can be made based on the performance of commercial strains and the climate of
the area in question.
Feed Ingredients
In commercial poultry industry, the feed is complete in nature, namely
compounded and complete feed. It contains all the essential nutrients like energy,
protein, fat, vitamins, macro and micro minerals and beneficial feed additives etc.
to promote the production performance. Based on the feed ingredient’s inclusion
level in the feed, they can be called as major and minor feed ingredients. Commercial
poultry feed is a balanced one, which can cater the nutrient requirements of poultry
in all the aspects to optimize the economics of production and convenience of
feeding. Based on the purpose of feeding, ingredients may be classified as energy
sources, protein sources, mixed sources or filler materials, mineral, vitamin sources
and feed additives. Common feed ingredients of layer chicken feed are presented
in Figure 5.2.
Table 5.1 Bureau of Indian Standards (2007) - Layer chicken feed
Type of feed
Chick Grower Layer Layer
Sl.No. Nutrient (0-8 weeks) (9-20 weeks) Phase-I Phase –II
(21-45 (46-72
weeks) weeks and
above)
1. Moisture (%), Max. 11 11 11 11
2. Crude protein (%), Min. 20 16 18 16
3. M.E. (Kcal/kg), Min. 2800 2500 2600 2400
4. Ether Extract (%) Min. 2.0 2.0 2.0 2.0
5. Crude fibre (%) Max. 7 9 9 10
6. Calcium (%) Min. 1.0 1.0 3.0 3.5
7. Avail. Phosphorus (%) Min. 0.45 0.40 0.40 0.40
8. Lysine (%) Min. 1.0 0.7 0.7 0.65
9. Methionine (%), Min. 0.40 0.35 0.35 0.30
10. Methionine plus cystine (%) Min. 0.7 0.6 0.6 0.55
11. Sodium chloride- Salt (%) Max. 0.5 0.5 0.5 0.5
12. Acid Insoluble Ash (%) Max. 4.0 4.0 4.0 4.5
13. Vitamin A (IU/kg) Min. 9000 8000 8000 8000
Table 5.1 Contd...
40
Table 5.1 Contd...

Type of feed
Chick Grower Layer Layer
Sl.No. Nutrient (0-8 weeks) (9-20 weeks) Phase-I Phase –II
(21-45 (46-72
weeks) weeks and
above)
14. Vitamin D ( IU/kg) Min. 1800 1600 1600 1600
15. Choline (mg/kg) Min. 500 200 400 400
16. Linoleic acid (%) Min. 1.0 1.0 1.0 1.0
17. Aflatoxin B1 (ppb) Max. 20 20 20 17
*All the prescribed values are on dry matter basis except moisture
Source: Bureau of Indian Standards ( BIS ) – IS 1374 -2007
Energy sources: These are the feed ingredients rich in energy value and the
principal purpose of including these feed ingredients in poultry feed is for energy.
Almost, all the cereals and fat and oil sources come under energy sources.
Maize (Corn): In Indian poultry feeds, maize is the most preferred and used
cereal as energy source, because of its advantages like production, wider availability,
digestibility, energy and cost factors. Quality of maize is decided by moisture
content, bushel weight, fungus infestation and presence of foreign materials etc.
The protein content of maize is around nine per cent with energy value of 3300 kcal
per kg. Mostly, yellow maize is used in Indian poultry feeds, which is good source
of carotenoid pigments called xanthophylls, imparts yellow colour to egg yolk and
fat. It is also a good source of essential fatty acid linoleic acid.
Maize Gluten: Maize gluten is available in two forms namely maize gluten
meal and maize gluten. Maize gluten meal is the by product in wet milling of maize
and it contains 60 per cent protein and 3400 kcal energy. Maize gluten is similar to
maize gluten meal and it contains around 20 per cent protein and both are good
source of yellow pigments.
Jowar (Sorghum): Jowar or sorghum is a common rain fed cereal cultivated
in monsoon seasons throughout India. There are two types of Jowar namely dark
and white variety and both are used in poultry feeds based on availability and
cost. Based on the cost factor, it can be used as replacement to one third of maize
in poultry feeds. Tannin is the anti-nutritional factor present in sorghum especially
in dark varieties; however, pelleting reduces the ill effects of tannin content.
Millets: The term millet refers to various minor cereals cultivated in India as
rain fed crop. Commonly cultivated millets are pearl millet, finger millet, proso
millet, foxtail millet, kodo millet, little millet and barnyard millet. The crude protein
content ranges between 10 and 12 per cent with above 2500 kcal energy. Based on
the availability and cost factors, they are used in poultry feeds to feed up to the
level of eight to ten per cent.

Figure 5.2 Common feed ingredients of commercial layer chicken feed
Maize (Corn) Jowar (Sorghum) Bajra (Cumbu) Broken rice
Soybean oil cake Ground nut cake Sunflower oil cake Rice bran
Wheat bran De oiled rice bran Dried fish Calcite powder
Di Calcium Shell grit Meat meal Molasses

Phosphate
Oats: Though oats is a good poultry feed ingredient worldwide, its use in
Indian poultry feed is very limited, because of lack of availability and high fibre
of around 12 per cent. Its use in high energy diets like broiler feed is not practical,
because of presence of hulls and relatively low energy values.
Rice: India is one of the largest producers of rice and it is a staple food grain of
people in major parts of India. Because of that, it’s use Indian poultry feeds is very
limited. However, broken rice is being extensively used in Indian poultry feeds,
because of its availability and energy content. Moreover, use of good quality rice in
poultry feeds should be avoided, because it makes poultry to compete with human
beings for their food consumption.
42
Wheat: Production and consumption of wheat is worldwide in nature, and in

India also, wheat is a staple food for people of Northern India. It is having lower
energy value and higher protein content than maize. Wheat is used commercial
poultry diets in partial replacement of maize, based on its availability and cost
factors. Use of good quality wheat in poultry diets should not be encouraged because
of the competition between human and poultry for food. The problem in using
wheat is, its gelatinous nature making pasty vent conditions in practical feeding.
Barley: Though barley is produced and used in many parts of the world in
poultry feed, its production and usage in Indian poultry industry is minimal. It is
low in energy and high in fibre, when compared to maize, makes its use limited
and uneconomical in Indian commercial poultry feeds.
Tapioca: Tapioca root (Cassava) is produced in many tropical countries
including India. However, their use in poultry feed as energy source is very limited
because of its anti-nutritional factors like prussic acid and special washing methods
are necessary to remove these factors.
Molasses: molasses, a by-product of the sugar cane industries in India used
as energy source which, contains three per cent protein. It is mostly used in pellet
feeds as pellet binder and to reduce the dustiness of feed apart from flavor enhancer.
Fats and oils: Fats and oils of various types are used in poultry diets as energy
source to improve the feed quality and palatability especially in high energy diets.
It also offers the advantage of cost economics as energy source. Vegetable fats like
coconut oil, palm oil, canola oil, rice bran oil, and animal fat like tallow or lard
are used. Fats and oils are used in feed up to six per cent and it is also adding the
benefit of cooling the birds, by releasing more metabolic water in their digestion
and metabolism. Fats and oils are also potential source of linoleic fatty acid, which
is essential in nature for poultry. The problem with adding fat in poultry feed is
oxidative rancidity which can be prevented by adding antioxidants like ethoxyquin
and butylated hydroxy toluene (BHT).
Protein sources: These are the feed ingredients rich in protein and used for
the supply of protein to birds. They may be plant protein sources like all oil cakes
or animal protein like fishmeal, meat meal etc.
Soy bean meal: Soy bean meal is one of the most preferred protein sources all
around the world and in India for commercial poultry feed. The availability is also
reasonably good in India, makes its use comfortable and economical. The protein
content ranges from 40 - 50 per cent depending on the processing. Synthetic amino
acids supplementation of lysine and methionine will very well balance the amino
acid profile of the soy bean meal. There are three types of meal namely, expeller
meal, solvent extracted meal, dehulled soy bean meal, which are having 43, 45 and
50 per cent crude protein respectively. Trypsin inhibitor is the anti-nutritional factor
present in the soy bean meal, which is destroyed in heat processing.
Full fat soybean: Full fat soybeans are prepared by cooking, roasting or
extruding methods and the purpose to increase the energy levels. It contains around
38 per cent protein and at the same time energy content is around 3200 kcal per kg.
Heat treatment is necessary to destroy trypsin anti- nutritional factor, however in
India, full fat soybean meal use in commercial poultry feed is limited.

Sunflower meal: Sunflower meal is an extraction byproduct in oil milling
process of sunflower oil seed and commonly used in grower and layer chicken
diets up to 15 per cent. The low protein of 25 per cent and high fibre of around 25
per cent limits its use in other poultry diets.
Linseed meal: Linseed meal (flax seed meal) is also good source of protein,
but unpalatability of this product, limits its use in poultry rations seriously. On the
other side, linseed oil meal is a rich source of omega-3 fatty acids and being used
in rations to produce poly unsaturated fatty acids (PUFA) enriched special eggs.
Groundnut meal: Ground nut meal (peanut meal) is a good protein source for
poultry rations, contains 40 - 45 per cent protein depending on processing. It can be
used up to 15 per cent in poultry rations and easy contamination with mycotoxins
is the problem in use of ground nut meal in stored poultry feed.
Rapeseed meal: Rapeseed meal (canola meal) is a good protein source with
38 per cent protein, but availability is less India. Inclusion level can be limited up
to 10 per cent and higher inclusions will cause poor performance due the presence
of glucosinolate and erucic acid like anti nutritional factors.
Safflower meal: Hulled and dehulled safflower meal is used in poultry diets
and contains 27 and 32 per cent protein respectively. It can be used in adult poultry
rations up to 15 per cent and of limited use in chick diets. It is high fibre of 14 per
cent limits its use in commercial poultry diets.
Coconut meal: Coconut meal (copra meal) is the byproduct of coconut oil
extraction process and the mean protein content is 20 per cent with high fibre content
of 14 per cent. The inclusion level in poultry diet may be up to eight per cent.
Cottonseed meal: Cottonseed meal and dehulled cotton seed meal are good
quality protein sources with about 40 and 45 per cent protein. However, their use
in poultry diets is limited because of gossypol factor, which is toxic and causes
changes in yolk colour and growth reduction.
Fish meal: Fish meal is dried and ground fish used in commercial poultry feed.
Sun dried fish is commonly used product in Indian poultry feeds. It is a good source
of protein to poultry, because of its balanced amino acid profile. The protein content
of fish meal varies from 40 - 50 per cent based on its quality. The energy of the fish
meal depends on its fat content. The problem with fish meal is its salt content and it
ranges from 4-7 per cent and it depends on processing methods. Considering that,
sample should be tested for every batch of product before including in the rations.
Good quality fish meal with three to four per cent salt can be added up to eight to
ten percent in commercial poultry diets.
Blood meal: Blood meal otherwise called as dried blood contains around 75 per
cent protein, rich in lysine but totally of poor protein quality. It is used in poultry
diets with very minimum inclusion levels.
Meat by products meal: Meat meal and meat and bone meal are being used
Indian poultry feeds, of which major is the meat and bone meal. Meat meal as
protein source (50 per cent) used in poultry diets at the inclusion level of five to six
per cent. Meat and bone meal is a protein (40 per cent) and mineral source used in
44
poultry diets up to eight per cent. The major problem in using meat by products
meal in poultry feeds is risk of Salmonella contamination.
Poultry by products meal: It is a product of rendered poultry offal in dry form
which includes head, intestines, and visceral organs, excluding feathers. It contains
55 per cent protein and 12 per cent fat. It is considered as an excellent source of
protein for both broiler and layer diets. However its use in commercial poultry
feeds is limited because of lack of availability.
Hydrolyzed poultry feather meal: Feather of chicken broiler, layer turkey are
steam cooked at high temperatures, dried and ground to prepare hydrolyzed feather
meal, contains almost 70 per cent protein. However its use in poultry rations is
limited and up to eight to ten per cent in replacing vegetable protein sources due
to digestibility problems and poor quality amino acid profile.
Mixed sources: These are the feed ingredients used in poultry feeds as energy
and protein sources and sometimes called as filler materials to reduce the cost of feed.
Rice bran: Rice bran is the fine outer covering of rice germ and it is a byproduct
in rice milling process. It contains 12-14 per cent protein and around 2800 kcal
energy per kg, make it a potential poultry feed ingredient as energy, protein and
filler sources. However, because of its relatively high fat content of around 14 per
cent, it poses rancidity problems in storage. Nowadays, oil is extracted from rice
bran as rice bran oil and used by people for edible purposes. The byproduct deoiled
rice bran is highly used in poultry feeds as protein source and filler material, which
does not have rancidity problems in feed storage.
Wheat bran: Wheat bran is similar to rice bran, outer layer of the wheat kernel
and a byproduct of wheat milling process. It contains 15 per cent protein and low
energy value of 1300 kcal per kg when compared to rice bran. It is also being used
in poultry feed extensively because of its wide availability and cost factors. One
of the other by product of wheat milling used in poultry diet is wheat middlings,
and they are mix of bran, broken germ, flour etc. contains 16 per cent protein and
1800 kcal energy per kg.
Mineral sources: These are feed ingredients used in poultry feed to supply
mainly macro minerals to birds namely calcium, phosphorous, sodium and chloride.
Dicalcium phosphate: The base source of dicalcium phosphate is rock
phosphate or bone and through chemical processing dicalcium phosphate is
prepared. The adulterant in dicalcium phosphate derived from rock phosphate is
fluorine, which has to be removed before use. Dicalcium phosphate contains 22 and
18 per cent calcium and phosphorous.
Defluorinated rock phosphate: Defluorinated rock phosphate rock is a ground
product of raw rock, which is defluorinated by subjecting to high temperatures to
remove the high fluorine content. It contains about 32 per cent calcium and 8 per
cent phosphorus.
Bone meal: It is a steamed and ground product of animal bones, which contains
30 per cent calcium and 12 per cent phosphorous.

Limestone: Lime stone is an exclusive calcium source contains 38 per cent
calcium and used as calcium source for commercial layer chicken feeds.
Oyster shell: Oyster shell is a source of calcium because of its calcium
availability and particle size and contains 38 per cent calcium.
Salt (Nacl): Salt (Sodium chloride) is a source of sodium and chlorine required
in minor quantities in poultry feed and to improve the palatability. Deficit and excess
will cause harmful effect to the birds.
Alfalfa leaf meal: The are many grasses and legumes are dried and fed
to poultry to act as source of beta carotene, xanthophylls like pigments and un
identified growth factors. The commercially important product is alfalfa leaf meal.
It is the sun dried and ground alfalfa leaf with moisture of less than 12 per cent.
However, use of this product in commercial poultry feed is decreasing because of
availability of synthetic products at competitive rates.
Feed Additives
A feed additive is a substance or mixture of substances added to the feed
especially in very small quantities apart from regular feed ingredients. A feed
additive may have nutrient and non-nutrient functions. Functions of feed additives
are to improve the nutritive and feeding value of the feed and enhance the taste,
flavor, palatability and prevent the spoilage of feed.
Table 5.2 Inclusion levels and nutrient composition of feed ingredients
C. P. M.E. C.F. Ca Methionine

Name of the Inclusion NPP Lysine
(Kcal/
ingredient levels (%) (%) (%) (%) (%) (%)
kg)
Maize 60 8.9 3300 2.3 0.03 0.1 0.22 0.18
Jowar 30 10.3 3256 2.4 0.05 0.011 0.21 0.16
Bajra 30 11.6 2850 4 0.05 0.12 0.24 0.16
Wheat 30 11.0 3120 3 0.05 0.1 0.33 0.18
Broken rice 40 8.5 2900 3 0.08 0.1 0.21 0.14
Rice bran 30 12.9 2400 12 0.05 0.22 0.39 0.13
Deoiled rice bran 40 13.5 1900 14 0.07 1.01 0.62 0.28
Vegetable oil 06 - 7800 - - - - -
Soybean meal (SE) 40 42.0 2420 6.5 0.29 0.26 2.59 0.52
Groundnut meal (SE) 30 43.0 2100 12.2 0.17 0.18 1.61 0.44
Sunflower meal (SE) 30 27.0 1900 24.9 0.37 0.91 1.14 0.65
Fish meal – 45% 10 45.0 2460 1 5.39 2.99 2.27 0.87
Meat meal – 50% 04 50.0 2200 2 6.27 3.1 2.61 0.69
Di-calcium
04 - - - 22 18 - -
phosphate
Calcite 04 - - - 36 - - -
Shell grit / lime stone 04 - - - 38 - - -
SE- Solvent
Extracted
46
Nutrient feed additives: The nutrient feed additives are the substances that
contain essential nutrients necessary for the normal growth and production of birds.
The nutrient feed additives can be further classified into three namely, amino acid,
vitamin and mineral supplements that contribute essential amino acids, fat and
water soluble vitamins, micro and trace minerals etc.
Non-nutrient feed additives: Non nutrient feed additives are the substances
which do not have any nutrient role but it will improve overall quality of feed by
various functions. The commonly used non-nutrient feed additives are,
Feed Enzymes: Products enhance the digestion and metabolism of the various
feed ingredients. They are the enzymes like protease, lipase, cellulase, amylase, phytase
and pectinase and mixture of these enzymes like Non Starch Polysaccharide (NSP)
enzymes.
Anti-oxidants: Substances that prevent oxidative rancidity of fats and oils.
They are mainly Vitamin E, Ethoxyquin, butylated hydroxy toluene (BHT) and butylated
hydroxyl anizole (BHA).
Adsorbents: Substances that absorb or bind toxins and prevent their absorption
from the intestine like zeolites, activated charcoal.
Pellet binders: They are used in pelleting process of feed for the preparation
of pellet or crumble feed for chicken. The common pellet binders are bentonite,
sodium alginate, carboxymethyl cellulose, gelatine, lignosulphonate and guargum.
Probiotics: The probiotics are the culture of beneficial and nontoxic
microorganisms, which produces beneficial effects to gut and animal health. These
are made from bacteria, yeast and fungi. Commonly used probiotic preparations
are bacterial strains of Lactobacillus, Leuconostoc, Bifidobacterium, Pediococcus
and Streptococcus, fungal strains of Aspergillus and Yeast strains of Saccharomyces.
Prebiotics: It is a non-digestible feed ingredient that promotes the growth
of beneficial microorganisms in the intestines. The prebiotic is a non-digestible
carbohydrate commonly oligosaccharide (Fructose or Mannan oligosaccharides -
FOS or MOS) which has two functions like supplying nutrients to beneficial microbes
and attaching pathogenic bacteria and prevent them to attack intestinal mucosa.
Flavouring agents: Substances that improve feed flavour thereby feed intake,
growth rate and production. Examples: Vegetable oils, fish oils, etc.
Pigments: Substances that impart an attractive colour to the products like egg
yolk and chicken skin. The common products are canthaxanthin, leutin, zeaxanthin,
etc.
Deodorising agents: Agents which reduce the ammonia production in the
litter like yucca plant extracts.
Coccidiostats: They are the drugs prevent outbreaks of sub clinical coccidiosis.
The common products are monensin, amprolium, salinomycin, nicarbazine, and
maduramycin.
Antibiotic supplements: They are used to control subclinical bacterial infections
and thereby to boost performance. They are mainly tetracyclines, lincomycin,

erythromycin, colistin, doxycycline, bacitracin, flavomycin, virginiamycin. However,
use of antibiotics is very limited in current situations, instead use of pro and pre
biotics are extensive in poultry feed, due to the growing concerns over the issues
of antibiotic resistance and food safety.
Feed Formulation
Generally, commercial poultry feed formulation is done by nutritionist,
specialized in poultry science by using principle of least cost feed formulation with
the use of computer. In earlier days Pearson square methods, equation methods
are used to fix up the energy and protein levels. Now, computers are extensively
used in feed formulation process. The feed formulator should have thorough
understanding about the nutrient requirement of various type of chicken like layers,
nutrient composition, inclusion level and cost factors of various feed ingredients to
prepare a balanced, least cost, and quality feed. Basically, the poultry feed consists
of 50-60 per cent grains as energy source, 25-35 per cent oil meals, fish and meat
meal as protein source, 25 per cent filler materials and three to four per cent mineral
sources. Additives will be added as per the requirement. Addition of molasses will
improve the palatability, flavor of the feed, reduce the dustiness and improves the
pellet quality. Molasses and oil incorporation in the feed offers beneficial effect
during summer. Addition of oil or fat will the increase the energy level of feed
will provide cooling effect due to higher metabolic water yield, increased energy
concentration will reduce the feed intake and improves the feed efficiency. Marginal
deficit of lysine, methionine and threonine can meet out by addition of synthetic
preparations. In practical feed formulations, if the levels of protein, energy, lysine
and methionine are achieved, practically, there is no need to check other nutrients
and mostly deficit will not occur in other nutrients, even if is so it can be met out
by adding synthetic feed additives.
Poultry Feed Milling

Poultry feed milling is mostly an engineering process, which needs full fledge
feed mills. It consists of batch weighing scales, grinders, mixers, packaging machines
and quality control lab for testing finished feed. Commercial layer chicken farms
operate their feed mill with experienced feed mill experts and poultry consultants
for better results. Feed cost shall be reduced considerably in own feed preparation;
however the farmers should be financially capable of bearing the feed ingredients
inventory. When feed ingredients are available locally, own feed preparation will
be profitable. Large commercial farms are capable of investing more on ingredient
procurement, feed preparation and milling operations because of their volume,
which offers substantial reduction in cost of feed. They can make use of high tech
milling operations, resulting in quality assurance. Schematic diagram of feed milling
process is presented in Figure 5.3.
Quality Control in Poultry Feed

In poultry feeding, the performance of the birds depends upon the quality
of the feed and the feed should be fresh, nutritionally balanced and free from
other contaminants like fungus growth etc. Selection of feed ingredients is critical
48
for preparing quality feed and quality control starts from procurement of feed
ingredients itself. Good quality, fresh feed ingredients and feed supplements must
be used in the feed preparation. The feed and feed ingredients must be well stored
for a shorter period, with less than 10 per cent moisture and free from fungus
growth. Use of right feed formulae and correct weighing of raw materials as per
the formula is essential for quality feed preparation. Proper grinding, mixing and
adding of feed additives will ensure the quality of finished feed.
Figure 5.3 Schematic diagram of feed milling process
Source: Dept. of Animal Nutrition, VC&RI, Namakkal, TANUVAS, Tamil Nadu
Quality testing of feed ingredients: Basically, all the feed ingredients should
be tested physically by organoleptic tests and then chemically in a quality control
laboratory for their quality standards. Materials with objectionable standards
should be rejected.
Physical examination: In physical examination, the feedstuffs are subjected
to visual examination under bright sun light for colour, freshness, dryness, caking,
mould growth, insect attack, adulteration etc. It can also be smelled for off odour,
rancidity, and other abnormal odours. Thus, physical examination will be a good
and reliable indicator of the feed ingredients quality at field level to take immediate
buying decisions without any laboratory help.
Laboratory examination: For large scale feed mill operations, laboratory
testing of feed ingredient quality is mandatory. Physical and laboratory tests are
not mutually exclusive and they are complementary in nature in improving the
overall quality of feed. In addition to the physical tests, recommended laboratory
tests for feed ingredients are as follows:

Table 5.3 Recommended quality control tests for various feed ingredients
Sl.No. Type of feed ingredient Type of quality control test
1. All the grains Estimation of moisture and Aflatoxin
2. All the oil cakes Estimation of crude protein, Aflatoxin
3. Rice bran and polish Estimation of sand and silica and fat
4. De oiled rice bran Estimation of protein, sand and silica
5. Fish and meat meal Estimation of protein, sand and silica
6. Mineral mixture Estimation of calcium, phosphorous and flourine
7. Di calcium phosphate Estimation of phosphorous
8. Soy bean meal Protein, Urease and Trypsin inhibitor test
9. Rock phosphate Phosphorus, fluorine
Forms of Poultry Feed

Commercial poultry feed is prepared in three forms namely, mash, pellets and
crumbles. In India, almost all the commercial broiler feeds even for various phases
are prepared in the form of crumbles and pellets. In layer side, only chick feed is
prepared in crumble form and other grower and layer feeds are mostly in the mash
form. Forms of poultry feed is presented in Figure 5.4.
Figure 5.4 Forms of poultry feed
Mash Crumble Pellets
Mash type: In mash form of feed, different feed ingredients are ground in
coarse particle size and mixed to form a complete ration. However, fine coarse
particle is prepared when it is meant for young chicks. The disadvantage is
some amount of selective feeding is possible and dustiness of the feed in use and
transportation. Addition of molasses and fat will become a problem in mash feed.
Pellet type: Pellet is a compressed form of mash feed. The mash is compressed
using an equipment called pelleting machine to form pellets of various sizes. The
pelleting machine die with holes of a specific diameter, through which, the steam
heated feed is forced under pressure to form pellets. In pellets, selective feeding is
not possible and highly suitable for young chicks and high energy diets like broiler
50
diets. Fat may be added in larger quantities to pelleted feed by spraying it, after the
pellet is made. The process of pelleting improves palatability and mostly increases
nutrient availability of diet by denaturing protein, gelatinizing carbohydrates and
destroying trypsin growth inhibitors. The advantages of pellets are generally high
and make it more suitable for commercial poultry feeding programs.
Crumble type: When coarsely ground pellets are pressed and run through
special cracking machine, midway product between mash and pellets is formed
known as crumbles. Because of the smaller size, it may be fed to young chicks.
Phase Feeding
The basic principle of phase feeding is, layer birds will have different nutrient
requirements during various stages of age, growth and production. Formulating
a single feed for all the stages is not logical and economical in terms of efficiency
of feeding. Based on that, different feeding standards are prescribed for different
production functions and its efficiency of production. In commercial layer
production, phase feeding is practiced in various stages of layer chicken.
Table 5.4 Phase feeding in commercial layer chicken rearing
Chick feed (0-8 weeks)
Grower feed (9-18 weeks)
Layers Pre layer feed (19-20 weeks)
Layer feed - Phase -1(21-45 weeks)
Layer feed - Phase -2 (46 weeks and above)

The main objective of phase feeding is to minimize the wastage of nutrients
by over feeding than the bird’s actual needs under different stages of growth and
production to obtain cost effective production function.
Pre lay diets: Pre lay diets are designed to grow the bird to store adequate
calcium in medullary bone reserves which is necessary for the birds for calcification
of the first egg. Generally, these diets fed from two weeks prior to egg production
and up to five per cent hen day egg production. Pre lay diets generally contain 2-
2.5 per cent calcium. Lack of good pre lay diets may result in lameness, cage layer
fatigue and drop in egg production.
Restricted feeding: The concept of restricted feeding is imposing feeding
restriction to the birds to control their growth and production function. It is just
opposite to ad libitum feeding in broilers. It is highly practiced in broiler breeders
to restrict their growth during their growing phase to have a control over its body
weight and to achieve a desirable body weight at sexual maturity. The desirable
body weight at sexual maturity is a critical factor, which influences the hatching egg
production substantially. Since, the broiler parents are selected for high growth rate,
over intake of feed and overweight will be a problem in its growth stage, which may
lead to early sexual maturity and low egg production. However, in layer feeding
feed restriction is mildly practiced during grower stage to avoid excess body weight.
Commercial layer feeding experiences indicates that, achieving desirable daily feed
intake and body weight at sexual maturity itself is a problem rather than excess

feed intake in layers. Restricted feeding is of two types’ namely qualitative and
quantitative feed restriction. In qualitative feed restriction, dilution of feed quality
is employed by reducing the protein, energy or increasing the fibre levels there
by, imposing a restriction on nutrient intake. In quantitative feed restriction, feed
allowance per day per bird is restricted to have a control over actual nutrient intake.
In commercial layer feeding, both qualitative and quantitative feed restrictions are
practiced at mild level with daily feed restriction to achieve good flock uniformity
in body weights.
Summer Management of Layer Chicken

In Indian climatic conditions, it is common to have high ambient temperature
and in some areas often accompanied with high humidity. In these situations,
acute heat stress will substantially affect the overall productivity of a layer flock.
In environmental temperatures above 35ºC (95ºF) heat stress induced mortality
and marked production losses are common. However, at lesser temperatures; heat
stress is often viewed as a predisposing cause for chronic loss of production layers.
Clear understanding of physiology of heat stress and managemental strategies to
overcome the same is highly essential for tropical chicken egg production systems.
Physiology of thermo regulation in chicken: Chicken is a homoeothermic
animal, and they try to maintain a relatively constant deep body temperature of
41-42oC (105 to 107) irrespective of environmental temperature. The thermo neutral
zone or Comfort zone is a particular range of environmental temperature, in which,
birds do not change their behaviour or show signs of discomfort and use minimum
amount of metabolic energy to maintain normal range of body temperature.
In thermo neutral zone, body temperature is maintained by the thermal equation
as heat production is equal to heat loss. Increasing environmental temperature causes
hyperthermia. Action on reducing hyperthermia can be activated by increasing
heat dissipation and or decreasing heat production. Chicken, unlike most other
animals, do not have sweat glands to aid heat loss. The chicken removes excess
body heat in four ways through the signals of thermoregulatory centre located at
hypothalamus. Body heat can be lost by radiation from the skin surface through
the air to another object. Heat can be directly transferred by conduction to cooler
objects with, which the bird is in contact, such as litter. Body heat is also lost to the
surrounding air by convection. When the environmental temperatures are between
30ºC and 35ºC (86ºF and 95ºF), radiation, conduction, and convection heat losses
(sensible heat losses) are usually adequate to maintain the bird’s body temperature.
In these temperature zones, the bird dilates the blood vessels of the skin, wattles,
and comb to bring the internal body heat to the skin surface to facilitate conductive,
convective, and radiative heat losses. Birds at floor will search cool places in the
house, spreads the wings and squats to increase the conductive and convective heat
loss by increasing the body surface area.
When environmental temperature approaches the body temperature of the
bird, 41ºC (105ºF), the efficiency of these heat loss mechanisms diminish. At this
point, evaporative heat loss (insensible heat loss) that is the evaporation of water
from the respiratory tract and mouth becomes the major heat loss mechanism of the
52
bird. Birds will begin to pant (open mouth breathing), or hyperventilate to increase
evaporative cooling. When panting fails to prevent the rise in body temperature,
the bird becomes listless, comatose, followed by death due to heat stroke. Birds
raised from young age at high environmental temperatures will acclimatize to
higher environmental temperature variations and extremes and can maintain good
productivity even in high ambient temperatures to a certain extent.
Effects of heat stress: One of the primary effects of high environmental
temperature on a flock is reduced feed intake. Reduction in appetite is the birds’
effort to reduce energy intake in response to the increase in environmental
temperature by neuro signals from hypothalamus and thyroid, thereby reducing
the energy obtained from feed. Birds may use body fat as a source of energy that
produces less heat increment than metabolism of proteins or carbohydrates of the
feed. The reduced feed intake and subsequent deficit of other critical nutrients
quickly affect the productivity of the flock. Drop in egg production occurs in layers
with poor egg shell quality. The nasal passages function is to filter dust and bacteria
from air entering the respiratory tract, and this system is by-passed, when birds
resort to open-mouth breathing (panting) leads to easy entry of infectious agents.
Nutritional management: Heat-stressed flocks usually experience a loss in
appetite. This reduced feed intake can be compensated by formulating a nutrient
rich feed. The actual energy requirement of the bird is reduced at high environmental
temperatures, because the birds do not require energy to maintain its body
temperature, but all the other dietary nutrients requirement (i.e. protein, minerals,
and vitamins) remain the same. Provision of dietary fat up to five to six percent will
reduce the heat increment and also offer more metabolic water, which will have a
cooling effect during the summer stress apart from improved palatability of feed.
The feeding strategies of chicken layer during summer months are as follows:
1. Ensure that the non-energy nutrients, such as amino acids, vitamins, and

minerals are increased in the formula in proportion to the decrease in feed
intake.
2. When the nutrient density of the formula is increased to compensate for

the reduction of feed intake, the protein content of the feed may be reduced
by about 0.5 percent than the standard. At the same time intake of the
essential and critical amino acids (lysine, methionine and threonine) can
be optimized by providing enough quantities of synthetic amino acid
preparations.
3. Avoid feeding the birds about three hours before ambient temperature is

expected to be high in the range of 36ºC (99oF) especially during midday.
Adjust the lighting schedule to encourage the feed consumption in the night
and early morning. Midnight feeding or an intermittent lighting program
can encourage feed consumption at night.
4. Inclusion of Vitamin A 12,000 IU and Vitamin E -150 mg per kg diet for

better performance and combat heat stress.
5. Vitamin C in the ration (150-300 gm per ton of feed) can protect birds

from the effects of heat stress and enhance the survival of birds exposed
to acute heat stress.

6.
Use vitamin and electrolyte supplements in the drinking water. Shifts in
the acid/base balance in the blood of heat stressed birds cause the loss of
sodium, chloride, potassium, and bicarbonate in the urine.
7. During periods of high temperature, the flock has higher demand for

drinking water. The water to feed ratio is normally 2:1 at 21ºC (70ºF), but
increases to 4:1 at 40ºC (104ºF). For floor raised flocks, providing additional
drinkers can help to fulfill the increased requirement.
Activity
1. Collect the common poultry feed ingredients in your locality with samples

and document their nutrient profile.
2. Prepare a brooder, grower and layer feed formula with locally available

feed ingredients.
3. Visit a commercial poultry feed mill and document the various processes

in feed milling.
6
Chicken Egg Quality
Learning Objectives
1. Elaborate the formation of chicken egg

2. Describe the nutritive value and quality of chicken egg

3. Discuss the quality standards of chicken egg

Physical Structure of an Egg
The average weight of chicken egg is about 58 gram. The four principal parts of
an egg are the yolk, the white, the shell membranes, and the shell. The yolk consists
four major parts namely latebra, germinal disc, yolk material, and yolk membrane
otherwise called as vitelline membrane. The egg white is called as albumen, has
four distinct layers. Firstly, chalaziferous layer, which is adjacent to the yolk, and
chord like structure called as chalazae. It keeps the yolk in the centre of the egg
and it accounts for three percent of the egg white. The inner thin albumen layer
surrounds the chalaziferous layer and makes up to 17 percent of the white. The firm
or thick layer of white, act as pocket that, holds the inner thin white and the yolk.
It is adjacent to the egg shell membrane and accounts for nearly 57 percent of the
white. The outer thin layer attached inside of the shell membranes and accounts
for about 23 percent of the egg white.
The shell membranes are fibrous in nature and composed chiefly of a keratin
like protein. There are two shell membranes namely inner and outer shell membrane.
The egg shell is composed of three layers namely inner mammillary layer, middle
spongy layer and outer cuticle. In a freshly laid egg, there will not be any air cell.
Air cell is air filled space found between two shell membranes, usually at the
broad end. Once, the freshly laid eggs starts to cool, air cell will form between shell
membranes. Structure of chicken egg is presented in Figure 6.1.
56
Figure 6.1 Structure of chicken egg
Composition of an Egg
Egg white (Albumen): The egg is a complete source of quality protein, fat,
water and fat soluble vitamins and minerals. The complete protein portion of an
egg is egg white or albumen. The fat content of egg white is very low. The principal
component of albumen is water and it accounts of 88 per cent and protein 11 per
cent. The pH of albumen of a fresh egg is between 7 and 8.5. Storage will raise the
pH towards more alkaline due to loss of carbon di oxide. The major proteins of the
egg white are ovalbumin, ovomucin, conalbumin, ovoglobulin, and ovomucoid.
The albumen also contains water-soluble B vitamins. Riboflavin makes the greenish
tint colour to the albumen.
Yolk: The two chief components of yolk are proteins and fats. The principal
yolk proteins are ovovitellin and ovolivetin. The fatty substances of the yolk are
triglycerides, phospholipids and cholesterol. The major mineral in the egg yolk is
phosphorous. The pH of the yolk in a fresh egg is generally about 6.0 but it will
increases to about 7.0 in storage. The popular yolk pigments are xanthophylls.
Dietary yellow maize and green leafy plants are the source for yolk pigments. The
yolk contains almost all the essential vitamins except Vitamin C. The vitelline
membrane is water permeable and allows the inflow of water from egg white and
plumbs the yolk and makes it less viscous during storage.
Chicken Egg Quality 57

Table 6.1 Chemical composition of the chicken egg
Part of egg Percent Water Protein Fat Ash
Whole egg 100 65.5 11.8 11.0 11.7
White 58 88.0 11.0 0.2 0.8
Yolk 31 48.0 17.5 32.5 2.0
Shell 11 94.0 1.0 1.0 4.0
Source : Egg - Grading Manual, USDA - 2000
Egg Formation
Female reproductive tract: The reproductive system of the hen consists of two
parts namely ovary and oviduct. The unique feature of hen is that, left ovary and
oviduct is functional in developing an egg and right is dormant. Ovary is a cluster
of developing yolks, each separate from the others. It contains approximately 4,000
minute ova, each within its own sac or follicle. Oviduct is a long tube like structure
present along the backbone and attached to it loosely. It is approximately 65 cm
long. The oviduct is divided in five parts, namely, infundibulum, magnum, isthmus,
uterus and vagina to perform various functions in the formation of egg and its laying.
Formation of the yolk: The yolk in the ovary starts its development as a single
cell. It is called as female reproductive cell or germ with the surrounding vitelline
membrane. The yolk slowly develops by the gradual addition of yolk fluid. It is
layers of dark - light coloured yolk materials. Dietary fat soluble pigments, normally
xanthophyll, are also transferred from blood stream to the yolk. The yolk matures
as more yolk fluid is added. The germ stays at the surface of the yolk called as germ
spot. A fast accumulation of yolk occurs 8 to 10 days before ovulation. This stage
is triggered by the Follicle Stimulating Hormone (FSH) of the pituitary gland. The
hormones secreted by the ovary in turn stimulate the oviduct to activity. The rate
of yolk secretion increases rapidly from one week before ovulation and decreases
thereafter. Ovulation in the hen is the release of a mature yolk contains ovum from
the ovary. Here, ovum is the true female reproductive cell and not the egg yolk as
a whole. Developing yolk is enclosed in a yolk sac or yolk membrane in which
many blood vessels are present for supply of yolk materials. The area, which is
free of blood vessels in yolk sac, is called as stigma, in which rupture of membrane
for ovulation will take place. Occasionally, the rupture of the yolk sac occurs at
sites other than the stigma. It may cause more blood vessels to rupture may excess
bleeding result in blood spot in the yolk or white. Sometimes, brown, tan, or white
spots, commonly known as meat spots, may occur in the egg. It is mainly due to
discoloration of blood spots and debris of tissue sloughs in the reproductive tract.
Generally ovulation repeats again about 30 minutes after an oviposition of a hen in
its laying clutch. Act of egg laying in hen is called is called as oviposition.
Formation of the white: The first part of the oviduct is infundibulum, 7-10
long, is commonly called as funnel, because of its shape. When ovulation and
release of yolk with ovum occurs, the funnel engulfs the yolk and directs its way
to the oviduct. Apart, it also acts as a site for fertilization, if sperm present in the
site. The yolk moves through the infundibulum to the magnum and the time
58
taken for this movement is 15 minutes. Movement is brought about by peristaltic

action. The magnum is the largest part of oviduct about 38 cm long and passage
time for the yolk to travel through magnum is about 3 hours. Out of four layers of
egg white, three layers are formed and almost all the protein in the white formed
in the magnum. The white contains ovomucin, secreted by the magnum is fibrous
in nature. It makes the thick white. These fibrous strands consolidate together as
the developing egg making its spiral movement through the oviduct. From these
strands, the chalaziferous layer and the chalazae are formed that is the first layer.
The continuous twisting and drawing together of these strands tend to squeeze out
thin white to form the inner thin white which is the second layer. The third layer is
the remaining thick white is a homogeneous gel. The quality of the white is largely
dependent on the amount of ovomucin secreted by the magnum part of the oviduct.
The isthmus is the next part of magnum, as the name implies, it is a constricted
area of the oviduct. It is about 10 cm long, through which the developing egg
passes for 80 minutes. Here, water and mineral salts are added and the two shell
membranes are formed.
The uterus, next to isthmus is a part of the oviduct and it is also called as
shell gland of hen. It is about 10 cm long and the developing egg stays here for
the longest time, for about 21 hours for the formation of outer thin white and egg
shell. In uterus, fourth layer of egg white, the outer thin white and minerals pass
through the shell membranes by osmotic pressure, and the shell and shell pigment
are added. The shell membranes are developed in a partly formed egg as it enters
the isthmus and completed in uterus.
Formation of the shell: Egg shell composed of 94 per cent calcium carbonate.
A hen may use as much as 50 percent of her skeletal calcium reserve for egg shell
formation. Basically, there are two layers of the shell are formed in the uterus. The
spongy layer consists of small calcite crystals that are not in any order, except in the
outer portion of the layer, where crystals are set at right angles to the shell surface.
Pigments are also deposited in the spongy layer of the shell and are derived from
the blood. Pores are formed through the spongy layer connecting mammilla layer
with the surface. Fully formed eggs are moving finally into the vagina, which is
five cm long, then to cloaca and the vent for oviposition. The freshly laid egg has
the pores and are filled by the matrix material and covered by the cuticle. An egg
contains about 8000 pores. The passage time from ovulation to egg laying is slightly
more than 24 hours. About 30 minutes after a hen has laid an egg, next release of
yolk (ovulation) from ovary occurs for the next oviposition.
Abnormalities in Egg Formation

Sometimes, abnormal eggs will be laid by the hen due to factors like defective
ovulation, yolk and shell formation and oviposition. The types of abnormal eggs
are as follows,
Double-yolk eggs: When double yolks are released at a single ovulation and
engulfed by the infundibulum, double yolk eggs will be laid by the hen.
Yolkless eggs: It is nothing egg without yolk. Sometimes, instead of an egg
yolk, a bit of tissue that is sloughed off the ovary or oviduct, which may stimulates
the secreting glands of the oviduct and a yolkless egg will be formed.

An egg within an egg: An egg is added to the next day’s egg and the shell is
formed around both. It is due to the reversal of direction of the egg by the wall of
the oviduct.
Blood spots: They are caused by a rupture of one or more small blood vessels in
the yolk follicle or rupture of blood vessels out of stigma area at the time of ovulation.
Meat spots: Meat spots in the egg have been formed mostly due to tissue
sloughed off from the reproductive organs of the hen. Sometimes it may be due to
blood spots which have changed their colour in the process of formation of egg.
Soft-shelled eggs (shell less egg): It generally occur, when an egg is prematurely
laid, and insufficient passage time in the uterus prevents the deposition and
formation of the shell and eggs will be laid without any shell.
Thin-shelled eggs: It may be caused by dietary deficiencies, heredity, or disease.
Glassy or chalky-shelled eggs: They are caused by malfunctions of the uterus
of the laying bird.
Nutritive Value of Chicken Egg

Egg is natural, unadulterated and packed food, produced for chicken embryos
for their nourishment during embryonic development by the mother hen. It contains
all the nutrients like protein, fat, vitamins and minerals. The biological value of egg
protein is high, which is considered as standard of comparison for other sources of
protein like milk, fish and plant proteins. Biological value is a measure of protein
quality considering the rate of efficiency of protein utilization for growth. The protein
quality of egg is superior in terms of its amino acid makeup and it provides all the
essential and non-essential amino acids. A large 50 gram egg contains 6.29 grams of
high-quality protein, about 12.6 per cent of the Daily Reference Value (DRV) or Daily
Values (DV) for protein for adults. These are the values that represent the amount
of nutrient (protein, fat, carbohydrate, vitamins, minerals, and cholesterol etc.,)
expressed in percentage of a specific nutrient that a person should consume per day.
Biological Values of Protein (On 100 point scale)

Egg 93.7
Milk 84.5
Fish 76.0
Beef 74.3
Polished rice 64.0
Whole wheat 64.0
Soybeans 58.0
Source: FAO- United Nations. The Amino Acid Content of Foods and Biological Data on Proteins,
Nutritional Study #24.Rome (1970)
Egg Candling
Candling is a method of inspecting eggs under focused light to determine the
condition of the air cell, yolk, and white for any defects. Candling is done in a dark
60
room with the egg held before a light. The light penetrates the egg and makes it
possible to observe the inside of the egg. The instrument used for candling is called
as candler. The candler requires minimum of 60 watt bulb for effective illumination.
The candler should be set on a box or table at a convenient height (4 feet), so the
light will not shine directly into the eyes of the operator.
Table 6.2 The nutritive value of chicken egg
Nutrient content of one large raw fresh egg (50 g)

Nutrient Whole egg Egg white Egg yolk
Energy (cal) 72 17 55
Protein (g) 6.3 3.6 2.7
Carbohydrate (g) 0.36 0.24 0.61
Total fat (g) 4.8 0.06 4.5
Monosaturated fat (g) 1.8 0.0 2.0
Polysaturated fat (g) 1.0 0.0 0.72
Saturated fat (g) 1.6 0.0 1.6
Cholesterol (mg) 186 0.0 184
Vitamin A (IU) 270 0.0 245
Vitamin D (IU) 41 0.0 37
Thiamin (mg) 0.02 0.0 0.03
Riboflavin(mg) 0.2 0.15 0.09
Vitamin B6 (mg) 0.09 0.0 0.06
Vitamin B12 (mcg) 0.45 0.03 0.33
Folate (mcg) 24 1 25
Choline (mg) 126 0.40 116
Vitamin E (mg) 0.5 0.0 0.44
Calcium (mg) 28 02 22
Phosphorous (mg) 99 05 66
Sodium (mg) 71 55 08
Potassium (mg) 69 54 19
Iron (mg) 0.88 0.03 0.46
Magnesium (mg) 06 04 01
Zinc (mg) 0.65 0.01 0.39
Selenium (mcg) 15.4 6.6 9.5
U.S. Department of Agriculture, Agricultural Research Service, 2010. USDA National Nutrient
Database for Standard, Reference, Release 23. Nutrient Data Laboratory http://www.
ars.usda.gov/nutrientdata.
In candling, the egg is held in a slanting position with the large end against
the hole in the candler. The egg is grasped by the small end and, held between the
thumb and tips of the first two fingers and turned quickly to the right or left. This
moves the contents of the egg and throws the yolk nearer the shell. Brown eggs are

more difficult to candle than white eggs. Candling is a skill and it requires basic
knowledge about the egg contents and practice. One should be able to distinguish
a fresh egg from a stale egg and detect abnormalities such as bloody whites, blood
spots, meat spots, and cracked shells. In a fresh egg, the air space is plainly visible
and moves freely and the white is thin and clear and yolk will give clear yolk
shadow on the shell.
Nowadays commercial candlers are available with various dimensions. In
developed countries, candling is a routine process for grading the shell eggs for
consumers. Automatic candlers are available for this purpose. In India this is not the
situation, market eggs are not being graded but marketed on number basis. However,
manual candling is an effective method to teach and demonstrate the students of
poultry science about the various components and conditions of the shell egg.
Quality Characteristics of Egg

In general, quality may be defined as the inherent properties of a product that
determine its degree of excellence and level of acceptability. The conditions and
characteristics that consumers want, and are willing to pay, are called as factors
of quality. The quality of an egg is determined by comparing a number of factors.
Quality factors may be classified in to two namely, exterior and interior quality
factors.
Exterior quality factors: They are the factors that are apparent from direct
external observation and should be the first point for evaluation.
Interior quality factors: The factors which involve the contents of the egg as
they appear before a candling light, or when the eggs are broken out and measured
by various methods plus visual examination of the yolk.
Exterior Quality Factors

The exterior quality factors of egg are egg weight, shape, air cell depth, shell
colour & texture, cleanliness, volume, specific gravity and surface area.
Egg weight: The average egg weight of chicken is 58 gram. However, the
range is 48-62 gram. Egg weight is influenced by many factors namely, breed, body
weight of chicken, age of bird, selection history of the bird, protein content of the
feed etc. As the age of the hen advances egg weight will increase. Egg weight can
be recorded using digital balance with 0.1 gram accuracy. Though, in India, egg
marketing is based on the numbers, AGMARK table egg weight standards are
available for market eggs. Internationally, egg marketing is based on numbers and
egg weights and USDA egg weight standards are also available for egg marketing.
Table 6.3 AGMARK chicken table egg weight classes
Sl.No. Grade Weight per egg (g) Colour mark
1 Extra large 60 and above White
2 Large 53-59 Red
3 Medium 45-52 Blue
4 Small 38-44 Yellow
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Shape: The normal chicken egg has an oval shape with one end larger than the
other, and it tapers toward the smaller end. The root of the word oval in Latin is
Ovalis, means egg shape. Sometimes it is also called as Ovate. (Similar to oval). The
ends of an egg are commonly called the broad end (air cell end) and the narrow end.
Wide variation in shape may occur and they are called as abnormal shape eggs. Egg
should have normal shape for easy packing, transportation and marketing. Shape of
the egg is expressed as Shape Index and it is the ratio of breadth of egg to the length.
Shape Index = (Breadth of egg / Length of egg) x 100
Breadth and length of egg shall be measured using a Vernier caliper in
centimeters. A normal egg will have a shape index of 72-74. Egg which is spherical in
shape will have shape index values of more than 75. Those eggs which are elongated
and elliptical will have lesser shape index of 70. Based on the degree of abnormality,
eggs may be classified as practically normal and abnormal.
Air cell: Freshly laid egg will not have any air cell or may have a small air cell
at broad end usually. As the egg cools, contractions of egg content will happen.
It causes separation of inner and outer shell membrane leads to formation of air
space called as air cell. It is also due to evaporation of moisture from the egg. The
air cell is the easiest quality factor for evaluation. It can be measured using air cell
gauge and depth of air cell is expressed in millimeters. The depth of the air cell is
the distance from its top to its bottom when the egg is held air cell upward. In egg
grading, the air cell depth is one of the factors in AGMARK and USDA standards.
Free air cell is an air cell that moves freely towards the uppermost part in the egg
as the egg is rotated slowly. Bubbly air cell is ruptured air cell resulting in one or
more small, separate air bubbles, usually floating beneath the main air cell.
Shell colour and texture: Shell colour refers, whether shell colour is white
or brown and shades of brown. Egg shell colour is mostly a breed or strain
characteristic. Egg shell colour does not have any influence on nutritive value of the
egg. Shell colour is due to the presence of pigments. Ooporphyrin gives brownish
colour to the egg shell, which is normally seen in eggs laid by the Asian, English and
American Class of breeds. Region based preference is prevails in various countries
for different shell colour egg. In India, consumer preference is for white shelled
eggs in commercial production and brown shell or tinted shell eggs in backyard
poultry production. Shell colour is assessed by using a score card method and visual
comparison. In this score, white shell eggs is having lowest score of 5 and based on
the degree intensity of brown colour, score will increase up to 100. Shell texture refers
the smoothness, roughness of shell surface and shell quality. Eggs that are unusual
in shape may have ridges, rough areas, or thin spots on the shell surface. Abnormal
shells may result due to nutritional deficiency or disease conditions Sometimes a
shell is cracked while the egg is still in the body of the hen. These eggs, which are
commonly referred to as body checks, they are repaired by an additional deposit
of shell over the cracked area, generally resulting in a ridged area. Considering
the quality of the egg shell, eggs may be classified as sound, checked and leaking.
Sound: An egg whose shell is unbroken.
Check: An individual egg that has a broken shell or a crack in the shell, but its
shell membranes is intact and its contents do not leak.

Leaker: An individual egg that has a crack or breaks in the shell and shell
membranes to the extent that the egg contents are leaking through the shell. Leakers
are considered as loss.
Checks are unavoidable problem in marketing of eggs, because eggs cannot
be assembled, graded, packed, transported, and marketed without some breakage.
Such eggs could not be stored and should be diverted to immediate use or further
processing. Body checks of egg may range from plainly visible dented cracks to very
fine, hair line cracks otherwise called as blind checks that often escape in grading
process. Blind checks are the most common, and frequently the most difficult to
detect in rapid candling, it can be found out only by belling. Belling is the practice
of gently tapping two eggs together detects the blind checks by sound and it needs
considerable practice.
Cleanliness: This is essential for consumer satisfaction and also to improve and
maintain the keeping quality. A dirty egg may harbour harmful microbes which will
spoil the egg and make it unfit for consumption. Eggs collected from deep litter
will be dirtier than caged eggs, due to dirty wet litter.
Volume: Volume is also one of the indicators of egg size. Egg volume is directly
proportional to the egg size. Since, the specific gravity of egg is more than one,
the volume of a fresh egg will always be less than the egg weight. To measure the
volume of the egg, fill a measuring cylinder of one litre capacity with a known
quantity of water. After noting the lower meniscus of the water, gently immerse the
egg and slide the egg carefully into the measuring cylinder and observe the water
level increase and note the final reading of the water, the difference in value will
give the volume of egg. Volume of the egg will be expressed in cubic centimeters.
Specific gravity: This gives an indication of the egg shell quality, as well as
its freshness. Fresh eggs will have higher specific gravity than stored eggs. There
will be a loss of moisture in old eggs, which in turn replaced by air in air cell. So
the air cell will become bigger as the egg is stored for a longer time. Similarly, eggs
having stronger shell will have higher specific gravity than thin shelled eggs. The
normal range of specific gravity of egg is 1.05-1.06. The measure of specific gravity
in fresh can be done by the following method,
Specific gravity = Weight of the egg (g) / Volume (cc)
Surface area: Surface area of an egg is directly related to egg size. The elongated
eggs will have more surface than spherical eggs. It could be calculated by the
following formulae,
Surface area = 12.6 x ((Length (cm) + Width (cm)) divide by 4)2
Where, 12.6 is a constant for chicken egg
Interior Quality Factors

The interior quality of egg can be measured by break open the egg and studying
the various parameters of the egg like shell, albumen and yolk. The procedure for
is to take a random sample of fresh eggs with normal shape, number the eggs and
take the egg weight in gram. Candle the egg and record the air cell depth (mm) and
break open the egg gently over the glass plate. Record height, width of albumen and
64
yolk (mm) without disturbing the contents and record the shell weight separately.
Remove the shell membrane and measure the shell thickness and record the defects
if any such as blood and meat spots. Transfer the yolk into a petri-dish and record
its weight and find out the weight of albumen by difference. Workout and record
the albumen index, yolk index and Haugh Unit score and record the yolk colour
score using Roche yolk colour fan
Albumen, yolk and shell: Albumen, yolk and egg shell per cent is calculated
by considering each component weight to the total egg weight. In general mean
albumen, yolk and egg shell constitutes 57, 32 and 11 per cent of its egg weight
respectively.
Shell thickness: In a break open egg, remove the shell and peel off the
membrane. Take three pieces of shell from three representative areas, narrow, broad
and centre region. Record the mean thickness of shell by using Screw gauge and
express in millimeter. Average range of shell thickness of chicken eggs is 0.33-0.34
millimeter.
Albumen index: The freshness and firmness of the egg white is correlated
with the albumen quality. In a break open egg, the height of the thick albumen is
measured using a tripod stand micrometer or a spherometer. The width of the thick
albumen is measured by using the Vernier caliper. Albumen index is ratio of albumen
height to the width. The height and width can be measured in three places to take
the average values. A fresh egg will have an albumen index of 0.1. The height of the
albumen will be high in a fresh egg and slowly lowers as the egg ages.
Albumen Index = Mean Height of albumen (mm) divide by
Mean Width of albumen (mm)
Haugh Unit Score (HUS)

Haugh Unit Score is the widely used measure for the albumen quality and
freshness. It is a modified version of albumen index. Albumen height is influenced
by the egg weight and size. Considering that, albumen height is adjusted to the egg
weight for calculating Haugh Unit Score.
Haugh Unit Score = 100 log (H + 7.57 - 1.7 W 0.37)
Where, W = Weight of egg in grams and H = Height of thick albumen in mm. A
fresh egg will have a Haugh Unit Score of 90 and above. As the age of egg advances,
the Haugh Unit Score will decrease.
Yolk index: This is a measure for standing quality of the yolk. It is the ratio
of height of yolk to the width of the yolk. The height of the yolk is measured by
micrometer and width by Vernier calipers. Yolk Index = Height of Yolk (mm)
divide by Width of Yolk (mm). The average value for a fresh egg is 0.40. As the
egg becomes aged, yolk flattened and the yolk index value is lowered.
Yolk colour: The range of yolk colour is light yellow to dark orange. Though,
yolk colour does not have any influence on nutritive value of the egg, it has some
consumer preference, people generally prefer dark yellow yolk. Yolk colour
mainly influenced by feed ingredients. Diets which are rich in carotenoid pigments
especially xanthophill, cryptoxanthine, leutein will impart dark yellowish / orange

colour in the egg-yolk. Birds fed with diets rich in yellow maize, alfalfa meal,
groundnut leaf meal will have a deep orange colour yolk. Yolk colour is assessed
by the visual inspection using Roche yolk colour fan, which is having shades of yolk
colour for comparison and score for the same.
Yolk: The quality of yolk can be assessed easily in candling and it is one of the
good indicators of egg quality. The characteristics of the yolk are assessed by its
shadow on the shell during candling. However, three yolk factors are considered in
judging egg quality. They are distinctness of yolk shadow outline, size and shape
of yolk, and defects and germ development.
Distinctness of yolk shadow outline: The distinctness of the yolk shadow
outline is governed by three factors namely,
Thickness and consistency of the white: The thicker the egg white, the yolk
shadow outline will be less distinct.
Condition of the yolk: This condition is determined by the presence or absence
of defects that will be indicated as dark shadows on the yolk in candling light
Color of the yolk: It is difficult to determine the color of the yolk before the
candling light. A deep colored yolk, would cast a darker shadow before the candling
light than lighter yolk. The terms used to define the three degrees of distinctness of
yolk shadow outline in the U.S. Standards of quality for shell eggs are,
Outline slightly defined: A yolk outline that is indistinctly indicated and
appears to blend into the surrounding white as the egg is twisted.
Outline fairly well defined: A yolk outline that is discernible but not clearly
outlined as the egg is twisted.
Outline plainly visible: A yolk outline that is clearly visible as a dark shadow
when the egg is twisted.
Size and shape of yolk: The yolk of a fresh egg is round and firm. As the age
advances, the strength of the yolk membrane weakens allowing water to be absorbed
from the white. This increases yolk size and weight and causes stretching of yolk
and weaken the vitelline membrane, is called as flattened yolk.
Defects and germ development: Yolk defects difficult to detect, unless they
are prominent in nature especially in aged eggs or eggs with cloudy albumen. Germ
development is visible before the candling light and viewed as a circular dark area
near the center of the yolk shadow. If yolks are found with blood spot, egg will
become inedible for quality reasons. In USDA egg quality standards. The terms
used in defective egg yolk are,
Practically free from defects: A yolk that shows no germ development, but
may show other very slight defects on its surface.
Serious defects: A yolk that shows well developed spots or areas and other
serious defects.
Clearly visible germ development: Development of the germ spot on the yolk
of a fertile egg, where it is plainly visible as a definite circular area.
66
Blood due to germ development: Blood caused by development of the germ

in a fertile egg to a point where it is visible as definite lines or as a blood ring. It
makes the egg inedible.
Egg white quality assessment: A fresh egg contains four layers of white
namely, chalaziferous, inner thin, thick, and outer thin. The appearance of the egg
during candling is governed largely by the relative proportions of the thick and
outer thin layers of albumen. There are two important considerations about the
albumen are included in USDA standards of quality of eggs. They are viscosity,
and clarity of albumen. The condition of the albumen is determined in candling by
the intensity of the yolk shadow and the freedom of movement of the yolk as the
egg is twisted before the candling light. These factors are related to the viscosity of
the albumen. Thick albumen permits only limited movement of the yolk, and an
indistinct shadow results. The reverse is true of thin albumen, which permits free
movement of the yolk, and a distinct shadow outline. In an egg break open study
following are the terms used in USDA egg quality standards with regard to the
quality of albumen. Generally the values of viscosity, Haugh unit score taken at
temperature range of 45 and 60 °F (7.2 and 15.6 °C), and free from foreign bodies
are taken as traits of quality.
Clear: Albumen that is free from discolorations or from any foreign bodies
floating in it.
Firm: Albumen that is sufficiently thick or viscous to prevent the yolk outline
from being more than slightly defined with a Haugh unit value of 72 or higher.
Reasonably firm: Albumen that is somewhat less thick or viscous than firm
albumen with a Haugh unit value of up to 60.
Weak and watery : Albumen that is weak, thin, and generally lacking in
viscosity, permits the plain visibility of yolk outline with a Haugh unit value less
than 60.
Blood spots or meat spots: Small blood and meat spots with size of not more
than one-eighth inch in diameter are to be classified as B quality. Eggs with larger
blood spots or show diffusion of blood into the albumen are considered as loss.
Defects in Egg White and Yolk Conditions

Loss : Egg that is inedible, cooked, frozen, contaminated, sour, musty, or moldy,
or an egg that contains a large blood spot, large meat spot, bloody white, green
white, rot, stuck yolk, blood ring, embryo beyond the blood ring state, free yolk in
the white, or other foreign material.
Bloody white: An egg which has blood diffused through the albumen. Eggs
with bloody albumen are considered as loss.
Cooked eggs: Cooked eggs are eggs with coagulated contents and in candling
presence of threadlike shadows in the white will be observed in slightly cooked
eggs and in complete coagulation a dark, opaque appearance will be observed.

Musty eggs: Eggs appear clear and free from foreign material in candling light,
and possessing musty odour is called as musty eggs.
Moldy eggs: Eggs with mold spots on the shell or mold growth in checked
areas of the shell, or mold growths inside the egg itself is called as moldy eggs.
Large blood spots and bloody whites: They appear as brilliant red in color
or as a dark gray in so-called meat spots, in contrast to the surrounding lemon-to-
orange colored tinge of the yolk, observed before the candling light.
Green whites: This type of loss is caused by the Pseudomonas group of bacteria.
Like sour eggs, eggs with green whites will fluoresce under the ultraviolet light
when broken out.
Mixed rot: When the vitelline membrane of the yolk breaks and the yolk mixes
with the white, resulting in foggy appearance throughout the interior of the egg
when viewed before the candling light.
A white rot: It may be detected by the presence of threadlike shadows in the
thin white with fruity odour.
Black rots: These eggs are opaque in candling light. When broken, the contents
have a brown colour with a putrid odor and Proteus is main causative organism.
Stuck yolk: Stuck yolk occurs, when yolk membrane becomes attached to the
shell membrane. It generally occurs in storage, the thick white becomes thin, the
yolk floats close to the shell and becomes attached to the shell membrane.
Addled egg: In long time storage of eggs, the yolk membrane will lost its
strength and breaks, mixing of egg yolk and white will occur, this condition is called
as initially seeping yolk and later as addled egg.
Blood rings and embryo chicks: They are caused by germ development in
fertile eggs by incubation temperatures. Aft the first day of incubation, the embryo
develops a circulatory system, and death of embryo in this stage drains the blood to
the outer edge of the germ disc and forms the blood ring. Under candling inspection,
it appears as a brilliant blood red circle from one-eighth to three-eighths inch (0.3
to 0.9 cm) in diameter depending on the stage of development.
Egg Quality Standards

Indian Standards: In India, Bureau of Indian Standards (BIS) has prescription
for the chicken eggs produced in India. They called as Table Eggs Grading and
Marking Rules, 1968. Here, table egg means edible eggs derived as a product of
chicken industry.
United States Standards: The United States standards, grades, and weight
classes for individual shell eggs described by United State Department of Agriculture
(USDA) are applicable only to eggs of the domesticated chicken that are in the shell.
68
Table 6.4 BIS grades of chicken table eggs

Weight / egg
Grade Shell Air cell White Yolk
(gram)
A. Extra large 60 and above
Clear unbroken Up to 4 mm Fairly well centered
Clean
A. Large 53 - 59 and sound depth. Practically free
reasonably
A. Medium 45 - 52 Shape is Practically from defects
firm
Normal Regular Outline indistinct
A. Small 38 - 44
B. Extra large 60 and above Clean to

8 mm depth May be slightly off
B. Large 53 - 59 moderately Clear may
may be free centered outline
stained, sound be slightly
B. Medium 45 - 52 and slightly slightly visible
and slightly weak
B. Small 38 - 44 bubbly
abnormal
Source : BI Standard grades of chicken table eggs, Govt. of India
Table 6.5 United States Egg weight classes for table shell eggs
Egg weight gram per Minimum weight per dozen of

Sizes of weight class
egg eggs (Ounces)
Jumbo 70 30
Extra large 63 27
Large 56 24
Medium 49 21
Small 42 18
Peewee 35 15
Source : USDA - Egg grading manual -2000, One ounce equal to 28.34 g
Table 6.6 USDA standards of quality of individual shell eggs
Specifications for each quality factor

Quality AA Quality A Quality B Quality
factor
Shell Clean, unbroken Clean, unbroken Clean to slightly stained*
practically normal practically normal
Unbroken, abnormal
Air cell 1/8 inch or less in 3/16 inch or less depth, Over 3/16 inch in depth.
depth. Unlimited movement
Unlimited movement and free or
and free or bubbly
Unlimited movement bubbly
and free or bubbly
White Clear , Firm Clear, Reasonably firm Weak and watery.
Small blood and meat spots
present**
Yolk Outlines slightly Outline fairly well Outline purely visible.
defined. Practically defined. Practically Enlarged and flattened.
free from defects free from defects Clear visible germ development but
no blood.
Other serious defects

For eggs with dirty or broken shells, the standards of quality provide two additional
qualities.
Dirt Check
Unbroken. Adhering dirt or foreign Broken or cracked shell,
material, prominent stains, moderate
but membranes intact,
stained areas in excess of B quality.
not leaking***
* Moderately stained areas permitted (1/32 of surface if localized, or 1/16 if scattered.),
** If they are small (aggregating not more than 1/8 inch in diameter),
*** Leaker has broken or cracked shell membranes, and
contents leaking or free to leak.
Table 6.7 Mean quality characteristics of fresh chicken egg

Sl.No. Quality characteristic Value
1. Egg weight (g) 58
2. Shape Ovate
3. Length (cm) 5.5 -5.7
4. Width (cm) 4.1- 4.3
5. Shape Index 72-74
6. Surface area (sq.cm) 64-66
7. Specific gravity 1.06
8. Volume (cubic cm.) 50-52
9. Air cell depth (mm) 3.2
10. Egg white (%) 57
11. Egg yolk (%) 32
12. Egg shell (%) 11
13. Albumen index 0.1
14. Yolk index 0.4
15. Haugh Unit Score 85-90
16. Egg shell thickness (mm) 0.32 - 0.34
17. Egg shell membranes thickness (mm) 0.006
Freshness of Eggs
Freshness of egg depends on number of factors and one of the critical factors is
duration of storage. In storage, ambient temperature and humidity plays key role
in deciding the shelf life of the egg. The ideal temperature humidity combination
for storage of shell eggs is 2 - 4oC (35 - 40oF) and 70 - 80 per cent. In general, the
recommended temperature and humidity range of domestic refrigerators are 4-7oC
and above 70 per cent. Considering that, for domestic storage, it is desirable to
store the eggs in refrigerator up to 3-4 weeks of time from the date laying without
much quality reduction in freshness. When an egg is freshly laid, it’s temperature
70
will be around 41ºC (105ºF) with no air cell or very small cell. During storage as the
advances, egg cools rapidly, the contents of egg contract. There inner shell membrane
separates from the outer shell membrane to form the air cell. During aging, moisture
and carbon dioxide leave through the pores of the shell, air enters to replace them
and the air cell becomes larger. The separation of the shell membranes is the main
reason for the easy peel of older eggs in boiled egg process. As the age of the egg
advances, the egg white becomes thinner, the yolk becomes flatter and the yolk
membrane becomes weaker. These quality changes don’t have any serious effect
on the nutritional quality of the egg or its functional cooking properties. However,
refrigeration is much desirable for large scale pooling and storing of eggs. The eggs
are having various functional properties namely binding, coagulative, emulsification
and adhesive. Because of these properties eggs are being used in various food
products like dairy products, confectioneries, cakes, soft drinks and food sausages.
Nutraceutical Properties of Egg: Traditionally, eggs are being used in China,
India and European countries for many health benefits and other medicinal and
industrial uses which are collectively called as special functional properties of eggs.
The functional components of egg are as follows:
Lysozyme: It is an egg white protein has antimicrobial property used as a
food preservative and as anti-microbial agent in pharmaceutical products.
Avidin : It is an egg white protein and has binding property with the vitamin
biotin found in egg white and yolk. Avidin-biotin technology is currently being used
in medical diagnostic applications such as immuno-assay, histopathological studies.
Sialic acid: It is an amino acid present in the egg has bacterial inhibition
properties used in control of stomach infections.
Liposomes: They are fatty droplets found in eggs, are used as a controlled
delivery mechanism for various drugs.
Immunoglobulin yolk: Globulin found in the yolk called as Immunoglobulin
yolk (IGY), a simple yolk protein is used as an anti-human-rotavirus (HRV) antibody
in food products.
Phosvitin: It is a phospho protein found in egg yolk, provides antioxidant
benefits in food products.
Choline and Lecithin: Choline is a B vitamin combined with lecithin found
in the egg yolk is crucial for brain development and is used to treat certain liver
disorders. Eggs are one of the excellent food sources of choline.
Ovolecithin: It is a phospholipid present in egg yolk which has a high
proportion of phatidycholine. It contains poly unsaturated fatty acids such as
arachidonic acid (AA) and docosahexanoic acid (DHA) which are beneficial for
human health.
Production System and Labeling of Eggs

Commercial chicken egg production system varies between countries, areas
with in countries and between producers. In India, almost all the commercial chicken
egg producers are adopting only cage system of rearing. However in developed

countries, egg is being labeled differently based on the production especially
housing systems. As per American Egg Board (AEB) the methods of labeling for
marketing shell eggs is as follows, (Source: The Incredible Edible Egg- Eggcyclopedia,
Fifth Edition- American Egg Board, USA)
Conventional: Eggs laid by hens living in cages with access to feed, water, and
security. The cages serve as nesting space as well as for production efficiency. In
this type of hen house, the birds are more readily protected from the elements of
diseases and natural and unnatural predators.
Cage-free: Eggs laid by hens at indoor floor operations, sometimes called free-
roaming. The hens may roam in a building, room or open area, usually in a barn
or poultry house, and have unlimited access to fresh feed and water, while some
may also forage for food if they are allowed outdoors. Cage-free systems vary and
include barn-raised and free-range hens, both of which have shelter that helps protect
against predators. Both types are produced under common handling and poultry
care practices, which includes provision of floor space, nest space and perches
Free-range: Eggs produced by hens that have access to outdoors in accordance
with weather, environmental or state laws. In addition to consuming a diet of grains,
these hens may forage for wild plants and insects and are sometimes called pasture-
fed hens. They are provided floor space, nesting space and perches.
Organic: Eggs produced according to national U.S. Department of Agriculture
organic standards related to methods, practices and substances used in producing
and handling crops, livestock and processed agricultural products. Organic eggs
are produced by hens fed rations having ingredients that were grown without most
conventional pesticides, fungicides, herbicides or commercial fertilizers.
Enriched Colony: A production system that contains adequate environmental
enrichments to provide perch space, dust bathing or a scratch area (s), and nest
space to allow the layers to exhibit inherent behavior. Enriched colony systems are
American Humane Certified production system.
National Egg Coordination Committee

National Egg Coordination Committee (NECC) is an association of commercial
chicken egg producers of India. It plays major role in market intervention, price
support operations, egg promotion campaigns, consumer education, market
research, rural market development and liaisons with the government on vital
issues concerning the industry. It is a voluntary associative effort by producers. It is
working principle is based on co-operative spirit to have, the right to fix their price
for their products. The motto of NECC is My egg, My price and My life. It operates in
three tier structure namely executive, zonal and local committee with the head office
at Hyderabad. The objectives of the NECC are as follows, (Source: www.e2necc.com)
1. Price declaration.

2. To decide upon a reasonable price for eggs and to ensure profit for

producers
3. To monitor the egg stock levels in different production centres.

72
4.
Manage stock levels, regulate and balance demand and supply of eggs
5. Market intervention through Agrocorpex India Limited.

6. To organize and unite poultry farmers across the country.

7. To create a dependable distribution network

8. To generate employment by encouraging people to take up egg farming

9. To promote exports and develop export markets

10. To make available the technology and information

11. To get government support and financial aid from banks

12. Advertise with the objective of educating the customer.

13. Undertake a powerful egg promotion and consumption campaign

14. Market research, identification and its development.

15. Preparation and submission of industry position papers

Agricultural and Processed Food Products Export Development
Authority (APEDA)
The Agricultural and Processed Food Products Export Development Authority
(APEDA) was established by Agricultural and Processed Food Products Export
Development Authority Act by Government of India. The head office is at New
Delhi. The major functions of APEDA are as follows, (Source: www.apeda.gov.in)
1. Development of industries relating to the scheduled products for export

by way of providing financial assistance
2. Registration of persons as exporters of the scheduled products

3. Fixing of standards and specifications for the scheduled products

4. Carrying out inspection of meat and meat products in slaughter houses,

processing plants, storage premises, conveyances or other places
5. Improving of packaging and marketing of the scheduled products;

6. Promotion of export oriented production and development of the

Scheduled products;
7. Collection of statistics from the owners of factories or establishments

engaged in the production, processing, packaging, marketing or export of
the scheduled products
8. Training in various aspects of the industries connected with the scheduled

products;
APEDA is offering platform for exporting chicken shell eggs, whole egg powder,
yolk and albumen powder, dressed poultry, cut up parts etc. to various countries.
Activity
1. Collect 24 eggs from a commercial layer farm and record the external and

internal quality characteristics and classify the eggs based on AGMARK
egg weight classes and offer your comments.
7
Bio-security in
Commercial Layer Farm
Learning Objectives
1. List the critical steps in bio security programme of a poultry farm

2. Design a disinfection protocol for a commercial layer farm

Concept of Bio-security
The concept of bio security in a poultry farm facility is the collection of measures
to be taken to prevent the entry, spread and attack of bio pathogens on birds.
Basically, it works on three objectives,
1. To prevent the entry of disease producing organisms in to a farm

2. To prevent the spread of disease producing organisms within the farm

3. To minimize the incidence of zoonotic health problems

4. In a holistic bio security plan, there are three approaches and they are,

Conceptual bio-security: It involves selection of bio secure site for a poultry
farm. The factors include virginity of soil for poultry farm operations, topographically
ideal, logistically approachable, safe water, pollution free etc. In most of the cases,
problems in conceptual bio security cannot be overcome at ease at later date; thereby
it needs careful planning, discussion and decision making.
Structural bio-security: Poultry farm layout, construction buildings and sheds,
distance between poultry sheds, feed mill , staff quarters , water tank, dead bird
disposal plant etc., and its position related to others.
74
Operational bio-security: It consist of daily routine bio security managemental

procedures like isolation of sick birds and quarantine of new stock, cleaning and
disinfection of poultry houses, vaccination and medication, restriction of personnel
entry, dead bird disposal- etc. This needs a detailed and well-structured schedule
of programme for effective implementation.
General Routes of Pathogen Entry

1. Bird( new stock, transfers of birds, free ranging birds and sick birds)

2. Other animals (domestic animals, wild animals, rodents)

3. People (farm personnel, service personal, drivers, and visitors)

4. Equipment (equipment like feeders, drinkers and equipment etc.,)

5. Vehicles (feed trucks and egg lifting vehicle)

6. Air (aerosol transmission)

7. Water (contaminated water).

Strategies for Prevention of Pathogen Entry in to the Farm
1. Location of isolation of poultry farm facility

2. Peripheral fencing of the total farm area

3. Gate provision and gate log maintenance for visitors and vehicles

4. Provision of foot bath, truck wash, disinfection wash for humans

5. Procurement of birds from a disease free history flock

6. Complete restriction for pets and wild birds

7. Procuring clean feed ingredients or feed from the trusted sources

8. Systematic allocation of labours for different operations

9. Optimal down time of three weeks between batches for effective

disinfection
The various bio security arrangements in commercial poultry farm is presented
in Figure 7.1.
Figure 7.1 Bio-security arrangement in layer chicken farm
Security post and fence Bio security sign post

Bio-security in Commercial Layer Farm 75

Foot and truck disinfection bath Disinfection shower bath for human
entry
Bio-security Measures in Dead Bird Disposal

1. Dead birds will attract insect, wild and domesticated animals and act as a

potential source of infection to the farm.
2. Collection and disposal of dead birds should be two times day and detailed

post-mortem examination should be carried out before disposal.
3. Dead birds should be disposed properly by burial, incineration, composting

or rendering based on the choice.
4. Carcass disposal trucks should be cleaned every day.

Disinfection in Poultry Farm Facility
Microbial contamination is a major cause factor for the incidence of disease.
It can be prevented and controlled using proper set of management practices and
that is called as disinfection and sanitation procedures and collectively called as
decontamination process of poultry facilities. Decontamination process involves
two steps namely Cleaning and Disinfection.
Cleaning: Cleaning is a process of physical removal of dust, soil, organic matter
like droppings, blood and any waste secretions from a surface. Disinfection cannot be
a substitute for poor cleaning and a good cleaning is a base for effective disinfection.
Cleaning is of two types namely dry cleaning and wet cleaning. Dry Cleaning is the
process of brushing, scraping, etc. of inside and outside the buildings, equipment
etc. Wet cleaning involves cleaning with detergent mixed water like soaking,
washing and rinsing of surfaces and equipment. Disinfection specifically denotes
the use of chemicals in the cleaning process. Generally the list of chemicals used
for disinfection process is based on their chemical nature, Alcohols (Ethyl alcohol
and Isopropyl alcohol), Halogens (Idodophors, Chlorines), Quaternary Ammonium
Compounds, Phenolic compounds, Aldehydes (Glutaraldehyde and Formalin),
Oxidizing Agents ( Hydrogen peroxide).
The choice of disinfectant for a particular process in based on number of
factors and they are cleanliness of place, type of organisms in target, efficacy of
76
the disinfectant against a microorganism, contact time, residual activity, cost and
human health hazard problems. Effective implementation of disinfection procedures
depends on right choice of disinfectant, for which clear understanding of different
terminologies used in this process will be helpful.
Sterilization: The destruction of all infective and reproductive forms of all
microorganisms (bacteria, fungi, virus, etc.).
Disinfection: The destruction of all vegetative forms of microorganisms. Spores
are not destroyed.
Sanitation: The reduction of pathogenic organism numbers to a level at which
they do not pose a disease threat to their host.
Formaldehyde Gas Fumigation

Fumigation with formaldehyde gas is an effective method for disinfecting the
hatchery and all types of poultry houses. Formaldehyde is commercially available as
formalin (37% formaldehyde in water). When the product is heated, formaldehyde
gas is produced. It is quite toxic, with a tolerance of 5 ppm in air and inhalation
should be avoided.
Directions for use of formalin: The heat necessary to release formaldehyde gas
form formalin is produced by mixing potassium permanganate (KMnO4) with it.
Use an enamelware or earthenware vessel of large capacity because of the boiling,
foaming, splattering action when the two chemicals are mixed. Place the vessel in
the area to be fumigated, add the permanganate first in the vessel, and then add
formalin. Never add the permanganate to formalin.
Two parts (by volume) of formalin are mixed with approximately one part
(by weight) of potassium permanganate. This will produce complete expulsion
of the gas. When the reaction is complete, a dry, brown powder will be left. If the
residue is wet, not enough permanganate was used; if the residue is purple, too
much permanganate was used. Varying concentrations of formaldehyde gas are
necessary to fumigate under different conditions. The normal or single strength
concentration (1 X concentration) is obtained by mixing 40 ml of formalin with 20 g
of potassium permanganate for 100 cubic feet (2.83 cubic meters) of space. Likewise,
2 X, 3 X and 5 x concentrations are produced by respective increase in the quantity of
chemicals for the same space. Empty poultry houses shall be fumigated with 3 X or
4 X concentrations for effective disinfection. Maximum disinfection efficiency could
be obtained by maintaining the temperature of the area as 75 0F (24 0C), or higher,
and the relative humidity as 75 per cent with the contact time of 20 minutes. In some
countries formaldehyde fumigation is not a acceptable disinfection procedures due
to human health risks.
Methods to Prevent the Incidence of Diseases

Vaccination: Vaccination is one of the important tools in disease prevention of
a poultry flock. In intensive poultry production, almost birds are being protected
through vaccination program from all the viral diseases. It is not possible to
recommend standard vaccination program for all parts of country due to number
of factors like, type of bird, endemicity of a disease, climate etc.

However, location specific and strategically sound vaccination programme will
be helpful to prevent disease outbreak in most of the times, but, faulty vaccination
will always fail to protect the birds from disease attack and sometimes it may act as
source for infection. The purpose of vaccination is to improve the bird’s immunity
against a particular disease causing agent, thereby preventing from its pathogenic
effects. Vaccines are generally delicate products, having shorter shelf life in storage
(mostly cold storage), improper handling will reduce its potency in their action.
The important part of vaccination program is recommended vaccination schedule
for a particular farm, which should be prepared by the experienced native poultry
consultant based on their experience in his work area or the prescriptions of the
veterinary institutions or breeders specifications or combination of all these.
Moreover, any vaccination program should be carried out under the supervision
of qualified veterinary consultant.
Types of Vaccine
Live vaccine: The active part of the vaccine is the live organism that causes
the disease. As such, it is sometimes capable of inducing the disease in over dose
or faulty use in birds that have not had previous exposure to that organism. Cross
infection can also occur.
Attenuated vaccine: In this type of vaccine, the organism has been attenuated
by special procedures during manufacture, so that, it has lost its ability to cause
the serious form of the disease but, the vaccine still has the ability to trigger the
immune system to produce antibodies.
Killed vaccine: In this type of vaccine the organism has been killed and is unable
to cause the disease, although the ability to trigger the immune system remains.
Vaccine forms: Vaccines are available in two forms namely liquid vaccine – it is
in fluid form ready to use and freeze dried vaccine in powder form.Freeze dried form
vaccine has longer shelf life and it should be reconstituted with diluents before use.
Common Vaccination Methods in Poultry Farm

There are a number of methods of vaccination available, the choice of particular
method depends on vaccine and its type. In some of the methods that, individual
vaccination has to be carried out and in some other, mass vaccination can be
followed.
Ocular Route: This method involves the vaccine being put into one of the
bird’s eyes by a dropper. The vaccine makes its way into the respiratory tract via
the lacrimal duct. The vaccine is delivered through an eye dropper and care must
be taken to ensure that the dropper delivers the recommended dose.
Nasal Route: This method involves introducing the vaccine into the birds’
nostrils either as a dust or as a drop and closing of one nasal orifice will make the
bird to suck the vaccine inside immediately.
Drinking water: In this method, vaccine is mixed with water and administered
as regular drinking water and it is convenient, stress free for birds and less time
consuming. All equipment used for vaccination is carefully cleaned and free from
detergents and disinfectants. Only cold, clean water of drinking quality should be
78
used. Before vaccination, birds should be water starved for some time to increase
the thirst and proper intake of vaccination dose through water.
Subcutaneous injection: This method is similar intramuscular injection but
vaccine is injected under the loose skin (back of the neck or bottom of the wing)
and care must be taken to ensure that the vaccine is injected into the bird and not
just into the feathers or fluff in the case of very young chickens.
Intramuscular injection: This method involves the use of a hypodermic
needle to inject the vaccine into the muscle (breast / thigh muscle) of the bird and
nowadays automatic vaccinators available for maintaining accuracy of dose and
ease in management and it needs some amount of training. However, in commercial
poultry farming operations, ocular and nasal route methods are widely employed
for live vaccines along with drinking water method and intramuscular route for
killed vaccines.
General Guidelines for Proper Vaccination Programme

1. Procure vaccine from standard companies

2. Vaccination should be done at the cooler parts of the day

3. Check the expiry date and read the instructions carefully on the label of

the pack
4. Exact dose of administration (extra label dose should be avoided)

5. Vaccination should not be done during disease or stress conditions

6. Young chicks should be vaccinated in such a way to avoid the maternal

antibody influence
7. Equipment used for vaccination should be cleaned and sterilized

8. Vaccination should be done by trained personnel under veterinarian

supervision
General Guidelines for Live Viral Vaccines Programmes

1. Live vaccines should always be kept in a refrigerator or in a freezer

2. Reconstitute the vaccine just two hours before its use.

3. Reconstituted vaccine should not be kept for longer time

4. Cool the diluents to 4 – 6o C before making dilution

5. Take small amount of vaccine in a dropper, so as to utilize it within 20

minutes
6. Empty vaccine and vaccine containers should be incinerated or deep buried.

7. Vaccination should be one go programme without any time gaps

General Guidelines for Vaccination through Drinking Water
In intensive chicken egg production environments, taking individual bird for
vaccination is a time consuming process and vaccination through drinking water
is easy vaccination procedure. However, it is having some limitations that ensuring
the dose take up by individual bird cannot be ascertained. Moreover, primary

vaccinations cannot be done through drinking water and it is highly suitable
for secondary (booster) vaccinations. Considering that, following are the list of
precautions to be taken during drinking water vaccinations.
1. All drinkers, utensils and pipelines used for vaccinations should be cleaned

with non-medicated water
2. Drinking water to be used for vaccine preparation should not contain any

detergents or medicines that may kill the organisms in vaccine.
3. Water should be cooled by adding ice and skimmed milk powder may be

used at five gram per litre of water as a stabilizer of the virus in the vaccine
4. Birds should be made thirsty by withdrawing water for about two hours

before vaccination.
5. Vaccine should be mixed in a quantity of water which is of 10 -15 per cent

of the total water intake per day and that it would be utilized by birds
within two hours.
6. Ensure every bird is taking sufficient water there by taking prescribed

dose of vaccine.
7. Birds should not be disturbed during the vaccination process.

Table 7.1 Generalized vaccination schedule for commercial layer chicken
Sl. No. Age Name of the Disease Route of Administration
1. 0 Marek’s Disease S/C
2. 7 day
th
Newcastle Disease ( ND- F strain) I/O
3. 14th day Infectious Bursal Disease I/O
4. 21 dayst
Infectious Bursal Disease -Booster I/O
5. 28th day Newcastle Disease ( ND-Lasota) I/O
6. 35 dayth
Coryza S/C
7. 42nd day Fowl Pox I/M
8. 64 dayth
Coryza -Booster S/C
9. 70 dayth
Newcastle Disease ( ND- R2B) I/M
10. 80th day Infectious Bronchitis D/W
11. 85th day Fowl Pox (Booster) I/M
12. 105th day Newcastle Disease ( ND-Lasota) D/W
Newcastle Disease plus
13. 120th day S/C
Infectious Bursal Disease
14. 36th week Newcastle Disease (Lentogenic) D/W
Newcastle Disease plus
15. 40th week S/C
Infectious Bursal Disease
16. 52nd week Newcastle Disease (Lentogenic) D/W
17. 65 week
th
Newcastle Disease (Lentogenic) D/W
S/C- Subcutaneous, D/W-Through drinking water, I/O- Ocular/Nasal route, I/M-
Intramuscular
80
Methods of Poultry Carcass Disposal

Dead birds of a poultry farm are potential source of pathogens for causing
disease spread with in the farm and outside the farm. Considering this problem,
utmost care should be taken to dispose the dead birds effectively. Collection of
carcass should be carried out twice a day and on the day itself it should be disposed
scientifically after thorough post mortem examination. There are number of ways
to dispose the carcass and each method is having merits and demerits. Considering
the size of operation, cost and its effectiveness, suitable methods can be selected
and employed.
Burial in pits: Burial pits are simple, convenient, inexpensive disposal method.
Burial pit site should be minimum of 60 meter away from, poultry sheds, drinking
water sources and human residences. Well designed disposal pit of 5 x 2 x 3 m (30
m3) should be sufficient to handle carcasses from a 10,000 chicken farm for two
years, assuming a normal mortality of 5-7 per cent per batch.
Burning: Burning is the most effective and complete way of destroying infectious
material including carcass. Nowadays smokeless and odourless incinerators are
available for the disposal of chicken carcasses. Position of incinerators should be
placed downwind direction of both poultry houses and human residences. Carcasses
must be reduced to a completely burnt white ash. Capital investment, fuel cost and
existing regulations in a particular locality are the main considerations in this system.
Rendering: Rendering is the most scientific method of converting chicken
carcasses into a valuable, biologically-safe protein byproduct meal. Rendering
is defined as a process of using high temperature and pressure to convert whole
poultry carcasses or their by-products in to safe, nutritional and economically
valuable products. Transport of chicken carcass to rendering facility is an additional
process in large scale operations and cost intensive. Bio security of rendering plant
site is critical in large scale operations. The rendering temperature of 130-1400 C for
20-30 minutes is sufficient for disinfection and even sterilization of the rendered
product. It is highly suitable for large scale operations with centralized rendering
and carcass disposal process.
Compost: Composting is a controlled, natural process in which beneficial
microorganisms of bacteria and fungi reduce and transform organic waste into a
useful end-product. Composting chicken carcasses provides an economical and
biologically safe means of converting carcass into an odourless, humus-like material
which is useful as manure for soil fertility and a source of plant nutrients. However
the use of composting in commercial poultry operations is very minimal because
of its inherent complex process plan.
Activity
1. Prepare a bio security plan for commercial layer farm with suitable

disinfection procedures and vaccination programme.
2. Collect the data on the disinfectants available for poultry farm from market

and offer your comments.
3. Collect the data on the vaccines available for commercial layer chicken

from market and offer your comments.
4. Visit a commercial layer farm on a vaccination day to get the practical

experience on vaccination.
8
Common Poultry Diseases
Learning Objectives
1. List out the viral, bacterial , fungal and metabolic diseases of poultry

2. Discuss the signs, lesions, treatment and prevention of poultry diseases

Introduction
In commercial poultry production environments, the problems of disease
occurrence and its economic losses posing great challenges to poultry farmers.
Generally, when the normal body functions are getting impairment, disease
occurs and degree of impairment determines the degree of severity of the disease.
Occurrence of diseases has multi-faceted etiology and factors may be classified
in to viral, bacterial, parasitic, nutritional etc., Diseases caused by infectious and
parasitic agents are mostly complex in nature, which involves host, agent and
environment. Nutritional deficiency induced conditions are mostly temporary and
reversible in nature.
Viral Diseases
Newcastle Disease (ND): Newcastle disease, otherwise known as Ranikhet
disease in India is the most common contagious disease in commercial chicken
production caused by Paramyxovirus. New Castle disease virus has three strains based
on virulence namely, mild (lentogenic), medium (mesogenic), and virulent (velogenic).
Transmission is through air, infected materials, birds and equipment. The incubation
period is about 3 to 6 days. The clinical signs in respiratory and nervous form are
respiratory distress, labored breathing with wheezing, accompanied by nervous
signs, such as paralysis or twisted necks called as torticollis. In intestinal forms the
lesions are pin point hemorrhagic lesions in the proventriculus and hemorrhages all
through intestine, diarrhea and inflamed tracheas. Affected birds will have drop in
egg production up to 50 per cent and may return to normal production 2-3 weeks
after the subside and, it will also affect the egg quality. Diagnosis is done by clinical
82
signs followed by laboratory confirmation. Confirmation can be obtained with virus

isolation and identification from tracheal or cloacal swabs and serology testing with
haemagglutination tests. There is no specific treatment for this disease and use of
antibiotics will reduce the secondary bacterial infections. Prevention programme
is very effective in commercial layers and birds should be vaccinated with suitable
vaccination programs with live, attenuated and killed vaccines.
Infectious Bronchitis (IB): Infectious Bronchitisis is an acute, contagious,
and economically important disease. It is caused by an Avian Coronavirus. The
transmission of infection is through bird to bird and air borne route. The incubation
period is only 1-3 days. The prominent clinical signs in young chicken are the
respiratory form with gasping, sneezing, tracheal rales and nasal discharge with
depression and off feed. Generally mortality will be low, however secondary
bacterial infections will aggravate the condition and increase the mortality. In
adult layers and breeders, combined with initial respiratory signs, the flocks will
have a severe drop in egg production and egg quality with defective egg shell and
internal egg quality changes. Diagnosis of this disease is through clinical signs and
post mortem lesions in a flock followed by laboratory confirmation based on virus
isolation and identification from the infected samples. There is no specific treatment
for this disease and antibiotics are used to control secondary bacterial infections.
Vaccination with strain specific or cross protective live and inactivated vaccines at
point of lay will protect the birds from the disease occurrence.
Infectious Bursal Disease (IBD, Gumboro disease): The disease is caused
by Birnavirus. The virus is considerably stable and difficult to eradicate from
an infected farm. Transmission of IBD virus is through, direct contact, infected
droppings feed, water and equipment. The age of susceptibility is 3-8 weeks. Clinical
signs are listless, depression, huddling and watery white diarrhea. Mortality may
vary from 10-50 per cent depending on the pathogenicity of the strain involved.
IBD infection in early ages will result in permanent immunosuppression without
mortality and immunosuppression is economically important due to increased
susceptibility to secondary bacterial infections especially in the respiratory tract.
Diagnosis is through post mortem lesions like, in acute cases the Bursa of fabricius is
enlarged and gelatinous, sometimes even bloody, haemorrhages in breast and thigh
muscles and pale kidneys. The lack of white blood cells results in a reduction in the
development of immunity and decreased resistance of the birds to other infections.
Histopathological examination, serology, virus isolation are confirming diagnostic
procedures. No effective treatment available for this disease. Prevention is through
vaccination of layer birds.
Avian Influenza (AI): Avian Influenza is caused by an Orthomyxovirus, having
several serotypes. As per current status, there are 16 H- types and 9 N-types and
their combinations. The most important serotypes are H5, H7 and H9. The virus is
excreted from nostrils, mouth, conjunctiva and cloaca. Airborne virus transmission,
contact with infected droppings, people, cloths and equipment are the main source
of infection. Infected water fowl and migratory wild birds may also act as carrier for
the source of infection. In commercial poultry production, main disease occurrence
happening in chickens, turkeys and ducks. Clinical signs will vary, depending
on the pathogenicity (High Pathogenic AI and Low Pathogenic AI) of AI virus
Common Poultry Diseases 83

involved and other factors as host species, sex, concurrent infections, immunity and
environmental factors etc., Low Pathogenic AI shows generally mild symptoms like
depression, off feed, coughing sneezing, lacrimal secretions, nasal discharge, and
limited drop in egg production and ends in low mortality rate. High Pathogenic AI
produces fast onset with more acute symptoms like deep depression, drop in feed
and water intake, severe drop in egg production and causes mortality of 50-90 per
cent. Though, clinical signs are indicative for the presence of disease, confirmatory
diagnosis by laboratory testing is mandatory, because of its possibility of zoonotic
importance. Direct detection of AI proteins or nucleic acids from infected organs,
tracheal or cloacal swabs and serology of blood samples for routine detection of
antibodies. There is no specific treatment for Avian Influenza like any other viral
diseases. Antibiotics will help to prevent secondary bacterial infections. In many
countries AI is a notifiable disease with specific local regulations on its control. In
AI free areas, the disease is controlled by complete culling and disposal of affected
birds in specific area of coverage.
Infectious Laryngotracheitis (ILT): Infectious Laryngotracheitis is caused by
Herpes virus. The entry of virus is through upper respiratory tract and ocular route. It
is also spread through direct contact from bird to bird and by contaminated people
or equipment. Incubation period varies from 4 -12 days. The main species affected
is chicken. Clinical signs are acute respiratory symptoms with nasal discharge and
rales, gasping, respiratory distress and expectoration of blood-stained mucus in
birds. Egg production can drop up to 50 per cent, but will become normal after
three weeks. The range of mortality is from 10-60 per cent. Lesions are found
throughout the respiratory tract and more significant in larynx and trachea with
classical tracheitis with hemorrhagic and diphteric changes. Diagnosis is through
clinical signs and confirmatory diagnosis by demonstrating intra nuclear inclusion
bodies in tracheal epithelial cells in histopathology and virus isolation. There is no
specific treatment for this disease and prevention is through suitable vaccination.
Fowl Pox (Avian Pox, Avian Diphtheria): Fowl pox is caused by Poxvirus.
Transmission is through direct contact and contaminated feed, water and equipment.
Mosquitoes and other insects can also transmit the virus. The incubation period
varies from 5 to 15 days. The major species affected is chickens, and pigeons by
different fowl Poxvirus strains. Clinical signs are mainly external, mainly on the
head or internal as wet pox affecting oral cavity, esophagus and trachea with
pox lesions. Pox lesions can also be found on other parts of the body like skin of
legs, cloaca etc. The lesions on the head, combs, and wattles are usually wart-like
in appearance, yellow to dark brown in color. The internal lesions in the mouth,
oesophagus and trachea are yellow-white and cheesy in appearance. Affected birds
will be depressed and off feed, drop in egg production and in wet pox conditions
labored breathing. Mortality is variable and depending on the severity of infection
it may go up to 40 per cent. Diagnosis is observing wart-like lesions of the head
mainly on comb, around the eyes or wet pox lesions of the mucous membranes of
the nasal and oral cavities. A definitive diagnosis can be made in a laboratory by
histological examination (inclusion bodies) or virus isolation in embryonated chicken
eggs. There is no effective treatment. Control is preventive vaccination using a live
vaccine is a successful method. In fowl pox disease outbreaks, it is advisable to
84
vaccinate the flock immediately, which is called as emergency vaccination to stop

further spread of the disease.
Lymphoid Leucosis (Big liver disease, Visceral leucosis): Lymphoid leucosis
is caused by Retrovirus. Transmission is vertical (through eggs) and horizontal.
Clinical signs are tumors in the visceral organs like liver, spleen, kidneys, and
bursa of birds. Affected birds will have a reduction in egg production. Diagnosis
of the infected birds is through testing blood samples and virus isolation from eggs
and cloacal swabs. The tumors in the lymphoid leucosis may cause difficulty in
differentiating from Marek’s disease, but in Lymphoid leucosis nervous system will
not be affected. Histopathological examination is essential for a proper diagnosis.
The tumours caused by this virus are normally seen from sexual maturity onwards
and are frequently located on the surface of bones such as the junction of the ribs,
sternum, pelvis, mandible and skull and may be also found in visceral organs. No
effective treatment is known. The best control method is the detection of infected
birds through laboratory tests. Eradication of the virus from primary breeding stock
through culling is the most effective way of controlling infections.
Marek’s Disease (Neurolymphomatosis): Marek’s disease is caused by Herpes
virus. It is highly contagious in nature and transmission is by infected materials
and premises, and chicks will get infected by the oral and respiratory routes.
Feather follicles of infected chickens can act as a potential source of infection.
The clinical signs are weight loss or some form of paralysis. The classical sign is
neurolymphomatosis with involvement of leg nerve causes a bird to lie on its side
with one leg stretched forward and the other backward. Subclinical infections result
in impaired immune responses as disease causes a lytic infection in lymphocytes.
Mortality usually occurs between 10 and 20 weeks of age and can reach up to 50 per
cent in unvaccinated flocks. Diagnosis is through the presence of tumors in liver,
spleen, kidneys, lungs, ovary, muscles, or other tissues. Skin involvement often
consists of tumors of feather follicles or in between follicles. A proper diagnosis to
differentiate Marek’s from Lymphoid Leucosis requires specific histological study
and the paralysis is caused by lesions and enlargements of the affected nerves.
Prevention is through vaccination and MD vaccine only prevents the formation of
tumors and paralysis. It is therefore of major importance to maintain high hygienic
and sanitary measures to prevent the exposure. Vaccination against Marek’s disease
is performed in the hatchery itself in day-old chicks.
Avian Encephalomyelitis (Epidemic tremor): Avian Encephalomyelitis is
caused by an entero virus belonging to the Picornavirus group. Egg transmission
is the major route of transmission of this virus. Infected birds will show a drop in
egg production. Infected chickens that hatch will show clinical signs of the disease
and spread the infection in the incubator to other chicks. The usual clinical signs are
tremors, increased mortality in young chickens, together with a drop in production
in layers. Affected chickens sit on their hocks, difficulty in movement and will fall
on their sides. A mild, trembling of the head and neck can be observed in young
chick. Mortality in affected flock may go up to 50 percent. Diagnosis is through
clinical signs like tremors, drop in egg production and hatchability in laying birds.
Differential diagnosis should be made for Vitamin E deficiency. Demonstration
of antibodies in the serum or hatching eggs will confirm the disease. There is no

effective treatment for Avian Encephalomyelitis. Prevention is through vaccination
of breeder pullets and layer pullets with suitable vaccination program.
Chicken Anaemia (Blue wing disease): The causative agent for chicken
anaemia is Circoviridae. The principal route of transmission is vertical, from
infected breeder hens. Horizontal transmission from bird to bird or by infected
equipment, clothing, etc. is also possible. Adult birds may get infected, but will not
develop clinical signs. The disease is characterized by depressed birds, increased
mortality and anaemia and retarded growth. Lesions are thymus atrophy, bone
marrow atrophy, subcutaneous and intramuscular hemorrhages with atrophy of
the lymphoid system. Affected birds may show focal skin lesions often infected by
bacterial infection, which also known as blue wing disease. Mortality rates vary,
but generally about 30 per cent. Diagnosis can be based on the clinical signs and
pathological findings in affected birds. Virus isolation is also possible. There is
no specific and effective treatment for chicken infectious anaemia. Prevention is
through vaccination of breeders with live attenuated vaccine for uniform maternal
antibodies to prevent vertical transmission.
Egg Drop Syndrome (EDS 76): The disease is caused by a virus belonging Avian
Adenovirus. Transmission of virus is through the egg to a few birds in a flock, these
carrier birds at the point of lay of flock, begin to excrete virus and infect birds kept in
the same house. Horizontal spread through infected litter can also occur once a flock
shows the disease condition. The main species affected is chickens. Clinical signs
of the disease are anaemic, diarrhea, reduced feed intake and failure of the layers
to reach peak egg production or a drop in egg production in upswing production
period, accompanied by an inferior egg shell quality and a loss of shell color in
brown shell eggs. Morality is very minimal and no specific internal lesions will be
available for diagnosis. There is no effective treatment against egg drop syndrome.
Prevention is through vaccination with an inactivated vaccine before point of lay.
Bacterial Diseases
Infectious Coryza: Coryza is a bacterial disease caused by Avibacterium
paragallinarum, Haemophilus paragallinarum).There are three common serotypes
namely A, B, C are present in this organism. The disease spreads through airborne
route, direct contact and through contaminated feed and water. The incubation
period varies from 1 to 3 days. The principal clinical signs are acute inflammation
around the eyes and upper respiratory tract, serous to mucoid discharge in the nasal
passage and sinuses, facial edema and conjunctivitis. Feed and water consumption
will be decreased resulting in loss of weight gain and loss of egg production up
to 50 per cent in layers. Mortality will vary with the virulence of the infection
and complicating infections with other viral and bacterial infections will cause
substantial mortality. Diagnosis of this disease is through clinical signs, symptoms
and confirmatory diagnosis is done by the isolation of the organism from the sinus
or air sac exudate of the affected birds. Eradication is not economically feasible.
Treatment with various antibiotics will alleviate the severity and course of the
disease. Vaccination with multivalent serotypes is the preventive method and it is
preferred in endemic areas.
86
Colibacillosis: The Colibacillosis is caused by avian pathogenic Escherichia coli

bacteria. Infection can be of primary or secondary type. Transmission is through
direct contact with infected feed, water, droppings and insects etc., Clinical signs
are depression, off feed, lameness, and mortality. Lesions are colisepticaemia in
combinations with poly serositis, salpingitis, osteomyelitis, synovitis, enteritis,
meningitis and young birds with omphalitis. Both morbidity and mortality are
variable. Diagnosis is through clinical signs in combination with isolation and
identification of the organism. On the treatment side, antibiotics can be used based
on antibiotic sensitivity test. Prevention is through strict hygiene management
through bio security measures in the farm.
Chronic Respiratory Disease (CRD): The causative agent of Chronic
Respiratory Disease is Mycoplasma gallisepticum. One of the triggering factor for
onset of Chronic Respiratory Disease, is any disease like New castle disease and
complication with secondary bacterial invasion. The two main organisms involved
in this complex infection are Mycoplasma gallisepticum and Escherichia coli. Stress
induced by transport, animal handling for beak trimming, weighment, and other
unfavorable conditions like extreme weather conditions, are predisposing factors
for the occurrence of this disease. This disease is having vertical and horizontal
transmission routes. In vertical transmission, breeder birds can act as source of
infection for chicks. Airborne, direct and indirect contact transmission are the
routes for horizontal transmission. The incubation period varies from four days to
three weeks. The prominent clinical signs are respiratory distress, sneezing, lack of
appetite, decreased weight gain and egg production in layers. Post mortem lesions
are reddish inflamed trachea, cheesy exudates in the air sacs in complicated cases
especially, when it is combined with Escherichia coli infection. Generally, the disease
will be of chronic in nature, will not cause high mortality and however because of
its chronic nature, affects production substantially. Diagnosis can be made based
on clinical signs and postmortem lesions followed by confirmation in the laboratory
tests. Treatment of this disease is through suitable antibiotics.
Fowl Cholera (Avian Cholera, Pasteurellosis, Avian hemorrhagic septicaemia):
Fowl cholera is caused by bacteria called Pasteurella multocida. Transmission of fowl
cholera is mainly from bird to bird by water or feed contamination. Vectors like flies
and red mite can be carriers. Rodents also play a role in contamination of water and
feed with Pasteurella multocida. Clinical signs are depression, loss of appetite, bluish
comb and swollen wattles. Egg production will drop 5 to 15 per cent and mortality
will be high in acute fowl cholera. Lesions are acute phase septicaemia, vascular
changes in abdominal viscera, hemorrhages, liver swelling with focal necrosis,
ovaries appear flaccid and hemorrhagic and ruptured yolks. In chronic phase,
localized infections in conjunctiva, facial edema, middle ear infection resulting in
torticollis and meningeal infection. Diagnosis is through clinical signs in combination
with isolation and identification from infected samples from fresh dead birds. In
treatment side, antibiotics can be used based on antibiotic sensitivity test. Prevention
is through hygienic management and rodent control to eliminate possible sources
of infection. Vaccination can be considered in areas where occurrence is prevalent
with both live and inactivated vaccines.

Pullorum disease and Fowl Typhoid: Pullorum disease is caused by a bacteria
name by Salmonella pullorum and fowl typhoid is caused by Salmonella gallinarum,
both are related, but not identical. Pullorum and typhoid can be transmitted
vertically by infected carrier breeder hens through their eggs and horizontally.
Chicks hatch out of infected eggs will have pullorum disease with early chick
mortality. Infected chickens can also infect other chicks via droppings. However
fowl typhoid is a disease mostly affecting adult chickens, with high mortality and
morbidity. Horizontal transmission is common with fowl typhoid through infected
droppings, dead birds, clothing, equipment and other fomites. Clinical signs in
young chicks hatched out of pullorum or gallinarum infected eggs will show weakness,
depressed appetite, poor growth and increased brooder house mortality. In older
birds, depression, diarrhea, ruffled feathers, pale shrunken combs and drop in egg
production and mortality will be observed. Morbidity and mortality can be highly
variable and can reach 60 per cent. Lesions includes enlarged and congested liver,
spleen and kidneys, pericarditis and hemorrhages in acute form. In adult birds,
atrophy of ovarian follicles may be found. Treatment is through use of organism
sensitive antibiotics, which will not completely cure, but will reduce mortality.
The classical way of control is elimination of infected carrier breeder hens. Blood
testing by the serum plate agglutination test with suitable pullorum antigen will
detect carrier birds for culling. In commercial layer operations, vaccination against
fowl typhoid is also in practice.
Mycoplasma Synoviae infection (MS): Mycoplasma synoviae infection
frequently occurs as subclinical upper respiratory tract infection involving air sac
lesions. In systemic infection of Mycoplasma synoviae, it can cause acute or chronic
infection of synovial membranes of joints and tendons resulting in synovitis, or
bursitis. Transmission is through vertical and horizontal routes. Prominent clinical
signs are pale comb, lameness, retarded growth and ruffled feathers, swelling of
joints and breast blisters in severe cases. Mortality will be very low and in layer
it may cause drop in egg production and misshapen eggs. Post mortem lesions
are synovitis, a viscous creamy to grey exudate involving synovial membranes of
tendon sheaths, joints and bursa. Diagnosis is through serology and isolation and
identification of organism. Treatment is through suitable antibiotics and prevention
is through vaccination.
Fungal Diseases
Aspergillosis (Brooder Pneumonia / Fungal Pneumonia): The principal fungus
causing Aspergillosis in poultry is Aspergillus fumigatus. Transmission is through
inhalation of spores from contaminated deep litter and feed. Young chickens
are very susceptible. Clinical signs are depression, thirst, respiratory symptoms
like gasping and rapid breathing. Mortality will go up to 50 per cent. Since, this
disease affecting respiratory system chiefly, gross lesion involves lungs and air sacs
primarily and yellowish white pin head sized lesions in these organs. Occasionally,
all body cavities are filled with small yellowish green granular fungus growth.
Diagnosis of this condition is through identification of the presence of Aspergillus
fumigatus organisms through microscopical study or even with the naked eye in
the air passages of the lungs, air sacs or in lesions of the abdominal cavity. They
88
may be confirmed by isolation and identification of the fungus from lesions. There
is no specific treatment for infected birds. The first strategy is to cull the affected
birds. Hygienic and quality litter and feed management are essential to prevent
the infection.
Coccidiosis: Coccidiosis in chicken is caused by parasites of the genus Eimeria,
which includes the five economically critical species namely Eimeria acervulina,
Eimeria maxima, Eimeria. tenella, Eimeria necatrix and Eimeria. brunetti. Transmission is
through feces containing sporulated Eimeria oocysts. The incubation period from
ingestion to shedding of new oocysts is four to seven days. Clinical signs are weight
loss, bloody droppings and vary by the species infecting the flock. Eimeria tenella
and Eimeria necatrix can induce sick and listless birds in combination with high
mortality. Mortality in field cases of these species will be high, if it is complicated
with secondary bacterial infections like Clostridium perfringens. Diagnosis is
through clinical signs and post-mortem examination, including intestinal mucosal
scrapings of affected birds. Proper diagnosis requires microscopic examination of
scrapings taken from the mucosa of the middle intestine. Hemorrhages of the cecal
mucosa and blood filled ceca strongly suggestive of Eimeria tenella and confirmed
by demonstration oocysts in mucosal scrapings study under histopathology.
Swelling of the middle intestine with tiny white spots and petechiae on the serosal
surface called as salt and pepper indicate Eimeria necatrix and may be confirmed
by histopathology. In the part of treatment, anticoccidial chemicals are effective
against Eimeria spp.however, longer duration of use will develop resistance against
the drugs. One of the effective ways to develop controlled immunity is through
feed medication with ionophore antibiotics like monensin. The ionophores reduce
coccidiosis multiplication, allowing natural immunity to develop in the flocks.
Another method to develop controlled immunity is coccidiosis vaccination with
live attenuated sporulated oocyst vaccines.
Worm infection: Worms of chickens are classified into four categories and they
are Roundworms (Ascarid), Hairworms (Capillaria), Caecal worms (Heterakis), Tape
worms (Raillietina and Davainea). Transmission of round worms is through eggs
shed in the faeces and tape worms are through shed of gravid proglotids carrying
eggs. Clinical signs and lesions includes damage of intestinal lining, causing
enteritis, anaemia, decreased egg production and at times eggs with pale yolks.
Capillaria cause more damage to the intestinal lining and can cause enteritis and
anaemia with decreased egg production and the appearance of pale egg yolks. Tape
worms cause inefficient use of nutrients in chicken affecting economic performance.
Diagnosis is through post mortem examination of the intestinal contents, which will
reveal roundworms, caecal worms, and tape worms. Treatment is through use of
broad spectrum of specific anthelmintics and prevention is through hygienic litter
management programs. A worm burden leads to reduced immunity, poor feed
efficiency. Therefore, deworming must be practiced regularly to maintain healthy
flock. Deworming is mostly done through water, but is also done through feed. The
first deworming is done at seven weeks of age, followed by at 14 to 16 weeks of age.
During laying period, deworming should be done at least bimonthly in deep litter
system of rearing and once in three months in cage rearing.

Metabolic Diseases
Gout: The gout is a condition characterized by buildup of urates in the system
and deposited in tissues and called as two conditions namely, visceral gout and
articular gout. The visceral gout is manifested with deposition of urates in renal
tubules and the serous surface of the heart, liver, air sacs or the peritoneum looks
like a chalky white dust. Visceral urate deposits are generally due to renal failure.
Possible causes for this could be obstruction of ureters, renal damage or dehydration.
Most commonly, visceral gout following dehydration is observed in newly hatched
chickens after overheating or a more prolonged stay in the hatchery. Articular gout
is characterized with peri articular urate deposits, especially around the joints of
toes and the foot. The joints are enlarged and toes are malformed. After opening
of affected joints, the peri articular tissue will be white. A number of etiological
factors are related to this condition are excess protein, calcium, sodium bicarbonate,
mycotoxins, and lower phosphorus levels in the feed.
Cage layer fatigue: Cage layer fatigue is a nutritional disease of chicken

affecting soft long bones, bone becomes bowed and it affects the ability of the bird

to stand and walk. Generally, the term rickets is used to describe the condition in
young poultry and osteomalacia is often for the conditon in adult birds. Cage layer
fatigue is a related condition observed in caged laying hens, usually around peak
egg production, similar to osteoporosis, a condition causing brittle and week bones,
as a result of reduced bone density. Rickets is caused by a deficiency or imbalance
of circulating calcium, vitamin D3 and phosphorous. Cage layer fatigue is caused
primarily by depletion of body stores of calcium as a result of delay in feeding high
calcium feeds during high egg production or impairment in calcium absorption
or bone calcification during this production stage. Excess of either calcium or
phosphorous can cause rickets. Vitamin D3 plays a critical role in regulating the
absorption and metabolism of calcium. Therefore, in addition to ensure that diets
have an appropriate level and balance of calcium and phosphorous, they must be
adequate in vitamin D. Bone mineralization is a constant process and therefore
correction of dietary deficiencies or imbalances can prevent the condition. There
is a higher incidence of bone calcification problems in high producing layer hens
housed in cages rather than floor based housing systems.
Fatty Liver Syndrome: Fatty liver syndrome is a condition that affects only
hens, primarily caged layers. It is a metabolic condition characterized by general

obesity with an enlarged, fatty liver that becomes soft and easily damaged. The chief
causative factor of this condition is excess calorie intake. Low protein, high energy
diets, with amino acid imbalance are contributory factors to this condition in layers.
Deficiency of lipotrophic factors like methionine, choline, vitamin B12 can also cause
fatty infiltration of the liver. The hen of higher production is more susceptible to this
condition. Mortality rates vary and death is often caused by internal hemorrhage
due to rupture of the liver. Adjusting energy intake in the form of carbohydrate,
increase the protein level in the feed, adding fat as energy source, supplemental
choline, B12 and Vitamin E are strategies for prevention of fatty liver syndrome.
9
Water Quality Management
Learning Objectives
1. Describe the importance of water management for poultry farm

2. Discuss the importance of water quality standards of a layer farm

Water is a basic, but critical nutrient in commercial poultry feeding strategies. It
is essential for all basic functions of the body system of bird. But, water management
in poultry farms is the most neglected area often in commercial poultry farms. The
requirement of water will be high for commercial layers, because of its high metabolic
activity for its high egg production performance. In general, the water intake of
commercial chicken will be twice the quantity of feed intake. For example, when
the feed intake per day is 100 gram, the water intake will be 200 ml per bird per day,
when the temperature is around 21oC (70oF). When the temperature increases above
35OC (95oF), water intake will be of three fold of feed intake. Moreover, poor quality
water will be a source of infection for birds, leads occurrence of many diseases.
Considering that, quality water should be made available to birds and the same
should be available to the birds for 24 hours on ad libitum basis.
Water Requirement for Commercial Farms

The first important step in water quality management is checking the water
quality and availability before starting a farm. It means, before starting a commercial
layer farm, water quality and availability of the farm site should be checked
thoroughly. The sites with poor water quality should not be selected for commercial
farms. Considering the quality of water, water from deep bore wells (300-600 ft )
will have stable water quality than shallow bore wells (less than 300 ft) and open
wells (30-60 ft). Water quality of deep bore wells will not change much due to
rainfall and sewage percolation problems. Considering that, deep bore well water
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is highly recommended for commercial layer farms. The next step is estimating the
water requirement of a commercial layer farms on daily basis. Water requirement
shall be calculated as 400 ml per day per adult layer chicken. For example, a layer
farm with the batch size of 50,000 birds will require 20,000 litres of potable quality
water per day for drinking purpose alone. While designing a poultry farm’s civil
structures, water tank volume should be designed to store at least two days water
requirement of the farm. One cubic foot of volume of will hold approximately 28
litres and one cubic metre will hold 10,000 litres of water.
Table 9.1 Water quality standards for poultry farm
Sl.No. Quality parameters Desirable level
1. pH 6.5-7.5
2. Total Dissolved Solids (TDS) Less than 1200
3. Total Hardness 110 ppm
4. Calcium 60 ppm
5. Chloride 14 ppm
6. Sodium 32 ppm
7. Magnesium 14 ppm
8. Nitrate 10 ppm
9. Total bacterial count 100 cfu per ml
10. Coli form count Nil
Water Sanitation
Water sanitation is a process of disinfecting water through artificial means and
makes it microbiologically safe for drinking purpose. The common disinfection
procedure is chlorination. Chlorination is a method of adding chlorine as disinfectant
to water to make the water safe for drinking. Bleaching powder chemically known as
Calcium hypochlorite (Ca (Clo)2) is used as chlorine source for commercial use. The
quantity of bleaching powder requirement for effective disinfection is four milligram
per litre of water (assuming the strength of chlorine in commercial bleaching powder
is 25 per cent). Based on that, 1000 litre of water requires four gram of commercial
bleaching powder. The contact time for effective chlorine disinfection is 30 minutes.
The other commercially used disinfectant is hydrogen peroxide (H2O2) at the rate
of 10 ml per 100 litre of water with the contact time of 20 minutes.
Routines in Watering Management

In deep litter system of rearing, appropriate drinkers should be used for
different age group of birds. In cage system of rearing, nipple and cup drinkers
will be used and height of nipple and cup should be adjusted to the height of the
birds for easy watering. Number of nipples in a cage box should be adequate for
effective watering. Leaky nipples should be verified on daily basis to avoid wet
litter problems. Periodical checking of water quality for at least for once in three
months is essential to ensure quality water supply. In case of incidence of poor
water quality, disinfection of water is highly recommended as per the advice of
the poultry consultants.
10
Good Husbandry
Practices in
Commercial Layer Farming
Learning Objectives
1. Discuss the role of Good Husbandry Practices in poultry welfare

2. Identification of critical areas for implementation of GHP in a layer farm

Definition of Good Husbandry Practices
Good Husbandry Practices (GHP) in poultry farming can be defined as a
collection of package of practices to be followed in intensive or industrial poultry
production systems to maximize / optimize the production and productivity
without compromising the poultry welfare and food safety. However, Good
Husbandry Practices is not a new set of practices of farming or production methods,
but they are all refined or improved methods of our regular production activities
in the production process, to achieve the overall goodness in the production to
market value chain.
Benefits of GHP in Poultry Production Value Chain

Application of Good Husbandry Practices in poultry production will offer the
following benefits to the poultry producer and consumer.
1. Satisfaction of producer and consumer

2. Improved marketability of the products

94
3.
Food safety
4. Improved poultry welfare

5. Optimization of return per unit investment

6. Maximization of production and productivity

What is the Special Need for GHP in Layer Chicken Farming?
Globally, commercial production of chicken egg is characterized by intensive
rearing systems. Nowadays, in all the intensive system of chicken egg production,
bird welfare, food safety and pollution are becoming the issues of discussion, more
than maximizing the production and productivity. Though, we get maximum
production benefits in the intensive system of production, the welfare and pollution
are very serious issues to be taken care of by producers (often neglected) for a
holistic, humane and sustainable production environments. In this context it is
essential to mention that, in industrial poultry production, capital investment is
very high. Consequently, there is every possibility of providing inhumane and
callous treatment towards chicken welfare considering the cost economics. In this
juncture, sensitization of the stakeholders about the Good Husbandry Practices to
be followed in intensive production systems to maximize the productivity with
improved welfare of chicken is the need of the hour.
Poultry Welfare
As per the dictionary (Oxford / Webster) references, welfare associates with
state of wellbeing, health, happiness and successful progress in life, which may
rightly suits for human welfare. However, the definition of health, happiness and
progress is a highly subjective term in human life, which is based on individualistic
culture and priorities. Application of the same context in the area of poultry welfare
may not be right and logical, since these birds (layers for egg) have specific and
pre-determined purposes for their living. Based on that, it will not be logical to
account the ‘happiness factors’ in animal welfare, because often they are not directly
measurable and sometimes over ride by the production function.
Considering these background, it is reasonable to take up the definition of
animal welfare proposed by World Organization for Animal Health (OIE) that is
“how well an animal is able to cope with the conditions in which it lives”, though, this
definition lacks complete acceptance from animal welfare activists. The reasons
for the lack of acceptance of this definition is, it does not accounting the criticality
of animal’s feelings and experiences like happiness or stress factors. However,
considering the perspective of Good Husbandry Practices in poultry farming, the
definition of OIE will holds good to achieve the purpose. Because, as per OIE,
good housing, feeding, management, disease prevention, humane handling are the
mandatory factors for a holistic poultry welfare programme.
Principles of Animal Welfare

Describing and assessing the poultry welfare in intensive chicken egg
production environments is complex and often debatable. In a holistic view, layer
Good Husbandry Practices in Commercial Layer Farming 95

bird welfare is based on various components and can be broadly classified in to
two namely effective performances of production function like egg production and
other factors like happiness, freedom to lead natural way of life of its own etc. For
an example, a commercial layer chicken is able to produce an average of 310-320
eggs per year in cage rearing indicates its state of well-being. However, in other
way, these birds may not be at welfare state, while considering its limitations in
its freedom as fowl to move in a range land. Therefore, it is important to measure
each component of welfare independently and integrating the different measures to
reach an overall conclusion about welfare status. However, there are some guiding
principles are available based on various research works to assess the overall welfare
quality and they are called as Five Freedom approach in animal welfare.
The Five Freedoms, Principles and Criteria for Good Animal

Welfare
United Kingdom’s farm animal welfare council proposed that, all farm animals
should have five freedoms to ensure minimum welfare environments in their rearing
systems and they are
1. Freedom from hunger and thirst

2. Freedom from discomfort

3. Freedom from pain, injury and disease

4. Freedom to express normal behaviour

5. Freedom from fear and distress

Table 10.1 Welfare principles and criteria in animal welfare
Welfare principles Welfare criteria (measures)
Absence of prolonged hunger (feeding space)
Good feeding
Absence of prolonged thirst (drinker space and quantity of water intake)
Comfort around resting (cleanliness and litter quality)
Good housing Thermal comfort (absence of panting and huddling)
Ease of movement (optimal stocking density)
Absence of pain
Good health Absence of injuries (lameness, hock burn, foot pad dermatitis)
Absence of disease (mortality, culled outs, production performances)
Expression of social and other behaviours
Animal Behaviour Good human animal relationship (Avoidance Distance Test)
Positive emotional state (Quality Behavior Assessment-QBA)
The reason for accepting welfare definition of OIE in Good Husbandry Practices
in Poultry is, OIE considers these five freedom approach as guiding principles for
assessing the welfare of the poultry and, it also being endorsed by most of the well
regulated European welfare legislations and forms the basis for OIE Terrestrial
Animal Health Code. However, there is different school of thought that, it is very
96
difficult to find out the natural behaviour of an animal in captive environments

and in most cases adaptation will become an overriding factor in expression of
normal behaviour, thereby problems in assessing the overall welfare quality. For
an example, though wing flapping is normal behaviour, caged hens flaps its wings
occasionally due to adaptation to captive environments. In the same way, high
stocking density, limitations in scratching the ground, litter bathing, privacy for egg
laying, over grown claws and leg weakness are the welfare issues in cage rearing
of layer chicken.
European Welfare Quality Consortium improved this approach and suggested
guiding principles and criteria for animal welfare quality as follows,
Assessment of Poultry Welfare

The scientific assessment of poultry welfare is usually a complex process, which
is based on number of parameters. It includes a range of physical, physiological,
behavioural or clinical indicators, and comparing these measurements among
chickens that are reared in a specific and similar production system. A broad range of
indicators can be used to assess stress response and immune function in an attempt
to measure whether the animal is coping with its environment or not. However,
interpretation of these indicators is sometimes difficult. The measures of welfare
can be classified in to two as they are as follows:
Table 10.2 Resource and animal based measure of layer chicken welfare
Resource based measure for poultry Animal based measure for poultry
Stocking density / cage space Livability / Mortality
Feeder and drinker space Per cent culled
No. of feeders and drinkers Lameness, cage layer fatigue
Feed quantity Feather loss, Hock burn
Micro environment (temperature and relative humidity Injuries of birds
Air quality (ammonia) Human relationship (Avoidance Distance Test)
Litter quality (moisture & freshness) Quality Behavior Assessment
Conventionally, we used to think that optimization of resource based measure

will ensure welfare, but it is not necessarily true always. Combination of these
two measures of welfare will provide picture about the actual status of welfare in
production environment.
In commercial chicken egg production systems, relationship between welfare
and production goals is bi directionally associated (positive or negative), which is
based on the specific production function and goal. It can be explained as improved
methods of feeding, disease prevention (welfare measures) will ensure the welfare
of poultry and lead to high production gains, in which, welfare and production is
positively associated. On the other hand restricting feed intake during grower phase
in commercial layer chicken will avoid the over eating and excess body weight and
improvement in the uniformity. Uniformity in body weight in the specific ages, in
turn improve the production function of egg production. But it may be a factor for
Good Husbandry Practices in Commercial Layer Farming 97

chronic hunger, which is against welfare for these birds. In this situation production
gain and welfare are negatively associated.
When production gains can be achieved by improving animal welfare, there
is no need for any safe-guard mechanism to ensure poultry welfare, because of its
dual benefits. But, when increased production gains, conflicts with welfare, some
mechanisms are required to ensure a reasonable welfare with human touch. In these
circumstances, how to ensure reasonable welfare without compromising production
and productivity is a challenging situation, for which application Good Husbandry
Practices will be a useful strategy. These programs may be made available in the
form of law, codes of practice and voluntary welfare assurance programs etc. for
effective implementation.
Welfare Issues in Commercial Poultry Production

Identification of welfare issues in intensive chicken egg production is a basic
process to implement Good Husbandry Practices, and to improve the welfare.
Following are the indicative list of welfare issues in intensive poultry production
environment. Indicative list of welfare issues in commercial chicken egg production
are as follows,
• Transport of day old chicks

• Brooder space and temperature

• Cage space and stocking density

• Micro environment in terms temperature, relative humidity, ventilation

and air quality
• Feed and water quality

• Feeding and drinking space

• Feed restriction during growing

• Beak trimming, vaccination and medication

• Culled outs and mortality

• Leg problems like cage layer fatigue, growth of claws

Benefits of GHP and Welfare
Implementation Good Husbandry Practices in poultry farming offers

benefits in three forms namely, improved production and consumer acceptance,
wide access to markets and creation of employment. Growing awareness on welfare
issues of in intensive poultry farming among the consumers of poultry products,
make the people to choose products from chicken raised in good welfare conditions,
which leads improved acceptance of those products without any hesitation, thereby
providing satisfaction to producer and consumer.
Activity
1. Visit a commercial chicken layer farm and take an account of the resource

based measure in assessing the layer welfare.
2. Compare two commercial layers farm’s welfare by calculating the stocking

density.
11
Commercial Chicken Layer
Farm Economics
Learning Objectives
1. List out the various costs of production of chicken egg

2. Prepare of a project report for a commercial layer farm

Introduction
Understanding the economics of a commercial layer farm is the final step in
the learning process about the subject of commercial chicken egg production. It
will be helpful for financial planning of a commercial layer farm and to prepare a
project report for availing financial assistance from banks. The cost of production in
commercial layer farm implies, the cost of production per egg, which includes, feed
cost, chick cost, growing expenses cost, over heads etc. However, in financial terms
cost may be classified in to three namely fixed investment, fixed cost and variable
cost. Understanding these costs will helpful to work out economics in a proper way.
Fixed investment: Fixed investment is the investment made by the promoter
or entrepreneur to develop the poultry farm facilities, which includes, purchase of
land, land preparation, construction of poultry houses, cages, equipment, facilities
for water and other physical structures like office, quarters, godown and outlet if
any etc. Generally, in fixed investment, 75 per cent will be provided by the financial
institutions and 25 per cent will be borne by the promoter.
Fixed cost: Fixed cost is the cost which is fixed in nature and does not vary
with volume of production. Cost on fixed investment in the form of interest and
depreciation on building and equipment value (assumed cost) are come under
fixed cost.
100 Commercial Chicken Egg Production

Variable cost: Variable cost is the cost, which is variable in nature and, will
vary with the volume of production. Chick, feed, labour, electricity, litter, health
management inputs, other utilities and over heads will come under the variable cost.
Total cost: Total cost is the cost which includes both fixed and variable cost.

Critical Factors of Farm Economics
Economics of commercial layer chicken farm depends principally on three
factors for its profitability and they are, volume of production, cost of inputs and
performance of the farm and sale price of the output. Volume of production favours
the cost economics and it is called as economy of scale and, cost of production per
unit will be minimal in large scale. Lower the cost of inputs favours the economics
positively. Technical performance indicates the realized performance of a layer
farm in their economic traits. High sale price of the output favours the economics
positively.
Model Economics of a Commercial Chicken Layer Farm

Assumptions
1. Independent commercial layer farm

2. Type of farm : All layer farm - All layer farm refers the rearing system of

only layers through direct purchase of ready to lay pullets (16-18 weeks)
for egg production
3. Farm size : One lakh layer bird capacity with batch size of 25,000 layers

4. System of housing and rearing : Open sided elevated cage system of rearing

Table 11.1 Technical standards of commercial layer chicken farm
1. Cost of land - Nil : Farmer’s own land
2. Cost of land preparation : Rs. 5,00,000/-
3. Cost of construction elevated cage layer houses : Rs. 400 per bird
4. Floor space requirement : 0.6 sq.ft per bird
7. Cost of point of lay pullet : Rs.200 per bird
8. Mean egg production period : 52 weeks
9. Mean saleable egg number per bird : 300
10. Feed intake from 20-72 weeks : 42 kg
11. Cost of feed per kg : Rs. 20
12. Cost of health care and other charges : Rs.5 per bird
13. Mortality during laying period : 10 per cent
14. Mean body weight at culling at 72 weeks : 1.6 kg
15. Mean culling age : 72 weeks
16. Sale price of culled birds : Rs.50 per kg
17. Cost of labour per month Rs. 96,000
18. Depreciation on building and equipment : 10 per cent
19. Interest on investment : 15 per cent
Commercial Chicken Layer Farm Economics 101

Table 11.2 Economics of chicken layer farm (one year production)
Sl.No. Items Amount (Rs.)
:
( in lakhs)
A) Fixed investment
A1 Cost of Land : Nil
A2 Cost of preparation of land for layer farm : 5.00
A3 Cost of construction layer houses with accessories :
400
(Rs.400 x 1 lakh birds)
A4 Total : 405
B) Fixed cost
B1 Interest on investment @ 15 % per annum :
60.75
[Rs.405 lakhs x 0.15]
B2 Depreciation on building @ 10 % per annum :
40.00
[400 lakhs x 0.10 ]
B3 Total : 110.75
C) Variable cost
C1 Cost of point of lay pullets :
200.00
[One lakh x Rs.200 per chick]
C2 Cost of feed :
840.00
[One lakh x 42 kg x Rs.20]
C3 Cost of medicines, vaccines and other utilities :
10.00
[One lakh x Rs. 10 per bird]
C4 Cost of labour - 12 labours per day @ Rs.7500 per month :
10.80
[96,000 per month x 12 months]
C5 Total : 1060.80
D) Total cost [B plus C] : 1171.55
E) Income / Receipts :
E1 Sale of market saleable eggs :
1200.00
[One lakh x 300 eggs per bird x Rs.4.00 per egg]
E2 By sale of culled birds at the age of 72 weeks :
72.00
[90,000 birds x 1.6 kg x Rs.50 per kg)
E2 Gross income : 1272.00
E3 Net income [E minus D] : 100.45
E4 Net income per layer :
Rs.100.45
[E3 divide by (1,00,000 birds)]
Annexure
Metric Equivalents
1 meter 100 cm
1 meter 3.28 ft
1 feet 12 inches
1 inch 2.54 centimeters
Area
One hectare 2.47 acres
One acre 4046 square meters
One square meter 10.76 square feet
One square feet 144 square inches
One square feet 929 square cms.
Area of circle Pi r square
Weight
One kilo gram 2.20 pounds
One pound 0.45 kilograms
One ton 1000 kilograms
Temperature
Centigrade to Fahrenheit o
C x 1.8 plus 32
Fahrenheit to Centigrade (oF minus 32) / by 1.8
Concentration
One mg per kg One ppm
One micro gram per gram One ppm
One micro gram per kg One ppb
Volume
One cubic foot 28 litres (approx.)
One cubic meter 1000 litres
Milligram per litre 1 ppm
Gram per litre 1000 ppm
Index
A Beak trimming 27, 28, 97

Abnormalities 58 Bio-security 73, 74, 75
Accessibility 11 Blue wing disease 85
Agricultural and processed food products Bone meal 44
export development authority Brooder house 20, 22
(APEDA) 72 Brooder pneumonia 87
Alfalfa leaf meal 45 Brooding equipment 23
Alimentary canal 34 Brooding management 23
Anas platyrhynchos 1 Brooding period 23
Animal welfare 94, 95 Brown egg shell layer 6
Anser anser 1 Building plan 22
Antibiotic supplements 46 Built up area 11, 12, 20
Arachidonic acid 70 Bureau of Indian standards 39, 40, 67
Attenuated vaccine 77 Butylated hydroxyl anizole 46
Avian cholera 86 Butylated hydroxy toluene 42, 46
Avian encephalomyelitis 84, 85
C
Avian influenza 82, 83
Cage brooding 24
Avian pox 83
Cage design and arrangement 16
B Cage house 12, 17
Bacterial diseases 85 Cage layer fatigue 89
Barred plymouth rock 5 Cage rearing 15
Basic function 34 Cage specifications 17

Calorie Protein Ratio 37 Emu 1
Chronic respiratory disease 86 Energy sources 40
Coccidiosis 88 Enriched cages for chicken layers 19
Coefficient of variation 28 Environmentally controlled cage houses
Colibacillosis 86 18
Commercial chicken egg production 1, Erucic acid 43
70 Essential amino acids 37
Commercial layer houses 13 Extensive system of rearing 10
Common vaccination methods 77 Exterior quality factors 61
Conceptual bio-security 73 F
Construction coefficient 11, 12 Farm area 11
Cooked eggs 66 Farm economics 99, 100
Coturnix coturnix japonica 1 Farm site 11
Critical factors 3, 100 Fatty liver syndrome 89
Culling 29 Feed additives 45
D Feed enzymes 46
Dead bird disposal 75 Feeding and watering space allowance 14
Deep litter house 12 Feed ingredients 39
Digestive System 34 Feed milling process 48
Disinfection 75, 76 Feed restriction 26, 28, 50, 51
Docosahexanoic acid 70 Female reproductive tract 57
Double-yolk eggs 58 Fixed investment 99, 101
Dromaius novaehollandiae 1 Flock uniformity 28
Dry cleaning 75 Floor brooding 23
Duck 1 Floor level cage houses 17, 22
E Formaldehyde gas fumigation 76
Egg candling 59 Fowl pox 79, 83
Egg collection 9, 15 Full fat soybean 42
Egg drop syndrome 85 Fungal diseases 87
Egg formation 57, 58 G
Egg number 5, 6, 22, 28, 29, 30, 100 Gallus domesticus 1
Egg production 1, 3, 5, 28, 31, 32, 105 Genetically modified 8
Egg quality standards 67 Genetic stocks 5
Elevated cage houses 17, 22 Good husbandry practices 3, 16, 93-97
Elevated open sided cage house 18 Goose 1
Index 107

Groundnut meal 43, 45 Lymphoid leucosis 84
Grower house 20, 22 M
Grower management 26 Maize gluten 40
Guinea fowl 1 Marek’s disease 79, 84
Gumboro disease 82 Mash type 49
H Meat by products meal 43
Haugh unit score (HUS) 64 Meleagris gallopavo 1
Hydrolyzed poultry feather meal 44 Metabolic diseases 89
I Metabolisable energy 37
Identification and selection 11 Millets 40
Immunoglobulin yolk 70 Model economics 100
Industrial layer chicken breeding Mycoplasma synoviae infection 87
programme 7 N
Infectious bronchitis 79, 82 Nasal route 77
Infectious bursal disease 79, 82 National egg coordination committee 71
Infectious coryza 85 National research council 39
Infectious laryngotracheitis 83 Natural incubation 21, 23
Intensive system of rearing 2, 10 Newcastle disease 79, 81
Interior quality factors 61 New Hampshire 2, 5
Intramuscular injection 78 Non starch polysaccharide 46
J Numida meleagris 1
Japanese quail 1 Nutraceutical properties 70
Japanese vent sexing 21 Nutrient feed additives 46
Nutrient requirements 38
K
Nutritive value 59
Killed vaccine 77
L O
Ocular route 77
Laboratory examination 48
Oesophagus 34
Large intestine 35
Open sided battery cage layer houses 19
Layer chicken breeding 6
Open sided house 12
Layer chicken management 21
Operational bio-security 74
Layer house 20, 22
Orientation 13
Lighting management 29
Ornithology 1
Live viral vaccines programmes 78
Ostrich 1
Locality 11
Oyster shell 45

P Shell colour and texture 62
Pancreas 36 Sialic acid 70
Peak egg production 29 Single comb white leghorn 5
Pellet type 49 Small intestine 35
Phase feeding 50 Soy bean meal 42, 49
Physical structure 55 Structural bio-security 73
Poly unsaturated fatty acids 43, 70 Struthio camelus 1
Poultry carcass disposal 80 Subcutaneous injection 78
Poultry diseases 81 Summer management 51
Poultry farming 33 T
Poultry feeding standards 39 Topography 11
Poultry feed milling 47 Turkey 1, 44
Poultry houses 12
U
Poultry welfare 94, 96
USDA egg quality standards 65, 66
Power supply 11
Pre lay diets 50 V
Protein sources 42 Vaccine forms 77
Pullorum disease 87 Variable cost 100, 101
Pure line breeding 8 Viral diseases 81
Visceral leucosis 84
Q
Qualitative feed restriction 26 W
Quality control 47 Water availability 11
Quality testing 48 Watering management 92
Water quality management 91
R Water sanitation 92
Rapeseed meal 43
Welfare principles 95
Rearing in chicken egg production 9
Wet cleaning 75
Red jungle fowl 1
Wheat bran 41, 44
Rendering 80
White egg shell layer 6
Restricted feeding 50, 51
World organization for animal health 94
Rhode island red 2, 5
Worm infection 88
S Y
Safflower meal 43
Yolk 56
Semi intensive system of rearing 10
Yolkless eggs 58
Sexual maturity 6, 7, 22, 27, 28, 30, 32,
50, 84

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Commercial Chicken

Dr M. Murugan M.V.Sc., Ph.D, MBA (Human Resources) is currently

Astral International Pvt. Ltd.

Published by : Associated Publishing Company®

Digitally Printed at : Replika Press Pvt. Ltd.

book successfully. I also express my sincere thanks to my Professor R. Prabakaran,

Critical Factors for Development of Commercial Chicken Egg

Layer Chicken Breeding

White egg shell layer Brown egg shell layer

Selection objective of layer chicken breeding is comparatively straight, when

The various steps involved in the breeding programme are as follows:

How to Decide the Farm Area Requirement?

Deep Litter Houses for Layers

Specifications for Deep Litter House

Cage Rearing of Layers

Advantages of Cage Rearing

behavioral characteristic like free movement, scratching, perching, and privacy

External view Internal view

Cage Houses for Chicken Layers

Cage house floor plan Cage arrangement

Elevated Open Sided Cage House Specifications

Open Sided Battery Cage Layer Houses

Enriched Cages for Chicken Layers

Source: https:// bigdutchman.com

Enriched cage specifications (European Union standards & specifications)

Phases of a Commercial Layer Rearing

Commercial Layer Farm Planning

Floor brooding Cage brooding

Assessment of the feed intake of chicks: Assessment of the feed consumption

Chick with feed Chick without feed

Week Feed Cumulative Body weight

Beak trimming: Beak trimming (often called as debeaking) is the removal

Dynamics of Egg Production

Table 4.3 Economic traits of commercial layer chicken

Sl.No. Economic Traits

Table 4.4 Production indices for commercial layer farming

1. Number of Eggs Pr oducedper day

2. Number of Eggs Pr oducedper day

Table 4.4 contd...

Table 4.4 contd...

3. Number of Hens Housed initialy

Per cent Hen Housed Egg Production for a period

Hen Housed Egg Production for a period ( HHEP-Period - Egg number)

Feed Efficiency per Dozen eggs

Feed Efficiency per kg egg mass

Basic function: Understanding the uniqueness in anatomical and physiological

Digestive System of Chicken

Proventriculus: Proventriculus is an organ situated just before the gizzard,

Nutrients for Chicken

Calorie Protein Ratio

Table 5.1 Contd...

15. Choline (mg/kg) Min. 500 200 400 400

16. Linoleic acid (%) Min. 1.0 1.0 1.0 1.0

17. Aflatoxin B1 (ppb) Max. 20 20 20 17

Source: Bureau of Indian Standards ( BIS ) – IS 1374 -2007

Maize (Corn) Jowar (Sorghum) Bajra (Cumbu) Broken rice

Wheat bran De oiled rice bran Dried fish Calcite powder

Di Calcium Shell grit Meat meal Molasses

Wheat: Production and consumption of wheat is worldwide in nature, and in