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Multi Function Weighing Indicator

1WMPD4000243B
 This is a hazard alert mark.

This mark informs you about the operation of the product.

Note This manual is subject to change without notice at any time to improve the product. No
part of this manual may be photocopied, reproduced, or translated into another language
without the prior written consent of the A&D Company, Limited.

Product specifications are subject to change without any obligation on the part of the
manufacturer.

© 2015 A&D Company, Limited. All rights reserved.

ｇr Contents
1. Compliance ................................................................................................ 4
1.1. Compliance with FCC Rules .............................................................. 4
1.2. Compliance with European Directives ............................................... 4
2. Outline and Features ................................................................................. 5
2.1. Precaution.......................................................................................... 6
2.2. Front Panel ........................................................................................ 7
2.2.1. Keys............................................................................................... 7
2.2.2. Symbols ......................................................................................... 8
2.3. Rear Panel....................................................................................... 10
3. Installation................................................................................................ 11
3.1. Mounting the Indicator ..................................................................... 11
3.2. Connecting the Load Cell Cable ...................................................... 12
3.2.1. Verifying Load Cell Output and Input Sensitivity............................... 13
3.3. Wiring Power Cord........................................................................... 14
3.4. Installing Options ............................................................................. 15
4. Basic Operation ....................................................................................... 16
4.1. Key Operation Examples ................................................................. 16
4.1.1. Standby Mode.............................................................................. 16
4.1.2. Cursor Operation ......................................................................... 16
4.1.3. Inputting Characters..................................................................... 16
4.1.4. The Way of Calling a Code .......................................................... 17
4.1.5. The Way of Entering a Correction Mode...................................... 17
4.1.6. The Way of Entering the Menu .................................................... 18
4.2. Status Chart (Mode Map)................................................................. 19
5. Calibration................................................................................................ 20
5.1. Actual Load Calibration (Using a Mass)........................................... 21
5.2. Digital Span (Calibration without a Mass) ........................................ 22
5.3. Gravity Acceleration Correction ....................................................... 23
5.3.1. Gravity Acceleration Reference ................................................... 23
5.4. Calibration Error............................................................................... 24
6. Applications.............................................................................................. 25
6.1. Hopper Scale with Material Code .................................................... 25
6.1.1. Definition of a Material Code........................................................ 25
6.1.2. Recalling a Material Code............................................................ 25
6.1.3. Editing Principle Parameters of a Material Code ......................... 26
6.1.4. Referring to the Next Material Code............................................. 26
6.1.5. Editing Full Parameters of a Material Code ................................. 27
6.2. Simple Hopper Scale with a Recipe Code ....................................... 30
6.2.1. Definition of a Recipe Code ......................................................... 30
6.2.2. Using a Recipe Code ................................................................... 31
6.2.3. Construction of a Recipe Code .................................................... 31
6.2.4. Recalling a Recipe Code ............................................................. 31
6.2.5. Arranging Material Code in a Recipe Code.................................. 32
6.2.6. Editing Full Parameters of a Recipe Code ................................... 32
6.3. System Design of a Hopper Scale ................................................... 34
6.3.1. Operation and I/O Design ........................................................... 34
 6.3.2. Design Example........................................................................... 34
7. Weighing Mode ........................................................................................ 35
7.1. Contents of the Batch Weighing Mode ........................................... 35
7.2. Batch Weighing Mode...................................................................... 36
7.2.1. Selection of Batch Weighing ........................................................ 37
7.3. Built-in Automatic Program Mode .................................................... 39
7.3.1. Normal Batching of the Built-in Automatic Program Mode ........... 40
7.3.2. Loss-in-weigh of Built-in Automatic Program Mode ..................... 42
7.3.3. Compensation Sequence............................................................. 44
7.3.4. Initial Flow Sequence................................................................... 46
7.3.5. Discharge Sequence.................................................................... 48
7.3.6. Recipe Sequence......................................................................... 50
7.3.7. Automatic Selection of the Supplying Hopper.............................. 52
7.3.8. Nozzle Control Sequence (Vacuum Cleaner) .............................. 53
7.3.9. Mixing Sequence ......................................................................... 54
7.3.10. Safety Check Function............................................................... 56
7.3.11. Pause and Emergency Stop ...................................................... 56
7.3.12. Restart Sequences from Pause ................................................. 57
7.3.13. Automatic Free Fall Compensation............................................ 58
7.3.14. Real Time Free Fall Compensation ........................................... 59
7.4. Customer Programmed Control (Comparison Output) ..................................... 61
7.4.1. Normal Batching of the Customer Programmed Control Mode.... 62
7.4.2. Loss-in-weigh of the Customer Programmed Control Mode ........ 64
7.5. Other Functions ............................................................................... 66
7.5.1. Re-Zero Operation ...................................................................... 66
7.5.2. Zero Tracking Function ................................................................ 66
7.5.3. Tare ............................................................................................. 67
7.5.4. Preset Tare (Fixed Tare Function) ............................................... 67
7.5.5. Customizing the Function Key (Key Design)................................ 67
7.5.6. Customizing the Sub Display ....................................................... 68
7.5.7. Graphic Display ........................................................................... 69
7.5.8. Total Operation ............................................................................ 70
7.5.9. Undoing the Total Operation........................................................ 70
7.5.10. Clearing (Deleting) the Totaled Data.......................................... 70
7.5.11. Error Message and Alarm .......................................................... 71
7.5.12. Graphic Status Indicator ............................................................ 73
7.5.13. Memory Backup ......................................................................... 73
8. Interface................................................................................................... 74
8.1. Control I/O Function......................................................................... 74
8.1.1. Interface Circuit............................................................................ 74
8.1.2. Timing Chart ................................................................................ 75
8.2. Built-in RS-485 Interface.................................................................. 76
8.2.1. Connection................................................................................... 76
8.2.2. Settings of Parameters ................................................................ 77
8.2.3. Timing Chart ................................................................................ 78
8.2.4. General Data Format ................................................................... 79
8.2.5. A&D Data Format......................................................................... 80
8.2.6. Address........................................................................................ 80
8.2.7. Command List.............................................................................. 81
8.3. Modbus Interface for RS-485........................................................... 84
8.4. Built-in Current Loop Output ............................................................ 95

Page 2 AD-4402
 8.4.1. Connection................................................................................... 95
8.4.2. Communication Modes ................................................................ 95
8.4.3. Data Format................................................................................. 96
8.4.4. Recipe Printing ............................................................................ 96
8.5. BCD Output of Option OP-01........................................................... 98
8.6. Relay Output of Option OP-02 ....................................................... 102
8.7. RS-422/485 Interface of Option OP-03 .......................................... 103
8.8. RS-232C Interface of Option OP-04 .............................................. 106
8.9. Parallel I/O of Option OP-05 .......................................................... 107
8.10. Analog Output of Option OP-07 ..................................................... 108
9. Maintenance .......................................................................................... 109
9.1. Basic Operation ............................................................................. 109
9.2. Monitor Mode................................................................................. 109
9.2.1. Monitoring the Control I/O Function ........................................... 109
9.2.2. Monitoring the Built-in RS-485 Interface .................................... 109
9.2.3. Monitoring the Built-in Current Loop Output............................... 110
9.2.4. Monitoring the A/D Converter .................................................... 110
9.2.5. Monitoring the BCD Output of OP-01......................................... 110
9.2.6. Monitoring the Relay Output of OP-02 ....................................... 110
9.2.7. Monitoring the RS-422/485 Interface of OP-03.......................... 111
9.2.8. Monitoring the RS-232C Interface of OP-04 .............................. 111
9.2.9. Monitoring the Parallel I/O of OP-05 .......................................... 111
9.2.10. Monitoring the Analog Output of OP-07 ................................... 111
9.3. Test Mode...................................................................................... 112
9.3.1. Testing the Control I/O Function ................................................ 112
9.3.2. Testing the Built-in RS-485 Interface ......................................... 112
9.3.3. Testing the Modbus Interface .................................................... 112
9.3.4. Testing the Built-in Current Loop Output.................................... 113
9.3.5. Testing the A/D Converter ......................................................... 113
9.3.6. Testing the BCD Output of OP-01.............................................. 113
9.3.7. Testing the Relay Output of OP-02 ............................................ 113
9.3.8. Testing the RS-422/485 Interface of OP-03............................... 114
9.3.9. Testing the RS-232C Interface of OP-04 ................................... 114
9.3.10. Testing the Parallel I/O of OP-05 ............................................. 114
9.3.11. Testing the Analog Output of OP-07 ........................................ 114
9.4. Initializing Parameters ................................................................... 115
9.5. Remote Operation ......................................................................... 117
10. Function List........................................................................................... 118
10.1. Operation Keys .............................................................................. 118
10.2. Outline of the Function List ............................................................ 119
10.3. Referring Parameters..................................................................... 120
10.4. Parameter Settings ........................................................................ 120
10.5. Parameter List ............................................................................... 121
11. Specifications......................................................................................... 148
11.1. Dimensions .................................................................................... 151
11.2. Accessories ................................................................................... 151
12. References ............................................................................................ 152
12.1. Abbreviations ................................................................................. 152
12.2. ASCII Code for AD-4402................................................................ 153
12.3. Index .............................................................................................. 154

AD-4402 Page 3
 1. Compliance
1.1. Compliance with FCC Rules

Please note that this equipment generates, uses and can radiate radio frequency
energy. This equipment has been tested and has been found to comply with the limits
of a Class A computing device pursuant to Subpart J of Part 15 of FCC rules. These
rules are designed to provide reasonable protection against interference when this
equipment is operated in a commercial environment. If this unit is operated in a
residential area it may cause some interference and under these circumstances the
user would be required to take, at his own expense, whatever measures are
necessary to eliminate the interference.
(FCC = Federal Communications Commission in the U.S.A.)

1.2. Compliance with European Directives

This appliance complies with the statutory EMC (Electromagnetic Compatibility)
directive 89/336/EEC and the Low Voltage Directive 73/23/EEC for safety of electrical
equipment designed for certain voltages.
Note: The displayed value may be adversely affected under extreme electromagnetic
influences.

Page 4 AD-4402
 2. Outline and Features
The AD-4402 is a multi-function weighing indicator for batch weighing and filling
weighing. This indicator has control I/O for the weighing sequence and options.

Large display
This indicator has a blue vacuum fluorescent display (VFD).
The character height of the main display is 18 mm.
Current weighing data, material names, setpoints (comparison references) and total
data are displayed at the same time.

Operation guidance
Messages that assist current operation are displayed on the front panel and provide
easy use of the indicator, even without the instruction manuals.

Full weighing sequences

The AD-4402 can mix multiple materials and is equipped with a recipe function.
Equipped with a filling nozzle and agitation sequence.
Using the forecast control function, flow control can be performed that is equivalent to
an A/D conversion of 1000 times per second.

RS-485 interface
32 indicators can be connected to a programmable controller or a personal computer.
These protocols are according to public formats.

Options
There are options of 250 VAC direct drive relay, serial interface, parallel interface,
analog output and etc.
There are options of CC-Link, DeviceNet and PROFIBUS.
There are three expansion slots for options.

Check mode during operation

The monitor mode can confirm system status during operation.
The test mode can test the Input / Output interface.
Even if there is no monitor instrument, the interface can be confirmed.

Recipes and raw material data stored in the indicator

The recipe is described as a combination of material codes and weights.
The material code is described as the weighing sequence parameters for raw material.

Water-resistant panel
The classification code of the front panel is equivalent to IP-65 of IEC 529 using the
accessory rubber packing. The "IP-65" code is explained as follows:
IP: International Protection.
6: Against ingress of solid foreign objects.
Dust-tight. No ingress of dust.
5: Against ingress of water with harmful effects.
Protected against water jets (no powerful jets). Water projected in jets against
the enclosure from any direction shall have no harmful effects.

AD-4402 Page 5
 2.1. Precaution

Before use, confirm the following articles for safe operation.

Grounding the indicator

Earth ground the indicator by connecting the ground terminal located on the rear
panel to the earth, to prevent a fire, electrical shock or indicator malfunction.
Do not share the ground line with other electrical power equipment.

Appropriate power cord

Use a power cord appropriate to the supply voltage and current used. Using an
inappropriate cord may cause electrical leakage or a fire.
Connect the power cord to the terminals firmly using compression terminals.

Fuse
A fuse is provided to protect against a fire hazard.
The indicator is equipped with various protection circuits and the fuse rarely burns out
under normal operations.
If the fuse burns out, the internal circuits may have been damaged by surges. Do not
try to replace the fuse. Contact the nearest A&D dealer.

Splashing water
The indicator is not water-resistant.
Securing the indicator to the panel using the accessory rubber packing will provide
the front panel the IP-65 protection.

Flammable gas
Do not use the indicator in places where flammable gases are present.

Heat radiation of the indicator

To prevent the indicator from overheating, allow appropriate clearance between the
peripheral devices.
If the ambient temperature exceeds the specified operating temperature, use a fan to
cool the environment.

Removing the cover

Before removing the cover, be sure to remove the power cord from the power source
to prevent an electric shock.
Do not touch the internal parts within ten seconds after removing the power cord to
prevent an electric shock.

Page 6 AD-4402
 2.2. Front Panel

Graphic status indicator

Main display
Weighing data is displayed.
Status indicator

Unit indicator
Sub-display
Materials, Total data, parameters and
Standby indicator
operation guidance are displayed.

2.2.1. Keys

Pressing this key, the key works as the F1 key.

Pressing the SHIFT key and this key, the key works as the F3 key.

Pressing this key, the key works as the F2 key.

Pressing the SHIFT key and this key, the key works as the F4 key.

The key to select a function of a key.

The key to open the material code or recipe code.

Pressing the SHIFT key and this key, the key works as the material
code edit key.
Pressing the ENTER key and this key, the key works as the recipe
code edit key.

AD-4402 Page 7
 The key to move the cursor or scroll the function number.
Press and hold the SHIFT key and press the key to decrease the
code number.
The key to select alphabetical keys, upper keys, lower keys or
numerical keys.
Alphanumerical keys.
The escape key. Pressing and holding the key more than three seconds
in normal weighing mode, the display is turned off (standby mode).
The ESC key is used to undo the last key action and to return to the
last mode.
The ENTER key for parameter settings.
The key to turn on the display.
Pressing this key and the key, the key works as the menu key.
The key to select net or gross
The tare key. The key is used to display the net value after that tare
weight is subtracted from the gross weighing.

The zero key. To zero the current weighing display.

2.2.2. Symbols

Main display Gross or net is displayed.

Sub display Code numbers, operation guidance, graph, setpoint and others are
displayed selectively.

Unit indicator The indicator that is displayed when the weighing unit is selected in
the calibration mode. Refer to "5. Calibration".

Status indicator The current weighing status is displayed.

Graphic status The current weighing situation is displayed with symbols.

indicator The classification number is displayed, when an error occurred or
an alarm is indicated.

STABLE With this sign illuminated, the current weighing display is stable.

GROSS The main display is the gross data, when this sign is illuminated.

NET The main display is the net data, when this sign is illuminated.

Page 8 AD-4402
TARE ENT Tare entered.
With the tare value stored, this sign is illuminated.

HOLD With the main display held, this sign is illuminated.

CZ Center of zero.
When the gross weight is in the center of the zero point, this sign is
illuminated.

ZR.ERR Zero error.

Error message for zeroing the gross data of the main display.

SQ.ERR The sequence error sign.

Indicates a weighing sequence error.

ALARM 1 An error sign for overload or emergency stop mode.

ALARM 2 A fatal error sign. Example: The wire from the load cell is broken.

Standby indicator In the standby mode, all interfaces are turned off and only the
internal circuits work.

FULL When the gross data exceeds the full limit, this sign is illuminated.

Z. BAND The zero band sign.

When the gross data is within the range of the zero band (around
the zero point), this sign is illuminated.

F.FLOW The full flow gate sign.

M.FLOW The medium flow gate sign.

D.FLOW The dribble flow gate sign.

FINISH The batch finish sign.

AD-4402 Page 9
 2.3. Rear Panel

Built-in RS-485 terminal.

The possibility: to read weighing data, write
Load cell terminal. parameters, connect 32 units of the
Eight 350 load cells can be indicator using with the multi-drop
connected in parallel. connection.

Main power
switch

Power cord
terminal

85to 250VAC
(AD-4402)

19.2to 28.8VDC
(AD-4402D)

Control I/O to connect to

external control units.
Option slot to connect
11 input terminals,
maximum three options.
11 output terminals,
Example: BCD output,
An input common terminal
Relay output, Analog
An output common terminal
output and field bus.

Built-in current loop output

Use to connect A&D
external monitor

Page 10 AD-4402
 3. Installation
Caution
Remove the power cord before installing the indicator and options.
Turn off peripheral devices before installing them.
Insert the options before installing the indicator.

3.1. Mounting the Indicator

The indicator can be mounted on a panel using the slide rail.

If the accessory rubber packing is used, the front panel is equivalent to IP-65 of IEC 529.

AD-4402 Page 11
 3.2. Connecting the Load cell Cable

Caution
Do not share the load cell cable with noise-generating devices or power lines,
because the load cell signal is very sensitive.

We recommend that you use a 6 wire shielded cable to prevent loss of weighing
precision.
If the load cell cable length is shorter than 5 m, you may use a 4 wire shielded cable
with terminals 1 & 2 shorted (EXC+ & SEN+ shorted) and terminals 3 & 4 shorted
(EXC- & SEN- shorted).

Adaptable Compression Terminal Parts

Use the appropriate compression terminal parts to attach the cables.

Load cell Output Adjustment for Zero Calibration (Zero Point)

If the message "CERR2" is displayed, the zero point of zero calibration is too large.
If the message "CERR3" is displayed, the zero point of zero calibration is too small.
Use a resistor of more than 50 k with low (good) temperature coefficient, when
adding a resistor, to adjust the load cell output, to the indicator terminals.

In Case of Positive Offset In Case of Negative Offset

Page 12 AD-4402
3.2.1. Verifying Load Cell Output and Input Sensitivity
The input sensitivity of the indicator is 0.3V/division or more. Adapt to the following
inequality, when you design a weighing instrument using the indicator and load
cell(s).

Caution
A change in input voltage sensitivity is equivalent to a one division change of
the display. Select as large an input voltage sensitivity voltage as possible so
that the weighing interval becomes stable.
Consider the leverage if a lever is used.

Weighing instrument E B D A: Rated capacity of load cell [kg]

0 .3  B: Rated output [mV/V]
using one load cell. A
D: Weighing interval [kg]
Weighing instrument E B D E: Excitation voltage [mV]
0 .3 
using multi-load cell A N N: Number of load cells

Verification Example
Design:
Load cell N=1
Rated capacity A=750 [kg] 5000  3  0.05
 1  0.3 . Therefore,
Rated output B=3 [mV/V] 750
Excitation voltage E=5000 [mV] regard the instrument as a good design.
Weighing interval D=0.05 [kg]
Weighing capacity 300 [kg]

AD-4402 Page 13
 3.3. Wiring Power Cord

Caution
Ground the indicator using the terminal E to avoid an electric shock or an error
due to discharge of static electricity.
Do not share the ground wire with an electrical device that generates noise.
Do not use an unstable power source.
Do not share the power cord with a motor system (a noise-generating device)
to avoid operation errors.

The power source can be from 85 VAC to 250 VAC with 50 Hz or 60 Hz (AD-4402)
or 24 VDC (AD-4402D).

Adaptable Compression Terminal Parts

Use the appropriate compression terminal parts to attach the cables.

Page 14 AD-4402
 3.4. Installing Options

Caution
Remove the power cord before installing an option.
Do not install the same options.
Do not touch the internal parts within ten seconds after removing the power
cord to prevent an electric shock.
Do not forget to tighten the screws. If a screw is not tightened, it may cause a
short circuit or an error due to noise.

Three option boards can be installed in the slots.

Initialize the RAM data in accordance with section 9.4. Initializing Parameters.

AD-4402 Page 15
 4. Basic Operation
4.1. Key Operation Examples

This section describes the way of key operation.

4.1.1. Standby Mode

OFF Press and hold the OFF key about three seconds in the
weighing mode. Then the indicator enters the standby mode
and displays the standby indicator.
In the standby mode, All interface is turned off and only the
internal circuits work.
ON The ON key is used to turn on the indicator.

4.1.2. Cursor Operation

There is a cursor on a segment (an item) that is turned on and off.
The key is used to move the cursor forward.
SHIFT + Press and hold the SHIFT key and press the key to move the
cursor backward.
ENTER The ENTER key is used to enter the selected item.
ESC The ESC key is used to return to the last mode and to undo the
last key operation.

4.1.3. Inputting Characters

A character can be input in a current segment (an item) in the appropriate mode.
A/a The A/a key is used to change numerical key, upper keys, lower
keys and alphabetical key.
Alphanumerical The alphanumerical keys and the ENTER key are used to
enter the parameters and to select a code number directly.
ENTER The ENTER key is used to specify the alphanumerical data.
ESC The ESC key is used to undo the last key operation and to
return to the last mode.

Page 16 AD-4402
4.1.4. The Way of Calling a Code
In Case of a Material Code:
Step 1 Suppose that the function parameter [5qf- 8] to [0] is set.
Step 2 Press the CODE RECALL key in the weighing mode.
Step 3 Set the number of a material code with the following keys:
The key is used to increase the code number.
SHIFT + Press and hold the SHIFT key and press the key to decrease
the code number.
Numerical The numerical keys and the ENTER key are used to select a
code number directly and to enter the parameters.
ENTER The ENTER key is used to specify the number.
ESC The ESC key is used to undo the last key and to return to the
last mode.

In Case of a Recipe Code:

Step 1 Suppose that the function parameter [5qf- 8] to [1] or [2] is set.
Step 2 Press the CODE RECALL key in the weighing mode.
Step 3 Set the number of a recipe code with the following keys:
, SHIFT + , Numerical, ENTER, ESC keys

4.1.5. The Way of Entering a Correction Mode

In Case of a Material Code:
Step 1 Press and hold the SHIFT key and press the CODE RECALL key in the weighing
mode.
Step 2 Select the number of a material code using the following keys:
, SHIFT + , Numerical, ENTER, ESC keys
Step 3 Edit some items of a material code using the numerical and ENTER keys.
Step 4 Press the ESC key to return to the weighing mode.

In Case of a Recipe Code:

Step 1 Press and hold the ENTER key and press the CODE RECALL key in the weighing
mode.
Step 2 Select the number of a recipe code using the following keys:
, SHIFT + , Alphanumerical, A/a, ENTER, ESC keys
Step 3 Edit some items of a recipe code using alphanumericand ENTER keys.
Step 4 Press the ESC key to return to the weighing mode.

AD-4402 Page 17
4.1.6. The Way of Entering the Menu
Step 1 Press and hold the ENTER key and press the key in the weighing mode.
Then the first layer of the menu is displayed.
Step 2 Use the following keys in the menu :
, SHIFT, Alphanumerical, A/a , ENTER, ESC keys
Step 3 Press the ESC key several times to return to the weighing mode.

Page 18 AD-4402
 4.2. Status Chart (Mode Map)

AD-4402 Page 19
 5. Calibration
The indicator, when connected to a load cell unit, can weigh the "weight" value on the
load cell pan and display its "mass" value. The calibration function is used to adjust
the displayed value so that the weighing system can weigh correctly.
There are two ways of calibration. The "actual load calibration" uses a rated mass
and zero output from the load cell. The "digital span" inputs arbitrary values
(calculated by hand). These methods are selected in the calibration procedure.
There is a compensation function of the "gravity acceleration correction".
This function is used, when a calibrated weighing system is moved to another place.
The calibration parameters are stored in non-volatile memory in the indicator and are
maintained even if power is removed.

Common Calibration Items

Unit The "g", "kg" and "t" or "lb" can be selected (lb: USA only).
Decimal point The decimal point can be selected from "not used" to "four
decimal places".
Minimum division The minimum division of the weighing display.
Weighing capacity The maximum of the weighing display.

Items for the "Actual Load Calibration"

Common items Unit, decimal point, minimum division and weighing capacity
Zero point adjustment The zero point output from the load cell unit is used.
Span adjustment Rated mass is place on the weighing pan and is weighed.
The sensitivity is adjusted. This sensitivity is the same as "
sensitivity " of digital span.

Items for "Digital Span"

Common items Unit, decimal point, minimum division and weighing capacity
Zero point output Numerical data is input as the zero point output of the load
cell unit.
Rated capacity The rated capacity of the load cell is input.
Sensitivity The sensitivity of the load cell is input.

Caution
When the CAL switch on the A/D board is set to "DISABLE", calibration cannot
be performed.
Do not perform any calibration during a weighing sequence operation.
Entering calibration mode during a weighing sequence operation will
terminalte the weighing sequence operation. Calibrate the weighing system
only when the weighing sequence operation has stopped
The accuracy of the "Digital Span (Calibration without Mass)" is 1/1000.
Do not use a "load cell summing box", when "digital span" is performed.
It is necessary that the load cell sensitivity is exactly known if "digital span" is
used.

Page 20 AD-4402
 5.1. Actual Load Calibration (Using a Mass)

ESC key If you want to return to the weighing mode during the
calibration mode, press the ESC key anytime. It is
effective until the last displayed parameter.
Example: zero adjustment only, etc.
ENTER key When the key is pressed, the procedure stores the
current parameter and proceeds to the next step.

Step 1 Press and hold the ENTER key and press the key to display the
menu in the weighing mode.
Step 2 Press the key twice to select the menu CAL.
Press the ENTER key to enter the calibration mode.
Step 3 Press the ENTER key to enter the menu CAL.
Step 4 Select a unit using the numerical keys and press the ENTER key
to store it.
Step 5 Select a decimal point using the numerical keys and press the
ENTER key to store it.
Step 6 Select a minimum division using the numerical keys and press the
ENTER key to store it.
Step 7 Select a weighing capacity using the numerical keys and press
the ENTER key to store it.
Step 8 Perform the zero point adjustment.
Place nothing on the weighing pan and press the ENTER key to
store the value after the STABLE indicator is displayed.
Whether the STABLE indicator is displayed or not, if you want to
store the value, wait for ten seconds and press the ENTER key.
Step 9 If the F1 key is pressed, the indicator will branch out to the digital
span.
Step 10 Specify a total mass value to place on the weighing pan using the
numerical keys and press the ENTER key to store it.
Step 11 Place the mass, specifyed in step 10, on the weighing pan and
press the ENTER key to store the value after the STABLE
indicator is displayed.
Whether the STABLE indicator is displayed or not, if you want to
store the value, wait for ten seconds and press the ENTER key.
Step 12 Press the ESC key to return the weighing mode.

AD-4402 Page 21
 5.2. Digital Span (Calibration without a Mass)

ESC key If you want to return to the weighing mode during the
calibration mode, press the ESC key anytime. It is
effective until the last displayed parameter.
Example: zero adjustment only, etc.
ENTER key When the key is pressed, the procedure stores the
current parameter and proceeds to the next step.

Step 1 Press and hold the ENTER key and press the key to display the
menu in the weighing mode.
Step 2 Press the key twice to select the menu CAL.
Press the ENTER key to enter the calibration mode.
Step 3 Press the ENTER key to enter the menu CAL.
Step 4 Select a unit using the numerical keys and press the ENTER key
to store it.
Step 5 Select a decimal point using the numerical keys and press the
ENTER key to store it.
Step 6 Select a minimum division using the numerical keys and press the
ENTER key to store it.
Step 7 Select a weighing capacity using the numerical keys and press
the ENTER key to store it.
Step 8 Press the F1 key to proceed to the next step.
Step 9 Store the zero point value.
If you need a new the zero point value, input it using the numerical
keys and press the ENTER key to store it.
If you do not need a new the zero point value, press the ENTER
key to proceed to the next step.
Step 10 Input the rated capacity of the load cell using the numerical keys
and press the ENTER key to store the value.
Step 11 Input the sensitivity of the load cell in the unit of mV/V using the
numerical keys and press the ENTER key to store the value.
Step 12 Press the ESC key to return the weighing mode.

Advice The digital span can be used for trimming of the actual load calibration using a mass.

Page 22 AD-4402
 5.3. Gravity Acceleration Correction

The function compensates for weighing error due to the difference of gravity
acceleration.
G1 The place where the weighing system is calibrated.
G2 The place where the weighing system is used.

ESC key If you want to return to the weighing mode during the
calibration mode, press the ESC key anytime.
ENTER key When the key is pressed, the procedure stores a current
parameter and proceeds to next step.

Step 1 Press and hold the ENTER key and press the key to display the menu in the
weighing mode.
Step 2 Press the key twice to select the menu CAL. Press the ENTER key to enter the
calibration mode.
Step 3 Select the menu G with the key. Press the ENTER key to enter it.
Step 4 Input the gravity acceleration at G1 using the numerical keys and press the
ENTER key to store it.
Step 4 Input the gravity acceleration at G2 using the numerical keys and press the
ENTER key to store it.
Step 5 Press the ESC key to return the weighing mode.

5.3.1. Gravity Acceleration Reference

Amsterdam 9.813 m/s2 Manila 9.784 m/s2
Athens 9.800 m/s2 Melbourne 9.800 m/s2
Auckland NZ 9.799 m/s2 Mexico City 9.779 m/s2
Bangkok 9.783 m/s2 Milan 9.806 m/s2
Birmingham 9.813 m/s2 New York 9.802 m/s2
Brussels 9.811 m/s2 Oslo 9.819 m/s2
Buenos Aires 9.797 m/s2 Ottawa 9.806 m/s2
Calcutta 9.788 m/s2 Paris 9.809 m/s2
Chicago 9.803 m/s2 Rio de Janeiro 9.788 m/s2
Copenhagen 9.815 m/s2 Rome 9.803 m/s2
Cyprus 9.797 m/s2 San Francisco 9.800 m/s2
Djakarta 9.781 m/s2 Singapore 9.781 m/s2
Frankfurt 9.810 m/s2 Stockholm 9.818 m/s2
Glasgow 9.816 m/s2 Sydney 9.797 m/s2
Havana 9.788 m/s2 Tainan 9.788 m/s2
Helsinki 9.819 m/s2 Taipei 9.790 m/s2
Kuwait 9.793 m/s2 Tokyo 9.798 m/s2
Lisbon 9.801 m/s2 Vancouver, BC 9.809 m/s2
London (Greenwich) 9.812 m/s2 Washington DC 9.801 m/s2
Los Angeles 9.796 m/s2 Wellington NZ 9.803 m/s2
Madrid 9.800 m/s2 Zurich 9.807 m/s2

AD-4402 Page 23
 5.4. Calibration Error
Error Code Situation and Treatment
CERR1 Resolution (Weighing capacity / minimum division) exceeds the limitation.
Increase minimum division or decrease weighing capacity.
CERR2 The initial load (no load output) is larger than 2mV/V.
Check the load cell cable.
CERR3 Negative load cell output value.
Check the load cell cable.
CERR4 Mass value exceeds the weighing capacity.
Use a mass within the weighing capacity. (Decrease mass value)
CERR5 Mass value is too light for the calibration.
Increase mass value.
CERR6 The load cell output to be equivalent to the minimum division is too small.
Use a more rough minimum division.
CERR7 The polarity of the load cell output is reversed.
Check the load cell cable.
CERR8 The mass value of the weighing capacity exceeds 3.2 mV/V.
Confirm the mass and weighing capacity.
CERR9 Gravity acceleration is out of range.
Correct the value within the range of 9.770 ~ 9.835 m/s2.
CERR10 Zero output of the load cell unit is out of range.
Trim the zero output within 0.0 ~ 2.0 mV/V.
CERR11 The load cell output to be equivalent to minimum division is out of range.
Trim the output within 0.0 ~ 3.2 mV/V.
Page 24 AD-4402
 6. Applications
6.1. Hopper Scale with Material Code

In this section, applications

are explained based on to
the hopper scale illustrated
at the right, which performs
batch weighing using a
material code.

An application is explained
with mixing of materials
using a recipe code.

The foundation of the

hopper scale design is
explained.

6.1.1. Definition of a Material Code

The material code is necessary to store the details before use.
And the code is recalled with a code number in a weighing.
The material code is used in a procedure that performs batch weighing or
loss-in-weigh. As the result of the procedure, a constant weight of the material can be
obtained.
The material code consists of an index number (name) and some setpoints
(comparison values) to obtain a constant weight of the material.
The AD-4402 can store one hundred material codes.

6.1.2. Recalling a Material Code

The following steps explain how to recall the material code stored in the indicator.
Suppose that the recipe code is not used. (The menu [Function] - [Function setting] -
[Sequence] - [Basic] - [Recipe mode] is set to [5q f- 8] [0] )

Caution
The material code can be recalled during the last weighing. But the code is in
effect only after the batch finish (after finishing the last weighing).

Step 1 Press the CODE RECALL key.

Then the material code indicator blinks.
Step 2 Enter the material code using the numerical keys
The details of the material code are displayed in the sub-display.
Step 3 Press the ENTER key to use the code selected.

AD-4402 Page 25
6.1.3. Editing Principle Parameters of a Material Code
You can edit the parameters of final weight, free fall etc. displayed on the sub-display
during a weighing. Items of the sub-display can be selected at the menu [Function] -
[Function setting] - [General] - [Sub-display].

Caution
If the flash memory is selected for memory backup (0tHf-11), the current batch
weighing is stopped while editing the parameters.

Step 1 Press and hold the SHIFT key and press the CODE RECALL key.
Then the material code blinks.
Step 2 Enter the material code using the numerical keys
The details of the material code are displayed on the sub-display.
Step 3 Press the ENTER key to use the code selected.
Step 4 Select a parameter using the key on the sub-display.
Step 5 Enter the parameter using numerical keys and press the ENTER key to store it.
Step 6 If you continue the change, proceed step 4 and 5.
Step 7 If you want to finish the change, press the ESC key several times to return to the
weighing mode.

6.1.4. Referring to the Next Material Code

You can refer to next material code in the sequential mode that uses multiple material
codes. Suppose that the recipe code is not used. (The menu [Function] - [Function
setting] - [Sequence] - [Basic] - [Recipe mode] is set to [5q f- 8] [0])
Step 1 Press the CODE RECALL key.
Then the principle parameters of the next material code are displayed in the
sub-display.
Step 2 Press the ESC key to return to current mode.

Page 26 AD-4402
6.1.5. Editing Full Parameters of a Material Code
A material code consists of the following parameters.
Display Name Display Display
Name Memory
Symbol Example
Material Code Code Code 11
Material name Mat Name grain
Material Hopper No. Mat Hopper Hopper 1
Final Final Final 10.00 kg
Free Fall Free Fall FFall 0.01 kg
Preliminary Preliminary Plm 1.00 kg Backed up
Optional Preliminary OP.Preliminary OPPlm 2.00 kg RAM
Over Over Over 0.10 kg (factory
Under Undr Undr 0.10 kg setting)
Zero Band Zero Band 0Band 0.02 kg or
Full Full Full 0.05 kg flash
Tare Tare Tare 5.00 kg memory
Supplementary Flow Open Timer SF open timer SFOT 0.00 s
Supplementary Flow Close Timer SF close SFCT 0.0 s
Automatic Free Fall Range AFFC range AFFC 0.00 kg
Initial Dribble Flow Initial DF IDF 0.00 kg
Initial Medium Flow Initial MF IMF 0.00 kg
Total Weight Tot Tot 10.00 kg Backed up
Total Count Tot# Tot# 1 RAM

These parameters are stored in backup memory even without power.

Refer to the backup method [0tHf-11] of the function list.

Caution
If the flash memory is selected for memory backup [0tHf-11], the current
built-in automatic program mode is stopped.

Edit a Material Code

Step 1 Press and hold the ENTER key and press the key.
Then menu MatEdit blinks.
Step 2 Press the ENTER key to enter the material code edit. Then menu Edit blinks.
Step 3 Press the ENTER key to enter menu edit.
Step 4 Select the material code using the numerical keys and press the ENTER key.
Step 5 Enter the material name using the alpanumerical keys and press the ENTER key.
Step 6 Edit other parameters using the numerical keys, ENTER key and key.
Step 7 If you want to finish the change, press the ESC key several times to return to the
weighing mode.

AD-4402 Page 27
Search a Material Code
Use this menu to search for blank material code.
Step 1 Press and hold the ENTER key and press the key.
Then menu MatEdit blinks.
Step 2 Press the key to select menu Search. And press the ENTER key.
Step 3 Then the message is displayed.
Step 4 Press the ENTER key to proceed to the next step.
Then the result is displayed.
Step 5 Press the ESC key several times to return to the weighing mode.

Delete a Material Code

The parameters of the material code can be reset in the following menu.
Total value
Setpoint and total
All total
All material code

Example of Deleting the Total Value

Step 1 Press and hold the ENTER key and press the key.
Then menu MatEdit blinks.
Step 2 Press the key to select menu Delete. And press the ENTER key.
Step 3 Select menu Total using the key. And press the ENTER key.
Step 4 Enter the material code using the numerical keys and press the ENTER key.
Step 5 Press the ESC key several times to return to the weighing mode.

Copy a Material Code

The parameters of material code are copied. This copy includes a total weight value
and times of total.
Step 1 Press and hold the ENTER key and press the key.
Then menu MatEdit blinks.
Step 2 Press the key to select menu Copy. And press the ENTER key.
Step 3 Specify the code number to copy using the numerical keys and press the ENTER
key.
Step 4 Specify the code number to copy data into using the numerical keys and press the
ENTER key.
Step 5 Press the ESC key several times to return to the weighing mode.

Page 28 AD-4402
Tare of a Material Code
Use to copy a current tare to the preset tare.
Set the preset tare function [genf-12 ] of the function list.
[genf-12] [0] If the preset tare of the code is zero, the last tare value is in effect.
(factory settings)
[genf-12] [1] If the preset tare of the code is zero, the tare value is reset.

Step 1 Press and hold the ENTER key and press the key.
Then menu MatEdit blinks.
Step 2 Press the key to select the menu Tare. And press the ENTER key.
Step 3 Specify a code number using the numerical keys and press the ENTER key.
Then the current tare value is copied to preset tare.
Step 4 Press the ESC key several times to return to the weighing mode.

AD-4402 Page 29
 6.2. Simple Hopper Scale with a Recipe Code
This section explains the recipe code. The recipe code is used on a simple hopper
scale to mix several materials that have preset final values. "The simple hopper scale"
means that it does not control the ratio or the weight of an ingredient, but simply totals
the preset final weight of the material code. Therefore, the recipe code is used to total
the preset final weight of the material code.

6.2.1. Definition of a Recipe Code

A recipe code consists of multiple preset material codes.
A maximum of ten material codes can be stored in a recipe code.
A recipe code is used in order to total the final weight of the material code.
The AD-4402 indicator can store one hundred recipe codes.
The recipe code is necessary, to store the details before use.
The code is recalled using a code number in a weighing sequence.
The recipe code is used to total the preset final weight of the material code.
If a recipe code is used in the batch weighing (or loss-in-weigh), you can obtain a
weight that is the total preset final weight of the material code.
The recipe sequence that uses a recipe code is also called a formula sequence.

Page 30 AD-4402
6.2.2. Using a Recipe Code
Set the menu [Function] - [Function setting] - [Sequence] - [Basic] - [Recipe mode] to
sequential mode ( [5q f- 8] to [1] or [2] ), when the recipe code is used.
[5q f- 8] [1] Semi-automatic mixing sequence
[5q f- 8] [2] Automatic mixing sequence

6.2.3. Construction of a Recipe Code

The AD-4402 indicator can store one hundred recipe codes.
A recipe code can store a maximum of ten material codes in the order of
accumulating them.
These parameters are stored in backup memory even without power.
Refer to the backup method [0tHf-11] of the function list.

Caution
If the flash memory is selected for memory backup [0tHf-11], the current
built-in automatic program mode is stopped.

Name Display Symbol & Example Memory

Recipe code rCode Backed up RAM
Recipe name Blend coffee (factory setting)
Material codes of maximum ten codes. or
It is stored in order to accumulate them. Code 1
flash memory
RTot
Total Weight for a recipe code
10.00
Backed up RAM
RTot#
Total Counts for a recipe code
1000

6.2.4. Recalling a Recipe Code

The following steps are the explanation of how to recall the recipe code stored in the
indicator. Suppose that the recipe code is used (The menu [Function] - [Function setting]
- [Sequence] - [Basic] - [Recipe mode] is set to [5q f- 8] [1] or [2]). .

Caution
The code can be recalled during the last weighing. But the code is in effect
only after the batch finish (after finishing the last weighing).

Step 1 Press the CODE RECALL key.

Then the recipe code blinks.
Step 2 Enter the material code using the numerical keys
The details of the recipe code are displayed in the sub-display.
Step 3 Press the ENTER key to use the code selected.

AD-4402 Page 31
6.2.5. Arranging Material Code in a Recipe Code
The way of arranging the material code described in a recipe code.
Step 1 Press and hold the ENTER key and press the CODE RECALL key.
Step 2 Select a recipe code number using the numerical keys and press the ENTER key.
Then the first material code blinks.
Step 3 Select a material code using the following keys.
key, the numerical keys and the SHIFT key
Step 4 Press the ENTER key to store it. Then the next code blinks.
Step 5 Continue step 3 and 4 until the last material code is stored.
Step 6 Press the ESC key several times to return to the weighing mode.

6.2.6. Editing Full Parameters of a Recipe Code

All parameters of the recipe code can be edited in this menu.

Edit the Name of a Recipe Code

Step 1 Press and hold the ENTER key and press the key.
Press the key. Then the menu RecipeEDIT blinks.
Step 2 Press the ENTER key to edit the recipe code. Then the menu edit blinks.
Step 3 Press the ENTER key to enter menu edit.
Step 4 Select a recipe code using the numerical keys and press the ENTER key.
Step 5 Name the recipe code using the alpanumerical keys and press the ENTER key.
Step 6 If you have finished the change, press the ESC key several times to return to the
weighing mode.

Search of a Recipe Code

Use this menu to search for a blank material code.
Step 1 Press and hold the ENTER key and press the key.
Press the key. Then the menu RecipeEDIT blinks.
Step 2 Press the key to select the menu Search. And press the ENTER key.
Step 3 Then the message is displayed.
Step 4 Press the ENTER key to proceed to the next step.
Then the results are displayed.
Step 5 Press the ESC key several times to return to the weighing mode.

Page 32 AD-4402
Delete of a Recipe Code
The parameters of the recipe code can be reset in the following menu.
Total value
Recipe total value
All total values
All Recipes

Example of Deleting a Total Value

Step 1 Press and hold the ENTER key and press the key.
Then the menu RecipeEDIT blinks.
Step 2 Press the key to select the menu Delete. And press the ENTER key.
Step 3 Select the menu Total using the key.
And press the ENTER key.
Step 4 Enter the recipe code using the numerical keys and press the ENTER key.
Step 5 Press the ESC key several times to return to the weighing mode.

Copying a Recipe Code

The parameters of a recipe code are copied. This copy includes a total weight value
and times of total.
Set the preset tare function [ genf-12 ] of the function list.
[genf-12] [0] If the preset tare of the code is zero, the last tare value is in effect.
(factory settings)
[genf-12] [1] If the preset tare of the code is zero, the tare value is reset.
Step 1 Press and hold the ENTER key and press the key.
Then the menu RecipeEDIT blinks.
Step 2 Press the key to select the menu Copy. And press the ENTER key.
Step 3 Specify the code number to copy using the numerical keys and press the ENTER
key.
Step 4 Specify the code number to copy data into using the numerical keys and press the
ENTER key.
Step 5 Press the ESC key several times to return to the weighing mode.

AD-4402 Page 33
 6.3. System Design of a Hopper Scale
6.3.1. Operation and I/O Design
In General, looking at an old type hopper scale design, the simplest indicator only
displayed the weight value, other system devices communicated the control signal with
each I/O interface. And the key operations and monitoring the system were controlled
separately.
The AD-4402 indicator has an I/O interface to control the system, a sub-display to
monitor system information, a main display to display weighing data and keys to
control the system, in one unit.
The indicator is designed so as to be able to select arbitrary keys and terminals to
control the system from the front panel keys and the I/O interface with the menu
function. The function of keys and terminals can be designed in the same way.
The system information of the sub-display can be selected in at the function list.

6.3.2. Design Example

Suppose that the I/O, keys and sub-display are as follows:
Batch start: F1 key, [0thf- 2] [6]
Emergency stop key: F2 key, [0thf- 3] [13]
Dribble signal : terminal B1, [0utf- 1] [6]
Batch finish signal : terminal B2, [0utf- 2] [14]
Not used recipe code [5q f- 8] [0]
Use default setting for the sub-display [5ub f 1] [0]

Setup
Step 1 Enter the function list.
Step 2 Select the menu F1 key.([Function] - [Function setting] - [General] - [Other] - [F1 key])
Step 3 Select [6] of Batch start for the F1 key and store it.
Step 4 Select [13] of Forced batch finish for the F2 key and store it.
Step 5 Select the menu terminal B1.
([Function] - [Function setting] - [Control I/O Function] - [Output] - [OUT (B1)])
Step 6 Select [6] of Dribble flow for the terminal B1 and store it.
Step 7 Select [14] of Batch finish for the terminal B2 and store it.
Step 8 Set [6] of "Not used recipe code" at Recipe mode.
([Function] - [Function setting] - [Sequence] - [Basic] - [Recipe mode])
Step 9 Select [0] of the default menu and store it.
([Function] - [Function setting] - [General] - [Sub-display] - [Weighing display])
Step 10 Press the ESC key several times to return to the weighing mode.

Operation and Response

When the F1 key is pressed, a batch weighing is started and terminal B1 works.
When the F2 key is pressed, batch weighing is stopped.
When the final weight has been achieved, terminal B2 is turned on.
Page 34 AD-4402
 7. Weighing Mode
7.1. Contents of the Batch Weighing Mode
Batch Weighing
Normal Batching Section 7.2
Normal Batching using Built-in Automatic Program Mode Section 7.3.1
Normal Batching using Customer Programmed Control Mode Section 7.4.1

Loss-in-weigh Section 7.2

Loss-in-weigh using Built-in Automatic Program Mode Section 7.3.2
Loss-in-weigh using Customer Programmed Control Mode Section 7.4.2

Selection of Batch Weighing Section 7.2.1

Controlled Output Signals

The type of signal output to control gates (valves) in batch weighing.
Built-in Automatic Program Mode Section 7.3
Customer Programmed Control Mode (Comparison Output) Section 7.4

Partial Sequence of the Built-in Automatic Program Mode

Compensation Sequence Section 7.3.3
Initial flow Sequence Section 7.3.4
Discharge Sequence Section 7.3.5
Recipe Sequence Section 7.3.6
Automatic Selection of the Supplying Hopper Section 7.3.7
Nozzle Operation (vacuum cleaner) Section 7.3.8
Mixing Sequence Section 7.3.9
Safety Check Function Section 7.3.10
Pause and Emergency Stop Section 7.3.11
Restart Sequence Section 7.3.12
Automatic Free Fall Compensation Section 7.3.13
Real Time Free Fall Compensation Section 7.3.14

AD-4402 Page 35
 7.2. Batch Weighing Mode

This mode is used to obtain a (constant) final weight from a supplying hopper for the
hopper scale and filling machine. And mode can be classified as normal batch
weighing or loss-in-weigh.
There are two control methods of the customer programmed control and built-in
automatic program mode.

Normal Batching
Normal batch weighing weighs the material charged into the hopper.
Control gates (valves) can be used. (Full flow, medium flow and dribble flow)

Loss-in-weigh
Loss-in-weigh weighs the material discharged from the hopper.
Control gates (valves) can be used. (Full flow, medium flow and dribble flow)

Caution
Use a PLC (programmable logic controller unit) to supply material into the
weighing hopper and monitor the bulk of material in the hopper.

Page 36 AD-4402
7.2.1. Selection of Batch Weighing
Selection of Normal Batching or Loss-in-weigh
The mode can be selected at Loss-in-weigh in the Function list.
([Function] - [Function setting] - [Sequence] - [Basic] - [Current weighing])
[5q f- 3] [0] Normal batch weighing
[5q f- 3] [1] Loss-in-weigh
[5q f- 3] [2] External selection (Normal batch weighing or Loss-in-weigh)

External Selection (Normal batch weighing or Loss-in-weigh)

Normal batch weighing and Loss-in-weigh can be selected by a signal at the input
terminal that is set to [9] of External switch control.
(The menu [Function] - [Function setting] - [Control I/O Function] - [Input] )
Example of use: 100 kg of material is supplied to the hopper in the first step. It is
subdivided into material of 10 kg.

Advice
If the mode is switched concerning a specified material only, set the hopper number.
in the material code, short the hopper number output line and the supply/discharge
switch input line. Set the delay timer [5q f-32] to "above 0.1sec.".

AD-4402 Page 37
[ Blank page]

Page 38 AD-4402
 7.3. Built-in Automatic Program Mode

The built-in automatic program mode directly outputs control signals (example:
medium flow valve, batch finish) without a PLC.
The built-in automatic program mode can include several partial sequences like an
initial flow sequence, mixing sequence etc. into basic built-in automatic program
mode.
The control I/O signal output power is too small to drive large valves directly.
Use option relay output ( OP-02 ) to drive them.
If the number of control I/O terminals is not enough, use parallel option I/O ( OP-05 ).

Forecast Control Function

This function forecasts a timing to close the dribble flow (valve) and realizes more
precise weighing. The forecast method calculates the weighing value at some points
between sampling data and compares it with the dribble setpoint. The effect is
equivalent to using a high speed A/D converter. The sampling rate of this indicator is
100 [times/second]. But the rate is equivalent to 1000 [times/second], when this
function is used.

Caution
If multiple supplying hoppers are used (the recipe code is used), this mode
cannot be used.
Related section " 7.3.7. Automatic Selection of the Supplying Hopper".
Use a high speed, high precision valve like a direct voltage solenoid valve.
Design the mechanical valve so as to minimize the delay time.

AD-4402 Page 39
7.3.1. Normal Batching of the Built-in Automatic
Program Mode
Normal batch weighing weighs the material charged into the hopper.
Control gates (valves) can be used. (Full flow, medium flow and dribble flow)

Concerning Parameters of the Function

Selecting normal batching of the built-in automatic program mode.
[5q f- 1] [2] Built-in automatic program mode
[Function] - [Function setting] - [Sequence] - [Basic] - [Weighing mode]
[5q f- 3] [0] Normal batch weighing
[Function] - [Function setting] - [Sequence] - [Basic] - [Loss-in-weigh]

Setting the display to automatically when starting the sequence.

[5q f-11] [Function] - [Function setting] - [Sequence] - [Control] - [Batch start settings]

Preventing vibration due to gate operation.

[5q f-33] [Function] - [Function setting] - [Sequence] - [Timer] - [Full flow comparison
interrupt timer]
[5q f-34] [Function] - [Function setting] - [Sequence] - [Timer] - [Medium flow
comparison interrupt timer]
[5q f-35] [Function] - [Function setting] - [Sequence] - [Timer] - [Dribble flow
comparison interrupt timer]

Sending an alarm signal when the sequence time has been exceeded (over).
[5q f-31] Maximum weighing time between start and batch finish can be set.
Error code [SQ.ERR 4] is displayed, when an error occurs.
[Function] - [Function setting] - [Sequence] - [Timer] - [Batch monitoring
timer]

Removing "stable" from comparison condition.

[5q f-13] [Function] - [Function setting] - [Sequence] - [Control] - [Eval condition]

Changing the timing of comparison.

[5q f-37] [Function] - [Function setting] - [Sequence] - [Timer] - [Eval delay timer]

Changing the accuracy of comparison.

[5q f-48] The time to average the displayed value at batch finish can be set.
The timing of batch finish delays for the time.
[Function] - [Function setting] - [Sequence] - [Timer] - [Average Eval time]

Changing the pulse width of batch finish output.

[5q f-43] If zero is set to this, the output remains until next start signal.
[Function] - [Function setting] - [Sequence] - [Timer] - [Batch finish output on]

Mixing at batch finish.

[5q f-14] [Function] - [Function setting] - [Sequence] - [Control] - [Batch finish action]

Discharging at batch finish.

[5q f-15] [Function] - [Function setting] - [Sequence] - [Control] - [Discharge finish
action]

Page 40 AD-4402
 Using customer programmed control for the OVER signal, OK signal and UNDER
signal.
[5q f- 5] [Function] - [Function setting] - [Sequence] - [Basic] - [Comparison]

Displayed value
Preliminary
Gross weight
Final value (Target weight)
Net weight
Final value - Free fall
Free fall
Final value - Preliminary

Final value - Optional preliminary

Optional preliminary
Zero band
Tare

0
The active code is only read at
each start. And keep it.
1
Material code, Input 0

Start command, Input Time until supplying it

5qf-32
Batch start delay timer The whole time to
5qf-31 supply it
Batch monitoring timer

Full flow, Output

Medium flow, Output

Dribble flow, Output

5qf-33
Full flow comparison interrupt timer
5qf-34
Medium flow comparison interrupt timer
5qf-35
Dribble flow comparison interrupt timer Comparison According to 5qf-37 and stable.
5qf-13 can be set.
5qf-37
Eval delay timer

Stable, Output

Batch finish, Output 5qf-43

Batch finish output Select a mode
Over, Output on at 5qf-05

OK, Output

Under, Output

Discharge start, Input

Discharge start delay timer

If discharge sequence,
Discharge monitoring timer set the function.

Discharge, Output

Nearly zero, Output

Discharge gate close timer

Discharge finish, Output

Drawing: Normal Batching of the Built-in automatic program mode

AD-4402 Page 41
7.3.2. Loss-in-weigh of Built-in Automatic Program
Mode
Loss-in-weigh weighs the material discharged from the hopper.
Control gates (valves) can be used. (Full flow, medium flow and dribble flow)

Concerning Parameters of the Function

Selecting normal batching of the built-in automatic program mode.
[5q f- 1] [1] Built-in automatic program mode
[Function] - [Function setting] - [Sequence] - [Basic] - [Weighing mode]
[5q f- 3] [0] Normal batch weighing
[Function] - [Function setting] - [Sequence] - [Basic] - [Loss-in-weigh]

Setting the display to zero automatically when starting the sequence.

[5q f-11] [Function] - [Function setting] - [Sequence] - [Control] - [Batch start settings]

Switching normal batching and loss-in-weigh from the I/O interface.

[5q f- 3] [2] External exchange
Set an input terminal to switch the mode at the I/O interface. Material
can be supplied to the hopper with three gates (valves).
[Function] - [Function setting] - [Sequence] - [Basic] - [Loss-in-weigh]

Checking whether there is enough remaining weight for one batch weighing.
[5q f-55] [1] When the remaining weight is under the final weight + zero band, the
signal "zero band" is output.
[Function] - [Function setting] - [Sequence] - [Setpoint (Compared value)] -
[Add final value and zero band]

[5q f-56] [1] If this is set, when the hopper is filled fully, the signal "Full" is output.
[Function] - [Function setting] - [Sequence] - [Setpoint (Compared value)] -
[Add final value and full value]

Page 42 AD-4402
 Displayed value

Full value Gross weight

Full

Zero band
0
Net weight
Final value

- Final value + Optional preliminary

- Final value + Preliminary

Preliminary
- Final value + Free fall Optional preliminary

- Final value
or -Target weight Free fall

Enable automatic tare to use The active code is only read at

each start. And keep it.
Tare command, Input

Material code, Input

Time until supplying it
Start command, Input
5qf-32
Start delay timer Monitor to supply it
5qf-31
Batch monitoring timer

Full flow, Output

Medium flow, Output

Dribble flow, Output

5qf-33
Full flow comparison interrupt timer
5qf-34
Medium flow comparison interrupt timer
5qf-35
Dribble flow comparison interrupt timer Comparison
5qf-37
Eval delay timer

Stable, Output

Batch finish, Output 5qf-43

batch finish output Select a mode
Over, Output on at 5qf-05

OK, Output

Under, Output

Drawing: Loss-in-weigh of Built-in automatic program mode

AD-4402 Page 43
7.3.3. Compensation Sequence
The compensation sequence is used to make up (add) the material automatically,
when the result of the current batch weighing is under weight.

Concerning Parameters of the Function

Storing a maximum repeat count of the compensation sequence.
[5q f-18] If the number is zero, this sequence is canceled. When the result is
under weight after the sequence, an error SQ.ERR 2 is displayed.
[Function] - [Function setting] - [Sequence] - [Control] - [Maximum number
of compensation]

Setting the time to open the dribble gate.

Set the time for each material code.
[Function] - [Function setting] - [MatEDIT] - [Edit] - [SF flow open timer]

Setting the time to close the dribble gate.

Set the time for each material code.
When the displayed value is stable and under weight, the
compensation is repeated. Take a longer time closing the gate, if it
does not use a stable signal.
[Function] - [Function setting] - [MatEDIT] - [Edit.] - [SF flow close timer]

Removing the nozzle at this sequence, when the nozzle operation is used.
[5q f-12] [2] Nozzle contact stop sequence
Factory setting is "not used". When it is necessary to shift up the
nozzle to reduce a weighing error, use this parameter of [5q f-12].
[Function] - [Function setting] - [Sequence] - [Control] - [Nozzle control]

Page 44 AD-4402
 Displayed value
Preliminary Free fall Under weight
Final value (Target weight)
Net weight

Optional preliminary

Material code, Input

Start command, Input Time until supplying it

5qf-32 The whole time to
Batch start delay timer supply it
5qf-31
Batch monitoring timer

Full flow, Output

Medium flow, Output

Dribble flow, Output

5qf-37
Eval delay timer Set maximum counts of
compensation at 5qf-18

Supplementary flow open timer

Supplementary flow close timer

Comparison

Stable, Out

Batch finish, Output

Overt, Output

OK, Output

Under, Output

Drawing: Compensation Sequence

AD-4402 Page 45
7.3.4. Initial Flow Sequence
The initial flow sequence is used to prevent the material from scattering before the
batch weighing when a liquid or powder is weighed. When the sequence starts, the
dribble gate is opened first, the medium gate is opened next and the full gate is
opened last. The parameter can be set in each material code.

Concerning Parameters of the Function

Using this sequence to prevent the material from scattering.
Set the following parameters in each material code.
Initial DF (Initial dribble flow)
Initial MF (Initial medium flow)

Editing these parameters.

Edit the parameters in the function mode.
[Function] - [Function setting] - [MatEDIT] - [Edit]

Inhibiting comparison during the sequence.

[5q f-35] Store the time of the dribble flow comparison inhibit timer.
[Function] - [Function setting] - [Sequence] - [Timer] - [Dribble flow
comparison interrupt timer]

[5q f-34] Store the time of the medium flow comparison inhibit timer.
[Function] - [Function setting] - [Sequence] - [Timer] - [Medium flow
comparison interrupt timer]

Page 46 AD-4402
 Displayed value Gross weight

Dribble
Final value (Target weight)
Net weight
Free fall
Preliminary

Initial MF

Initial DF

Material code, Input

Start command, Input Time until supplying it

5qf-32 The whole time to
Batch start delay timer supply it
5qf-31
Batch monitoring timer

Full flow, Output

Medium flow, Output

Dribble flow, Output

5qf-33
Full flow comparison interrupt timer
5qf-34
Medium flow comparison interrupt timer
5qf-35
Dribble flow comparison interrupt timer

Comparison
5qf-37
Eval delay timer

Stable, Output

Batch finish, Output

Over, Output

OK, Output

Under, Output

Drawing: Initial Flow Sequence

AD-4402 Page 47
7.3.5. Discharge Sequence
The discharge sequence is used to discharge the material from the hopper and clear
the hopper after finishing a batch weighing.

Concerning Parameters of the Function

Storing the time between receiving a start command and opening the discharge gate.
[5q f-38] [Function] - [Function setting] - [Sequence] - [Timer] - [Discharge start
delay timer]

Using the alarm for the discharge time limit.

[5q f-39] If it is over, an error SQ.ERR 7 is displayed.
[Function] - [Function setting] - [Sequence] - [Timer] - [Discharge
monitoring timer]

Storing the time between cleared hopper and closing the gate.
[5q f-40] [Function] - [Function setting] - [Sequence] - [Timer] - [Discharge gate
close delay timer]

Discharging it automatically when the weighing is finished.

[5q f-14] When the finish signal is turned off, the discharge start timer starts.
[Function] - [Function setting] - [Sequence] - [Control] - [Batch finish
action]

Discharging it automatically when the mixing weighing is finished.

[5q f-17] When the finish signal is turned off, the discharge start timer starts.
[Function] - [Function setting] - [Sequence] - [Control] - [Recipe finish
action]

Page 48 AD-4402
 Displayed value
Gross weight

Net weight

Gross value crosses

zero band.

Zero band

Zero band.

Start command, Input

Start delay timer

Full flow, Output

Medium flow, Output

Dribble flow, Output Comparison

Eval delay timer

Stable, Output

Batch finish, Output

Automatic discharge When displayed value has

operation can select not reached the zero band
at 5qf-14. when the timer stops, An
Discharge start, Input error code SQ.ERR7 is
5qf-38 displayed.
Discharge start delay timer
5qf-39
Discharge monitoring timer

Discharge, Output
When displayed value
Zero Band, Output reaches the zero band,
5qf-40 the timer works.
Discharge gate close delay timer

Discharge finish, Output 5qf-44

Discharge finish output on

Drawing: Discharge Sequence

AD-4402 Page 49
7.3.6. Recipe Sequence
The recipe sequence mixes preset final weights of multiple materials that are stored
in a recipe code. One hundred recipe codes can be stored in the indicator. A recipe
code can store ten material codes and the order to mix them.
There are the following two modes that can be selected at Recipe mode.
Semi-automatic [5qf- 8] [1] The mode that uses (external) start commands for
each material.
Automatic [5qf- 8] [2] The mode that does not need each start command.
When an under weight occurs in a material, an error
code SQ.ERR 2 is displayed and the sequence
stops.

Concerning Parameters of the Function

Selecting normal batching of the built-in automatic program mode.
[5q f- 8] Recipe mode
[5q f- 8] [1] Semi-automatic mode, or
[5q f- 8] [2] Automatic mode
[Function] - [Function setting] - [Sequence] - [Basic] - [Recipe mode]

Setting the display to zero automatically when starting the recipe sequence.
[5q f-16] [Function] - [Function setting] - [Sequence] - [Control] - [Recipe start action]

Clearing tare values, mixing them and discharging them when finishing the recipe
sequence.
[5q f- 17] [Function] - [Function setting] - [Sequence] - [Control] - [Recipe finish action]

Changing the width of the finish signal output of the recipe sequence.
[5q f-45] [Function] - [Function setting] - [Sequence] - [Timer] - [Recipe finish output
on]

Calculating totals in each recipe code.

[5q f-62] [Function] - [Function setting] - [Sequence] - [Total] - [Automatic recipe code
total]

Weighing a single material code during a recipe sequence

When it is necessary to weigh the material code temporarily during a recipe sequence,
use the recipe prohibition command of the external I/O or OP-05. When the
prohibition is in operation, the material code can be used and the total of the recipe is
not changed.
Setting of the I/O.
[1n f-nn] [49] Recipe interrupt (Prohibition of recipe sequence)
nn: terminal number of I/O.
[Function] - [Function setting] - [Control I/O] - [Input]

Page 50 AD-4402
 Displayed value Gross weight Net weight

The active recipe code The material code

is only read at each cannot be edited during
start. And keep it. the recipe mode.

Recipe code, Input Recipe code 1 Recipe code 2

Material code, Output Material code1 Material code2 Material code3

Zero before the recipe

start, if necessary
Recipe start command, Input

Zero (automatic)

Tare (automatic)

Tare clear (automatic)

Material start signal (automatic)

In semi-automatic mode,
make the start signal.

Full flow, Output

Comparison

Comparison

Comparison

Medium flow, Output

Dribble flow, Output

5qf-37
Eval delay timer
Stable, Output

Batch finish, Output

Over, OK, Under, Output

Recipe finish, Output

When over or under weight occurs,

5qf-45
sequence stops and an error code
Recipe finish output on
SQ.ERR2 is displayed. Restart to
continue this.
Discharge start, In

Discharge, Output
Discharge sequence example
Discharge finish, Output

Drawing: Recipe Sequence

AD-4402 Page 51
7.3.7. Automatic Selection of the Supplying Hopper
When multiple supplying hoppers are used, the indicator has to control the gates of
the hoppers. There are two methods to control the gates.

Case 1: Direct Gate Control

The method that connects the gate control lines of supplying hoppers to the I/O
terminals of the indicator and the indicator directly controls them.
Three kinds of gates can be used in a supplying hopper. (Full, medium, dribble gate)
Number of supplying hoppers: Ten hoppers can be used.
Preset material codes and recipe codes can be used.
The selection of the supplying hopper is [MatEDIT] - [Material code] - [Material hopper].
The selection of the I/O terminals is [Function] - [Function setting] - [Control I/O Function] - [Output].
Even if a code is recalled during the sequence, the code does not work until the
sequence finishes.
When the number of I/O terminals is not enough, use the relay output option (OP-02)
or parallel I/O (OP-05).

Case 2: Gate Control with Supplying Hopper Selection

The method:
Parallel the gate-lines of hopper gates of a kind and connect them to the I/O
terminals of the indicator.
Make hop-lines that are identified by each hopper and connect them to the I/O
terminals.
The indicator can control any gate which the gate-line and hop-line are active. (logical
AND gate)
Three kinds of gates can be used in a supplying hopper. (Full, medium, dribble gate)
Number of supplying hoppers: Twenty hoppers can be used.
Preset material codes and recipe codes can be used.
The selection of the supplying hopper is [MatEDIT] - [Material code] - [Material hopper].
The selection of the I/O terminals is [Function] - [Function setting] - [Control I/O function] - [Output].
When the number of I/O terminals is not enough, use the relay output options (OP-02)
or parallel I/O (OP-05).

Page 52 AD-4402
7.3.8. Nozzle Control Sequence (Vacuum Cleaner)
The nozzle is used for filling a bottle with a liquid or powder. The procedure inserts the
nozzle into the bottle automatically using the signal "nozzle down" before the
weighing, weighs it and removes the nozzle when dribble flow is finished. Therefore,
the result (comparison) of weighing is not affected.

Advice
In the case of using the nozzle control sequence
[5q f-12] [Function] - [Function setting] - [Sequence] - [Control] - [Nozzle control]

In the case of using the timer to ready the nozzle.

[5q f-32] [Function] - [Function setting] - [Sequence] - [Timer - [Batch start delay
timer]

In the case of using the nozzle down

[0utf-nn] Nozzle down
nn: terminal number of the I/O.
[Function] - [Function setting] - [Control I/O] - [Output]

In the case of compare after shifting the nozzle up

[5q f-12] [Function] - [Function setting] - [Sequence] - [Control] - [Nozzle control]

Displayed value

Start command, Input

Insert nozzle when receiving start signal

Inserting nozzle, Output

Start delay timer
Removing nozzle when dribble finish
Full flow, Output

Medium flow, Output

Dribble flow, Output Comparison

Eval delay timer

Stable, Output

Batch finish, Output

AD-4402 Page 53
7.3.9. Mixing Sequence
The mixing sequence is used to mix or stir material. The signal is output from the I/O
terminal set to mixing. The timing of batch finish, discharge finish and recipe finish
can be selected.

Concerning Parameters of the Function

Using the mixing sequence
[0utf-nn] [12] Mixing
nn: terminal number of the I/O.
[Function] - [Function setting] - [Control I/O] - [Output]
Relay output (OP-02), parallel I/O (OP-05) can be used.

Mixing material at batch finish

[5q f-14] [Function] - [Function setting] - [Sequence] - [Control] - [Batch finish
action]

Mixing material after discharge

[5q f-15] [Function] - [Function setting] - [Sequence] - [Control] - [Discharge finish
action]

Mixing material at recipe finish

[5q f-17] [Function] - [Function setting] - [Sequence] - [Control] - [Recipe finish
action]

Storing the time of mixing

[5q f-47] [Function] - [Function setting] - [Sequence] - [Timer] - [Mixing time output
on]

Safety check during mixing

[5q f-74] [Function] - [Function setting] - [Sequence] - [Safety] - [Mixing safety
check]
Advice
Safety check during mixing
When the specified input terminals at [5q f-74] are all ON, it supposes that the
sequence is safe and is continued. If any terminal is OFF, an error code is output and
sequence is stopped.

Page 54 AD-4402
 Displayed value Gross weight

Net weight

material 1 material 2 material 3

0
Recipe start command, Input

Full flow, Output

Medium flow, Output

Dribble flow, Output

Batch finish, Output

Recipe finish, Output

5qf-47 5qf-17
Mixing timer
Set "automatic mixing start"
Mixing, Output to continue the mixing.
5qf-46
Output timer of mix finish

Mix finish, Output

5qf-17
Discharge, Output Set "automatic discharge start" to
continue the discharge.

AD-4402 Page 55
7.3.10. Safety Check Function
This function is used to stop the sequence when an error or an emergency happens.
When the function is in operation, an error code is displayed and an error signal is
output from the preset I/O terminal that weighing sequence error [22] is
selected at [Function] - [Function setting] - [Control I/O ] - [Output].
The control inputs of the function use the preset I/O terminals or OP-05 terminals that
select safety check.
A maximum of eight input terminals can be used.
The safety check functions are as follows:
Code Classification Action
5qf-71 Condition of the start Specify the safety confirmation
5qf-72 Condition of the discharge inputs on the I/O or OP-05.
5qf-73 Condition of the recipe (compound) When all inputs are not ON
5qf-74 Condition of the mix (active), the sequence is stopped,
5qf-75 Condition of the whole sequence an error code is displayed.

7.3.11. Pause and Emergency Stop

The pause input is used to stop the sequence temporarily.
When the sequence pauses, SQ.ERR 0 is displayed and an error code is output.
The emergency stop input is used to stop the sequence.
When the sequence is stopped, alarm1 is output and No. alarm 19 is displayed.
When the emergency stop is canceled, the status moves to the pause (temporary stop).
Refer to "7.5.11.Error Message and Alarm" for the details.
The I/O terminal and OP-05 terminal can be assigned to the pause input and
emergency input.

Concerning Parameters of the Function

Selecting the I/O terminal as the pause input or the emergency input.
[1n f-nn] [22] Pause (Temporary stop)
[1n f-nn] [13] Emergency Stop
nn: terminal number of I/O.
[Function] - [Function setting] - [Control I/O Function] - [Input]

Selecting the OP-05 terminal as the pause input or the emergency input.
[05 f-nn] [22] Pause (Temporary stop)
[05 f-nn] [13] Emergency Stop
nn: terminal number of I/O.
[Function] - [Function setting] - [slot kk]
kk: The slot number that OP-05 is installed in.
Page 56 AD-4402
7.3.12. Restart Sequences from Pause
The restart input is used to start from the point where stopped in the last sequence.
The control inputs of the function use the preset I/O terminals or OP-05 terminals that
select Restart.
The action of the function is as follows:
When it stopped Before the restart Action of the restart
During initial dribble flow Start from initial dribble flow
During initial medium flow Start from initial medium flow
During full flow All gates are closed Start from medium flow
During medium flow Start from dribble flow
During dribble flow Start from dribble flow
Waiting batch finish signal Waiting batch finish signal
During compensation Start from compensation
During nozzle operation Stopping the operation Start from nozzle operation
During mixing Stopping the mixing Start from the mixing
During discharge Stopping discharge Start from discharge
During recipe sequence According to above list According to above list

AD-4402 Page 57
7.3.13. Automatic Free Fall Compensation
This function adjusts the free fall parameter using the average of the last four
displayed values so as to obtain a more precise weighing.

Concerning Parameters of the Function

Using the automatic free fall compensation
[5q f-20] [1] Average of last 4 FFalls (free falls)
[Function] - [Function setting] - [Sequence] - [Control] - [Free fall
compensation]

Using the automatic free fall range

[Function] - [Function setting] - [MatEDIT] - [Code No.] - [AFFC range]
Refer to ”6.1.5.Editing Full Parameters of Material Code”

Using the manual free fall

[5q f-20] [0] No (Not used)
When using the signal from the I/O terminal to control free fall, use this.
[Function] - [Function setting] - [Sequence] - [Control] - [Free fall
compensation]

Storing the results of the automatic free fall compensation of each material.
[5q f- 9] [1] Change FFall
When using the flash memory, set to [0tHf-11] [2].
[Function] - [Function setting] - [Sequence] - [Basic] - [Material code, free
fall value]

Advice
When the automatic free fall compensation cannot work.
Check the fluctuation of dribble flow.
When the error (| result - final value |) of the displayed value is greater than this
parameter, the function does not work.
Check if the dribble flow timer is too short.
When the timer is shorter than Dflow auto-FFall override [5q f-36], the
function does not work.

When the accuracy does not improve, even if automatic free fall compensation is
used.
Check the stability of the dribble flow.
When the dribble flow is unstable and the dribble flow timer is short, the function
cannot work correctly.

When the result becomes over, even if automatic free fall compensation is used.
Remove the timer between preliminary and free fall
When the values of preliminary and free fall are near, medium flow only works to
reach the final value and the dribble flow cannot work.

Page 58 AD-4402
7.3.14. Real Time Free Fall Compensation
This function adjusts the free fall parameter to obtain more precise weighing during
the sequence (in real-time calculation).
Example: This function fits a liquid weighing (water, cement, tar) where the flow rate is
not constant due to temperature, viscosity and the remains.

Concerning Parameters of the Function

Using the real time free fall compensation.
[5q f-20] [2] Real time FFall compensation
[Function] - [Function setting] - [Sequence] - [Control] - [Free fall
compensation]

Using the automatic free fall range

[Function] - [Function setting] - [MatEDIT] - [Code No.] - [AFFC range]
Refer to “6.1.5. Editing Full Parameters of Material Code”.

Storing the results of the automatic free fall compensation of each material.
[5q f- 9] [1] Change FFall
When using the flash memory, set to [0tHf-11] [2].
[Function] - [Function setting] - [Sequence] - [Basic] - [Memory of free fall
value by material code]

Advice
When the accuracy does not improve, even if automatic free fall compensation is
used.
Check the stability of the dribble flow.
If the material includes big lumps, when the dribble flow is unstable and irregular and
when dribble flow timer is too short, this function cannot work correctly.

When the dribble flow timer is shorter than the Dflow auto-FFall override
[5q f-36].
The default free fall compensation value of each material code is used.

AD-4402 Page 59
[ Blank page]

Page 60 AD-4402
 7.4. Customer Programmed Control (Comparison Output)

The "customer programmed control mode" simply outputs the comparison results of
the setpoints and the displayed value.
The setpoint : A preset standard value to compare with the displayed value.
The comparison and output of the results are performed at each sampling time.
If this function is used, a PLC (programmable logic controller unit) is needed for batch
weighing on a hopper scale.
If the control I/O signal output power is too small to drive a large valve directly,
use relay output option ( OP-02 ) to drive them.
If the number of control I/O terminals is not enough, use the parallel I/O option ( OP-05 ).

Caution
Initial flow sequence and compensation sequence cannot be used in the
"customer programmed control"

Advice
Automatic free fall compensation and Total function
If the start key is used in the same as sequential mode, when three gates are closed, the
Eval timer has worked and the displayed value becomes stable, then the batch finish
signal can be output.
The start key is not necessary to compare displayed values basically.

AD-4402 Page 61
7.4.1. Normal Batching of the Customer Programmed
Control Mode
This function outputs gate control signals that are derived from the compared setpoint
and weighing data of the materials totaled in the hopper.
When the weight increases above the setpoint, the gate control signal turns off.
When the weight decreases under the setpoint, the gate control signal turns on.
The weighing mode in this function is bi-directional. Therefore, the comparison is
repeatable (reversible).

Concerning Parameters of the Function

Using normal batching of the comparison function
[5qf- 1] [1] Customer programmed control
[5qf- 3] [0] Normal batch weighing
[Function] - [Function setting] - [Sequence] - [Basic]

Changing waiting time of judgment

[5qf-37] Eval delay timer
[Function] - [Function setting] - [Sequence] - [Timer]

Changing the pulse width of batch finish output

[5qf-43] Batch finish output on
An arbitrary width can be set.
If zero is set, the output is kept until the next start.
[Function] - [Function setting] - [Sequence] - [Timer]

Using signals of "over", "OK" and "under" in the comparison function.

[5qf- 5] Comparison
[Function] - [Function setting] - [Sequence] - [Basic]

Changing the accuracy of the comparison

[5qf-48] Averaging Eval time
The average time of batch finish output is set. The output of batch
finish is delayed by the average time.
[Function] - [Function setting] - [Sequence] - [Timer]

Using manual free fall compensation

[1n f-nn] [10] Manual free fall compensation
[05 f-nn] [10] Manual free fall compensation
nn: terminal number of the I/O.
The input to control free fall by an external PLC.
[Function] - [Function setting] - [Control I/O] - [Input]

Page 62 AD-4402
 Displayed value Gross weight
Free fall
Net weight

Full value

Dribble

Preliminary

Zero band

The active recipe code is only

read at each start. And keep it.
Material code, Input

Full flow, Output

Medium flow, Output

Dribble flow, Output
These gates work
5qf-33 without the start input.
Full flow comparison interrupt timer
5qf-34
Medium flow comparison interrupt timer
5qf-35
Dribble flow comparison interrupt timer

If the start key is used,

automatic total and
comparison can be used.

Start command, Input

Comparison Waiting timer and stable.
5qf-37 Set the condition at 5qf-13
Eval delay timer

Stable, Output
5qf-43
Batch finish, Output
Batch finish output
Over, Output on

OK, Output
Under, Output Select this mode at
5qf-05

Drawing: Normal Batching of the Comparison Function

AD-4402 Page 63
7.4.2. Loss-in-weigh of the Customer Programmed
Control Mode
This function outputs gate control signals that are derived from the compared setpoint
and weighing data of the materials from the hopper.
When the weight decreases past the setpoint, the gate control signal turns off.
When the weight increases past the setpoint, the gate control signal turns on.
The weighing mode in this function is bi-directional. Therefore, the comparison is
repeatable (reversible).

Concerning Parameters of the Function

Using loss-in-weigh of the comparison function
[5qf- 1] [1] Customer programmed control
[5qf- 3] [1] Loss-in-weigh
[Function] - [Function setting] - [Sequence] - [Basic]

Using the external control switch for normal batch and loss-in-weigh.
[5qf- 3] [2] External exchange
If the external switch is used, connect it to the I/O terminals. This
mode can use three gates.
[Function] - [Function setting] - [Sequence] - [Basic]

Checking whether there are remains from the last weighing operation in the hopper.
[5qf-55] Add final value and zero band
When the remains reach a weight that is under the final value +
zero band, the zero band signal is output.
[Function] - [Function setting] - [Sequence] - [Setpoint (Compared value)]

Using the external switch

[1n f-nn] [9] Supply switch control
nn: terminal number of the I/O.
[Function] - [Function setting] - [Control I/O] - [Input]

Checking whether there are remains from the last weighing operation in the hopper.
[5qf-56] Add final value and full value
When the final value + full value is less than the remains (gross) in
the hopper, the full signal is output.
[Function] - [Function setting] - [Sequence] - [Setpoint (Compared value)]

Changing the accuracy of the comparison

[5qf-48] Averaging Eval time
The average time to evaluate the weight.
[Function] - [Function setting] - [Sequence] - [Timer]

Using manual compensation

[1n f-nn] [10] Manual free fall compensation
[05 f-nn] [10] Manual free fall compensation
nn: terminal number of the I/O.
The input to control free fall by an external PLC.
[Function] - [Function setting] - [Control I/O Function] - [Input]

Page 64 AD-4402
Advice
Using the automatic switch of normal batch and loss-in-weigh.
Specify the output terminal for the hopper number in the material code on the I/O.
Specify the input terminal to change the mode on the I/O. [1n f-nn] [9]
Connect the output terminal to the input terminal.
Connect the output common terminal to the input common terminal.
Set the delay time above 0.1 second at [5qf-32] Batch start delay timer.

Displayed value

Full value Gross weight

Full

Zero band

Net weight 0
Final value

Optional preliminary
- Final value + Optional preliminary

- Final value + Preliminary Preliminary

- Final value + Free fall

- Final value
or -Target weight The active code is Free fall
only read at each
start. And keep it.
Tare command, Input

Material code, Input

Full flow, Output

Medium flow, Output

Dribble flow, Output

5qf-33
Full flow comparison interrupt timer
5qf-34
Medium flow comparison interrupt timer
5qf-35
Dribble flow comparison interrupt timer

If this command is
used, total and
comparison can be
used.

Start command, Input Waiting timer

Comparison and stable.
Set the condition
5qf-37 at 5qf-13
Eval delay timer

Stable, Output

Batch finish, Output

5qf-43
Select a mode
Over, Output Batch finish output at 5qf-05
on
OK, Output

Under, Output

AD-4402 Page 65
 7.5. Other Functions
7.5.1. Re-Zero Operation
Performing this function, a gross display is zeroed and the current displayed value is
used as a standard point.
The operation of the function can be performed from the front panel key, the input
terminal of the I/O and command input.
The adjustable range is based on the zero calibration and Zero range [genf- 6] of
the function list. The range is displayed in the unit of percentage of the weighing
capacity.
The re-zero data is stored in memory even without power.
Resetting the re-zero data, use the I/O terminal or the F1 ~ F4 key that is set to Zero
clear [1n f-nn] [2].

nn: terminal number of I/O.

Caution
When the internal A/D converter is out of range, the re-zero operation cannot
be performed and the error code ZR.ERR is displayed.

Concerning Parameters of the Function

Changing the range to do the re-zero operation.
[genf- 6] Zero range
The maximum range is 30% of the capacity.
[Function] - [Function setting] - [General] - [Weighing]

Using the prohibition of the re-zero operation in the unstable condition.

[genf- 9] Tare and zero compensation at unstable status
[Function] - [Function setting] - [General] - [Weighing]

Turning on the display, the re-zero function is used.

[genf-13] Clear mode at power ON
[Function] - [Function setting] - [General] - [Weighing]

7.5.2. Zero Tracking Function

This function automatically traces the weighing deviation at the nearly zero point and
keeps the gross display at zero.

Concerning Parameters of the Function

Changing the time of zero tracking
[genf- 7] Zero tracking time
[Function] - [Function setting] - [General] - [Weighing]

Changing the range of zero tracking

[genf- 8] Zero tracking band width
[Function] - [Function setting] - [General] - [Weighing]

Page 66 AD-4402
7.5.3. Tare
The relation of the display is as follows:
Net = Gross - Tare

Concerning Parameters of the Function

Prohibiting tare during unstable weighing
[genf- 9] Tare and zero compensation at unstable status
[Function] - [Function setting] - [General] - [Weighing]

Prohibiting tare during negative weighing

[genf-10] Tare at negative GROSS weight
[Function] - [Function setting] - [General] - [Weighing]

Resetting tare at turning on the indicator

[genf-13] Clear mode at power ON
[Function] - [Function setting] - [General] - [Weighing]

7.5.4. Preset Tare (Fixed Tare Function)

A preset tare can be stored in each material code.

Concerning Parameters of the Function

Using preset tare
[genf-11] Preset tare
[Function] - [Function setting] - [General] - [Weighing]

Using preset tare for partial material code

[genf-12] Preset tare=0
[Function] - [Function setting] - [General] - [Weighing]

Classifying normal tare and preset tare in the serial data

[genf-07] Tare Header
[Function] - [Function setting] - [General] - [Weighing]

7.5.5. Customizing the Function Key (Key Design)

Refer to “2.2.1. Keys” of the front panel regarding key operation.
Refer to "10.5. Parameter List" of the function list regarding key functions.

Concerning Parameters of the Function

Setting F1, F2, F3 and F4 keys
[0tHf- 2] to [0tHf- 5]
[Function] - [Function setting] - [General] - [Other]

AD-4402 Page 67
7.5.6. Customizing the Sub Display
Use the default sub-display pattern, if you want to reset it.
Refer to "10.5. Parameter List" of the function list regarding these items.

Item index number to be displayed. A maximum

of 32 items of name and number can be set.
At odd: Input the name of the selected item
using alphanumerical characters.
At even: Input the number concerning the item.

Information of

5ub f 1
Sub F1-3 [name]
key operation

Name of
the item hopper /Row/Col/Dig
19 0 16 5

Items to append to sub-display Resize the item selected.

Row and Column Address

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0
1
2
3

Row 0 and 2 are dot matrix display for alphanumerical charactor.

Row 1 and 3 are 7-segment display for numerical charactor.

Items to append to the sub-display

Number Name and Number to Display the Item Row size Columsize Figures
0 Not displayed 0 to 3 0 to26 1 to12
1 Material
2 Hopper
3 Final value
4 Free fall
5 Preliminary
6 Optional preliminary
7 Over
8 Under
9 Zero Band
10 Full
11 Tare
12 Supplementary flow open timer
13 Supplementary flow close timer

Page 68 AD-4402
 Number Name and Number to Display the Item Row size Columsize Figures
14 Automatic Free Fall Compensation
15 Internal reserved
16 Internal reserved
17 Initial dribble flow
18 Initial dribble flow
19 Total weight
20 Total count
21 Recipe , rCode
22 Total weight for recipe mode
23 Total counts for recipe mode

Concerning Parameters of the Function

Setting the sub-display
[5ubf- 1] [1] Weighing display
[Function] - [Function setting] - [General] - [Sub-display]

7.5.7. Graphic Display

Use to display a bar-graph in the sub-display.
Example:
75.00kg
material Tot#
Code12 1500.841 150
■■■■■■■■■■■■■■■■ %
0 50 100

Bar graph

Concerning Parameters of the Function

Using the bar graph display
[5ubf- 3] Bar graph location
[Function] - [Function setting] - [General] - [Sub-display]

Selecting the ratio of the graph display

[5ubf- 4] Ratio of graph display
[Function] - [Function setting] - [General] - [Sub-display]

AD-4402 Page 69
7.5.8. Total Operation
Total weight data and weighing count of each material code or recipe code.

Concerning Parameters of the Function

Using F1 ~ F4 key for total
[0tHf- 2] to [0tHf- 5]
[Function] - [Function setting] - [General] - [Other]

Using the I/O terminals for total

[1n f-nn] nn: terminal number of the I/O.
[Function] - [Function setting] - [Control I/O] - [Input]

Using the parallel terminals for total

[05 f-nn] nn: terminal number of the option.
n: slot number installed the option.
[Function] - [Function setting] - [slot n] - [OP-05]

7.5.9. Undoing the Total Operation

Assign an operation input to undo the last result.
Refer to "10.5. Parameter List" of the function list regarding key function.

7.5.10. Clearing (Deleting) the Totaled Data

Total data can be deleted (cleared) using the preset operation input.
There are four methods to clear the data.
Assign an operation input to undo the last result on the function list.
Refer to "10.5. Parameter List" of the function list regarding key function.

Page 70 AD-4402
7.5.11. Error Message and Alarm
When the indicator detects an error in the weighing system, an error message is
displayed.
When the indicator reaches a preset condition, it is announced with a preset alarm.
Kind of error Error no. Error no. Error no.
Weighing error Alarm 1
□■■■□ □□■□□
■□□□■ □■■□□
SQ.ERR □□□□■ SQ.ERR □□■□□
□□□■□ □□■□□
□□■□□ ALARM 1 □□■□□
□■□□□ □□■□□
■■■■■ □■■■□

Over or under
amount in the Out of range
result

Error message is displayed Stop key Principle alarm blinks, when

multiple alarms are active.

Kind of Alarm and Error

There is the following priority.
Weighing sequence error < Zero error < Alarm 1 < Alarm 2
SQ.ERR ZR.ERR ALARM 1 ALARM 2

Kind No. Description

When the weighing cannot continue, a message is displayed and the
sequence is stopped. Cope with cause and restart the weighing.
The weighing sequence stopped.
0
Cope with cause and restart the sequence.
Safety check cannot be completed.
1
Check the safety.
Under weight or over weight.
2
Compensate the weight and restart.
There is a conflict in setpoint
3
Weighing Check the setpoint
sequence Time over of batch weighing.
4
error Check the gate and the remains in the hopper.
SQ.ERR Time over of discharge.
5
Check the discharge gate.
The remains are not enough to weigh.
6
Add material.
7 When the batch is started, the weight is full already.
Nozzle is touching the hopper.
8
Check the nozzle.
9 There is no tare (vessel) on the weighing pan.

AD-4402 Page 71
 Kind No. Description
When the displayed value cannot be set to zero with re-zero or tare,
Zero error the message is displayed.
ZR.ERR 0 Display cannot be zeroed by zero compensation.
1 Display cannot be zeroed by tare operation.
When the weighing value is out of range and emergency stop is
Alarm 1 performed, this symbol is displayed.
ALARM 1 1 Weighing value is out of range.
9 Emergency stop has been performed.
Weighing can not be preformed. Check the weighing system.
Example: load cell cable, connctors.
A/D converter is positve over count.
1
Alarm 2 Check the load cell cable.
ALARM 2 A/D converter is negative over count.
2
Check the load cell cable.
RAM error.
4
Check the backup battery

Page 72 AD-4402
7.5.12. Graphic Status Indicator
The indicator can display weighing status, result on the graphic indicator.

Graphic indicator

Over OK Under Full flow Medium flow Dribble flow

□□□□□ □□□□□ □□□□□ ■■■■■ ■■■■■ ■■■■■
□□□□□ □□□□□ □□□□□ ■■■■■ ■■■■■ ■■■■■
□□□□□ □□□□□ □□□□□ ■■■■■ ■■■■■ ■■■■■
□□□□□ □□□□□ □□□□□ ■■■■■ ■■■■■ ■■■■■
□□■□□ □□□□□ □□□□□ □■■■□ □■■■□ □■■■□
□■■■□ □□□□□ □□□□□ □■■■□ □□■■□ □□■□□
■■■■■ ■■■■■ □□□□□ □■■■□ □□■■□ □□■□□
□□□□□ ■■■■■ ■■■■■ □□□□□ □□□□□ □□□□□
□□□□□ □□□□□ □■■■□ □■■■□ □□■■□ ■■■■■
□□□□□ □□□□□ □□■□□ □□□□□ □□□□□ ■■■■■
□□□□□ □□□□□ □□□□□ □■■■□ ■■■■■ ■■■■■
□□□□□ □□□□□ □□□□□ □□□□□ ■■■■■ ■■■■■
□□□□□ □□□□□ □□□□□ ■■■■■ ■■■■■ ■■■■■
□□□□□ □□□□□ □□□□□

Concerning Parameters of the Function

Using the graphic indicator
[5ubf- 5] Activity indicator
[Function] - [Function setting] - [General] - [Sub display]

7.5.13. Memory Backup

The indicator has two kinds of memory.
Flash memory The memory is used to store important data without power supplied
that the occurrence of re-writing them is seldom.
Life of re-writing them is approximately 100,000 times or more.
Data example: Calibration data, Function data

Backup RAM The memory is used to store temporary data that the occurrence of
re-writing them is often.
Life of the battery is approximately 10 years at 25 , normal use
Data example: Tare value, total data, re-zero data

When re-writing data, the sequence is stopped.

Material code and recipe code can be stored in flash memory or backup RAM.

Concerning Parameters of the Function

Selecting the memory for material code or recipe code
[0tHf-11] Save data
[Function] - [Function setting] - [General] - [Other]

AD-4402 Page 73
 8. Interface
8.1. Control I/O Function

Input terminals 11 lines that can be selected by the function

Output terminals 11 lines that can be selected by the function
Open collector transister

Input terminal
Maximum typ.
Input open voltage 14V DC 8 V DC
Input drive current 5 mA 3 mA
Saturation tolerance voltage 2 V DC

Output terminal
Maximum
Output voltage 40 V DC
Output current 50 mA
Saturation tolerance voltage 1.5 V at 50 mA

8.1.1. Interface Circuit

Max. 8 ~ 14V

A1 ~ A 11
Max. 5 mA
Input terminal
It is recommend that you use :
or Mechanical switch or
open collector transistor.
A12 Vsat < 2 V
Input common terminal
Interface circuit in
the indicator
Max. 40V DC

B1 ~ B 11 or
Max. 50 mA
Output terminal

Vsat < 1.5 V at 50 mA

It is recommend that you use :
Mechanical relay with surge diode or
B12
photo coupler.
Output common terminal

Use a surge diode to protect the

solenoid or relay from noise.

Page 74 AD-4402
The function assigned to terminals
The function of the terminal can be assigned arbitrarily. Refer to "10.5. Parameter
List" of the function list

8.1.2. Timing Chart

Caution
Keep the delay time to avoid abnormal-operation and noise.
Keep the input signal more than 40 ms to avoid noise and chattering.

Set the Communication mode in [01 f- 3] [without 5].

The transmission of BCD data synchronizes with displaying it in the following modes.
Stream mode, auto print mode, manual print mode and total print.

Exmaple Approx. 20 ms width Max. 50 ms delay time to

release the hold command.

Approx. 10 ms from new Max. 50 ms delay

data edge to strobe signal. time until holding data

Strobe signal
Hold input command

10ms/div

AD-4402 Page 75
 8.2. Built-in RS-485 Interface

The RS-485 interface can use commands to control the indicator. The interface can
read weighing data or parameters and store parameters in the indicator.
The interface can connect a maximum of 32 units and a personal computer using a
communication cable.
Each unit is specified by an address appended to the command.

Transmission system EIA RS-485, Asynchronous, bi-directional, half-duplex

Data length 7 bits or 8 bits
Start bit 1 bit
Parity bit Odd, Even, not used
Stop bits 1 bit, 2 bits
Baud rate 600 bps, 1200 bps, 2400 bps, 4800 bps, 9600 bps, 19200
bps, 38400 bps
Line 2 wires (2-balanced wires)
Connection Max. 32 units
Character code ASCII code
Terminator CR, CR LF

The way of Use and Notes

When using a terminator, connect it between the SDA and SDB terminals using the
accessory resistor.
If there is no signal ground at the host computer, it is not necessary to use the SG
terminal.
If the shield cable is used, connect the FG terminal to the shield line.
When connecting to RS-232C, Use an AD-7491 or a converter of RS-232C/ RS-485
on the market.
Use a multi-drop connection for command mode.
Do not use a multi-drop connection in stream mode or jet stream mode.

8.2.1. Connection

RS-485 AD-4402 Inside

A SDA
B SDB A
SG SG B
RE/DE
SG
C.LOOP

FG Shield

Terminals Interface Circuit

Page 76 AD-4402
 The host computer may have
inverse polarity terminals.
Terminator resistor The host computer may include
100 ~ 120 1/2W the terminator resistor.
SDA
Host computer SDB
SG
FG

AD-4402 SDA
Address 1 SDB
SG
FG Use twisted-pair wire.
Use shielded cable, if it is needed.
AD-4402 SDA
Address 2 SDB
SG
FG Connect a terminator resistor at the
indicator that is longest distance from
the host computer.
AD-4402 SDA
SDB
Address 32 SG
FG Terminator resistor
100 ~ 120 1/2W
System Connections

8.2.2. Settings of Parameters

Refer to "10.5. Parameter List" of the function list.

AD-4402 Page 77
8.2.3. Timing Chart
Keep the delay time above 0.5 ms between the last response and the next command.
Set response time (tr). [r5 f- 9] < tr < [r5 f- 9] + 50 ms
Use a long delay time, when there is noise.
Hi-Z: Hi impedance

Waiting time from command to Waiting time until next

response: tr. Set tr at [r5 f- 9]. command: td > 0.5 ms

Hi-Z C L
Hi-Z Hi-Z
Host computer @01RW R F @02RW
C L
R F

AD-4402 Hi-Z C L Hi-Z

@01ST,NT,+0123.45kg R F
Address 1

AD-4402 Hi-Z C L
@02ST,NT,+0123.45kg R F
Address 2
Waiting time from command to
response: tr. Set tr at [r5 f- 9].

Communication Modes
There are the following modes.

Stream Mode
The data is output at each display update. If the data can be not output completely
due to a slow baud rate, the data is output at the next update.

Auto Print Mode

The data is printed at batch finish and recipe finish automatically.

Total Print Mode

When accumulating data or canceling the last result, the results of batch finish and
recipe finish are printed.

Manual Print Mode

When the preset print key is pressed or terminal is connected, the data is output.

Command Mode
This mode is used to control the indicator, to store parameters and to read data or
parameters.

Jet Steam Mode

The weighing data and state is output 100 time/s. The data is the gross or net value.
The format is the same as command RGRS or RNET.
Set the baud rate to 38400 bps.

Page 78 AD-4402
8.2.4. General Data Format
This format is used for the command mode and jet stream mode.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
C L
R G R S 0 0 9 9 , 1 2 3 4 5 6 7 , 1 2 3 4 5 6 7 8 9
R F

Header Code Weighing data Terminator

Header System Monitor

Command is echoed. The echoed command is 4 characters

Code
Material code or recipe code number. The code is 4 characters

Weighing data
Data uses BCD code, is 7 figures and does not include a decimal point.
When data is negative, a minus sign is appended to the head.

Example: 23 22 21 20
System Monitor 1 0 1 0 = Ah
1 2 3 4 5 6 7 8 9 201: Stable ASCII code = 3Ah.
2: Zero band Upper 4 bits are 3h always.
22: Full
23: Full flow 201: Medium flow
2: Dribble flow
22: Over
201: Under 23: OK
2: Internal reservation
22: Internal reservation
23: Mixing 201: Discharge gate
2: Batch finish
22: Recipe finish
201: Mixing finish 23: Discharge finish
2: Nozzle down
22: Online
23: During weighing sequence 201: Internal reservation
2: Weighing error
22: Alarm 1
201: Zero error 23: Alarm 2
2: Out of range
22: Buzzer
23: During tare 201: Center of zero
2: Gross display
22: net display
Internal reservation 23: During hold

Terminator
CR or CR + LF CR: 0Dh, LF: 0Ah

AD-4402 Page 79
8.2.5. A&D Data Format
This format is used for stream mode, auto print mode and total print.
This format is compatible with the AD-4325 indicator.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
S T , N T , + 0 0 1 2 . 3 4 k g CR LF

Header 1 Header 2 Weighing data Unit Terminator

Header 1
ST Stable
US Unstable
LO Out of range

Header 2
GS Gross value
NT Net value
TR Tare value

Weighing data
Data uses BCD code, is 7 figures and includes a decimal point.
When data is negative, a minus sign is appended to the head.
When data is out of range, all numerical characters are space (20h).

Unit
kg, g or t

Terminator
CR or CR + LF CR: 0Dh, LF: 0Ah

8.2.6. Address
Set the address in [r5 f- 8].
32 indicators can be connected to a computer.
There is no relation between communication mode [r5 f- 2] and address [r5 f- 8].

Broadcast Address
When address @oo is used, a command is sent to all indicators at the same time.
Example:
@ 0 0 C T A R CR LF

Address

Page 80 AD-4402
8.2.7. Command List
Monitor Commands
Name Code Description
RDSP
Read displayed value
RW
Read gross data RGRS
Read net value RNET
Read tare value RTAR
RFIN
Read weighing result
RF #1
RSPTxxxx
Read setpoint or
RSPT####
Read comparison parameters
RSxx #1
Read material code RCODxxxx To read the details of the code. #1
Read recipe code RRCDxxxx To read the details of the code. #1
Read total data of material
RTTLxxxx
code
Read total data of recipe
RRTLxxxx
code
Read error code RERR

xxxx: Material code or recipe code.

#1: Command compatible with AD4401, AD-4403 and AD4325.

Write Commands
Name Code Description
WSPTxxxx
WSPT%%%%
Store setpoints
SSxx #1
Store comparison parameters
To store optional preliminary and zero
SA
band. #1
Store material code WCODxxxx To store all parameters of the code.
Store recipe code WRCDxxxx To store all parameters of the code.

xxxx: Material code or recipe code.

####: When reading an active material code or recipe code during the sequence,
place four space codes (ASCII 20h).
%%%%: When storing new parameters to material code or recipe code that is recalled
as next code in the sequence, place four space codes (ASCII 20h).
#1: Command compatible with AD4401, AD-4403 and AD4325.

AD-4402 Page 81
Control Commands
Name Code Description
CZER
Make zero display
MZ #1
Make zero clear CCZR
CTAR
Tare
MT #1
CCTR
Tare clear
CT #1
CGRS
Change to gross display
MG #1
CENT
Change to net display
MN #1
CCODxxxx
Recall material code
CCxx #1
Recall recipe code CRCDxxxx
CACC
Total command
AM #1
CCAC
Cancel the last result
CA #1
CBAT
Batch start
BB #1
CDSC
Discharge start
BD #1
Recipe start CBLD
Mixing start CMIX
Re-start CRES
Stop CHLT
CSTP
Emergency stop
HB #1
Clear total data of material CDTLxxxx Total data is set to 0.
code DTxx Total data is set to 0. #1
Clear total data of all CETL All total data is set to 0.
material code ET All total data is set to 0. #1
Clear total data of recipe
CDRTxxxx Total data is set to 0.
code
Clear total data of all
CERT All total data is set to 0.
recipe code
Reset an error CRER
No operation CNOP

xxxx: Material code or recipe code.

#1: Command compatible with AD4401, AD-4403 and AD4325.

Page 82 AD-4402
Response Error Code
Response Description Note
?E The format of command is not correct. When an address is used,
VE The data of command is not correct. address is appended to the
IE Indicator is busy. response.

ASCII Code for AD-4402

The characters are special code for the name of material code and recipe code.
Therefore, some characters are not the same as U.S. code.

Lower bits
0 1 2 3 4 5 6 7
0 Space 0 @ P Space p
1 ! 1 A Q a q
2 " 2 B R b r
3 # 3 C S c s
4 $ 4 D T d t
5 % 5 E U e u
6 & 6 F V f v
7 ' 7 G W g w
Upper bits
8 ( 8 H X h x
9 ) 9 I Y i y
A LF * : J Z j z
B + ; K [ k {
C , < L l |
D CR - = M ] m }
E . > N ^ n
F / ? O _ o

AD-4402 Page 83
 8.3. Modbus Interface for RS-485
Modbus is a kind of connection that is used with the RS-485 serial interface.
Communication mode is Modbus RTU.
The communication uses the memorires of the monitor unit or computer.
Therefore, no special program is necessary for communication.
Data is specified with reference No. and address No.
The connection for Modbus is as follows.

Note: Modbus is a registered trademark of Modicon Inc.

The AD-4402 uses the standard RS-485 serial interface

3000kg
72.5℃kg
1000kg 7 8 9 START
2000kg 4 5 6
600kg 1 2 3 STOP
400kg 0 C E
1000kg 2000kg 600kg 400kg

Operator interface panel A maximum of 31 units can be

MONITOUCH V6 Series connected.
manufactured by
Hakko Electronics Co., Ltd

Networking example with Modbus used

Set the following parameters of RS-485 interface. Refer to “10. Function List.”

Function and parameter Description

r5 f-1 Output data Select either parameter.
r5 f-2 Communication mode
Set Modbus.
7: Modbus
r5 f-3 Baud rate
r5 f-4 Parity check
r5 f-5 Character length Select either parameter.
r5 f-6 Stop bits
r5 f-7 Terminator
r5 f-8 Address Set unique address number.

Reference No.
Type Reference No. Description
Coil 0 The same as input bits of control I/O
Input status 1 The same as output bits of control I/O
Input register 3 Register to read data
Holding register 4 Register to read and write data

Page 84 AD-4402
Coil (Reference No.=0. Output bits)
address Description address Description
1 Zero 13 Not used
2 (Internal reservation) 14 Pause
3 Tare 15 Restart
4 Tare Clear 16 Forced batch finish
5 Batch start 17 Forced recipe finish
6 Recipe start 18 Forced discharge finish
7 Discharge start 19 Error reset
8 Mixing start 20 Hold / Release
9 Manual free fall compensation 21 Manual print command
10 Total command 22 Net / Gross
11 Cancel the last result 23 Clear totals of all material codes
12 Not used 24 Clear totals of all recipe codes

AD-4402 Page 85
Input Status (Reference No.=1)
address Description address Description
17 Stable 62 Not used
18 Zero band 63 Not used
19 Full (Full filling) 64 Not used
20 Full flow 305～320 Total status of Material code 1
21 Medium flow 561～576 Total status of Material code 2
22 Dribble flow 817～832 Total status of Material code 3
23 Over 1073～1088 Total status of Material code 4
24 OK 1329～1344 Total status of Material code 5
25 Under 1585～1600 Total status of Material code 6
26 Not used 1841～1856 Total status of Material code 7
27 Not used 2097～2112 Total status of Material code 8
28 Mixing 2353～2368 Total status of Material code 9
29 Discharge (Open the discharge gate) 2609～2624 Total status of Material code 10
30 Batch finish 2865～2880 Total status of Material code 11
31 Recipe finish 3121～3136 Total status of Material code 12
32 Discharge finish 3377～3392 Total status of Material code 13
33 Mixing finish 3633～3648 Total status of Material code 14
34 Nozzle down 3889～3904 Total status of Material code 15
35 Online (pulse) 4145～4160 Total status of Material code 16
36 Weighing sequence in process 4401～4416 Total status of Material code 17
37 Not used 4657～4672 Total status of Material code 18
38 Weighing sequence error 4913～4928 Total status of Material code 19
39 Alarm 1 5169～5184 Total status of Material code 20
40 Alarm 2 5425～5440 Total status of Material code 21
41 Zero error 5681～5696 Total status of Material code 22
42 Capacity over flow 5937～5952 Total status of Material code 23
43 Buzzer 6193～6208 Total status of Material code 24
44 Tare Entered 6449～6464 Total status of Material code 25
45 Center zero 6705～6720 Total status of Material code 26
46 Gross display 6961～6976 Total status of Material code 27
47 Net display 7217～7232 Total status of Material code 28
48 During hold 7473～7488 Total status of Material code 29
49～64 Total status of Material code 0 7729～7744 Total status of Material code 30
49 Totaling 7985～8000 Total status of Material code 31
50 Total weight overflow 8241～8256 Total status of Material code 32
51 Total count overflow 8497～8512 Total status of Material code 33
52 Not used 8753～8768 Total status of Material code 34
53 Not used 9009～9024 Total status of Material code 35
54 Not used 9265～9280 Total status of Material code 36
55 Not used 9521～9536 Total status of Material code 37
56 Not used 9777～9792 Total status of Material code 38
57 Not used 10033～10048 Total status of Material code 39
58 Not used 10289～10304 Total status of Material code 40
59 Not used 10545～10560 Total status of Material code 41
60 Not used 10801～10816 Total status of Material code 42
61 Not used 11057～11072 Total status of Material code 43

Page 86 AD-4402
Input Status (Reference No.=1)
address Description address Description
11313～11328 Total status of Material code 44 22833～22848 Total status of Material code 89
11569～11584 Total status of Material code 45 23089～23104 Total status of Material code 90
11825～11840 Total status of Material code 46 23345～23360 Total status of Material code 91
12081～12096 Total status of Material code 47 23601～23616 Total status of Material code 92
12337～12352 Total status of Material code 48 23857～23872 Total status of Material code 93
12593～12608 Total status of Material code 49 24113～24128 Total status of Material code 94
12849～12864 Total status of Material code 50 24369～24384 Total status of Material code 95
13105～13120 Total status of Material code 51 24625～24640 Total status of Material code 96
13361～13376 Total status of Material code 52 24881～24896 Total status of Material code 97
13617～13632 Total status of Material code 53 25137～25152 Total status of Material code 98
13873～13888 Total status of Material code 54 25393～25408 Total status of Material code 99
14129～14144 Total status of Material code 55 25649～25664 Total status of Recipe code 0
14385～14400 Total status of Material code 56 25649 Totaling
14641～14656 Total status of Material code 57 25650 Total weight overflow
14897～14912 Total status of Material code 58 25651 Total count overflow
15153～15168 Total status of Material code 59 25652 Not used
15409～15424 Total status of Material code 60 25653 Not used
15665～15680 Total status of Material code 61 25654 Not used
15921～15936 Total status of Material code 62 25655 Not used
16177～16192 Total status of Material code 63 25656 Not used
16433～16448 Total status of Material code 64 25657 Not used
16689～16704 Total status of Material code 65 25658 Not used
16945～16960 Total status of Material code 66 25659 Not used
17201～17216 Total status of Material code 67 25660 Not used
17457～17472 Total status of Material code 68 25661 Not used
17713～17728 Total status of Material code 69 25662 Not used
17969～17984 Total status of Material code 70 25663 Not used
18225～18240 Total status of Material code 71 25664 Not used
18481～18496 Total status of Material code 72 25905～25920 Total status of Recipe code 1
18737～18752 Total status of Material code 73 26161～26176 Total status of Recipe code 2
18993～19008 Total status of Material code 74 26417～26432 Total status of Recipe code 3
19249～19264 Total status of Material code 75 26673～26688 Total status of Recipe code 4
19505～19520 Total status of Material code 76 26929～26944 Total status of Recipe code 5
19761～19776 Total status of Material code 77 27185～27200 Total status of Recipe code 6
20017～20032 Total status of Material code 78 27441～27456 Total status of Recipe code 7
20273～20288 Total status of Material code 79 27697～27712 Total status of Recipe code 8
20529～20544 Total status of Material code 80 27953～27968 Total status of Recipe code 9
20785～20800 Total status of Material code 81 28209～28224 Total status of Recipe code 10
21041～21056 Total status of Material code 82 28465～28480 Total status of Recipe code 11
21297～21312 Total status of Material code 83 28721～28736 Total status of Recipe code 12
21553～21568 Total status of Material code 84 28977～28992 Total status of Recipe code 13
21809～21824 Total status of Material code 85 29233～29248 Total status of Recipe code 14
22065～22080 Total status of Material code 86 29489～29504 Total status of Recipe code 15
22321～22336 Total status of Material code 87 29745～29760 Total status of Recipe code 16
22577～22592 Total status of Material code 88 30001～30016 Total status of Recipe code 17

AD-4402 Page 87
Input Status (Reference No.=1)
address Description address Description
30257～30272 Total status of Recipe code 18 41777～41792 Total status of Recipe code 63
30513～30528 Total status of Recipe code 19 42033～42048 Total status of Recipe code 64
30769～30784 Total status of Recipe code 20 42289～42304 Total status of Recipe code 65
31025～31040 Total status of Recipe code 21 42545～42560 Total status of Recipe code 66
31281～31296 Total status of Recipe code 22 42801～42816 Total status of Recipe code 67
31537～31552 Total status of Recipe code 23 43057～43072 Total status of Recipe code 68
31793～31808 Total status of Recipe code 24 43313～43328 Total status of Recipe code 69
32049～32064 Total status of Recipe code 25 43569～43584 Total status of Recipe code 70
32305～32320 Total status of Recipe code 26 43825～43840 Total status of Recipe code 71
32561～32576 Total status of Recipe code 27 44081～44096 Total status of Recipe code 72
32817～32832 Total status of Recipe code 28 44337～44352 Total status of Recipe code 73
33073～33088 Total status of Recipe code 29 44593～44608 Total status of Recipe code 74
33329～33344 Total status of Recipe code 30 44849～44864 Total status of Recipe code 75
33585～33600 Total status of Recipe code 31 45105～45120 Total status of Recipe code 76
33841～33856 Total status of Recipe code 32 45361～45376 Total status of Recipe code 77
34097～34112 Total status of Recipe code 33 45617～45632 Total status of Recipe code 78
34353～34368 Total status of Recipe code 34 45873～45888 Total status of Recipe code 79
34609～34624 Total status of Recipe code 35 46129～46144 Total status of Recipe code 80
34865～34880 Total status of Recipe code 36 46385～46400 Total status of Recipe code 81
35121～35136 Total status of Recipe code 37 46641～46656 Total status of Recipe code 82
35377～35392 Total status of Recipe code 38 46897～46912 Total status of Recipe code 83
35633～35648 Total status of Recipe code 39 47153～47168 Total status of Recipe code 84
35889～35904 Total status of Recipe code 40 47409～47424 Total status of Recipe code 85
36145～36160 Total status of Recipe code 41 47665～47680 Total status of Recipe code 86
36401～36416 Total status of Recipe code 42 47921～47936 Total status of Recipe code 87
36657～36672 Total status of Recipe code 43 48177～48192 Total status of Recipe code 88
36913～36928 Total status of Recipe code 44 48433～48448 Total status of Recipe code 89
37169～37184 Total status of Recipe code 45 48689～48704 Total status of Recipe code 90
37425～37440 Total status of Recipe code 46 48945～48960 Total status of Recipe code 91
37681～37696 Total status of Recipe code 47 49201～49216 Total status of Recipe code 92
37937～37952 Total status of Recipe code 48 49457～49472 Total status of Recipe code 93
38193～38208 Total status of Recipe code 49 49713～49728 Total status of Recipe code 94
38449～38464 Total status of Recipe code 50 49969～49984 Total status of Recipe code 95
38705～38720 Total status of Recipe code 51 50225～50240 Total status of Recipe code 96
38961～38976 Total status of Recipe code 52 50481～50496 Total status of Recipe code 97
39217～39232 Total status of Recipe code 53 50737～50752 Total status of Recipe code 98
39473～39488 Total status of Recipe code 54 50993～51008 Total status of Recipe code 99
39729～39744 Total status of Recipe code 55
39985～40000 Total status of Recipe code 56
40241～40256 Total status of Recipe code 57
40497～40512 Total status of Recipe code 58
40753～40768 Total status of Recipe code 59
41009～41024 Total status of Recipe code 60
41265～41280 Total status of Recipe code 61
41521～41536 Total status of Recipe code 62

Page 88 AD-4402
Input Register (Reference No.=3) To read data
address Description address Description
1 Decimal point 7201～7216 Total data of Material code 28
2 Unit 0:blank, 1:g, 2:kg, 3:t, 4:lb 7457～7472 Total data of Material code 29
3 Tare weight 7713～7728 Total data of Material code 30
5 Gross weight 7969～7984 Total data of Material code 31
7 Net weight 8225～8240 Total data of Material code 32
9 Active Material code No. 8481～8496 Total data of Material code 33
10 Active Recipe code No. 8737～8752 Total data of Material code 34
11 Active Hopper No. 8993～9008 Total data of Material code 35
12 Sequence error No. 9249～9264 Total data of Material code 36
13 Zero error No. 9505～9520 Total data of Material code 37
14 Alarm 1 No. 9761～9776 Total data of Material code 38
15 Alarm 2 No. 10017～10032 Total data of Material code 39
16 Operation mode 0:Enable, 1:Unable 10273～10288 Total data of Material code 40
17 Weight of batch result 10529～10544 Total data of Material code 41
33～48 Total data of Material code 0 10785～10800 Total data of Material code 42
33 Total weight 11041～11056 Total data of Material code 43
35 Total count 11297～11312 Total data of Material code 44
289～304 Total data of Material code 1 11553～11568 Total data of Material code 45
545～560 Total data of Material code 2 11809～11824 Total data of Material code 46
801～816 Total data of Material code 3 12065～12080 Total data of Material code 47
1057～1072 Total data of Material code 4 12321～12336 Total data of Material code 48
1313～1328 Total data of Material code 5 12577～12592 Total data of Material code 49
1569～1584 Total data of Material code 6 12833～12848 Total data of Material code 50
1825～1840 Total data of Material code 7 13089～13104 Total data of Material code 51
2081～2096 Total data of Material code 8 13345～13360 Total data of Material code 52
2337～2352 Total data of Material code 9 13601～13616 Total data of Material code 53
2593～2608 Total data of Material code 10 13857～13872 Total data of Material code 54
2849～2864 Total data of Material code 11 14113～14128 Total data of Material code 55
3105～3120 Total data of Material code 12 14369～14384 Total data of Material code 56
3361～3376 Total data of Material code 13 14625～14640 Total data of Material code 57
3617～3632 Total data of Material code 14 14881～14896 Total data of Material code 58
3873～3888 Total data of Material code 15 15137～15152 Total data of Material code 59
4129～4144 Total data of Material code 16 15393～15408 Total data of Material code 60
4385～4400 Total data of Material code 17 15649～15664 Total data of Material code 61
4641～4656 Total data of Material code 18 15905～15920 Total data of Material code 62
4897～4912 Total data of Material code 19 16161～16176 Total data of Material code 63
5153～5168 Total data of Material code 20 16417～16432 Total data of Material code 64
5409～5424 Total data of Material code 21 16673～16688 Total data of Material code 65
5665～5680 Total data of Material code 22 16929～16944 Total data of Material code 66
5921～5936 Total data of Material code 23 17185～17200 Total data of Material code 67
6177～6192 Total data of Material code 24 17441～17456 Total data of Material code 68
6433～6448 Total data of Material code 25 17697～17712 Total data of Material code 69
6689～6704 Total data of Material code 26 17953～17968 Total data of Material code 70
6945～6960 Total data of Material code 27

AD-4402 Page 89
Input Register (Reference No.=3) To read data
address Description address Description
18209～18224 Total data of Material code 71 28705～28720 Total data of Recipe code 12
18465～18480 Total data of Material code 72 28961～28976 Total data of Recipe code 13
18721～18736 Total data of Material code 73 29217～29232 Total data of Recipe code 14
18977～18992 Total data of Material code 74 29473～29488 Total data of Recipe code 15
19233～19248 Total data of Material code 75 29729～29744 Total data of Recipe code 16
19489～19504 Total data of Material code 76 29985～30000 Total data of Recipe code 17
19745～19760 Total data of Material code 77 30241～30256 Total data of Recipe code 18
20001～20016 Total data of Material code 78 30497～30512 Total data of Recipe code 19
20257～20272 Total data of Material code 79 30753～30768 Total data of Recipe code 20
20513～20528 Total data of Material code 80 31009～31024 Total data of Recipe code 21
20769～20784 Total data of Material code 81 31265～31280 Total data of Recipe code 22
21025～21040 Total data of Material code 82 31521～31536 Total data of Recipe code 23
21281～21296 Total data of Material code 83 31777～31792 Total data of Recipe code 24
21537～21552 Total data of Material code 84 32033～32048 Total data of Recipe code 25
21793～21808 Total data of Material code 85 32289～32304 Total data of Recipe code 26
22049～22064 Total data of Material code 86 32545～32560 Total data of Recipe code 27
22305～22320 Total data of Material code 87 32801～32816 Total data of Recipe code 28
22561～22576 Total data of Material code 88 33057～33072 Total data of Recipe code 29
22817～22832 Total data of Material code 86 33313～33328 Total data of Recipe code 30
23073～23088 Total data of Material code 90 33569～33584 Total data of Recipe code 31
23329～23344 Total data of Material code 91 33825～33840 Total data of Recipe code 32
23585～23600 Total data of Material code 92 34081～34096 Total data of Recipe code 33
23841～23856 Total data of Material code 93 34337～34352 Total data of Recipe code 34
24097～24112 Total data of Material code 94 34593～34608 Total data of Recipe code 35
24353～24368 Total data of Material code 95 34849～34864 Total data of Recipe code 36
24609～24624 Total data of Material code 96 35105～35120 Total data of Recipe code 37
24865～24880 Total data of Material code 97 35361～35376 Total data of Recipe code 38
25121～25136 Total data of Material code 98 35617～35632 Total data of Recipe code 39
25377～25392 Total data of Material code 99 35873～35888 Total data of Recipe code 40
25633～25648 Total data of Recipe code 0 36129～36144 Total data of Recipe code 41
25633 Total weight 36385～36400 Total data of Recipe code 42
25635 Total count 36641～36656 Total data of Recipe code 43
25889～25904 Total data of Recipe code 1 36897～36912 Total data of Recipe code 44
26145～26160 Total data of Recipe code 2 37153～37168 Total data of Recipe code 45
26401～26416 Total data of Recipe code 3 37409～37424 Total data of Recipe code 46
26657～26672 Total data of Recipe code 4 37665～37680 Total data of Recipe code 47
26913～26928 Total data of Recipe code 5 37921～37936 Total data of Recipe code 48
27169～27184 Total data of Recipe code 6 38177～38192 Total data of Recipe code 49
27425～27440 Total data of Recipe code 7 38433～38448 Total data of Recipe code 50
27681～27696 Total data of Recipe code 8 38689～38704 Total data of Recipe code 51
27937～27952 Total data of Recipe code 9 38945～38960 Total data of Recipe code 52
28193～28208 Total data of Recipe code 10 39201～39216 Total data of Recipe code 53
28449～28464 Total data of Recipe code 11 39457～39472 Total data of Recipe code 54

Page 90 AD-4402
Input Register (Reference No.=3) To read data
address Description address Description
39713～39728 Total data of Recipe code 55 50209～50224 Total data of Recipe code 96
39969～39984 Total data of Recipe code 56 50465～50480 Total data of Recipe code 97
40225～40240 Total data of Recipe code 57 50721～50736 Total data of Recipe code 98
40481～40496 Total data of Recipe code 58 50977～50992 Total data of Recipe code 99
40737～40752 Total data of Recipe code 59
40993～41008 Total data of Recipe code 60
41249～41264 Total data of Recipe code 61
41505～41520 Total data of Recipe code 62
41761～41776 Total data of Recipe code 63
42017～42032 Total data of Recipe code 64
42273～42288 Total data of Recipe code 65
42529～42544 Total data of Recipe code 66
42785～42800 Total data of Recipe code 67
43041～43056 Total data of Recipe code 68
43297～43312 Total data of Recipe code 69
43553～43568 Total data of Recipe code 70
43809～43824 Total data of Recipe code 71
44065～44080 Total data of Recipe code 72
44321～44336 Total data of Recipe code 73
44577～44592 Total data of Recipe code 74
44833～44848 Total data of Recipe code 75
45089～45104 Total data of Recipe code 76
45345～45360 Total data of Recipe code 77
45601～45616 Total data of Recipe code 78
45857～45872 Total data of Recipe code 79
46113～46128 Total data of Recipe code 80
46369～46384 Total data of Recipe code 81
46625～46640 Total data of Recipe code 82
46881～46896 Total data of Recipe code 83
47137～47152 Total data of Recipe code 84
47393～47408 Total data of Recipe code 85
47649～47664 Total data of Recipe code 86
47905～47920 Total data of Recipe code 87
48161～48176 Total data of Recipe code 88
48417～48432 Total data of Recipe code 89
48673～48688 Total data of Recipe code 90
48929～48944 Total data of Recipe code 91
49185～49200 Total data of Recipe code 92
49441～49456 Total data of Recipe code 93
49697～49712 Total data of Recipe code 94
49953～49968 Total data of Recipe code 95

AD-4402 Page 91
Holding Register (Reference No.=4) To write comparison data
address Description address Description
1～48 Setpoints of Material code 0 5633～5680 Setpoints of Material code 22
1 Material name (character no. 1,2) 5889～5936 Setpoints of Material code 23
2 Material name (character no. 3,4) 6145～6192 Setpoints of Material code 24
3 Material name (character no. 5,6) 6401～6448 Setpoints of Material code 25
4 Material name (character no. 7,8) 6657～6704 Setpoints of Material code 26
5 Material name (character no. 9,10) 6913～6960 Setpoints of Material code 27
6 Material name (character no. 11,12) 7169～7216 Setpoints of Material code 28
7 Material hopper 7425～7472 Setpoints of Material code 29
9 Final 7681～7728 Setpoints of Material code 30
11 Free fall 7937～7984 Setpoints of Material code 31
13 Preliminary 8193～8240 Setpoints of Material code 32
15 Optional Preliminary 8449～8496 Setpoints of Material code 33
17 Over 8705～8752 Setpoints of Material code 34
19 Under 8961～9008 Setpoints of Material code 35
21 Zero Band 9217～9264 Setpoints of Material code 36
23 Full 9473～9520 Setpoints of Material code 37
25 Preset Tare 9729～9776 Setpoints of Material code 38
27 Supplementary flow open timer 9985～10032 Setpoints of Material code 39
29 Supplementary flow close timer 10241～10288 Setpoints of Material code 40
31 Automatic free fall range 10497～10544 Setpoints of Material code 41
37 Initial dribble flow 10753～10800 Setpoints of Material code 42
39 Initial medium flow 11009～11056 Setpoints of Material code 43
257～304 Setpoints of Material code 1 11265～11312 Setpoints of Material code 44
513～560 Setpoints of Material code 2 11521～11568 Setpoints of Material code 45
769～816 Setpoints of Material code 3 11777～11824 Setpoints of Material code 46
1025～1072 Setpoints of Material code 4 12033～12080 Setpoints of Material code 47
1281～1328 Setpoints of Material code 5 12289～12336 Setpoints of Material code 48
1537～1584 Setpoints of Material code 6 12545～12592 Setpoints of Material code 49
1793～1840 Setpoints of Material code 7 12801～12848 Setpoints of Material code 50
2049～2096 Setpoints of Material code 8 13057～13104 Setpoints of Material code 51
2305～2352 Setpoints of Material code 9 13313～13360 Setpoints of Material code 52
2561～2608 Setpoints of Material code 10 13569～13616 Setpoints of Material code 53
2817～2864 Setpoints of Material code 11 13825～13872 Setpoints of Material code 54
3073～3120 Setpoints of Material code 12 14081～14128 Setpoints of Material code 55
3329～3376 Setpoints of Material code 13 14337～14384 Setpoints of Material code 56
3585～3632 Setpoints of Material code 14 14593～14640 Setpoints of Material code 57
3841～3888 Setpoints of Material code 15 14849～14896 Setpoints of Material code 58
4097～4144 Setpoints of Material code 16 15105～15152 Setpoints of Material code 59
4353～4400 Setpoints of Material code 17 15361～15408 Setpoints of Material code 60
4609～4656 Setpoints of Material code 18 15617～15632 Setpoints of Material code 61
4865～4912 Setpoints of Material code 19 15873～15920 Setpoints of Material code 62
5121～5168 Setpoints of Material code 20 16129～16176 Setpoints of Material code 63
5377～5424 Setpoints of Material code 21 16385～16432 Setpoints of Material code 64

Page 92 AD-4402
Holding Register (Reference No.=4) To write comparison data
address Description address Description
16641～16688 Setpoints of Material code 65 25607 Material 1
16897～16944 Setpoints of Material code 66 25608 Material 2
17153～17200 Setpoints of Material code 67 25609 Material 3
17409～17456 Setpoints of Material code 68 25610 Material 4
17665～17712 Setpoints of Material code 69 25611 Material 5
17921～17968 Setpoints of Material code 70 25612 Material 6
18177～18192 Setpoints of Material code 71 25613 Material 7
18433～18480 Setpoints of Material code 72 25614 Material 8
18689～18736 Setpoints of Material code 73 25615 Material 9
18945～18992 Setpoints of Material code 74 25616 Material 10
19201～19248 Setpoints of Material code 75 25857～25872 Data of Recipe code 1
19457～19504 Setpoints of Material code 76 26113～26128 Data of Recipe code 2
19713～19760 Setpoints of Material code 77 26369～26384 Data of Recipe code 3
19969～20016 Setpoints of Material code 78 26625～26640 Data of Recipe code 4
20225～20272 Setpoints of Material code 79 26881～26896 Data of Recipe code 5
20481～20528 Setpoints of Material code 80 27137～27152 Data of Recipe code 6
20737～20752 Setpoints of Material code 81 27393～27408 Data of Recipe code 7
20993～21040 Setpoints of Material code 82 27649～27664 Data of Recipe code 8
21249～21296 Setpoints of Material code 83 27905～27920 Data of Recipe code 9
21505～21552 Setpoints of Material code 84 28161～28176 Data of Recipe code 10
21761～21808 Setpoints of Material code 85 28417～28432 Data of Recipe code 11
22017～22064 Setpoints of Material code 86 28673～28688 Data of Recipe code 12
22273～22320 Setpoints of Material code 87 28929～28944 Data of Recipe code 13
22529～22576 Setpoints of Material code 88 29185～29200 Data of Recipe code 14
22785～22832 Setpoints of Material code 89 29441～29456 Data of Recipe code 15
23041～23088 Setpoints of Material code 90 29697～29712 Data of Recipe code 16
23297～23312 Setpoints of Material code 91 29953～29968 Data of Recipe code 17
23553～23600 Setpoints of Material code 92 30209～30224 Data of Recipe code 18
23809～23856 Setpoints of Material code 93 30465～30480 Data of Recipe code 19
24065～24112 Setpoints of Material code 94 30721～30736 Data of Recipe code 20
24321～24368 Setpoints of Material code 95 30977～30992 Data of Recipe code 21
24577～24624 Setpoints of Material code 96 31233～31248 Data of Recipe code 22
24833～24880 Setpoints of Material code 97 31489～31504 Data of Recipe code 23
25089～25136 Setpoints of Material code 98 31745～31760 Data of Recipe code 24
25345～25392 Setpoints of Material code 99 32001～32016 Data of Recipe code 25
25601～25616 Data of Recipe code 0 32257～32272 Data of Recipe code 26
Recipe name and Material codes
25601 Recipe name (character no. 1,2) 32513～32528 Data of Recipe code 27
25602 Recipe name (character no. 3,4) 32769～32784 Data of Recipe code 28
25603 Recipe name (character no. 5,6) 33025～33040 Data of Recipe code 29
25604 Recipe name (character no. 7,8) 33281～33296 Data of Recipe code 30
25605 Recipe name (character no. 9,10) 33537～33552 Data of Recipe code 31
25606 Recipe name (character no. 11,12) 33793～33808 Data of Recipe code 32

AD-4402 Page 93
Holding Register (Reference No.=4) To write comparison data
address Description address Description
34049～34064 Data of Recipe code 33 44289～44304 Data of Recipe code 73
34305～34320 Data of Recipe code 34 44545～44560 Data of Recipe code 74
34561～34576 Data of Recipe code 35 44801～44816 Data of Recipe code 75
34817～34832 Data of Recipe code 36 45057～45072 Data of Recipe code 76
35073～35088 Data of Recipe code 37 45313～45328 Data of Recipe code 77
35329～35344 Data of Recipe code 38 45569～45584 Data of Recipe code 78
35585～35600 Data of Recipe code 39 45825～45840 Data of Recipe code 79
35841～35856 Data of Recipe code 40 46081～46096 Data of Recipe code 80
36097～36112 Data of Recipe code 41 46337～46352 Data of Recipe code 81
36353～36368 Data of Recipe code 42 46593～46608 Data of Recipe code 82
36609～36624 Data of Recipe code 43 46849～46864 Data of Recipe code 83
36865～36880 Data of Recipe code 44 47105～47120 Data of Recipe code 84
37121～37136 Data of Recipe code 45 47361～47376 Data of Recipe code 85
37377～37392 Data of Recipe code 46 47617～47632 Data of Recipe code 86
37633～37648 Data of Recipe code 47 47873～47888 Data of Recipe code 87
37889～37904 Data of Recipe code 48 48129～48144 Data of Recipe code 88
38145～38160 Data of Recipe code 49 48385～48400 Data of Recipe code 89
38401～38416 Data of Recipe code 50 48641～48656 Data of Recipe code 90
38657～38672 Data of Recipe code 51 48897～48912 Data of Recipe code 91
38913～38928 Data of Recipe code 52 49153～49168 Data of Recipe code 92
39169～39184 Data of Recipe code 53 49409～49424 Data of Recipe code 93
39425～39440 Data of Recipe code 54 49665～49680 Data of Recipe code 94
39681～39696 Data of Recipe code 55 49921～49936 Data of Recipe code 95
39937～39952 Data of Recipe code 56 50177～50192 Data of Recipe code 96
40193～40208 Data of Recipe code 57 50433～50448 Data of Recipe code 97
40449～40464 Data of Recipe code 58 50689～50704 Data of Recipe code 98
40705～40720 Data of Recipe code 59 50945～50960 Data of Recipe code 99
40961～40976 Data of Recipe code 60 53249 Recall a Material code
41217～41232 Data of Recipe code 61 53250 Recall a Recipe code
41473～41488 Data of Recipe code 62
41729～41744 Data of Recipe code 63
41985～42000 Data of Recipe code 64
42241～42256 Data of Recipe code 65
42497～42512 Data of Recipe code 66
42753～42768 Data of Recipe code 67
43009～43024 Data of Recipe code 68
43265～43280 Data of Recipe code 69
43521～43536 Data of Recipe code 70
43777～43792 Data of Recipe code 71
44033～44048 Data of Recipe code 72

Page 94 AD-4402
 8.4. Built-in Current Loop Output

Transmission system EIA RS-232C, Asynchronous, bi-directional, half-duplex

Current 1 = 20mA, 0 = 0 mA, external DC current source
Data length 7 bits
Start bit 1 bit
Parity bit Even
Stop bits 1 bit
Baud rate 600 bps, 1200 bps, 2400 bps
Code ASCII code

8.4.1. Connection

RS-485 AD-4402 inside

A
B
SG Current loop Output

The CURRENT
C.LOOP Current loop Output LOOP terminals
do not have
polarity.
FG
Shield

The current loop output has no polarity.

Use an external DC current source.
Connect the FG terminal when using a shielded cable.

8.4.2. Communication Modes

There are the following modes.

Stream Mode
The data is output at every display update. If the data cannot be output completely
due to a slow baud rate, the data is output at the next update.

Auto Print Mode

The data is printed at batch finish and recipe finish automatically.

Manual Print Mode

When the preset print key is pressed or terminal is connected, data is output.

Total Print Mode

When accumulating data or canceling the last result, the results of batch finish and
recipe finish are printed. When canceling the last result, the inverse polarity data is
output.

AD-4402 Page 95
8.4.3. Data Format
The format is the same as A&D format of the built-in RS-485.

8.4.4. Recipe Printing

Recipe printing is a function to output the results of weighing performed using the
simple recipe function to an external printer.
Use a printer in dump print mode.
Set “Communication mode” to “Auto print mode” (CLF-02=2).

Recipe printing mode

Recipe printing has three modes depending on the printer. A mode is selected in the
function setting.

CLF-07 (Process print of recipe)

Parameter Description
0 - No recipe printing
1 Mode 1 For general-purpose printers and A&D 24-digit printers
such as AD-8118A/B
The material code is printed in two lines.
The material name of 12 characters is fully printed.
The maximum number of printing characters per line is 22,
with CRLF at the end of the line.
2 Mode 2 Exclusively for A&D 24-digit printers such as AD-8118A/B
To save printing paper, the material code is printed in one
line. Consequently, the material name is printed using only
the first nine characters.
3 Mode 3 For A&D 16-digit printers usch as AD-8121

Mode 1 Mode 2 Mode 3

Recipe 35 SpecialBlendCRLF R35 Special BlendCRLF R35 SpecialBlend
MCode 01 BlueMountain CRLF M01 BlueMount 123.456 kg M01 1234.567 kg
1234.567 kgCRLF M02 Kona 123.456 kg M02 1234.567 kg
MCode 02 Kona C L
R F M03 Columbia 123.456 kg M03 1234.567 kg
1234.567 kgCRLF M04 Brazil 123.456 kg M04 1234.567 kg
MCode 03 Columbia C L
R F
M05 ABCDEFGHI 123.456 kg M05 1234.567 kg
1234.567 kgCRLF M06 ABCDEFGHI 123.456 kg M06 1234.567 kg
MCode 05 Brazil C L
R F Total 123456.789 kg Tot123456.789 kg
C L C L
1234.567 kgCRLF R F R F

MCode 06 ABCDEFGHIJKL CRLF

1234.567 kgCRLF
Total 123456.789 kgCRLF
C L Total is a total weight of the
R F
materials used in the current
C L recipe, not the total weight saved
R F (0D, 0A) indicates carriage return and
per recipe code.
is not to be printed.
After the total, a blank line is inserted.

Page 96 AD-4402
Printing the date and time
When a printer with the data and time printing function such as AD-8118A/B or
AD-8121 is used for recipe printing, the data and time can be added to the printout.
These printers will print the date when ECD (1B, 44) is received, and the time when
E
CT (1B, 54) is received.
For the date and time printing format, refer to each printer instruction manual.

The printing position of the date and time can be specified to be before the recipe
printing or after the recipe printing in the function setting.

CLF-08 (Print for data & time)

Parameter Description
0 Do not print date and time.
1 Print the date before the recipe printing.
2 Print the time before the recipe printing.
3 Print the date and time before the recipe printing.
4 Print the date after the recipe printing.
5 Print the time after the recipe printing.
6 Print the date and time after the recipe printing.

When printing, ECD is

replacde with the date,
E
CT is replaced with the
Mode 1 Mode 2 Mode 3
time.

01/02/03 10:20 AM C L
R F 01/02/03 10:20 AM CRLF DATE 01/02/03
Recipe 35 SpecialBlendCRLF R35 SpecialBlendCRLF 10:20:32 AM
MCode 01 BlueMountain CRLF M01 BlueMount 123.456 kg R35 SpecialBlend
1234.567 kgCRLF M02 ABCDEFGHI 123.456 kg M01 1234.567 kg
MCode 02 Hawaii Kona CRLF M02 1234.567 kg
1234.567 kgCRLF
Above:
Example of printing date and time before recipe printing

Below:
Example of printing date and time after recipe printing

MCode 10 ABCDEFGHIJKL CRLF M09 ABCDEFGHI 123.456 kg M09 1234.567 kg

1234.567 kgCRLF M10 ABCDEFGHI 123.456 kg M10 1234.567 kg
C L
R F
Total 123456.789 kg Tot123456.789 kg
Total 123456.789 kgCRLF 01/02/03 10:20 AM C L
R F DATE 01/02/03
C L
01/02/03 10:20 AM C L
R F
R F 10:20:32 AM
C L C L
R F R F

AD-4402 Page 97
 8.5. BCD Output of Option OP-01

Output circuit Open collector transistor

Output voltage 40 V DC max.
Output saturation voltage 0.8 V at 25 mA
Input control Contact to common
Input open voltage 5 V DC 5%
Input current 5 mA max.
Threshold voltage 1.5 V max.

Connection
5V±5%
max.
5mA Hold
B18

B20
AD-4402,
A20 OP-01 inside
max.
DC40V
Output
A1 to A18
25mA max. B1 to B17
A1
B1 Vsat < 0.8V Using a PLC or photo
at 25mA coupler is recommend

A19、B19
Common terminals

Page 98 AD-4402
Terminals
When weighing display, gross display, net display or tare display [01f- 1] [1, 2, 3, 4]
is used, the function of the terminals are as follows:
A1 1 B1 2 Unit Unit 1 Unit 2
A2 4 B2 8 blank 0 0
A3 10 B3 20 kg 0 0
A4 40 B4 80 t 0 1
A5 100 B5 200 g 1 1
A6 400 B6 800
A7 1,000 B7 2,000
A8 4,000 B8 8,000
A9 10,000 B9 80,000
A10 40,000 B10 80,000
A11 100,000 B11 200,000
A12 400,000 B12 800,000
A13 Over B13 Positive polarity
A14 Stable B14 Net
A15 Decimal point 0.0 B15 Decimal point 0.0
A16 Decimal point 000.0 B16 Decimal point 000.0
A17 Unit 1 B17 Unit 2
A18 Strobe B18 Hold input
A19 Common ground B19 Common ground
A20 Frame ground B20 Frame ground

When total weight and total count [01f- 1] [5, 6, 7, 8] are used, the function of the
terminals are as follows:
A1 1 B1 2
A2 4 B2 8
A3 10 B3 20
A4 40 B4 80
A5 100 B5 200
A6 400 B6 800
A7 1,000 B7 2,000
A8 4,000 B8 8,000
A9 10,000 B9 80,000
A10 40,000 B10 80,000
A11 100,000 B11 200,000
A12 400,000 B12 800,000
A13 1,000,000 B13 2,000,000
A14 4,000,000 B14 8,000,000
A15 10,000,000 B15 20,000,000
A16 40,000,000 B16 80,000,000
A17 Over B17 Positive polarity
A18 Strobe B18 Hold input
A19 Common ground B19 Common ground
A20 Frame ground B20 Frame ground

AD-4402 Page 99
 When recipe code and material code [01f- 1] [9] are used, the function of the
terminals are as follows:
A1 Material code at 1 B1 Material code at 2
A2 weighing 4 B2 weighing sequence 8
A3 sequence 10 B3 20
A4 40 B4 80
A5 Referred 1 B5 Referred material code 2
A6 material code 4 B6 8
A7 10 B7 20
A8 40 B8 80
A9 Recipe code at 1 B9 Recipe code at 2
A10 weighing 4 B10 weighing sequence 8
A11 sequence 10 B11 20
A12 40 B12 80
A13 Referred recipe 1 B13 Referred recipe code 2
A14 code 4 B14 8
A15 10 B15 20
A16 40 B16 80
A17 B17
A18 Strobe B18 Hold input
A19 Common ground B19 Common ground
A20 Frame ground B20 Frame ground

When Error and alarm [01f- 1] [10] are used, the function of the terminals are as follows:
A1 Sequence error 1 B1 Sequence error 2
A2 number 4 B2 number 8
A3 Error B3
A4 B4
A5 Zero error 1 B5 Zero error number 2
A6 number 4 B6 8
A7 Error B7
A8 B8
A9 Alarm 1 number 1 B9 Alarm 1 number 2
A10 4 B10 8
A11 Error B11
A12 B12
A13 Alarm 2 number 1 B13 Alarm 2 number 2
A14 4 B14 8
A15 Error B15
A16 B16
A17 B17
A18 Strobe B18 Hold input
A19 Common ground B19 Common ground
A20 Frame ground B20 Frame ground

Page 100 AD-4402

Communication Modes
There are the following modes.

Stream Mode
The data is output at every display update. If the data cannot be output completely
due to slow baud rate, the data is output at the next update.

Auto Print Mode

The data is printed at batch finish and recipe finish automatically.

Manual Print Mode

When the preset print key is pressed or terminal is connected, data is output.

Total Print Mode

When accumulating data or canceling the last result, the results of batch finish and
recipe finish are printed. When canceling the last result, the inverse polarity data is
output.

Jet Steam Mode

The weighing data and state are output 100 time/s. The data is the gross or net value.
The format is the same as command RGRS or RNET.
Set baud rate to 38400 bps.
When slow baud rate is 1/2n times 38400 bps, the same data is output 2n times

Timing Chart
When normal output [01f- 3]  5 is used
Approx. 20 ms of 50 ms of delay 50 ms of delay time
Approx. 10 ms from data pulse width. to release it
input to strobe time to hold it.

Data Output
Strobe
Hold input

10ms/div

When jet steam mode output [01f- 3] = 5 is used

Approx. 1 ms from Approx. 2 ms of pulse Ignored hold
data input to strobe width. signal

Data Output
Strobe
Hold input

2ms/div

AD-4402 Page 101

 8.6. Relay Output of Option OP-02

Rated load 250 VAC, 3 A

30 VDC, 3 A

Current at common terminal Max. 10 A DC

Minimum load 100 mV 100 A

Life 20,000,000 times or more at no load

100,000 times or more at rated load

Connection
AD-4402 1 Output terminal
OP-02 inside 2
3
Group 1 4
5
6 common terminal 1

7 Output terminal
8
Group 2 9
10
11 common terminal 2

Terminal List
Refer to "10.5. Parameter List" of the function list.

Page 102 AD-4402

 8.7. RS-422/485 Interface of Option OP-03

The RS-422/485 interface can use commands to control the indicator. The interface
can read weighing data or parameters or store parameters to the indicator.
Up to a maximum of 32 units using this interface can be connected to a personal
computer using a communication cable.
The unit is specified by an address appended to the command.
RS-485 can use 2-wire or 4- wire.
The command and format are the same as the built-in RS-485.

Transmission system EIA RS-422 / 485,

Asynchronous, bi-directional, half-duplex
Data length 7 bits or 8 bits
Start bit 1 bit
Parity bit Odd, Even, not used
Stop bits 1 bit, 2 bits
Baud rate 600 bps, 1200 bps, 2400 bps, 4800 bps, 9600 bps, 19200
bps, 38400 bps(Jet stream mode)
Line RS-422: 4 wires
RS-485: 2 wires or 4 wires
Connection Max. 32 units
Character code ASCII code
Terminator CR, CR LF

Caution
Either option OP-03 or OP-04 can install

Connection
AD-4402
Terminator switch
OP-03 inside

1 SDA
SD
SDA 2 SDB
SDB 422/485
TERMINATOR
RDA 100Ω
RDB DE/RE
3 RDA
SG
4 RDB
FG
5 SG
6 FG
RD

FG

AD-4402 Page 103

RS-422 Connections
Settings RS-422 [03 f-11] [1]
Address Number 0 [03 f- 8] [0].
Terminator resistor
100 ~ 120 1/2W
Host computer SDA 1
SDB 2
RDA 3
RDB 4
SG 5 The host computer may include
FG 6 the terminator resistor.

TERMINATOR
ON The host computer may have
AD-4402 inverse polarity terminals.
OFF
Turn on terminator
switch SDA 1
SDB 2 Use twisted-pair wire.
RDA 3
RDB 4 Use shield cable, if it is needed.
SG 5
FG 6

RS-485 4 Wire Connections

Settings RS-422 [03 f-11] [1]
Address Number [03 f- 8] [without 0].
Terminator resistor The host computer may
100 ~ 120 1/2W include the terminator
Host computer resistor.
SDA
SDB
RDA The host computer may have
RDB inverse polarity terminals.
SG
FG

Use twisted-pair wire.

AD-4402 TERMINATOR Use shield cable, if it is needed.
No.1 ON
OFF
SDA
SDB
RDA
RDB
SG
FG

AD-4402 TERMINATOR Connect a terminator

No.32 ON resistor at the indicator that
OFF is the longest distance from
SDA the host computer.
SDB
RDA
RDB
SG
FG

Page 104 AD-4402

RS-485 2 Wire Connections
Settings RS-485 [03 f-11] [2]
Terminator resistor The host computer may include
100 ~ 120 1/2W the terminator resistor.
Host computer A
B
The host computer may have
FG inverse polarity terminals.

AD-4402 TERMINATOR
No.1 ON
OFF 2 (SDA) and 3 (SDB)
connect nothing.
SDA
SDB
RDA
RDB
SG Use twisted-pair wire.
FG Use shield cable, if it is needed.

AD-4402 TERMINATOR
Connect a terminator
No.32 ON
resistor at the indicator that
OFF is the longest distance from
SDA the host computer.
SDB
RDA
RDB
SG
FG

Turn on
terminator switch

Settings of Parameters
Refer to "10.5. Parameter List" of the function list.

Timing Chart
Keep the delay time above 0.5 ms between the last response and the next command.
Set response time (tr). [03 f- 9] < tr < [03 f- 9] + 50 ms
Use a long delay time, when there is noise.
Use 4 ms or more from the output finish to receiveing the next command
Hi-Z: Hi impedance
Waiting time from
Waiting time from command to Waiting time until next command to response: tr.
response: tr. Set tr at [03 f- 9]. command: td > 4 ms Set tr at [03 f- 9].

Hi-Z C L
Hi-Z C L
Hi-Z
Host computer @01RW R F @02RW R F

AD-4402 Hi-Z C L
Hi-Z
@01ST,NT,+0123.45kg R F
Address 1

AD-4402 Hi-Z C L
@02ST,NT,+0123.45kg R F
Address 2

AD-4402 Page 105

 8.8. RS-232C Interface of Option OP-04

The RS-232C interface is used to connect to a DEC (modem).

The command and parameters of RS-232C is the same as the built-in RS-485.

Transmission system EIA RS-232C,

Asynchronous, bi-directional, half-duplex
Data length 7 bits or 8 bits
Start bit 1 bit
Parity bit Odd, Even, not used
Stop bits 1 bit, 2 bits
Baud rate 600 bps, 1200 bps, 2400 bps, 4800 bps, 9600 bps, 19200
bps

Caution
Either option OP-03 or OP-04 can be installed.

Connection
AD-4402
OP-04 inside 1 FG
FG
25 13 2 TXD

3 RXD

4 RTS
1 5 CTS
14
6 DSR

7 SG
SG
20 DTR

Settings of Parameters
Refer to "10.5. Parameter List" of the function list.

Page 106 AD-4402

 8.9. Parallel I/O of Option OP-05

Use this option to extend the I/O terminals

The function, settings, interface circuit and timing chart of the option is the same as
the built-in I/O terminal.

Input control Contact to common

Input open voltage 7 ~ 11 V DC
Input current 5 mA max.
Input threshold voltage 2 V max.
Output circuit Open collector transistor
Output voltage 40 V DC max.
Output saturation voltage 1.5 V at 50 mA

Connection

A20 A1 ~ A16 Input terminals

B20 A17
A18 Input common
A19
A20 Frame ground
B1 ~ B16 Output terminals
B17
A1
B1 B18 Output common
B19
B20 Frame ground

Terminal List
Refer to "10.5. Parameter List" of the function list.

Caution
Do not assign the same function to multiple input terminals and keys.

AD-4402 Page 107

 8.10. Analog Output of Option OP-07

This option outputs a DC current that is proportional to the display value.

Factory adjusted to 4 mA output at zero display and 20 mA output at full scale.

Analog output Contact to ground

Output voltage 11 V DC min.
Adaptable resistance 0  ~ 500 
Update rate 100 times per second with the Sampling frequncy divider
[genf- 3]
Zero temperature coefficient 150 ppm/ max.
Span temperature coefficient 150 ppm/ max.
Non- linearity 0.1% max.
Resolution Smaller value of either 1/40000 or resolution of display

Connection The output voltage varies

according to resistor value.
Span adjustment screw
adjusted in factory.
AD-4402
OP-07 inside
Output current
1
+
Zero adjustment screw Constant current source
adjusted in factory. 10V max.
2
- Resistor

Connect shield 3
FG
FG

Settings of Parameters
Refer to "10.5. Parameter List" of the function list.
Output current

22mA
20mA

When setting to
[07 f- 2] [100.00] When setting to
[07 f- 3] [0.00] [07 f- 2] [0.00]
[07 f- 3] [100.00]
When setting to
[07 f- 2] [0.00]
[07 f- 3] [50.00]
4mA
2mA Weighing
0.00kg 50.00kg 100.00kg

Page 108 AD-4402

 9. Maintenance
9.1. Basic Operation
To enter the maintenance function Press and hold the ENTER key and press the
key in the weighing mode.
Select the menu maintenance using the key
and the ENTER key.

To select an address of the parameter The , SHIFT + , ENTER, ESC keys.

To change the parameter The , SHIFT + , Alphanumerical, ENTER,

ESC keys.

To exit the mode The ESC key.

(To return to the weighing mode)

9.2. Monitor Mode

The monitor mode is used to check the indicator during the weighing sequence.

9.2.1. Monitoring the Control I/O Function

Used to monitor the status of the I/O terminals.

123 kg
CONTROL 00010001000 Input terminal A1
When [genf- 1] is slow, it a11 a1
may not display all data. I/O 00110100001
b11 b1

Output terminal B1

9.2.2. Monitoring the Built-in RS-485 Interface

The current communication data is displayed.

Parity: p
Framing:f
123 kg Received data
RNET
RNET0099,1234567,123456789 Sent data
r5-485 rcu and 5nd

AD-4402 Page 109

9.2.3. Monitoring the Built-in Current Loop Output
The current communication data is displayed.

Parity: p
Framing:f
123 kg Received data
RNET
ST,NT,+012.345kg Sent data
Current loop 5nd

9.2.4. Monitoring the A/D Converter

The current A/D converter data is displayed.

16.001 kg
DS: Enable
EN: Disable
Int.Count CAL:DS
Internal count 160008

9.2.5. Monitoring the BCD Output of OP-01

The current BCD output data is displayed.

12345 kg
A18 A1

OP-01 001111000100011011
a18 a1 B1
001001000001010000
B18 b18 b1

9.2.6. Monitoring the Relay Output of OP-02

The status of the current relay outputs is displayed.
Output terminal
7 ~ 10 123 kg Output terminal
1~5

When [genf- 1] is slow, it OP-02 0001 10100

10 7 5 1
may not display all data.

Page 110 AD-4402

9.2.7. Monitoring the RS-422/485 Interface of OP-03
The current communication data is displayed.

Parity: p 123 kg Received data

Framing:f RNET
RNET0099,1234567,123456789
0p-03 rcu and 5nd Sent data

9.2.8. Monitoring the RS-232C Interface of OP-04

The current communication data is displayed.

Parity: p
Framing: f
123 kg Received data
RNET
RNET0099,1234567,123456789 Sent data
0p-04 rcu and 5nd

9.2.9. Monitoring the Parallel I/O of OP-05

The status of current parallel I/O is displayed.

123 kg Input terminal A1

OP-05 1001000010001000
When [genf- 1] is slow, it a16 a1 Output terminal B1
may not display all data. 0101100110100001
b16 b1

9.2.10. Monitoring the Analog Output of OP-07

The current communication data is displayed.

96.27 kg
OP-07
Analog output
19.403 mA

AD-4402 Page 111

 9.3. Test Mode

The test mode is used to check the indicator and weighing system with a test signal.
When the test mode is used, the weighing sequence is stopped.

Caution
The test mode outputs a test signal. Therefore, the devices connected to
system are influenced and it may cause mis-operation.

9.3.1. Testing the Control I/O Function

Tests the output of the I/O terminals. An active output of level "1" shifts for each
terminal.

123 kg
CONTROL 00010001000 Input terminal A1
a11 a1
I/O 00100000000
b11 b1

Output terminal B1

9.3.2. Testing the Built-in RS-485 Interface

When pressing the ENTER key each time, the test data "ST,GS,+0000000kg CR LF"
is output.

123 kg Received data

RNET
ST,GS,+0000000kg←↓ Sent data
r5-485 rcu and 5nd

9.3.3. Testing the Modbus Interface

Use the same monitor display as the RS-485 interface, to confirm a parity error or
framing error.
If the received data has

Received data 123 kg errors, the error contents are

displayed.
0101001000103C03 Example
Sent data 0101020000B9FC CRC REEOR
r5-485 rcu and 5nd BROADCAST ADDRESS
ILLEGAL SLAVE ADDRESS

Page 112 AD-4402

9.3.4. Testing the Built-in Current Loop Output
When pressing the ENTER key each time, the test data "ST,GS,+0000000kg CR LF"
is output.

123 kg Received data

RNET
ST,GS,+0000000kg←↓ Sent data
Current loop 5nd

9.3.5. Testing the A/D Converter

The A/D converter data is displayed.
When pressing the ENTER key, a test voltage can be input to the A/D converter.

16.001 kg Load cell output

A/D Count L/C Output(mV/V)
A/D converter output 964583 3.103872
Int.Count Test Input
160008 0ff

Internal count
Test input

9.3.6. Testing the BCD Output of OP-01

Tests the output of the terminals. An active output of level "1" shifts for each terminal.

12345 kg
A18 A1

OP-01 000000000000000000
a18 a1 B1
000001000000000000
B18 b18 b1

9.3.7. Testing the Relay Output of OP-02

Tests the output of the terminals. An active output of level "1" shifts for each terminal.
Output terminal
7 ~ 10 123 kg Output terminal
1~5

OP-02 0001 00000

10 7 5 1

AD-4402 Page 113

9.3.8. Testing the RS-422/485 Interface of OP-03
When pressing the ENTER key each time, the test data "ST,GS,+0000000kg CR LF"
is output.

Parity: p 123 kg Received data

Framing:f RNET
ST,GS,+0000000kg←↓
0p-03 rcu and 5nd Sent data

9.3.9. Testing the RS-232C Interface of OP-04

When pressing the ENTER key each time, the test data "ST,GS,+0000000kg CR LF"
is output.

Parity: p
Framing:f
123 kg Received data
RNET
ST,GS,+0000000kg←↓ Sent data
0p-04 rcu and 5nd

9.3.10. Testing the Parallel I/O of OP-05

Test the output of the terminals. An active output of level "1" shifts for each terminal.

123 kg Input terminal A1

OP-05 0000000000000000
a16 a1 Output terminal B1
0001000000000000
b16 b1

9.3.11. Testing the Analog Output of OP-07

When pressing the 1 key, the output current is increased.
When pressing the 2 key, the output current is decreased.

96.27 kg
OP-07
Analog output
20 mA

Page 114 AD-4402

 9.4. Initializing Parameters

This function initializes the parameters stored in the indicator.

The parameters are stored in the flash memory and backup RAM.

Caution
There are reset functions that require re-calibration of the indicator
Note where the parameters are stored.

Kinds of initialization mode

Kinds of initialization Description
The backup RAM is reset. Zero point of the gross display,
Initializing RAM
tare value zeroes.
Initializing material code or
Material code and recipe code is reset.
recipe code
Initializing the function list Resets parameters of the function list in flash memory.
Resets parameters of calibration data in flash memory. If
Initializing calibration data
this function is used, calibrate the indicator.
Initializing all parameters Resets all parameters, calibrate the indicator.

The location of the parameters and objects of initialization mode

Material Recipe
code code

Calibration data
Material code

Recipe code

Function list
Total data

Total data
Zero

Tare

Backup RAM o o o o o o
Location
Flash memory o o o o

Initializing RAM o o
Initialization mode

Initializing material code or

o o o o
recipe code
Initializing the function list o

Initializing calibration data o

Initializing all parameters o o o o o o o o

AD-4402 Page 115

Procedure
Caution
Do not initialize the parameters while in operation. Turn off the power supply of
other systems. When initializing the indicator, the output may change.
When initializing the indicator, do not turn it off before it is reset.

To enter initialization
Step 1 Press and hold the ENTER key and press the key to display the
menu in a weighing mode.
Step 2 Select the menu "Initialization" using the key, ENTER key and
ESC key. Category address: [Maintenance] - [Initialization]

To initialization
Step 1 Select the menu initialization using the key, ENTER key and
ESC key.
Menu: RAM / Code / Function / CAL / All
Step 2 Select "yes" to initialize them using the key, ENTER key.
Step 3 Wait for the indicator to reset.

Page 116 AD-4402

 9.5. Remote Operation

This mode can read and write the parameters of the function list, data of the material
code and recipe code and calibration data.
The built-in RS-485, RS-422/485 (OP-03) or RS-232C (OP-04) is used for remote
operation.
It is necessary to install the remote setup program in the computer or controller
before use. Refer to http://www.aandd.co.jp
Refer to the instruction manual for details of the program.

Caution
Do not download data during a weighing operation.
Remove all connections to prevent an irregular operation.
Maintain the power supply during the remote operation.

Entering the Remote Operation Mode

Step 1 Press and hold the ENTER key and press the key.
Step 2 Press the key to select menu remote operation. And press the ENTER
key.

Advice
The following RS-232C to RS-485 converter can be used.
AD-7491, or other converters on the market.

AD-4402 Page 117

 10. Function List
The function list stores parameters to control the indicator.
The parameters are stored in memory even if power is removed.
An item is classified by a category address, and is further classified by an item
number.
Refer to "10.2. Outline of the Function List".
The category address has a symbol for the 7-segments display
There are two function modes to operate the function list.
Parameter settings This mode is used to change the parameter.
Referring parameters This mode is used to refer to the parameter in the
weighing sequence.

Example of an item:
Category address: [Function] - [Function setting] - [General] - [Weighing]
Category address symbol

Address Item number Meaning of the address

genf- 1 Display refresh rate

1 5 times / second

An Item Meaning of the parameter

Parameter

Caution
When entering Parameter settings of the function mode, the current
weighing sequence is stopped.

10.1. Operation Keys

To enter the function list Press and hold the ENTER key and press the
key in the weighing mode.
Select the menu Function using the key and
the ENTER key.

To select the parameter address The , SHIFT + , ENTER, ESC keys.

To change the parameter The , SHIFT + , Alphanumerical, ENTER,

ESC keys.

To store it and exit the function list The ESC key.

(To return to weighing mode)

Page 118 AD-4402

 10.2. Outline of the Function List
Category Address Start Item
Function
Function reference
General
Weight genf- 1
Sub display 5ub f 1
Other othf- 1
Sequence
Basic 5) f- 1
Control 5) f-11
Timer 5) f-31
Setpoint (Comparison value) 5) f-51
Total (Accumulation) 5) f-61
Safety 5) f-71
Control I/O
Input 1n f- 1
Output 0utf- 1
Serial interface
Current Loop Cl f- 1
RS-485 r5 f- 1
Option
Slot1
Slot2 Refer to options below.
Slot3
Function setting

The same as the " Function reference".

Options
Category Address Start Item
Option
Slot nn (nn: Slot number for the option to be installed in)
BCD output, OP-01 01 f- 1
Relay output, OP-02 02 f- 1
RS-422/485, OP-03 03 f- 1
RS-232C, OP-04 04 f- 1
Parallel I/O, OP-05 05 f- 1
Analog output, OP-07 07 f- 1

AD-4402 Page 119

 10.3. Referring Parameters

Use this mode to refer to the parameter in the weighing sequence.

The mode can change the parameters concerning the digital filter and weighing
sequence timers in the weighing sequence.
[genf- 2] Digital filtering
[Function] - [Function setting] - [General] - [Weighing]

[genf- 3] Sampling frequency divisor

[Function] - [Function setting] - [General] - [Weighing]

[5q f-31] to [5q f-48]

Weighing sequence timers
[Function] - [Function setting] - [Sequence] - [Timer]

10.4. Parameter Settings

Use this mode to change the parameters.

The weighing sequence and the I/O interfaces are stopped and closed during this
mode.
New parameters are effective after returning to the weighing mode.

Page 120 AD-4402

 10.5. Parameter List

Category address: [Function] - [Function setting] - [General] - [Weighing]

Category Range
address Name Descriptions and Default
symbol choices
1: 5 times / second
genf- 1 Display refresh rate 2: 10 times / second 1 to 3 2
3: 20 times / second
0: Not used Select 3dB band for two
1: 11 Hz low pass filters.
2: 8.0 Hz 0 to 99
3: 5.6 Hz
A/D converter
4: 4.0 Hz
genf- 2 Digital filter 4 8
5: 2.8 Hz
6: 2.0 Hz First filter
7: 1.4 Hz
8: 1.0 Hz Second filter
9: 0.7 Hz
Sampling Use to decrease the cut-off frequency of
genf- 3 0 to 10 1
frequency divider the digital filter.
Stability detection The detection condition concerning 0.0 to
genf- 4 1.0 s
time stability. 9.9 s
Stability detection 0.0 : stable at anytime. 0.0 to
genf- 5 2.0 d
band width 9.9 d
The range to zero the gross display.
genf- 6 Zero Range Center of range is zero calibration. 0 to 30 % 5 %
Unit: percentage of weighing capacity.
The function automatically traces the 0.0 to
genf- 7 Zero tracking time 0.0 s
weighing deviation at nearly zero 9.9 s
Zero tracking band point and keeps zero display of gross 0.0 to
genf- 8 0.0 d
width display. 9.9 d
When unstable weighing, whether zero
Tare and zero
or tare command is used.
genf- 9 compensation at 0 to 1 1
0 :Disabled
unstable status
1 :Enabled
When negative weighing, whether tare
Tare at negative command is used.
genf-10 0 to 1 1
GROSS weight 0 :Prohibit tare.
1 : Permission to tare.
Preset tare of material code
genf-11 Preset tare 0 :Not used 0 to 1 1
1 :Used

AD-4402 Page 121

Category Range
address Name Descriptions and Default
symbol choices
1: If tare value of material code is zero,
Preset tare =0 the last tare value is used.
genf-12 2: If tare value of material code is zero,
1 to 2 1
choice
Tare is set to zero.
The action at turning the indicator on.
First bit: Zero
Second bit: Zero clear
Clear mode at Third bit: Tare 0000 to
genf-13 0000
power ON Fourth bit: Tare clear 1111

0: Not used
1: Used
1: Hold
genf-14 Hold function 2: Hold at batch finish 1 to 3 1
3: Hold at recipe finish

s: second
d: digit

Page 122 AD-4402

Category address: [Function] - [Function setting] - [General] - [Sub-display]
Category Range
address Name Descriptions and Default
symbol choices
0: Basic format
5Ubf- 1 Weighing display 0 to 1 0
1: Custom format

When custom format is used (When [5Ubf- 1] [1] ), set items to be displayed in the
sub-display.
Item index number to be displayed. 32 items of name and number can be set in maximum.
Odd: Input the name of the selected item using alphanumerical characters.
Even: Input the number concerning the item.

5ub f 1 Information of
key operation
Sub F1-3 [name]

hopper /Row/Col/Dig
Name of 19 0 16 5
the item Resize the item selected.

Number Name and Number to Display the Item Row size Columsize Figures
0 Not displayed
1 Material
2 Hopper
3 Final
4 Free fall
5 Preliminary
6 Optional preliminary
7 Over
8 Under
9 Zero Band
10 Full (full filling)
11 Tare
12 Supplementary flow open timer 0 to 3 0 to26 1 to12
13 Supplementary flow close timer
14 Automatic Free Fall Compensation
15 Internal reserved
16 Internal reserved
17 IDF at initial flow sequence
18 MDF at initial flow sequence
19 Total weight
20 Total count
21 Recipe , rCode
22 Total weight for recipe mode
23 Total count for recipe mode
24 Recipe process

AD-4402 Page 123

Category address: [Function] - [Function setting] - [General] - [Sub-display]
Category Range
address Name Descriptions and Default
symbol choices
0: Basic format
5Ubf- 2 Recipe display 0 to 1 0
1: Custom format

When custom format is used (When [5Ubf- 2] [1] ), set items to be displayed in the
sub-display.

Item index number to be displayed. 32 items of name and number can be set in maximum.
Odd: Input the name of the selected item using alphanumerical characters.
Even: Input the number concerning the item.

Information of
5ub f 2 key operation

Sub F2-3 [name]

rTotal /Row/Col/Dig
22 0 16 5
Name of
the item Resize the item selected.

Number Name and Number to Display the Item Row size Columsize Figures
0 Not displayed
22 Total weight for recipe mode
0 to 3 0 to26 1 to12
23 Total count for recipe mode
24 Recipe process

Page 124 AD-4402

Category address: [Function] - [Function setting] - [General] - [Sub-display]
Category Range
address Name Descriptions and Default
symbol choices
5ub f 1
Refer to previous pages.
5ub f 2
0: Hide
5ub f 3 Bar graph location 1: Upper side. 0 to 2 0
2: Lower side.
Ratio of graph 1: Gross weight to capacity.
5ub f 4 1 to 2 1
display 2: Net weight to final value.
0: Off (Not used)
5ub f 5 Activity indicator 0 to 1 1
1: On (Used)

Category address: [Function] - [Function setting] - [General] - [Others]

Category Range
address Name Descriptions and Default
symbol choices
Set the action of each key.
Bit 1: F1 key
Bit 2: F2 key
Bit 3: F3 key
Bit 4: F4 key
Bit 5: Code recall key
Bit 6: Code set key 0000000
00000
Bit 7: Not defined 00000 to
othf- 1 Key lock 00000
Bit 8: Zero key 1111111
00
Bit 9: Tare key 11111
Bit 10: Net / Gross key
Bit 11: Not defined
Bit 12: Off key

0: Unlock
1: Lock

AD-4402 Page 125

Category Range
address Name Descriptions and Default
symbol choices
0: Not used
1: Display exchange (current weighing / recipe)
2: Manual print
othf- 2 F1 key function 3: Hold
4: Zero clear ( to be zero)
5: Tare clear ( to be zero)
6: Batch start
7: Recipe start
8: Discharge
9: Mixing
10: Pause
othf- 3 F2 key function 11: Internal reseved
12: Restart
13: Forced batch finish
14: Forced recipe finish
15: Forced discharge finish 0 to 27 0
16: Total command
17: Manual free fall compensation
18: Cancel the last result
othf- 4 F3 key function 19: Error reset
20: Clear the total weight and count for
each material code.
21: Clear the total weight and count for
each recipe code.
22: Clear all total data for material codes.
23: Clear all total data for recipe codes.
24: Clear all total data of material code
othf- 5 F4 key function and recipe code.
25: Set final value
26: Set free fall
27: Set preliminary
Buzzer output is 2 s. Beep is 0.2 s used
in Control I/O, OP-02, OP-05.
Bit 1: Beep (Click sound)
Bit 2: Over
Bit 3: OK
Bit 4: Under
Bit 5: Zero band
Bit 6: Batch finish 0000000
Bit 7: Discharge finish 0000000
10000
Bit 8: Recipe finish 00
00000
othf- 6 Parallel I/O Buzzer Bit 9: Mixing finish to
Bit 10: Weighing sequence in process 00000
1111111
Bit 11: Full (Full filling) 0
1111111
Bit 12: Stable condition 11
Bit 13: Weighing sequence error
Bit 14: Alarm 1
Bit 15: Alarm 2
Bit 16: Zero error

0: Off (Not used: Open)

1: On (Used: Short or Open)

Page 126 AD-4402

 Category Range
address Name Descriptions and Default
symbol choices
Use for the current loop output or
RS-485 of serial interface.
This parameter cannot be used in
othf- 7 Tare Header command mode or stream mode. 0 to 1 0
0: All tare header of tare is "TR"
1: Use "PT" for preset tare header and
"T" of tare header
Use for the current loop output or
RS-485 interface at net display.
Preset tare printing This parameter cannot be used in
othf- 8 0 to 1 0
with net weight command mode or stream mode.
0: No (Preset tare not output)
1: Yes (To output preset tare)
Use for the current loop output or
RS-485 interface at "out of range" or
Printing when
othf- 9 "unstable condition". 0 to 1 0
unstable condition
0: No
1: Yes
The function to avoid key operation
error.
Bit 0: Total
Bit 1: Manual print operation
othf-10 Repeat lock 00 to 11 00
0: Unlock
1: Lock (Cancel duplicated command
input)
Select a backup method for material
code and recipe code.
othf-11 Save data 0 to 1 1
0: Store in RAM
1: Store in flash memory
Select whether or not to perform a line
feed before serial transmission.
othf-12 Line feed 0 to 1 1
0: No
1: Yes
Select a decimal point shape used for
Use comma or dot the data in serial transmission.
othf-13 1 to 2 1
at S I/F 1: Dot
2: Comma

AD-4402 Page 127

Category address: [Function] - [Function setting] - [Sequence] - [Basic]
Category Range
address Name Descriptions and Default
symbol choices
1: Customer programmed control mode
5q f- 1 Weighing mode 1 to 2 2
2: Built-in automatic program mode
Customer 0: Do not reverse
5q f- 2 programmed 1: Reverse 0 to 1 0
control logic
0: Normal batch weighing
5q f- 3 Loss-in-weigh 1: Loss-in-weigh 0 to 2 0
2: External exchange
Setpoint 0: Comparison with internal count
5q f- 4 0 to 1 1
comparison 1: Comparison with display count
0: Always output
5q f- 5 Comparison 1: Stable condition 0 to 2 2
2: At batch finish
0: Gross <= Zero band
5q f- 7 Output of zero band 0 to 1 1
1: | Gross | <= Zero band
0: recipe sequence not used
5q f- 8 Recipe mode 1: Semi-automatic mode 0 to 2 0
2: Automatic mode
The selection to store free fall value on
the automatic free fall compensation
or realtime free fall compensation.
0: No change
Even if automatic free fall
Material code, free
5q f- 9 compensation is used, parameter 0 to 1 0
fall value
of the free fall stored in the material
code is not changed.
1: Change free fall value
The result is stored in the parameter
of the free fall in the material code.

Page 128 AD-4402

Category address: [Function] - [Function setting] - [Sequence] - [Control]
Category Range
address Name Descriptions and Default
symbol choices
Select an action at starting the weighing
sequence.
Bit 1: When loading it above zero
band, start the sequence.
Bit 2: Not used 000 to
5q f-11 Batch start settings 000
Bit 3: Automatic tare at the starting 111
sequence

0: No (Does not work)

1: Yes (Works)
Bit 1: Use nozzle control.
"Nozzle down" operation signal
is output at starting the
sequence.
Bit 2: Nozzle contact stop sequence
Use start delay timer to prevent 000 to
5q f-12 Nozzle control weighing error at touching the 111 000
hopper.
Bit 3: "Nozzle up" after compensate.

0: No (Not used)
1: Yes (Used)
After dribble flow, select the stability
condition of comparison. Refer to Eval
delay timer [5qf-37].
0: Timer is up
Compare when time is up.
5q f-13 Eval conditions 1: Stable and timer is up 0 to 2 1
Compare when weighing is stable
and the time is up.
2: Stable or timer is up
Compare when weighing is stable or
the time is up.

AD-4402 Page 129

Category address: [Function] - [Function setting] - [Sequence] - [Control]
Category
Range and
address Name Descriptions Default
choices
symbol
Select an action at batch finish.
Bit 1: Auto-start mixing
(Start mixing automatically)
Bit 2: Auto-start discharge
5q f-14 Batch finish actions (Start discharge 00 to 11 00
automatically)

0: No (Not used)
1: Yes (Used)
Select an action at discharge finish.
Bit 1: Auto-clear tare
(Clear tare automatically)
Discharge finish Bit 2: Start mixing
5q f-15 (Start mixing automatically) 00 to 11 00
actions

0: No (Not used)
1: Yes (Used)
Selection of re-zeroing at recipe start.
5q f-16 Recipe start actions 0: No (Not used) 0 to 1 0
1: Yes (Used)
Select an action at recipe finish.
Bit 1: Auto-clear tare
(Clear tare automatically)
Bit 2: Auto-start mixing
(Start mixing automatically)
Recipe finish
5q f-17 Bit 3: Auto-start discharge. 000 to 111 000
actions (Start discharge
automatically)

0: No (Not used)
1: Yes (Used)
Set the number of compensation
Maximum number
5q f-18 flow. 0 to 255 0
of compensation
When 0 is set, there is no flow.
Set the condition with compensation
close timer and stability.
0: Timer is up
Comparison when compensation
close timer is up.
Comparison flow
5q f-19 1: Stable and timer is up. 0 to 2 0
Eval
Comparison after stable mark and
compensation close timer is up.
2: Stable or timer is up.
Comparison after stable mark or
compensation close timer is up.

Page 130 AD-4402

 Category
Range and
address Name Descriptions Default
choices
symbol
0: No (Not used)
Free fall
5q f-20 1: Average of last four free fall times. 0 to 2 0
compensation
2: Real time free fall compensation
0: Off at next start
(Turning off until next start)
1: Off at over or unstable.
Batch finish output
5q f-21 (Turning off when "out of range" or 0 to 2 0
off
"unstable condition")
2: Off at zero band.
(Turning off at zero band)
Select an action after the batch start
Batch start time up delay timer is up
5q f-22 0: No action 0 to 1 0
setting
1: Automatic batch start after tare
Set the automatic free fall range to
5q f-23 Auto free fall limit enable automatic free fall. 0 to 65535 0
0: Always enabled

Category address: [Function] - [Function setting] - [Sequence] - [Timer]

Category Range
address Name Descriptions and Default
symbol choices
Set the upper limit of the time of
sequence.
Batch monitoring 0 to
5q f-31 If the sequence is not finished, 0s
timer 65535 s
sequence error SQ.ERR4 is displayed.
If 0 is set, the timer does not work.
Batch start delay Set the delay time between start 0.0 to
5q f-32 0.0 s
timer operation and the flow start 65535 s
Full flow The timer to prevent weighing error due 0.0 to
5q f-33 comparison to vibration of open/close operation. 0.0 s
interrupt timer 25.5 s
While the timer is not up, the
Medium flow comparison does not work. 0.0 to
5q f-34 comparison 0.0 s
25.5 s
interrupt timer
Dribble flow
0.0 to
5q f-35 comparison 0.0 s
25.5 s
interrupt timer

AD-4402 Page 131

Category Range
address Name Descriptions and Default
symbol choices
Set the time until the dribble flow can
Dribble flow start.
0.0 to
5q f-36 auto-Free Fall Use to prevent compensation error of 3.0 s
25.5 s
override automatic free fall compensation or
real time free fall compensation.
Set the time between closing dribble
0.1to
5q f-37 Eval delay timer flow and comparing the result. Refer to 0.1 s
25.5 s
Eval conditions [5q f-13]
Set the time between operating
Discharge start 0.0 to
5q f-38 discharge start and opening the 0.0 s
delay timer 25.5 s
discharge gate
Set the time limit to discharge it
When time is up and displayed value is
Discharge 0 to
5q f-39 not zero band, sequence error 0s
monitoring timer 65535 s
SQ.ERR5 is displayed.
If 0 is set, the timer does not work.
Set the waiting time from reaching to
Discharge gate 0.1 to
5q f-40 zero band to closing discharge gate for 0.1 s
close delay timer 25.5 s
gross.
Set the active (ON) time of the batch
Batch finish output 0.00 to
5q f-43 finish signal. If 0 is set, output is kept 0.00 s
on 2.55 s
until next sequence.
Discharge finish Set the active (ON) time of the ON for 0.00 to
5q f-44 0.00 s
output on the discharge signal. 2.55 s
Recipe finish output Set the active (ON) time of the ON for 0.00 to
5q f-45 0.00 s
on the recipe finish signal. 2.55 s
Mixing finish output Set the active (ON) time of the ON for 0.00 to
5q f-46 0.00 s
on the mixing finish signal. 2.55 s
Mixing time output Set the active (ON) time of the ON for 0 to
5q f-47 0s
on the mixing time signal. 255 s
Set the time to average the result. This
time controls precision of the result.
00.0 to
5q f-48 Averaging Eval time Refer to Eval delay timer [5q 0.00 s
2.55 s
f-37] and Eval conditions [5q
f-13].

s: second
d: digit

Page 132 AD-4402

Category address: [Function] - [Function setting] - [Sequence] - [Setpoint]
Category Range
address Name Descriptions and Default
symbol choices
1: Key operation (including serial
interface, field bus)
5q f-51 Code recall method 1 to 3 1
2: Parallel interface (Digital switch)
3: External switch
Select the parameter to hide the
material code.
Bit 1: Free fall
Bit 2: Preliminary
Bit 3: Optional preliminary
Bit 4: Over
Bit 5: Under 0000000
Bit 6: Zero band 000000 00000
Hide elements of Bit 7: Full
5q f-53 to 00000
the material code Bit 8: Tare
Bit 9: Compensation flow open timer 1111111 000
Bit 10: Compensation flow close timer 111111
Bit 11: AFFC range
Bit 12: Initial dribble flow
Bit 13: Initial dribble flow

0: Show
1: Hide
Add Final value and 0: No (Not added)
5q f-55 0 to 1 1
zero band 1: Yes (Add)
Add Final value and 0: No (Not added)
5q f-56 0 to 1 1
Full value 1: Yes (Add)

Category address: [Function] - [Function setting] - [Sequence] - [Total]

Category Range
address Name Descriptions and Default
symbol choices
0: Not totaled automatically
1: Auto-total OK results
Automatic material
5q f-61 To total OK result automatically 0 to 2 0
code total
2: Auto-total all results
To total all result automatically
Automatic recipe 0: No (Not totaled)
5q f-62 0 to 1 0
code total 1: Yes (Total the result)

AD-4402 Page 133

Category address: [Function] - [Function setting] - [Sequence] - [Safety]
Category Range
address Name Descriptions and Default
symbol choices
A maximum eight inputs for safety check are assigned to the
I/O or OP-05. If an input is inactive, the sequence is stopped
and displays sequence error. Refer to “7.5.11. Error
Message and Alarm”. These safety checks can be used
during the sequence.

Bit map
Bit 1: Safety input 1
5q f-71 to 5q f-75 Bit 2: Safety input 2
Bit 3: Safety input 3
Bit 4: Safety input 4
Bit 5: Safety input 5
Bit 6: Safety input 6
Bit 7: Safety input 7
Bit 8: Safety input 8

0: No (Not used)
1: Yes (Used)
If the assigned input is inactive
Batching safety
5q f-71 during the weighing sequence, a
check
sequence error occurs.
If the assigned input is inactive
Discharge safety
5q f-72 during the discharge sequence, a
check
sequence error occurs.
If the assigned input is inactive 00000000
Recipe safety
5q f-73 during the recipe sequence, a to 00000000
check
sequence error occurs. 11111111
If the assigned input is inactive
5q f-74 Mixing safety check during the mixing sequence, a
sequence error occurs.
If the assigned input is inactive
General safety
5q f-75 during all sequences, a sequence
check
error occurs.

Page 134 AD-4402

Category address: [Function] - [Function setting] - [Control I/O Function] - [Input]
The list to assign the function for the input terminal of the I/O
No. Function description Read No. Function description Read
- 26 Clear totals of active recipe Edge
0 No function
code
1 Zero Edge 27 Clear totals of all recipe code Edge
2 Zero clear Edge 28 Safety check input 1 Level
3 Tare Edge 29 Safety check input 2 Level
4 Tare clear Edge 30 Safety check input 3 Level
5 Batch start Edge 31 Safety check input 4 Level
6 Recipe start Edge 32 Safety check input 5 Level
7 Discharge start Edge 33 Safety check input 6 Level
8 Mixting Edge 34 Safety check input 7 Level
External switch control Level 35 Safety check input 8 Level
9 0: Normal batch
1: Loss-in-weigh
10 Manual free fall compensation Edge 36 Forced batch finish Edge
11 Total command Edge 37 Forced recipe finish Edge
12 Cancel the last result Edge 38 Forced discharge finish Edge
13 Emergency stop Level 39 Manual full flow Level
Material / Recipe code, Level 40 Manual medium flow Level
14
BCD 1
Material / Recipe code, Level 41 Manual dribble flow Level
15
BCD 2
Material / Recipe code, Level 42 Manual discharge Level
16
BCD 4
Material / Recipe code, Level 43 Manual mixing Level
17
BCD 8
Material / Recipe code, Level 44 Error reset Edge
18
BCD 10
Material / Recipe code, Level 45 Hold Level
19
BCD 20
Material / Recipe code, Level 46 Key unlock Level
20
BCD 40
Material / Recipe code, Level 47 Manual print command Edge
21
BCD 80
Edge 48 Code recall external switch control Level
22 Pause
OFF: key, ON: digital switch
23 Restart Edge 49 Recipe interrupt Level
Clear totals of active material Edge 50 Net / gross Edge
24
code
25 Clear totals of all material code Edge

AD-4402 Page 135

 Input terminals of the I/O and default functions
Category
Defau
address Terminal name Default choices
lt No.
symbol
1n f- 1 Input terminal A1 Zero 1
1n f- 2 Input terminal A2 Tare 3
1n f- 3 Input terminal A3 Tare clear 4
1n f- 4 Input terminal A4 Batch start 5
1n f- 5 Input terminal A5 Emergency stop 13
Material / Recipe code,
1n f- 6 Input terminal A6 14
BCD 1
Material / Recipe code,
1n f- 7 Input terminal A7 15
BCD 2
Material / Recipe code,
1n f- 8 Input terminal A8 16
BCD 4
1n f- 9 Input terminal A9 Pause 22
1n f-10 Input terminal A10 Restart 23
1n f-11 Input terminal A11 Error reset 44

Page 136 AD-4402

Category address: [Function] - [Function setting] - [Control I/O Function] - [Output]
The list to assign the function for the output terminal of the I/O
No. Function description No. Function description No. Function description
0 No function 30 Gross display 60 Material hopper 2 DF
1 Stable 31 Net display 61 Material hopper 3 FF
2 Zero band 32 During hold 62 Material hopper 3 MF
3 Full (Full filling) 33 Internal reservation 63 Material hopper 3 DF
4 Full flow 34 Recipe read error 64 Material hopper 4 FF
5 Medium flow 35 Material hopper 1 65 Material hopper 4 MF
6 Dribble flow 36 Material hopper 2 66 Material hopper 4 DF
7 Over 37 Material hopper 3 67 Material hopper 5 FF
8 OK 38 Material hopper 4 68 Material hopper 5 MF
9 Under 39 Material hopper 5 69 Material hopper 5 DF
10 Internal reservation 40 Material hopper 6 70 Material hopper 6 FF
11 Internal reservation 41 Material hopper 7 71 Material hopper 6 MF
12 Mixing 42 Material hopper 8 72 Material hopper 6 DF
13 Discharge (Open the discharge gate) 43 Material hopper 9 73 Material hopper 7 FF
14 Batch finish 44 Material hopper 10 74 Material hopper 7 MF
15 Recipe finish 45 Material hopper 11 75 Material hopper 7 DF
16 Discharge finish 46 Material hopper 12 76 Material hopper 8 FF
17 Mixing finish 47 Material hopper 13 77 Material hopper 8 MF
18 Nozzle down 48 Material hopper 14 78 Material hopper 8 DF
Online. If sequence is 49 Material hopper 15 79 Material hopper 9 FF
19 enabled, 0.5 sec. pulse is
output.
Weighing sequence in 50 Material hopper 16 80 Material hopper 9 MF
20
process
Input acknowledge. 51 Material hopper 17 81 Material hopper 9 DF
21 If there is a input signal, 0.5
sec. pulse is output.
22 Weighing sequence error 52 Material hopper 18 82 Material hopper10 FF
23 Alarm 1 53 Material hopper 19 83 Material hopper10 MF
24 Alram 2 54 Material hopper 20 84 Material hopper10 DF
25 Zero error 55 Material hopper 1 FF
Capacity exceeded 56 Material hopper 1 MF
26
(Out of range)
27 Buzzer 57 Material hopper 1 DF
28 During tare 58 Material hopper 2 FF
29 Center of zero 59 Material hopper 2 MF

Full flow: FF
Medium flow: MF
Dribble flow: DF

AD-4402 Page 137

 Output terminals of the I/O and default functions
Category
Defau
address Terminal name Default choices
lt No.
symbol
0utf- 1 Output terminal B1 Zero band 2
0utf- 2 Output terminal B2 Full flow 4
0utf- 3 Output terminal B3 Medium flow 5
0utf- 4 Output terminal B4 Dribble flow 6
0utf- 5 Output terminal B5 Over 7
0utf- 6 Output terminal B6 OK 8
0utf- 7 Output terminal B7 Under 9
0utf- 8 Output terminal B8 Batch finish 14
0utf- 9 Output terminal B9 Weighing sequence error 22
0utf-10 Output terminal B10 Alarm 1 23
0utf-11 Output terminal B11 Alarm 2 24

Page 138 AD-4402

Category address: [Function] - [Function setting] - [Serial] - [RS-485]
Category Range
address Name Descriptions and Default
symbol choices
When jet stream mode of
communication mode [r5 f- 2] is used,
1, 2 or 3 can be selected. And if freeze
mode is used in jet stream mode, output
is stopped.
1: Displayed value
2: Gross value
3: Net value
r5 f- 1 Output data 1 to 10 1
4: Tare value
5: Gross val value/ Net ue/ Tare value
6: Displayed value with material code
7: Gross value with material code
8: Net value with material code
9: Tare value with material code
10: Gross value/ Net value/ Tare value
with material code
1: Stream mode
2: Auto print mode
3: Manual print mode
Communication
r5 f- 2 4: Print at total 1 to 7 6
mode 5: Jet stream mode
6: Command mode
7: Modbus
1: 600 bps
2: 1200 bps
3: 2400 bps
r5 f- 3 Baud rate 4: 4800 bps 1 to 7 5
5: 9600 bps
6: 19200 bps
7: 38400 bps
0: Not used
r5 f- 4 Parity check 1: Odd 0 to 2 0
2: Even
7: 7 bits
r5 f- 5 Character length 7, 8 8
8: 8 bits
1: 1 bit
r5 f- 6 Stop bits 1 to 2 1
2: 2:bits
1: CR CR: 0Dh
r5 f- 7 Terminator 1 to 2 2
2: CR LF LF: 0Ah
0: Address not used
r5 f- 8 Address 0 to 99 0
1 to 99: Address used
Set the waiting timer from receiving 0.0 to
r5 f- 9 Response timer command to transmitting a response. 0.0 s
25.5 s
0: No recipe printing
Processs print of 1: Mode 1
r5 f-12 0 to 3 0
recipe 2: Mode 2
3: Mode 3

AD-4402 Page 139

Category Range
address Name Descriptions and Default
symbol choices
0: Do not print date and time.
1: Print the date before the recipe
printing.
2: Print the time before the recipe
printing.
3: Print the date and time before the
Print for data &
r5 f-13 recipe printing. 0 to 6 0
time 4: Print the date after the recipe
printing.
5: Print the time after the recipe
printing.
6: Print the date and time after the
recipe printing.

Page 140 AD-4402

Category address: [Function] - [Function setting] - [Serial] - [Current loop]
Category Range
address Name Descriptions and Default
symbol choices
1: Displayed value
2: Gross value
3: Net value
4: Tare value
5: Gross value/ Net value/ Tare value
Cl f- 1 Output data 6: Displayed value with material code 1 to 10 1
7: Gross value with material code
8: Net value with material code
9: Tare value with material code
10: Gross value/ Net value/ Tare value
with material code
1: Stream mode
Communication 2: Auto print mode
Cl f- 2 1 to 4 1
mode 3: Manual print mode
4: Print at total
1: 600 bps
Cl f- 3 Baud rate 2: 1200 bps 1 to 3 3
3: 2400 bps
Set the burst time when gross, net or
Burst rate of 0.00 to
Cl f- 4 tare is output continuously. 0.00 s
continuous output 2.55 s
Stream mode uses 0.0 s.
0: Not used
Cl f- 5 Parity check 1: Odd 0 to 2 2
2: Even
7: 7 bits
Cl f- 6 Character length 7, 8 7
8: 8 bits
0: No recipe printing
Processs print of 1: Mode 1
Cl f- 7 0 to 3 0
recipe 2: Mode 2
3: Mode 3
0: Do not print date and time.
1: Print the date before the recipe
printing.
2: Print the time before the recipe
printing.
3: Print the date and time before the
Print for data &
Cl f- 8 recipe printing. 0 to 6 0
time 4: Print the date after the recipe
printing.
5: Print the time after the recipe
printing.
6: Print the date and time after the
recipe printing.

s: Second

AD-4402 Page 141

Category address: [Function] - [Function setting] - [Option] - [slotn] - [OP-01]
OP-01: Option BCD Output
slot n : slot number

Category Range
address Name Descriptions and Default
symbol choices
1: Displayed value
2: Gross value
3: Net value
4: Tare value
5: Current material code total
01 f- 1 Out put data 6: Current material code total # 1 to 10 1
7: Current recipe code total
8: Current recipe code total #
9: Current material code and recipe
code
10: Error alarm No.
1: Stream mode
2: Auto print mode
Communication
01 f- 3 3: Manual print mode 1 to 5 1
mode
4: Print at total
5: Jet stream mode (each sampling)
1: Positive logic
01 f- 4 Output logic 1 to 2 2
2: Negative logic

Page 142 AD-4402

Category address: [Function] - [Function setting] - [Option] - [slotn] - [OP-02]
OP-02: Option Output Relay Output
slot n : slot number

Category Range
address Name Descriptions and Default
symbol choices
02 f- 1 Output terminal 1 Material hopper 1 Medium flow 0 to 84 56
02 f- 2 Output terminal 2 Material hopper1 Dribble flow 0 to 84 57
02 f- 3 Output terminal 3 Material hopper 2 Medium flow 0 to 84 59
02 f- 4 Output terminal 4 Material hopper 2 Dribble flow 0 to 84 60
02 f- 5 Output terminal 5 Material hopper 3 Medium flow 0 to 84 62
02 f- 7 Output terminal 7 Material hopper 3 Dribble flow 0 to 84 63
02 f- 8 Output terminal 8 Material hopper 4 Medium flow 0 to 84 65
02 f- 9 Output terminal 9 Material hopper 4 Dribble flow 0 to 84 66
02 f-10 Output terminal 10 Material hopper 5 Medium flow 0 to 84 69

Default parameters are set to double gates hopper

AD-4402 Page 143

Category address: [Function] - [Function setting] - [Option] - [slotn] - [OP-03] or
[Function] - [Function setting] - [Option] - [slotn] - [OP-04]
OP-03: Option RS-422 / 485 Serial Interface
OP-04: Option RS-232C Serial Interface
slot n : slot number
Category Range
address Name Descriptions and Default
symbol choices
When jet stream mode of the
communication mode [r5 f- 2] is
used, 1, 2 or 3 can be selected. And if
freeze mode is used in jet stream mode,
the output is stopped.
1: Displayed value
2: Gross value
03 f- 1 3: Net value
Output data 1 to 10 1
04 f- 1 4: Tare value
5: Gross value/ Net value/ Tare value
6: Displayed value with material code
7: Gross value with material code
8: Net value with material code
9: Tare value with material code
10: Gross value/ Net value/ Tare value
with material code
1: Stream mode
2: Auto print mode
03 f- 2 Communication 3: Manual print mode
1 to 6 6
04 f- 2 mode 4: Print at total
5: Jet stream mode
6: Command mode
1: 600 bps
2: 1200 bps
3: 2400 bps
03 f- 3
Baud rate 4: 4800 bps 1 to 7 5
04 f- 3
5: 9600 bps
6: 19200 bps
7: 38400 bps
0: Not used
03 f- 4
Parity check 1: Odd 0 to 2 0
04 f- 4
2: Even
03 f- 5 7: 7 bits
Charactor length 7, 8 8
04 f- 5 8: 8 bits
03 f- 6 1: 1 bit
Stop bits 1 to 2 1
04 f- 6 2: 2:bits
03 f- 7 1: CR CR: 0Dh
Terminator 1 to 2 2
04 f- 7 2: CR LF LF: 0Ah

Page 144 AD-4402

Category Range
address Name Descriptions and Default
symbol choices
03 f- 8 0: Address is not used
Address 0 to 99 0
04 f- 8 1 to 99: Address is used
Set the waiting timer from receiving 0.00 to
03 f- 9 Response timer 0.00 s
command to transmitting a response. 2.55 s
RS-422 / 485 1: RS-422
03 f-11 1 to 2 1
switch 2: RS-485
0: No recipe printing
03 f-12 Processs print of 1: Mode 1
0 to 3 0
04 f-12 recipe 2: Mode 2
3: Mode 3
0: Do not print date and time.
1: Print the date before the recipe
printing.
2: Print the time before the recipe
printing.
3: Print the date and time before the
03 f-13 Print for data &
recipe printing. 0 to 6 0
04 f-13 time 4: Print the date after the recipe
printing.
5: Print the time after the recipe
printing.
6: Print the date and time after the
recipe printing.

AD-4402 Page 145

Category address: [Function] - [Function setting] - [Option] - [slotn] - [OP-05]
OP-05: Option Parallel input / output
slot n : slot number

Category Range
address Name Descriptions and Default
symbol choices
05 f- 1 Input terminal A1 0 to 50 0
05 f- 2 Input terminal A2 Set the number of the function. 0 to 50 0
05 f- 3 Input terminal A3 0 to 50 0
05 f- 4 Input terminal A4 Caution 0 to 50 0
05 f- 5 Input terminal A5 Avoid selecting the same function 0 to 50 0
05 f- 6 Input terminal A6 for multiple terminals and keys. 0 to 50 0
05 f- 7 Input terminal A7 0 to 50 0
05 f- 8 Input terminal A8 0 to 50 0
05 f- 9 Input terminal A9 0 to 50 0
05 f-10 Input terminal A10 0 to 50 0
05 f-11 Input terminal A11 0 to 50 0
05 f-12 Input terminal A12 0 to 50 0
05 f-13 Input terminal A13 0 to 50 0
05 f-14 Input terminal A14 0 to 50 0
05 f-15 Input terminal A15 0 to 50 0
05 f-16 Input terminal A16 0 to 50 0

Category Range
address Name Descriptions and Default
symbol choices
05 f-17 Input terminal B1 Material hopper 1 Medium flow 0 to 84 56
05 f-18 Input terminal B2 Material hopper 1 Dribble flow 0 to 84 57
05 f-19 Input terminal B3 Material hopper 2 Medium flow 0 to 84 59
05 f-20 Input terminal B4 Material hopper 2 Dribble flow 0 to 84 60
05 f-21 Input terminal B5 Material hopper 3 Medium flow 0 to 84 62
05 f-22 Input terminal B6 Material hopper 3 Dribble flow 0 to 84 63
05 f-23 Input terminal B7 Material hopper 4 Medium flow 0 to 84 65
05 f-24 Input terminal B8 Material hopper 4 Dribble flow 0 to 84 66
05 f-25 Input terminal B9 Material hopper 5 Medium flow 0 to 84 68
05 f-26 Input terminal B10 Material hopper 5 Dribble flow 0 to 50 69
05 f-27 Input terminal B11 Material hopper 6 Medium flow 0 to 50 71
05 f-28 Input terminal B12 Material hopper 6 Dribble flow 0 to 50 72
05 f-29 Input terminal B13 Material hopper 7 Medium flow 0 to 50 74
05 f-30 Input terminal B14 Material hopper 7 Dribble flow 0 to 50 75
05 f-31 Input terminal B15 Material hopper 8 Medium flow 0 to 50 77
05 f-32 Input terminal B16 Material hopper 8 Dribble flow 0 to 50 78

Page 146 AD-4402

Category address: [Function] - [Function setting] - [Option] - [slotn] - [OP-07]
OP-07: Option Analog Output
slot n : slot number

Category Range
address Name Descriptions and Default
symbol choices
1: Displayed value
07 f- 1 Out put data 2: Gross value 1 to 3 1
3: Net value
Set the weight value when 4 mA is -999999
07 f- 2 Weight at 4 mA output. to 0
9999999
Set the weight value when 20 mA is -999999
07 f- 3 Weight at 20 mA output. to 16000
9999999

AD-4402 Page 147

 11. Specifications

General
Power supply 85 to 250 VAC, 50 or 60 Hz (AD-4402)
24 VDC ±20% (AD-4402D)
Power consumption Approximately 30 VA (AD-4402)
Approximately 30 W (AD-4402D)
Physical dimensions 192 (W) x 96 (H) x 135 (D) mm
Weight Approximately 1.8 kg
Panel cutout size 186 x 92 mm
Operation temperature -5 to 40
Battery life of backup RAM typ. 10 years at 25 . 5 years at 40 .

Analog to Digital Unit

Input sensitivity Up to 0.3 V / digit
Zero adjustment range 0 to 2 mV /V (0 to 20 mV)
Measurement range 0 to 3.2 mV /V (0 to 32 mV)
Input impedance 10 M
Load cell excitation voltage 10 V DC 5%
Maximum load cells 8 pieces in parallel with 350 load cell
Span temperature coefficient 8 ppm/
Zero temperature coefficient 0.2 V + 8 ppm/ of dead load typ.
Non-linearity 0.01 % of F. S.
Input noise Below 0.3 Vp-p
A/D conversion - conversion
A/D resolution Approximately 1/1,000,000
Maximum display 16000 (to be able cancel limitation)
Sampling rate 100 times per second
Digital span function Load cell offset, calibration using key operation to enter
the sensitivity, resolution 1/1000
Re-calibration at A/D board replacement
Omissible (resolution 1/500)
Backup method A/D data: EEPROM
Calibration: Flash memory
Function: Flash memory
Material code data: Backup RAM or flash memory
Recipe code data Backup RAM or flash memory

Display
Main display Fluorescent display, cobalt blue, height: 18mm, 7seg., 7 figures
Sub-display Fluorescent display, cobalt blue, height: 5mm,
7seg., 54 figures and 5x7 dots, 54 figures
State indicator Fluorescent display, cobalt blue, 8 pieces, 10 symbols, 5x7 dots
Unit indicator Fluorescent display, cobalt blue, height: 11mm, 5x7 dots, 2 figures
Symbols Fluorescent display, cobalt blue, height: 11mm, 5x7 dots, 2 figures

Page 148 AD-4402

Weighing
Weighing mode Built-in automatic program mode:
Normal batch weighing, loss-in-weigh
Customer program control mode:
Normal batch weighing, loss-in-weigh

Elements of built-in automatic program mode

Compensation Sequence
Initial flow sequence
Discharge Sequence
Recipe Sequence
Automatic Selection of the Supplying Hopper
Nozzle Control Sequence (vacuum cleaner)
Mixing Sequence
Safety Check Function
Pause and Emergency Stop
Restart Sequence
Automatic Free Fall Compensation
Real Time Free Fall Compensation

Code data
Max. number of material codes 100 codes
Elements of the material code Name, hopper No., Final value, free fall, preliminary,
optional preliminary, over, under, total count, total weight,
tare value, compensation open timer, compensation
close timer
Max. number of recipe code 100 codes
Elements of the recipe code Name, material codes (max. 10, in mixing order), total
count, total weight

Connectors and interfaces

Power supply terminal, Load cell terminal, Standard I/O terminal, Standard RS-485
interface, Current loop, keys and display

AD-4402 Page 149

Standard I/O terminal
Refer to "8.1. Control I/O Function".

Standard RS-485 interface

Refer to "8.2. Built-in RS-485 Interface".

Current loop
Refer to "8.4. Built-in Current Loop Output".

BCD Output of Option OP-01

Refer to "8.5. BCD Output of Option, OP-01".

Relay Output of Option OP-02

Refer to "8.6. Relay Output of Option OP-02".

RS-422/485 Interface of Option OP-03

Refer to "8.7. RS-422/485 Interface of Option OP-03".

RS-232C Interface of Option OP-04

Refer to "8.8. RS-232C Interface of Option OP-04".

Parallel I/O of Option OP-05

Refer to "8.9. Parallel I/O of Option OP-05".

Analog Output of Option OP-07

Refer to "8.10. Analog Output of Option OP-07".

CC Link interface of Option OP-20

Refer to OP-20 instruction manual regarding the details.

DeviceNet interface of Option OP-21

Refer to OP-21 instruction manual regarding the details.

PROFIBUS interface of Option OP-22

Refer to OP-22 instruction manual regarding the details.
Page 150 AD-4402
 11.1. Dimensions

Panel cutout size

11.2. Accessories

Capacity label ...................................................... 1

I/O connector ....................................................... 1
I/O connector cover ............................................. 1
RS-485, terminator resistor 100  ...................... 1
Cover of power supply terminal ........................... 1
Cover of RS-485 and current loop ....................... 1
Cover of load cell terminal ................................... 1
Rubber packing for mounting to panel................. 1

AD-4402 Page 151

 12. References
12.1. Abbreviations

# counts Neg negative

#Tot total count NT net
0Band zero band NWT net weight
0T tare is not used Op. optional
ADC Analog to digital converter OPPlm Optional Preliminary
AFFC active free fall compensation P I/O parallel I/O
Brate baud rate Plm Preliminary
CZ center of zero PLC programmable logic controller unit
d division PT preset tare
DFlow dribble flow RTot recipe total
Eval evaluation, (criteria) RTot# recipe total count
FFall free fall SF supplemental flow (compensation
FFlow full flow flow)
FNC function SFOT Supplementary Flow Open Timer
GS gross SFCT Supplementary Flow Close Timer
Hop. Hopper T tare
I/O input / output TC Tare clear
Tot Total Weight
IDF initial dribble flow
Tot# Total Count
IFF initial medium flow TR tare
L load cell w/ with
LC load cell w/0 with zero
WGT weight
MCode material code WGTTot weight total
MFlow medium flow ZR zero

Page 152 AD-4402

 12.2. ASCII Code for AD-4402

These characters are special code for the name of material code and recipe code.
Therefore, some characters are not the same as U.S. code.

Lower bits
0 1 2 3 4 5 6 7
0 Space 0 @ P Space p
1 ! 1 A Q a q
2 " 2 B R b r
3 # 3 C S c s
4 $ 4 D T d t
5 % 5 E U e u
6 & 6 F V f v
7 ' 7 G W g w
Upper bits
8 ( 8 H X h x
9 ) 9 I Y i y
A LF * : J Z j z
B + ; K [ k {
C , < L l |
D CR - = M ] m }
E . > N ^ n
F / ? O _ o

AD-4402 Page 153

 12.3. Index

# .................................................................... 152 AFFC............................................................152

#Tot............................................................ 152 alarm ................................................................ 71
[Control I/O] - [Input].......................................... 135 analog output .........................................108, 147
[Control I/O] - [Output] ....................................... 137 ASCII code.....................................................153
[General] - [Others] ........................................... 125 auto print mode ..................................78, 95, 101
[General] - [Sub-display] .................................... 123 backup RAM .................................................... 73
[General] - [Weighing] ....................................... 121 batch weighing ...........................................25, 35
[OP-01]............................................................ 142 baud rate....................................76, 95, 103, 106
[OP-02]............................................................ 143 BCD output ..............................................98, 142
[OP-03]............................................................ 144 BCD terminals.................................................. 99
[OP-04]............................................................ 144 Brate ..............................................................152
[OP-05]............................................................ 146 built-in automatic program mode .......35, 39, 128
[OP-07]............................................................ 147 buzzer ............................................................126
[Sequence] - [Basic] .......................................... 128 calibration......................................................... 20
[Sequence] - [Control] ....................................... 129 capacity......................................................13, 20
[Sequence] - [Safety]......................................... 134 category address ...........................................119
[Sequence] - [Setpoint] ...................................... 133 CERR1............................................................. 24
[Sequence] - [Timer].......................................... 131 CERR10........................................................... 24
[Sequence] - [Total]........................................... 133 CERR11........................................................... 24
[Serial] - [Current loop] ...................................... 141 CERR2............................................................. 24
[Serial] - [RS-485] ............................................. 139 CERR3............................................................. 24
CERR4............................................................. 24
, CURsor key ............................................ 8 CERR6............................................................. 24
CERR7............................................................. 24
CERR8............................................................. 24
, CODE RECALL key .......................... 17 CERR9............................................................. 24
Cl f ...............................................................141
, ENTER key .......................... 8, 21, 22 clear ................................................................. 70
command mode ............................................... 78
, ESC key .................................... 8, 21, 22 communication modes ..................................... 78
comparison output ................................................. 61
, F1 key, F3 key ........................ 7, 126 compensation.............................................58, 59
compensation sequence.................................. 44
current loop ...................................................... 95
, F2 key, F4 key............................. 7, 126 customer programmed control mode................... .
..................................................., 61, 62, 64, 128
, SHIFT key ........................................... 7 CZ .............................................................9, 152
. Standby indicator ........................................... 9 d ....................................................................152
D.FLOW ............................................................. 9
, Tare key ............................................ 8 data length .................................76, 95, 103, 106
decimal point.................................................... 20
, Zero key ............................................ 8 delete ............................................................... 70
DFlow.............................................................152
digital span....................................................... 20
discharge sequence......................................... 48
01 f ............................................................... 142 division ............................................................. 20
02 f ............................................................... 143 dribble flow....................................................... 73
03 f ............................................................... 144 emergency ....................................................... 56
04 f ............................................................... 144 emergency stop ............................................... 56
05 f ............................................................... 146 error code......................................................... 24
07 f ............................................................... 147 error message.................................................. 71
0Band ............................................................ 152 error signal ....................................................... 56
0T ................................................................. 152 Eval............................................................152
1n f ............................................................... 136 EXC- ................................................................ 12
2 wires ..................................................... 76, 103 EXC+................................................................ 12
4 wires ........................................................... 103 F.FLOW ............................................................. 9
actual load calibration ...................................... 20 FFall ...............................................................152
ADC .............................................................. 152 FFlow .............................................................152

Page 154 AD-4402

FINISH ............................................................... 9 othf ...............................................................125
flash memory ................................................... 73 0utf ...............................................................138
FNC .............................................................. 152 output terminals ............................................... 74
forecast control function .................................. 39 P I/O ...............................................................152
free fall ....................................................... 58, 59 Parallel I/O .......................................................146
FULL .................................................................. 9 parameters.....................................................118
full flow ............................................................. 73 parity bit .....................................76, 95, 103, 106
fuse .................................................................... 6 pause ............................................................... 56
G1 .................................................................... 23 PLC...............................................................152
gate control ...................................................... 52 Plm...............................................................152
genf ............................................................... 121 power consumption........................................148
graphic display................................................. 69 power cord ......................................................... 6
graphic indicator .............................................. 73 power source ...........................................14, 148
gravity acceleration correction......................... 20 preset tare........................................................ 67
gross ................................................................ 67 PT .................................................................152
ground terminal.................................................. 6 real time free fall compensation....................... 59
GS ................................................................. 152 recipe code ..............................................30, 149
Header ........................................................... 127 recipe mode ...................................................128
Hide elements................................................ 133 recipe sequence............................................... 50
Hop .......................................................... 52, 152 relay output ............................................102, 143
hopper scale .................................. 25, 30, 34, 36 restart............................................................... 57
I/O .............................................................. 152 re-zero.............................................................. 66
I/O terminals .................................................. 107 r5 f ...............................................................139
IDF .............................................................. 152 RS-232C ..........................................95, 106, 144
IMF .............................................................. 152 RS-422...................................................103, 144
indication items ................................................ 68 RS-485.............................................76, 103, 144
initial flow sequence......................................... 46 RTot............................................................152
input terminals ................................................. 74 RTot# .............................................................152
intialization ..................................................... 115 safety check ..................................................... 56
IP-65 .................................................................. 5 sampling rate .................................................148
jet steam mode ........................................ 78, 101 SEN- ................................................................ 12
key design........................................................ 67 SEN+................................................................ 12
L .................................................................... 152 sensitivity .................................................13, 148
LC ................................................................. 152 setpoint ......................................5, 39, 61, 62, 64
load cell...................................................... 12, 13 SF .................................................................152
load cell excitation voltage............................. 148 SFCT............................................................152
loss-in-weigh................................ 35, 36, 42, 128 SFOT............................................................152
M.FLOW ............................................................ 9 span adjustment............................................... 20
manual print mode ............................. 78, 95, 101 5q f ...............................................................128
mass ................................................................ 20 start bit .......................................76, 95, 103, 106
material code ........................................... 25, 149 stop bits......................................76, 95, 103, 106
maximum display ........................................... 148 stream mode.....................................78, 95, 101
MCode ........................................................... 152 sub-display....................................................... 68
measurement range....................................... 148 5Ubf ...............................................................123
memory............................................................ 73 summing box.................................................... 20
menu ................................................................ 19 supplying hopper........................................36, 52
MFlow ............................................................ 152 T ....................................................................152
mixing sequence.............................................. 54 tare ................................................................... 67
mode map........................................................ 19 TC .................................................................152
monitor mode................................................. 109 terminal E......................................................... 14
Neg .............................................................. 152 terminal parts .............................................12, 14
net .................................................................... 67 terminator.................................................76, 103
normal batch .................................................. 128 test mode .......................................................112
normal batching ......................................... 35, 36 Tot...............................................................152
nozzle .............................................................. 53 Tot#............................................................152
NT ................................................................. 152 total .................................................................. 70
NWT .............................................................. 152 total print mode ..................................78, 95, 101
OFF.................................................................. 16 TR .................................................................152
OK.................................................................... 73 under................................................................ 73
ON.................................................................... 16 undo ................................................................. 70
Op. .............................................................. 152 unit ................................................................... 20
OPPlm ........................................................... 152 viscosity ........................................................... 59
over .................................................................. 73 w/ .................................................................152

AD-4402 Page 155

w/0 .............................................................. 152 Z. BAND............................................................. 9
water-resistant panel ......................................... 5 zero point adjustment....................................... 20
weighing status ................................................ 73 zero range......................................................148
weight .............................................................. 20 zero tracking .................................................... 66
WGT .............................................................. 152 ZR .................................................................152
WGTTot ...................................................... 152 ZR.ERR.............................................................. 9

Page 156 AD-4402

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