EMAR 01 Rev01 FINAL
EMAR 01 Rev01 FINAL
01
TECHNICAL SPECIFICATION FOR LICENSEES
EMAR 01
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EXXONMOBIL ADDITIONAL
Revision 01
REQUIREMENTS Date 5 April 2018
VA
Provided by
Level 1 Page 1 of 13
N. GOTUSSO Controlled distribution
Prepared by
M
M. COLLINS
Reviewed by L. DE PARI Jr.
US
Approved by G. BRAUD
A
TSLI applicable from 01 Sept. 2018 TSLI applicable by OCTG licensees
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The revisions are highlighted in grey (text) or by a line in the margin (pictures).
Revision Modification
01 Alignment between EMAR 01 and all TSLIs.
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2-2 Rules for pipe threaders, repair shops and accessories shops ...........................................2
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8- TRACEABILITY .........................................................................................................................7
9- SEA ...........................................................................................................................................8
10- PHOSPHATING .....................................................................................................................8
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1- SCOPE OF APPLICATION
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This specification defines the ExxonMobil Additional Requirements (EMAR) which, when
invoked, compliment the TSLI requirements that VAM® licensees must follow when threading
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ExxonMobil CTP-3 production orders (pipe and couplings) and/or accessories unless otherwise
specified.
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When manufacturing pipe and coupling stock from their own production, each pipe
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manufacturer licensee shall establish their own procedures regarding the pipes and coupling
stocks to be threaded with VAM® threads, in order to insure that manufacturing of VAM®
connections are made in full accordance with all VAM® requirements, including EMTSLI. More
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particularly, the pipe manufacturer shall insure that coupling stock external diameters are fully
machined in all cases.
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2-2 Rules for pipe threaders, repair shops and accessories shops
Requirements indicated in the following sections are to be followed, and it is reminded that
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pipe threader, repair and accessory shops are responsible for the determination of the blanking
dimensions necessary to comply with all the EMTSLI requirements, taking into account the
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performances of their own equipment. More particularly, threader, repair, and accessory shops
shall insure that coupling stock external diameters are fully machined in all cases.
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
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For pipes, these blanking tolerances apply within two feet of the end of the pipe. For bar
stock, all the applicable dimensions shall be checked for all the material received.
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The following receiving inspection frequency only applies for any non-ExxonMobil supplied
material. The receiving inspection shall be performed at frequency specified in following table
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after reception of the pipe. Receiving inspection is not performed by the supplier.
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1 1
2 to 15 2
16 to 25 3
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26 to 90 5
91 to 150 8
151 to 280 13
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281 to 500 20
501 to 1200 32
1201 to 3200 50
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The sample shall be taken on a random basis, scattered throughout the material
received.
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US
Stress relief can be done on full length or on the deformed end of pipe only, depending the
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type of equipment available at licensee premises.
Requirements of TSLI 321 are applicable for inspection of VAM® inserts, except for the
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TSLI 355 is also applicable to the following requirements. Subcontracted personnel are also
required to meet these qualification requirements.
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4
below.
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
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Each operator and inspector must pass an eye exam at an interval not to exceed one year.
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Eye exams must assure natural or corrected near distance acuity in at least one eye such that the
individual is capable of reading a minimum Jaeger Number 2 or equivalent type and size letter at a
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distance not less than 12 inches (30,5 cm) on a standard Jaeger Test Chart or equivalent method.
The ability to perceive an Ortho-Rater minimum of 8 or similar pattern is also acceptable.
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Qualification is valid for a maximum of 3 years or every year if no VAM® connection has
been inspected within this period.
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5.1.2 Records
Records shall be maintained on each individual for the total period of the qualification.
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5-2 Gauging
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Gauging of the VAM® connections shall be carried out according to the gauging procedures
from VAM® Services.
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- the check of seal and thread profile by casting on profile projector: frequency is in
accordance with TSLI 342, with additional check after any cold start (no continuity of the
production as 2 shifts per day, week end break…).
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In addition to the VAM® gauging procedures’ checks, the bluing check shall be done for each
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connection.
This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US
connection is acceptable. If the maximum deviation is met in any of the three measurements
compared, additional measurements shall be taken in this area and compared in the same
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manner. If measurements taken during the additional inspection do not exceed the maximum
deviation, the connection is acceptable.
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connection is acceptable.
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Measurements that are less than maximum deviation of 0.05 mm or 0.002” are acceptable.
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To verify the set-up of the equipment at the start of the production, in-chuck thread
diameter and seal ovality check shall be performed on the first ten connections of any order.
All measurements shall be within the tolerance of the VAM® Services gauging procedure.
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
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Recertification shall be done as per TSLI 540 requirements, except the frequency of
recertification of the setting blocks of the 2 points measurements system which is after a year of
use.
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6- BURRS
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The deburring operations shall be performed in accordance with the TSLI 350 “Deburring
of VAM® Connections” latest revision.
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7- FIRE MARKS
Fire mark requirements are defined in TSLI 347 latest revision and the applicable
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manufacturing note.
When necessary, licensee shall contact VAM® Services on the subject.
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8- TRACEABILITY
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- Traceability of the product to heat number shall be maintained throughout all the
operations.
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- After threading, pipe (or coupling) identification and end threaded identification shall be
maintained (paint or ink marking only), i.e. end specific thread attributes shall be maintained.
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receiving inspection,
gauging,
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US
9- SEA
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SEA after manganese phosphating is not authorized without acceptance of a waiver from
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ExxonMobil.
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10- PHOSPHATING
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General requirements about phosphating are mentioned in the TSLI 381 latest revision.
10-1 Additional requirements
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phosphating.
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parameters used to control the process, as well as the tolerance and the frequency for each
parameter.
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For qualification purpose, each licensee shall send its procedure(s), weight test result, and
micrographic exam result to VAM® Services for review and approval.
This procedure shall detail:
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US
Coupons test:
Weight of the layer shall be performed by means of coupon test. The coupon should weigh
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less than 300 g and present a surface above 100 cm² (15.5 sq.in). If coupons are from different
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metals, correlation shall be demonstrated between the different type grades of coupons and the
parts to be processed.
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procedure)
2 - phosphated coupon will be immersed in alcohol and dryed.
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Bend test:
1- use a Q panel or any bendable coupon
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Criteria: No peeling or cracking of the phosphate coating layer is permitted on the external
area of the coupon.
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Remark: When P 110 or Q 125 couplings are phosphate coated, they shall receive a bake-
out treatment in accordance with Mil-P-16232C. The bake-out shall consist of either 8 hours at 210
- 225°F or 128 hours at room temperature (18°C /65°F min.).
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US
1- If threaded pipe is to be staged or put on standby for greater than two hours and less than 24
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hours , both ends must be :
- Diverseal
- WD 40
- Matsumoto Kan Sekiyu, treated oil n°1
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- Anticorrit
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- Or cleaned, dried, doped with ExxonMobil approved storage compound Kendex (or other
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ExxonMobil approved compound) and covered with ExxonMobil approved protectors for pipes and
stored in such a way that the storage compound is not contaminated for couplings.
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2- If the threaded pipe has to stay more than 24 hours before next operation or if oil is used and
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the stand by extends beyond the forecasted 24 hours, the oil has to be removed and the
connection has to be cleaned and dried. Then the threads must be doped with ExxonMobil
approved storage compound Kendex and covered with ExxonMobil approved protectors for
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pipes and stored in such a way that the storage compound is not contaminated for couplings.
The change of the actual duration can be accepted for a particular type of oil provided tests
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are obtained using a safety factor of 3 (e.g. 9 days in test allow leaving the thread bare for 3 days).
Test shall be documented.
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3- When the threaded pipe or coupling is re-entering the process line, the oil or the storage
compound has to be removed from the thread and the connection has to be cleaned and dried.
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Special care and handling procedures shall be applied for handling and transportation to
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ExxonMobil's order at the stage of plain end pipe, coupling stock, threaded pipe and coupling.
This specification, which determines rules to be observed, is applicable:
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- Only after threading for the grades J55, K55, N80 and P110.
- Before and after threading for all the other grades of steel.
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13-1 Handling
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US
- Pipe and coupling transportation shall be done in accordance with the licensee’s Quality
Procedures consistent with ExxonMobil requirements EMDQP-PRE-201, “Handling, Storage
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13-3 Storage
- Product will be stored outside in sills at a minimum of 18" off the ground. Product stored
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over paved areas must be a minimum of 4" off the ground, provided adequate drainage exists.
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- Maximum spacing of sills is 25' for casing and 18' for tubing.
- Successive tiers of pipe shall be separated by hard wood or plastic stripping. Their
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spacing must be the same as the spacing of the sills and they should be in line with the sills.
Storage requirements may be adapted to local situation. Licensees shall ask to VAM®
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Services for deviation about the storage. Until VAM® Services grant a written waiver, licensee
shall comply with the above requirements.
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14-1 Protectors
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The protectors are ExxonMobil approved protectors (closed end - non liftable), according to
the following table.
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202, “OCTG Thread Protection Requirements” and their suppliers shall be listed in TSLI 501.
This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US
Other type of compound may be used provided it is approved by ExxonMobil and compliant
with the TSLI 441.
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15- MARKING
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Marking shall mention the type of connection and the date of threading. Two formats are
accepted by ExxonMobil, as shown below.
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- YY Qx (YY= last two figures of the year; Qx = quarter of the year), example: 17 Q2 means
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Q2 of year 2017
- YY MM (YY = last two figures of the year; MM = month of the year), example: 17 02 means
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February 2017
Each VAM® thread machined by a repair or accessory licensee shall be identified by
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This document and the information herein contained constitute a valuable know-how developed by and belonging to Vallourec Oil and Gas France.
This may not be communicated nor transferred, by any means, to any third party without the prior written approval of VAM® Services, a functional department of
US