. Based on Japanese Material and Technology Lifeline’ c-pve Hot and Cold Water System w» The latest and reliable plumbing system me ses The Supreme Industries Ltd. is anacknowledged leader of India’s plastic industry. It is credited with pioneering several path breaking products and has gained a valuable experience in providing innovative and cost effective piping solutions. The Company has been a trend setter and a torch bearer in the transition from conventional to advanced plastic piping productsin the country. The Company's objective is to meet the growing needs of its clientele in water and waste management and in infrastructure sector through a specially designed high performance range of piping products. The innovative product portfolio offered by ‘Supremeis extensivein natureand applications With its range of over 7500 products, the most comprehensive in the piping industry, Supreme caters to almost every conceivableneed andapplication in piping. Supreme Lifeline C-PVC, manufactured using world's best Japanese material and technology, is an ideal solution for hot and cold water usages. This system is ‘one ofthe best substitutes for Gl pipingin watersupply and distribution and for industrial applications. Choice of raw material and strict quality control in production, gives these products a high degree of reliability which makes Lifeline C-PVC a preferred choice of leading consultants, architects, builders, plumbers and quality conscious people across the country and abroad. This MCGM approved, simple and easy to install, user- friendly and high-performance system is equipped with many outstanding features. Jeevan bhar ka saath...Lifeline’ High quality and wide range ~The system consists of pipes ‘and a wide ange of fittings with Company manufactured, NSF approved international quality solvent cements, which makes thesystem complete inallrespect. Excellent resistance to corrosion and chemical attacks - Lifeline is completely free from corrosion and offers excellent resistance to a great number of chemicals ike strong mineral acidsand bases. ‘Most suitable for carrying potable water - Being free from corrosion as also negative biological effects and does not breakdown even under the harshest water conditions it does notlet the quality ofwaterdeteriorate. Light weight, easyand quickassembly -Extensives: time,labourandcosts ‘Tough and rigid material -C-PVChas amuch higherstrength ‘modulus than other thermoplastics used in plumbing applications. Due to its tough and rigid material property, Lifeline can withstand higher pressures and temperatures. It ingon C-PVC Hot and Cold Water System requireslesser supports with minimum offsets/looping. Leak proof joints - Jointing with special solvent cement ‘manufactured and supplied by the Company ensures 100% leakproofjoints. Low thermal expansion - As co-efficient of thermal expansion is low, expansion due to temperature variations i reduced, unsightly snaking prevented and keeping it look elegant. ‘Superior insulation properties - 1e has better insulation properties than metal pipes which reduces heat loss and consequent insulation costs. Fire resistance- Lifeline C-PVC doesnot support combustion. ‘Maintenance free- Being free from rusting, pitting or scaling and galvanic or electrolytic corrosion, maintenance is ‘minimal. Highly economical in long run - This system is more cost effective than any other plumbing system in the longrun. Fields of application feline C-PVC is designed for hot and cold water supply in residential, commercial and public projects, high andlow rise buildings, corporate houses and academic institutes, solarheater applicationsetc, Pipes: The SDR 11 and SDR 1355 pipes are available from 15 to 50mm (4" to 2") sizes in CTS series as per 1515778. 20 and 25mm (%" and 1°) pipes are also available in heavy duty SDR 9. Pipesin 65 to 250mm range (2¥s"to 10") areavailablein SCH40.andSCH 80aspper ASTMF 441. Pipe dimensions and pressure rating chart.as per IS 15778 (CTS Series) Ronn [Guia '3DR9 (company standard) SDR SDR _ Me Wal Workingpressureat| Wall thickness Working pressure at) Wall thickness. [Working presurat si are | arc | mm | arc) arc | mm) | are | arc mm | inch | Min | Max | Min Kgficm? | Min | Max Kgflem’ Min | Max Kgticm’ 15 % 158 | 16.0 = = 170 | 2.20 | 27.60] 680 | 1.40 | 1.90 | 21.80] 5.50 20 |-% | 21 | 223 | 250] 300]3520| 880 | 200 | 250 | 2760 cao | 1.70 | 220 [2180] 550 25_[1_[-2a5| 287 | 320 | 380] 35.20] 880 | 260 | 3.10 |2760| 680 | 2.10 | 260 [2180] 550 3z_| 1% | 348 | as0[ - | - | - | 3.20 | 3.70 | 27.60 680 | 2.60 | 3.10 | 21.80 | 5.50 40 | [a2 | aia == [380 [430 | 27.60] 620 | 310 | 360 | 2180 | 550 30 | 2 | 539 | 541 | L = _L 490 | 550 |27.60| 680 | 4.00 | 460 | 21.80 | 5.50 Pipe dimensions and pressure rating chart as per ASTM F 441 (PS Series) Schedule a0 Schedule0 Nominal ‘Oueriamarar Wall thideness ‘Working pressure at ‘Wall thickness ‘Working pressure at one (mm) (mmm) are | 9c {ene re | 82t mm inch Min Max Min Max Kotlem™ Min Max Kgilem™ | aa | 7aei| 7320 | 5.16 | 527 | 2070 | 5a0| 701 | 7s | 2800 | 720 30 3 | 8870 | e910 | 549 | 61s | 1790 | 4s0_| 762 | 653 | 2550 | 620 1004 | 11407} 11453-| 602 | 673 | 1520 | 380 | 856 | 958 | 2210) 550 150| 6 | 1602 | 16858 [7.11 | 797 | 1240 | 310 | 1097 | 1229 | 1930 | 480 zo0_| 8 | m1a72 | 21948 | 18 | 9.17 | 1100 | 280 | 1270 | 1422 | 1720 | 410 250 | 10 | 27272 | 27348 | 927 | 1039 | 970 | 240 | 1506 | 1686 | 15.19 | 380Fittings Si pre mn c Entire range of fittings in SDR 11 isavailable from 15 to SOmm ("to 2") in CTS series as per ASTM D 2846 besides the most tuning fittings in 20 and 25mm sizes in heavy duty SOR 9 pressure class. Entire range of fittings in 65 to 200mm (245" to 8") is available in SCH 40 and SCH80as per ASTM F438andF 439. @j2PePrbiee Coupler Elbow 90° Elbow 45° Reducing —«sEqualTee Reducing —_—Reducing Cross Tee Elbow 90° Tee Tee (PSxCT9) Union Reducer Reducer Endcap ReducingBush Reducing Transition (95x75) (PS xCTS) Bush Bush Pose FTA FemmaleThveded Male Threaded FemaleThreaded —MileTreaded MTA Plastic) Elbow'Bras) Elbow fBrass)_——_Tee Brass) Tee Bras) os) ras) (Grass) MTA SingleY Flange Fangevan Blind BalValves Union BallValve Union BallVave Grass) Adapter Stone Style Flange iain) (Trreoded) BallValve Concealed Concealed Valve ScrewTap Strainer Bypass. —_—Crcuit_—GrautTesting Valve (Quarter Turn) with Handucheet Bend Testing Plug Plug iN) Elbow Pipe Clip, Hex Hole epaiing TankConnector Tank Connector TankConnecor Tank Connector Holder Nipple Coupler M/FT) (TiSoc) Long MT/Spq) (MTS L*NNRERS Foeture Bend) Short Bendr) Metal Clamp ‘Medium Bodied -HeavyBodied © Primer Thread SealantC-PVC Hot and Cold Water System Jointing instructions Cutting the pipe: Cutthe pipeat90" with a handsaw with suitable guide orby pipe cutterin ordertomakea properand neatjoint. Joint preparation: Chamifer or deburr pipe or both, approximately at 10-15* angle. Remove butts from innerandouter surfaces with help of aknife, file or abrasive paper. Cleaning: Remove any dirt, moisture or grease from pipe and fitting sockets witha clean dry rag. Test dry fit the joint: Insert the pipe into the fiting and check thatthe interference occurs about 1/3" to 2/3" ofthe socket depth. Too tight ortooloose fitment mayleadtoa leak Application of solvent cement: While making a joint, apply cement lightly but uniformly to the inner surface of the socket and outer surface of the pipe end with a natural bristle nylon brush or a suitable applicator. Apply a second coat of cement to the pipe end. Apply cement quickly to preventitfrom drying and make sure to completely cover all jointing surfaces of the pipe and fitting. Do not apply excessive cementin bellsocket. Assembly of joint: Immediately after applying the last coat of cement to the pipe and while cements still not dry, say within 10-20 second, forcefully bottom the male end of the pipe in the socket, giving pipe or fitting 14" turn (but notafterpipeis bottomed) to distribute cement evenly. Remove excess cement from the pipe at the end of fitting socket. The joint must not be disturbed immediately after cementing to let the cement cure properly. Allow cement to cure before pressurizing the system for about 12 hours for proper curing. This time may however vary slightly depending upon temperature and humidity in the environment. KE 4 Quality of solvent cement The quality of solvent cement plays very important role in solvent weld plumbing which affects the joint strength. Considering this important fact, the Company started manufacturing its own solvent cement under strict supervision and quality control which ensures consistency in quality of solventcement making thejoints leak proof, This solvent cement is manufactured by the Company under the brand name, *SILBOND" which has been certified by NSF (USA) Consumption of solvent cement Pipe Sizeinch)] 4 | %] 1 |1%|1%] 2 |24] 3] 4] 6] 8] 10 No.of joints per litre '1200]750|500|450)325|225| so | 40| 30| 10| 5 |3- Lani Horizontal and vertical supports Fixing clamps are used for anchoring the conduit system to structural element of the building and protecting the pipes against excessive buckling, The fixing clamps are to be firmly mounted in order to prevent vibrations and transmission of noise. Spacing of such clamps depends on the temperature ofa conveyed mediumand diameter of conduit. > When the system isto be concealed. it should be pressure tested before Concealment. * This system is also recommended for chemical applications Fefertochemicalreitance chartbefere use Note: he Company donot lke qurtte or dered petomanceenestconany sipped ‘hentconentaused “Ay peccten maychange whan porno, Alinlomaioncontanedin ts erature gheningcod kth andbeledtobe ciateandrlable Secasecfmanylcerstich nay be ouside cur hnoueig oF conte and fl the uso th rod no vans hen or imped mh espe Such Woman, or do we eff ony waranty cf ment oganst pare bntingonene Norsponstatyconboocatedfaanyetoomisersorinonecasunptars