Selective Pallet Rack

Available in both bolted and welded configurations, Interlake Mecalux Selective Pallet Rack is the most universal system for direct and individual access to each pallet.

Selective Pallet Rack

Combining vertical frames with horizontal load beams, selective pallet rack provides total accessibility to the product. Easily the most popular racking system in use today, it provides versatility for warehouses that have a wide variety of product types. It is manufactured from high-strength steel and other quality raw materials, which are certified to meet our stringent specifications. Interlake Mecalux roll-formed selective pallet rack is available with bolted or welded frame configurations. Beams are mounted to the frame and held in place with a piston lock connector. This allows the beams to be seated securely without risk of accidental disengagement and enables them to be rearranged simply and easily when necessary. A variety of accessories are also available to improve the performance of the selective rack. When a selective pallet rack system is designed for maximum throughput and storage capacity, the resulting system is built to accomodate years of growth.

2 Selective Pallet Rack

www.interlakemecalux.com

Advantages
Immediate access to every load provides efficient use of floor space and minimizes load/unload time. A utomatic beam-to-frame locking reduces installation time and simplifies re-profiling. Handling one pallet requires no need to move others. Increases load flexibility in terms of both weight and volume. Availability of a wide variety of sizes, gauges and accessories custom fit to any application.

Top: Standard Selective floorplan. Middle: Front elevation with combined Welded and Bolted frames. Bottom, left to right: Welded strut pattern; Bolted strut pattern for U101 and U122; Bolted strut pattern for U77, U80, and U82.

Frames

Frames
Standard frames are made up of two posts (columns), horizontal and diagonal bracing (struts), and footplates. Posts are available in a variety of gauges and lengths as well as configurations for seismic zones. Columns are braced along the vertical length to be more resistant to axial loading and to restrict separation and twisting of the column sections under load. The capacities shown are: applicable for non-seismic use only. shown in pounds (lbs) and for product load plus dead load (dead load = 2.0% of product load). only valid when used with Interlake Mecalux published beam sizes. accurate for static loads only.

4 Selective Pallet Rack

www.interlakemecalux.com

3.1875

3.1875

4.00

4.75

2.5625

2.6875

2.6875

2.6875

U77 = 15 ga

U80 = 14 ga U82 = 12 ga B o lt ed Pos t Capac it y

U101 = 13 ga

U122 = 12 ga

( 2)

(lbs ) U101 0.090 thick 13 Gauge 36,440 36,440 36,440 35,060 33,480 31,740 29,820 27,760 25,520 23,120 20,540 U122 0.105 thick 12 Gauge 47,880 47,880 47,880 47,880 47,500 45,600 43,700 41,600 39,380 37,040 34,560

Maximum Unsupported Length (1) 36 42 48 54 60 66 72 78 84 90 96

U77 0.067 thick 15 Gauge 20,930 20,930 19,980 18,710 17.290 15,730 14,010 12,150 10,480 9,130 8,020

U80 0.070 thick 14 Gauge 26,520 25,880 24,540 23,040 21,360 19,500 17,460 15,260 13,160 11,460 10,080

U82 0.105 thick 12 Gauge 38,820 37,800 35,480 33,120 30,360 27,560 24,680 21,420 18,480 16,100 14,140

3.0

3.0

3.0 3.00

3.0

3.0 3.00

3.0

4.0 4.00

4.0

4.0

1.625

1.625

1.625

025 = 13 ga

1.625

070 = 14 ga 075 = 13 ga 077 = 12 ga 079 = 11 ga

3.0

3.0

3.0

025 t=13 ga. 025 t=13 ga.

025 t=13 ga.

070 t=14 ga. 070 t=14 ga.

070 t=14 ga.

3.0

095 t=13 ga. 095 t=13 ga. 099 t=11 ga. 099 t=11 ga.

095 t=13 ga. 099 t=11 ga.

075 We ldedt=13 ga. t Capac it y Pos 075 t=13 ga.

( t=13 075 2) ga.

(lbs ) 079 0.120 thick 11 Gauge 50,000 44,900 39,700 34,300 30,000 27,100 24,100 21,300 19,000 16,900 15,200

Maximum Unsupported Length(1) 36 42 48 54 60 66 72 78 84 90 96

025 0.090 thick 13 Gauge 23,400 21,900 19,300 16,700 15,000 13,400 11,700 10,300 9,100 8,000 7,100

070 0.070 thick 14 Gauge 28,600 25,900 23,000 20,000 17,700 16,000 14,400 12,800 11,400 10,200 9,200

075 077 079 t=11 ga. 079 t=11 ga. 079 0.090 thick t=11 ga. 0.105 thick 13 Gauge 12 Gauge 38,400 44,300 34,600 39,800 30,600 35,200 26,400 30,400 23,100 26,600 20,900 24,000 18,700 21,400 16,500 19,000 14,700 16,900 13,100 15,100 11,800 13,500

077 t=12 ga. t=12 ga. 077 t=12 ga. 077

095 0.090 thick 13 Gauge 37,500 37,500 36,300 33,900 31,300 28,500 25,800 23,200 21,700 20,100 18,600

099 0.120 thick 11 Gauge 60,200 60,200 57,900 53,200 48,400 43,500 38,700 34,500 31,900 29,400 26,800

All posts are cold roll formed using 55,000 P minimum yield steel and have been designed to meet RMI specifications. .S.I. (1) Maximum unsupported length is measured from the floor to the top of the first beam to top of beam; use the larger of these dimensions. (2) These capacities assume that all component parts are: a. Manufactured by Interlake Mecalux. b. In good condition. c. Properly maintained.

3.0

3.00

095 = 13 ga 099 = 11 ga

3.00

Beams

Beams

Beams
Load beams are roll formed with a 1-5/8 step along the top inside edge for holding load support components such as pallet supports or wire decks. Capacities are for uniformly distributed product load plus dead load per pair of beams (dead load = weight of beams) and are applicable for non-seismic use only.

Slotted and Unslotted

Beams can be slotted on the step ledge at 1 centers as an option. Slots allow the penetration of a fabricated tab to restrict the horizontal movement of a crossbar (pallet support). Due to the manufacturing process, slot cut-off points are random at the end of each beam. All beams receive two solid coats of paint on every surface and are then oven baked. Beam safety factor conforms to current RMI standards (RMI specs). The allowable distributed load per pair of beams is based on a maximum deflection of L/180 (1/180th of beam span).

6 Selective Pallet Rack

www.interlakemecalux.com

1.625

1.625

1.625

1.0 1.625

1.0 1.625 2.75

1.625 4.00

2.750

2.750

2.750 1.0

2.750 1.0

2.750 1.0

2.750 1.0

2.50

25E

27E

32E

3.250

36E

3.656

40E

45E

Slotted and Unslotted Step Beam Capacity (2) (lbs per pair)
Span (1) 48 54 60 66 72 78 84 90 96 102 108 114 120 126 132 138 144 150 156 162 168 25E 4,370 3.910 3,550 3,380 2,870 2,470 2,150 1,900 1,690 1,510 1,360 1,240 1,130 1,040 960 890 830 27E
5,020

32E 6,590 5,910 5,370 5,450 5,040 4,690 4,120 3,630 3,230 2,900 2,620 2,380 2,170 1,990 1,840 1,700 1,590 -

36E 7,770 6,950 6,300 6,390 5,890 5,480 5,120 4,660 4,130 3,690 3,330 3,020 2,750 2,520 2,320 2,140 1,990 -

40E 8,840 7,910 7,160 7,250 6,680 6,200 5,790 5,430 5,030 4,490 4,040 3,660 3,330 3,040 2,800 2,580 2,400 -

45E 10,540 9,410 8,510 8,600 7,920 7,340 6,850 6,420 6,040 5,710 5,260 4,750 4,320 3,940 3,620 3,330 3,080 -

47E 11,580 10,350 9,360 9,470 8,720 8,090 7,550 7,080 6,670 6,310 5,990 5,540 5,030 4,600 4,220 3,890 3,600 3,340 3,120 2,910 2,730

50E 12,470 11,140 10,070 10,180 9,380 8,690 8,110 7,600 7,160 6,760 6,420 6,100 5,630 5,140 4,710 4,340 4,020 3,730 3,470 3,240 3,040

55E 14,470 12,910 11,660 11,790 10,850 10,050 9,370 8,780 8,260 7,810 7,400 7,040 6,710 6,350 5,910 5,440 5,020 4,660 4,330 4,050 3,790

59E 15,120 14,480 13,080 13,210 12,150 11,250 10,480 9,820 9,230 8,720 8,260 7,850 7,480 7,080 6,780 6,460 5,970 5,530 5,140 4,790 4,480

65E 15,120 15,120 15,120 15,120 14,190 13,140 12,230 11,450 10,770 10,160 9,620 9,140 8,710 8,240 7,890 7,570 7,270 7,000 6,530 6,080 5,690

65Q 15,120 15,120 15,120 15,120 15,120 15,120 15,120 15,120 14,350 13,530 12,810 12,170 11,580 10,950 10,480 10,040 9,650 9,050 8,410 7,830 7,310

4,490 4,060 4,110 3,560 3,060 2,660 2,340 2,080 1,860 1,670 1,520 1,380 1,270 1,170 1,080 1,010 -

(1) Beams longer than 90 that support decking must be tied together to prevent spreading. Beams over 108 long should have an extra lateral support installed mid-span. (2) These capacities assume that all component parts are: a. Manufactured by Interlake Mecalux. b. In good condition. c. Properly maintained. 2.750 1.0 1.625 2.750 1.0 1.625 6.540

2.750 1.0 1.625

2.750 1.0 1.625

2.750 1.0 1.625

2.750 1.0 1.625

4.758

47E

50E

5.00

55E

59E

5.928

5.50

65E

65Q

6.540
7

4.50

Beams
Z Beams

USED WITH PART

Z Beam Capacity (lbs per pair)
Span 48 54 ZS-U60
1.1875

Z beams are a lighter capacity beam designed to support particle board or wire decking. Named Z because of the profile, Z beams are used in the construction of picking areas. They are available with a 3-pin tear drop connection to fit securely within a selective bay.

ZS-U65
-

3,800 3,600 3,000 2,800 2,600 2,600 2,400 2,350 2,220 2,100

1,808 1,742 1,654 1,566 1,433 ZS Beams-U65 = 14 ga

For use with wire decking 3.375

29 16" 1316"
Weld Type Options

60 72 78 84 90 92 96 102 108

1,985

GA

ZS

Under normal, static loading conditions, the A weld is sufficient. The end plates are welded to the beam along the front and rear face of the beam edge. For certain seismic loading conditions, B, C, or D welds are also available.

2.5625

21 8 "

A Type Weld

B Type Weld

C Type Weld

D Type Weld

8 Selective Pallet Rack

www.interlakemecalux.com

GA

ZS

End Plates
The foundation of the Interlake Mecalux selective rack system is the unprecedented beam-to-upright connection offered in the Piston Lock automatic locking device. The stud design and column punching draw tighter together under load to create the industrys most secure connection while maximizing system capacity. Our proprietary locking system engages automatically upon beam seating, making installation and re-profiling easier while protecting against accidental beam release. The piston lock is damage- and tamper- resistant, and stays snugly in place during use.

Components and Accessories

1) Frame 2) Footplate 3) Shim 4) Beam 5)Post protector 6) End aisle protector 7) Galvanized steel panel 8) Palletstop 9) Bolt-on column protector 10) Drum support 11) Row spacer 12) Pallet support

1 4

Welded Frames
Interlake Mecalux welded frames have a powder coat finish in Vista Green and, as with bolted, have a tear drop punch. The bracing and footplates are welded to the frame columns by AWS certified welding technicians. Horizontal and diagonal struts are cut to a length that penetrates the column and then permanently attached with a 1 fillet weld at each connection.

8 11 7 9 12 10

6 3 2 4 4 8 10 5

Bolted Frames
Interlake Mecalux bolted frames are painted Mecalux Blue with a Cataphoresis paint process. With Cataphoresis, the frames are electro-statically immersed in epoxy paint to ensure that the paint saturates every surface. This provides corrosion resistance to rival galvanizing. The bracing and footplates are bolted to the tear drop punched frame columns. All bolts are Grade 5 with a serrated locking nut for a secure connection. In many seismic applications, the footplates are welded to the column for additional stability. Bolted frames are shipped assembled unless otherwise requested.

1 11 7 1

12 9

3 2 5
10 Selective Pallet Rack www.interlakemecalux.com

A variety of accessories are available for selective rack systems. From pallet supports to column protectors, Interlake Mecalux has accessories to meet any need. Some examples of these accessories are shown below.

Bolted Accessories
1. Column Protector 2. Corner Guard 3. Bolt-on Post Protector 4. End of Aisle Protector 5. Wall Tie 3 4 5

Welded Accessories
1. Bolt-On Post Protector 2. Column Protector 3. Row Spacer 4. Wall Tie 1 2 3 4

Beam Accessories
1. Drum/ Coil Bed 2. Fork Clearance Bar 3. Skid Channel 4. Roll -In Pallet Support 5. Double-Flanged Pallet Support 1 2 3

11

MANUFACTURING FACILITIES

RESEARCH & DEVELOPMENT CENTERS

Pontiac

Sumter
1925 Corporate Way Sumter, SC 29154

Lexington
804 Newtown Circle, Suite B Lexington, KY 40511

US CORPORATE HEADQUARTERS 1600 North 25th Aveue Melrose Park, IL 60160

701 Interlake Drive Pontiac, IL 61764

Dallas
1520 Selene Drive Carrollton, TX 75006

San Diego
8607 Ave. de la Fuente San Diego, CA 92154

Naperville
1230 East Diehl Rd. Naperville, IL 60563

Matamoros
Las Rusias 2700 Matamoros, Tamps, MX 87470

Tijuana
Blvd. Bellas Artes #9001 Tijuana, Baja California, MX 22500

Retail Service Solutions

1200 Chastain Road, Suite 310 Kennesaw, GA 30144

Argentina, Belgium, Brazil, Canada, Chile, Czech Republic, France, Germany, Italy, Mexico, Poland, Portugal, Spain, United Kingdom, USA

e-mail: [email protected] | www.interlakemecalux.com | 1.877.632.2589

IM-001a_01/11

OFFICES WORLDWIDE