C.A-I Chapter-3
C.A-I Chapter-3
Cost accounting systems measure, record, and report product costs. Managers use product costs
for setting product prices, controlling operations, and developing financial statements. The two
main types of cost accounting systems for manufacturing and service companies are: Job order
costing systems and process costing systems. This chapter focuses on the job-order costing
system and process costing system.
Manufacturers that use a job order costing system are sometimes called job shops. A job order
costing system accumulates costs for each batch, or job. Clothing factory produces jeans for men
and women during a particular period based on the order of customers; construction project
constructs different construction (e.g. dam, bridge, school etc.) during a period; commercial
aircraft produces different air planes according to the customer’s order. There are also other
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companies producing their product or delivering their services according to the customer’s order
they received such as accounting firms, music studios, health-care providers, furniture
manufacturers, synthetic football fields, special-order machines, custom jewelry, wedding
invitations, and artwork.
The first step in any costing system is accumulation of costs through recording (record keeping).
Companies generally classify manufacturing costs of a product/job in to three broad categories:
direct materials, direct labor and manufacturing overhead. Direct materials and direct labor costs
can be directly traced to a particular job, whereas indirect costs are allocated between various
jobs.
Job cost sheet/record: is a form prepared by the accounting department for each separate job
that records the materials, labor and overhead costs charged to the job. The following sources are
used to record cost of a particular cost object on a job cost sheet.
Materials requisition form: is a detailed source document that specifies the type and
quantity of materials to be drawn from the storeroom, and identifies the job to which the
costs of the materials are to be charged. In other word, material requisition form contains
information about the cost of direct materials used on a specific job and in a specific
department. It is prepared by the production department after receiving the production
order from the selling department. Hence direct materials cost of a job directly traced from
the material requisition form to job cost sheet/record.
Employee time ticket (labor time record): is workers use time ticket to record the time
they spend on each job and task. It is used as a source document to record the direct labor
cost on the job cost sheet.
Before we are entering manufacturing overhead costs into job cost sheet, the allocation base
should be determined. An allocation base is a variable that systematically link the indirect cost
pool with a cost object/job. The rate of allocating overhead costs is the per variable/allocation
base cost to be charged to the cost objects. There are two rates: budgeted overhead rates and
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actual overhead rates. There are two costing approaches to assign costs to cost objects/jobs.
These are: actual costing and normal costing approach.
Actual costing is a costing system that traces direct costs to cost object by using the actual direct
cost rates times the actual quantity of the direct cost inputs. It allocates indirect costs based on
the actual indirect cost rates times the actual quantities of the cost allocation bases/activity
consumption.
Total indirect cost allocation ¿ a cost object / job=actual indirect cost rate∗actual activity consumption
Actual indirect cost rate = actual total indirect cost/ actual total activity consumption
Total indirect cost allocated to a cost object/job = budgeted indirect cost rate * actual
activity consumption
Budgeted indirect cost rate = budgeted total indirect cost/budgeted total activity
consumption
Both methods allocated direct costs to cost objects based on actual direct cost rate multiplied by
actual activity consumption. The only difference between costing a job with actual costing and
normal costing is that actual costing uses actual indirect cost rates, whereas normal costing uses
budgeted indirect cost rates.
Actual direct labor cost of a job = actual direct labor rate * actual labor hours used to
complete a job
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Actual direct materials cost of a job = actual direct materials rate * actual quantity
consumption by a job
A general approach to assign costs in a job order costing system includes the following steps.
Selling/marketing dep’t Production order direct labor time ticket Job cost sheet
(Issue sales order as a
basis for issuing a
production order) manufacturing overhead
3.3 Materials and cost flows in a job order system and the accounting treatment
Costs of jobs are accumulated in two inventory accounts for manufacturing sector companies.
These are: work-in-process and finished goods inventory accounts.
Work-in-process inventory: accumulates all costs of resources used on jobs that have not been
completed. When direct materials and direct labor costs are incurred they immediately entered
into the job cost sheet and debited for the work-in-process account. After allocation/application
the manufacturing overhead account is also debited for WIP inventory account.
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Finished goods inventory: accumulates all costs of resources used on jobs that have been
completed. When goods are completed the costs of materials and labor held at WIP inventory
account is transferred to finished goods inventory account.
To truck materials and cost flows from the acquisition stage until the sale of finished goods to
customers, the accounting system use different controlling accounts in the general ledger and
other special accounts in the subsidiary ledger.
General ledger:
General ledger accounts with “Control” in the titles (for example, Materials Control and
Accounts Payable Control) have underlying subsidiary ledgers that contain additional details,
such as each type of material in inventory and individual suppliers that a company must pay.A
general ledger should be viewed as only one of many tools that assist management in planning
and control.
The general ledger account Work-in-Process Control presents the total of these separate job-cost
records pertaining to all unfinished jobs. The job-cost records and Work-in-Process Control
account track job costs from when jobs start until they are complete. Materials and cost flows
and their respective journal entries for manufacturing companies are as follows:
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Direct materials entered into the WIP account are also recorded on the appropriate job cost sheet.
The job cost sheet form a subsidiary ledger. Indirect materials costs are charged to
manufacturing overhead controlling account in the general ledger and it should be separated
from WIP account. It is used to accumulate all manufacturing overhead costs as they are incurred
during a period.
3. Incurred direct and indirect wages (labor cost)
As work is performed each day in various departments, employees’ time tickets (labor time card)
are filled out by workers, collected, and forwarded to the accounting department. In the
accounting department, wages are computed and the resulting costs are classified as either direct
or indirect labor. Hence, the journal entry to record wage is by debiting WIP account for direct
labor cost and manufacturing overhead controlling account for the indirect
Work-in-process – Control xx
Manufacturing overhead – Control xx
Salaries and wages payable – Control xx
4. Recording various actual indirect costs other than indirect materials and indirect labor costs.
Manufacturing overhead – Control xx
Accounts payable – Control xx
Prepaid expense xx
Property tax payable xx
Accumulated depreciation xx
5. Allocations of indirect cost to WIP account (overhead application).
Work-in-process – Control xx
Manufacturing overhead applied xx
6. To record cost of products are completed and transferred out from production department to
the ware house.
Finished goods - Control xx
Work-in-process – Control xx
Overhead application is the process of charging manufacturing overhead costs to job cost
sheets and to work-in-process account.
7. To record the sale of finished goods to customers
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The total cost of manufacturing during the year = direct materials cost used + direct
manufacturing labor used + manufacturing overhead cost applied= $480,000 + 120,000 + 70,000
= $670,000 (i.e. the balance of WIP inventory account). 90% of 670,000 = 603,000
g) Cash $260,000
Accounts receivable 390,000
Sales 650,000
(To record the sale of goods during the year)
Cost of goods sold $585,000
Finished goods – Control 585,000
(To record cost of goods sold = 90% of $650,000 = $585,000
Subsidiary ledger
Subsidiary ledger consists of a summary of the job-cost record. Subsidiary ledgers present the
underlying details regarding to the controlling accounts in the general ledger.The sum of all
entries inunderlying subsidiary ledgers equals the total amount in the corresponding general
ledger control accounts.
Materials records by type of materials: keeps a continuous record of quantity received,
quantity issued to jobs, and inventory balances for each type of material. As direct materials are
used, they are recorded as issued in the Materials Records. Direct materials are also charged to
Work-in-Process Inventory Records for Jobs, which are the subsidiary ledger accounts for the
Work-in-Process Control account in the general ledger. As indirect materials are used, they are
charged to the Manufacturing Department overhead records subsidiary ledger for Manufacturing
Overhead Control.
Labor records by employee: Labor records by employee are used to trace direct manufacturing
labor to individual jobs and to accumulate the indirect manufacturing labor in Manufacturing
Department overhead records. The labor records are based on the labor-time sheet source
documents. The subsidiary ledger for employee labor records shows the different jobs that an
organization worked on and the amount of wages owed to different parties.
Manufacturing department overhead records by month: The Manufacturing Department
overhead records are consists of the subsidiary ledger for Manufacturing Overhead Control,
show details of different categories of overhead costs such as indirect materials, indirect
manufacturing labor, engineering, plant insurance and utilities, and plant depreciation.
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Work-in-process inventory records by jobs: As we have already discussed, the job-cost record
for each individual job in the subsidiary ledger is debited by the actual cost of direct materials
and direct manufacturing labor used by individual jobs. The job-cost record for each individual
job in the subsidiary ledger is also debited for manufacturing overhead allocated based on the
budgeted manufacturing overhead rate times the actual direct manufacturing labor-hours used in
that job.
Finished goods inventory records by jobs: includes the total cost of all jobs completed and
transferred to finished goods during a particular period. When goods are sold out the cost is
transferred from finished goods inventory record to cost of goods sold.
Other subsidiary records: Just as in manufacturing payroll, a company may maintains
employee labor records in subsidiary ledgers for marketing and customer service payroll as well
as records for different types of advertising costs (print, television, and radio).
Manufacturing overhead cost is applied to WIP based on budgeted rate under the normal costing
approach. Under normal costing, manufacturing overhead allocated—also called
manufacturing overhead applied—is the amount of manufacturing overhead costs allocated to
individual jobs based on the budgeted rate multiplied by actual quantity used of the allocation
base.
Predetermined MOH cost rate = estimated total MOH cost for a period/estimated total
units in the allocation base
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There are generally five allocation bases to allocate MOH costs among different jobs. From
those bases, the company manager selects one that can be a best cost driver to the manufacturing
overhead costs or indirect costs of the factory.
Physical output allocation base: it applies or allocates MOH costs equally to each unit
produced. It is appropriate when a company manufacture only one type of product. In this
case, number of units produced is the causes (cost drivers) for the cost of MOH.
Predetermined MOH cost rate = Estimated total MOH cost/Estimated units of production
Indirect cost allocated to a job = predetermined MOH cost rate * Actual units of a job
Direct materials cost: is used to allocate indirect materials cost. Here MOH cost rate is
expressed as a percentage of direct materials cost. In other words, direct materials cost is a
cost driver/cause for the manufacturing overhead cost.
Predetermined MOH cost rate=( Estimated total MOH co st / Estimated total DM cost )∗100 %
Direct labor cost: is used to allocate indirect labor costs. Here, MOH cost rate is expressed
as a percentage of direct labor/DL cost.
Predetermined MOH cost rate=( Estimated total MOH cost / Estimated total DL cost)∗100 %
Direct labor hour: if there is a cause and effect relationship between direct labor hour and
MOH cost, direct labor hour is used as an allocation base. Direct labor hour is used as an
allocation base for allocating indirect labor cost.
Predetermined MOH cost rate=estimated total MOH cost /estimated DL hour available
Hence,
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Indirect cost allocated ¿ a job= predetermined MOH cost rate∗actual DL hour consumed for a job
Machine hours: if the job is machine intensive, machine hours can be taken as allocation
base.
Predetermined MOH cost rate=estimated total MOH cost /estimated machine hours available
Indirect cost allocated ¿ a job= predetermined MOH cost rate∗actual machine hours consumed for a job
Note: actual factory overhead costs are debited to the account manufacturing overhead - control
as they are incurred day by day throughout an accounting period. At certain interval during the
year usually when a job is completed, overhead cost is applied to the job by means of the
predetermined overhead rate. The journal entry to record the application of overhead costs on the
general ledger is:
Work-in-process - control xx
Manufacturing overhead – applied xx
Application of overhead cost is done when a job is completed to determine its total cost.
Total cost of a job=direct materials cost (actual)+ direct labor cost ( actual)+ MOH cost of a job (applied )
Illustration: Assume the following budgeted data for ABC Company for the year 2011. And the
Company wants to undertake three jobs (job No. 1, job No.2 and job No. 3) during the year. The
estimated total manufacturing overhead cost for the year is birr 450,000.
Estimated direct materials cost Birr 300,000
Estimated units of production 200,000 units
Estimated direct labor cost Birr 900,000
Estimated direct labor hours 30,000 hours
Estimated machine hours 90,000 hours
Required: computed the predetermined MOH rate based on physical output, DM cost, DL cost,
DL hours and machine hours.
Allocation base Computation Predetermined MOH rate
Physical output level Birr 450,000/200,000 units Birr 2.25 per unit
DM cost Birr (450,000/birr 300,000) * 100% 150% of DM cost
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Assume all information in the above example and the following additional information for actual
data for job No. 2. The actual units of job No.2 completed during the year is 2000 units, actual
direct materials used by the job is birr 30,000 (from job cost sheet), actual direct labor cost
incurred for the job is birr 20,000 (from the job cost sheet), direct labor hours worked for the job
is 400 hours and machine hours used for the job is 240 hours.
Required: record the applied MOH and determine the total cost of the job under each of the
above cost allocation bases.
Allocation base (1) Predetermined Actual activity Total MOH applied Total cost of Job
allocation rate (2) consumption (3) to Job No.2 (2*3) No.2 (DM + DL +
MOH)
Physical output level Birr 2.25 per unit 2000 units Birr 4,500 Birr 54,000 (30,000
+20,000 +4,500)
DM cost 150% of DM cost Birr 30,000 Birr 45,000 Birr 95,000 (30,000
+ 20,000 +45,000)
DL cost 50 % of DL cost Birr 20,000 Birr 10,000 Birr 60,000 (30,000
+ 20,000 +10,000)
DL hour Birr 1.5 per DL hour 400 hours Birr 45,000 Birr 95,000 (30,000
+ 20,000 +45,000)
Machine hours Birr 5 per machine hour 240 hours Birr 1,200 Birr 51,000
The journal entries to record the application of overhead costs debit WIP controlling account and
crediting MOH applied account. For instance, if the allocation base is the physical output level,
the journal entry to record the application of MOH is:
Unit cost of Job No .2=total cost of Job No.2 under the selected allocation base /total units of Job No .2 pro duced
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Hence, if the allocation base is the physical output level, the total cost of Job No.2 is birr 54,000.
And the unit cost of Job No. 2 = birr 54,000/2000 units produced = birr 27.25 per unit.
The difference between the overhead applied to work-in-process and the actual overhead costs of
a period is called either under applied or over applied overhead. Under the actual costing
approach there is no under/over estimation or application but this problem exists in normal
costing approach only. Under allocated (over allocated) indirect costs are also called under
applied (over applied) indirect costs and under absorbed (over absorbed) indirect costs.
If applied overhead cost < actual overhead cost, the difference between applied overhead and
actual overhead is called under applied overhead.
If applied overhead cost > actual overhead cost, the difference between applied overhead and
actual overhead is called over applied overhead.
Manufacturing overhead control indicate the actual indirect manufacturing costs incurred during
a particular period taken from the manufacturing overhead subsidiary ledger. Whereas, the
manufacturing overhead applied indicate the indirect manufacturing costs allocated to WIP under
the predetermined rate. Generally, there are two indirect-cost accounts in the general ledger that
have to do with manufacturing overhead: 1) Manufacturing Overhead Control, the record of the
actual costs in all the individual overhead categories (such as indirect materials, indirect
manufacturing labor, supervision, engineering, utilities, and plant depreciation) and 2)
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Disposition of under applied and over applied overhead: is the process of removing
under/over applied overhead from manufacturing overhead account at the end of an
accounting period. There are three approaches to dispose-off under/over applied overhead
costs. These are: adjusted allocation rate approach, proration approach and write-off to cost
of goods sold approach.
i. Adjusted allocation rate approach
The adjusted allocation-rate approach restates all overhead entries in the general ledger and
subsidiary ledgers using actual cost rates rather than budgeted cost rates. First, the actual
manufacturing overhead rate is computed at the end of the fiscal year. Then, the manufacturing
overhead costs allocated to every job during the year are recomputed using the actual
manufacturing overhead rate (rather than the budgeted manufacturing overhead rate). Finally,
end-of-year closing entries are made. The result is that at year-end, every job-cost record and
finished goods record—as well as the ending Work-in-Process Control, Finished Goods Control,
and Cost of Goods Sold accounts—represent actual manufacturing overhead costs incurred.
ii. Proration approach
Proration approach spreads under allocated overhead or over allocated overhead among ending
work-in-process inventory, finished goods inventory, and cost of goods sold. Materials inventory
is not included in this proration, because no manufacturing overhead costs have been allocated to
it. Companies prorates under allocated or over allocated amounts on the basis of the total amount
of manufacturing overhead allocated during a particular accounting period (before proration) in
the ending balances of Work-in-Process Control, Finished Goods Control, and Cost of Goods
Sold. On the other hand, some companies use the proration approach but base it on the ending
balances of Work-in-Process Control, Finished Goods Control, and Cost of Goods Sold before
proration.
iii. Write-off to cost of goods sold approach
Closing the over/under application to cost of goods sold is the simplest method. The over
application is closed to cost of goods sold by debiting manufacturing overhead control account
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and crediting cost of goods sold account for the total over application. On the other hand, the
under application is closed by debiting cost of goods sold account and crediting manufacturing
overhead control account. Therefore, the under applied overhead results increase in cost of goods
sold, whereas, the over applied overhead results decrease in cost of goods sold.
MOH – control xx
CGS xx
Illustration: assume the following data for a particular company at the end of 2011. The applied
overhead for job no. 2 from the job cost sheet of the job was 3,520.
Required:
1) compute the over/under applied overhead
2) present the required closing entry assuming
a) Adjusted allocation rate approach
b) Proration approach
the MOH applied to each account
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b) Proration approach
Alternative 1: Disposition of under applied overhead based on the amount of MOH applied to
each (CGS, FG and WIP). Hence, the disposition of the under applied overhead of $ 135,000 is
as follows:
CGS = 95.6% of under applied overhead = 0.956 * $135,000 = $129,060
FG = 2.9% of under applied overhead = 0.029 * $135,000 = $3,915
WIP = 1.5% of under applied overhead = 0.015 * $135,000 = $2,025
Total $135,000
Hence, the closing entry to close the under applied MOH cost is as follows:
Cost of goods sold $129,060
Finished goods 3,915
Work-in-process 2,025
Manufacturing overhead – applied 1,080,000
Manufacturing overhead – control 1,215,000
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Alternative 2: The under applied overhead is allocated to CGS, FG and WIP based on their
yearend balance:
Accounts Ending balance Percentage
CGS $2,375,000 95%
FG 75,000 3%
WIP 50,000 2%
Total $2,500,000 100%
Therefore, under applied overhead closed to
CGS = 95% of $135,000 = $128,000
FG = 3% of $135,000 = $4,050
WIP = 2% of $135,000 = $2,700
The closing entry will be:
Cost of goods sold $128,000
Finished goods 4,050
Work-in-process 2,700
Manufacturing overhead – applied 1,080,000
Manufacturing overhead – control 1,215,000
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Process costing system is a product costing system commonly used in industries that convert raw
materials into homogeneous (i.e., uniform) products for long period or on a continuous basis. It
is used to determine the cost of products when products are manufactured under conditions of
mass production. Examples of companies using the process costing system are textile, chemical,
petroleum, sugar, cement, aluminum, drug, toilet paper, flour, gasoline and lubricating oils, and
others.
The system accumulates costs by departments, rather than by order and assigns those costs
uniformly to all units that pass through the department during a period because each unit is
identical and expected to receive identical inputs.
Unit cost =total cost incurred /t otal units output
Processing department: is an organizational unit where work is performed on a product and
where materials, labor, or overhead costs are added to the product. They are arranged in a
sequential manner of the overall production process. In other words, Products in a process
costing environment, such as bricks or potato chips, typically flow in sequence from one
department to another
A company can have as many or as few processing departments as are needed to complete a
product or service. Regardless of the number of processing departments, they all have two
essential features. First, the activity in the processing department is performed uniformly on all
of the units passing through it. Second, the output of the processing department is homogeneous;
in other words, all of the units produced are identical.
The department production report is prepared for each department in which work is done on
products. Department production report is used to record all information regarding to the
production in a department. This includes:
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Computation of unit product cost for a department (unit cost = total cost of a
department/total units of products pass through the department).
Process-costing systems separate costs into cost categories according to when costs are
introduced into the process. Often only two cost classifications—direct materials and
conversion costs—are necessary to assign costs to products. Why only two? Because all direct
materials are added to the process at one time and all conversion costs generally are added to the
process evenly through time. If, however, two different direct materials were added to the
process at different times, two different direct-materials categories would be needed to assign
these costs to products. Similarly, if manufacturing labor costs were added to the process at a
different time from when the other conversion costs were added, an additional cost category—
direct manufacturing labor costs—would be needed to separately assign these costs to products.
Cost accumulation is simpler in a process costing system than in a job-order costing system. In a
process costing system, instead of having to trace costs to hundreds of different jobs, costs are
traced to only a few processing departments. First, note that a separate Work in Process account
is maintained for each processing department .In contrast; in a job-order costing system the
entire company may have only one Work in Process account. Second, note that the completed
production of the first processing department is transferred to the Work in Process account of the
second or subsequent processing department. This transfer continues until the last department.
After further work in the final department, the completed units are then transferred to Finished
Goods.
Finally, note that materials, labor, and overhead costs can be added in anyprocessing department
—not just the first. For instance costs in the second department Work in Process account consist
of the materials, labor, and overhead costs incurred in the second department plus the costs
attached to partially completed units transferred in from the first department (called transferred-
in costs).
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a) Requisition or issuance of materials: First materials are drawn from the store room using a
material requisition form (MRF). Then, materials can be added to any processing department.
The journal entry to record materials used in the first department is:
Work-in-process – department 1 XXX
Raw materials – control XXX
b) Labor costs: In process costing, labor costs are traced to departments—not to individual
jobs. The following journal entry records the labor costs
Work in Process—department 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
Salaries and Wages Payable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
A similar entry would be made to record labor costs in other subsequent departments.
c) Overhead costs: In process costing, as in job-order costing, predetermined overhead rates
are usually used. Manufacturing overhead cost is applied according to the amount of the
allocation base that is incurred in the department. The following journal entry records the
overhead cost applied in the first department:
Work in Process—department 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
Manufacturing Overhead - applied. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
d) Completing the cost flows: Once processing has been completed in a department 1; the units
are transferred to the next department for further processing. The following journal entry
transfers the cost of partially completed units from the first Department to the second
Department:
Work in Process—department 2 . . . . . . . . . . . . . . . .... XXX
Work in Process—department 1 . . . . . . . . . . . . . . . . . . . . . . . . . XXX
If other materials are subsequently added to another department, the journal entry will be:
Work in process – department 2 XXX
Raw materials – control XXX
After processing has been completed in the second Department, if the second department is the
last department the costs of the completed units are transferred to the Finished Goods inventory
account:
Finished Goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
Work in Process—department 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
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Finally, when a customer’s order is filled and units are sold, the cost of the units is transferred to
Cost of Goods Sold:
Cost of Goods Sold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
Finished Goods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
To summarize, the cost flows between accounts are basically the same in a process costing
system as they are in a job-order costing system. The only difference at this point is that in a
process costing system each department has a separate Work in Process account.
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Illustration: XY- auto assembling company has two processing departments, the Assembling
department (department 1) and the Testing department (department 2).Assume all direct material
costs are added to the production at the beginning and conversion costs evenly throughout the
production process. Data for the Assembling department for the month of January, 2012 are as
follows:
Units’ data:
- Work-in-process, beginning ------------------------------------------------------ 0 units
- Units started during the current period ------------------------------------ 50,000 units
- Units completed and transferred out to testing department ------------- 50,000 units
Cost data:
- Direct materials -------------------------------------------------- birr 60,000
- Conversion costs ------------------------------------------------- birr 95,000
Required: prepare the cost of production report for the assembly department for the year 2012
ended on December 31.
XY- auto assembling company
Cost of production report – Assembling department
For the month ended, January 31, 2012
Quantity schedule:
Units to account for:
- WIP, beginning --------------------------------------------------------- 0 units
- Units started during the period --------------------------------- 50,000 units
Total units to account for -----------------------------------------------50,000 units
Units accounted for:
- Units completed and transferred to testing department --- 50,000 units
- Units still in process (WIP – ending) ------------------------------ 0 units --- 50,000 units
Equivalent units schedule:
Direct materials Conversion costs
Items completed and transferred to testing department 50,000 units 50,000 units
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- Direct materials Birr 60,000 50,000 units Birr 60,000/50,000 units = birr
1.2 per unit
- Conversion costs Birr 95,000 50,000 units Birr 95,000/50,000 units = birr
1.9 per unit
Total cost to account for: Birr 155,000 Birr 3.1 per unit
Case 2: process costing with zero beginning and some ending inventory
Illustration
Consider the following information for the Testing department in the above example for the
month of January, 2012.
Units’ data:
- WIP, beginning inventory (January 1) --------------------------------------- 0 units
- Units started or received from dep’t 1 during the month -------------- 50,000 units
- WIP, ending inventory
(100% completed as to direct materials and 40% as to conversion costs) --15,000 units
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Cost data:
- Direct materials added by the department ------------------------------- birr 60,000
- Conversion costs ------------------------------------------------------------ birr 82,000
Required: prepare the cost of production report for department 2 (Testing department).
XY- auto assembling company
Cost of production report – Assembly department
For the month ended, January 31, 2012
Quantity schedule:
Units to account for
- WIP, beginning ------------------------------------------ 0 units
- Units started during January -------------------- 50,000 units
Units accounted for
- Units completed and transferred to Finished goods ------- 35,000 units
- WIP, ending (100% DM and 40% CC) --------------------- 15,000 units -- 50,000 units
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Note that: steps 1 and 2 measure the physical units of output and equivalent units of output for a
particular production department. Whereas, step 3 and 4 compute costs per equivalent units,
summarize total costs to account for and assign total costs to: units completed and to units in
ending work-in-process inventory account.
Journal entries to record the accumulation and assignment of costs to the Assembling and
Testing department are:
Case 3: process costing with both beginning and ending WIP
There are two methods of costing in this case: these are
1) Weighted average process costing method (WA)
2) First-in-First out process costing method (FIFO)
Illustration: assume in the previous example, the company add all direct materials at the start of
the process for the assembly department and at the end of the process in testing department.
Conversion costs are applied uniformly throughout the process in both departments. Information
for the Assembling department for the month of January is as follows:
Unit data for February:
- WIP, beginning (100% DM, 2/3 completed for CC) ----------- 3,000
- Units started during January -----------------------------------------9,000 12,000
- Units completed and transferred to dep’t 2 ---------------------- 8,000
- WIP, ending (100% DM, 1/2 completed for CC) ----------------4,000 12,000
Cost data:
- WIP, beginning (prior period cost)
Direct materials --------------------------------------------------- birr 9,600
Conversion costs ------------------------------------------------- birr 6,400
- Current period cost:
Direct materials ---------------------------------------------------- birr 27,000
Conversion costs --------------------------------------------------- birr 24,000
Required: prepare cost of production report for the Assembly department for the month of
January by using:
1) Weighted average/WA method
2) First in First out/FIFO method
Solution:
1) Weighted average method
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The weighted-average process-costing method calculates cost per equivalent unit of all work
done to date (regardless of the accounting period in which it was done) and assigns this cost to
equivalent units completed and transferred out of the process and to equivalent units in ending
work-in-process inventory. The weighted-average cost is the total of all costs entering the Work
in Process account (whether the costs are from beginning work in process or from work started
during the current period) divided by total equivalent units of work done to date.
The cost per equivalent unit=cost incurred ∈the previous period+ current cost /total equivalent units
XY- auto assembling company
Cost of production report - Assembly department
For the month ended, January 31, 2012
Quantity schedule:
Units to account for
- WIP, beginning (2/3 completed) ---------------------- 3,000 units
- Units received from department 1 -------------------- 9,000 units 12,000
Units accounted for
- Units completed and transferred to dep’t 2 ---------8,000 units
- WIP, ending (1/2 completed ) ------------------------ 4,000 units -- 12,000 units
Equivalent units schedule:
Direct materials (DM) Conversion costs (CC)
Items completed and transferred out 8,000 units 8,000 units
to the Testing department
WIP, end (Units still in process) 4,000 2,000 (50% of 4,000)
Total equivalent units 12,000 units 10,000 units
Cost to account for schedule:
Total cost Equivalent units of Weighted average cost
work done during per EU
the month of
February
DM:WIP–beginning ---- birr 9,600 Birr 36,600 12,000 units Birr 36,000/12,000 units
Current month ---- birr 27,000 = birr 3.05 per unit
CC: WIP –beginning --- birr 6,400 Birr 30,400 10,000 units Birr 30,400/10,000 units
Current month ---- birr 24,000 = birr 3.04 per unit
Total cost to account for: Birr 67,000 Birr 6.09 per unit
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CC (2,000 * birr 3.04 per unit) -------------------------------- birr 6,080 birr 18,280
Total cost accounted for ------------------------------------------------------------ birr 67,000
A distinctive feature of the FIFO process-costing method is that work done on beginning
inventory before the current period is kept separate from work done in the current period. Costs
incurred and units produced in the current period are used to calculate cost perequivalent unit of
work done in the current period. In contrast, equivalent-unit and cost per-equivalent-unit
calculations under the weighted-average method mergeunits andcosts in beginning inventory
with units and costs of work done in the current period.
Units completed and transferred out = Units in beginning WIP + units started and
completed during the current period (for the remaining units)
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Units Started and 5,000* birr 3 = birr 15,000 5,000 * birr 3 = birr 15,000
completed (5,000
units) Birr 30,000
out
Birr 49,000
Work in process, ending Birr 18,000 4000 * birr 3 =birr 12,000 2000 * birr 3 =birr 6,000
(4,000 units):
Total costs accounted for Birr 67,000
Note that: The weighted-average ending inventory is higher than the FIFO ending inventory by
$280. This would be a significant difference when aggregated over the many thousands of
products that the company makes. When completed units are sold, the weighted-average method
in our example leads to a lower cost of goods sold and, therefore, higher operating income and
higher income taxes than the FIFO method.
Transferred-in costs:
Many process-costing systems have two or more departments or processes in the production
cycle. As units move from department to department, the related costs are also transferred by
monthly journal entries. Transferred-in costs (also called previous-department costs) are costs
incurred in previous departments that are carried forward as the product’s cost when it moves to
a subsequent process in the production cycle. Transferred-in costs are treated as if they are a
separate type of direct material added at the beginning of the process. That is, transferred-in
costs are always 100% complete as of the beginning of the process in the new department. When
successive departments are involved, transferred units from one department become all or a part
of the direct materials of the next department; however, they are called transferred-in costs, not
direct material costs.
Illustration:
Consider the following information for the Testing department in the above example for the
month of January, 2012.
Units’ data:
- WIP, beginning inventory (100% DM, 60% CC) ------------------------- 1,000 units
- Units started or received from dep’t 1 during the
month (transferred-in units) ---------------------------------------------- 8,000 units
- WIP, ending inventory (100% completed as
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Cost of finished goods (7,000 units * birr 17per unit) ------------------------- birr 119,000
Cost of WIP, ending inventory
Transferred-in costs (2000 * birr 7) ------------------ birr 14,000
DM (2,000 * birr 0 per unit) -------------------------------- birr 0
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Journal entries:
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-Total from
beginning WIP Birr 24,658
and completed
Birr 96,417
(6,000 units)
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accounted for
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