MODEL#: SERIAL#:

PARTS MANUAL
THE MODEL NUMBER AND SERIAL NUMBER, AS SHOWN ON THE CONTROL PANEL,
MUST BE GIVEN WHEN ORDERING REPLACEMENT PARTS.

RECORD OF CHANGE H
2003 MODEL:
KNWA0-A KNWA0-B
KNWA0-C KNWA0-D
KOBELCO is the international trademark found on all KOBE STEEL’s products.
KPMA0H01(0103)
 OIL-FREE TWO STAGE
ROTARY SCREW AIR COMPRESSORS
PARTS MANUAL
AIR-COOLED MODELS:
KNWA0-A KNWA0-B KNWA0-C KNWA0-D

RECORD OF CHANGE H

INDEX
FIGURE FIGURE NO. PAGE NO.
AFTERCOOLER AND PIPING 7 14 , 15
AUTOMATIC CONDENSATE DRAIN 8 16 , 17
CAPACITY CONTROL VALVE 5 10 , 11
COMPRESSOR MOUNTING 3 6 , 7
CONTROL AIR TUBING 9 18 , 19
CONTROL PANEL 13 26 , 27
COOLER MOUNTING 12 24 , 25
DISCHARGE SILENCER 5 10 , 11
ENCLOSURE COMPONENTS 2 4 , 5
INTERCOOLER AND PIPING 6 12 , 13
LUBE OIL COOLER AND PIPING 10 20 , 21
LUBE OIL TUBING 11 22 , 23
MAINTENANCE KITS 30
MISC. COMPRESSOR PARTS 4 8 , 9
REPLACEMENT O-RINGS 30
SELECTIVE COMPONENTS 30
SOUND ENCLOSURE 1 2 , 3
STARTER PANEL 14 28 , 29

A0HPLNDX 3/15/02
 FIGURE 1 - SOUND ENCLOSURE
REF. PART NAME QTY. PART NO. COMMENTS
1-1 CONTROL CLUSTER SEE FIGURE 13
1-2 DOOR, ELECTRICAL ENCLOSURE 1 R7413 TYPE: NEMA-1
1-2A BEZEL PLATE 1 K7409 USES 10 - 10-32 NUT WITH
1-2B GASKET, MOUNTING 1 K7408 10-32 STAR WASHER FOR
1-2C BOLT IN - TILT PANEL 1 R7392 MOUNTING.
1-3 LATCH 1 Z6700 SCREWDRIVER LOCK
1-4 NOT ASSIGNED
1-5 FRAME 1 R6297
1-6 HINGE SET 10 SEE ITEMS 25~30 2 HINGE SETS PER DOOR
1-7 BASE 1 R4721
1-8 DOOR, ACCESS 4 R6858 SPECIFY DOOR
1-9 LATCH 4 Z6700 ONE PER DOOR
1-10 END PANEL, SERVICE 1 R6867
1-11 MACHINE SCREW 10 8-32 x 1/2” HEX HEAD, SELF-TAPPING
1-12 SEALING WASHER 10 #8 STD
1-13 AUTOMATIC CONDENSATE DRAINS 2 K5077* SEE FIGURE 8 (8-5~25)
1-14 END PANEL, ELECTRICAL 1 R6863/B TYPE: NEMA-1
1-15 MACHINE SCREW 10 8-32 x 1/2” HEX HEAD, SELF-TAPPING
1-16 SEALING WASHER 10 #8 STD
1-17 LOUVER PANEL, COOLING AIR INLET 1 R6866
1-18 MACHINE SCREW 14 8-32 x 1/2” HEX HEAD, SELF-TAPPING
1-19 SEALING WASHER 14 #8 STD
1-20 DISCHARGE SCREEN 1 R6868
1-21 MACHINE SCREW 12 3/8 NC X 1/2”
1-22 LOCK WASHER 12 3/8 STD
1-23 FLAT WASHER 12 3/8 STD
1-24 COVER PANEL 1 R6865

1-25~30 PARTS REQ'D FOR 1 HINGE SET 10 SETS REQ’D PER UNIT
1-25 MACHINE SCREW 2 1/4 NC x 1/4” FLAT HEAD, SLOT
1-26 HINGE SPACER 1 R6247
1-27 LOCK WASHER 2 1/4 STD
1-28 HEX CAP SCREW 2 1/4 NC x 3/8”
1-29 HINGE 1 Z6094 2 PIECES PER SET
1-30 MACHINE SCREW 2 1/4 NF x 1/2" FLAT HEAD, ALLEN SOCKET

1-31 “KOBELCO KNW SERIES” DECAL 1 Z6295

1-32 “OIL-FREE” DECAL 1 Z6296

OPTIONAL ENCLOSURE PARTS: NOT SHOWN

RAIN DEFLECTOR, AIR IN 1 K6492 OUTDOOR PACKAGE
WEATHER HOOD 1 CONSULT FACTORY OUTDOOR PACKAGE
DRIP LIP FOR ELECTRICAL DOOR 1 K6587 USE W/ TYPE: NEMA-12 DOOR
OPTIONAL ELECTRICAL DOOR 1 R7417 TYPE: NEMA-4
MACHINE SCREW 14 8-32 x 1/2” PAN HEAD, PHILLIPS
FLAT WASHER 14 #8 STD
PANEL, ELECTRICAL END 1 R6905 TYPE: NEMA-4
LATCH 3 Z6700 REQ’D W/ NEMA-4 DOOR
LATCH GASKET 3 Z6097 REQ’D W/ NEMA-4 DOOR
FRAME EXTENSION 1 K6762 FOR OVERSIZED MOTORS
FRAME EXTENSION FOAM KIT 1 K3407 GOES WITH K6762
SUN SHADE KIT FOR DISPLAY R7359 OPTIONAL
PROTECTIVE OVERLAY FOR DISPLAY B7341 OPTIONAL, SEE FIG. 13

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A01HPLX1 3 1/10/03
 FIGURE 2 - ENCLOSURE COMPONENTS
REF. PART NAME QTY. PART NO. COMMENTS
2-1 SOUND CONTROL FOAM SET K6317
2-2 DOOR SEAL, SELF ADHESIVE AS REQ’D 1/2 D-FOAM SPECIFY LENGTH
2-3 RETAINER, SOUND FOAM 1 R6974
2-4 SOUND CONTROL FOAM SET CONSULT FACTORY, INLET FILTER SET
2-5 INLET AIR FILTER ELEMENT 1 K5710* SEE FIGURE 4 (4-9)
2-6 COVER PANEL 1 R6865
2-7 GASKET, SELF ADHESIVE AS REQ’D 1/8 x 2” SPECIFY LENGTH
2-8 SOUND CONTROL FOAM SET K6317
2-9 DISCHARGE SCREEN 1 R6868
2-10 INSULATION, WOVEN GLASS FIBER 1 1/8 x 1” SEE FIGURE 12
2-11 FLAT WASHER 14 3/8 STD
2-12 LOCK WASHER 14 3/8 STD
2-13 HEX CAP SCREW 14 3/8 NC x 2-3/4”
2-14 HINGE PIN, AIR INTAKE COVER 1 R3316
2-15 COVER, AIR INTAKE HOUSING 1 R7239-A
2-16 LATCH, HOUSING DOOR 3 Z6096
2-17 LOCK WASHER 6 #8 EXTERNAL TOOTH
2-18 MACHINE SCREW 6 8-32 x 3/8”
2-19 LABEL, “OIL DRAIN” 1 Z7226
2-20 LOCK WASHER 6 1/4 STD
2-21 HEX CAP SCREW 6 1/4 NF x 3/4”
2-22 HOUSING, AIR INTAKE FILTER 1 R7238
2-23 HEX CAP SCREW 5 1/4 NF x 1/2”
2-24 LOCK WASHER 5 1/4 STD
2-25 LATCH CLIP 5 K6393
2-26 HEX CAP SCREW 14 3/8 NC x 3”
2-27 FLAT WASHER 28 3/8 STD
2-28 DRAIN FITTING PLUG 1 3/4 NPT
2-29 BASE 1 R4721
2-30 FRAME 1 R6297
2-31 HEX NUT 14 3/8 NC
2-32 LOCK WASHER 14 3/8 STD
2-33 HEX CAP SCREW 12 3/8 NC x 3/4”
2-34 LOCK WASHER 12 3/8 STD
2-35 FLAT WASHER 12 3/8 STD
2-36 SHROUD, COOLER MOUNTING 1 R6903 SEE FIGURE 12 (12-15)
2-37 HEX CAP SCREW 8 7/16 NC x 1”
2-38 LOCK WASHER 8 7/16 STD
2-39 FLAT WASHER 8 7/16 STD
2-40 LOUVER PANEL, COOLING AIR 1 R6866
2-41 INLET CONTROL FOAM
SOUND SET K6317 INTAKE LOUVER SET
2-42 FAN ASSEMBLY 1 Z6348
2-43 FAN GUARD 1 K6368 SET, 2 PIECES
2-44 FLAT WASHER, FENDER 8 1/4 STD
2-45 LOCK WASHER 8 1/4 STD
2-46 HEX CAP SCREW 8 1/4 NC x 3/4”
2-47 MOTOR, COOLING FAN 1 Y6398A SPECIFY REQUIREMENTS
2-48 SEALING WASHER 14 #8 STD
2-49 MACHINE SCREW 14 8-32 x 1/2” PAN HEAD, PHILLIPS
2-50 OIL COOLER CORE 1 C4702 SEE FIGURE 10
2-51 OIL COOLER MOUNTING BRACKET 4 R6380
2-52 LOCK WASHER 12 3/8 STD
2-53 HEX CAP SCREW 12 3/8 NC x 3/4” BRACKET TO COOLER
2-54 ACOUSTICAL BULKHEAD 1 R6301
ADHESIVE, SOUND CONTROL FOAM AEROSOL CAN

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENEANCE KIT

A0HPLX2 5 3/15/02
 FIGURE 3 - COMPRESSOR MOUNTING
REF. PART NAME QTY. PART NO. COMMENTS
3-1 SET SCREW 2 3/8 NC x 3/4”
3-2 COUPLING, COMPRESSOR HALF 1 E6208-1 50mm
3-3 COUPLING, INSERT 1 E6208-3
3-4 COUPLING, MOTOR HALF 1 E6208-2
3-5 SPACER 1 K6750
3-6 MOTOR, COMPRESSOR DRIVE 1 SELECTIVE SEE TABLE, PAGE 30
3-7 HEX CAP SCREW 4 5/8 NC x 3”
3-8 FLAT WASHER 4 5/8 STD
3-9 REBOUND WASHER 4 Z6204
3-10 VIBRATION ISOLATOR 4 Z6223
3-11 HEX NUT 4 5/8 NC
3-12 HEX NUT 8 3/8 NC
3-13 LOCK WASHER 8 3/8 STD
3-14 HEX CAP SCREW 8 5/8 NC x 1-1/2"
3-15 LOCK WASHER 8 5/8 STD
3-16 DRIVE ADAPTER 1 R5641
3-17 HEX CAP SCREW 8 3/8 NC x 2”
3-18 LOCK WASHER 1 5/8 STD EXTERNAL TOOTH
3-19 HEX NUT 1 5/8 NC
3-20 GROUNDING CABLE 1 CONSULT FACTORY
3-21 HEX CAP SCREW 2 3/8 NC x 3/4"
3-22 LOCK WASHER 2 3/8 STD. EXTERNAL TOOTH
3-23 GROUNDING PLATE 1 K6724
3-24 HEX CAP SCREW 2 5/8 NC x 1-1/4”
3-25 LOCK WASHER 2 5/8 STD
3-26 FLAT WASHER 2 5/8 STD
3-27 MOTOR SUPPORT 1 R6284
3-28 VIBRATION ISOLATOR 2 Z6224
3-29 ADJUSTABLE SUPPORT 2 R3939
3-30 HEX NUT 4 5/8 NC
3-31 LOCK WASHER 4 5/8 STD
3-32 FLAT WASHER 4 5/8 STD
3-33 LOCKWASHER 8 M10
3-34 HEX NUT 8 M10 x 35
3-35 COUPLING CASING CONSULT FACTORY

MAINTENANCE TOOLS: NOT SHOWN

DRIVESHAFT LOCKNUT SOCKET K6852
DRIVESHAFT BEARING PRESS K6854

A0HPLX3 7 3/15/02
 FIGURE 4 - MISCELLANEOUS COMPRESSOR PARTS
REF. PART NAME QTY. PART NO. COMMENTS
4-1 GASKET 1 K5715/B*
4-2 LOCK WASHER 4 M12
4-3 HEX CAP SCREW 4 M12 x 35
4-4 MUFFLER BRACKET 1 R4754
4-5 BLOWDOWN MUFFLER 1 J3825-1-1/4R
4-6 CAPACITY CONTROL VALVE 1 K5696 SEE FIGURE 5
4-7 BAND CLAMP 2 CONSULT FACTORY SPECIFY LENGTH
4-8 DUCT HOSE 1 H6240
4-9 FILTER ELEMENT 1 K5710*
4-10 FLAT WASHER 1 5/8 STD
4-11 WING NUT 1 K6390
4-12 DISCHARGE SILENCER 1 K5716 SEE FIGURE 5
4-13 HEX CAP SCREW 4 M12 x 35
4-14 LOCK WASHER 4 M12
4-15 GASKET 1 K5758/B*
4-16 HEX CAP SCREW 4 M12 x 35
4-17 LOCK WASHER 4 M12
4-18 GASKET 1 K5713/A*
4-19 HEX CAP SCREW 4 M10 x 30
4-20 LOCK WASHER 4 M10
4-21 FLANGE, HOSE ADAPTER, STRAIGHT 2 K7073
4-22 GASKET 2 K5292/A
4-23 HOSE FITTING 2 CONSULT FACTORY
4-24 BAND CLAMP 4 CONSULT FACTORY
4-25 HOSE 2 K5543
4-26 SUMP COVER GASKET 1 K5834
4-27 SUMP COVER PLATE 1 CONSULT FACTORY
4-28 LOCK WASHER 10 M10
4-29 HEX CAP SCREW 10 M10 x 25
4-30 AIR END MODULE, 1ST STAGE 1 K5766
4-31 AIR END MODULE, 2ND STAGE 1 K5784
4-32 DIAPHRAGM, 1ST STAGE 1 K5008*
4-33 DIAPHRAGM, 2ND STAGE 1 K5799*

OPTIONAL SUMP HEATER:

SUMP COVER PLATE 1 K6651-A PORTS FOR HEATER
IMMERSION WELL 1 K6830
HEATER CARTRIDGE 1 K6832
THERMOSTAT 1 K6831
JUNCTION BOX 1 K6835

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A0HPLX4 9 3/15/02
 FIGURE 5 - CAPACITY CONTROL VALVE AND DISCHARGE SILENCER
REF. PART NAME QTY. PART NO. COMMENTS
5-1~33 CAPACITY CONTROL VALVE 1 K5696
5-1 BYPASS VALVE BOX 1 K5736
5-2 PLATE 1 K5332
5-3 O-RING, VITON 1 K5091*
5-4 SEAT 1 K5743*
5-5 BYPASS VALVE 1 K5742
5-6 HEX CAP SCREW 8 M10 x 60
5-7 LOCK WASHER 8 M10
5-8 COVER 1 K5735
5-9 SPRING 1 K5747
5-10 LOCKNUT 1 K5947* TORQUE TO 110 FT-LB
5-11 SPRING WASHER 1 K7136*
5-12 PLATE 1 K5741
5-13 DIAPHRAGM 1 K5744/A*
5-14 SEAT 1 K5740
5-15 FLANGE 1 K5737
5-16 ROD 1 K5738
5-17 VALVE PLATE 1 K5739
5-18 LOCKNUT 1 K5934
5-19 VALVE BODY 1 K5734
5-20 HEX CAP SCREW 4 M12 x 30
5-21 LOCK WASHER 4 M12
5-22 GASKET 1 K5746/C*
5-23 SOCKET HEAD CAPSCREW 1 K5942*
5-24 LOCK WASHER 1 M8
5-25 RETAINING RING, SNAP 1 K5238
5-26 SLEEVE 1 K5102/A*
5-27 V-PACKING 1 K5010/A*
5-28 PARALLEL PIN 2 K5748
5-29 V-PACKING 1 K5011/A*
5-30 SLEEVE 1 K5101/A*
5-31 RETAINING RING, SNAP 1 K5239
5-32 ORIFICE AS REQ'D K6748/A CONSULT FACTORY
5-33 GASKET 1 K5745*
5-34~39 2ND STAGE DISCHARGE SILENCER 1 K5716
5-34 SOCKET HEAD CAP SCREW 8 M12 x 30
5-35 LOCK WASHER 8 M12
5-36 ELEMENT 1 K5984
5-37 GASKET 1 K5852/B*
5-38 SILENCER BODY 1 K5851
5-39 PLUG 1 1/2 NPT

CAPACITY CONTROL VALVE

OVERHAUL KIT K5953* SEE PAGE 30

SPECIAL TOOLS FOR OVERHAUL

8MM X 12” THREADED ROD 2 K7022
CCV LOCKNUT TOOL, LARGE 1 K7150
CCV LOCKNUT TOOL, SMALL 1 K7151
CCV TOOLS INSTRUCTION SHEET 1 K7150/51-CCV-SHEET

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A0HPLX5 11 3/15/02
 FIGURE 6 - INTERCOOLER AND PIPING
REF. PART NAME QTY. PART NO. COMMENTS
6-1 PIPE 2 2-1/2 NPT x CLOSE
6-2 PIPE FITTING, UNION 1 2-1/2 NPT
6-3 MOISTURE SEPARATOR 1 T3832-EPXY
6-4 PIPE FITTING, STREET ELBOW 1 1/4 NPT
6-5 TUBE FITTING 1 K6326
6-6 TUBE, NYLON 1 K7157 1/2” O.D., SPECIFY LENGTH
6-7 PIPE 1 2-1/2 NPT x 4”
6-8 PIPE FITTING, ELBOW 1 2-1/2 NPT
6-9 PIPE 1 2-1/2 NPT x 31” THREADS ONE END ONLY
6-10 TUBE, NYLON 1 K7157 1/2” O.D., SPECIFY LENGTH
6-11 TUBE FITTING 1 K6334
6-12 BALL VALVE 1 K7080
6-13 PIPE FITTING, REDUCING ELBOW 2 1-1/2 NPT x 1/2 NPT ALTERNATE: 1 NPT x 1/2 NPT
6-14 CHECK VALVE 1 K5208*
6-15 PIPE 2 1/2 NPT x CLOSE
6-16 PIPE 1 1-1/2 NPT x CLOSE ALTERNATE: 1NPT x CLOSE
6-17 INLET FITTING 1 R6382
6-18 EXPANSION ELBOW 1 T6242SR INCLUDES SEALS
6-19 SEAL 2 T6242SR-1 SELF-RESTRAINING
6-20 GASKET 2 K5758/B*
6-21 LOCK WASHER 4 M12
6-22 HEX CAP SCREW 4 M12 x 35
6-23 RTD, TEMPERATURE SENSOR 1 V6075/A V6075-KIT INCLUDES Z6788
6-24 SENSOR FITTING 1 Z6788
6-25 LOCK WASHER 4 1/2 STD
6-26 HEX CAP SCREW 4 1/2 NC x 1-1/2”
6-27 END CAP 1 R6386
6-28 ELBOW 1 R6383
6-29 HEX CAP SCREW 4 5/8 NC x 3”
6-30 GASKET 3 K6287/B
6-31 FLANGE 1 2-1/2” ANSI 150#
6-32 LOCK WASHER 4 5/8 STD
6-33 HEX NUT 4 5/8 NC
6-34 PIPE 1 2-1/2 NPT x CLOSE
6-35 HEX CAP SCREW 8 5/8 NC x 2-1/2”
6-36 LOCK WASHER 8 5/8 STD
6-37 HEX NUT 8 5/8 NC
6-38 FLEX CONNECTOR 1 K6377
6-39 HEX CAP SCREW 4 5/8 NC x 3”
6-40 LOCK WASHER 4 5/8 STD
6-41 HEX NUT 4 5/8 NC
6-42 PIPE, 1ST STAGE DISCHARGE 1 K6462A
6-43 GASKET 1 K6287/B
6-44 DISCHARGE FITTING 1 R6385
6-45 GASKET 2 K5758/B*
6-46 END CAP 1 R6386
6-47 LOCK WASHER 4 M12
6-48 HEX CAP SCREW 4 M12 x 35
6-49 RTD, TEMPERATURE SENSOR 1 V6075/A V6075-KIT INCLUDES Z6788
6-50 SENSOR FITTING 1 Z6788
6-51 HEX NUT 4 1/2 NC
6-52 LOCK WASHER 4 1/2 STD
6-53 HEX CAP SCREW 4 1/2 NC x 2”
6-54 GASKET 1 K3321

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A0HPLX6 13 3/15/02
 FIGURE 7 - AFTERCOOLER AND PIPING
REF. PART NAME QTY. PART NO. COMMENTS
7-1 FLEX CONNECTION PIPE 1 D7441-34 INCLUDES 1-1/2” SAE FITTING
7-2 HEX CAP SCREW 4 1/2 NC x 5”
7-3 CHECK VALVE 1 K5703ACRA
7-4 GASKET 2 K3936/B* FOR ITEM 7-3
7-5 LOCK WASHER 4 1/2 STD
7-6 HEX NUT 4 1/2 NC
7-7 PIPE, 2ND STAGE DISCHARGE 1 R7434 SILENCER TO BLEED-OFF
7-8 PIPE 3 1-1/2 NPT x CLOSE
7-9 MOISTURE SEPARATOR 1 T3830-EPXY
7-10 PIPE FITTING, UNION 1 1-1/2 NPT
7-11 TUBE, NYLON 1 K7158 1/4” O.D., SPECIFY LENGTH
7-12 TUBE FITTING 1 K7067-4
7-13 PIPE FITTING, TEE 1 1-1/2 x 1-1/2 x 3/4 NPT
7-14 SAFETY VALVE 1 T6340-### SPECIFY PRESSURE
7-15 CLAMP 1 2-1/2” MUFFLER
7-16 BRACKET, AIR DISCHARGE 1 R7198-A
7-17 PIPE 1 1-1/2 NPT x AS REQ’D
7-18 SENSOR FITTING 1 Z7060
7-19 RTD, TEMPERATURE SENSOR 1 V6075 V6075-KIT INCLUDES Z6788
7-20 PIPE 1 1-1/2 NPT x 8”
7-21 PIPE FITTING, COUPLING 1 1-1/2 NPT
7-22 HEX CAP SCREW 2 1/4 NF x 1/2”
7-23 LOCK WASHER 2 1/4 STD.
7-24 HEX NUT 2 3/8 NC
7-25 PIPE 1 1-1/2 NPT x CLOSE ALTERNATE: 1 NPT x CLOSE
7-26 PIPE FITTING, REDUCING ELBOW 1 1-1/2 x 1/2 NPT ALTERNATE: 1 NPT x 1/2 NPT
7-27 PIPE 1 1/2 NPT x CLOSE
7-28 BALL VALVE 1 K7080
7-29 TUBE FITTING 1 K6334
7-30 TUBE, NYLON 1 K7157 1/2” O.D., SPECIFY LENGTH
7-31 HEX CAP SCREW 4 M12 x 35
7-32 LOCK WASHER 4 M12
7-33 GASKET 1 K5715/B*
7-34 TUBE FITTING 1 K6330 STAINLESS STEEL
7-35 SENSOR FITTING 1 Z6788
7-36 RTD, TEMPERATURE SENSOR 1 V6075/A V6075-KIT INCLUDES Z6788
7-37 GASKET 1 K5168/B*
7-38 LOCK WASHER 4 M12
7-39 HEX CAP SCREW 4 M12 x 30
7-40 TUBE, STAINLESS STEEL 1 1/4” O.D. SPECIFY LENGTH
7-41 TUBE FITTING 1 K3141-4-4 STAINLESS STEEL
7-42 GASKET 1 K3319

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A01HPLX7 15 1/10/03
 FIGURE 8 - AUTOMATIC CONDENSATE DRAINS
REF. PART NAME QTY. PART NO. COMMENTS
8-1 PIPE 2 1/2 NPT x 2”
8-2 BALL VALVE 2 K7080
8-3 CHECK VALVE 1 K5208*
8-4 TUBE FITTING 4 K6334
8-5 TUBE, NYLON 2 K7157 1/2” O.D., SPECIFY LENGTH
8-6 TUBE ADAPTER 2 K6325
8-7 AUTOMATIC DRAIN TRAP 2 K5077* PARTS EXPLODED AT 8-8~28
8-8 CAP 1 K5574
8-9 PACKING 1 K5583
8-10 FILTER 1 K5584
8-11 WASHER 1 K7192
8-12 PACKING, TEFLON 1 K5626/A
8-13 DISC CAP 1 K5585
8-14 DISC 1 K5586
8-15 O-RING, NITRILE 2 K5589
8-16 BODY 1 K5587
8-17 SCREEN 1 K5588
8-18 O-RING, NITRILE 1 K5579
8-19 DRAIN PLUG 1 K5578
8-20 BOWL 1 K5575
8-21 BOWL GUARD 1 K5576
8-22 RING 1 K5577
8-23 NEEDLE VALVE 1 K5918
8-24 O-RING, BUNA-N 1 K5916
8-25 LOCKNUT 1 K5917
8-26 PIPE FITTING, STREET ELBOW 1 1/2 NPT
8-27 SILENCER ELEMENT 1 K5581
8-28 SILENCER FITTING 1 K5582

DRAIN VALVE REPAIR KIT K5077-KIT

LABEL “INTERCOOLER DRAIN” 1 Z6476A NOT SHOWN
LABEL “AFTERCOOLER DRAIN” 1 Z6477A NOT SHOWN

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A0HPLX8 17 3/15/02
 FIGURE 9 - CONTROL AIR TUBING
REF. PART NAME QTY. PART NO. COMMENTS
9-1 TUBE, NYLON 3 K7157 1/2” O.D., SPECIFY LENGTH
9-2 STREET TEE 1 K7063
9-3 FILTER 1 H6218 ELEMENT KIT: H6218A
9-4 PIPE NIPPLE 1 3/8 NPT x CLOSE
9-5 TUBE, NYLON 1 K7158 1/4” O.D., SPECIFY LENGTH
9-6 TUBE REDUCER 1 K7061
9-7 TUBE TEE 1 K6329
9-8 SHUTTLE VALVE 1 K5567 REPAIR KIT: J5667
9-9 TUBE FITTING 2 K6327
9-10 FILTER BRACKET 1 H6220
9-11 TUBE FITTING 1 K6328
9-12 TUBE FITTING 1 K7079
9-13 TUBE FITTING 4 K6327
9-14 NOT ASSIGNED
9-15 TUBE FITTING, ELBOW 1 1/4 TUBE x 3/8 NPT, BRASS
9-16 TUBE, NYLON 1 K7158 1/4” O.D., SPECIFY LENGTH
9-17 TUBE, STAINLESS STEEL 1 1/4" O.D. SPECIFY LENGTH
9-18 TUBE FITTING 1 K3141-4-4
9-19 TUBE FITTING 3 K6328
9-20 TUBE NYLON 2 K7157 1/2” O.D., SPECIFY LENGTH
9-21 CONTROL AIR THROTTLE VALVE 1 K5882
9-22 TUBE ADAPTOR 2 K6323
9-23 SOLENOID VALVE, CONTROL AIR 1 J3826* REPAIR KIT: J5128
9-24 PIPE FITTING, PLUG 1 3/8 NPT
9-25 PIPE FITTING, STREET ELBOW 1 3/8 NPT

OPTIONAL SOLENOID VALVES: J3826-50HZ 120 VOLT, 50 HZ COIL

J3826-1 NEMA-4 COIL ENCLOSURE
J5060-SS STAINLESS STEEL VALVE BODY
J3826-240 240 VOLT, 60 HZ COIL

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A0H1PLX9 19 1/10/03
 FIGURE 10 - LUBE OIL COOLER & PIPING
REF. PART NAME QTY. PART NO. COMMENTS
10-1 PIPE FITTING PLUG 1 1-1/2 NPT
10-2 SUMP BREATHER ASSEMBLY 1 T6100 INCLUDES ELEMENT
10-3 BREATHER ELEMENT 1 T6289
10-4 PIPE FITTING WYE 1 1-1/2 NPT
10-5 PIPE 1 1-1/2 NPT x CLOSE
10-6 PIPE FITTING, REDUCING ELBOW 1 1-1/2 x 1-1/4 NPT
10-7 PIPE 1 1-1/4 NPT x 12”
10-8 FILTER HEAD ASSEMBLY 1 K4819 INTERNAL R/V
10-9 TUBE, STEEL 1 R3004
10-10 TUBE FITTING 7 N2658 FOR O-RINGS SEE PAGE 30
10-11 HOSE ASSEMBLY 2 D6259-35 35” LONG
10-12 PIPE FITTING, REDUCING BUSHING 4 N4793
10-13 RTD, TEMPERATURE SENSOR 1 V6075/A
10-14 SENSOR FITTING 1 Z6788
10-15 TUBE FITTING 1 N4835 FOR O-RINGS SEE PAGE 30
10-16 TUBE ADAPTOR 1 N4735 FOR O-RINGS SEE PAGE 30
10-17 OIL COOLER 1 C4702
10-18 THERMOSTATIC VALVE 1 M3459
10-19 TUBE FITTING 1 N2656 FOR O-RINGS SEE PAGE 30
10-20 HOSE ASSEMBLY 1 D6259-76 76” LONG
10-21 TUBE ADAPTER 1 N4651 FOR O-RINGS SEE PAGE 30
10-22 HOSE ASSEMBLY 2 D6259-27 27" LONG
10-23 TUBE FITTING, RUN TEE 1 N4733 FOR O-RINGS SEE PAGE 30
10-24 GASKET 1 F2410
10-25 OIL FILTER ELEMENT 1 K5003* INCLUDES GASKET
10-26 OIL PUMP 1 D6983
10-27 TUBE FITTING 1 N7032 FOR O-RINGS SEE PAGE 30
10-28 HEX CAP SCREW 6 3/8 NC x 1"
10-29 LOCK WASHER 10 3/8 STD
10-30 HEX NUT 4 3/8 STD
10-31 ISOLATOR 4 Z4525
10-32 TUBE FITTING 1 N2993 FOR O-RINGS SEE PAGE 30
10-33 ADAPTER 1 D6211
10-34 COUPLING, PUMP HALF 1 E6986-2
10-35 COUPLING INSERT 1 E6986-3
10-36 COUPLING, MOTOR HALF 1 E6986-1
10-37 MOTOR, OIL PUMP 1 Y6981A-F2
10-38 PIPE FITTING, REDUCING BUSHING 1 N7249
10-39 PIPE 1 3/4 NPT x CLOSE
10-40 BALL VALVE 1 3/4 NPT
10-41 TUBE FITTING W/ STRAINER 1 K6274 FOR O-RINGS SEE PAGE 30
10-42 HOSE FITTING 1 K7193
10-43 HOSE ASSEMBLY 1 Z6381 INCLUDES D6260
10-44 HOSE FITTING 1 D6261
10-45 PLUG, OIL DRAIN 1 3/4 NPT
10-46 PIPE FITTING, MALE ADAPTOR 1 N4818
10-47 PIPE FITTING, STRAIGHT 1 1/4 TUBE x 1/8” MNPT
10-48 PRESSURE SWITCH, OIL FILTER 1 Z2638
10-49 PIPE FITTING, ELBOW 2 1/8 TUBE x 1/8” MNPT
10-50 TUBE, COPPER 1 1/8” O.D.

*INCLUDED WITH 1 YEAR K6369A SEE PAGE 30

MAINTENANCE KIT

A0HPLX10 21 3/15/02
 FIGURE 11 - LUBE OIL TUBING
REF. PART NAME QTY. PART NO. COMMENTS
11-1 TUBE, NYLON 2 K7158 1/4” O.D., SPECIFY LENGTH
11-2 TUBE FITTING 2 K7064-4
11-3 VALVE 2 K7120-1/4
11-4 LOCK WASHER 2 1/4 STD
11-5 HEX CAP SCREW 2 1/4 NF x 1-1/2"
11-6 PIPE FITTING, PLUG 1 1/8 NPT
11-7 MANIFOLD 1 K6759
11-8 PIPE 2 1/4 NPT x CLOSE FOR OLD STYLE VALVE
11-9 PIPE FITTING, PLUG 1 1/4 NPT
11-10 TUBE FITTING 1 K3308-4-6
11-11 TUBE FITTING 4 K6327
11-12 TUBE FITTING 3 K6328
11-13 TUBE, NYLON 5 K7157 1/2” O.D., SPECIFY LENGTH
11-14 TUBE FITTING 1 K7066
11-15 TUBE FITTING 1 K6329
11-16 TUBE FITTING 1 K6332
11-17 RELIEF VALVE 1 K5887 11-19~25
11-18 OIL LEVEL GAUGE 1 K5706 11-26~29
11-19 GASKET 1 K5705 NEOPRENE
11-20 SOCKET HEAD CAP SCREW 4 M8 x 45
11-21 LOCK WASHER 4 M8
11-22 LOCKNUT 1 INCLUDED W/ RELIEF VALVE
11-23 ADJUSTMENT SCREW 1 INCLUDED W/ RELIEF VALVE
11-24 GASKET 1 K5626/A TEFLON
11-25 CAP 1 INCLUDED W/ RELIEF VALVE
11-26 MOUNTING SCREW 2 INCLUDED W/ GAUGE
11-27 WASHER 2 INCLUDED W/ GAUGE
11-28 O-RING 4 K5706A
11-29 GAUGE BODY 1 INCLUDED W/ GAUGE

A0HPLX11 23 3/15/02
 FIGURE 12 - COOLER MOUNTING
REF. PART NAME QTY. PART NO. COMMENTS
12-1 INSULATION 1 1/8 x 3 x AS REQ’D WOVEN GLASS FIBER
12-2 INSULATION 4 1/8 x 1 x AS REQ’D WOVEN GLASS FIBER
12-3 INSULATION 1 1/8 x 1 x AS REQ’D WOVEN GLASS FIBER
12-4 INSULATION 1 1/8 x 3 x AS REQ’D WOVEN GLASS FIBER
12-5 BRACKET 1 K6483
12-6 CLOSURE PLATE 1 R7031
12-7 LOCK WASHER 6 1/4 STD
12-8 HEX CAP SCREW 6 1/4 NC x 1/2”
12-9 FAN GUARD 1 K6368 SET, 2 PIECES
12-10 FAN ASSEMBLY 1 Z6348
12-11 MOTOR, COOLING FAN 1 Y6398A SPECIFY REQUIREMENTS
12-12 HEX NUT 4 3/8 NC
12-13 LOCK WASHER 4 3/8 STD
12-14 HEX CAP SCREW 4 3/8 NC x 3/4”
12-15 SHROUD, COOLER MOUNTING 1 R6903
12-16 POSITIONING BRACKET, LEFT 1 R6389A INTERCOOLER SIDE
12-17 SHEET METAL SCREW 10 #10 STD SELF TAPPING
12-18 INTERCOOLER 1 G6292
12-19 INSULATION 1 1/8 x 3 x AS REQ’D WOVEN GLASS FIBER
12-20 AFTERCOOLER 1 G6291
12-21 INSULATION 1 1/8 x 1 x AS REQ’D WOVEN GLASS FIBER
12-22 POSITIONING BRACKET, RIGHT 1 R6389B AFTERCOOLER SIDE
ADHESIVE FOR INSULATION CONSULT FACTORY TUBE, HIGH TEMP RTV

A0HPLX12 25 3/15/02
 FIGURE 13 - CONTROL PANEL
REF. PART NAME QTY. PART NO. COMMENTS
13-1 “LOAD” LEGEND 1 B4390-26
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - WHITE 1 V4397-5
LED MODULE, 24VDC - WHITE 1 V4386-5
MODULE HOLDER 1 V4380
13-2 “RUN” LEGEND 1 B4390-25
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - YELLOW 1 V4397-6
LED MODULE, 24VDC - YELLOW 1 V4386-6
MODULE HOLDER 1 V4380
13-3 “STANDBY” LEGEND 1 B4390-24
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - GREEN 1 V4397-3
LED MODULE, 24VDC - GREEN 1 V4386-3
MODULE HOLDER 1 V4380
13-4 “BLANK” LEGEND 1 B4390-20
BEZEL W/ LEGEND HOLDER 1 V4396
ALARM BEEPER, 24VDC, 22mm 1 V3427
13-5 “ALARM” LEGEND 1 B4390-28
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - RED 1 V4397-4
LED MODULE, 24VDC - RED 1 V4386-4
MODULE HOLDER 1 V4380
13-6 “ALERT” LEGEND 1 B4390-27
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - BLUE 1 V4397-2
LED MODULE, 24VDC - BLUE 1 V4386-2
MODULE HOLDER 1 V4380
13-7 “RESET” LEGEND 1 B4390-23
BEZEL W/ LEGEND HOLDER 1 V4396
PUSHBUTTON OPERATOR, NO CAP 1 V4360
CAP FOR PUSHBUTTON, BLUE, “R” 1 V4394-2
CONTACT BLOCK, N/O 1 V4382-1
CONTACT BLOCK HOLDER 1 V4380
13-8 “START” LEGEND 1 B4390-21
BEZEL W/ LEGEND HOLDER 1 V4396
PUSHBUTTON, START, GREEN, “|” 1 V4360-13
CONTACT BLOCK, N/O 1 V4382-1
CONTACT BLOCK HOLDER 1 V4380
13-9 “STOP” LEGEND 1 B4390-22
BEZEL W/ LEGEND HOLDER 1 V4396
PUSHBUTTON, STOP, RED, “O” 1 V4361-14
CONTACT BLOCK, N/C 1 V4381-1
CONTACT BLOCK HOLDER 1 V4380
13-10 GRAY SCALE DISPLAY 1 V7325
OPTIONAL COLOR DISPLAY V7324 REQUIRES SPECIAL PROGRAM
MODEL AND S/N REQUIRED

2003 MODEL - ELEC. PANEL MOD.

BOLT IN - TILT PANEL 1 R7392
BEZEL PLATE 1 K7409
GASKET, MOUNTING 1 K7408 RUBBER

SUN SHADE KIT FOR DISPLAY R7359 OPTIONAL

*PROTECTIVE OVERLAY FOR V7324,5 B7341 OPTIONAL

A01HPLX13 27 1/10/03
 FIGURE 14 - STARTER PANEL
REF. PART NAME QTY. PART NO. COMMENTS
14-1 STARTER CONSULT FACTORY

MANY DIFFERENT STARTERS ARE AVAILABLE, CONTACT FACTORY

FOR MORE INFORMATION. SPECIFY MODEL AND SERIAL NUMBER.

14-2 DIN RAIL END RETAINER 18 V3766

14-3 DIN RAIL , MOUNTING 5 CONSULT FACTORY
14-4 PLC PROCESSOR “CPU” 1 V7330 CABLE: V7328/A
14-5 PLC MEMORY MODULE 1 V7339
14-6 PLC BASE, 24VDC POWER 1 V7331
14-7 PLC EXPANSION MODULE-OUTPUT 1 V7332-2
14-8 PLC EXPANSION MODULE-ANALOG INPUT 1 V7333-1 FOR PRESSURE
14-9 PLC EXPANSION MODULE-ANALOG INPUT 1 V7333-2 FOR RTD
14-10 TERMINAL BARRIER 11 V3765
14-11 TERMINALS 14 V3762-2 (BLUE) SPECIFY QUANTITY
6 V3762-4 (RED) SPECIFY QUANTITY
7 V3762-5 (WHITE) SPECIFY QUANTITY
7 V3762-7 (GRAY) SPECIFY QUANTITY
4 V3762-10 (BEIGE) SPECIFY QUANTITY
11 V3763 (GREEN) SPECIFY QUANTITY
14-12 RELAY, SPDT, 24VDC COIL 5 V3425
SOCKET FOR RELAY, SPDT 5 K6739
14-13 RELAY, DPDT, 120VDC COIL 2 V4752-1 OPTIONAL, IF USED
SOCKET FOR RELAY, DPDT 2 V4751 SPARES - MOUNTED
14-14 SUPPRESSOR, ELECTRICAL NOISE, 16A 1 V4665-2
14-15 SUPPRESSOR, ELECTRICAL NOISE, 0.5A 1 V4665-3
14-16 FUSE, DC POWER SUPPLY, 4 AMP 1 V3889 FUSE HOLDER: V4174-24
FUSE, DC POWER SUPPLY, 1 AMP 1 V3889-1 FUSE HOLDER: V4174-24
14-17 SUPPRESSOR, AC SURGE 2 V4665-4
14-18 POWER SUPPLY, 3.0 A OUTPUT 1 V7420
14-19 CONTROL POWER TRANSFORMER 1 V4435-1
14-20 RELAY, 2 NO, 24VDC COIL 1 V4401-24
14-21 LINE POWER CONNECTOR 1 V4493-2
LINE POWER IN TERMINAL 1 V4494-1
POWER CONNECTOR 2 V4495-2 MSP TO CONTACTOR
AUXILIARY CONTACT BLOCK 2 V4491-1
14-22 CURRENT SENSOR 1 V3738
14-23 FUSES, STARTER CONTROL 2 V2986-1
FUSE HOLDER CLASS CC 1 V4489
14-24 MOTOR PROTECTOR, 3 PHASE 1 V4490-5
14-25 CONTACTOR, 3 POLE, 9A @ 460v 2 V4461-24 24VDC COIL
14-26 MOTOR PROTECTOR, 3 PHASE 1 V4490-9
14-27 PRESSURE TRANSMITTER, INTERSTAGE 1 V7443 0-75 PSIA: 4-20mA
14-28 PRESSURE TRANSMITTER, AIR OUT 1 V7445 0-150 PSIG: 4-20mA
14-29 PRESSURE TRANSMITTER, LUBE OIL 1 V7444 0-100 PSIG: 4-20mA
14-30 PRESSURE SWITCH 1 V3752-2
14-31 ADAPTOR, BULKHEAD 5 K7069-4
14-32 PIPE FITTING, STREET TEE 3 N4841 1/4 NPT
14-33 PIPE FITTING, PETE’S PLUG 3 N4822/A 1/4 NPT
14-34 TUBE FITTING 4 1/4 TUBE x 1/4 NPT
14-35 TUBE FITTING, MALE RUN TEE 1 1/4 TUBE x 1/4 NPT
14-36 TUBE, NYLON 5 K7158 SPECIFY LENGTH
14-37 CABINET TEMPERATURE SWITCH 1 Z6268 SET @ 150°F
14-38 SWITCH, VACUUM, SET @ 20” H2O 1 V3756 AIR INLET FILTER SERVICE

ADAPTER, TEST TAP, PETE’S PLUG 1 V7362

A0H1PLX14 29 1/10/03
SELECTIVE COMPONENTS
PART NAME KNWA0-A/L KNWA0-B/L KNWA0-C/L KNWA0-D/L
GEAR SET K5900 K5899 K5898 K5904
MOTOR, MAIN Y7002 Y7004 Y7005 Y7006

PART NAME KNWA0-A/H KNWA0-B/H KNWA0-C/H KNWA0-D/H

GEAR SET K5900 K5899 K5898 K5904
MOTOR, MAIN Y7003/A Y7005 Y7006 Y7007

REPLACEMENT O-RINGS FOR TUBE FITTINGS

DESCRIPTION FITTING# O-RING O-RING
TUBE SIDE SAE SIDE
FITTING, 1" TUBE x 1" NPT, STRAIGHT, WITH STRAINER K6274 S1290V N/A
FITTING, 1" TUBE x 1" NPT, 90° ELBOW, WITH STRAINER K6379 S1290V N/A
FITTING, 1" TUBE x #16 SAE, STRAIGHT N2656 S1290V S2707V
FITTING, 1" TUBE x #16 SAE, 90° ELBOW N2658 S1290V S2707V
FITTING, 1" TUBE x #12 SAE, 90° ELBOW N2993 S1290V S2884V
FITTING, 1” TUBE x 1” TUBE x #16 SAE, BRANCH TEE N4733 S1290V S2707V
FITTING, 1" TUBE x #16 SAE, 90° ELBOW, W/ 1/4” FNPT PORT N4835 S1290V S2707V
FITTING, 1" TUBE x #10 SAE, 90° ELBOW N7032 S1290V S7229
REDUCER, #20 SAE x #16 SAE N2653 N/A S2707V, S2708V

MAINTENANCE KITS FOR KNWA0

DESCRIPTION PART NO.
1 YEAR MAINTENANCE KIT K6369A
CAPACITY CONTROL VALVE OVERHAUL KIT ** K5953
1ST STAGE AIR END REPLACEMENT KIT K5951
2ND STAGE AIR END REPLACEMENT KIT K5952
GEARBOX OVERHAUL KIT K5954
GEARBOX TOOL KIT K6851
UTILITY PULLER K6856
DRAIN VALVE REPAIR KIT K5077-KIT
** INCLUDED WITH 1 YEAR MAINTENANCE KIT

A0HPLSLP 30 3/15/02
 PARTS MANUAL REVISIONS

REVISION DATE DESCRIPTION

01 1/10/03 MODEL YEAR 2003 - ELECTRICAL MODIFICATION, FIG. 1 - PART LIST, FIG. 3 -
DRAWING AND PART LIST(COMP. MOUNTING HARDWARE),FIG. 7 - DRAWING
AND PART LIST. FIG. 9 DRAWING AND PART LIST,FIG. 13 - PART LIST, FIG. 14 -
DRAWING AND PART LIST.

A0H01PL 31 1/10/03
Rogers Machinery Co., Inc.
14650 S.W. 72nd Ave.
Portland, Oregon 97224
P.O. Box 230429
Portland, Oregon 97281
Phone (503) 639-0808
Fax (503) 639-0111
www.knw-series.com
E-Mail: [email protected]
KPMA0H01(0103)