SHAPOORJI PALLONJI & CO. LTD.

SPCL

FIPL2-1-SPC-QM-GEN-S00-STP-320000

QUALITY MANAGEMENT

PROJECT PROCEDURE PLAN – FORD INDIA PVT LTD

Method statement for Laying of kerb stone

CONTENTS

Sr. No. TITLE

1 INTRODUCTION

2 SCOPE OF WORK

3 REFERENCES AND STANDARD

4 WORK PROGRAMME
5 MACHINERY
6 MATERIAL

7 TEMPOARARY SERVICES REQUIRED

8 METHODOLOGY
8.1 BEFORE COMMENCEMENT
8.2 APPLICATION
9 QUALITY ASSURANCE

10 HSE – HEALTH, SAFETY AND ENVIRONMENT

10.1 RISK IDENTIFICATION

10.2 RISK MANGEMENT

1. INTRODUCTION
REVISION NO. 1A
DATE 05.04.2013
PREPARED BY Vivek Contractor
APPROVED BY Mr. Basavraj
Gangavati
 SHAPOORJI PALLONJI & CO. LTD. SPCL

FIPL2-1-SPC-QM-GEN-S00-STP-320000

QUALITY MANAGEMENT

PROJECT PROCEDURE PLAN – FORD INDIA PVT LTD

This method statement describes the work procedure to be followed for Laying of kerb
stone in paint shop at Ford site, Sanand, Ahmedabad (Gujarat).
2. SCOPE OF WORK
The scope of work involves the following:
1. Laying of kerb stone of grade M-15.

3. REFERENCES AND STANDARD

This document should be read in conjunction with technical specification coded as
FIPL2-0-KJM-DR-GEN-ALL-GNL-00007/REV-1A and issued from KIPL for
execution of work at site.

4. MACHINERY
1. Kerb stone laying machine

5. WORK PROGRAMME
Kerb stone laying shall be carried out in accordance with the approved program by
KIPL. The sequence of kerb stone laying is as mentioned below.
6. MATERIAL
Material used for Kerb stone is:
1. Cement conforming to IS: 12269 (grade -53) or Pozzolana Portland cement
confirming to IS: 1489 or any other type of cement specified in IS: 456/2000
with prior approval of engineer.
2. Fine aggregate usually natural source sand shall be clean & free from deleterious
material such as oil, acids, alkaline, salts, organics material and other deleterious
material. Sand to be conform to IS 383 and IS 2116.
REVISION NO. 1A
DATE 05.04.2013
PREPARED BY Vivek Contractor
APPROVED BY Mr. Basavraj
Gangavati
 SHAPOORJI PALLONJI & CO. LTD. SPCL

FIPL2-1-SPC-QM-GEN-S00-STP-320000

QUALITY MANAGEMENT

PROJECT PROCEDURE PLAN – FORD INDIA PVT LTD

3. The nominal size of coarse aggregate should be 20 mm for RCC subjected to

GFC. It shall conform to IS 383.
4. Construction water should be clean & from a good source as suggested in IS
456/2000.

7. DETAIL OF TEMPORARY SERVICES

1. All equipment & materials required for curing shall be on hand & ready for use
before grouting is placed.

8. METHODOLOGY
8.1 Preparation of bed of PCC 1:4:8
1. PCC Surface on which kerb stone to be laid shall be cleaned of all dust, dirt and
mortar sticking.
2. Before laying of kerb stone check final level of PCC and if it is proper than
watered the surface.
8.2 Laying of kerb stone
1. Grade and size or profile of kerb stone shall be made as per drawing.
2. Kerb stone with 150mm or as per drawing shall be laid along with their length
running parallel to the road edge, true in line and gradient.
3. The joint of kerb stone shall not more than 10mm.
4. All joint shall be filled with cement mortar of 1:3 or as per drawing.
5. Vertical and horizontal tolerances with respect to true line and level shall be
6mm.
6. Laying of kerb stone is to be done by machine also whenever required.
8.3 Curing:
1. Curing shall be started as soon as the kerb stone mortar has hardened.
REVISION NO. 1A
DATE 05.04.2013
PREPARED BY Vivek Contractor
APPROVED BY Mr. Basavraj
Gangavati
 SHAPOORJI PALLONJI & CO. LTD. SPCL

FIPL2-1-SPC-QM-GEN-S00-STP-320000

QUALITY MANAGEMENT

PROJECT PROCEDURE PLAN – FORD INDIA PVT LTD

9. QUALITY ASSURANCE
1. All the activities shall be in compliance with approved quality plan.
2. Inspection test report shall be generated prior to commencement of the activity,
any short fall shall be attended at earliest and ITR shall be closed.
3. Carrying out of kerb stone laying shall be in accordance with the check list.
4. The kerb stone surface shall be protected against damage until acceptance by the
engineer.
5. The surface should be properly cured with water showing no marks of cracks.

10. HSE – HEALTH, SAFETY AND ENVIRONMENT

All necessary precautions shall be taken in accordance with HSE Plan and checklist
shall be maintained.

10.1 RISK IDENTIFICATION

During the whole process of work the following risks are foreseen.
1. Improper support from side may lead to injury.
2. Improper scaffolding leads to injury.
3. Improper platform leads to injury.
4. Improper barricading may lead to injury.
5. Mishandling of material may result in to shoulder & hand injury.
6. Improper use of electric safety equipment may lead to major injury.
7. During concreting proper PPE’s required like gum boot, goggles, rubber hand
gloves, helmet, etc.
8. Chances of getting injured if housekeeping not done.
10.2 RISK MANAGEMENT

REVISION NO. 1A
DATE 05.04.2013
PREPARED BY Vivek Contractor
APPROVED BY Mr. Basavraj
Gangavati
 SHAPOORJI PALLONJI & CO. LTD. SPCL

FIPL2-1-SPC-QM-GEN-S00-STP-320000

QUALITY MANAGEMENT

PROJECT PROCEDURE PLAN – FORD INDIA PVT LTD

SPCL shall comply with all the necessary mitigation measure as stated in Job safety
analysis. The risk management can be separated into general safety consideration and
those that are particularly applicable to the actual work at site.

a. General Safety Considerations:

The following safety precautions shall be followed during construction.
1. All the workers shall wear proper personal protective equipment.
2. All the workers & staff personals shall be trained well in works to be
executed at height & precautionary & corrective measures to be taken for
the same.
3. All the workers shall be trained and safety induction shall be imparted to
them before the commencement of work at site.
4. Daily tool box talk shall be carried out for mutual understanding of work.
5. Regular or daily check of equipment prior to use shall be carried out.
6. A competent site supervisor shall be present at all times during work.
7. A first aid person shall be present at site and a first aid kit shall be
provided in site office.
8. All record of operator and plant certificate shall be kept on site at all the
times.
9. Emergency call numbers shall be posted on site for contact in emergency
b. Particular Safety Consideration(Job Hazard Analysis)
The following safety precautions shall be taken in particular to kerb stone laying
works:

Item Potential Hazard Controls Person who will Ensure

REVISION NO. 1A
DATE 05.04.2013
PREPARED BY Vivek Contractor
APPROVED BY Mr. Basavraj
Gangavati
 SHAPOORJI PALLONJI & CO. LTD. SPCL

FIPL2-1-SPC-QM-GEN-S00-STP-320000

QUALITY MANAGEMENT

PROJECT PROCEDURE PLAN – FORD INDIA PVT LTD

What can harm What are you going to do to make this Happen.
you and others the job as safe as possible

     
1 Fall of material Use safe scaffold with proper Site Engineer/ Safety
/personal
guard rails & access ladder. Officer
Provide safety net 25 feet
height above & to protect
personnel/ material falling.
Use safety belt & anchor the Site Engineer
life line to firm member
/structure
All materials & tools must be Site Engineer
kept away at least 1 m away
from edge.
2 Injury to personnel Engage trained & experienced Site Engineer/ Safety
personnel for the job Officer
Use of required PPE's Site Engineer
Good housekeeping in working Site Engineer/Safety
areas Officer
Conduct tool box talk Site Engineer/ Safety
Officer
3 Manual Handling Engage good physic personnel Site Engineer
Do not try to lift alone a heavy Site Engineer
load, seek others help
Use safety hand gloves, safety Site Engineer/ Safety
helmet, safety shoes & safety officer
REVISION NO. 1A
DATE 05.04.2013
PREPARED BY Vivek Contractor
APPROVED BY Mr. Basavraj
Gangavati
 SHAPOORJI PALLONJI & CO. LTD. SPCL

FIPL2-1-SPC-QM-GEN-S00-STP-320000

QUALITY MANAGEMENT

PROJECT PROCEDURE PLAN – FORD INDIA PVT LTD

belt at 2 m & above height.

REVISION NO. 1A
DATE 05.04.2013
PREPARED BY Vivek Contractor
APPROVED BY Mr. Basavraj
Gangavati