PROPERTIES OF INDIAN STD. BEAMS AND CHANNEL SECTIONS : IS808 - 1980.

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SECTION Weight Area Depth Width T t Ixx Iyy rxx ryy Zxx Zyy G SECTION c
kg/m mm mm mm mm cm4 cm4 mm mm cm3 cm3 mm =B/2

MB 100 8.90 1140 100 50 7.0 4.7 183 12.9 40.0 10.5 36.6 5.2 35 MB 100 25
MB 125 13.30 1700 125 70 8.0 5.0 445 38.5 51.6 15.1 71.2 11.0 35 MB 125 35
MB 150 15.00 1910 150 75 8.0 5.0 718 46.8 61.3 15.7 95.7 12.5 40 MB 150 37.5
MB 200 24.20 3082 200 100 10.0 5.7 2120 137.0 82.9 21.1 212.0 27.4 55 MB 200 50
MB 250 37.30 4751 250 125 12.5 6.9 5130 335.0 104.0 26.5 410.0 53.5 65 MB 250 62.5
MB 300 46.00 5860 300 140 13.1 7.7 8990 486.0 124.0 28.6 599.0 69.5 80 MB 300 70
MB 350 52.40 6670 350 140 14.2 8.1 13600 538.0 143.0 28.4 779.0 76.8 80 MB 350 70
MB 400 61.50 7840 400 140 16.0 8.9 20500 622.0 162.0 28.2 1020.0 88.9 80 MB 400 70
MB 450 72.40 9223 450 150 17.4 9.4 30400 834.0 182.0 30.1 1350.0 111.0 90 MB 450 75
MB 500 86.90 11100 500 180 17.2 10.2 45200 1370.0 202.0 35.2 1810.0 152.0 100 MB 500 90
MB 600 123.00 15600 600 210 20.3 12.0 91800 2650.0 242.0 41.2 3060.0 252.0 140,100 MB 600 105
MC 75 7.14 910 75 40 7.5 4.8 78.5 12.90 29.4 11.9 20.90 4.81 21 MC 75 13.20
MC 100 9.60 1220 100 50 7.7 5.0 192 26.70 39.7 14.8 33.50 7.70 28 MC 100 15.40
MC 125 13.10 1670 125 65 8.2 5.3 425 61.10 50.5 19.1 68.10 13.40 35 MC 125 19.50
MC 150 16.80 2130 150 75 9.0 5.7 788 103.00 60.8 22.0 105.00 19.50 40 MC 150 22.00
MC 200 22.30 2850 200 75 11.4 6.2 1830 141.00 80.2 22.2 181.00 26.40 40 MC 200 22.00
MC 250 30.60 3900 250 80 14.1 7.2 3880 211.00 99.2 23.7 307.00 38.50 45 MC 250 23.00
MC 300 36.30 4630 300 90 13.6 7.8 6420 313.00 118.0 26.0 428.00 47.10 50 MC 300 23.50
MC 350 42.70 5440 350 100 13.5 8.3 10000 434.00 136.0 28.2 576.00 57.30 60 MC 350 24.40
MC 400 50.10 6380 400 100 15.3 8.8 15200 508.00 154.0 28.2 760.00 67.00 60 MC 400 24.20
 LARSEN & TOUBRO LIMITED
ECC Division - EDRC

DOCUMENT NO. DATE

PROJECT: IISCO-PKG-01B-COAL & COKE HANDLING SYSTEM
O8024-C-BM-70-DC-0089
COAL CRUSHING STATION. - DESIGN CALCULATION FOR DESIGNED CHECKED SHEET
TITLE:
SUPER STRUCTURES MM MBS

DESIGN OF MONORAIL BEAM (B.O.M.R = RL(+)155.900m)

Capacity of monorail = 125.0 kN Electric hoist

MAX. SPAN FOR SUPPORTING MONORAIL BEAM = 2000 mm

Assuming the section NPB500X200X90.7 118.96 kg/m

Length of plate L1 = 150 mm

Depth of plate d1 = 12 mm
L1

d1

Capacity of monorail required = 125x1.25= 156.25 kN

156.25 1.167 kN/m

2 m Rb
Ra

Ra + Rb = 158.58 kN

Taking Moments @ A, Rb = 79.29 kN 6750000

Ra = 79.29 kN

Section Properties:
Ixx = 7.18E+08 mm4 Y= 262 mm

Zxx = 2.74E+06 mm3 Iyy= 2.82E+07 mm4

A= 15150.00 mm2
 LARSEN & TOUBRO LIMITED
ECC Division - EDRC

DOCUMENT NO. DATE

PROJECT: IISCO-PKG-01B-COAL & COKE HANDLING SYSTEM
O8024-C-BM-70-DC-0089
COAL CRUSHING STATION. - DESIGN CALCULATION FOR DESIGNED CHECKED SHEET
TITLE:
SUPER STRUCTURES MM MBS

Check for Bending Compression :

Max Bending Moment (WL/4+WL2/8) = 78.71 kN. M

sbc calculated = 28.73 N/mm2

ly = 2000 mm lx = 2000 mm

ryy = 43.12 mm rxx = 217.69 mm

l/ryy = 46.38 l/rxx = 9.19

k1 = 1.00

k2 = 0.00

c2/c1 = 1.00

D/T = 18.71

Y = 1231.73 N/mm2 fcb = 1408.24 N/mm2

X = 1408.24 N/mm2 sbc perm = 155.26 N/mm2

CHECK FOR LOCAL BENDING

sx = K1 Pk/tk2 C1=16

WIDTH OF FLANGE = 200

C= 100-16= 84.00 a= 200/2= 100.00

c/a = 0.84
94
k1 = 1.91 94
110
67.45
tk = 28 mm 220

Pk = 62.5 kN

sx = (1.91X62.5X1000)/28^2" = 152
N/mm2

TOTAL STRESS = 28.73+152.27 = 181 N/mm2 < 165 N/mm2

 LARSEN & TOUBRO LIMITED
ECC Division - EDRC

DOCUMENT NO. DATE

PROJECT: IISCO-PKG-01B-COAL & COKE HANDLING SYSTEM
O8024-C-BM-70-DC-0089
COAL CRUSHING STATION. - DESIGN CALCULATION FOR DESIGNED CHECKED SHEET
TITLE:
SUPER STRUCTURES MM MBS

CHECK FOR TRANSVERSE BENDING

Lateral load = 10% surge due to vertical as per DBR

= 12.50 kN

BM = 12.5X2000/(4x1000) = 6.25 kN-m

Zy = 2.14E+07 mm3

sy = 0.29 N/mm2 < 165 N/mm2

Check for Vertical Deflection:

Actual deflection=WL3/(48EI)+(5/384)PL3/EI = 0.15 mm
Permiscible Deflection = (l/400) = 5.00 mm

Hence Safe
 LARSEN & TOUBRO LIMITED
ECC Division - EDRC

DOCUMENT NO. DATE

PROJECT: IISCO-PKG-01B-COAL & COKE HANDLING SYSTEM
O8024-C-BM-70-DC-0089
COAL CRUSHING STATION. - DESIGN CALCULATION FOR DESIGNED CHECKED SHEET
TITLE:
SUPER STRUCTURES MM MBS

DESIGN OF MONORAIL BEAM FOR CURVED LOCATION (B.O.M.R = RL(+)155.900m)

Capacity of monorail = 125.0 kN Electric hoist

MAX. SPAN FOR SUPPORTING MONORAIL BEAM = 550 mm

Assuming the section NPB500X200X90.7 118.96 kg/m

Length of plate L1 = 150 mm

Depth of plate d1 = 25 mm

L1

d1

Capacity of monorail required = 125x1.25= 156.25 kN

156.25 1.167 kN/m

0.5 m Rb
Ra

Ra + Rb = 156.83 kN

Taking Moments @ A, Rb = 78.42 kN

Ra = 78.42 kN

Section Properties:
Ixx = 9.99E+08 mm4 Y= 275 mm

Zxx = 3.81E+06 mm3 Iyy= 3.55E+07 mm4

A= 19050 mm2
 LARSEN & TOUBRO LIMITED
ECC Division - EDRC

DOCUMENT NO. DATE

PROJECT: IISCO-PKG-01B-COAL & COKE HANDLING SYSTEM
O8024-C-BM-70-DC-0089
COAL CRUSHING STATION. - DESIGN CALCULATION FOR DESIGNED CHECKED SHEET
TITLE:
SUPER STRUCTURES MM MBS

Check for Bending Compression :

Max Bending Moment (WL/4+WL2/8) = 19.57 kN. M

sbc calculated = 5.14 N/mm2

ly = 550 mm lx = 550 mm

ryy = 43.16 mm rxx = 229.02 mm

l/ryy = 12.74 l/rxx = 2.40

k1 = 1.00

k2 = 0.00

c2/c1 = 1.00

D/T = 31.25

Y = 16315.6 N/mm2 fcb = 16383.30 N/mm2

X = 16383.3 N/mm2 sbc perm = 164.66 N/mm2

 LARSEN & TOUBRO LIMITED
ECC Division - EDRC

DOCUMENT NO. DATE

PROJECT: IISCO-PKG-01B-COAL & COKE HANDLING SYSTEM
O8024-C-BM-70-DC-0089
COAL CRUSHING STATION. - DESIGN CALCULATION FOR DESIGNED CHECKED SHEET
TITLE:
SUPER STRUCTURES MM MBS

Check for torsional Moment: Radius of curvature for Monorail = 3000 mm

L= Length of beam along curvature = 550.00 mm

f = 550 x 180 / ( 3.14 x 3000 ) = 10.50 Deg.

L R Eccentricty due to curvature

e= R-Rcos(f/2) = 12.59 mm

Torsional Moment ( Tm ) = 156.25 x 12.59 = 1.97 kN.m

Torsional constant ( k ) = S (bt3/3) = 2.27E+06 mm4

Flange Thickness ( Bf ) = = 41 mm

Torsional shear (t cal) = (Tm / k) x Bf = 35.47 N/mm2

Permissible Torsional shear stress = 0.45 fy = 112.5 N/mm2

Hence combined Bending + Torsional stress

check

σecal = σbc cal2+σbc local cal2+3ζvm cal 2 (REFER IS 800-1984 CLA-7.1.5)

= 5.14^2+152.27^2+3x112.5^2

= 247.35 N/mm2 < 225 N/mm2 NOT SAFE

Reaction developed at beams supporting monorail is considered for the design.

And the beams designed for dead load and Live load condition are checked for the bending moment

developed due to the loading.

 With M30 Concrete and Fe415 Steel

30
415

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