EPC FOR RHCU ISBL AND FEED OSBL

PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page: 1 of 9

EPC FOR RHCU ISBL AND FEED OSBL

CONTRACT No: 308523

PETROFAC JOB No.: JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

LICENSOR DOCUMENT REFERENCE No.

(9036974-301-18-T-1003-Vessels Rev-00)

Contractor Logo: Subcontractor Logo:

CLIENT NAME/ LOGO:

FACILITY NUMBER AND NAME: 460-00, Ir-4,

S-1000 Residue Hydrocracking
Digitally Digitally

Asma
signed by
Asma Khan Vijay signed by Vijay
Patre Suyog Digitally signed
by Suyog Sathe
Subir Digitally signed
by Subir
Date: Date:
Chakravar Chakravarty DESIGN NUMBER: OLP01443
Khan Patre Sathe
Date: 2022.04.21
2022.04.21 2022.04.21
17:58:17 +05'30' Date: 2022.04.22
16:21:19
+05'30'
16:23:01
+05'30' ty 09:50:13 +05'30'

PROJECT NAME: Residue Hydrocracking

001 ISSUED FOR RECORD 21-Apr-22 ASK VMP SSS RSJ
Unit (RHCU)
DESCRIPTION
REV.
Name of change(reason)
DATE PRPD CHKD APPD APPD Doc. Size A4
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 2 of 9

TABULATION OF REVISED SECTIONS / PAGES

Revision Page / Section Description

001 - First Issue

TABULATION OF HOLDS

Page /
Hold
Section Description of Holds
No.
No.
3, 7 1 Design Pressure
6 2 Relief Nozzle (H01) - Qty & Rating
6 3 Nozzle Projection
9 4 Nozzle Orientation

9 5 Support Height
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 3 of 9

DESIGN DATA Rev

1 Design Pressure (barg): INTERNAL: 23 (HOLD 1) EXTERNAL: F.V. @ 166 °C
2 Design Temperature (°C): 295
3 Critical Exposure Temperature, CET (MDMT) (°C): : -36
4 Other pressure-temperature combinations : (MPa): Not Applicable (°C): Not Applicable
5 Steam-Out Conditions : Yes No (Note P10)
6 Orientation : Vertical Horizontal

7 Special Services: Not Applicable : Hydrogen HF acid HF acid with Residue WET H2S

8 : Cyclic Carbonate Caustic Amine Lethal

9 In Creep Range : Yes No

10 Process Fluid : HC Liquid

11 Density Of Fluid kg/m3 : 900
12 Operating Pressure bar g : 3.5
13 Operating Temperature deg C : 210
14 Insulation / Type / Thk. : Yes / HC / 260 (Note P6)
15 Fireproofing / Thk. : Yes / Intumescent paint
16 Heat Tracing : Not Applicable
17 Maximum allowable stress at Design Temperature (MPa) : **
18 Maximum allowable working pressure at Design Temperature and specified Corrosion Allowance, stating
19 governing component and second limiting component of the vessel : **
Stringent of (a) PED 2014/68/EU OR (b) ASME SEC VIII Division 1
20 Hydrostatic test pressure at uppermost part of the vessel (barg): **
(c) Lithuanian legislations and Regulations
21 Actual hydrostatic test temperature (Metal) (°C): **
22 Orientation of vessel during shop or field hydrotest: : Shop : Horizontal ; Field : Vertical
23 Corrosion Allowance: : Note M5 & M6
24 (a) Shell (mm) : : 3
25 (b) Head (mm): : 3
26 (c) Nozzles (mm): : 3
27 (d) Body Flanges (mm): : 3
28 Weld Efficiency of shell joints: Longitudinal (%): : 100% Girth (%): 100%
29 Weld Efficiency of head joints (multipiece heads) (%): 100%
30 Vessel post-weld heat treated ** Yes No Minimum Temperature (°C): **
31 Vessel (100%) / (Spot) radiographed: : 100%
32 Flanges for nozzles and manways are: Class: : 300# Per ASME B16.5 Standard
33 Or Designed According To : ASME Section VIII Division 1, Mandatory Appendix 2
34 Design Wind Velocity (m/s): : 24 m/s ; The wind pressure and wind forces shall be as per STR 2.05.04:2003
35 Earthquake Design Criteria: : Not Applicable
36 SPECIFICATION
ASME, PED, Lithuanian legislations and Regulations, Orlen and UOP
37 This Vessel Constructed to Code: :
Specifications.
38 MATERIALS
39 Basis used for establishing allowable stresses: As per ASME Section II, Part D Code used or basis
40 Impact requirement (each component): ** (avg/min) joules
41 at: -36 (°C) (Specified Critical Exposure Temperature)
** SUPPLIER TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 4 of 9
1 MATERIAL OF CONSTRUCTION Rev
2 PARTS MATERIAL SPECIFICATION PARTS MATERIAL SPECIFICATION
3 SHELL/HEAD SA 516 Gr. 70N FIXED INTERNALS SA 516 Gr. 70N
4 REINFORCING PADS / INSERT PLATE SA 516 Gr. 70N LOOSE INTERNALS Not Applicable
5 CLADDING /WOL Not Applicable EXTERNAL ATTACHMENTS SA 516 Gr. 70N
6 STIFFENING RINGS SA 516 Gr. 70N INSULATION SUPPORT RINGS / CLEATS SA 516 Gr. 70N
7 SKIRT (TOP/BOTTOM) SA 516 Gr. 70N STRUCTURAL CLEATS SA 516 Gr. 70N
8 BASE RING & ANCHOR CHAIR SA 516 Gr. 70N FITTINGS SA 420 WPL6
9 SADDLES/LEGS/LUGS Not Applicable STUDS / BOLTS (EXTERNAL) SA 320 L7M
10 SADDLE WRAPPER PLATE Not Applicable NUTS (EXTERNAL) SA194 Gr.7M + S3
11 NOZZLE NECKS (PIPE) SA 333 Gr. 6 BOLTS (INTERNAL) Not Applicable
12 NOZZLE NECKS (PLATE) SA 516 Gr. 70N NUTS /DOUBLE LOCK NUT(INTERNAL) Not Applicable
13 FORGED NOZZLES SA 350 GR LF2 Cl. 1 GASKETS (EXTERNAL) (#)
14 NOZZLE FLANGES SA 350 GR LF2 Cl. 1 GASKETS (INTERNAL) Not Applicable
15 BODY/GIRTH FLANGES Not Applicable NAMEPLATE SS 304
16 LIFTING LUGS/TRUNIONS SA 516 Gr. 70N DEMISTER Not Applicable
16 EARTHING CLEAT SS 304
17
# Gasket for Body Flange - Spiral wound in accordance with ASME B16.20 with type 316 stainless steel windings and flexible graphite filler. Type 316 stainless steel inner ring for all
18 sizes. Outer centering ring shall be carbon steel, protected against corrosion.

19 DESIGN, FABRICATION AND INSPECTION DATA

20 CRITICALITY RATING II
ASME SEC.VIII-Div. 1 (Edition-2021) + UOP specification 3-11-10 + PED Directive 2014/ 68/EU + Lithuanian legislations
21 DESIGN CODE, STANDARD AND SPECIFICATION and Regulations + OL-TR-MVR-001
22 CODE STAMP U U2 OTHERS
23 CERTIFICATION/REGISTRATION CE NBR OTHERS
24 INSPECTION AUTHORITY Petrofac / Third party inspection agency / Notified Body / OL - Authorized Inspector
25 SUBJECT TO REGULATION Yes, PED Directive 2014/68/EU, Lithuanian Rules
26 PED Group / Category / Module 1 / II / **

Material test certification shall be as per Type 3.1 under Quality Assurance route as stated in EU directive for all pressure
27 MILL TEST CERTIFICATE (EN10204) parts, non pressure parts welded to pressure parts, Welding consumables, Fasteners, Gaskets, load bearing parts. Otherwise
they shall be Type 3.2 certification. And Type 2.2 certification for non pressure parts/balance items.

28 IMPACT TESTING As per Code & Project Specification

29 PRODUCTION TEST As per Code & Project Specification
30 PMI AS PER OL-TR-MR-002
31 PICKLING AND PASSIVATION Not Applicable
32 IGC TEST Not Applicable
33 TECHNICAL PASSPORT Yes to be provided by Supplier as per ANNEX D OF OL-TR-MVR-001.
34 WEIGHT DATA
FABRICATED (INCLUDING ALL FIXED
35 INTERNALS) kgs ** LOOSE INTERNALS kgs **
ERECTION - DRESSED (INCLUDING ALL
36 LADDER & PLATFORMS,FIXED & kgs ** HYDROTEST kgs **
REMOVABLE INTERNALS)
37 OPERATING kgs ** SHIPPING kgs **
38 INTERNALS
39 BAFFLES (YES / NO) Yes VORTEX BREAKER (YES / NO) Yes
40 WEIR PLATES (YES / NO) No INLET DEVICE (YES / NO) No
41 DEMISTER (YES / NO) No STILLING WELLS (YES / NO) No
42 VANE PACK (YES / NO) No TRAYS (YES / NO) No
43 DISTRIBUTORS (YES / NO) No OTHERS, IF ANY No
44 CONSTRUCTION DATA
45 LIFTING LUGS / TRUNNIONS Yes LADDER / PLATFORM NO CLEATS ONLY COMPLETE
46 EARTHING LUGS Yes PIPE SUPPORT CLEATS Yes
47 NAME PLATE Yes ANCHOR BOLTS / HOLD DOWN BOLTS Yes (ByOthers) / Not Applicable
48 INSULATION NO CLEATS ONLY COMPLETE VESSEL TOP DAVIT No
49 FIRE PROOFING NO CLEATS ONLY COMPLETE CATHODIC PROTECTION(Yes / No)&TYPE No
50 PAINTING (INTERNAL) No TAILING LUG Yes
51 PAINTING (EXTERNAL) Yes (As per App. A of OL-TR-CR-011)
** SUPPLIER TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 5 of 9
1 UOP SPECIFICATION Rev
2 External Low Temperature Insulation 9-12-7 BASIC ENGINEERING DESIGN QUESTIONNAIRE 9036973 - A4
3 Vessel Internals Low Chrome and Stainless Steel 3-26-8 Mist Eliminators 3-35-5
4 Hard Surfacing 3-27-7 Pressure Vessels Austenitic Steel 3-15-8
5 External Insulation and Weather shielding 9-11-9 Pressure Vessels Low Alloy Steel 3-12-10
6 Pressure Vessels Carbon Steel 3-11-10 Pressure Vessels ASME Sect VIII Div. 2 3-17-8
7
8 ORLEN SPECIFICATION
9 General Requirements OL-TR-GR-000 Mechanical. Piping OL-TR-MPR-001
10 Mechanical. General OL-TR-MR-000 Civil- Structural Design OL-TR-CR-001
11 General Welding, Fabrication and OL-TR-MR-001 Heat Insulation OL-TR-CR-002
Inspection
Positive Material Identification OL-TR-MR-002 Corrosion Protection and Lining : Painting OL-TR-CR-011
12
13 Positive Material Identification OL-TR-MR-RP2 Corrosion Protection and Lining : Lining for Pressure OL-TR-CR-012
Pressure Vessels OL-TR-MVR-001 Vessels and Piping
14
15 Internals for Towers, Drums and Fixed Bed OL-TR-MVR-002 Corrosion Protection and Lining : CP OL-TR-CR-014
Reactors Fire Proofing OL-TR-CR-003
16
17 ADDENDUM TO SPECIFICATIONS
18 Addendum to Corrosion Protection and Lining : JI2048-000-MC-SPE-0001
Painting OL-TR-CR-011
19
20 APPLICABLE STANDARD DRAWINGS (UOP)
21 Vessel Skirt Details (Cylindrical Skirts) 3-102-7 Distributors - One Pass - Top Entry(3-140- to 3-182) -
22 Vessel Skirt Details (Conical Skirts) 3-103-6 Pipe Distributors For Horizontal Vessels 3-183-7
23 Baffles 3-115-9 Baffle Distributor For Horizontal Vessels 3-185-8
24 Grid Support And Baffle 3-116-10 Baffle and Wear Plate for Tangential Nozzle 3-187-5
25 Vortex Breakers 3-122-8 Tee Distributor For Horizontal And Vertical Vessels 3-190-12
26 Raised Vortex Breakers 3-123-8 Bubble Cap Tray Layout ID ≤ 2'-0" (600) 3-376-4
27 Coke Trap Details 3-127-7 Bubble Cap Tray Layout ID ≥ 2'-6" (750) 3-377-4
28 Distributor Trap (3-192- to 3-251) - Bubble Cap 3-378-4
29 Mesh Blanket Support(3-264- to 3-269) 3-265-8 Disc And Donut Pans 3-252-7
30 Withdrawal Nozzle (3-335- to 3-339) - Distributor Trap - Four Pass Intermediate 3-253-1
31 Skim Baffle In Partial Accumulator Tray 3-396-6 or Center - Side Tray Above Side to Side Pan
32 Collector Trays (3-340- to 3-353) - Side To Side Pan - (3-254 to 3-262) 3-256-7
33 Accumulator Trays(3-288- to 3-298) - Accumulator Trays (Chordal Vapor Riser) 3-276-6
34 Distributor Trap (3 pass & 4 pass)(3-402- to 3-418) - Draw off Sump 3-278-6
35 Top Head Inlet Distributor 3-425-7 Traps 3-280-7
36 Main Column Vapor Inlet Nozzle Detail 3-426-5 Support Grid 3-306-5
37 Top Head Inlet Deflection Plate 3-427-5 Distributors (3-312 to 3-315) -
38 Vessel Skirt Details - Cylindrical - Type 2 3-445-1 Wear Plate For Tangential Nozzle 3-315-8
39 Outlet Collector 3-447-1 Vortex Breakers 3-322-8
40 Spray Nozzle Assembly 8-148 Collector Assemblies - 6" Laterals 3-369-8
41 Collector Headers - 6" Laterals 3-370-7 Skim Baffle Details 3-392-7
42 Collector Laterals - 6" Laterals 3-371-8 Skim Baffle with Deflector Plate 3-393-0
43 Vent Gas Bed Support 3-380-4 Support Grid - 3'-0" (900) ID & Larger 3-384-7
44 Thermowell & skin thermocouple Installation 6-108-8
45 Assemblies
46 APPLICABLE STANDARD DRAWINGS (PETROFAC)
47 Vessel Tolerances For Vertical Vessel PEC-EN-SDR-M-3215 Internal Ladders For Vessel PEC-EN-SDR-M-3229
48 Vessel Tolerances For Horizontal Vessel PEC-EN-SDR-M-3216 Lifting Lug Top Head Type Or Trunnion PEC-EN-SDR-M-3230
49 Standard Bolt Hole Orientation PEC-EN-SDR-M-3218 Fireproofing And Insulation Support PEC-EN-SDR-M-3232
50 Skirt Base & Opening Details PEC-EN-SDR-M-3219 Name Plate With Bracket For Vessel PEC-EN-SDR-M-3233
51 Saddle Details For Horizontal Vessel PEC-EN-SDR-M-3220 Weld Deposit Detail For Nozzles And Internals PEC-EN-SDR-M-3239
52 Bracket Support For Vertical Vessel PEC-EN-SDR-M-3221 Base Ring Template PEC-EN-SDR-M-3240
53 Angle Leg Support PEC-EN-SDR-M-3222 Typical Weld Details PEC-EN-SDR-M-3238
54 Typical Earthing Lug PEC-EN-SDR-M-3223
55 Nozzle Reinforcement And Projection PEC-EN-SDR-M-3224
56 Manhole With Davit PEC-EN-SDR-M-3225
57 Manhole With Hinge Support PEC-EN-SDR-M-3226
58
59 LOCAL, STATE, NATIONAL CODES AND LEGISLATIONS
60 Law on the Supervision of Potentially Dangerous Equipment No. I-1324 Technical Regulations for Equipment and Protection Systems Used in
61 Law on Assessment of Conformity VIII-870 Potentially Explosive Atmosphere
62 Technical Regulation on Pressure Equipment Fire protection safety rules
63 Technical regalement’s of construction (STR 1, 2)
64
Order of Precedence for referring standard drawings : UOP standards / Specification requirements > Orlen standards / Specification requirements > Petrofac Standards
** SUPPLIER TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 6 of 9
1 NOZZLE TABLE (HOLD 3) Rev
RATING
2 Number Qty. NPS (Inch) SCH/THK TYPE SERVICE REMARKS
(Note N7)
3 PROCESS CONNECTIONS

4 O01 1 2 ** 300# LWNRF Blanketing/Vapour Outlet

5 G01 1 8 ** 300# WNRF Ventilation With Blind Flange, gasket & fasteners
6 S02 1 2 ** 300# LWNRF Steamout
7 H01 * 8 ** 300# WNRF Relief (HOLD 2)
8 J02 1 6 ** 300# WNRF Inlet
W03 1 8 ** 300# WNRF Liquid Outlet With Vortex Breaker (3-122)

9 V01 1 2 ** 300# LWNRF Vent Mounted on Blind flange of G01

10 INSTRUMENT CONNECTIONS
11 L02A-B 2 2 ** 300# LWNRF Level Briddle
12 LL02A-F 6 2 ** 300# LWNRF Shutdown LT (Low) With Baffle (3-115) (Only for LL02A/C/E)
13
14
8 MANWAYS, HANDHOLES, ETC.
9 B02 1 24 ** 300# WNRF Manway With Blind Flange, Davit, gasket & fasteners
10
11 SKIRT OPENINGS
12 SV 1-5 5 3" (75 mm) ** - - Skirt Vent Refer Note M1 & M3
13 SA-1, SA-2 2 500 mm ID ** - - Access Opening Refer Note M2 & M3
14 S0-1 1 ** ** - - Skirt Opening for W03 Nozzle Refer Note M3
15

16 LEGEND : WNRF - Weld Neck raised Face; LWNRF - Long Weld Neck Raised Face;

17 NOZZLE NOTES
18 N1 All bolt holes shall to straddle the North, South, East, West, Vertical or Horizontal centerlines.
19 N2 Flanges up to NPS 24 shall conform to ASME B16.5. Flanges greater than NPS 24 shall conform to ASME B16.47 Series B.
20 N3 Flanges that are intended for use with spiral wound gaskets shall have a flange surface finish of 125 microinch Ra minimum to 250 microinch Ra maximum.
21 N4 Process nozzles in the corroded condition shall be capable of withstanding the moments and forces as per JI2048-000-PI-TES-0001. Actual loads on nozzles
22 will be communicated after order placement, if greater than specified in the table. Vendor has to check nozzles under actual loads too without extra cost.
23 N5 The minimum neck thickness for all nozzles including manholes (unless design conditions dictate a heavier wall) is to be Schedule 80 (or EN equivalent)
24 up to and including DN200 (8") size, and 12mm (1/2") wall for DN250 (10") and larger.
25 N6 The minimum nozzle projection for the nozzles located on shell shall be as per PEC-EN-SDR-M-3224. For SR nozzles, Vendor to specify the nozzle projection.
26 The nozze located on top dish center shall have minimum 700 mm projection. All other nozzle on top dish shall be in same level of the center nozzle. This is to
27 ensure all nozzle flanges have adequate projection above top platform.
28 N7 Flange rating are specified in accordance with ASME B16.5 or ASME B16.47, Series B. Flange rating indicated in above table are based upon design pressure
29 and temperature conditions only, and do not account for other loads. The final design of all flanges shall account for gasket seating and external loads.
30 Differential thermal expansion, including joints between materials, and transient thermal conditions such as start-up/shut down and operational upset
31 (as applicable) shall be accommodated.
32
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35
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** Vendor TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 7 of 9
1 UOP NOTES Rev
2 U1 Operating condition for the Vessel are as follows:
3 Operating Pressure (barg): 3.5
4 Operating Temperature (°C): 210
5 Normal Liquid Level 6650 mm above Bottom tangent
6 Specific Gravity 0.900
7 U2 Skirt Height is provided as required for non-pocketed pump suction.
8 U3 Design Pressure will be confirmed based on highest shut-off pressure of the upstream pump(s). (HOLD 1)
9
10 GENERAL NOTES
11 G1 Unless noted otherwise, all vessels shall be designed to permit full hydrostatic testing fully corroded condition, in the final erected position with all dead loads
12 at operating condition (includes vessel, insulation, internals, platforms, ladders, external piping, etc., but excludes operating liquid, catalyst, packing, etc.)
13 and 25% of design winds
14 G2 When the vessel has internals or vessel surfaces of austenitic materials, the vessel Vendor shall provide a positive nitrogen pressure of 3 psig (20 kPA(g))
15 minimum on the vessels to provide protection against possible chloride attack by the sea water. Vendor is invited to submit alternate methods for
16 consideration. Vessels shall be assumed to be deck cargo. Manway blinds shall be marked "NITROGEN PURGED - DO NOT OPEN";
17 G3 Gasket and Bolting used for hydro test shall be of the same material and size of the service gasket. Supplier to provide a separate set
18 of bolting & gaskets for all covers during hydro test.
19 G4 Equipment drawings are subject to UOP / Lithuanian Authority & Orlen review and approval. Comments received shall be implemented by Vendor.
20 G5 Nozzles shall be located so that the nozzle and nozzle to vessel weld are at least 3 inches (75 mm) from all pressure containing shell and head welds.
21 If intersecting pressure containing welds cannot be avoided, the nozzle shall be fully reinforced and low stress welding details used (e.g., grind fillets to a
22 smooth concave radius). All pressure containing welds shall be 100 percent radiographed to a minimum of 6 inches (150mm) beyond the nozzle
23 to vessel weld.
24 G6 The inner edge of all manways and nozzles shall be rounded to 3mm (1/8") radius.
25 G7 All internals bolts shall be provided with double-nutting or by using self-locking nuts.
26
27 MECHANICAL NOTES
28 M1 Skirt vent holes shall be provided at the top of the space enclosed by the skirt afterapplication of fireproofing and vessel insulation. The vent holes shall
29 be a minimum diameter of 3 inches (75 mm), equally spaced, and a maximum of 6 feet (1800 mm) apart. At least four vent holes are required.
30 The vent holes shall be unobstructed at all times.
31 M2 Skirt access openings shall be provided. One access opening is required for vessels 1200mm (48”) in diameter and smaller. Two access openings
32 are required for vessels over 1200mm (48”) in diameter.
33 M3 Openings in support skirts shall be reinforced to provide 100% reinforcement of the opening
34 M4 Vendor shall advise the Anchor Bolt requirements. Anchor Bolts will be supplied by PETROFAC. Anchor bolt shall be designed to an allowable stress of
35 100MPa (15,000psi) based on tensile stress area unless otherwise specifically noted on OL design drawings.
36 The minimum anchor bolt size shall be M24 (1”)in diameter. 3 mm on diameter corrosion allowance has to be taken into account.
37 M5 Fixed internals made from Carbon steel and low alloyed steel (up to 9% Cr) shall have the full corrosion allowance on each face (in total 2 times the designed CA of
38 shell). No corrosion allowance will be given for removable internals made of stainless steel (13%Cr and above) as also for those made of non-ferrous high alloyed.
39 Removable Internals of CS shall have minimum one-half of the CA applied on each side as per OL-TR-GR-000.
40 M6 Provide a minimum of 1/16 inch (1.6mm) corrosion allowance on vessel supports.
41 M7 External reinforcing pads shall have a minimum of one 1/4 inch (6 mm) diameter vent hole. Pads for nozzles greater than NPS16 (DN 400) shall have a minimum of
42 2 ventholes and pads for nozzles in excess of NPS 36 (DN 900) shall have a minimum of 4 vent holes.Pads installed in sections shall have at least one vent hole per
43 section. Vent holes shall be tapped for testing purposes. Vent holes shall remain open until the completion of pressure testing. The material used for plugging shall be
44 adequate for the operating temperature but shall not be capable of retaining pressure.
45
46
47 MATERIAL NOTES
48 S1 Good weldability of steel to be assured by limiting carbon, phosphorus or sulphur content as per Table 3 of OL-TR-MVR-001.
49 S2 Carbon steel components used in this equipment shall be suitable for low MDMT of - 36 Deg C. Vendor to select suitable low temperature grade material or
50 carbon steel shall be suitably qualified for low MDMT.
51
52
53 QUALITY NOTES
54 Q1 Materials subject to post weld heat treatment (PWHT) shall be purchased with mill test reports indicating heat treating time sufficient to allow
55 at least one full PWHT cycle in addition to all planned PWHT.
56 Q2 100% radiography or ultrasonic, PAUT/ToFD tests are required, regardless of material, thickness or service, for all welds of pressure-bearing parts.
57 Tests shall be done after post weld heat treatment.
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59
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 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 8 of 9
1 PROCESS DATA Rev
2
3 Fluid Name HC Liquid UNIT
4 Fluid Type VAPOUR LIQUID
5
6 Mass flow rate (vapor/HC liquid) - 56692 kg/hr
7 Operating Density (vapor/HC liquid) - 901 kg/m3
8 Operating Viscosity (vapor/HC liquid) - 3.169 cP
9 Molecular weight (vapor) - -
10 Compressibility (vapor) - -
11
12 PROCESS NOTES
13 P1 Design pressure is at top of the vessel and does not include static head corresponding to full of liquid.
14 P2 Flowrate, operating pressure and physical properties (density, viscosity) reported are corresponding to inlet stream 242.
15 Refer Licensor Doc. No. :- 9036974-B1-Stream Data Rev 01 / Contractor Doc. No. :- JI2048-974-PR-HMB-0001.
16 P3 Composition data for inlet stream 242 is provided which is as per Stream Data Summary Licensor Doc. No. :- 9036974-B1-Stream Data Rev 01 /
17 Material and Energy Balance Contractor Doc. No. :- JI2048-974-PR-HMB-0001.
18 P4 Feed inlet stream contains below contamintants :-
19 a) Sulfur = 15370 Wt. ppm of Liquid.
20 b) Other Corrosives = None
21 P5 All equipment component shall be suitable for - 36 deg C MDMT as per the ambient conditions.
22 P6 Heat conservation insulation thickness is 260 mm with insulating material as mineral wool with thermal conductivity 0.05 W / m K.
23 P7 Vendor shall note that vessel shall have a minimum design life of 20 years.
24 P8 Unit turndown is 55%.
25 P9 All vessel internals shall be removable through manhole.
26 P10 Vessel is subjected to steam out conditions with LP steam conditions 4/5/6 barg and 152/159/166 deg C.
27 P11 Baffle shall be designed in accordance with UOP standard drawing 3-115 Type-I.
28 P14 Following are the Liquid Levels considered :
29 LLLL = 330 mm
30 LLL = 1960 mm
31 NLL = 6650 mm
32 HLL = 6700 mm
33
34
35 COMPOSITION
36
37 Stream No. 242
38 Overall Component Data
39 HVGO Mass Fraction 1.000000
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 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR WASH OIL SURGE DRUM (T-1003)

Doc No. JI2048-974-MS-DAT-0038 Rev. 001 Page No. 9 of 9

Remarks
a All dimensions are in mm unless otherwise specified.
b Nozzle locations are indicative & shall be finalised later (HOLD 4)