MCHINE DESIGN AND SHOP PRACTICE (MASTERY PART 2)

TAKE HOME PROBLEMS 12. A steam engine cylinder has an effective diameter of 350 mm and
1. A band brake having bandwidth of 80 mm, drum diameter of 250 the maximum steam pressure acting on the cylinder cover is 1.25
mm, coefficient of friction of 0.25 and angle of wrap of 270 N/𝑚𝑚2 . Calculate the number of bolts required to fix the cylinder
degrees is required to exert a friction torque of 1000 N-m. What cover, assuming the diameter is 2cm and permissible stress in the
is the maximum tension developed in the band? studs is 33 MPa.
A. 1.88 kN C. 6.12 kN A. 12 bolts C. 13 bolts
B. 3.56 kN D. 11.56 kN. B. 10 bolts D. 9 bolts
2. A band brake has a net braking force of 400 N with a wheel radius 13. In a power screw square threads, the torque required to raise the
of 500 mm at 500 rpm. If the coefficient of friction between the given load is found to be 8800 N-in. Compute the shear stress
band and wheel is 0.5, determine the corresponding braking caused by this torque considering that the core diameter of the
power. screw is 40 mm.
A. 10.47 kW C. 32.43 kW A. 700 Mpa C. 24.5 ksi
B. 21.21 kW D. 41.21 kW B. 350 Mpa D. 10.5 ksi
3. What band thickness in mm is necessary for a 500 mm diameter 14. Calculate the tooth thickness of on the tooth circle of a 20-deg full
drum if the maximum lining pressure is 0.05 MPa and the depth involute tooth having a diametral pitch of 5.
allowable band’s stress is 4-Mpa? A. 0.3142 inch C. 0.4428 inch
A. 5.234 C. 3.124 B. 0.2509 inch D. 0.9734 inch
B. 2.530 D. 4.621. 15. The power hacksaw does 120 strokes/min and the feed/stroke is
4. A simple band brake has a 76cm and fitted with a steel band 2/5 0.127 mm. How much is the time need to saw a rectangular
cm thick lined with a brake lining having a coefficient of friction magnesium bar 5 in. wide and 2 in. thick if the length of cut is 5
of 0.25, the arc of contact is 245 deg. The drum is attached to a in?
60 cm, hoisting drum that sustain a rope load of 820 kg. The A. 250 s C. 450 s
operating force has a moment arm of 1.50 m and the band is B. 500 s D. 120 s
attached 12 cm from the pivot point. Find the torque required just 16. A pulley system used in a machine shop with an ideal mechanical
to support the load (clockwise). advantage of 5 requires a force of 12 N to lift a load of 45 N.
A. 2413.26 N-m C. 3492.31 N-m Compute the actual mechanical advantage of the pulley system.
B. 1894.82 N-m D. 2453.29 N-m A. 3.75 C. 135
5. A simple band brake has a 76 cm drum and fitted with a steel band B. 0.267 D. 1.067
2/5 cm thick lined with a brake lining having a coefficient of 17. What is the value of the bending stress for a beam 40 mm wide
friction of 0.25. The arc of contact is 245 deg and the drum is and 50 mm deep that is subjected to 3.7 kN-m bending moment
attached to a 60 cm hoisting drum, that sustains a rope load of 820 at each end?
kg. The operating force has a moment arm of 1.50 m and a band A. 222 Mpa C. 332 Mpa
is attached 12 cm from the pivot point. Compute the width of a B. 322 Mpa D. 252 Mpa
steel band for a tensile stress of 55 MPa. 18. If rod’s diameter is 1.5 inches and its length is 65 inches, calculate
A. 44 mm C. 54 mm the slenderness ratio considering both ends are hinged.
B. 40 mm D. 20 mm A. 173.5 C. 150.7
6. A brake shoe is pressed against the surface of a 25.4 cm diameter B. 120.5 D. 147.5
drum rotating at 1250 rpm with a force of 111.20 N. If the 19. A steel bandsaw blade is 0.60 mm thick. If the modulus of
coefficient of friction between drum and cylinder is 0.21, what elasticity of steel is given to be 209 Gpa, calculate the bending
power is dissipated in the form of heat by the drag of the brake stress of the blade that is passing around the pulley of 420 mm
shoe? diameter.
A. 388.21 W C. 378.21 W A. 298.6 Mpa C. 259.6 Mpa
B. 348.21 W D. 398.21 W B. 329.8 Mpa D. 423.6 Mpa
7. A disk clutch having an outside diameter of 32 cm and an inside 20. A plate clutch has single friction surface with outside diameter of
diameter of 12.7 cm is connected to an engine that turns at 750 12 inches and inside diameter of 6 inches. Calculate the torque
rpm. The coefficient of friction is 0.6 while the pressure between that the clutch can carry given that the axial force is equal to 4000
the friction surfaces is 2 kg/𝑐𝑚2 . Compute the power transmitted lbf and a coef. of friction of 0.20. Note: use uniform pressure
by the engine in kW. theory rind f= 0.2.
A. 74.36 kW C. 14 kW A. 4350 in-lbf C. 4508 in-lbf
B. 25.36 kW D. 79 kW B. 3733 in-lbf D. 2039 in-lbf
8. A sleeve bearing diameter of 1.5 in and a length of 2 in has wall 21. What is the cutting speed in fpm for a spindle speed of a lathe that
thickness of 3/16 in. The bearing is subjected to a radial load of is turning an 8 in. diameter bronze using a spindle speed of 120
450 lb. Find the bearing pressure. rpm?
A. 100 psi C. 200 psi A. 220 fpm C. 2510 fpm
B. 150 psi D. 250 psi B. 301 fpm D. 251 fpm
9. The main bearing of a one cylinder steam engine are 152 mm 22. A 912 mm driving pulley and a 1220 mm driven pulley are being
diameter and 280 mm long a support a load of 4400 kg. The set-up on a 3 meter center distance. The output of the driven shaft
bearing are well ventilated and are heavy in construction. The is 72 hp. Compute the rpm of the driven shaft considering that the
coefficient of friction in bearing is 0.017 and crank-shaft rotates belt speed is 1280 m/min with a coefficient of friction of 0.30 and
at 450 rpm. Bearing diametral clearance is 0.152 mm. Determine a slip of 1.5% each pulley.
the friction loss in kW per bearing. A. 329 rpm C. 452.9 rpm
A. 1.23 kW C. 1.314 kW B. 454 rpm D. 543.5 rpm
B. 1.55 kW D. 1.76 kW 23. A 15/ 16 - in wide key has a depth of 5/8 in. It is 12 inches
10. Determine the total radial load of roller bearing having diameter long and is to be used on a 200 hp, 1160 rpm, squirrel-cage
and length of ½ and 2.5 inches respectively. The total number of induction motor. The shaft diameter is 3 7/8 inches. The
rollers is 6. Assume Hardened alloy steel type is used. maximum running torque is 200% of the full-load torque.
A. 12000 lbs C. 14000 lbs Compute for the force.
B. 13000 lbs D. 15000 lbs A. 11,217 lb C. 27,111 lb
11. A single square thread power screw is to raise a load of 70kN. B. 57,211 lb D. 72,101 lb
The screw has a major diameter of 36mm and a pitch of 6mm. 24. If the angular deformation of a solid shaft should not to exceed 1°
The coefficient of thread friction and collar friction are 0.13 and in a length of 1.8 m and the allowable shearing stress is 83
0.10 respectively. If the collar mean diameter is 90mm and the MPa, what is the diameter of the shaft? Assume that the shaft
screw turns at 60rpm, find the combined efficiency of screw and material has G = 77 x 106 kPa.
collar. A. 222.34 mm C. 234.22 mm
A. 12.5% C. 10.2% B. 23 .42 cm D. 24.22 cm
B. 15.1% D. 9.2% 25. A 75-mm diameter shaft is transmitting 350 kW at 650 rpm. A
flange coupling is used and has 6 bolts, each 18 mm in diameter.
 MCHINE DESIGN AND SHOP PRACTICE (MASTERY PART 2)
Find the required diameter of the bolts circle based on an average B. 808 mm D. 708 mm
shearing stress of 27.5 MPa. 41. A cone clutch has cone elements at an angle of 12deg. The clutch
A. 245 mm C. 254 mm transmits 20hp at a speed of 1000 rpm. The mean diameter of
B. 452 mm D. 425 mm conical friction section is 16 in and the coefficient of friction is
26. What is the bursting steam pressure of a hemispherical steel shell 0.3. Find the axial force in kN needed to engage the clutch in lbs.
with a diameter of 100 inches and made of 0.0635-m thick steel A. 263.3 lbs C. 250.4 lbs
plate, if the joint efficiency is 70 % and the tensile strength is B. 219.22 lbs D. 125.6 lbs
60,000 psi? 42. A service spring when at rest has a natural length of 1 foot. If a
A. 4 020 psi C. 4 200 psi force of 10 lbs is required to stretch it 1’’, compute the work
B. 2 400 psi D. 2 040 psi required to stretch the spring from a total length of 13 inches to a
27. What is the period of an oscillating body whose mass is 0.05 length of 15 inches.
kg and spring constant of 0.44 N/m? A. 2 1/3 ft-lb C. 3 1/3 ft-lb
A. 0.5 s C. 2.12 s B. 1/3 ft-lb D. 1 ½ ft-lb
B. 1 s D. 2.3 s 43. Calculate the maximum bending moment in foot to pounds for a
28. Find the number of active coils of a No. 8 wire Helical Spring cantilever beam with uniform distributed load of 0.65 N/m
with index of 6, steady load with spring rate of 42.5 throughout a length of 4.24 ft.
lb/in. Maximum allowable stress is 60 ksi. A. 0.225 C. 5.8
A. 25 C. 28 B. 0.40 D. 2.756
B. 29 D. 27 44. The effective length of a cantilever spring of uniform
29. A ventilating fan running at 485 rpm is driven by a 25-hp, 870 rectangular cross-section is 20 inches. At its free end, it carries a
rpm, induction motor. The pulley mounted on the motor shaft is load of 720 lbs and caused a 1.2 inch deflection. Calculate the
10 inches. The center to center distance is 5ft. Calculate the length thickness of the spring given that the material's allowable stress
of the belt. is 70 ksi.
A. 164.25 in. C. 153.4 in. A. 0.519 in. C. 0.353 in.
B. 178.45 in. D. 142.2 in. B. 0.420 in. D. 0.20 I in.
30. A capstan is operated with a double square threaded power screw 45. If a sleeve bearing has an outside diameter of 38. 1 mm and a
with a pitch of 1 in. An external force of 60 lbs is required at the length of 50.8 mm, the wall thickness is 3/16 inch. The bearing is
end of a 60 in crank to lift a 3-ton load. What is the efficiency? subjected to a radial load of 500 kg. What is the bearing
A. 53.05% C. 50.93% pressure, in psi?
B. 55.93% D. 57.05% A. 904 psi C. 409 psi
31. What load in N must be applied to a 25 mm round steel bar 2.5 m B. 490 psi D. 940 psi
long (E = 207 GPa) to stretch the bar 1.3 mm? 46. A double-thread worm has a pitch diameter of 3 inches. The
A. 42 000 N C. 53 000 N wheel has 25 teeth and a pitch diameter of 5 inches. Find the gear
B. 52 840 N D. 60 000 N helix angle.
32. A container has a capacity of 30 barrels. What is its equivalent A. 7.59 deg C. 3.44 deg
volume in cubic meters? B. 6.24 deg D. 7.24 deg
A. 4.77 m3 C. 3.77 m3 47. A helical gear with a tangential pitch of 1.5 in carries an axial
B. 7.74 m3 D. 5.77 m3 force of 1000 lbs and a tangential force of 1500 lbs. The normal
33. An interrupted quenching process resulting in an austenite to circular pitch is:
martensite transition is: A. 3.45 in C. 1.25 in
A. Normalizing C. Austenitizing B. 2.13 in D. 2.30 in
B. Martempering D. Austempering 48. A 10-hp motor with a speed of 1200 rpm is used to drive a blower
34. A multiple-disc clutch consists of 10 steel discs a d 9 bronze discs. with a velocity ratio of 3:1. the pitch diameter of the driving
The effective outside and inside diameters are 8 inches and 6 sprocket is 85 mm and the center distance between the sprockets
inches respectively. If an axial force 100 1b is applied and the is 260 mm. Use an RC 40 drive and a service factor of 1.2. Find
shaft turns at 1000 rpm, find the horsepower capacity. Assume the number of teeth of the driving sprocket.
the coefficient of friction of 0.25 and uniform pressure. A. 17 C. 21
A. 32.5 hp C. 43.7 hp B. 18 D. 24
B. 25.2 hp D. 15.7 hp 49. The number of links of RC60 required to connect a 21-tooh and a
35. A 1 3/4 in. diameter shaft supported by two sleeve bearings. The 63-tooth sprocket, 60 inches apart, is:
total load on the two bearings is 2800 lb. What is the frictional A. 200 C. 188
force per bearing if the coefficient of friction between shaft and B. 204 D. 198
bearing is 0.10 and the shaft rotates 200 rpm? 50. What is the efficiency of a single-riveted lap joint in which the
A. 240 lb C. 140 lb plate thickness of 3/8 in, the pitch joint of 1.75 inches and the
B. 120 lb D. 280 lb diameter of the rivet hole is 13/16 inch?
36. A carbon steel UNC bolt has a stress area of 0.606 in^2, determine A. 50% C. 62%
its permissible working stress. B. 59% D. 54%
A. 4055.49 psi C. 4550.49 psi
B. 4505.49 psi D. 4455.09 psi
37. A wheel has an outside and inside diameter of 1 meter and 0.75
meter, respectively. If its arms and hub is neglected, determine
the radius of gyration of the wheel.
A. 0.5125 m C. 0.3125 m
B. 0.6125 m D. 0.4125 m
38. When more than one spring or resisting member shares the load,
the relative stiffness is the:
A. normal stress C. stiffness
B. rigidity D. modulus of elasticity
39. Find the maximum tensile stress caused by an axial load of 500
lb and a torque of 600 in-lb acting on a 1 - inch - diameter solid
shaft.
A. 3943 psi C. 637 psi
B. 3394 psi D. 3075 psi
40. The axial force required is 150 N when the capacity of the clutch
is 8 kW at 500 rpm. What is the mean diameter of the active
conical sections when the cone clutch has an angle of 10 degrees
and coefficient of friction of 0.5.
A. 508 mm C. 608 mm