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Engineering Data CNR - v3.1

This document provides specifications for Citec International air conditioning units. It describes the company and product, lists key features like variable capacity control and an intelligent controller. It also includes diagrams of the units, dimensions, weights and guide specifications covering construction, air filtration, refrigeration circuits, coils and other components.

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Kim Wong
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0% found this document useful (0 votes)
84 views17 pages

Engineering Data CNR - v3.1

This document provides specifications for Citec International air conditioning units. It describes the company and product, lists key features like variable capacity control and an intelligent controller. It also includes diagrams of the units, dimensions, weights and guide specifications covering construction, air filtration, refrigeration circuits, coils and other components.

Uploaded by

Kim Wong
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

ENGINEERING

DATA
CONTENT

Introduction 1
Features & Benefits 2
Nomenclature 3
Air Flow Arrangement 4
Dimension & Weight 6
Guide Specification 7
Options - Guide Specification 11
Remote Monitoring & Supervisory System 12
Technical Data 13
Recommended Pipe Sizes 14
Electrical Details 14
INTRODUCTION

The Company

Citec International is one of the global leaders in designing and manufacturing


precision air-conditioning system. Citec International places great emphasis on
achieving the highest standards and incorporates stringent quality controls throughout
its operations. Every CITEC product is designed and built within a Quality
Management System ISO9001 and Environmental Management System ISO14001,
using our unrivalled experience in Precision Air Conditioning, with extensive testing
of components and complete systems. Every aspect is engineered to ensure maximum
reliability, economy of operation and long working life, together with ease of
installation and maintenance.

The Product

The Citec CNR Series is the latest Air Conditioning units from Citec International
that are designed to place within a row of IT equipment racks. The units are
engineered to run seamlessly in critical environments by delivering constant, efficient
and intelligent cooling circulation consistently and reliably for 24 hours per day, 7
days per week.

The Citec CNR is to be installed in hot/cold aisle configuration where the unit will
take in the hot air from the hot aisle and the air is cooled, filtered then discharge to the
cold aisle. The nature of its air flow configuration had made it easy and simple to be
installed in containment system.

The Citec CNR is designed and assembled with the goal of achieving maximum
energy efficiency. Only high quality and high efficiency components are selected to
ensure great reliability and energy efficiency. With the latest DC Inverter Scroll
compressor coupled with Electronic Expansion Valve, EC Fans and highly intelligent
Genius 5+ Controller. The CNR can regulate the unit capacity from as low as 20% up
to 100%.

The Citec CNR only require front and rear service access and piping and electrical
entry can be made through top or bottom of the unit.

~1~
FEATURES AND BENEFITS

Variable Capacity Control

The Citec CNR units can regulate the capacity base on the actual cooling demand.
This has greatly reduced the unit energy consumption and thus increased the
efficiency especially during part load. The capacity can be regulated from as low as
20% up to 100%. Such wide capacity control range enables maximum energy saving
potential and reducing the unit operating cost.

Precise Temperature and Humidity Control

For DX system, the synergized operation between the variable speed compressor, EC
fan and EEV, the intelligent Genius 5+ controller can adequately control the cooling
coil temperature to enable more precise control of supply air temperature and
humidity with minimal energy consumption.

For chilled water system, modulating ball valve with equal percentage characteristic is
used to ensure excellent control of water flow through the cooling coil. The flow
characterised disc inside the valve has greatly enhance the control stability especially
under low load condition, therefore enable precise temperature control over wide
range of operating condition.

DC Inverter Scroll Compressor (DX System)

Scroll compressor with DC inverter technology enables capacity regulation with


variable speed. The efficiency and reliability of the compressor is further enhanced
ZLWKWKHVWDWHRIWKHDUW³)UDPH&RPSOLDQFH0HFKDQLVP´ )&0 WHFKQRORJ\FCM
can minimize gas leakage in scroll compression chamber by self-adjusting the
Orbiting Scroll position, thus preserving the refrigerating capacity and reducing
power loss.

Electronic Expansion Valve (DX System)

The innovative Electronic Expansion Valve (EEV) provides highly efficient control of
refrigerant flow base on real-time feedback. Unlike the conventional Thermostatic
Expansion Valve, the EEV can provide fast, stable and precise control even under low
load condition. The wide operating range of EEV allows the unit operate at lower
condensing pressure and thus increase the efficiency of the unit. The presence of the
temperature & pressure probe allows real time monitoring of suction temperature and
pressure as well as the superheat of the system. Problem such as refrigerant leakage
can be easily detected by checking the superheat & suction pressure from display.

~2~
Electrical and Control Panel

High and low voltage cables are segregated and each component is protected by
individual MCB. Sliding electrical panel mechanism has made servicing work easy
and simple. All cabling are colour coded and numbered for easy reference.

Genius 5+ Controller

The latest Citec Genius 5+ controller provides intelligent and advance control for
precision cooling application. The Citec CNR is fitted with Genius 5+ controller,
offered highest flexibility and capability in mission critical cooling control, remote
monitoring and system integration. The Genius 5+ controller supports wide range of
cooling control strategies for mission critical facilities including supply air control
and containment system. Energy saving features such as EC fan control, variable
speed condenser fan, variable speed compressor and EEV optimization and intelligent
humidity control are built-in to the standard control program.

The Genius 5+ controller supports various communication protocols for remote


monitoring. The built-in RS485 communication port is ready for connecting to
Modbus system without needs of additional accessories. Other communication
protocols such as TCP/IP, BACnet and LonWorks are supported with additional
interface cards.

NOMENCLATURE

CNR 20 A

A ± Air Cooled
CNR ± Citec In-Row C ± Chilled Water

Model - Nominal
Capacity in kW

~3~
AIR FLOW ARRANGEMENT

Hot/Cold Aisle Configuration

~4~
Hot Aisle Containment

Contained hot aisle

Cold Aisle Containment

Contained cold aisle

~5~
DIMENSION & WEIGHT

CNR 20A

1950

61 TO WHEEL 300 1050


1094
LEVELLING LEG WITH
ADJUSTABLE HEIGHT

CNR 28C
1950

61 TO WHEEL 300 1050


1094
LEVELLING LEG WITH
ADJUSTABLE HEIGHT

Model 20A 42A 28C 55C


Gross Weight (kg): 210 310 190 275

~6~
GUIDE SPECIFICATION

Cabinet and Frame Construction

The exterior panels shall be powder coated with a textured finish. Both side panels
shall be insulated with a minimum 1 inch (25mm) thick PE foam insulation with
minimum 40kg/m3 density lined with aluminium foil rated to class O rating. Front
and rear panels shall have hexagonal perforation of 80% to the door opening for
minima airflow restriction. Both front and rear panels shall be locked with
compression latches to prevent unauthorized access. Both front and rear panels shall
be provided with removable hinge to allow easy access for installation and
maintenance.

Air Filtration

The air filters shall be located within the cabinet of the unit and shall be serviceable
from the rear of the unit. The filters shall be rated not less than 65% arrestance (based
on ASHRAE 52.1) or MERV 2 (ASHRAE 52.2) and shall be of 25mm depth. A
differential pressure switch shall be fitted to indicate the filters need changing through
a service alarm from the controller.

Refrigeration Circuit (For DX System)

The refrigeration system shall be of direct expansion type and shall utilize high
efficiency DC inverter variable speed hermetic scroll compressors. Refrigeration
circuit shall include a manual reset high pressure switch and low pressure protection
for the compressor, a sight glass with moisture indicator, an Electronic Expansion
Valve (EEV) and a high capacity filter drier. The EEV shall have PID modulation
control and is capable of reacting quickly to system changes in order to ensure a
stable superheat. A pressure transducer and a temperature sensor shall be provided on
the low side to monitor evaporating pressure and superheat, which allows easy
monitoring of the system performance without additional tools.

Evaporating Coil (For DX System)

The cooling coil shall be horizontal-slab with draw through configuration for uniform
air distribution & superior heat transfer. Coil shall be constructed of inner grooved
copper tubes and corrugated aluminium fins. All coils shall have hydrophilic coating
for better water removal and improved heat transfer. The cooling coil shall be a
maximum of 4 rows and 12 fins per inch and face velocity shall not exceed 2.5m/s.
Condensate tray for the cooling coil shall be made of stainless steel.

Cooling Coil (For CW System)

The cooling coils shall be with draw through air design for uniform air distribution
and superior heat transfer. The cooling medium (chilled water or glycol) shall run
counter flow to the air for optimum heat transfer. The coil shall be constructed of
plain copper tubes and corrugated aluminium fins. The coil shall have hydrophilic
coating for better water removal and improved heat transfer. The cooling coil shall
~7~
have a maximum of 4 rows and 12 fins per inch and face velocity shall not exceed
2.5m/s. Condensate tray for the cooling coil shall be made of stainless steel.

Dehumidification (For DX System)

Dehumidification cycle shall be via different superheat and compressor speed control.
During dehumidification, the evaporating temperature of the coil is reduced to provide
better moisture removal capability to the evaporator coil and at the same time, reduce
the cooling capacity and thus without the need for reheat.

EC Fans

Fans shall be of backward curved plug fan type which is direct-driven by an


Electronically Commutated (EC) motor. The EC fan shall be capable of variable
speed control and can be set by the user to operate within a certain range of fan speed
and shall also be capable of being set to automatically adjust its fan speed according
to the air temperature entering equipment racks to provide energy saving during
periods of low load.

The EC fan should be capable of ramping slowly to the desired speed & shall not have
any high inrush current. The fan shall be accessible from the front of the unit and be
of draw through type located after the cooling coil to ensure even air distribution and
maximum coil performance. A differential pressure switch shall be provided to detect
air flow failure.

Air Cooled Condenser (For DX System)

Air cooled condenser shall incorporate high efficiency direct driven axial fan with
external rotor motors with IP54 enclosure rating and class F insulation. The condenser
body shall be of powder coated steel for corrosion protection and all components used
shall be weatherproof and suitable for outdoor operation. Condenser coil shall be
constructed of rifled copper tube with corrugated aluminium fins. The condenser shall
be capable of either vertical or horizontal air discharge to suit site space limitations.
The condenser shall operate on power supply provided from the indoor unit and
include an isolation switch.

Air cooled condenser shall be equipped with fan speed control. The fan speed
controller shall include a high side pressure transducer and electronic fan speed
control module at the indoor unit. The control module shall regulate the fan speed
based on the condensing pressure and the control setpoint by regulating the voltage to
the fan.

2-Way Chilled Water Control Valve (For CW System)

The chilled water circuit shall include a 2-way modulating valve and actuator with
manual override facility. Cooling capacity shall be controlled by modulating the
volume of chilled water into the cooling coil via the modulating valve. The valve shall
be equal percentage characterised ball valve in order to have better control stability.
The controller shall position the valve opening in response to return air or supply air
condition.

~8~
Electrical and Control Cabinet (For DX System)

High voltage compartment shall contain contactors, miniature circuit breakers,


transformer and terminal isolator while the low voltage section shall include the
controller, EEV driver and all other additional add-on control interface and terminal
blocks. Each component shall be protected by an individual MCB while fan motor
and compressors shall be protected by motor starters. Low voltage circuit shall be
protected by fuse. All high and low voltage cables shall be segregated and placed in
cable trunking. All cabling shall be colour coded and numbered for easy referencing.

Electrical and Control Cabinet (For CW System)

High voltage compartment shall contain contactors, miniature circuit breakers,


transformer and terminal isolator while the low voltage section shall include the
controller and all other additional add-on control interface and terminal blocks. Each
component shall be protected by an individual MCB while fan motors shall be
protected by motor starters. Low voltage circuit shall be protected by fuse. All high
and low voltage cables shall be segregated and placed in cable trunking. All cabling
shall be colour coded and numbered for easy referencing.

Microprocessor Control System with LCD Display

a) The control system shall be able to maintain the temperature and humidity to a
tolerance of ±1.0°C and ±5 %RH.
b) The control system shall have a fascia with 132 x 64 pixel resolution LCD display
located on the front panel of the unit for display and programming functions. The
display shall show current modes of operation, current return air temperature and
relative humidity, supply air temperature, target set point temperature & relative
humidity. User can select to control either the supply air temperature or return air
temperature. For DX system the evaporating pressure and superheat of each
refrigeration circuit shall be recorded for troubleshooting and commissioning.
c) System configuration and setting shall be stored in non-volatile memory and
safeguard in the event of power failure.
d) The system shall have at least three levels of programmable password access to
prevent any unauthorized changes of the system configurations.
e) The system shall have programmable selections: manual or automatic restart
option. A programmable start-up delay shall be provided for the automatic restart
option which allows multiple units to restart progressively when power resumes
after a power failure.
f) The accumulated run time of the following components shall be logged.
1. Fan
2. Cooling
g) Components shall be scheduled to activate sequentially to minimize inrush current.
h) The control system shall have but not limited to the following alarms.
1. High / low temperature
2. High / low humidity
3. Filter clogged
4. Compressor low pressure (DX unit only)
5. Compressor high pressure (DX unit only)

~9~
6. Loss of air flow
7. Water in high temperature (Chilled Water unit only)
8. Drip tray full (if water detection option present)
9. Water on floor (if water detection option present)
i) When an alarm condition exists, the common alarm output shall be energized until
acknowledged. Active alarm record shall remain until the alarm condition is
cleared.
j) A historical event log which maintains the latest events of up to 100 alarm
messages. The text description and occurrence time of the all alarms shall be
logged and shall be displayed in order of occurrence for ease of troubleshooting.
k) The units shall have built-in master and slave inter-networking capability and
auto-sequencing which allow a combination of all units to form a local area
network. The control of a slave unit shall not be limited to any particular master
unit. In case of a master unit failure, the remaining units in the same network shall
automatically take over the control and act as master unit.
l) The controller shall be compatible with most remote monitoring and control
devices. Controller shall have built-in RS485 port ready for Modbus connection.
Options shall be available for other BMS interface via BACnet, LonWorks and
SNMP.

~ 10 ~
OPTIONS ʹ GUIDE SPECIFICATION

Water Detection Kits

Water level sensors shall be located at the condensate tray to detect undue water
levels at the drain pan. A water sensing tape shall also be provided (supplied loose
with sufficient length to cover entire length of the respective unit) to detect presence
of water on the floor. When water is detected, an alarm shall be triggered and user
may set to stop or continue unit operation.

Fire Alarm Relay

A 24VDC relay shall be provided to receive an external signal from the fire control
panel or detection system. When the external signal is received, the unit shall stop
operation.

Condensate Pump

Condensate pump shall be fitted to remove the condensate water from the cooling coil.
The pump shall be able to discharge up to maximum 10m head and shall have
capacity of 25 l/hr at 6m head pressure. The pump shall operate with an internal float
switch. A safety switch shall send signal to the controller in the event of pump fault.

Wooden Crate

A plywood and timber enclosure shall be provided to protect the unit from damage
during transportation to site.

~ 11 ~
REMOTE MONITORING
TECHNICAL
AND DATA
SUPERVISORY SYSTEM

Several remote monitoring, control and supervisory systems are available as add-ons
to the controller to enable user to access data and make settings changes to the units
without having to be physically present in front of the unit.

WebGate

To connect controller to a local network based on standard Ethernet & TCP/IP


protocol. The device functions as a web server with a fixed IP which can be accessed
via a LAN or through the Internet.

pCOWeb

Allows communication between controller with BACnet Ethernet, BACnet over IP,
SNMP protocol (v1 & v2c), HTTP protocol, FTP and DHCP protocol. The device
functions as a web server with a fixed IP which can be accessed via a LAN or through
the Internet.

pCOnet

Allows communication with BACnet MS/TP protocol.

LonWorks Interface Card

Allows controller to interface directly with a LonWorks network.

Notes:
1. For more detailed information on these options, please refer to the Genius Controller Engineering Data.
2. Please note that certain combinations of options are not available with other options while other combinations
might require further upgrades or additional accessories to be added. To check whether a certain combination
of options is available, please consult factory. For availability of other special options & accessories not listed
above, please also check with factory.

~ 12 ~
TECHNICAL DATA

Unit Model 28C 55C 20A 42A

Gross Total Capacity kW 27.8 54.1 20.1 41.8

Gross Sensible Capacity kW 27.8 54.1 20.1 41.8

S.H.R. 1.00 1.00 1.00 1.00

General Data

Nominal Air Flow m3/s 1.30 2.65 0.90 2.08

No. of Fan(s) 6 2 4 2

Nominal Condenser HEC N/A N/A 274 574

Sound Level dBA 82 84 80 83

Piping & Electrical Connections* Top or Bottom

Waterflow Rate l/s 1.33 2.58 N/A N/A

Waterside PD kPa 113.8 96.5 N/A N/A

Standard Air Filter

Type Washable

Rating G2 (EU2)

Size (Quantity) mm 235 x 950 (2) 541 x 525 (3) 240 x 740 (2) 541 x 525 (3)

Thickness mm 25 25 25 25

Unit Piping Connection

Discharge Pipe N/A N/A 5/8" 3/4"

Liquid Pipe N/A N/A 5/8" 3/4"

Water In/Out mm 35 42 N/A N/A

Drain mm 22 22 22 22

Unit Dimension

Width mm 300 600 300 600

Depth mm 1094 1094 1094 1094

Height (note 3) mm 2011 2011 2011 2011

Minimum Service Allowance mm 725 725 725 725

Notes:
1. For chilled water unit, cooling capacity is based on 35°C, 23.8%RH, 10/15°C water temperature, 20Pa ESP.
2. For direct expansion unit, cooling capacity is based on 35°C, 23.8%RH, 45°C condensing temperature, R410A refrigerant,
20Pa ESP. Variable speed compressor is operating at 80% of maximum speed.
3. Height shown is inclusive of caster wheels.
4. Sound level is based on1.5m in free ¿eld conditions.
5. Service allowance is for front & rear of unit.
6. * Need to specify upon ordering.

~ 13 ~
RECOMMENDED PIPE SIZES

Model CNR20A CNR42A


Equi. Length Sect. Discharge Liquid Discharge Liquid
10m All ´ ´ ´ 3/4"
20m All ´ 5/8" ´ 3/4"
30m All ´ 5/8" ´ 3/4"
Horizontal ´ 5/8" 7/8" 3/4"
40m
Vertical ´ 5/8" ´ 3/4"
Horizontal ´ 5/8" 7/8" 3/4"
50m
Vertical ´ 5/8" ´ 3/4"
Horizontal ´ 5/8" 7/8" 3/4"
60m
Vertical ´ 5/8" ´ 3/4"
Horizontal ´ 5/8" 7/8" 3/4"
70m
Vertical ´ 5/8" ´ 3/4"

Notes:
1. The selected refrigerant line sizes should satisfy normal operating condition and installation with the following limitation,
ƒ The discharge riser is not more than 20m
ƒ The liquid lift is not more than 5m
2. Please consult factory for the installation that exceed the above mentioned limitation or with equivalent length more than 70m.

ELECTRICAL DETAIL

Unit Model 28C 55C 20A 42A

Operating Current A 3.0 3.0 16.6 26.1

Operating Power kW 0.7 1.6 6.8 13.2

Rated Load Amps A 3.6 17.2 18.1 39.6

Max. Inrush Amps A 5.0 5.3 25.4 52.9

Rated Load kW kW 0.9 11.4 8.4 23.6

Notes:
1. Operating current and power stated for unit running in cooling mode under nominal conditions.
2. Unit rated load power and current is calculated based on worst possible combination of components operating at the same time.
3. Power and current for heat rejection equipment is not included.
4. Electrical data is based on 400V/3ph/50Hz power supply.

Due to our policy of continues development and LPSURYHPHQWWKHVSHFL¿FDWLRQVDQGGDWDKHUHLQDUHVXEMHFWWRFKDQJHZLWKRXWSULRU


notice. We must therefore reserve the right to supply equipment that may differ from that described and illustrated herein. All
information, including illustrations, contained in this brochure, is believed to be accurate and reliable. Users, however, should
independently evaluate the suitability of each product for their own application. CITEC makes no warranties as to the accuracy or
completeness of the information, and disclaims any liability regarding its use.

~ 14 ~
~ 15 ~
Version 3.1/2016/CNR

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