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Engineering Data ES v3.4

The document provides an introduction and overview of the G-Volution Series precision air conditioning units from Citec International, including their modular design, features like double skin access panels, scroll compressors, electronic expansion valves, and the Genius 5+ advanced control system, as well as their applications in data centers and other critical environments. Key features highlighted are the units' modularity, high efficiency components, intelligent controls, communication capabilities, and humidity control options.

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Kim Wong
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0% found this document useful (0 votes)
125 views

Engineering Data ES v3.4

The document provides an introduction and overview of the G-Volution Series precision air conditioning units from Citec International, including their modular design, features like double skin access panels, scroll compressors, electronic expansion valves, and the Genius 5+ advanced control system, as well as their applications in data centers and other critical environments. Key features highlighted are the units' modularity, high efficiency components, intelligent controls, communication capabilities, and humidity control options.

Uploaded by

Kim Wong
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

ENGINEERING

DATA
CONTENT

Introduction 1
Features & Benefits 2
Nomenclature 6
Unit Configuration 7
Air Flow Arrangement 9
Dimension & Weight 11
Guide Specification 13
Options ± Guide Specification 18
Remote Monitoring & Supervisory System 22
Technical Data 23
Recommended Pipe Sizes 28
Electrical Details 30
INTRODUCTION

The Company

Citec International is one of the global leaders in designing and manufacturing


Precision Air Conditioning system. Citec International places great emphasis on
achieving the highest standards and incorporates stringent quality controls throughout
its operations. Every CITEC product is designed and built within a Quality
Management System ISO9001 and Environmental Management System ISO14001,
using our unrivalled experience in Precision Air Conditioning, with extensive testing
of components and complete systems. Every aspect is engineered to ensure maximum
reliability, economy of operation and long working life, together with ease of
installation and maintenance.

The Product

The G-Volution Series is the latest Precision Air Conditioning units from Citec
International that are engineered to run seamlessly in critical environments by
delivering constant, efficient and intelligent cooling circulation consistently and
reliably for 24 hours per day, 7 days per week.

The G-Volution Series is designed for areas with limited space as well as large data
centers. The units are designed with wide range of options to meet the requirement of
precision cooling needs in various applications and environment. Typical applications
include:

o Data Centers
o Computer Rooms
o Telecommunication Rooms
o Co-location Centers
o ISP
o Hospital Operating Rooms
o Laboratories

The Range

The G-Volution ES Range is Direct Expansion type Precision Air Conditioning units.
It comprises 15 models, in 7 cabinet sizes for both Air Cooled and Water Cooled
system. The ES Range is designed ZLWK&LWHF¶s state of arts modular concept which
greatly enhanced the flexibility and versatility in unit capacity and cabinet
configuration.

The DC inverter compressor option can further improve the unit efficiency during part
load operation. The latest DC Inverter Scroll Compressor coupled with Electronic
Expansion Valve, EC Fans and highly intelligent Genius 5+ Controller, can regulate
the unit capacity from as low as 20% up to 100%.

~1~
FEATURES AND BENEFITS

The G-Volution ES Range only require front service access and can be easily installed
side by side or tucked into a corner. The ES Range units are available in both
downflow and upflow configuration.

Modularity

The G-Volution ES Range is designed with modular concept which allows flexible
configuration and installation base on 5 basic frame modules, i.e. Module A, A+, B,
B+ and C. These 5 basic modules cover the capacity range up to 100kW and also
serve as basic building blocks to the entire ES Range units up to 130kW. Module A
can go up to 25kW, module A+ can go up to 35kW while module B can achieve
50kW. For units that larger than 50kW, 2 options are available, i.e. either with a
single module (B+ or C) or couple 2 smaller modules together. Single module units
will have smaller physical dimension and more cost competitive while multiple
modules unit provide flexibility in transportation and installation.

Double Skin Access Panel with Gasket Lining

The solid and rigid double skin insulated access panels on the G-Volution Series
ensure excellent sound isolation and greatly reduce the breakout noise of the unit. The
special FERMAPOR gasket on the door panels effectively eliminates air leakage from
the units. This gasket is applied to the door panels using a special machine to ensure
strong bonding between the gasket and the panels, thus increase the reliability of the
whole panel assembly.

Scroll Compressor

High efficiency hermetic scroll compressors provide reliability, quiet and superior
cooling performance. The compressors are perfect for the application of precision
cooling for data centers, laboratories and equipment rooms. All compressors are with
screw thread connection for easy service and maintenance.

DC Inverter Scroll Compressor

Scroll compressor with DC inverter technology enables capacity regulation with


variable speed. The efficiency and reliability of the compressor is further enhanced
ZLWKWKHVWDWHRIWKHDUW³)UDPH&RPSOLDQFH0HFKDQLVP´ )&0 WHFKQRORJ\FCM
can minimize gas leakage in scroll compression chamber by self-adjusting the
Orbiting Scroll position, thus preserving the refrigerating capacity and reducing
power loss.

3 Types of Fan Configuration

The G-Volution Series offer 3 types of fan configuration. DIDW centrifugal fan
driven by AC motor is fitted as standard while high efficiency Electronically
Commutated (EC) Fan is offered as option. Apart from increasing the efficiency of
~2~
the units, EC Fan also enable various control strategies for data center cooling such as
underfloor pressure control and variable air flow control. For downflow system, if the
raise floor has sufficient height (>400mm), then the efficiency of the unit can be
further improved as much as 15% by locating the EC fan under the raise floor. For
Citec G-Volution Series underfloor EC Fan option, the fans are located inside the unit
during transportation. After the unit is in position, the fans will be lower down to
underfloor. This has greatly simplified the installation process and also future service
and maintenance.

In order to maximize the benefit of DC inverter compressor, belt driven fan is not
available for unit with DC inverter compressor option.

Electronic Expansion Valve

The innovative Electronic Expansion Valve (EEV) provides highly efficient control of
refrigerant flow base on real-time feedback. Unlike the conventional Thermostatic
Expansion Valve, the EEV can provide fast, stable and precise control even under low
load condition. The wide operating range of EEV allows the unit operate at lower
condensing pressure and thus increase the efficiency of the unit. The presence of the
temperature & pressure probe allows real time monitoring of suction temperature and
pressure as well as the superheat of the system. Problem such as refrigerant leakage
can be easily detected by checking the superheat & suction pressure from display.

Evaporator Coil

A-frame coil arrangement allows larger coil to be fitted in to the unit. Large coil face
area allows more cooling capacity at lower face velocity. Therefore, the unit can
achieve better efficiency while at the same time minimizing the air side pressure loss.

Hydrophilic fin provides additional protection to the coil and at the same time, ensure
fast removal of condensate on the coil. Thus, improves the heat transfer and
performance of the coil. Hydrophilic fin also reduce the air friction loss across the coil,
thus reduce the fan power requirement.

Heaters

Depends on models, single stage or multiple stages of PTC heating elements are
balanced over 3 phases and comes with safe dynamic self-regulating function. It
automatic controls the thermal power through air flow to eliminate the possibility of
overheating when air flow is low. It operates at a nearly constant temperature and fast
heat up promise an accurate control of temperature. Uniform heating without power
variation extend the life span of the elements. Proportional heating capacity is
available as an option via power regulators. All heaters are protected by thermal cut-
out switches. The heater may be interlocked with humidifier to reduce power
requirement when operating under power restricted area.

~3~
Electrical and Control Panel

High and low voltage cables are segregated and each component is protected by
individual MCB. AC3 components such as fan motors and compressors are protected
by manual motor starters. All cabling are colour coded and numbered for easy
reference.

Genius 5+ Controller

The latest Citec Genius 5+ Controller provides intelligent and advance control for
precision cooling application. The G-Volution Series fitted with Genius 5+ controller,
offered highest flexibility and capability in mission critical cooling control, remote
monitoring and system integration. The Genius 5+ controller supports wide range of
cooling control strategies for mission critical facilities including auto-sequencing,
supply air control and containment system. Energy saving features such as EC fan
control, compressor and EEV optimization and intelligent humidity control are built-
in to the standard control program.

The Genius 5+ controller supports various communication protocols for remote


monitoring. The built-in RS485 communication port is ready for connecting to
Modbus system without needs of additional accessories. Other communication
protocols such as TCP/IP, BACnet and LonWorks are supported with additional
interface cards.

Touch Screen Display

Optional touch screen display provides informative and user-friendly interface for
easy navigation. The display can show graphical information via animated icons and
also capable of plotting trend graphs for temperature and humidity. The display can
support multiple languages such as English, Malay, Chinese, Thai and Japanese.

Humidity Control

The G-Volution Series offered 2 humidity control mode, i.e. the conventional RH
Control Mode and the ASHRAE TC9.9 compliance Dew Point Control Mode.

RH Control Mode (Relative Humidity Control)

In RH Control Mode, room humidity is control in term of Relative Humidity (RH). As


RH is not directly reflexes the actual moisture content in the air, keeping constant RH
might involve adding and removing of moisture just because the change of
temperature instead of the variation in moisture content. These unintended processes
are causing unnecessary power consumption in data center cooling. However, this
humidity control mode shall be chosen for application where RH gives more impact
than the actual moisture content.

~4~
Dew Point Control Mode (Absolute Humidity Control)

Since year 2008, ASHRAE TC9.9 has specified recommended humidity in term of
dew point. It specified that the humidity level in data center environment should be
between 5.5°C and 15°C. To comply to the latest ASHRAE recommendation and also
to prevent the unnecessary humidifying and de-humidifying process. Dew Point
Control Mode is preferred over the conventional RH Control Mode.

%
40
20 %
30
C
-° ASHRAE 2004 Recommendation
re

Humidity Ratio - kg/kg


tu
era
mp
Te 15
Bulb 20%
t
We
10

5
10%

ASHRAE 2008 Recommendation

Dry Bulb Temperature - °C

~5~
NOMENCLATURE

E S D 25 A A S

S ± Standard Compressor
E - G-Volution Series I ± Inverter Compressor

S - DX System A ± Belt Driven Fans


E ± EC Fans
D - Downflow U ± Underfloor EC Fans
U - Upflow

A - Air Cooled
Model - Nominal
W - Water Cooled
Capacity in kW

~6~
UNIT CONFIGURATION

Air Cooled System

In an Air Cooled Direct Expansion (DX) system, the refrigerant is used as the heat
transfer medium. Room air is cooled by the cooling coil, transferring heat to the
refrigerant which is circulated by the scroll compressor. This heat is then rejected
from the refrigerant system via an air cooled condenser which is cooled by the
outdoor ambient air.

Air Cooled systems require field installed refrigerant piping and are not pre-charged
from the factory. Each installation requires properly designed piping connecting the
indoor unit to the outdoor air cooled condenser. Citec strongly recommends
installation to be carried out by a highly qualified refrigeration contractor, to avoid
improper elevation and long piping runs.

Water Cooled System

Similar to the air cooled configuration, in a Water Cooled Direct Expansion (DX)
system, refrigerant is also used as the heat transfer medium. However, the heat is
rejected from the refrigerant system via a compact plate heat exchanger where the
refrigerant transfers the excess heat to a cooling medium (usually water) which is
circulated through the plate heat exchanger through a pump. This cooling medium
then rejects the heat to the ambient via a cooling tower or dry cooler.

~7~
Water Cooled system does not require field installed refrigerant piping but required
condenser water piping to be connected to the plate heat exchanger. Longer water
piping runs could be used compared to refrigerant piping as it is not restricted by
refrigerant piping losses (which affect performance) and oil return. Citec Water
Cooled units are not pre-charged at the factory.

~8~
AIR FLOW ARRANGEMENT

Type A:
Upflow unit, top discharge into ceiling
or duct with front return.

Type B:
Upflow unit, with horizontal discharge
plenum. Front return.

Type C:
Upflow unit, top discharge into ceiling
or duct. Bottom return.

~9~
Type D:
Downflow unit, discharge into raise
floor. Top return.

Type E:
Downflow unit, with bottom discharge
plenum. Top return.

Type F:
Downflow unit, with underfloor EC
Fans. Top return.

~ 10 ~
DIMENSION & WEIGHT

Standard Compressor

Model 5 12 15 20 25 30 35 40
Gross Weight (kg): A Version 165 255 290 295 315 340 345 405

Gross Weight (kg): W Version 175 270 298 305 325 353 361 420

Model 45 50 60 70 80 90 100
Gross Weight (kg): A Version 410 415 600 615 620 730 735

Gross Weight (kg): W Version 425 443 630 645 650 760 791

~ 11 ~
DC Inverter Compressor

Model 20 25 30 35 40 45 60 70 80 90
Gross Weight (kg): A Version 315 316 345 360 424 425 612 620 622 730

Gross Weight (kg): W Version 327 331 358 376 440 441 638 646 654 762

~ 12 ~
GUIDE SPECIFICATION

Cabinet and Frame Construction

The frame shall be constructed of 2mm steel for strength and durability. The exterior
panels shall be powder coated with a textured finish and shall be insulated with a
minimum 1 inch (25.4mm) thick PE foam insulation with minimum 40kg/m3 density
lined with aluminium foil rated to class O rating. All front panels shall have double
skinned construction with FERMAPOR gasket for better sound proofing and thermal
insulation. All front panels shall be locked with compression latches to prevent
unauthorized access. All front panels shall be provided with removable hinge to allow
easy access for installation and maintenance.

Air Filtration

The air filters shall be located within the cabinet of the unit and shall be serviceable
from the front of the unit. The filters shall be rated not less than 30% efficiency
(based on ASHRAE 52.1) or MERV 8 (ASHRAE 52.2) and shall be of 100mm depth.
A differential pressure switch shall be fitted to indicate the filters need changing
through a service alarm from the controller.

Electric Reheat

Electrical heaters shall be provided in one or two stages depend on models. The PTC
heating elements shall be made of PTC thermistor and aluminium fin housing with
safe dynamic self-regulating function. The heating elements shall include a high
temperature safety cut-out. Heater may be interlocked with humidifier (if present) to
prevent simultaneous operation for sites with limited power supply.

Refrigeration Circuit

Standard Compressor

The refrigeration system shall be of direct expansion type and shall utilize high
efficiency hermetic scroll compressors. The system shall include high pressure and
low pressure protection for the compressor, a sight glass with moisture indicator, an
Electronic Expansion Valve (EEV) and a high capacity filter drier. The compressor
shall be fitted with thread connection for easy disassembly when replacement is
necessary without the need for brazing. The EEV shall have PID modulation control
and is capable of reacting quickly to system changes in order to ensure a stable
superheat. A pressure transducer and a temperature sensor shall be provided on the
low side to monitor evaporating pressure and superheat, which allows easy
monitoring of the system performance without additional tools.

DC Inverter Compressor Option

The refrigeration system shall be of direct expansion type and shall be fitted with high
efficiency DC inverter variable speed hermetic scroll compressors. Each refrigeration
~ 13 ~
circuit shall include high pressure and low pressure protection for the compressor, a
sight glass with moisture indicator, an Electronic Expansion Valve (EEV) and a high
capacity filter drier. The compressor shall be fitted with thread connection for easy
disassembly when replacement is necessary without the need for brazing. The EEV
shall have PID modulation control and is capable of reacting quickly to system
changes in order to ensure a stable superheat. A pressure transducer and a temperature
sensor shall be provided on the low side to monitor evaporating pressure and
superheat, which allows easy monitoring of the system performance without
additional tools.

Dehumidification

Dehumidification cycle shall be via different superheat control setting of the


Electronic Expansion Valve. During dehumidification, the evaporating temperature of
the coil is reduced to provide better moisture removal capability to the evaporator coil
and at the same time, reduce the cooling capacity and thus reduce the need for reheat.
Full air flow shall be maintained at all times to ensure consistent air distribution to the
conditioned space.

Fans

Centrifugal Belt-Driven Fan (Standard)

The fan shall be of double width double inlet forward curved centrifugal type, and
shall be factory-balanced as a completed assembly. The shaft shall be heavy duty steel
with self-aligning ball bearings with a minimum life span of 100,000 hours. The fan
shall be belt-driven and belt shall be sized for 200% of the fan motor horsepower.
Each fan shall be driven individually by a fan motor. The fan motor shall be mounted
on an adjustable frame on the fan. The fan motor shall be of TEFC type, IEC
compliant, with class F insulation.

All fans and motors shall be accessible from the front of the unit. The fans shall be of
draw through type, located after the cooling coil to ensure even air distribution and
maximum coil performance. A differential pressure switch shall be provided to detect
air flow failure.

Electronically Commutated (EC) Fan (Option for standard compressor unit, standard
for DC Inverter compressor unit)

Fans shall be of backward curved plug fan type which is direct-driven by an


Electronically Commutated (EC) motor. The EC fan shall be capable of variable
speed control without use of VFD and can be set by the user to operate within a
certain range of fan speed and shall also be capable of being set to automatically
adjust its fan speed according to the air temperature of the room to provide energy
saving during periods of low load.

Alternatively, it should also be possible to automatically regulate the fan speed to


maintain a certain level of positive pressure in the room. User should be able to
override and manually set the fan speed if required.

~ 14 ~
The EC fan should be capable of ramping slowly to the desired speed & shall not have
any high inrush current. The fan shall be accessible from the front of the unit and be
of draw through type located after the cooling coil to ensure even air distribution and
maximum coil performance. A differential pressure switch shall be provided to detect
air flow failure.

Underfloor EC Fan (Option, Downflow Models Only)

Fans shall be of backward curved plug fan type which is direct-driven by an


Electronically Commutated (EC) motor. Fans shall be pre-wired and placed within the
unit for delivery, ready to be lowered into position at site. Fan mounting assembly
shall be enclosed and provided with a perforated plate to prevent any accidental direct
contact with the fan when it is in operation.

The EC fan shall be capable of variable speed control without use of VFD and can be
set by the user to operate within a certain range of fan speed and shall also be capable
of being set to automatically adjust its fan speed according to the air temperature of
the room to provide energy saving during periods of low load.

Alternatively, it should also be possible to automatically regulate the fan speed to


maintain a certain level of positive pressure in the room. User should be able to
override and manually set the fan speed if required.

The EC fan should be capable of ramping slowly to the desired speed & shall not have
any high inrush current. The fan shall be accessible from the front of the unit and be
of draw through type located after the cooling coil to ensure even air distribution and
maximum coil performance. A differential pressure switch shall be provided to detect
air flow failure.

Evaporating Coil

The cooling coil shall be an A-frame coil with draw through air design for uniform air
distribution & superior heat transfer. Coil shall be constructed of inner grooved
copper tubes and corrugated aluminium fins. All coils shall have hydrophilic coating
for better water removal and improved heat transfer. The cooling coil shall be a
maximum of 4 rows and 12 fins per inch and face velocity shall not exceed 2.5m/s.
Condensate tray for the cooling coil shall be made of stainless steel.

Air Cooled Condenser

Air Cooled condenser shall incorporate high efficiency direct driven axial fan with
external rotor motors with IP54 enclosure rating and class F insulation. The condenser
body shall be of powder coated steel for corrosion protection and all components used
shall be weatherproof and suitable for outdoor operation. Condenser coil shall be
constructed of rifled copper tube with corrugated aluminium fins. The condenser shall
be capable of either vertical or horizontal air discharge to suit site space limitations.
The condenser shall operate on power supply provided from the indoor unit and
include an isolation switch.

~ 15 ~
Water Cooled Condenser (Water Cooled System)

Unit shall include a brazed plate type heat exchanger that operates as the condenser
and a liquid receiver to hold the refrigerant charge, including all refrigerant pipework
to the condenser. Water cooled models are supplied with a nitrogen holding charge
and isolation valves shall be field supplied and fitted by others. A strainer must be
installed on the supply side of the water circuit to the condenser by the contractor/
installer to prevent entry of impurities into the heat exchanger.

Electrical and Control Cabinet

High voltage compartment shall contain contactors, miniature circuit breakers,


transformer and terminal isolator while the low voltage section shall include the
controller, EEV driver and all other additional add-on control interface and terminal
blocks. Each component shall be protected by an individual MCB while fan motor
and compressors shall be protected by motor starters. Low voltage circuit shall be
protected by fuse. All high and low voltage cables shall be segregated and placed in
cable trunking. All cabling shall be colour coded and numbered for easy referencing.

Microprocessor Control System with LCD Display

a) The control system shall be able to maintain the temperature and humidity to a
tolerance of ±1.0°C and ±5 %RH.
b) The control system shall have a fascia with 132 x 64 pixel resolution LCD display
located on the front panel of the unit for display and programming functions. The
display shall show current modes of operation, current return air temperature and
relative humidity, target set point temperature & relative humidity as well as the
evaporating pressure and superheat of each refrigeration circuit for each
troubleshooting and commissioning.
c) System configuration and setting shall be stored in non-volatile memory and
safeguard in the event of power failure.
d) The system shall have at least three levels of programmable password access to
prevent any unauthorized changes of the system configurations.
e) The system shall have programmable selections: manual or automatic restart
option. A programmable start-up delay shall be provided for the automatic restart
option which allows multiple units to restart progressively when power resumes
after a power failure.
f) The accumulated run time of the following components shall be logged.
1. Fan
2. Heater
3. Compressor
4. Humidifier
g) Components shall be scheduled to activate sequentially to minimize inrush current.
h) The control system shall have but not limited to the following alarms.
1. High / low temperature
2. High / low humidity
3. Filter clogged
4. Compressor low pressure
5. Compressor high pressure

~ 16 ~
6. Loss of air flow
7. Water in high temperature (Water Cooled unit only)
8. Heater overheat
9. Humidifier fault (if humidifier present)
10. Humidifier cylinder change (if humidifier present)
11. Drip tray full (if water detection option present)
12. Water on floor (if water detection option present)
i) When an alarm condition exists, the common alarm output shall be energized until
acknowledged. Active alarm record shall remain until the alarm condition is
cleared.
j) A historical event log shall record up to 100 alarm events. The text description
and occurrence time of the all alarms shall be logged and shall be displayed in
order of occurrence for ease of troubleshooting.
k) The units shall have built-in master and slave inter-networking capability and
auto-sequencing which allow a combination of all units to form a local area
network. The control of a slave unit shall not be limited to any particular master
unit. In case of a master unit failure, the remaining units in the same network shall
automatically take over the control and act as master unit.
l) The controller shall be compatible with most remote monitoring and control
devices. Controller shall have built-in RS485 port ready for Modbus connection.
Options shall be available for other BMS interface via BACnet, LonWorks and
SNMP.

~ 17 ~
OPTIONS ʹ GUIDE SPECIFICATION

Humidifier

Humidification shall be via an electrode boiler type humidifier with disposable


cylinder complete with feed and drain valves and overflow indicator. The humidifier
control shall include proportional steam output and an auto flush cycle, which is user
adjustable from the front display. Power supply shall be disconnected from the
electrodes when humidifier is in drain mode to prevent earth leakage.

Serviceable Humidifier

Humidification shall be via an electrode boiler type humidifier complete with feed
and drain valves and overflow indicator. The humidifier cylinder shall be serviceable
with cleanable electrodes. The humidifier control shall include proportional steam
output and an auto flush cycle, which is user adjustable from the front display. Power
supply shall be disconnected from the electrodes when humidifier is in drain mode to
prevent earth leakage.

Water Detection Kits

Water level sensors shall be located at the condensate tray to detect undue water
levels at the drain pan. A water sensing tape shall also be provided (supplied loose
with sufficient length to cover entire length of the respective unit) to detect presence
of water on the floor. When water is detected, an alarm shall be triggered and user
may set to stop or continue unit operation.

Fan Speed Control (Air Cooled System Only)

Air Cooled condenser shall be equipped with fan speed control. The fan speed
controller shall include a high side pressure transducer and electronic fan speed
control module at the indoor unit. The control module shall regulate the fan speed
based on the condensing pressure and the control setpoint by regulating the voltage to
the fan.

Dual Belt for Belt Driven Fan

The fan shall be of double width double inlet forward curved centrifugal type, and
shall be factory-balanced as a completed assembly. The shaft shall be heavy duty steel
with self-aligning ball bearings with a minimum life span of 100,000 hours. The fan
shall be driven with 2 belts and each belt shall be sized for 200% of the fan motor
horsepower for redundancy. Each fan shall be driven individually by a fan motor. The
fan motor shall be mounted on an adjustable frame on the fan. The fan motor shall be
of TEFC type, IEC compliant, with class F insulation, of IP55 rating and EFF 2
efficiency.

All fans and motors shall be accessible from the front of the unit. The fans shall be of
draw through type, located after the cooling coil to ensure even air distribution and

~ 18 ~
maximum coil performance. A differential pressure switch shall be provided to detect
air flow failure.

Horizontal Discharge Section (Upflow Unit Only)

Horizontal discharge section shall consist of a double deflection grille fitted into a
rigid sheet metal box. The complete assembly shall be bolted to the top of the unit on
site. The grille shall have two sets of blades, which allow for both vertical and
horizontal directional adjustment of air flow. The standard height for this section shall
be 500mm.

Ceiling Discharge Section (Upflow Unit Only)

The ceiling discharge section shall consist of rigid riveted sheet metal assembly
comprising of unit matched front, rear and end panels lined with 25mm thick
insulation. The extension shall be bolted to the top of the unit on site. The section
height shall be suitable for the distance between the top of the unit and the underside
of the suspended ceiling. The overall height of the section shall be this dimension plus
50mm.

Ceiling Return Duct (Downflow Unit Only)

Ceiling return duct shall comprise of unit matched panels lined with 25mm thick
insulation bolted to the top of the unit on site. The height of the duct shall be suitable
for the distance between the top of the unit and the underside of the suspended ceiling.
The overall height of the duct shall be this dimension plus 50mm.

High Efficiency Filter

The air filters shall be located within the cabinet of the unit and shall be serviceable
from the front of the unit. The filters shall be rated not less than 80% efficiency
(based on ASHRAE 52.1) or MERV 13 (based on ASHRAE 52.2) and shall be of
100mm depth. A differential pressure switch shall be fitted to indicate the filters need
changing through a service alarm from the controller. Air filter shall be of disposable
type & with cardboard frame.

Differential Pressure Transmitter for Underfloor Pressure Control

Differential Pressure Transmitter shall be used to detect pressure difference between


the room and the underfloor in order to maintain a constant differential pressure when
using EC fan. The EC fan shall regulate its speed in order to maintain the pre-set
differential pressure. This differential pressure setting shall be set via the controller
display interface.

Fire Alarm Relay

A 24VDC relay shall be provided to receive an external signal from the fire control
panel or detection system. When the external signal is received, the unit shall stop
operation.

~ 19 ~
Supply Temperature and Humidity Sensor

An additional Temperature and Humidity Sensor shall be provided to measure the


supply air condition of the unit. User shall be able to set to either control the unit via
supply air condition or return air condition.

Water Regulating Valve (Water Cooled Unit Only)

Water Cooled units shall incorporate 2-way water regulating valve to controls the
condensing pressure of the system by regulating water flow to the plate heat
exchanger.

Compressor Crankcase Heater

The compressors shall be fitted with crankcase heaters to prevent refrigerant


migration and oil mixing when the compressors are off. The crankcase heaters shall
be turned off when the units are running.

Wooden Crate

A plywood and timber enclosure shall be provided to protect the unit from damage
during transportation to site.

Automatic Transfer Switch (ATS)

ATS shall be provided to handle the transfer of incoming power source for dual power
system. The ATS shall be factory installed and wired and integrated the switching
signal to the controller.

Microprocessor Control System with Touch Screen Display

a) The control system shall be able to maintain the temperature and humidity to a
tolerance of ±1.0°C and ±5 %RH.
b) The control system shall have a fascia with 480 x 272 pixel resolution TFT touch
screen graphical display located on the front panel of the unit for display and
programming functions. The display shall show current modes of operation,
current return air temperature and relative humidity, target set point temperature &
relative humidity as well as the evaporating pressure and superheat of each
refrigeration circuit for each troubleshooting and commissioning.
c) System configuration and setting shall be stored in non-volatile memory and
safeguard in the event of power failure.
d) The system shall have at least three levels of programmable password access to
prevent any unauthorized changes of the system configurations.
e) The display shall have multi language support with option to select between
English, Malay, Chinese, Japanese and Thai languages.
f) The system shall have a temperature and humidity graph which shows data up to 4
weeks duration. The data of the graph shall be logged in one minute intervals. An
option to show the temperature graph of the chilled water system (inlet and outlet
if applicable) shall be available.

~ 20 ~
g) The system shall have programmable selections: manual or automatic restart
option. A programmable start-up delay shall be provided for the automatic restart
option which allows multiple units to restart progressively when power resumes
after a power failure.
h) The accumulated run time of the following components shall be logged.
a. Fan
b. Heater
c. Compressor
d. Humidifier
i) Components shall be scheduled to activate sequentially to minimize inrush current.
j) The control system shall have but not limited to the following alarms.
a. High / low temperature
b. High / low humidity
c. Filter clogged
d. Compressor low pressure
e. Compressor high pressure
f. Loss of air flow
g. Water in high temperature (Water Cooled unit Only)
h. Heater overheat
i. Humidifier fault (if humidifier present)
j. Humidifier cylinder change (if humidifier present)
k. Drip tray full (if water detection option present)
l. Water on floor (if water detection option present)
k) When an alarm condition exists, the common alarm output shall be energized until
acknowledged. Active alarm record shall remain until the alarm condition is
cleared.
l) A historical event log which maintains the latest events of up to 4 weeks shall be
provided. The text description and occurrence time of the all alarms shall be
logged and shall be displayed in order of occurrence for ease of troubleshooting.
m) The units shall have built-in master and slave inter-networking capability and
auto-sequencing which allow a combination of all units to form a local area
network. The control of a slave unit shall not be limited to any particular master
unit. In case of a master unit failure, the remaining units in the same network shall
automatically take over the control and act as master unit.
n) The controller shall be compatible with most remote monitoring and control
devices. Controller shall have built-in RS485 port ready for Modbus connection.
Options shall be available for other BMS interface via BACnet, LonWorks and
SNMP.

~ 21 ~
REMOTE MONITORING AND SUPERVISORY SYSTEM

Several remote monitoring, control and supervisory systems are available as add-ons
to the controller to enable user to access data and make settings changes to the units
without having to be physically present in front of the unit.

WebGate

To connect controller to a local network based on standard Ethernet & TCP/IP


protocol. The device functions as a web server with a fixed IP which can be accessed
via a LAN or through the Internet.

pCOWeb

Allows communication between controller with BACnet Ethernet, BACnet over IP,
SNMP protocol (v1 & v2c), HTTP protocol, FTP and DHCP protocol. The device
functions as a web server with a fixed IP which can be accessed via a LAN or through
the Internet.

pCOnet

Allows communication with BACnet MS/TP protocol.

LonWorks Interface Card

Allows controller to interface directly with a LonWorks network.

G-Visor

Manage CRAC operation to optimise cooling efficiency.

Notes:
1. For more detailed information on these options, please refer to the Genius Controller Engineering Data.
2. Please note that certain combinations of options are not available with other options while other combinations
might require further upgrades or additional accessories to be added. To check whether a certain combination
of options is available, please consult factory. For availability of other special options & accessories not listed
above, please also check with factory.

~ 22 ~
TECHNICAL DATA

Standard Compressor
Unit Model 5* 12* 15 20 25
Gross Total Capacity kW 5.69 14.72 18.17 20.23 25.68
Gross Sensible Capacity kW 5.24 12.72 18.17 20.23 23.10
S.H.R. 0.92 0.86 1.00 1.00 0.90
General Data
Nominal Air Flow m³/s 0.415 1.00 1.84 1.84 1.84
No. of Fan(s) 1 1 1 1 1
No. of Compressor(s) 1 1 1 1 1
No. of Refrigerant Circuit(s) 1 1 1 1 1
Sound Level dBA 51 52 61 61 61
Condenser
Nominal Air Cooled Model 234 234 234 234 274
Nominal Water Cooled Model WA20 WA30 WB30 WB40 WB60
Nominal Water Flow l/s 0.34 0.87 1.02 1.16 1.49
Waterside P.D. of Condenser kPa 13.2 42.8 22.5 17.5 15.9
Electric Re-heater
Nominal Heater Capacity kW 3 6 6 6 6
No. of Heater Step(s) 1 1 1 1 1
Electrode Humidifier
Nominal Humidifier Capacity kg/hr 5 5 5 5 5
Air Filter
Type G4, MERV8, Disposable
Downflow: WxHxD (Qty) mm 455x455x50(1) 510x288x50(3) 632x700x100(1)
Upflow: WxHxD (Qty) mm 455x455x50(1) 510x288x50(3) 637x572x100(1)
Unit Piping Connection
Discharge 1/2" 5/8" 5/8" 5/8" 7/8"
Liquid 1/2" 1/2" 5/8" 5/8" 5/8"
Drain mm 22 22 22 22 22
Humidifier Feed 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M)
Humidifier Drain mm 32 32 32 32 32
Condenser Water In/Out mm 22 28 35 35 35
Unit Dimension
Width mm 648 648 800 800 800
Depth mm 354 652 891 891 891
Height mm 1940 1940 1985 1985 1985
Min. Service Allowance mm 725 725 725 725 725

Notes:
1. Cooling capacity is based on 24ºC, 45%RH, R407C refrigerant, 45ºC condensing temperature, 400V/3ph/50Hz power supply, 50Pa ESP.
2. Sound level is for downflow models measured at 1m in free ¿eld conditions.
3. Nominal air cooled condenser sizing is suggestion only based on 35ºC ambient & nominal operating condition. Other sizes may be selected to suit
requirement as necessary.
4. Nominal water cooled condenser sizing is suggestion only based on 30/35ºC condensing water & nominal operating condition. Other sizes may be selected
to suit requirement as necessary.
5. For underfloor EC fan option, raise floor height must be >400mm. (*Option not available for model 5 and 12)
6. Water cooled condensers to be installed externally, please consult factory if required to be installed internally.
7. **For model 30 and 35, only EC fan version is available.

~ 23 ~
Unit Model 30** 35** 40 45 50
Gross Total Capacity kW 31.9 35.07 41.64 44.60 49.66
Gross Sensible Capacity kW 28.17 29.59 41.64 43.21 45.37
S.H.R. 0.88 0.84 1.00 0.97 0.91
General Data
Nominal Air Flow m³/s 2.24 2.24 3.70 3.70 3.70
No. of Fan(s) 1 1 2 2 2
No. of Compressor(s) 1 1 1 1 1
No. of Refrigerant Circuit(s) 1 1 1 1 1
Sound Level dBA 62 62 64 64 64
Condenser
Nominal Air Cooled Model 374 574 574 574 574
Nominal Water Cooled Model WB60 WB80 WB80 WB80 WB80
Nominal Water Flow l/s 1.85 2.06 2.36 2.53 2.85
Waterside P.D. of Condenser kPa 24.5 21.7 28.3 32.6 41.4
Electric Re-heater
Nominal Heater Capacity kW 6 6 12 12 12
No. of Heater Step(s) 1 1 2 2 2
Electrode Humidifier
Nominal Humidifier Capacity kg/hr 5 5 5 5 5
Air Filter
Type G4, MERV8, Disposable
Downflow: WxHxD (Qty) mm 350x700x100(2) 565x700x100(2)
Upflow: WxHxD (Qty) mm 722x572x100(1) 547x572x100(2)

Unit Piping Connection


Discharge 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8"
Liquid 5/8" 5/8" 3/4" 3/4" 3/4"
Drain mm 22 22 22 22 22
Humidifier Feed 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M)
Humidifier Drain mm 32 32 32 32 32
Condenser Water In/Out mm 42 42 54 54 54
Unit Dimension
Width mm 885 885 1315 1315 1315
Depth mm 891 891 891 891 891
Height mm 1985 1985 1985 1985 1985
Min. Service Allowance mm 725 725 725 725 725

Notes:
1. Cooling capacity is based on 24ºC, 45%RH, R407C refrigerant, 45ºC condensing temperature, 400V/3ph/50Hz power supply, 50Pa ESP.
2. Sound level is for downflow models measured at 1m in free ¿eld conditions.
3. Nominal air cooled condenser sizing is suggestion only based on 35ºC ambient & nominal operating condition. Other sizes may be selected to suit
requirement as necessary.
4. Nominal water cooled condenser sizing is suggestion only based on 30/35ºC condensing water & nominal operating condition. Other sizes may be selected
to suit requirement as necessary.
5. For underfloor EC fan option, raise floor height must be >400mm. (*Option not available for model 5 and 12)
6. Water cooled condensers to be installed externally, please consult factory if required to be installed internally.
7. **For model 30 and 35, only EC fan version is available.

~ 24 ~
Unit Model 60 70 80 90 100
Gross Total Capacity kW 61.88 69.18 76.88 89.38 99.52
Gross Sensible Capacity kW 61.88 66.48 69.79 86.06 90.42
S.H.R. 1.00 0.96 0.91 0.96 0.91
General Data
Nominal Air Flow m³/s 5.30 5.30 5.30 7.20 7.20
No. of Fan(s) 2 2 2 3 3
No. of Compressor(s) 2 2 2 2 2
No. of Refrigerant Circuit(s) 2 2 2 2 2
Sound Level dBA 66 66 66 67 67
Condenser
Nominal Air Cooled Model 2x314 2x374 2x574 2x574 2x574
Nominal Water Cooled Model 2xWB60 2xWB60 2xWB80 2xWB80 2xWB80
Nominal Water Flow l/s 3.52 3.93 4.41 5.06 5.70
Waterside P.D. of Condenser kPa 22.1 27.6 24.9 32.7 41.5
Electric Re-heater
Nominal Heater Capacity kW 12 12 12 12 12
No. of Heater Step(s) 2 2 2 2 2
Electrode Humidifier
Nominal Humidifier Capacity kg/hr 5 5 5 8 8
Air Filter
Type G4, MERV8, Disposable
Downflow: WxHxD (Qty) mm 501x700x100(1), 565x700x100(2) 398x700x100(2), 501x700x100(3)
Upflow: WxHxD (Qty) mm 387x572x100(1), 547x572x100(2) 722x572x100(3)

Unit Piping Connection


Discharge 7/8" x 2 7/8" x 2 7/8" x 2 1 1/8" x 2 1 1/8" x 2
Liquid 5/8" x 2 5/8" x 2 5/8" x 2 3/4" x 2 3/4" x 2
Drain mm 22 22 22 22 22
Humidifier Feed 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M)
Humidifier Drain mm 32 32 32 32 32
Condenser Water In/Out mm 42 x 2 42 x 2 54 x 2 54 x 2 54 x 2
Unit Dimension
Width mm 1815 1815 1815 2500 2500
Depth mm 891 891 891 891 891
Height mm 1985 1985 1985 1985 1985
Min. Service Allowance mm 725 725 725 800 800

Notes:
1. Cooling capacity is based on 24ºC, 45%RH, R407C refrigerant, 45ºC condensing temperature, 400V/3ph/50Hz power supply, 50Pa ESP.
2. Sound level is for downflow models measured at 1m in free ¿eld conditions.
3. Nominal air cooled condenser sizing is suggestion only based on 35ºC ambient & nominal operating condition. Other sizes may be selected to suit
requirement as necessary.
4. Nominal water cooled condenser sizing is suggestion only based on 30/35ºC condensing water & nominal operating condition. Other sizes may be selected
to suit requirement as necessary.
5. For underfloor EC fan option, raise floor height must be >400mm. (*Option not available for model 5 and 12)
6. Water cooled condensers to be installed externally, please consult factory if required to be installed internally.
7. **For model 30 and 35, only EC fan version is available.

~ 25 ~
DC Inverter Compressor

Unit Model 20 25 30 35 40 45
Gross Total Capacity kW 21.06 25.49 30.34 34.93 41.17 46.36
Gross Sensible Capacity kW 21.06 23.02 27.49 29.52 41.17 43.95
S.H.R. 1.00 0.90 0.91 0.85 1.00 0.95
General Data
Nominal Air Flow m³/s 1.84 1.84 2.24 2.24 3.70 3.70
No of Fan(s) 1 1 1 1 2 2
No. of Compressor(s) 1 1 1 1 1 1
No. of Refrigerant Circuit(s) 1 1 1 1 1 1
Sound Level dBA 62 62 63 63 64 64
Condenser
Nominal Air Cooled Model 234 274 374 574 574 574
Nominal Water Cooled Model WB40 WB60 WB60 WB80 WB80 WB80
Condenser Water Flowrate l/s 1.22 1.50 1.81 2.12 2.40 2.70
Condenser Water P.D. kPa 19.6 16.0 23.3 23.0 29.5 37.3
Electric Re-heater
Nominal Heater Capacity kW 6 6 6 6 12 12
No. of Heater Step(s) 1 1 1 1 2 2
Electrode Humidifier
Nominal Humidifier Capacity kg/hr 5 5 5 5 5 5
Air Filter
Type G4, MERV8, Disposable
Downflow: WxHxD (Qty) mm 632x700x100(1) 350x700x100(2) 565x700x100(2)
Upflow: WxHxD (Qty) mm 637x572x100(1) 722x572x100(1) 547x572x100(2)
Unit Piping Connection
Discharge 5/8" 5/8" 3/4" 3/4" 3/4" 7/8"
Liquid 5/8" 5/8" 5/8" 5/8" 3/4" 3/4"
Drain mm 22 22 22 22 22 22
Humidifier Feed 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M)
Humidifier Drain mm 32 32 32 32 32 32
Condenser Water In/Out mm 35 35 42 42 54 54
Unit Dimension
Width mm 800 800 885 885 1315 1315
Depth mm 891 891 891 891 891 891
Height mm 1985 1985 1985 1985 1985 1985
Min. Service Allowance mm 725 725 725 725 725 725

Notes:
1. Cooling capacity is based on 24°C, 45%RH, R410A refrigerant, 45°C condensing temperature, 400V/3ph/50Hz power supply,
50Pa ESP.
2. Sound level is for downflow models measured at 1m in free ¿eld conditions.
3. Nominal air cooled condenser sizing is suggestion only based on 35ºC ambient & nominal operating condition. Other sizes may
be selected to suit requirement as necessary.
4. Nominal water cooled condenser sizing is suggestion only based on 30/35ºC condensing water & nominal operating
condition. Other sizes may be selected to suit requirement as necessary
5. For underfloor EC fan option, raise floor height must be >400mm.
6. Water cooled condenser to be installed externally, please consult factory if required to be installed internally.
7. Standard unit comes with EC fan, fan speed controller and crankcase heater.

~ 26 ~
Unit Model 60 70 80 90
Gross Total Capacity kW 59.69 72.58 79.98 92.81
Gross Sensible Capacity kW 59.69 65.72 68.97 87.52
S.H.R. 1.00 0.91 0.86 0.94
General Data
Nominal Air Flow m³/s 5.3 5.3 5.3 7.2
No of Fan(s) 2 2 2 3
No. of Compressor(s) 2 2 2 2
No. of Refrigerant Circuit(s) 2 2 2 2
Sound Level dBA 66 66 66 67
Condenser
Nominal Air Cooled Model 2x314 2x374 2x574 2x574
Nominal Water Cooled Model 2xWB60 2xWB60 2xWB80 2xWB80
Condenser Water Flowrate l/s 3.49 4.24 4.72 5.41
Condenser Water P.D. kPa 21.7 32.0 28.5 37.3
Electric Re-heater
Nominal Heater Capacity kW 12 12 12 12
No. of Heater Step(s) 2 2 2 2
Electrode Humidifier
Nominal Humidifier Capacity kg/hr 5 5 5 8
Air Filter
Type G4, MERV8, Disposable
mm 398x700x100(2)
Downflow: WxHxD (Qty) 501x700x100(1) 565x700x100(2) 501x700x100(3)
mm
Upflow: WxHxD (Qty) 387x572x100(1) 547x572x100(2) 722x572x100(3)
Unit Piping Connection
Discharge 3/4" x 2 3/4" x 2 3/4" x 2 7/8" x 2
Liquid 5/8" x 2 5/8" x 2 3/4" x 2 3/4" x 2
Drain mm 22 22 22 22
Humidifier Feed 3/4" G(M) 3/4" G(M) 3/4" G(M) 3/4" G(M)
Humidifier Drain mm 32 32 32 32
Condenser Water In/Out mm 42 x 2 42 x 2 54 x 2 54 x 2
Unit Dimension
Width mm 1815 1815 1815 2500
Depth mm 891 891 891 891
Height mm 1985 1985 1985 1985
Min. Service Allowance mm 725 725 725 800

Notes:
1. Cooling capacity is based on 24°C, 45%RH, R410A refrigerant, 45°C condensing temperature, 400V/3ph/50Hz power supply,
50Pa ESP.
2. Sound level is for downflow models measured at 1m in free ¿eld conditions.
3. Nominal air cooled condenser sizing is suggestion only based on 35ºC ambient & nominal operating condition. Other sizes may
be selected to suit requirement as necessary.
4. Nominal water cooled condenser sizing is suggestion only based on 30/35ºC condensing water & nominal operating
condition. Other sizes may be selected to suit requirement as necessary
5. For underfloor EC fan option, raise floor height must be >400mm.
6. Water cooled condenser to be installed externally, please consult factory if required to be installed internally.
7. Standard unit comes with EC fan, fan speed controller and crankcase heater.

~ 27 ~
RECOMMENDED PIPE SIZES

Standard Compressor

Recommended Discharge Pipe Sizes (R407C)


Model 5 12 15 20 25 30 35 40
Equi. Length Circ. 1 1 1 1 1 1 1 1
10m All 1/2" 5/8" 5/8" 3/4" 7/8" 7/8" 7/8" 7/8"
20m All 1/2" 3/4" 3/4" 3/4" 7/8" 7/8" 1 1/8" 1 1/8"
30m All 1/2" 3/4" 3/4" 3/4" 7/8" 7/8" 1 1/8" 1 1/8"
Horz 1/2" 3/4" 3/4" 7/8" 7/8" 7/8" 1 1/8" 1 1/8"
40m
Vert 1/2" 3/4" 3/4" 3/4" 7/8" 7/8" 1 1/8" 1 1/8"
Horz 1/2" 3/4" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
50m
Vert 1/2" 3/4" 3/4" 3/4" 7/8" 7/8" 1 1/8" 1 1/8"
Horz 1/2" 3/4" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
60m
Vert 1/2" 3/4" 3/4" 3/4" 7/8" 7/8" 1 1/8" 1 1/8"
Horz 1/2" 3/4" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
70m
Vert 1/2" 3/4" 3/4" 3/4" 7/8" 7/8" 1 1/8" 1 1/8"
Model 45 50 60 70 80 90 100
Equi. Length Circ. 1 1 1,2 1,2 1,2 1,2 1,2
10m All 1 1/8" 1 1/8" 7/8" 7/8" 7/8" 1 1/8" 1 1/8"
20m All 1 1/8" 1 1/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
30m All 1 1/8" 1 1/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Horz 1 1/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
40m
Vert 1 1/8" 1 1/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Horz 1 1/8" 1 3/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8" 1 3/8"
50m
Vert 1 1/8" 1 1/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Horz 1 3/8" 1 3/8" 1 1/8" 1 1/8" 1 1/8" 1 3/8" 1 3/8"
60m
Vert 1 1/8" 1 1/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Horz 1 3/8" 1 3/8" 1 1/8" 1 1/8" 1 1/8" 1 3/8" 1 3/8"
70m
Vert 1 1/8" 1 1/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"

Recommended Liquid Pipe Sizes (R407C)


Model 5 12 15 20 25 30 35 40
Equi. Length Circ. 1 1 1 1 1 1 1 1
10m All 3/8" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 5/8"
20m All 3/8" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 5/8"
30m All 3/8" 1/2" 1/2" 5/8" 5/8" 5/8" 5/8" 3/4"
40m All 3/8" 1/2" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4"
50m All 1/2" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4"
60m All 1/2" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 7/8"
70m All 1/2" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 7/8"
Model 45 50 60 70 80 90 100
Equi. Length Circ. 1 1 1,2 1,2 1,2 1,2 1,2
10m All 3/4" 3/4" 5/8" 5/8" 5/8" 3/4" 3/4"
20m All 3/4" 3/4" 5/8" 5/8" 5/8" 3/4" 3/4"
30m All 3/4" 3/4" 5/8" 5/8" 3/4" 3/4" 3/4"
40m All 3/4" 3/4" 5/8" 3/4" 3/4" 3/4" 3/4"
50m All 7/8" 7/8" 3/4" 3/4" 3/4" 7/8" 7/8"
60m All 7/8" 7/8" 3/4" 3/4" 3/4" 7/8" 7/8"
70m All 7/8" 7/8" 3/4" 3/4" 7/8" 7/8" 7/8"

~ 28 ~
DC Inverter Compressor

Model 20 25 30 35 40 45 60 70 80 90
Equi. Length Circ. 1 1 1 1 1 1 1,2 1,2 1,2 1,2
Recommended Discharge Pipe Sizes (R410A)
10m All ´ ´ ´ ´ ´ ´ ´ ´ ´ ´
20m All ´ ´ ´ ´ ´ 7/8" ´ ´ ´ 7/8"
30m All ´ ´ ´ ´ ´ 7/8" ´ ´ ´ 7/8"
Horz ´ ´ 7/8" 7/8" 7/8" 1 1/8" 7/8" 7/8" 7/8" 1 1/8"
40m
Vert ´ ´ ´ ´ ´ 7/8" ´ ´ ´ 7/8"
Horz ´ ´ 7/8" 7/8" 7/8" 1 1/8" 7/8" 7/8" 7/8" 1 1/8"
50m
Vert ´ ´ ´ ´ ´ 7/8" ´ ´ ´ 7/8"
Horz ´ ´ 7/8" 7/8" 7/8" 1 1/8" 7/8" 7/8" 7/8" 1 1/8"
60m
Vert ´ ´ ´ ´ ´ 7/8" ´ ´ ´ 7/8"
Horz ´ ´ 7/8" 7/8" 7/8" 1 1/8" 7/8" 7/8" 7/8" 1 1/8"
70m
Vert ´ ´ ´ ´ ´ 7/8" ´ ´ ´ 7/8"
Recommended Liquid Pipe Sizes (R410A)
10m All ´ 5/8" 5/8" 5/8" 3/4" 3/4" 5/8" 5/8" 3/4" 3/4"
20m All 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 5/8" 5/8" 3/4" 3/4"
30m All 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 5/8" 5/8" 3/4" 3/4"
40m All 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 5/8" 3/4" 3/4" 3/4"
50m All 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 5/8" 3/4" 3/4" 3/4"
60m All 5/8" 5/8" 3/4" 3/4" 3/4" 7/8" 3/4" 3/4" 3/4" 7/8"
70m All 5/8" 5/8" 3/4" 3/4" 3/4" 7/8" 3/4" 3/4" 3/4" 7/8"

Minimum Tube Wall Thickness for R410A System

Minimum Wall Half Hard


Line Size Soft
Thickness (mm) or Hard
3/8" 0.80 Yes Yes
1/2" 0.80 Yes Yes
5/8" 1.00 Yes Yes
3/4" 1.00 Yes No
7/8" 1.00 Yes No
1 1/8" 1.00 Yes No
1 3/8" 1.10 Yes No
1 5/8" 1.25 Yes No

~ 29 ~
ELECTRICAL DETAIL

Standard Compressor

Unit Model 5 12 15 20 25
Non EC Fan Version
Operating Current A 4.6 14.2 13.1 13.4 16.3
Operating Power kW 2.2 5.7 6.4 6.9 8.1
With Humidifier:
Rated Load Amps A 17.6 25.6 25.7 27.0 30.5
Max. Inrush Amps A 34.6 81.8 81.9 90.4 111.4
Rated Load kW kW 8.9 13.6 15.5 16.4 18.1
Without Humidifier:
Rated Load Amps A 14.1 25.6 25.7 27.0 30.5
Max. Inrush Amps A 34.6 81.8 81.9 90.4 111.4
Rated Load kW kW 5.7 13.6 15.5 16.4 18.1
EC Fan Version
Operating Current A N/A N/A 11.2 11.5 14.4
Operating Power kW N/A N/A 5.8 6.3 7.5
With Humidifier:
Rated Load Amps A N/A N/A 23.5 24.8 28.2
Max. Inrush Amps A N/A N/A 79.7 88.2 109.2
Rated Load kW kW N/A N/A 14.5 15.4 17.1
Without Humidifier:
Rated Load Amps A N/A N/A 23.5 24.8 28.2
Max. Inrush Amps A N/A N/A 79.7 88.2 109.2
Rated Load kW kW N/A N/A 14.5 15.4 17.1

Notes:
1. Operating current and power stated for unit running in cooling mode under nominal conditions.
2. Unit rated load power and current is calculated based on worst possible combination of components operating at the same time. Unit
assumed to have nominal heater and KXPLGL¿HU
3. Power and current for heat rejection equipment is not included.
4. Electrical data is based on 400V/3ph/50Hz power supply.

~ 30 ~
Unit Model 30 35 40 45 50
Non EC Fan Version
Operating Current A 24.1 25.9 27.4 29.6 34.6

Operating Power kW 12.1 13.2 14.2 15.2 17.1

With Humidifier:
Rated Load Amps A 48.3 51.0 53.0 56.0 62.2

Max. Inrush Amps A 146.5 157.5 157.5 199.5 230.5

Rated Load kW kW 29.4 31.1 32.5 34.0 36.6

Without Humidifier:
Rated Load Amps A 48.3 51.0 53.0 56.0 62.2

Max. Inrush Amps A 146.5 157.5 157.5 199.5 230.5

Rated Load kW kW 29.4 31.1 32.5 34.0 36.6


EC Fan Version
Operating Current A 17.8 19.3 21.8 24.0 29.0

Operating Power kW 9.6 10.6 12.1 13.1 15.0

With Humidifier:
Rated Load Amps A 33.2 35.2 48.0 51.0 57.2

Max. Inrush Amps A 139.7 139.7 152.5 194.5 225.5

Rated Load kW kW 20.3 21.7 30.4 31.9 34.5

Without Humidifier:
Rated Load Amps A 33.2 35.2 48.0 51.0 57.2

Max. Inrush Amps A 139.7 139.7 152.5 194.5 225.5

Rated Load kW kW 20.3 21.7 30.4 31.9 34.5

Notes:
1. Operating current and power stated for unit running in cooling mode under nominal conditions.
2. Unit rated load power and current is calculated based on worst possible combination of components operating at the same time. Unit
aVVXPHGWRKDYHQRPLQDOKHDWHUDQGKXPLGL¿HU
3. Power and current for heat rejection equipment is not included.
4. Electrical data is based on 400V/3ph/50Hz power supply.

~ 31 ~
Unit Model 60 70 80 90 100
Non EC Fan Version
Operating Current A 37.3 40.8 43.8 54.8 64.7

Operating Power kW 19.1 21.3 23.3 28.4 32.2

With Humidifier:
Rated Load Amps A 55.4 60.8 64.9 83.4 95.8

Max. Inrush Amps A 153.7 167.4 211.4 226.9 264.1

Rated Load kW kW 31.9 35.5 38.3 48.6 53.9

Without Humidifier:
Rated Load Amps A 51.7 54.4 57.9 72.0 84.5

Max. Inrush Amps A 149.9 160.9 204.4 215.6 252.8

Rated Load kW kW 31.3 33.0 33.4 40.8 46.1


EC Fan Version
Operating Current A 32.2 35.7 38.7 47.1 56.9

Operating Power kW 17.4 19.6 21.6 25.9 29.7

With Humidifier:
Rated Load Amps A 48.5 54.0 58.0 73.0 85.5

Max. Inrush Amps A 146.8 160.5 204.6 216.6 253.8

Rated Load kW kW 28.7 32.3 35.1 43.8 49.1

Without Humidifier:
Rated Load Amps A 44.8 47.5 51.0 61.7 74.2

Max. Inrush Amps A 143.1 154.1 197.5 205.3 242.5

Rated Load kW kW 28.1 29.8 30.2 36.0 41.3

Notes:
1. Operating current and power stated for unit running in cooling mode under nominal conditions.
2. Unit rated load power and current is calculated based on worst possible combination of components operating at the same time. Unit
DVVXPHGWRKDYHQRPLQDOKHDWHUDQGKXPLGL¿HU
3. Power and current for heat rejection equipment is not included.
4. Electrical data is based on 400V/3ph/50Hz power supply.

~ 32 ~
DC Inverter Compressor

Unit Model 20 25 30 35 40 45 60 70 80 90
Operating Current A 17.3 23.2 25.4 27.7 30.2 33.3 48.9 54.9 57.1 64.6

Operating Power kW 8.1 9.3 11.7 13.9 15.4 17.3 21.5 28.1 28.5 34.1

With Humidifier:
Rated Load Amps A 28.7 35.8 37.7 41.8 54.6 60.1 61.4 70.6 75.6 90.3

Max. Inrush Amps A 35.9 46.6 48.9 55.1 67.9 76.1 72.4 83.9 90.2 106.4

Rated Load kW kW 16.7 19.6 21.4 24.8 33.5 35.2 32.7 41.1 41.3 50.2

Without Humidifier:
Rated Load Amps A 28.7 35.8 37.7 41.8 54.6 60.1 54.4 63.6 68.6 79.0

Max. Inrush Amps A 35.9 46.6 48.9 55.1 67.9 76.1 65.4 76.9 83.2 95.1

Rated Load kW kW 16.7 19.6 21.4 24.8 33.5 35.2 30.1 36.2 36.4 42.4

Notes:
1. Operating current and power stated for unit running in cooling mode under nominal conditions.
2. Unit rated load power and current is calculated based on worst possible combination of components operating at the same time. Unit
assumed to have QRPLQDOKHDWHUDQGKXPLGL¿HU
3. Power and current for heat rejection equipment is not included.
4. Electrical data is based on 400V/3ph/50Hz power supply

'XHWRRXUSROLF\RIFRQWLQXHVGHYHORSPHQWDQGLPSURYHPHQWWKHVSHFL¿FDWLRQVDQGGDWDKHUHLQDUHVXEMHFWWRFKDQJHZLWKRXWSrior
notice. We must therefore reserve the right to supply equipment that may differ from that described and illustrated herein. All
information, including illustrations, contained in this brochure, is believed to be accurate and reliable. Users, however, should
independently evaluate the suitability of each product for their own application. CITEC makes no warranties as to the accuracy or
completeness of the information, and disclaims any liability regarding its use.

~ 33 ~
~ 34 ~
Version 3.4/2016/GVDX

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