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NOT MEASUREMENT
SENSITIVE
MIL-PRF-29608C
02 November 2016
SUPERSEDING
MIL-PRF-29608B(AS)
18 August 2014
PERFORMANCE SPECIFICATION
CLEANING AND CLEANING-LUBRICATING COMPOUNDS,
ELECTRICAL CONTACT
This specification is approved for use by all Departments and Agencies of the Department of
Defense.
1. SCOPE
1.1 Scope. This specification covers cleaning and cleaning-lubricant aerosol compounds that
do not contain Ozone Depleting Substances (ODSs) for use on electrical contacts, connectors, and
switches.
1.2 Classification. The compounds are furnished in the following classes:
Class C - Cleaning compound with no lubricant.
Class L - Cleaning compound containing 1 to 2 percent by weight of silicone
lubricant.
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3 and 4 of this
specification. This section does not include documents cited in other sections of this specification or
recommended for additional information or as examples. While every effort has been made to
ensure the completeness of this list, document users are cautioned that they must meet all specified
requirements of documents cited in sections 3 and 4 of this specification, whether or not they are
listed.
Comments, suggestions, or questions on this document should be addressed to: Commander,
Naval Air Warfare Center Aircraft Division Lakehurst, Code 4.1.2, Route 547, Mail Stop 120-3,
Joint Base MDL, NJ 08733-5100 or emailed to
[email protected]. Since contact
information can change, you may want to verify the currency of this address information using
the ASSIST Online database at https://assist.dla.mil.
AMSC N/A FSC 6850
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2.2 Government documents.
2.2.1 Specifications and standards. The following specifications and standards form a part of
this document to the extent specified herein. Unless otherwise specified, the issues of these documents
are those cited in the solicitation or contract.
FEDERAL SPECIFICATION
VV-D-1078 - Damping Fluid, Silicone Base (Dimethyl Polysiloxane)
DEPARTMENT OF DEFENSE SPECIFICATIONS
MIL-PRF-5425 - Plastic, Sheet, Acrylic, Heat Resistant
MIL-PRF-25690 - Plastic, Sheet and Formed Parts, Modified Acrylic Base,
Monolithic, Crack Propagation Resistant
MIL-PRF-81309 - Corrosion Preventive Compounds, Water
Displacing, Ultra-thin Film
MIL-PRF-83282 - Hydraulic Fluid, Fire Resistant, Synthetic
Hydrocarbon Base, Metric, NATO Code Number H-537
(Copies of these documents are available online at http://quicksearch.dla.mil or
https://assist.dla.mil.)
2.2.2 Other Government documents, drawings and publications. The following other
Government documents, drawings and publications form a part of this document to the extent
specified herein. Unless otherwise specified, the issues of these documents are those cited in the
solicitation or contract.
PROTECTION OF THE ENVIRONMENT
40 CFR 82 - Protection of Stratospheric Ozone
40 CFR 401 - Effluent Guidelines and Standards - General Provisions
(Copies of these documents are available online at www.ecfr.gov.)
DEPARTMENT OF HEALTH AND HUMAN SERVICES
NATIONAL TOXICOLOGY PROGRAM (NTP)
Report on Carcinogens
(Copies of these documents are available online at http://ntp.niehs.nih.gov/go/roc13.)
2.3 Non-Government publications. The following documents form a part of this document
to the extent specified herein. Unless otherwise specified, the issues of these documents are those
cited in the solicitation or contract.
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ASTM INTERNATIONAL
ASTM F484 - Standard Test Method for Stress Crazing of Acrylic Plastics in
Contact with Liquid or Semi-Liquid Compounds
ASTM D543 - Standard Practices for Evaluating the Resistance of Plastics to
Chemical Reagents
ASTM D3065 - Standard Test Methods for Flammability of Aerosol Products
(Copies of these documents are available from www.astm.org.)
SAE INTERNATIONAL
SAE AMS-QQ-A-250/5 - Aluminum Alloy Alclad 2024, Plate and Sheet (DoD Adopted)
SAE AMS-P-83310 - Plastic Sheet, Polycarbonate, Transparent (DoD Adopted)
(Copies of these documents are available from www.sae.org.)
2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a
conflict between the text of this document and the references cited herein, the text of this document
takes precedence. Nothing in this document, however, supersedes applicable laws and regulations
unless a specific exemption has been obtained.
3. REQUIREMENTS
3.1 Qualification. The cleaning compounds furnished under this specification shall be
products that are authorized by the qualifying activity for listing on the applicable qualified
products list before contract award (see 4.2 and 6.3).
3.2 Material. The formulation is optional; however, it shall be in conformance with the
requirements of 3.2.1, 3.2.2, and 3.2.3.
3.2.1 Solvent vapor pressure. The pressure of the cleaning compound shall be calculated in
accordance with the formula in 4.5.1. The calculated vapor pressure of product shall be not less
than 190 millimeters of mercury (mm Hg) nor greater than 520 mm Hg at 20 °C (68 °F). In
addition, no component shall have a vapor pressure of less than 30 mm Hg at 20 °C (68 °F) (see
6.6).
3.2.2 Lubricant. The total amount of lubricant in Class L shall be 1 to 2 percent by weight.
The lubricant shall be dimethyl polysiloxane fluid (silicone oil) conforming to VV-D-1078 with a
viscosity of 100 to 500 centistokes (cs) at 25 °C (77 °F).
3.2.3 Propellant. The propellant shall have zero Ozone Depleting Potential (ODP) and shall
deliver a uniform spray of usable product. A hydrofluorocarbon (HFC) may be used for aircraft
maintenance application providing it conforms to Environmental Protection Agency (EPA)
regulations for aircraft maintenance use of aerosol products.
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3.3 Safety.
3.3.1 Flame extension. When tested in accordance with 4.5.2, the flame extension from the
aerosol container shall be not greater than 6 inches.
3.3.2 Toxicity. The Threshold Limit Value (TLV) for the total product shall be a minimum
of 100 parts per million (ppm). In addition, the cleaning compound shall comply as follows:
a. The compound shall not contain any known or suspected human carcinogens as specified
in the National Toxicology Program’s Annual Report on Carcinogens.
b. The compound shall not contain any toxic pollutants as specified in 40 CFR 401.
c. The compound shall not contain any Ozone Depleting Substances as specified in
40 CFR 82.
3.4 Appearance. When examined as specified in 4.5.3, the compound shall be homogeneous
and free of suspended matter, sediment, grit, or other foreign material.
3.5 Dispenser.
3.5.1 Type. When visually examined in accordance with 4.5.4.1, the dispenser shall be of
the aerosol type and shall have an on/off finger controlled pressure type of dispensing device to
produce the spray. When not in use, the dispensing device shall be protected against activation by a
snug-fitting protective cap. This cap shall provide a clearance of 1/8 inch (33 mm) over the
dispensing device. A 5-inch (127-mm) hollow cylindrical plastic extension designed to fit into the
dispensing device, for directing the spray into hard to reach places, shall be attached to the outside
of the dispenser by tape, adhesive, or similar material.
3.5.2 Size. The dispenser shall be capable of containing 5, 12, or 22 ounces (142, 340, or
625 grams) of the cleaning or cleaning-lubricating compound (see 6.2) without exceeding 90
percent at 21 °C (70 °F) of the internal volume of the dispenser.
3.5.3 Leakage. When tested as specified in 4.5.4.2, the pressurized dispenser shall not leak
or become distorted.
3.5.4 Net contents. The average net contents per dispenser shall be not less than the amount
specified for the size dispenser (see 6.2) when tested in accordance with 4.5.4.3.
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3.5.5 Precautionary markings. Each dispenser shall contain precautionary information,
marked directly on the surface of the dispenser with marking material which is not affected by the
cleaning compound. The warning shall be as follows:
CAUTION: Contents under pressure.
Do not puncture.
Use with adequate ventilation.
Keep away from direct sunlight, radiators, hot water, and other heat.
Avoid prolonged or repeated breathing of vapors or contact with skin.
Do not take internally.
3.6 Performance requirements. The cleaners shall meet the performance requirements listed
in Table II.
3.7 Effect on plastics. After testing as specified in 4.5.5, Class C cleaning compounds shall
not cause crazing or strength loss of acrylic or polycarbonate. Class L compounds shall not cause
crazing of polycarbonate.
3.8 Effect on elastomers. The cleaning compounds shall not cause cracking, softening, or
swelling to butadiene nitrile rubber (NBR), butadiene styrene (Buna S), butyl rubber or ethylene
propylene rubber (EPDM) after testing as specified in 4.5.6.
3.9 Cleaning efficiency. When tested in accordance with 4.5.7, the cleaning efficiency of
the compounds shall be equal to or greater than the values specified in Table I.
TABLE I. Minimum percent cleaning efficiency.
Soil Class C Class L
MIL-PRF-81309 80% 35%
MIL-PRF-83282 90% 85%
VV-D-1078 80% 45%
3.10 Low temperature. After being treated with MIL-PRF-29608 material and tested in
accordance with 4.5.8, electrical contacts on parts shall function properly in environmental
temperatures as low as -54 °C (-65 °F).
3.11 Storage stability. After storage as specified in 4.5.9, the cleaning compounds shall not
have deteriorated and shall meet the requirements for appearance (3.4), leakage (3.5.3), cleaning
efficiency (3.9) and net contents (3.5.4).
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4. VERIFICATION
4.1 Classification of inspections. The inspection requirements specified herein are classified
as follows:
a. Qualification inspection (see 4.2).
b. Conformance inspection (see 4.3).
4.2 Qualification inspection. The qualification inspection (see 6.3) shall consist of all tests
and examinations of this specification (see Table II). Failure of any examination or test shall be
cause for rejection.
TABLE II. Qualification tests and examinations.
Characteristic Requirement paragraph Test paragraph
Solvent vapor pressure 1/ 3.2.1 4.5.1
Lubricant 1/ 3.2.2 ----
Propellant 1/ 3.2.3 ----
Flame extension 3.3.1 4.5.2
Toxicity 1/ 3.3.2 -----
Appearance 3.4 4.5.3
Dispenser 3.5 4.5.4.1
Leakage 3.5.3 4.5.4.2
Net contents 3.5.4 4.5.4.3
Effect on plastics 3.6 4.5.5
Effect on elastomers 3.7 4.5.6
Cleaning efficiency 3.8 4.5.7
Low temperature 3.9 4.5.8
Storage stability 3.10 4.5.9
1/ See 6.6.
4.3 Conformance inspection. Conformance inspection shall consist of the tests listed
in Table III.
TABLE III. Conformance inspections.
Examination Paragraph
Requirement Test
Dispenser, type, and size 3.5.1 and 3.5.2 4.5.4.1
Leakage 3.5.3 4.5.4.2
Net contents 3.5.4 4.5.4.3
Cleaning efficiency 3.8 4.5.7
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4.3.1 Lot formation. A lot shall consist of all the cleaning compound or cleaning lubricant
produced by one supplier, at one plant, from the same materials, under essentially the same
manufacturing conditions and offered for inspection at one time.
4.3.2 Sampling for conformance inspection. Sampling shall be as specified in Table IV.
TABLE IV. Sampling plan.
Lot size Number of unit samples selected
1 to 50 2
51 to 500 3
501 to 35000 5
over 35000 8
4.3.3 Inspection procedures. The samples selected in 4.3.2 shall be subjected to the
inspections in Table III. There shall be no defects.
4.4 Inspection conditions. Unless otherwise specified in the test method or paragraph
specified herein, all tests shall be conducted at 21 ±3 °C (70 ±5 °F) and 50 ±10 percent relative
humidity.
4.5 Test methods.
4.5.1 Solvent vapor pressure. The solvent vapor pressure (excluding the propellant), Ptotal
shall be calculated as follows: Ptotal = P1 * x1 + P2 * x2 + P 3* x3 + … for each component
(excluding the propellant).
where Pi = the pure component vapor pressure at 20 oC (68 oF) and
xi = the component mole fraction concentration
4.5.2 Flame extension. Flame extension testing of the aerosol shall be performed in
accordance with ASTM D3065. The flame extension shall conform to the requirements of 3.3.1.
4.5.3 Appearance. A visual examination shall be made of the product after spraying
throughout the inspection to determine conformance to 3.4.
4.5.4 Dispenser.
4.5.4.1 Visual examination. The dispenser shall be visually examined to determine
conformance to 3.5.1 and 3.5.2.
4.5.4.2 Leakage. Using a filled pressurized dispenser, the solvent shall be sprayed five times
for three seconds with a two-second pause between sprays. The dispenser shall then be submerged
completely in water maintained at 54 ±1 °C (130 ±2 °F) for five minutes. The emission of bubbles
indicates leakage. At the end of the five minutes, the dispenser shall be removed from the water and
examined for conformance to 3.5.3.
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4.5.4.3 Net contents. The net weight of the dispenser shall be determined by the difference
between the gross weight and the tare weight. Results shall be in conformance with 3.5.4.
4.5.5 Effect on plastics.
4.5.5.1 Equipment. The equipment used for this test shall be an ASTM D543 compliant
Constant Strain Loading Fixture (radius of curvature = 6.2 inches) (see 6.8).
4.5.5.2 Test coupons. The dimensions of the test coupons shall be 0.125 by 0.5 by 5.0
inches. The plastic materials for this test shall consist of:
a. MIL-PRF-5425 cast acrylic (annealed in accordance with ASTM F484)
b. MIL-PRF-25690 stretch acrylic
c. SAE AMS-P-83310 polycarbonate
4.5.5.3 Procedure. The specimens shall be secured in the loading fixture. The product shall
be applied onto the top surface of the plastic by spraying back and forth three times in ten seconds
from a distance of six inches. The test coupons shall be allowed to air dry for one hour and then
shall be examined for crazing and strength loss. Crazing is evident when a flashlight is used to
illuminate the specimen from a direction tangent to the specimen bend. Strength loss is evident if,
when removed from the fixture, it fails easily when bent by hand (using an unexposed specimen
as a control). Test results shall conform to 3.6.
4.5.6 Effect on elastomers. Four elastomeric specimens (butadiene nitrile rubber (NBR),
butadiene styrene (Buna S), butyl rubber, and ethylene propylene rubber (EPDM)) shall be used.
The product shall be sprayed on each specimen until the surface is completely wet. The specimens
shall be re-wetted after 4 and 8 hours and then be permitted to stand for a total of 24 hours. The
specimens shall then be examined for conformance to 3.7.
4.5.7 Cleaning efficiency.
4.5.7.1 Specimen preparation. Nine panels, 2 by 5 by 0.020 inch, cut from aluminum alloy
2024 conforming to SAE AMS-QQ-A-250/5 shall be solvent-wiped, weighed (W1), and soiled with
the following:
a. MIL-PRF-81309 (corrosion preventative)
b. MIL-PRF-83282 (hydraulic fluid)
c. VV-D-1078 (silicone damping fluid) with a viscosity of 100 to 500 centistokes (cs) at
25 °C (77 °F).
4.5.7.2 Equipment (see figure 1).
a. Paint stripper test rack (60 degree incline) attached to a Gardco Washability & Wear
Tester with variable traverse rate
b. Guide for aerosol spray can (60 degree incline)
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4.5.7.3 Procedure. The cleaned test panels shall be weighed (weight = W1). The test soil
shall be applied using cotton tipped swab to the lower 2.5 inch of test panel and spread evenly to
within about 1/16 inch of edge. This procedure shall be repeated for the remaining test soils. The
weight of the soiled panels shall be recorded as W2. The test panels shall be placed (coated surface
facing up with the soiled area at the bottom) on a test rack, such that the test panel forms a 60-
degree angle with the horizontal. The rack shall be lined with a laboratory wiper to catch the
overspray. Using a 3.5-inch standoff, the traverse rate on the Gardco Washability & Wear Tester
shall be set at 3 inches/sec (setting =1.5). The aerosol can shall be positioned to spray from 3.5
inches away (panel to nozzle) so that spray hits panels at 90 degrees. The aerosol shall be sprayed
using three single passes only (not back and forth) on three successive cycles aiming at the top, then
middle, then bottom third of the soil. The aerosol shall be allowed to evaporate for 15 minutes, then
the reverse of the panel shall be wiped to remove displaced soil. The test panels shall be reweighed
and recorded as W3. Cleaning efficiency shall be determined as follows with the average results of
each soil reported:
% CE = (W2 - W3)/(W2 - W1) * 100
The average of three replicates for each soil shall be calculated (9 test panels). Results shall
conform to 3.8.
FIGURE 1. Cleaning efficiency test setup.
4.5.8 Low temperature. Low temperature requirements shall be demonstrated by observing
the operation of an in-service electrical part after the part has been cleaned. Conformance to 3.9
shall be noted.
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4.5.9 Storage stability. Five aerosol dispensers filled with product shall be stored for 12
months at ambient laboratory temperature and humidity. After the storage period, the sample shall
be tested for conformance to 3.11.
5. PACKAGING
5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified
in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-
house contractor personnel, these personnel need to contact the responsible packaging activity to
ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control
Point's packaging activities within the Military Service or Defense Agency, or within the military
service’s system commands. Packaging data retrieval is available from the managing Military
Department's or Defense Agency's automated packaging files, CD-ROM products, or by contacting
the responsible packaging activity.
6. NOTES
(This section contains information of a general or explanatory nature that may be helpful,
but is not mandatory.)
6.1 Intended use. The contact cleaner (Class C) or cleaner-lubricant (Class L) is to be used
for the cleaning or cleaning and lubrication of electrical contacts. These products contain a mild
cleaning agent, which will effectively remove light oils and particulates. It is intended for the
removal of aircraft avionic soils, salts, dielectric fluids and hydraulic fluids. Class C cleaners are
used for cleaning electrical contacts and switches. Class L cleaners contain an electronics grade
silicone lubricant, which is effective in reducing contact wear and extending the life of switches.
6.2 Acquisition requirements. Acquisition documents should specify the following:
a. Title, number, and date of this specification.
b. Class of compound (see 1.2).
c. Dispenser size (see 3.5.2).
d. Packaging requirements (see 5.1).
e. Certifications for solvent, lubricant, propellant and toxicity (see 6.7).
6.3 Qualification. With respect to products requiring qualification, awards will be made only
for products which are, at the time of award of contract, qualified for inclusion in Qualified
Products List QPL-29608, whether or not such products have actually been so listed by that date.
The attention of the contractors is called to these requirements, and manufacturers are urged to
arrange to have the products that they propose to offer to the Federal Government tested for
qualification in order that they may be eligible to be awarded contracts or orders for the products
covered by this specification. Information pertaining to qualification of products may be obtained
from Commander, Naval Air Warfare Center Aircraft Division, Code 4.3.4.5, Building 2188,
Patuxent River, MD 20670-1908. An online listing of products qualified to this specification may
be found in the Qualified Products Database (QPD) at https://assist.dla.mil.
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6.3.1 Storage stability, inspection, and other information. In addition to the qualification test
samples, the qualifying activity will request the manufacturer to submit to the qualification activity:
(a) a certified test report showing that the material conforms to the requirements of this
specification; (b) one copy of the SDS (see 6.7.1); (see Table I).
6.3.1.1 Qualification inspection sample identification. Qualification inspection samples are
to be forwarded to the laboratory designated in the letter of authorization from the qualifying
activity (see 6.3) and identified as follows:
QUALIFICATION TEST SAMPLES
Specification MIL-PRF-29608, Class C or Class L (as applicable)
CLEANING AND CLEANING-LUBRICATING COMPOUNDS,
ELECTRICAL CONTACT
Manufacturer's name and product number
Submitted by (name and date) for qualification testing in accordance with authorization
(reference authorizing letter)
6.4 Retention of qualification. To retain qualification approval of products listed on the
Qualified Products List (QPL), the manufacturer will be required to verify by certification to the
qualifying activity that its product(s) complies with the requirements of this specification. Unless
otherwise specified by the qualifying activity, the time of periodic verification by certification is in
two-year intervals from the date of original qualification. The certification action is initiated by the
qualifying activity.
6.5 Conformance rejection and retest. Failure in any conformance inspection will result in
the rejection of the batch from which it was obtained and constitutes justification for removal from
the qualified products list. Rejected material cannot be resubmitted for acceptance without written
approval from the qualifying activity (see 6.3). The application for resubmission will contain all
details concerning previous rejections and measures taken to correct these deficiencies.
6.6 Lot and batch formation. A lot consists of all of the cleaners manufactured at one time
from one batch, forming part of one contract or order, and submitted for acceptance. A batch
consists of all cleaners manufactured during one continuous operation.
6.7 Toxicity.
6.7.1 Safety Data Sheet (SDS). An SDS must be prepared and submitted in accordance with
FED-STD-313 (obtain from http://quicksearch.dla.mil). The SDS must also meet the requirements
of 29 CFR 1910.1200. The 29 CFR 1910.1200 requires that the SDS for each hazardous chemical
used in an operation must be readily available to personnel using the material. Questions pertinent
to the effect(s) of these cleaners on the health of personnel using them should be referred by the
procuring activity to the appropriate medical service, who will act as its adviser. Contracting
officers will identify the activities requiring copies of the SDS.
6.7.2 Health/hazard assessment (HHA). The qualifying activity will request the Navy
Environmental Health Center (NAVENVIRHLTHCEN) to perform an HHA on the cleaner
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furnished. Prior to listing on the Qualified Products List, the results of the NAVENVIRHLTHCEN
HHA must be deemed acceptable by the qualifying activity. The HHA is a review of the product
based on information submitted by the manufacturer, to assess health hazards associated with the
handling, application, and use of the product. Information on the HHA process can be found at
http://www-nehc.med.navy.mil/ih/hazmat/AHHA.htm (BUMEDINST 6270.8A provides additional
information/guidance pertaining to this process). Sufficient data to permit an HHA of the product is
to be provided by the manufacturer to the Commanding Officer, Navy Environmental Health
Center, 620 John Paul Jones Circle, Suite 1100, Portsmouth, VA 20378-2103.
6.8 Definitions.
6.8.1 Carcinogens. The Occupational Safety and Health Administration (OSHA) definition
of carcinogens is those chemicals / processes appearing in lists 1, 2A, and 2B of the International
Agency for Research on Cancer (IARC) 1/; substances known to be carcinogenic and occupational
exposures associated with a technological process known to be carcinogenic by the National
Toxicology Program (NTP) Report on Carcinogens (latest annual report) 2/; and OSHA regulated
carcinogens.
1/ Copies of these volumes may be found in medical libraries or through the World Health
Organization, 1211 Geneva 27, Switzerland.
2/ Copies may be obtained from the Public Health Service, National Toxicology Program,
Public Information Office, P.O. Box 12233, MD B2-04, Research Triangle Park, NC 27709
or at http://ntp-server.niehs.nih.gov.
6.8.2 Hazardous Air Pollutant (HAP). HAP is defined as any substance listed under Section
112 of the Clean Air Act or its modifications. The text of the Clean Air Act, listed pollutants and
modifications are kept by the Environmental Protection Agency (EPA) and are accessible through
the website: http://www.epa.gov.
6.9 Equipment for testing effects on plastic. Equipment that meets the requirements of this
test method is available through: Material Testing Technology Co., (Palatine, IL), Model No.
ASTM D0543.10.
6.10 Subject term (key word) listing.
Aerosol
Hydrofluorocarbon
Ozone Depleting Substance
Silicone
Solvent
Toxicity
6.11 Changes from previous issue. Marginal notations are not used in this revision to
identify changes with respect to the previous issue due to the extent of the changes.
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CONCLUDING MATERIAL
Custodian: Preparing activity:
Army – AT Navy – AS
Navy – AS (Project 6850-2016-005)
Air Force – 68
NOTE: The activities listed above were interested in this document as of the date of this document.
Since organizations and responsibilities can change, you should verify the currency of the
information above using the ASSIST Online database at https://assist.dla.mil.
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