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PQR - Camsa-02

This document is a Procedure Qualification Record (PQR) for flux-cored arc welding (FCAW) of a single-V groove weld on 12.7mm thick ASTM A131 Grade A steel. It specifies the welding process as FCAW using an E71T-1M filler metal, with a shielding gas of 80% Ar + 20% CO2 at a flow rate of 15-20 L/min. The welding parameters are listed for 7 multi-pass layers with currents ranging from 190-213 amps and voltages from 20-28 volts.

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Jean Carlo Gutarra Socualaya
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64 views1 page

PQR - Camsa-02

This document is a Procedure Qualification Record (PQR) for flux-cored arc welding (FCAW) of a single-V groove weld on 12.7mm thick ASTM A131 Grade A steel. It specifies the welding process as FCAW using an E71T-1M filler metal, with a shielding gas of 80% Ar + 20% CO2 at a flow rate of 15-20 L/min. The welding parameters are listed for 7 multi-pass layers with currents ranging from 190-213 amps and voltages from 20-28 volts.

Uploaded by

Jean Carlo Gutarra Socualaya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Final status

PROCEDURE QUALIFICATION RECORD (PQR)


Place: Callao
(According to ABS-RULES FOR MATERIALS & WELDING-PART 2 -
Date of test: Sep. 25-2014
CHAPTER 4)
Page: 1 of 2

Company Name: Identification N°: PQR-CAMSA-02-FCAW


CONSTRUCCIONES A. MAGGIOLO S.A
Welding Process(es): FCAW Revison: 0 Date: Sep. 25-2014
WPS N°: WPS-CAMSA-02-FCAW Authorized by: Jose Castañon
JOINT DESIGN USED Type: Manual: Semiautomatic: √
Type: Single-V-groove weld (ABS-B2V.1) Mechanized : Automatic :
Single : √ Double Weld: POSITIÓN
Backing: Yes: No: √ Position of Groove: 4G (PE) Flat & Overhead
Backing Material: Vertical Progression : ----
Root Opening: 3mm Root Face Dimension : 3mm ELECTRICAL CHARACTERISTICS
Tolerance: +2, -0mm Tolerance: --- Globular: Spray: √ Short-Circuiting:
Groove Angle(α) : 60°
Radios (J - U): -----
Tolerance: +10°, -5° Current: AC: DCEP: √ DCEN: Pulsed:
Back Gouging Si: √ No: Power Source: CV: √ CC:
Method: Grinding
BASE METAL Other:
Material Spec.: ASTM-A131 - Gr A Tungsten Electrode (GTAW)
Thickness: Groove: 12.7mm Fillet: --- Size: ----
Diameter (Pipe): Type: ----
FILLER METALS TECHNIQUE
AWS Specification: E71T-1M
Stringer or Weave Bead: As required
AWS Classification: A 5.20
Multi-pass or Single Pass (per side): Multi-pass
SHIELDING Number of Electrodes: 1
Flux: ---- Gas: √ Electrode Spacing Longitudinal:
Composition: 80%Ar + 20%CO2 Lateral:
Electrode-Flux (Class): Flow Rate: 15 - 20 I/min Angle:
Gas Cup Size: 16mm Contact Tube to Work Distance: 10 - 25mm
Peening : ----
PREHEAT Interpass Cleaning: Brushing y/o Grinding
Preheat Temp., Min: 15 °C POSTWELD HEAT TREATMENT
Interpass Temp., Min: 15°C Max.: 150°C Temp.:
Time:

WELDING DETAILS
Filler Metals Current
Pass or Weld Travel Speed Welding sequences
Process Diam. Type & Volts (V)
(cm/min)
Layer(s) Class Amps (A)
(mm) Polarity
1st FCAW E71T-1M 1.2 CC(+) 190 -200 20 - 24 16 - 19
2nd FCAW E71T-1M 1.2 CC(+) 195 - 205 22 - 28 16 - 20
3th FCAW E71T-1M 1.2 CC(+) 200 - 210 22 - 28 16 - 20
4th FCAW E71T-1M 1.2 CC(+) 204 - 213 22 - 28 16 - 20
5th FCAW E71T-1M 1.2 CC(+) 194 - 201 22 - 28 16 - 20
6th FCAW E71T-1M 1.2 CC(+) 200 - 210 22 - 28 16 - 20
7th FCAW E71T-1M 1.2 CC(+) 196 - 204 22 - 28 16 - 20

Certified by:

Quality Control (Manufacturer) Examiner or Test body

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