FM-II Lecture-7

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Course Name: FLUID MECHANICS-II

Course Code: CH-211


Course Teacher: Engr. Ahmed Ullah
Department: Chemical Engineering

Engr Ahmed Ullah


Lecture-7 Topics

• Introduction to flow through


porous media

• Fluidization

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Difference between Ideal Fluid Flow and Flow
Through Porous Media

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Porosity

= average fraction of cross section not occupied by


solids

Where ε is the porosity or void Engr


fraction
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Average velocity, Superficial velocity,
Interstitial velocity
At any one cross section perpendicular to the flow,
the average velocity may be based on the entire cross
sectional area of pipe, in which case it is called
superficial velocity Vs

Or it may be based on the area actually open to the


flowing fluid in which case it is called interstitial
velocity Vi

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Let us consider gravity flow of water through some vessel

Bernoulli equation can be used at points 1 and 2 to


describe this flow

If the entire vessel is filled with sand (porous solid) there


will be significant difference between the two situations

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1. In most porous-medium flows, the friction is much
larger than it would be in the analogous flow in an
empty vessel.

2. For most porous medium flows even though V2 does


not equal to V1 , both velocities are too small that ▲V2
is negligible compared with F
3. If the tank does not contain sand and is originally full of
one of the fluid e.g air when we admit a second fluid
e.g water it will quickly flush out all the first fluid.
However, if the tank contains sand and its voids are
originally full of air (10% to 30%) will be trapped
permanently in the pores.
Engr Ahmed Ullah
Hydraulic Radius
The hydraulic radius is the cross sectional area
perpendicular flow divided by wetted perimeter.

For a uniform duct it is constant

For a packed bed it varies from point to point

Therefore for a packed bed we multiply both the cross


sectional area and the perimeter to the length of bed

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For a porous medium made up of equally sized spherical
particles

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Dp is the particle diameter

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If we now insert 4 times this definition of the hydraulic
radius into the definitions of friction factor and Reynolds
number we find

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For laminar flow we find experimentally

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Blake-Kozney equation/ Kozney-Carman equation

This equation is known as Blake-Kozeny equation or


Kozeny-Carman equation .

It is applicable for
•Steady flow
•Laminar flow
•Newtonian fluids
•Beds of uniform-sized spheres
•For RPM less than 10
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Numerical
The figure below shows a water softener in which
water trickles by gravity over a bed of spherical ion-
exchange resin particles, each 0.05 in in diameter.
The bed has a porosity of 0.33. Calculate the
volumetric flow rate of water.

Engr Ahmed Ullah


Applying Bernoulli’s equation from the top surface of the fluid to the
outlet of the packed bed and ignoring the kinetic-energy term and the
pressure drop through the support screen, which are both small, we
find

Substituting Vs

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Before accepting this as correct solution, we check the Reynolds's
number

This is slightly above the value of 10, for which we can safely use
Blake-Kozeny equation

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Burke-Plumber equation
For highly turbulent flow we find experimentally

This equation is known as Burke-Plumber equation .

It is applicable for
•Steady flow
•Newtonian fluids
•Highly turbulent flow
•Beds of uniform-sized spheres
•For RPM greater than 1000

Engr Ahmed Ullah


Numerical
The figure below shows a water softener in which water is
forced to flow over a bed of spherical ion-exchange resin
particles, each 0.05 in in diameter. The bed has a porosity
of 0.33. Calculate the pressure gradient required for water
flowing through the packed bed with superficial velocity to
be 1 ft/s.

Engr Ahmed Ullah


Applying Bernoulli’s equation

The gravity term is negligible with others so substituting the following


equation

We may check the Reynolds number to see whether this is indeed


turbulent flow
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In the plot of f PM versus RPM , there is one smooth curve for transition
from laminar to turbulent flow
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Ergun showed that id we add right hand side of Kozeny-Carman and
Burke-Plumber equation, the result fits in the transition region
reasonably well

Which can be rearranged to

Which is known as Ergun equation


The Ergun equation fits data satisfactorily for all Reynolds
numbers because
•The second term becomes negligible at high Reynolds numbers
•The second term becomes larger than the first term for small
Reynolds numbers
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Fluidization

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Applications of Fluidization

• Fluidized Bed Combustion

• Fluidized Bed Drying

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Fluidized Bed Combustion

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Fluidized Bed Drying

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Flow Analysis in Fluidization

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Graph of Bed Height vs Velocity
Graph of Pressure Drop vs Velocity

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