G 1.

0 DOHC > Engine Mechanical System > General Information > Specifications

Specifications~2011-05-29
Specification Specification
KAPPA 1.0 Dual-CVVT KAPPA 1.2 KAPPA 1.25
Description Limit
INDIA Except Intake- Intake- Dual-
Domestic INDIA CVVT CVVT CVVT
General
Type In-line, DOHC In-line, DOHC 　
Number of cylinders 3 4 　
Bore 71.0mm (2.7952in) 71.0mm (2.7952in) 　
75.6mm
Stroke 84.0mm (3.3070in) 78.8mm (3.1023in) 　
(2.9763in)
1.197cc
Total displacement 998cc (60.9cu.in) 1.248cc (76.2cu.in) 　
(72.7cu.in)
Compression ratio 10.5 : 1 10.5 : 1 　
Firing order 1-2-3 1-3-4-2 　
Valve timing
InIntake ATDC 10 ATDC 10
Opens ATDC 10° ATDC 10° ATDC 10° 　
valve ° °
Exhaust ABDC 70.7 ABDC 58.7 ABDC 66.6 ABDC ABDC
Closes 　
valve ° ° ° 66.6° 66.6°
Intake BBDC 58.3 BBDC 42.3 BBDC BBDC
Opens BBDC 41° 　
valve ° ° 47.4° 52.4°
Exhaust
Closes ATDC 5° ATDC 5° ATDC 6° ATDC 8° ATDC 3° 　
valve
Cylinder head
Less than 0.05mm (0.0020in)
Flatness of gasket surface 　
Less than 0.02mm (0.0008in) / 100x100
Flatness of
Intake Less than 0.1mm (0.0039in) 　
manifold
mounting
Exhaust Less than 0.1mm (0.0039in) 　
surface
Camshaft
41.7982mm 40.7983mm
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G 1.0 DOHC > Engine Mechanical System > General Information > Specifications

Camheight Intake (1.6455in) (1.6062in) 36.4183mm (1.4337in) 　

35.7331mm
41.4982mm 40.3981mm 36.1543mm
Exhaust 　
(1.6337in) (1.5904in) (1.4233in)
(1.4068in)
Intake/Exhaust
Journal 36.464 ~ 36.478mm (1.4355 ~ 1.4361in) 　
No.1
outer
Diameter Intake/Exhaust
22.964 ~ 22.978mm (0.9040 ~ 0.9046in) 　
No.2~5
Valve

Valve Intake 92.85mm (3.6555in) 100.94mm (3.9740in) 　

length Exhaust 93.37mm (3.6759in) 101.09mm (3.9799in) 　

Stem outer Intake 5.465 ~ 5.480mm (0.2151 ~ 0.2157in) 　

diameter Exhaust 5.448 ~ 5.460mm (0.2144 ~ 0.2149in) 　
Face angle
Thickness
of valve Intake 1.50mm (0.0590in) 　
head
(margin) Exhaust 1.75mm (0.0688in) 　
　
Valve stem
Intake 0.020 ~ 0.047mm (0.00078 ~ 0.00185in) 　
to valve
guide
Exhaust 0.040 ~ 0.064mm (0.00157 ~ 0.00251in) 　
clearance
Valve spring
Free length 42.92mm (1.6897in) 47.9mm (1.8858in) 　
15.29±0.76kg/33.1mm 16.7±0.8kg/35.5mm (164±
　
(150±7.5N/1.3031in) 8N/1.3976in)
Load
31.10±1.54kg/25.0mm 29.6±1.0kg/27.7mm (290±
　
(305±15.2N/0.9842in) 10N/1.0905in)
Out of squareness 1.5° MAX 　
Cylinder block
Cylinder bore 71.00~71.03 mm (2.7952 ~2.7964in) 　
Less than 0.05mm (0.0020in)
Flatness of gasket surface 　
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G 1.0 DOHC > Engine Mechanical System > General Information > Specifications

Less than 0.02mm (0.0008in) / 100x100

Piston
Piston outer diameter 70.97~71.00 mm(2.7952~2.7940in) 　
Piston to cylinder clearance 0.02 ~ 0.04mm (0.0008 ~ 0.0016in) 　

Ring No. 1 ring groove 1.03 ~ 1.05mm (0.0405 ~ 0.0413in) 　

groove No. 2 ring groove 1.23 ~ 1.25mm (0.0484 ~ 0.0492in) 　
width Oil ring groove 2.010 ~ 2.025mm (0.0791 ~ 0.0797in) 　
Piston ring
No. 1 ring 0.04 ~ 0.08mm (0.0015 ~ 0.0031in) 　
Side
No. 2 ring 0.04 ~ 0.08mm (0.0015 ~ 0.0031in) 　
clearance
Oil ring 0.040 ~ 0.115mm (0.0015 ~ 0.0045in) 　
No. 1 ring 0.13 ~ 0.25mm (0.0051 ~ 0.0048in) 　
End gap No. 2 ring 0.30 ~ 0.45mm (0.0118 ~ 0.0177in) 　
Oil ring 0.1 ~ 0.4mm (0.0039 ~ 0.0157in) 　
Piston pin
Piston pin outer diameter 18.000 ~ 18.003mm (0.7086 ~ 0.7087in) 　
Piston pin hole inner diameter 18.013 ~ 18.017mm (0.7092 ~ 0.7093in) 　
Piston pin hole clearance 0.010 ~ 0.017mm (0.00039 ~ 0.00067in) 　
Connecting rod small end
17.974 ~ 17.985mm (0.7076 ~ 0.7474in) 　
hole inner diameter
Connecting rod small end
-0.015 ~ -0.029mm (0.00059 ~ 0.00114in) 　
hole clearance
Piston pin press-in load 300 ~ 1300kg (661 ~ 2866lb) 　
Connecting rod
Connecting rod big end inner
42.000 ~ 42.018mm (1.6535~1.6542in) 　
diameter
Connecting rod bearing oil
0.018 ~ 0.036 mm (0.0007 ~ 0.0014in) 　
clearance
Side clearance 0.1 ~ 0.25 mm (0.0039 ~ 0.0098in) 　
Crankshaft
47.942 ~ 47.960mm 42.942 ~ 42.960mm
Main journal outer diameter 　
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G 1.0 DOHC > Engine Mechanical System > General Information > Specifications

(1.8874~1.888in) (1.6906~1.6913in)
Pin journal outer diameter 38.954 ~ 38.972mm (1.5336~1.5343in) 　
Main bearing oil clearance 0.006 ~ 0.024mm (0.0002~0.0009in) 　
End play 0.07 ~ 0.25mm (0.0027~0.0098in) 　
Oil pump

Side Inner rotor 0.040 ~ 0.090m (0.0016 ~ 0.0035in) 　

clearance Outer rotor 0.180 ~ 0.258mm (0.0071 ~ 0.0102in) 　

Relief Free length - 58.3mm (2.2952in) 　

spring Load 3.5bar ± 0.5 　
Engine oil
When
replacing a
3.15 L
Total 3.55 L (3.74 US qt, 3.12 lmp qt) short engine
(3.32 US qt, 2.77 lmp qt)
or a block
Oil quantity assembly
1.7 L
Oil pan 3.3 L (3.48 US qt, 2.90 lmp qt) 　
(1.79 US qt, 1.49 lmp qt)
2.7 L Including oil
Drain and refill 3.6 L (3.80 US qt, 3.17 lmp qt)
(2.85 US qt, 2.37 lmp qt) filter
If not
available,
refer to the
Recommendation recommended
(except Middle 5W-20/GF4&SM API or ILSAC
East) classification
and SAE
viscosity
Oil grade number.
Satisfy the
API SM or above requirement
Classification
ILSAC GF4 or above of the API
classification.
Refer to the
SAE viscosity
Recommended SAE viscosity number "Lubrication
grade
System"

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 G 1.0 DOHC > Engine Mechanical System > General Information > Specifications

Oil
Oil pressure (at 1000rpm) 1.3 bar or above 0.9 bar or above temperature
in oil pan : 110
±2°C (230± 3.6
°F)
Cooling method
Cooling system Forced circulation with water pump 　
Coolant quantity 3.9 L (4.12 U.S.qt., 3.43
4.2 L (4.43 U.S.qt., 3.69 lmp.qt.)
lmp.qt.)
Type Wax pellet type 　
Opening
82 ± 1.5 °C (179.6 ± 2.7°F) 　
Thermostat temperature
Full opening
95°C (203°F) 　
temperature
Main valve 93.16 ~ 122.58kpa
　
Radiator opening pressure (0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)
cap Vacuum valve 0.98 ~ 4.90 kPa
　
opening pressure (0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi)
Water temperature sensor
Type Thermistor type 　
20°C (68°F) 2.45±0.14 kΩ 　
Resistance
80°C (176°F) 0.3222 kΩ 　

Tightening Torques [1.0L]

Item Quantity N.m kgf.m lb-ft
Cylinder block
Ladder frame bolt 8 19.6 ~ 23.5 2.0 ~ 2.4 14.5 ~ 17.4
Engine mounting
Engine mounting bracket and body fixing 3 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
blot
Engine mounting bracket and engine 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
support bracket fixing bolt
Engine mounting bracket and engine 2 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
support bracket fixing nut

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G 1.0 DOHC > Engine Mechanical System > General Information > Specifications

Transaxle mounting bracket and body 3 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
fixing bolt
Transaxle mounting insulator and 2 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
transaxle support bracket fixing bolt
Rear roll stopper bracket and sub frame 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
fixing bolt
Rear roll stopper bracket and rear roll 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
stopper support bracket bolt
Main moving system
Connecting rod bearing cap bolt 6 [10.8~14.7] + [1.1~1.5] + [8.0~10.8] +
[88~92°] [88~92°] [88~92°]
Crankshaft main bearing cap bolt 8 [17.7~21.6] + [1.8~2.2] + [13.0~15.9] +
[88~92°] [88~92°] [88~92°]
Fly wheel bolt (M/T) 6 68.6 ~ 78.5 7.0 ~ 8.0 50.6 ~ 57.9
Drive plate bolt (A/T) 6 68.6 ~ 78.5 7.0 ~ 8.0 50.6 ~ 57.9
Timing chain
Timing chain cover bolt (A) 12 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Timing chain cover bolt (B) 3 44.1 ~ 53.9 4.5 ~ 5.5 32.5 ~ 39.8
Timing chain cover bolt (C) 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Crankshaft pulley bolt 1 [55.9~61.8] + [5.7~6.3] + [41.2~45.8] +
[38~42°] [38~42°] [38~42°]
CVVT bolt 2 63.7 ~ 73.5 6.5 ~ 7.5 47.0 ~ 54.2
Timing chain tensioner bolt 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Timing chain tensioner arm bolt 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Timing chain guide bolt 2 18.6 ~ 21.6 1.9 ~ 2.2 13.7 ~ 15.9
Cylinder head
Cylinder head cover bolt 13 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2
Camshaft bearing cap bolt (M6) 12 [5.9] + [0.6] + [1.2~1.3] [4.3] + [8.7~9.4]
[11.8~12.7]
Camshaft front bearing cap bolt (M8) 3 [9.8] + [1.0] + [1.9~2.3] [7.2] +
[18.6~22.6] [13.7~16.6]
[12.7~16.7] + [1.3~1.7] + [9.4~12.3] +
[90~95°] + [90~95°] + [90~95°] +
Cylinder head bolt 8
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 G 1.0 DOHC > Engine Mechanical System > General Information > Specifications
Cylinder head bolt 8
[120~125°] [120~125°] [120~125°]
OCV bolt 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
OCV filter bolt 1 40.2 ~ 50.0 4.1 ~ 5.1 29.7 ~ 36.9
Cooling system
Water pump pulley bolt 4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Water pump bolt 6 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5
Heater pipe bolt & nut 2 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5
Thermostat housing bolt & nut 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Water inlet fitting bolt & nut 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Lubrication system
Oil filter 1 11.8 ~ 15.7 1.2 ~ 1.6 8.7 ~ 11.6
Oil pump cover screw 6 5.9 ~ 8.8 0.6 ~ 0.9 4.3 ~ 6.5
Oil level gauge guide bolt 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Oil pan bolt 9 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pan drain plug 1 34.3 ~ 44.1 3.5 ~ 4.5 25.2 ~ 32.4
Oil screen bolt 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pressure switch 1 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Intake and exhaust system
Intake manifold bolt & nut 5 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5
Exhaust manifold stay 3 9.8 ~ 11.8 4.0 ~ 5.0 28.9 ~ 36.2
Exhaust manifold heat protector 3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Throttle body fixing bolt and nut 4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Exhaust manifold nut 4 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3
Front muffler pipe and main muffler pipe
1 17.7 ~ 27.5 1.8 ~ 2.8 13.0 ~ 20.3
clamp nut

Tightening Torques [1.2L/1.25L]

Item Quantity N.m kgf.m lb-ft
Cylinder block
Ladder frame bolt 10 19.6 ~ 23.5 2.0 ~ 2.4 14.5 ~ 17.4
Engine mounting

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G 1.0 DOHC > Engine Mechanical System > General Information > Specifications

Engine mounting bracket and body fixing 3 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
blot
Engine mounting bracket and engine 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
support bracket fixing bolt
Engine mounting bracket and engine 2 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
support bracket fixing nut
Transaxle mounting bracket and body 3 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
fixing bolt
Transaxle mounting insulator and 2 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
transaxle support bracket fixing bolt
Rear roll stopper bracket and sub frame 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
fixing bolt
Rear roll stopper bracket and rear roll 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0
stopper support bracket bolt
Main moving system
Connecting rod bearing cap bolt 8 [10.8~14.7] + [1.1~1.5] + [8.0~10.8] +
[88~92°] [88~92°] [88~92°]
Crankshaft main bearing cap bolt 10. [17.7~21.6] + [1.8~2.2] + [13.0~15.9] +
[88~92°] [88~92°] [88~92°]
Fly wheel bolt (M/T) 6 68.6 ~ 78.5 7.0 ~ 8.0 50.6 ~ 57.9
Drive plate bolt (A/T) 6 68.6 ~ 78.5 7.0 ~ 8.0 50.6 ~ 57.9
Timing chain
Timing chain cover bolt (A) 5 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Timing chain cover bolt (B) 3 44.1 ~ 53.9 4.5 ~ 5.5 32.5 ~ 39.8
Timing chain cover bolt (C) 8 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Timing chain cover bolt (D) 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Crankshaft pulley bolt 1 127.5 ~ 137.3 13.0 ~ 14.0 94.0 ~ 101.3
Camshaft sprocket bolt 0/1 63.7 ~ 73.5 6.5 ~ 7.5 47.0 ~ 54.2
CVVT bolt 1/2 63.7 ~ 73.5 6.5 ~ 7.5 47.0 ~ 54.2
Timing chain tensioner bolt 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Timing chain cam guide bolt 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Timing chain crank guide bolt 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

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G 1.0 DOHC > Engine Mechanical System > General Information > Specifications

Timing chain tensioner arm bolt 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Timing chain guide bolt 2 18.6 ~ 21.6 1.9 ~ 2.2 13.7 ~ 15.9
Cylinder head
Cylinder head cover bolt 16 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2
Camshaft bearing cap bolt 16 11.8 ~ 13.7 1.2 ~ 1.4 8.7 ~ 10.1
Camshaft front bearing cap bolt 3 18.6 ~ 22.6 1.9 ~ 2.3 13.7 ~ 16.5
[12.7~16.7] + [1.3~1.7] + [9.4~12.3] +
Cylinder head bolt 10 [90~95°] + [90~95°] + [90~95°] +
[120~125°] [120~125°] [120~125°]
OCV bolt 1/2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
OCV filter bolt 1 40.2 ~ 50.0 4.1 ~ 5.1 29.7 ~ 36.9
Cooling system
Water pump pulley bolt 4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Water pump bolt 3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Heater pipe bolt & nut 2 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5
Thermostat housing bolt & nut 3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Water inlet fitting bolt & nut 2 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5
Lubrication system
Oil filter 1 11.8 ~ 15.7 1.2 ~ 1.6 8.7 ~ 11.6
Oil pump 3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pan bolt 10 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pan drain plug 1 34.3 ~ 44.1 3.5 ~ 4.5 25.2 ~ 32.4
Oil screen bolt 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pressure switch 1 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2
Intake and exhaust system
Intake manifold bolt & nut 5 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5
Exhaust manifold stay 3 39.2 ~ 49.0 4.0 ~ 5.0 28.9 ~ 36.2
Exhaust manifold heat protector 3 8.8 ~ 10.8 0.9 ~ 1.1 6.5 ~ 7.9
Throttle body fixing bolt and nut 4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Exhaust manifold nut 5 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3

Front muffler pipe and main muffler pipe

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G 1.0 DOHC > Engine Mechanical System > General Information > Specifications
Front muffler pipe and main muffler pipe
1 17.7 ~ 27.5 1.8 ~ 2.8 13.0 ~ 20.3
clamp nut

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