Module 7
Module 7
Module 7
Learning Objectives:
INTRODUCTION
As cited by Roberta Russel, most successful quality-oriented firms today
recognize the importance of their employees when developing a competitive strategy.
Quality management is an integral part of most companies' strategic design, and the
role of employees is an important aspect of quality management. To change
management's traditional control-oriented relationship with employees to one of
cooperation, mutual trust, teamwork, and goal orientation necessary in a quality-focused
company generally requires a long-term commitment as a key part of a company's
strategic plan.
One of the important concepts of quality management is employee involvement.
It is a very important factor to consider in any quality management initiative, as it is a
system wherein employees are encouraged to use their expertise and knowledge to
suggest methods for improvement in their work areas.
Some of the most successful companies are those that have achieved a close
relationship between workers and the managers. The policies in these companies
fostered teamwork, participation, continuous learning and flexibility. The key is to let
employees take a big role in the success of the company. By trying to allow them to be
part of the decision making can somewhat make them feel that the organization is
seeing them as part of the growth.
As an example, Nissan Motor Philippines’ corporate philosophy includes a
statement about the value of its human resources. They see their employees as the
heart of their company.
A safe, healthy working environment is a basic necessity to keep employees
satisfied. Successful companies provide special services like recreational activities, day
care, flexible work hours, cultural events, picnics, and fitness centers. Notice that these
are services that treat employees like customers, an acknowledgment that there is a
direct and powerful link between employee satisfaction and customer satisfaction.
Scientific management broke down a job into its simplest elements and motions,
eliminated unnecessary motions, and then divided the tasks among several workers so
that each would require only minimal skill. This system enabled companies to hire large
numbers of cheap, unskilled laborers, who were basically interchangeable and easily
replaced. If a worker was fired or quit, another could easily be placed on the job with
virtually no training expense. In this system, the timing of job elements (by stopwatch)
enabled management to develop standard times for producing one unit of output.
Workers were paid according to their total output in a piece-rate system. A worker was
paid "extra" wages according to the amount he or she exceeded the "standard" daily
output. Such a wage system is based on the premise that the single motivating factor
for a worker to increase output is monetary reward.
Employee Motivation
Motivation is a willingness by an employee to work hard to achieve the
company's goals because that effort satisfies some employees' need or objective. Thus,
employee motivation is a key factor in achieving company goals such as product quality
and creating a quality workplace. However, different things motivate employees.
Obviously, financial compensation is a major motivating factor, but it is not the only one
and may not be the most important. Other factors that motivate employees include self-
actualization (such as integrity, responsibility, and naturalness), achievement and
accomplishment, recognition, relationships with coworkers and supervisors, the type
and degree of work supervision, job interest, trust and responsibility, and the opportunity
for growth and advancement.
CROSS TRAINING
In cross training an employee learns more than one job in the company. Cross
training has a number of attractive features that make it beneficial to the company and
the employee. For the company it provides a safety measure with more job coverage in
the event of employee resignations and absenteeism, and sudden increases in a
particular job activity. Employees are given more knowledge and variety so that they
won't get as easily bored, they will find more value in what they do, and their interest
level in the company will increase. Because of their increased knowledge, they will have
the opportunity to move to other jobs within the company without leaving. Employees
will respect each other because they will be more familiar with each other's jobs.
However, cross training requires a significant investment in time and money, so the
company should be committed to its implementation and sure of the benefits it hopes to
realize from cross training.
JOB ENRICHMENT
EMPOWERMENT
TEAMS
The use of teams optimizes employee involvement. Teams can differ according
to their purpose, level of responsibility, and longevity. Some teams are established to
work on a specific problem and then disband; others are more long-term, formed to
monitor a work area or process for continual improvement. Most teams are not totally
democratic and have some supervisory oversight, although some have more authority
than others. Quality circles typically have a supervisor in charge. In general, for teams
to be effective, they must know what their purpose and roles are relative to the
company's goal's, as well as the extent of their empowerment, have the skills and
training necessary to achieve their goals, and possess the ability to work together as a
team.
EMPLOYEE COMPENSATION
A key element in employee motivation and job performance is to make sure the
employee is well suited for a job and vice versa. If a job is not designed properly and it
is not a good fit for the employee, then it will not be performed well. Frederick Herzberg
identified several attributes of good job design, as follows:
• Quality responsibility
• Empowerment level
Some influence over the way work is carried out in groups
Use of skills
Table 2. Elements of Job Design
A. TASK ANALYSIS- determines how to do each task and how all the tasks fit
together to form a job. It includes defining the individual tasks and determining
their most efficient sequence, their duration, their relationship with other tasks,
and their frequency.
B. WORKER ANALYSIS- determines the characteristics the worker must possess
to meet the job requirements, the responsibilities the worker will have in the job,
and how the worker will be rewarded.
C. ENVIRONMENTAL ANALYSIS- it refers to the physical location of the job in the
production or service facility and the environmental conditions that must exist.
These conditions include things such as proper temperature, lighting, ventilation,
and noise.
D. ERGONOMICS- as it is applied to work is fitting the task to the person. It deals
with the interaction of work, technology, and humans. Ergonomics applies human
sciences like anatomy, physiology, and psychology to the design of the work
environment and jobs, and objects and equipment used in work. The objective of
ergonomics is to make the best use of employees' capabilities while maintaining
the employees' health and well-being.
E. TECHNOLOGY AND AUTOMATION-the worker-machine interface is possibly
the most crucial aspect of job design, both in manufacturing industries and in
service companies where workers interface with computers. New technologies
have increased the educational requirements and need for employee training.
The development of computer technology and systems has heightened the need
for workers with better skills and more job training.
JOB ANALYSIS
The primary tools of methods analysis are a variety of charts that illustrate in
different ways how a job or a work process is done. These charts allow supervisors,
managers, and workers to see how a job is accomplished and to get their input and
feedback on the design or redesign process. Two of the more popular charts are the
process flowchart and the worker–machine chart.
PROCESS FLOWCHART
A process flowchart is used to analyze how the steps of a job or how a set of
jobs fit together into the overall flow of the production process. Examples might include
the flow of a product through a manufacturing assembly process, the making of a pizza,
the activities of a surgical team in an operating room, or the processing of a catalogue
mail or telephone order.
A process flowchart uses some basic symbols shown in Figure 2 to describe the tasks
or steps in a job or a series of jobs. The symbols are connected by lines on the chart to
show the flow of the process.
WORKER-MACHINE CHART
MOTION STUDY
The study of the individual human motions used in a task. The purpose of motion
study is to make sure that a job task does not include any unnecessary motion by the
worker and to select the sequence of motions that ensure that the task is being
performed in the most efficient way.
Activity 1
Direction: Read this mini-case and write your reaction as to how employee
involvement made KFC a successful fast-food chain.
Caught Doing Things Right
(Adopted from: Quality and Performance Excellence, 2013, 6 th edition by James R Evan
and used by Prof Angelita Ong Camilar-Serrano in her book Productivity and Quality
Management)
When the chicken strips at a KFC sold out that day, a customer had to wait while
employees cooked up a fresh batch. Gardner, working the lunch shift, apologize for the
delay and offered the man a free side item so he wouldn’t go hungry. She and her team
members “were just so attentive to me”, the customer recalls. It was no ordinary
customer experience and the man, it turned out, was no ordinary customer. As senior
VO of public affairs at Yum Brands Inc, (formerly Tricon Global Restaurants), a KFC’s
parent company, Jonathan Blum was in a position to recognize employees going the
extra mile. Blum hurried back to a nearby Yum headquarters, grabbed one of his
signature awards- a seat belt on a plaque, symbolizing the “roller coaster” nature of the
restaurant business and returned to the KFC to fete Gardner. “In front of all her peers, I
said, “You didn’t know that I work at Yum. I want you to know how proud I am of you”.
Today, a photo of a beaming Gardner hangs in Blum office.
In yum parlance, they call it “catching people doing things right’-taking time to
notice and publicly reward employees who exceed expectations. “People innately want
to be recognized for their hard work”, says Yum Chairman and CEO David Novak.
ACTIVITY 2
Pick an activity you are familiar with in your daily life such as washing a car, cutting
grass, or taking a shower and develop a process flowchart for it.
ACTIVITY 3
Describe a job you have had in the past or a job you are very familiar with and indicate
the negative aspects of the job and how it could be improved with current human
resource management techniques.
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SAQ 1
Identify what is being described in each of the following statements.
__________________ 1. It is a willingness by an employee to work hard to achieve the
company's goals because that effort satisfies some employees' need or objective
__________________ 2. The study of the individual human motions used in a task.
__________________ 3. It illustrates the amount of time a worker and a machine are
working or idle in a job.
__________________ 4. It is used to analyze how the steps of a job or how a set of
jobs fit together into the overall flow of the production process.
_________________ 5 It determines how to do each task and how all the tasks fit
together to form a job. It includes defining the individual tasks and determining their
most efficient sequence, their duration, their relationship with other tasks, and their
frequency.
__________________ 6.An employee learns more than one job in the company.
__________________ 7.It is giving employees responsibility and authority to make
decisions.
__________________ 8. It is a combination of nontraditional work locations, settings,
and practices that supplements or replaces the traditional office.
__________________ 9. It determines the characteristics the worker must possess to
meet the job requirements, the responsibilities the worker will have in the job, and how
the worker will be rewarded.
__________________10. It refers to the physical location of the job in the production or
service facility and the environmental conditions that must exist. These conditions
include things such as proper temperature, lighting, ventilation, and noise.
ASAQ 1
Identify what is being described in each of the following statements.
1. Motivation
2. Motion Study
3. Worker Machine Chart
4. Process Flow Chart
5. Task Analysis
6. Cross Training
7. Empowerment
8. Alternative Workplace
9. Worker Analysis
10. Environmental Analysis
References
Operations Management by Roberta Russell and Bernard W Taylor, III
Productivity and Quality Management by Prof Angelita Ong Camilar Serrano
Managing Human Resources Local and Global Perspectives 9Outcomes-based
Learning by Melva M Diamante and Genevieve Ledesma Tan