Rigging Training
Rigging Training
3
Rigging Applications
Load Control
4
Rigging Applications
Load Control
5
Rigging Applications
Load Control
6
Rigging Applications
Load Control
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Rigging Applications
Load Control
8
Rigging Applications
Load Control
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Rigging Applications
Load Control
Attach the slings
above the CG.
10
Rigging Applications
Tag Lines
11
Rigging Applications
Sling Capacities
12
Rigging Applications
Sling Capacities
13
Rigging Applications
Sling Capacities
14
Rigging Applications
Sling Capacities
100%
10,000 LBS
Vertical Hitch
17
Rigging Applications
Hitch Types
80%
8,000 LBS
Choker Hitch
18
Rigging Applications
Hitch Types
200%
20,000 LBS
Basket Hitch
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Rigging Applications
Hitch Types
Basket Hitches
20
Rigging Applications
Hitch Types
21
Rigging Applications
Hitch Types
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Rigging Applications
Rendered Choker Hitch
60°
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Rigging Applications
D/d Ratios
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Rigging Applications
D/d Ratios
25
Rigging Applications
D/d Ratios
26
Rigging Applications
D/d Ratios
Softeners are often used to help create a better D/d
ratios.
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Rigging Applications
Sling Configuration Workshop
19,600 lbs
Capacity ___________ 14,400 lbs
Capacity ___________
(9.8 Ton) (7.2 Ton)
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Rigging Applications
Sling Configuration Workshop
33,800 lbs
Capacity ___________ 14,400 lbs
Capacity ___________
(17 Ton) (7.2 Ton)
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Rigging Applications
Sling Configuration Workshop
7,200 lbs
Capacity ___________ 29,400 lbs
Capacity ___________
(3.6 Ton) (15 Ton)
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Rigging Applications
Sling Configuration Workshop
19,600 lbs
Capacity ___________
(9.8 Ton)
31
Rigging Applications
Sling Configuration Workshop
20,000 lbs
Capacity ___________ 16,000 lbs
Capacity ___________
(10 Ton) (8 Ton)
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Rigging Applications
Sling Configuration Workshop
34,640 lbs
Capacity ___________ 16,000 lbs
Capacity ___________
(17.32 Ton) (8 Ton)
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Rigging Applications
Sling Configuration Workshop
8,000 lbs
Capacity ___________ 40,000 lbs
Capacity ___________
(4 Ton) (20 Ton)
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Rigging Applications
Sling Configuration Workshop
Capacity20,000 lbs
___________
(10 Ton)
35
Rigging Applications
Number of Legs
Worst case scenario:
Two legs carrying
the complete load while
the other two balance the
load.
36
Rigging Applications
Number of Legs
Sines
60 deg. - 0.866
45 deg. - 0.707
30 deg. - 0.500
37
Rigging Applications
Number of Legs
Ways to help equalize the loading on a 4-
leg rigging system.
Leg lengths equal
Lever Hoists
Turnbuckles
Adjustable Hitches
Two 2-leg bridles instead of one 4-leg
Use sub-link assembles on 4-leg bridles
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Rigging Applications
Number of Legs
1234
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Rigging Applications
Share of the Load
50% 50%
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Rigging Applications
Share of the Load
(0-50) (50-0)
25% (50-0)
25% (0-50)
25% 25%
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Rigging Applications
Share of the Load
25% 50%
25%
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Rigging Applications
Load Angle Factors (LAF)
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Rigging Applications
Load Angle Factors (LAF)
Sling Angle/Horizontal Load Angle Factor
90° 1.000
85° 1.004
80° 1.015
75° 1.035
70° 1.064
65° 1.104
60° 1.155
55° 1.221
50° 1.305
45° 1.414
Following angles are NOT recommended when rigging
40° 1.555
35° 1.742
30° 2.000
25° 2.364
20° 2.924
15° 3.861
10° 5.750
5° 11.49
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Rigging Applications
Load Angle Factors (LAF)
1) Determine the share of the load per sling.
2) (LENGTH) ÷ (HEIGHT) = LAF
3) LAF x Share of the Load
Height
45
Rigging Applications
Load Angle Factors (LAF)
Share of the Load = 19,000 lbs
LAF = (LENGTH) ÷ (HEIGHT) = 20 ft ÷ 12.5 ft = 1.6
Sling Loading = LAF X Share of the Load = 1.6 X 19,000 lbs = 30,400 lbs
Minimum Sling Size = TPXC - 4000
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Load Angle Factors (LAF)
Tension Workshop 1
Share of the Load = 6,520lbs ÷ 2 = 3,260 lbs
LAF = 12ft ÷ 10ft = 1.2
Sling Loading = 1.2 X 3260 lbs = 3,912 lbs
Minimum Sling Size = 5/8”
Another Method:
56.4˚
6,520 lbs
Sin 30 = 0.50
Sin 45 = 0.71
Sin 60 = 0.86
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Load Angle Factors (LAF)
Tension Workshop 2
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Load Angle Factors (LAF)
Tension Workshop 3
90,000 lbs
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Load Angle Factors (LAF)
Tension Workshop 4
Sling A Loading = Sling B Loading = Share of the Load X LAF
= (52,000lbs ÷ 2 ÷ 2(connections at left)) X (12 ft ÷ 8 ft) = 19,500 lbs
LAF
50
Load Angle Factors (LAF)
Tension Workshop 4
Sling A Loading = 19,500 lbs Minimum Sling A Size = TPXC-2000
Sling B Loading = 19,500 lbs Minimum Sling B Size = TPXC-2000
Sling C Loading = 39,000 lbs Minimum Sling C Size = TPXC-4000
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Load Angle Factors (LAF)
Tension Workshop 5
What is the minimum size 3-leg bridle for the load below?
1-3/8”
52
Load Angle Factors (LAF)
Offset Center of Gravity
70,000 lbs 30,000 lbs
1) Multiply d2 x
weight
2) Divide the result
by the total distance to
get sling A’s share of the
load.
3) Multiply d1 x weight
4) Divide the result by
the total distance to
get sling B’s share of
the load
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Load Angle Factors (LAF)
Tension Workshop 6
6 Ft. Leg
Share of Load = (d2 ÷ td) X 55,000 lbs
= (9 ft ÷12 ft) X 55,000 lbs = 41,250 lbs
LAF = 1.2
Sling Loading =49,500 lbs
Min. Sling Size = 1 ¾”
Min. Shackle Size = 1 ¾”
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Load Angle Factors (LAF)
Tension Workshop 6
10.5 Ft. Leg
Share of Load = (d1 ÷ td) X 55,000 lbs
= (3 ft ÷12 ft) X 55,000 lbs = 13,750 lbs
LAF = 2.1
Sling Loading = 28,875 lbs
Min. Sling Size = 1 ¼”
Min. Shackle Size = 2”
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Load Angle Factors (LAF)
Tension Workshop 6
12.5 ft. Leg 10.5 ft. Leg
Sling Loading = 1,022.7 lbs Sling Loading = 4897.5 lbs
5,400 lbs
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Load Angle Factors (LAF)
Tension Workshop 8
The actual load on Hoist A = 1,925 lbs
The actual load on Hoist B = 1,500 lbs
2,000 lbs X (11 ft ÷ 16 ft) X ( 7 ft ÷ 5 ft) 2,000 lbs X (11 ft ÷ 16 ft) X ( 7 ft ÷ 5 ft)
= 1,925 lbs
= 1,500 lbs
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Load Angle Factors (LAF)
Tension Workshop 9
The actual load on Hoist A = 2,100 lbs
The actual load on Hoist B = 2,250 lbs
3,000 lbs X (10 ft ÷ 25 ft) X ( 14 ft ÷ 8 ft) 3,000 lbs X (10 ft ÷ 25 ft) X ( 14 ft ÷ 8 ft)
= 2,100 lbs = 2,250
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Load Angle Factors (LAF)
Attached Different Horizontal Plains
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Load Angle Factors (LAF)
Attached Different Horizontal Plains
6,720,000
80,000 x 12 x 7
W x D² x L¹
56,709 lbs
(D² x H¹) + (D¹ x H²)
(12 x 6.5) + (3 x 13.5)
78 40.5
118.5
4,320,000
80,000 x 3 x 18
W x D¹ x L²
(D² x H¹) + (D¹ x H²)
36,455 lbs
118.5
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Load Angle Factors (LAF)
Attached Different Horizontal Plains
7 ft. Leg
Sling Loading = 56,709 lbs
Min. Sling Size = 2”
80,000 lbs x 12 x 7
= 56,709lbs
(12 x 6.5) + (3 x 13.5)
18 ft. Leg
Sling Loading = 36,456 lbs
Min. Sling Size = 1-1/2”
80,000 lbs x 3 x 18
= 36,456 lbs
(3 x 13.5) + (12 x 6.5)
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Load Angle Factors (LAF)
Tension Workshop 10
10 ft. Leg
Sling Loading = 15,375 lbs
Min. Sling Size = 1-1/2” (FD)
24,600 lbs x 12 x 10
= 15,375 lbs
(12 x 8) + (6 x 16)
20 ft. Leg
Sling Loading = 15,375 lbs
Min. Sling Size = 1-1/2” (FD)
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Load Angle Factors (LAF)
Tension Workshop 11
28 ft. Leg
Sling Loading = 2,577 lbs
Min. Sling Size = EE1-903
EE2-902
5,000 lbs x 6 x 28
= 2,577 lbs
(6 x 26) + (10 x 17)
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Load Angle Factors (LAF)
Tension Workshop 12
65,000 lbs x 8 x 10
= 37,410 lbs
(8 x 8) + (6 x 12.5)
37, 410 lbs ÷ 2 Slings = 18,705 lbs
65,000 lbs x 6 x 16
= 44,892 lbs
(6 x 12.5) + (8 x 8)
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Load Angle Factors (LAF)
Tension Workshop 12
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Load Angle Factors (LAF)
Field Application
LAF =
10
10”
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Load Angle Factors (LAF)
Field Application
17 1.7
LAF 10 =
17”
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Load Angle Factors (LAF)
Field Application
LAF 17 =1.7
10
17”
10”
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Pythagorean Theorem
c² - b² = a² 5² - 3² = a² √16 = 4
3
ft.
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Pythagorean Theorem
Pythagorean Workshop 1
8 14.6
13.97
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Pythagorean Theorem
Pythagorean Workshop 2
The approximate sling loading on the 10 ft. Sling
legs are: 13,300 lbs
5.24
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Pythagorean Theorem
Pythagorean Workshop 3
Determine the tension in the 12.75 ft. Leg. = 29,267 lbs
What is the length of the other sling 17.96’
leg?
Determine Height:
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Advantage / Disadvantage
Standard Wire Rope Slings
Advantage Disadvantage Solutions
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Advantage / Disadvantage
Multi-part Wire Rope Slings
Advantage Disadvantage
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Advantage / Disadvantage
Alloy Chain Slings
Advantage Disadvantage
Durable Expensive to purchase
High heat resistant Expensive to use
Repairable Time consuming to inspect
Easy to store Heavy………………………….
Flexible Catastrophic failure
Adj. legs available
Solutions
75
Advantage / Disadvantage
Synthetic Web Slings
Advantage Disadvantage
Cheap to purchase Not safely repaired
Easy to inspect Cut easily………………
Lightweight Excessive stretch
Flexible Damage easily
Easy to store Limited Capacities
Non-conductive (clean/dry) Catastrophic failure
Solutions
Softeners / wear
protection
76
Advantage / Disadvantage
Single-Path Poly Round Slings
Advantage Disadvantage
Cheap to purchase Not safely repaired
Easy to inspect Can have hidden damage
Lightweight Cut easily…………………..
Flexible Stretch
Easy to store Large slings bulky/heavy
Core yarn protected Limited Capacities
Non-conductive (clean/dry)
Solutions
Softeners
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Advantage / Disadvantage
Twin-Path® HPF Round Slings
Advantage Disadvantage
Easy to inspect Cuts………
Easy inspection features
Red inner covers
Lightest weight
Flexible
Easy to store
Inexpensive to use
Redundant safety design Solutions
Low stretch
Repairable
Softeners
High capacity range
Non-conductive (clean/dry)
78
Estimating Load Weights
4’ x 8’ = 32 sq. ft.
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Estimating Load Weights
The weights of fabricated steel, such as angle
iron, can be estimated the same way.
3”
6” 9”
80
Estimating Load Weights
The formula to find the area of a disk is:
(π)r² (π = 3.14; r = radius)
Radius
10’ Disk - Radius = 5’
5 ft.
81
Estimating Load Weights
The approximate area of a disk can be found
by multiplying the diameter x diameter x 80% (D2 x 0.80).
82
Estimating Load Weights
The circumference is found by multiplying
the diameter by π.
2’ 6.28’
_______
83
Estimating Load Weights
Volume is calculated by multiplying the Height x
Width x Length (HWL = Cu. Ft.)
3 x 4 x 16 = 192 cu ft
192 x 62 = 11,904 lbs
85
Estimating Load Weights
Workshop 2
The steel pipe weighs approximately 4,945 lbs
3 x 3.14 = 9.42
9.42 x 21 = 197.82 sq ft
197.82 x 25 = 4,945.5 lbs
86
Estimating Load Weights
Workshop 3
The steel I-beam weighs approximately 27,720 lbs
(26,460 lbs)
3 x 21 x 2 x 120 = 15,120
4.5 x 21 x 120 = 11,340
(26,460 lbs)
3 x 21 x 2 x 120 = 15,120
5 x 21 x 120 = 12,600
27,720 lbs
87
Estimating Load Weights
Workshop 4
2 x 6 x 8 – (1 x 1 x 8 x 3) =
72 Cu. Ft.
88 72 x 450 = 32,400 lbs
Estimating Load Weights
Workshop 5
Steel I-beams weigh approximately 17,500 lbs
1 x 40 x 2 x 25 = 2,000
1.5 x 40 x 25 = 1,500
3,500 x 5 = 17,500 lbs
89
Estimating Load Weights
Workshop 6
Fuel tank with contents weighs approximately 5,104 lbs
Diesel: 3 x 4 x 8 x .75 x 52 = 3,744 Tank: 3 x 8 x 2 x 10 = 480
4 x 8 x 2 x 10 = 640
3 x 4 x 2 x 10 = 240
1,360
3,744
+ 1,360
5,104 lbs
90
Estimating Load Weights
Workshop 7
The reinforced concrete cover block weighs approximately:
21,600 lbs
2 x 3 x 12 x 2 x 150 = 21,600
91
Weight Estimation & LAF
Workshop
The reinforced concrete pre-cast weighs 9,900 lbs
What is the tension in each leg of the lift?
92
Rigging Workshop
Design the rigging to lift vessel.
Lifting points may be welded to the load for the lift, then
removed after placement.
Single or multiple crane lift?
Sling type and capacity?
Sling length?
Rigging Hardware and other lifting devices.
93
Rigging Workshop
94
Crane Hand Signals
Personnel acting as signalers during crane
operations shall be clearly identified to the crane
operator.
When the crane operator cannot see the signaler, a
2nd person shall be stationed where he/she can see
both the signaler and crane operator, and relay the
signals.
The relay signaler shall also be clearly identified.
When using voice communication, the signaler shall
be clearly identified and shall communicate directly
with the operator, not through a third person.
95
Crane Hand Signals
Standard crane hand signals adopted by the
ANSI standard are to be used.
If signals are deemed impractical for the specific
job, other hand signals can be agreed upon by
the operator and signaler before proceeding with
work.
The operator shall only respond to signals from
the designated signaler. However, an emergency
stop signal shall be obeyed regardless who gives
it.
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N
1._______ F
2._______ B
3._______ G
4._______
E
5._______ A
6._______ Q
7._______ H
8._______
L
9._______ C
10._______ J
11._______ R
12._______
D
13._______ M
14._______ O
15._______ K
16._______
I
17._______ P
18._______
97
C F A
I G B
E H D
99
Rigging Practices
Slings shall be connected, only by methods
approved by the sling manufacturer or a
qualified person.
100
Rigging Practices
Slings shall not be shortened or lengthened by
knotting or twisting.
GOOD
101
Rigging Practices
Slings shall not be shortened or lengthened by
knotting or twisting.
102
Rigging Practices
All slings should be protected from sharp edges!
103
Rigging Practices
Slings shall be hitched in a manner that will
provide control of the load.
Edges should be padded to prevent contact
with the sling.
104
Rigging Practices
Shock and dynamic loading should be avoided.
105
Rigging Practices
Loads should not be set on slings or hardware
trapping them between the load and blocking
or ground.
Slings should not be pulled from under a load
when it is resting on it.
107
Rigging Practices
108
Rigging Practices
When using a basket hitch, the sling should
contain or support the load from the sides or above
the center of gravity.
109
Rigging Practices
110
Rigging Practices
Slings should not be constricted, bunched, or
pinched by the load, hook or any fitting.
111
Rigging Practices
112
Rigging Practices
Base
of
hook
113
Rigging Practices
114
Rigging Practices
The hardware in the eye of a web sling should be
no wider than 1/3 the sling’s eye length. Wire rope
slings 1/2 the eyes length.
GOOD
6”
6”
2” 3 3/8”
115
Rigging Practices
116
Rigging Practices
The rated load of slings or hardware shall not
be exceeded.
117
Rigging Practices
Avoid bending sling fittings and hardware
around corners.
118
Rigging Practices
Secure unused legs of multi-leg bridle slings.
GOOD
119
Rigging Practices
Do not drive the bite of the choker hitch down
once sling is under tension.
120
Rigging Practices
Never work under a suspended loads.
121
Rigging Practices
The hoist rope or chain should
never be wrapped around the
load and used as a sling.
122
Rigging Practices
Be sure lift point is over the center of gravity
of the load before lifting.
GOOD
123
Rigging Practices
QUESTIONS
?
124