Servo-Pneumatic Universal Testing Machine

CRT-UTM-NU

Rapid determination of modulus, permanent deformation and fatigue of bituminous mixtures using cylindrical specimens that are cored from the highway or prepared in the laboratory

brief introduction This machine is a development of the NAT which was developed by Keith Cooper and Professor Steven Brown at the University of Nottingham. The use of a high precision servo-pneumatic valve in conjunction with a low-friction actuator and sophisticated data acquisition and control, results in a performance that is equal to many servo-hydraulic systems. Accurate, digitally generated waveforms are applied by the actuator producing repeatable stress variations in test specimens that are simulative of those in a road pavement due to moving traffic. The actuator is double-acting allowing both compressive and tensile forces to be applied. A triaxial cell system is available for the measurement of the resilient modulus of unbound materials. key features Low cost dynamic loading universal test system ideally suited to testing asphalt and unbound granular materials Double acting low friction actuator with integral stroke transducer Utilises high performance ceramic spool servo-valve High quality stainless steel frame Issued with UKAS accredited certificate of calibration for EN 12697-24; EN 12697-25, EN 12697-26 Accessories available to perform a range of standard and non standard test methods Can be supplied with standard software to perform EN, ASTM and AASHTO test methods and universal software with which to design non standard test routines key uses Assessment of resistance to permanent deformation (rutting) Measurement of stiffness modulus Assessment of resistance to fatigue cracking Resilient modulus of unbound materials Mix design

test methods include

asphalt unbound materials

Modulus EN 12697-26 Annex C ASTM D4123 AASHTO TP31 AASHTO TP62 Permanent Deformation EN 12697-25 Method A & B

Fatigue EN 12697-24 Annex E Simple Performance Tests Dynamic Modulus; Flow number NCHRP9-19; NCHRP9-29

AASHTO T307 (previously TP46) NCHRP 1-28A

system elements

The CRT-UTM-NU is comprised of:

A rigid stainless steel test frame with adjustable height cross-head A precision servo-valve with ceramic spool Pneumatic actuator with low friction seals and integral stroke transducer Load transducer (20kN capacity) Servo-amplifier for PID control of servo-valve Acquisition and control system includes: Signal conditioning for load transducer, thermocouples, displacement transducers Multifunction high speed, 16bit analogue to digital, 16bit digital to analogue input-output card for closed loop computer control of system (National Instruments) Thermocouples Pneumatic fittings including filtering, pressure regulator and tubing

Servo-Hydraulic Universal Testing Machine

CRT-UTM-HYD

A new generation of Universal Testing Machine combining state of the art technology with proven reliability and precision for research and standard testing

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brief introduction The Servo-Hydraulic Universal Testing Machine (CRT-UTM-HYD) is a well designed, inexpensive machine specifically developed for the testing of materials used in pavement construction. A motorized, adjustable crosshead reduces the time between test setups. The programmable temperature cabinet provides the possibility to perform frequency/temperature sweeps. Accurate waveforms are digitally generated and applied by the actuator producing repeatable conditions that are simulative of those created by moving or static vehicles. The actuator is double-acting allowing both compressive and tensile forces to be applied. Various systems are available for the measurement of the modulus of unbound materials.

key features Designed to perform a range of tests on asphaltic paving materials, sub-grade soils and granular sub-base materials Double acting fatigue rated hydraulic actuator with integral stroke transducer Utilises Star servo valve with Sapphire Technology Motorised adjustable lower crosshead with automatic hydraulic frame clamping Integral programmable temperature controlled cabinet Issued with UKAS accredited certificate of calibration for EN 12697-24; EN 12697-25, EN 12697-26 Accessories available to perform a range of standard and non standard test methods Can be supplied with standard software to perform EN, ASTM and AASHTO test methods and universal software with which to design non standard test routines test methods include
asphalt

key uses Assessment of resistance to permanent deformation (rutting) Measurement of stiffness modulus Assessment of resistance to fatigue cracking Resilient modulus of unbound materials Mix design

unbound materials

Modulus EN 12697-26 Annex C ASTM D4123 AASHTO TP31 AASHTO TP62 Permanent Deformation EN 12697-25 Method A & B

Fatigue EN 12697-24 Annex E Chinese Tests Bending; Creep; Splitting Test Simple Performance Tests Dynamic Modulus; Flow number NCHRP9-19; NCHRP9-29

AASHTO T307 (previously TP46) NCHRP 1-28A

system elements

The CRT-UTM-HYD is comprised of:

A rigid stainless steel loading frame An externally mounted fatigue rated hydraulic actuator with Star servo valve A sophisticated data acquisition and control system An integral temperature controlled cabinet -20 to 30C with double glazed viewing door A motorised adjustable lower crosshead with automatic hydraulic frame clamping Load transducer (25kN capacity) Acquisition and control system includes: Signal conditioning for load transducer, thermocouples and displacement transducers Servo-amplifier for PID control of servo-valve Multifunction high speed, 16bit analogue to digital, 16bit digital to analogue and digital input-output card for closed loop computer control of system (National Instruments)

www.cooper.co.uk

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Servo-Pneumatic Universal Testing Machine CRT-UTM-NU Servo-Hydraulic Universal Testing Machine CRT-UTM-HYD
specifications
Maximum Load Load Transducer Actuator Stroke Frequency Electrical Supply Compressed Air Dimension mm (WxDxH)

crt-utm-nu
Electronically limited to 12.5kN @ 7 bar 20kN 30mm 0 to 30Hz 220-240 Volts 50Hz @ 13A 7-10 bar at 600 L/min Frame 360x400x740 Control Box 360x280x140 825x1650x2100 when fitted in cabinet CRT-TCC Frame 30kg Control box 6kg Required (Please enquire for minimum spec)

crt-utm-hyd
25kN 25kN 50mm 0 to 70Hz 3 Phase 415 Volts 50 Hz @ 16A 7 bar @ 100 L/min Cabinet 1000x1300x2400 Power Pack 630x580x890 1100x2300x2600

Working space required mm (WxDxH)

Estimated Weight

Cabinet 680kg Power Pack 60kg Required (Please enquire for minimum spec)

PC

others available upon request

software User friendly, intuitive and reliable Windows software developed using LabVIEW Standard test software available to meet specific EN, ASTM and AASHTO test methods Universal test software for the development of test methods using static, sinusoidal, haversine, square, triangular with user selected frequencies and data collection rates Stored test data can be imported into a spreadsheet package to be analysed by the user Utilities are included for transducer check, diagnostic routines and calibration

Calibration & Maintenance

Calibration, Annual Service and Maintenance Contracts are available for this device. UKAS accreditation to satisfy typed testing as described in EN 13108. Please enquire for further details. Note: This device should be checked and calibrated annually.

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Accessories
Accessories are not included in the price of the main device and may be purchased separately if required.

CRT-TCC Temperature controlled cabinet for CRT-UTM-NU The temperature can be controlled to 0.2C over the range -10C to + 60C using a P.I.D. digital temperature controller, the CAL3200. Forced air over the heater and cooling fins and through the air duct in the rear wall ensures a uniform temperature throughout the cabinet. Defrost water drains via a pipe on the back of the cabinet to a heated tray underneath the cabinet where the water will evaporate. The cabinet also features an over temperature device which will switch off the fans, heating, cooling and illuminates a warning light if the set temperature is exceeded. The front door is double-glazed and contains a heating element to ensure that the glass door remains clear. When testing asphalt good temperature control is essential. Test data shows that a 1% change in temperature can cause up to 10% variation in stiffness results. CRT-IT-SET Test System

Indirect tensile stiffness modulus measurement system to perform EN 12697-26 (Annex C)

Sub-frame for 100mm and 150mm specimens, Specimen alignment jig Loading strips and displacement transducer yoke for 100 & 150mm specimens 2* CRT-ITLV AC LVDT displacement transducer 0.25mm range CRT-CALCR. Calibration check ring for checking accuracy of load and displacement transducers used in Indirect Tensile Stiffness Modulus test Setup jig Crosshead with linear bearings 1* 7mm spanner Test software to meet latest standard specifications

CRT-FAT-SET

Indirect tensile fatigue measurement system to perform EN 12697-24 (Annex E)

Requires CRT-IT-SET Sub-frame 2* CRT-SPTLVDT displacement transducer 1.0mm range On specimen fatigue clamping frame for 100mm specimens Setup jig 1* 7mm spanner Test software to meet latest standard specifications

CRT-ITSMFAT-SET

Indirect tensile stiffness modulus and fatigue measurement system to perform EN 1269726 (Annex C) and EN 12697-24 (Annex E)
Sub-frame for 100mm and 150mm specimens Specimen alignment jig Loading strips and displacement transducer yoke for 100 & 150mm specimens 2* CRT-ITLV AC LVDT displacement transducer 0.25mm range CRT-CALCR. Calibration check ring for checking accuracy of load and displacement transducers used in Indirect Tensile Stiffness Modulus test 2* CRT-SPTLVDT displacement transducer 1.0mm range On specimen fatigue clamping frame for 100mm specimens Setup jig Crosshead with linear bearings 1* 7mm spanner Test software to meet latest standard specifications

www.cooper.co.uk

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Accessories (cont)
CRT-PD-SET

Dynamic and static creep measurement system to perform EN12697-25 (Method A)

1* 100mm platens (top and bottom) with holders 1* 150mm platens (top and bottom) with holders 2* CRT-PDLV. AC LVDT displacement transducer 5.0mm range Test software to meet latest standard specifications

CRT-TP31

Resilient modulus test system to perform AASHTO TP31 and ASTM D4123 for 100mm and 150mm samples up to 80mm thick
Stainless steel test frame with guides to maintain upper and lower loading strips parallel 12.7 mm wide loading strips with contact faces shaped to fit 100mm specimens 19.0 mm wide loading strips with contact faces shaped to fit 150mm specimens Machined tolerances +/- 0.1mm and +/- 0.01mm where parts are mating. 2* CRT-ITLV AC LVDT displacement transducer 0.25mm range 2* CRT-SPTLVDT displacement transducer 1.0mm range Brass and steel LVDT clamps and adjusters for vertical and horizontal diametral measurement CRT-CALCR Calibration check ring for checking accuracy of load and displacement transducers used in Indirect Tensile Stiffness Modulus test Integral LVDT yoke LVDT adjusters Test software to meet latest standard specifications Haversine load pulses at standard frequencies Applies required load for selected number of load applications Captures outputs from load and displacement transducers Calculates maximum load, recoverable deformation, Poissons ratio and resilient modulus

CRT-T307

Triaxial system to perform AASHTO T307 for 200mm high x 100mm specimens of unbound materials
Triaxial cell with internally mounted load cell. Base adaptor with no-volume change valves Pressure range 0-500kPa Machined tolerances +/- 0.1mm and +/- 0.01mm where parts are mating Pneumatic system with vacuum for specimen set-up and software controllable cell pressure 100mm membrane stretcher Pressure transducer LVDTs to meet test specification Hard rubber dummy specimen Porous top cap 2* Porous discs 3* O rings for sealing 100mm membranes Cell pressurisation system including digitally controlled voltage pressure converter, pressure transducer, vacuum source and vacuum adjustment 3* Rubber membranes for 100mm specimens Test software to meet latest standard specifications CRT-UNIVSOFT

Facilitates the design of test routines that can include multiple wave types, test stages and methods of data acquisition
CRT-COMP-650

Standard air compressor (up to 7bar and 600 L/m) for supply of air to CRT-UTM-NU
CRT-FT06-AIRDRYER

Air dryer with 600 L/s flow rate and 3C dew point

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CRT-T307+

Triaxial system to perform AASHTO T307 for 200mm high x 100mm and 150mm high x 300mm specimens of unbound materials - used only with CRT-UTM-HYD
Triaxial cell with internally mounted load cell Base adaptor with no-volume change valves Pressure range 0-500kPa Machined tolerances +/- 0.1mm and +/- 0.01mm where parts are mating Cell pressurisation system including digitally controlled voltage pressure converter, pressure transducer, vacuum source and vacuum adjustment 1* 100mm Membrane stretcher 1* 150mm Membrane stretcher Pressure transducer 2* CRT-PDLV Permanent deformation displacement transducer 5.0mm range 1* 100mm by 200mm Hard rubber dummy specimen 1* 150mm by 300mm Hard rubber dummy specimen Porous top cap for 100 mm specimens Porous top cap for 150 mm specimens 2* Porous discs for 100mm specimens 2* Porous discs for 150mm specimens 4* O rings for sealing 100mm membranes 4* O rings for sealing 150mm membranes 4* Rubber membranes for 100mm specimens 4* Rubber membranes for 150 mm specimens 1* 100mm base plate 1* 150mm base plate Test software to meet latest standard specifications

CRT-PRESTRIAX-SET

Dynamic and static creep measurement system with confining stress to perform EN 12697-25 (Method B)
System to produce adjustable confining stress 100mm and 150mm specimens in axial tension or compression Triaxial cell with accurate pressure regulator, pressure indicator and all pneumatic fittings Pressure range 0-500kPa 100mm platens with O rings for sealing membranes 150mm platens with O rings for sealing membranes Platens are M.S. grade 070M20 case hardened to 750HV to a depth after grinding of at least 0.5mm. They are surface ground and polished. 2* CRT-PDLV. Permanent deformation displacement transducer 5.0mm range 3* 100mm x 100mm neoprene membranes 3* 150mm x 200mm neoprene membranes Test software to meet latest standard specifications CRT-SPTLV

Test system to perform dynamic modulus according to AASHTO TP62 / Simple Performance Test
2* Clip-on CRT-SPTLVDT displacement transducer 1.0mm range 4* Clip-on LVDT holders, 24 targets LVDT stud placer unit LVDT stud placer top plate 1* upper platen 100 SPT 1* lower platen 100 SPT 2* 100mm dia. X 0.5 PTFE disc 1* araldite glue Pneumatic fittings Test software to perform Dynamic modulus for permanent deformation

www.cooper.co.uk

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