IO 360 2LA - Parts (PC 306 12)
IO 360 2LA - Parts (PC 306 12)
IO 360 2LA - Parts (PC 306 12)
TECHNICAL PUBLICATIONREVISION
PUBLICATION IO-360-L2A Engines No. PUBLICATION PC-306-12 DATE PUBLICATION MAY, 1996
This page(s)furnishedherewithare Intendedto replacethe corresponding page(s)of the publicationIndicatedabove. Previous revisionsto this publication This revisionconsistsof: -
None
September,1998 Page 1-9 Figure5. Text Change Page 1-10 Figure5. IllustrationChange Page 3-9 Figure 15. Text Change Page5-3 Figure 19. Text Change
TEXTRON
Lycoming
AIRCRAFT
ENGINES
Wide Cylinder
Model Engine
MAY
1996
-
U.S.A.
TEXTRON
Lycoming
IO-360-L2A PARTSCATALOG
WIDECYLINDER FLANGECRANKCASE MODELENGINES
This illustrated parts catalog contains a complete parts listing for the Textron Lycoming IO-360-L2A wide cylinder flange crankcase model aircraft engines. Malor assembly and sub-assembly parts of the engine are listed in the Group Assembly sections in the general sequence of engine build up. A Service Kits section and Oversize and Undersize Parts List are included to aid in ordering parts as necessary during overhaul. The Numerical Index is provided for convenience in finding parts when only the part number is known. Parts coverage of Vendor Accessories used on Textron Lycoming engines may be found in the appropriate Vendor's Parts Catalog. A list of addresses of where to obtain these publications appears in the latest edition of Service Letter No. L114. NOTE The illustrations, pictures and drawings shown in the publication are typical of the subject matter they portray. This catalog, when used in conjunction with the appropriate overhaul manual, shall be used for parts identification only. Under no circumstances shall this catalog be used as an assembly or installation document. Any reference in this document to a suppliers/parts manufacturer's product, by name, trademark, part number or other description is solely for the purposes of identification and does not indicate or infer that Textron Lycoming accepts responsibility for quality control and/or airworthiness of parts which do not pass through the Textron Lycoming quality control system. All Textron Lycoming publications will bear the copyright notice Textron Lycoming 1986, "All Rights Reserved", and all Textron Lycoming publications are to be considered copyrighted and may not be reproduced without permission of the company. SERVICE BULLETINS, INSTRUCTIONS AND LETTERS Although the information contained in this parts catalog is up-to-date at time of publication, users are advised to procure current information through all Textron Lycoming distributors or from the factory by subscription. Consult the latest edition of Service Letter No. L114 for subscription information. HOW TO ORDER PARTS In ordering parts for your engine, observe the following instructions which will expedite shipment of correct parts required without delay. a. Always specify the model and serial number of your engine. b. Always specify part number, nomenclature and quantity required.
Lycoming
IO-360-L2A PARTSCATALOG
MODELENGINES WIDECYLINDER FLANGECRANKCASE TABLE OF CONTENTS
SECTION
Introduction .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oversize and Un dersize Parts Listing .................................... 1.CRANKCAS IE,CRANKSHAFT AND CAMSHAFT GROUP Crankcase As sembly . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. geAssembly and Crankcase Related Parts ......................... Oil Level Crankshaft ssembly and Related Parts ................................. Crankshaft Id ler Gears, Tachometer Drive and Camshaft ........................ Crankcase taching Parts ......................................... 2. ACCESSOR Y HOUSING AND RELATED PARTS Accessory ousing Assembly ...................................... Oil Pump I Accessory Housing Attaching Parts ........................... Fuel Pump id Propeller Governor Drive Cover ............................ ............... Vacuum and Hydraulic Pump Drives and Covers .... Oil Filter ;embly, Oil Cooler Bypass Valve and Breather Fittings .................. 3. CYLINDER,,PISTON AND VALVE TRAIN Connecting ,ods, Pistons and Ring Assemblies ............................. Cylinder Ass embly ............................................ ited Parts .......................................... Cylinder Valve AssemNbly ............................................. Cylinder HeaLdDrain Tubes, Intercylinder Cooling Baffles and Rocker Box Covers 4. IGNITION SIYSTEM Magnetos, MIagnetoDrives, Harnesses and Spark Plugs ......................... 5. ELECTRICAL SYSTEM AL Prestolite rter and Attaching Parts ................................... Lamar Starter and Attaching Parts .................................... Alternator )unting and Attaching Parts ................................ 6. OIL SUMP ANDINDUCTION SYSTEM Oil Sump Assiembly and Oil Suction Screen ............................... Intake Pipes and Attaching Parts ..................................... Fuel Injector, Fuel Manifold and Brackets ................................ Fuel Lines, iel Hoses and Attaching Parts ...............................
PAGE
i
ii iii
.........
.........
4-1
7. SERVICE
T SECTION .........................................
7-1 8-1
ii
TEXTRON
Lycoming
61681 66610 66796 69796 72057 72058 72155-S 74230 75656-S 75657-S LW-11997 LW-13521 LW-13792 LW-13884 LW-16711 18A19441
GUIDE BUSHING INSERT DOWEL SEAT SEAT BUSHING GUIDE BUSHING BUSHING SEAL BEARING SEAL BEARING BEARING BEARING
X
No. See LatestEditionof ServiceInstruction 1324.
X
X* X X X
X* X X X
X* X X X
X X
* Also available in P 0 oversize. In addition to the above, studs are available in P03, P07 & P12.
NOTE When ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension along with the proper part number. For example, to order bearing LW-13884 in .003 undersize, order part number LW-13884-M03. Oversize code letter is "P" while undersize code letter is "M". These letters are then followed by the number designating the size in thousandths of an inch.
iii
Lycoming
CRANKCASE ASSEMBLY
FIG REF.
1
1 2 3 4 5 6 7 8
9
PART NUMBER LW-18402-2 75154 50-15 38-13 38D-17 31C-12 31C-13 38-22 STD-557 STD-514 STD-1623 LW-13793 69796 1102 STD-1339
DESCRIPTION CRANKCASE ASSEMBLY STUD, 1/2-13 x 10-1/32 long STUD, 1/2-13 x 1-7/8 long STUD, 3/8-16 x 1-5/8 long STUD, 3/8-16 x 2-1/8 long, drilled STUD, 5/16-18 x 1-1/2 long STUD, 5/16-18 x 1-5/8 long STUD. 3/8-16 x 2-3/4 long DOWEL, 1/2 dia. x 11/16 long, hollow DOWEL, 5/16 dia. x 1/2 long INSERT. 1/4-20 Helicoil x 3/8 long STUD, 5/16-18 x 15/16 long, drilled DOWEL, Crankshaft bearing PLUG, 1/8-27 NPT. Allen head PLUG, 1/16-27 NPT, Allen head
10 11 12 13 14 15
This crankcase assembly is not available as a service item. Refer to Service Kits, Section 7, for applicable Crankcase Assembly and Governor Stud Kit Part Number.
1-1
TEXTRON Lycoming
12-
14-
TEXTRON
Lycoming
2
1 2 3 4 5 6
PART NUMBER 78626 72059 74065 LW-14768 1028-B 61084* 68668* 77467* LW-11713* LW-18085* 06E19769-1.25 77808 LW-16711 LW-13884 18A19441 LW-13792** LW-11997** 72075 72091 72877
DESCRIPTION TUBE. Oil level gage GASKET. Oil level gage RING. Oil level gage seal GAGE ASSEMBLY. Oil level BALL. 11/16 diameter SPRING. Oil pressure relief valve SPRING. Oil pressure relief valve SPRING. Oil pressure relief valve SPRING. Oil pressure relief valve SPRING. Oil pressure relief valve GASKET. 1-1/4 I.D. x 1-1/2 O.D. x 3/32 annular VALVE ASSY.. Oil pressure relief valve, adi. BEARING. Crankshaft BEARING. Crankshaft. front BEARING. Crankshaft. front (alternate) SEAL. Crankshaft oil. solid SEAL. Crankshaft oil. split SEAL. Oil. 3/32 section x 7/16 I.D. RING. Oil seal. 23/64 I.D. x 7/64 dia. BODY, Hydraulic tappet
7 8 9 10 11 12 13 14
* Select spring to give a minimum of three threads exposed on adjusting screw to allow field adjustment. Reference lastest revision of Textron Lycoming Table of Limits SSP-1776, Part I for spring identification. ** See latest editon of Textron Lycoming Service Instruction No. 1324 for installation.
1-3
TEXTRON
Lycoming
Figure 2. OIL LEVEL GAGE ASSEMBLY AND CRANKCASE RELATED PARTS 1-4
TEXTRON
Lycoming
ASSEMBLYANDRELATEDPARTS CRANKSHAFT
FIG REF.
3
1 2 3 4 5 6 7 8
9
PART NUMBER 13B27121 STD-1211 75656-S 72155-S 75657-S 13S19646* LW-18639 STD-2213 31M22045 72566
DESCRIPTION CRANKSHAFT AND BUSHING ASSEMBLY PLUG. 2.00 dia. expansion BUSHING. Propeller flange, long BUSHING. Propeller flange, short BUSHING. Propeller flange, indexing GEAR, Crankshaft LOCKPLATE. Crankshaft gear SCREW. 5/16-24 x 1.00 long SUPPORT ASSY.. Starter ring gear. 12/14 pitch GEAR, Starter ring
10
* See latest edition of Textron Lycoming Service Bulletin No. 475 for proper installation.
1-5
Lycoming
No. 1
CRANKPIN8 5 INDEX 3
-4 3
Lycomling
4
1 2 3 4 5 6 7 8 9 10 11 12 13
PART NUMBER 61544 74996 77309 75072 77309 76121 LW-18667 STD-2231 LW-13796 LW-31H0.88 STD-2168 LW-18840 76118
DESCRIPTION PLUNGER. Fuel pump. long GEAR ASSY.. Crankshaft idler. plain BUSHING. Crankshaft idler gear GEAR ASSY. Crankshaft idler BUSHING. Crankshaft idler gear SHAFT ASSY.. Tachometer PIN. 3/16 dia. x 2-21/64 long RING. Internal retaining SHAFT. Crankshaft idler gear BOLT. 5/16-18 x 7/8 long. hex. hd.. dr. NUT. 5/16-18 NC-3 slotted shear CAMSHAFT ASSEMBLY SPACER, Tach. shaft centering
1-7
Lycoming
3-
Lycoming
FIG REF.
5
1 2 3 4 5
6
PART NUMBER LW-25-1.50 LW-25-1.63 STD-8 60803 LW-25-1.88 LW-25-1.13 STD-160 STD-1411 LW-25S1.50 STD-8 STD-1409 STD-33 AN960-616L STD-872 AN6-34A STD-33 STD-678 STD-596 76220
DESCRIPTION BOLT, 1/4-20 x 1-1/2 long, hex. hd. BOLT, 1/4-20 x 1-5/8 long, hex. hd. WASHER. 1/4 plain STRAP. Lifting BOLT. 1/4-20 x 1-7/8 long, hex. hd. BOLT. 1/4-20 x 1-1/8 long, hex. hd. WASHER. 1/4 lock, internal teeth NUT. 1/4-20 plain BOLT. 1/4-20 x 1-1/2 long, hex. hd., dr. end WASHER, 1/4 plain (Max. 9) NUT. 1/4-20 slotted shear WASHER. 3/8 plain. 1/16 thick WASHER, 3/8 plain. 1/32 thick NUT. 3/8-24 slotted BOLT. 3/8-24 x 3-37/64 long, hex. hd. WASHER, 3/8 plain WASHER. 3/8 lock, internal teeth NUT. 3/8-24 plain STUD, 1/2-20 x 10-45/64 long
7
8 9 10 11
12 13 14 15 16 17 18
19
1-9
Lycoming
4 6,3,7
5,3,7,8
4 12,13,14 4
1,3,7,8
3,6,7
1,3,7,8
9,10,11
ACCESSORY HOUSING AND RELATED PARTS ACCESSORY HOUSINGASSEMBLY FIG REF. QTY. PER ASSY. 1 1 4 4 4 3 4 1
6
1 2 3 4 5 6 7 8
PART NUMBER 73818 21A21533-05 25C-22 31C-12 31C-19 31CD-17 1102 STD-784
DESCRIPTION GASKET, Accessory housing HOUSING ASSY.. Accessory STUD. 1/4-20 x 2-3/4 long STUD. 5/16-18 x 1-1/2 long STUD. 5/16-18 x 2-3/8 long STUD. 5/16-18 x 2-1/8 long. drilled PLUG. 1/8-27 NPT. Allen head PLUG, 3/8-18 NPT, Allen head
2-1
TEXTRON
Lycoming
TEXTRON
Lycoming
ACCESSORY HOUSING ANDRELATEDPARTS OIL PUMPAND ACCESSORY HOUSINGATTACHING PARTS FIG REF. QTY. PER ASSY. 1 1 1 3 3 1 12 12 9 1 2
7
1 2 3 4 5 6 7 8 9 10 11
PART NUMBER 78531 05K19423-S* 61174 STD-35 STD-1420 LW-14260 STD-8 STD-160 LW-25-0.94 LW-25-1.13 LW-25-1.50
DESCRIPTION BODY. Oil PumP OIL PUMP IMPELLER KIT SHAFT. Oil pumpdrive WASHER. 5/16 plain NUT. 5/16-18 slotted SEAL. Tachometer drive. oil WASHER. 1/4 plain WASHER. 1/4 lock. internal teeth BOLT. 1/4-20 x 15/16 long. hex. hd. BOLT. 1/4-20 x 1-1/8 long. hex. hd. BOLT, 1/4-20 x 1-1/2 long, hex. hd.
2-3
Lycoming
-7,8,9
7,8,10
Lycoming
ACCESSORY HOUSING ANDRELATEDPARTS FUELPUMPAND PROPELLER GOVERNOR DRIVECOVER FIG REF. QTY. PER ASSY. 1 1 2 2 1 1 4 4 4 1
8
1 2 3 4 5 6 7 8 9 10
PART NUMBER 60096 LW-15473 STD-33 STD-1882 69551 69106 STD-35 STD-475 STD-1410 STD-783*
DESCRIPTION GASKET. Fuel pump FUEL PUMP. Dual diaphragm (6441234) WASHER. 3/8 plain SCREW. 3/8-16 x 1-9/32 long. socket dr. GASKET. Accessory drive adapter COVER. Governor drive adapter pad WASHER. 5/16 plain WASHER. 5/16 lock. internal teeth NUT. 5/16-18 plain PLUG, 1/4-18 NPT, Allen head
2-5
ACCESSORY HOUSINGANDRELATED PARTS VACUUMAND HYDRAULICPUMPDRIVESANDCOVERS FIG REF. QTY. PER ASSY. 1 1 1 1 1 1 1 1
4
9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NUMBER 61183 61098 STD-1774 06A19956 72970 71596 8313 60430 STD-8 STD-160 STD-1411 27A22099 71596 68315 LW-12540 STD-1774 06A19956 25C-12 STD-35 STD-475 STD-1410 8313 60430 STD-8 STD-160 STD-1411
DESCRIPTION GASKET. Vacuum pump ADAPTER ASSY.. Vacuum pump PIN. 1/8 dia. x 1/4 long OIL SEAL. 7/8 I.D. x 1-1/2 O.D. x 5/16 wide GEAR ASSY.. Vacuum Dumpdriven WASHER. Accessory drive gear GASKET. Vacuum pump COVER. Vacuum pump WASHER. 1/4 plain WASHER. 1/4 lock. internal teeth NUT. 1/4-20 plain GEAR ASSY.. Hydraulic pump driven WASHER. Accessory drive gear GASKET. Accessory drive adapter ADAPTER ASSY.. Hydraulic pump PIN. 1/8 dia. x 1/4 long OIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/16 wide STUD. 1/4-20 x 1-1/2 long WASHER. 5/16 plain WASHER. 5/16 lock. internal teeth NUT. 5/16-18 plain GASKET. Hydraulic pump COVER. Hydraulic pump WASHER. 1/4 plain WASHER. 1/4 lock. internal teeth NUT, 1/4-20 plain
4 4 1 1 1 1 1 1
4
4 4 4 1 1 4 4
4
2-7
TEXTRON
Lycoming
11
TEXTRON
Lycoming
FIG REF.
10
1
PART NUMBER LW-12795 77852 LW-13215 STD-8 STD-160 STD-1411 STD-1856 53E22144 76510 25C-10 06E 19769-0.63 62417 MS20823-8 MS20822-8 71140
DESCRIPTION GASKET. Oil filter adapter OIL FILTER BASE ASSEMBLY OIL FILTER. Short, Spin-on WASHER. 1/4 plain WASHER. 1/4 lock, internal teeth NUT. 1/4-20 plain SCREW. 1/4-20 x 1.00 long hex. hd. VALVE ASSY., Temp. control oil cooler bypass GASKET. Valve assembly STUD. 1/4-20 x 1-1/4 long GASKET. 7/8 O.D. x 5/8 I.D. x 3/32 annular PLUG, Oil cooler bypass ELBOW, 3/8 NPT, 1/2 flared tube ELBOW, 3/8 NPT. 1/2 flared tube FITTING, Breather
2 3 4 5 6 7 8 9 10 11 12 13 14 15
NOTE Reference latest edition of Textron Lycoming SSP-885 for oil filter kits and replacement filters.
2-9
Lycoming
15
2-
-8
Figure 10. OIL FILTER ASSEMBLY, OIL COOLER BYPASS VALVE AND BREATHER FITTING 2-10
Lycoming
11
1 2 3 4 5 6 7 8
9
PART NUMBER LW-11750-S LW-13923 75061 LW-12186 LW-13521 75089 LW-14077* LW-11775* 74241 14H21950
DESCRIPTION CONNECTING ROD ASSEMBLY BUSHING. Connecting rod, upper BOLT, Connecting rod NUT. Connecting rod bolt BEARING. Connecting rod PISTON. Compression ratio. 8.50:1 PIN. Piston PLUG. Piston pin (piloted) RING, Piston compression RING, Piston, oil regulating, expander type
10
3-1
-5
Lycoming TEXTRON
12
1 2 3 4 5 6 7 8
9
PART NUMBER LW-12427 72057 75058 61681* 74230* 66796 STD-1353 31C-12 25C-8 MS20823-6D 66610 1102 LW-19296 STD-35 STD-475 STD-1410
DESCRIPTION CYLINDER & HEAD ASSY.. Nitrided SEAT. Intake valve SEAT. Exhaust valve GUIDE. Valve. intake. flanged GUIDE. Valve. exhaust. flanged INSERT. Spark plug. 18 - 1.5 MM INSERT. No. 10-24 Hellcoil x 3/8 long STUD. 5/16-18 x 1-1/2 long STUD. 1/4-20 x 1.00 long ELBOW. 45 . 3/8 flared tube BUSHING. Rocker shaft PLUG. 1/8-27 NPT. Allen head GASKET. Exhaust flange WASHER. 5/16 plain WASHER. 5/16 lock. internal teeth NUT, 5/16-18 plain
10 11 12 13 14 15 16
3-3
13
1
PART NUMBER 15F19957-34* 15F19957-35* 15F19957-36* 73437* 17F19357** 74637 LW-13790 LW-12892 71481 74887 383-B STD-2090
DESCRIPTION ROD ASSY.. Push (A total of 8 required) ROD ASSY.. Push (A total of 8 required) ROD ASSY.. Push (A total of 8 required) ROD ASSY.. Push (A total of 8 required) ROCKER ASSY.. Valve BUSHING. Valve rocker SHAFT. Valve rocker THRUST BUTTON. Rocker shaft RING. Oil seal. 3/32 dia. x 4-27/32 long SPACER. 33/64 I.D. x 7/8 O.D. x 3/8 thick NUT. 3/8-24 plain NUT, 1/2-20 plain
2 3 4 5 6 7 8
9
* See latest edition of Textron Lycoming Service Instruction No. 1060 for complete push rod application. ** Due to the size of the area where the part number is stamped, the last five digits may be all that is shown (19357).
3-5
Lycoming
TEXTRON
Lycoming
QTY.
PART NUMBER 73938 LW-19001 LW-11795 LW-11800 65441 LW-13323 LW-10077 LW-16475 60009 17C21191 17C19386 78290 15B21319 LW-11485 LW-14995 LW-12272 STD-1411 LW-18661 70310 DESCRIPTION VALVE. Intake VALVE. Exhaust (rotator type) SPRING. Valve. inner SPRING. Valve, outer SEAT. Valve spring, lower intake SEAT. Valve spring. lower exhaust SEAT. Valve spring, upper Intake SEAT, Valve spring. upper exhaust (rotator type) KEY. Valve. intake KEY. Valve. exhaust (rotator tvpe) CAP. Valve stem. exhaust (rotator tvpe) PLUNGER ASSY.. Hydraulic tappet SOCKET. Hydraulic tappet SHROUD TUBE ASSY.. Push rod SPRING. Shroud tube LOCKPLATE. Shroud tube NUT. 1/4-20 plain SEAL. Shroud tube SEAL, Shroud tube PER ASSY. 4 4 8 8 4 4 4 4 8 8 4 8 8 8
4
14
1
2 3 4 5 6 7 8
9
10 11 12 13 14 15 16 17 18 19
4 4 8 8
3-7
Lycoming
12
14
17
11
FIG REF.
15
1 2 3
4
PART NUMBER STD-684 STD-1821 LW-15592-5-05 68759 68760 68761 75339 ** LW-13389 * 71611 71610 MS35489-20X 75906 61247 STD- 1925
DESCRIPTION NIPPLE, Straight, 3/8 I.D. hose HOSE, 3/8 x 2-1/2 long CLAMP, Hose TUBE ASSY., Cyl. head oil drain, cyl. no. 1 TUBE ASSY., Cyl. head oil drain, cyl. no. 2 TUBE ASSY.. Cyl. head oil drain, cyls. no. 3 & 4 BAFFLE ASSY.. Intercylinder BAFFLE ASSY., Intercylinder RETAINER, Intercylinder baffle HOOK, Intercylinder baffle retainer GROMMET GASKET, Rocker box cover COVER, Rocker box SCREW, 1/4-20 x 5/8 long, pan. hd., self-locking
5 6 7 8 9 10 11 12 13
1 2 1 2 2 2 1 4 4 24
* Install on right side between no. 1 and no. 3 cylinders. ** Install on left side between no. 2 and no. 4 cylinders.
3-9
TEXTRON
Lycoming
Figure 15. CYLINDER HEAD DRAIN TUBES, INTERCYLINDER COOLING BAFFLES AND ROCKER BOX COVERS 3-10
Lycoming
IGNITIONSYSTEM MAGNETOS, MAGNETODRIVES,HARNESSES AND SPARKPLUGS FIG REF. QTY. PER ASSY. 2 2 2 2 2 2 1 1 4 4 4 4 8 1
16
1
2 3 4 5 6 7 8 9 10 11 12
**
PART NUMBER 61665 STD-713 62224 LW-12706 LW-12681 66GC20SFNN 67P20408 67P20409 66M21195 STD-475 STD-1727 STD-1410 1182-E7* 01P19762-1-43
DESCRIPTION GEAR, Magneto. Impulse coupling COTTER PIN. 3/32 dia. x 3/4 long GASKET. Magneto adapter ADAPTER. Magneto. inpulse coupling GASKET. Magneto MAGNETO. Impulse. Rt. & Lt.. Slick Model 4371 HARNESS ASSY. Right. Slick Model M-2512 HARNESS ASSY.. Left. Slick Model M-2513 CLAMP. Magneto WASHER, 5/16 lock. Internal teeth WASHER. Plain. 3/4 O.D. x 21/64 I.D. x 1/8 thick NUT. 5/16-18 plain SPARK PLUG. Champion (REM38E) or Auburn (SR8) BAG, Magneto harness attaching
* Item No. 12 spark plugs are used in current production only. Additional spark plugs are available for this engine. See latest edition of Textron Lycoming Service Instruction No. 1042 for complete listing of all approved spark plugs. ** See page 4-2 for a breakdown of individual parts contained in the magneo and harness attaching parts bag. These parts to be attached by customer per engine line drawing included in each bag.
4-1
TEXTRON
Lycoming
P/N 01P19762-143
Part No. LW-16266-25-25 LW-14060 STD-8 STD-1874 76734 LW-16266-25-50 STD-696 STD-1916 LW-M-2375 Part Name CLIP,Onewire CLIP,Two wire WASHER,1/4 plain SCREW, -20 x 13/16long 1/4 ZIPSTRAP CLAMP,Fourwire WASHER,1/4 plain(thin) SCREW, 1/4-20x 1-1/8long PLATE, Spark plugcable Qty. 2 3 8 6 8 1 4 3 2
ATTACI-IINGHARDWARE
8 10-
Figure 16. MAGNETOS, MAGNETO DRIVES, HARNESSES AND SPARK PLUGS 4-2
FIG REF.
17
1
2 3 4
DESCRIPTION STARTER, 24 volt. 12/14 pitch pinion (MHB-4016) WASHER. 5/16 plain WASHER, 5/16 lock. internal teeth BOLT. 5/16-18 x 1-5/32 long. hex. hd. NUT, 5/16-18 plain NOTE
1 4 4 1
3
See latest edition of Textron Lycoming Service Instruction No. 1154 for complete listing of FAA approved starters, generators, alternators, regulators and relays.
TEXTRON
Lycoming
FIG. REF.
18
1 2
3 4
DESCRIPTION STARTER. Lamar 24 volt. 12/14 pitch WASHER. 5/16 plain WASHER. 5/16 lock, internal teeth BOLT, 5/16-18 x 1-3/32 long, hex. hd. NUT, 5/16-18 plain
3
5
FIG REF.
19
1
PART NUMBER 07A21443 LW-13365 73383 STD-475 LW-31-0.94 LW-10729 STD-35 LW-31H0.88 76908 LW-31H1.06
DESCRIPTION BRACKET, Alternator BRACE, Alternator bracket LOCKPLATE, 5/16 bolt x 1.00 long WASHER, 5/16 lock, internal teeth BOLT, 5/16-18 x 15/16 long, hex. hd. LINK, Alternator adjusting WASHER, 5/16 plain BOLT, 5/16-18 x 7/8 long, hex. hd. dr. STRUT, Alternator support BOLT, 5/16-18 x 1-1/16 long, hex. hd.. dr.
2 3 4 5 6 7 8 9
10
5-3
Lycoming
10
-5
TEXTRON
Lycoming
FIG REF.
20
1
PART NUMBER LW-13353 LW-13861 78914 61400 31C-17 STD-91 STD-551 STD-8 STD-160 LW-25-0.94 LW-25-1.13 73152 STD-1411 STD-2229 70484 06E19769-1.00 LW-12545
DESCRIPTION GASKET. Oil sump SUMP ASSEMBLY. Oil CONNECTION. Intake pipe STUD. 1/4-20 x 1-3/16 long STUD. 5/16-18 x 2-1/8 long PLUG. 1/2-14 NPT. Allen head PLUG. 1/2-14 NPT. Sq. hd.. drilled WASHER. 1/4 plain WASHER. 1/4 lock, internal teeth BOLT. 1/4-20 x 15/16 long. hex. hd. BOLT. 1/4-20 x 1-1/8 long. hex. hd. BRACKET. Support clamp NUT. 1/4-20 plain PLUG. 1/2 NPT. Allen head SCREEN. Oil suction GASKET. 1.00 I.D. x 1-1/4 O.D. x 3/32 annular PLUG, 5/8 hex. hd. x 1.00-20 thread
2 3 4 5 6 7 8
9 10
11
12
13 14 15 16
17
6-1
Lycoming
17-
Figure 20. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN 6-2
Lycoming
OIL SUMP ANDINDUCTIONSYSTEM INTAKEPIPESAND ATTACHING PARTS FIG REF. QTY. PER ASSY.
4
21
1
2
PART NUMBER 70485 69603 LW-15592-8-28 71973 73346 STD-8 STD-160 LW-25-1.25
DESCRIPTION PIPE. Intake. all cylinders HOSE. 1-3/4 I.D. x 2-3/16 O.D. x 1-3/4 long CLAMP. Hose GASKET. 2 bolt flange, 1-3/4 I.D. FLANGE. Intake pipe, upper WASHER. 1/4 plain WASHER. 1/4 lock, Internal teeth BOLT, 1/4-20 x 1-1/4 long, hex. hd.
3 4 5
6
4 8
4
7 8
4 8 8 8
6-3
Lycoming
FIG REF.
22
1 2
3
PART NUMBER 66224 73161 61J22088 STD-35 STD-475 STD-1410 LW-18265 63B22196 MS20822-4 02G21382 STD-148 1102 73966 74597 74598 STD-1907 STD-1908
DESCRIPTION GASKET, Fuel injector SPACER, Fuel injector FUEL INJECTOR, RSA-5AD1 (2576536-1) WASHER, 5/16 plain WASHER, 5/16 lock, internal teeth NUT, 5/16-18 plain NOZZLE, Injection MANIFOLD ASSY., Fuel ELBOW, 1/4 tube, 1/8 NPT, 90 NIPPLE, 3/16 tube to 1/8 NPT, restricted NIPPLE. Union, 1/8 NPT PLUG, 1/8-27 NPT, Allen SPACER, Fuel manifold bracket BRACKET, Fuel manifold BRACKET, Fuel manifold SCREW, No. 10-24 x 9/16 long. flat hd. WASHER, No. 10 lock, external teeth
4 5 6 7 8 9 10 11 12 13 14 15 16 17
4
1 1 1
4 2 2 1 1 4 4
6-5
Lycoming
1515
FIG REF.
23
1 2 3 4 5 6 7 8
9
PART NUMBER LW-12098-0-180 LW-16266-10-75 LW-16266-10-13 STD-860 STD-670 LW-12798-4S370 LW-12799-6S180 72377 74278 STD-670 STD-692 STD-425 STD-860 LW-16266-25-50
DESCRIPTION TUBE ASSY., Fuel manifold to nozzles CLAMP CLAMP, 1/8 dia. for No. 10 screw SCREW, No. 10-32 x 5/8 long, fill. hd. LOCKNUT, No. 10-32 HOSE ASSY., Straight HOSE ASSY., 3/8 Hose, Straight ELBOW, 3/8 flared tube, adjustable BRACKET ASSY., Fuel line support LOCKNUT, No. 10-32 SCREW, No. 10-32 x 1/2 long. rd. hd. WASHER, No. 10 plain SCREW, No. 10-32 x 5/8 long, fill. hd. CLAMP
8 8 8 8
1
1
1 1
10 11 12 13 14
1 2 3 1 1
6-7
11
7-
-8
Figure 23. FUEL LINES, FUEL HOSES AND ATTACHING PARTS 6-8
Part No.
75439-1 AN901-8A LW-10332 LW-11997* LW-12272 LW-12681 LW-12795 LW-13353 LW-13792* LW-14260 LW-14995 LW-18639 LW-18661 LW-19296 STD-475 STD-213 06A19956 06E19769-0.63 06E19769-1.00 06E19769-1.25 1691-C 60096 61173 61183 62224 66224 68315 69164 69345 69551 70310 70455 71481 71973 72053 72059 72075 72078 72091 72220 72312 72829 73189 73383 73817
Part Name
SEAL AND GASKET SET GASKET, Metal tube connect seal LOCKPLATE, Crankshaft gear SEAL, Crankshaft oil LOCKPLATE, Shroud tube GASKET, Magneto GASKET, Oil filter adapter GASKET, Oil sump SEAL, Crankshaft oil SEAL, Tachometer drive oil SPRING, Shroud tube LOCKPLATE, Crankshaft gear SEAL, Shroud tube GASKET, Exhaust flange WASHER, 5/16 lock, internal teeth SEAL, Oil SEAL, Oil GASKET GASKET GASKET GASKET, Fuel pump GASKET, Fuel pump GASKET, Oil pressure housing GASKET, Accessory adapter GASKET, Magneto adapter GASKET, Carburetor GASKET, Accessory drive adapter GASKET, Fuel pump adapter SPACER GASKET, Accessory drive adapter SEAL, Shroud tube GASKET RING, Oil seal GASKET, 2 bolt flange GASKET, Governor GASKET, Oil level gage SEAL, Oil LOCKPLATE RING, Oil seal GASKET, Oil level gage RING, Oil seal LOCKPLATE GASKET LOCKPLATE LOCKPLATE
Qty.
1 1 1 1 4
2
1
1
1 1
4
1 8 4 4 1
1
2 1 1 1 1 1 1 3 2 1 1 4 1
8 1 4 4 2 1 6 2 2 1 1 1 1 2 2
TEXTRON
Lycoming
IO-360-L2A PARTSCATALOG
WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION ....... SEAL AND GASKET SET Part No.
75439-1 73818 74065 74068 75906 76510 77154 77611 8313
Part Name
SEALAND GASKETSET (CONT.) GASKET,Accessoryhousing RING,Oil level gage seal RING,Oil level gage plug GASKET,Rockerbox cover GASKET,Oil coolerbypassvalve GASKET,Carburetor GASKET,Exhaustflange GASKET, Vacuumpump
Qty.
1 1 1 4 1 1 4 1
7-2
Lycoming
IO-360-L2A PARTSCATALOG
WIDECYLINDER FLANGECRANKCASEMODELENGINES
VICE KIT SECTION ...... CYLINDER, PISTON AND RING ASSEMBLY KIT
Part No.
05K21104 LW-12427 LW-19001 73938 LW-11800 LW-11795 LW-10077 LW-16475 65441 LW-13323 60009 17C21191 17C19386 75089 74241 14H21950 LW-14077 LW-11775 60828 71481 LW-18661 70310 75906 72198 77611 71973
Part Name
PISTONAND RINGASSY. KIT - CYLINDER, CYLINDER AND HEADASSY VALVE, Exhaust VALVE,Intake SPRING, Valve, outer SPRING, Valve, inner SEAT,Valve spring,upper,intake SEAT,Valve spring,upper,exhaust SEAT,Valve spring,lower,intake SEAT,Valve spring,lower,exhaust KEY,Valve, intake KEY,Valve, exhaust CAP,Valve stem,exhaust PISTON RING,Piston,compression RING,Piston,oil regulating PIN, Piston PLUG,Piston pin PLUG,Piston pin RING,Oil seal SEAL,Shroudtube SEAL,Shroudtube GASKET,Rockerboxcover PLUG,Pistonpin GASKET,Exhaustflange GASKET,2 bolt
Qty.
1 1 1 1 2 2 1 1 1 1 2 2 1 1 2 1 1 2 2 1 2 2 1 2 1 1
7-3
TEXTRON
Lycoming
SERVICE KIT SECTION ....... CRANKCASE ASSY. AND THRU STUD KIT Part No.
LW-18402-S LW-18402-2 STD-2090 74887 76220
Part Name
CRANKCASEASSY. ANDTHRU STUD KIT CRANKCASEASSY. NUT SPACER THRUSTUD
Qty.
1
1
2 2 4
7-4
Lycoming
NUMERICAL INDEX PART NO. AN6-34A AN960-616L LW-25-0.94 LW-25-0.94 LW-25-1.13 LW-25-1.13 LW-25-1.13 LW-25-1.25 LW-25-1.50 LW-25-1.50 LW-25S1.50 LW-25-1.75 LW-31H0.88 LW-31H0.88 LW-31-0.94 LW-31-1.09 LW-31-1.16 LW-10077 LW-10729 LW-11485 LW-11713 LW-11750-S LW-11775 LW-11795 LW-11800 LW-11997 LW-12098-0-180 LW-12186 LW-12272 LW-12427 LW-12540 LW-12545 LW-12681 LW-12706 LW-12795 LW-12798-4S370 LW-12799-6S180 LW-12892 LW-13215 LW-13323 PART NAME Bolt Washer Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Seat Link Shroud Tube Assy. Spring Conn. Rod Assy. Plug Spring Spring Seal Tube Assy. Nut Lockplate Cyl. & Head Assy. Adapter Assy. Plug Gasket Adapter Gasket Hose Assy. Hose Assy. Thrust Button Oil Filter Seat PAGE NO. PART NO. 1-9 1-9 2-3 6-1 1-9 2-3 6-1 6-3 1-9 2-3 1-9 1-9 1-7 5-3 5-3 5-2 5-1 3-7 5-3 3-7 1-3 3-1 3-1 3-7 3-7 1-3 6-7 3-1 3-7 3-3 2-7 6-1 4-1 4-1 2-9 6-7 6-7 3-5 2-9 3-7 LW-13353 LW-13365 LW-13389 LW-13521 LW-13790 LW-13792 LW-13793 LW-13796 LW-13861 LW-13884 LW-13923 LW-14077 LW-14260 LW-14768 LW-14995 LW-15473 LW-15572 LW-15592-5-05 LW-15592-8-28 LW-16266-10-13 LW-16266-10-75 LW-16266-25-50 LW-16475 LW-16711 LW-18085 LW-18402-2 LW-18265 LW-18639 LW-18661 LW-18667 LW-18840 LW-19001 LW-19296 MS20822-4 MS20822-8 MS20823-6D MS20823-8 MS35489-20X STD-8 STD-8 8-1 PART NAME Gasket Brace Baffle Assy. Bearing Shaft Seal Stud Shaft Sump Assy. Bearing Bushing Pin Seal Gage Assy. Spring Fuel Pump Starter Hose Clamp Clamp Clamp Clamp Seat Bearing Spring Crankcase Assy. Injection Nozzle Lockplate Seal Pin Camshaft Assy. Valve Gasket Elbow Elbow Elbow Elbow Grommet Washer Washer PAGE NO. 6-1 5-3 3-9 3-1 3-5 1-3 1-1 1-7 6-1 1-3 3-1 3-1 2-3 1-3 3-7 2-5 5-1 3-9 6-3 6-7 6-7 6-7 3-7 1-3 1-3 1-1 6-5 1-5 3-7 1-7 1-7 3-7 3-3 6-5 2-9 3-3 2-9 3-9 1-9 2-3
Lycoming
IO-360-L2A PARTSCATALOG
WIDECYLINDER FLANGECRANKCASEMODELENGINE
NUMERICAL INDEX (Continued) PART NO. STD-8 STD-8 STD-8 STD-8 STD-33 STD-33 STD-35 STD-35 STD-35 STD-35 STD-35 STD-35 STD-35 STD-35 STD-91 STD-148 STD-160 STD-160 STD-160 STD-160 STD-160 STD-160 STD-425 STD-475 STD-475 STD-475 STD-475 STD-475 STD-475 STD-475 STD-475 STD-514 STD-551 STD-557 STD-596 STD-670 STD-678 STD-684 STD-692 STD-713 PART NAME Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Plug Nipple Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Dowel Plug Dowel Nut Locknut Washer Nipple Screw Cotter Pin PAGE NO. 2-7 2-9 6-1 6-3 1-9 2-5 2-3 2-5 2-7 3-3 5-1 5-2 5-3 6-5 6-1 6-5 1-9 2-3 2-7 2-9 6-1 6-3 6-7 2-5 2-7 3-3 4-1 5-1 5-2 5-3 6-5 1-1 6-1 1-1 1-9 6-7 1-9 3-9 6-7 4-1 PART NO. STD-783 STD-784 STD-860 STD-872 STD-1211 STD-1339 STD-1353 STD-1409 STD-1410 STD-1410 STD-1410 STD-1410 STD-1410 STD-1410 STD-1410 STD-1411 STD-1411 STD-1411 STD-1411 STD-1411 STD-1420 STD-1623 STD-1727 STD- 1774 STD-1821 STD-1856 STD-1882 STD-1907 STD-1908 STD-1925 STD-2090 STD-2168 STD-2213 STD-2229 STD-2231 25C-8 25C-10 25C-12 25C-22 31C-12 8-2 PART NAME Plug Plug Screw Nut Plug Plug Insert Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Insert Washer Pin Hose Screw Screw Screw Washer Screw Nut Nut Screw Plug Ring Stud Stud Stud Stud Stud PAGE NO. 2-5 2-1 6-7 1-9 1-5 1-1 3-3 1-9 2-5 2-7 3-3 4-1 5-1 5-2 6-5 1-9 2-7 2-9 3-7 6-1 2-3 1-1 4-1 2-7 3-9 2-9 2-5 6-5 6-5 3-9 3-5 1-7 1-5 6-1 1-7 3-3 2-9 2-7 2-1 1-1
Lycoming
NUMERICAL INDEX (Continued) PART NO. 31C-12 31C-12 31C-13 31C-17 31C-19 31CD-17 38-13 38-22 38D-17 50-15 383-B 1028-B 1102 1102 1102 1102 1182-E7 8313 60009 60096 60430 60803 61084 61098 61174 61183 61247 61400 61544 61665 61681 62224 62417 65441 66224 66610 66796 68315 68668 68759 PART NAME Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Nut Ball Plug Plug Plug Plug Spark Plug Gasket Key Gasket Cover Strap Spring Adapter Assy. Shaft Gasket Cover Stud Plunger Magneto Gear Guide, Intake Gasket Plug Seat Gasket Bushing Insert Gasket Spring Tube Assy. PAGE NO. 2-1 3-3 1-1 6-1 2-1 2-1 1-1 1-1 1-1 1-1 3-5 1-3 1-1 2-1 3-3 6-5 4-1 2-7 3-7 2-5 2-7 1-9 1-3 2-7 2-3 2-7 3-9 6-1 1-7 4-1 3-3 4-1 2-9 3-7 6-5 3-3 3-3 2-7 1-3 3-9 PART NO. 68760 68761 69106 69551 69603 69796 70310 70484 70485 71140 71481 71596 71610 71611 71973 72057 72058 72059 72075 72091 72155-S 72377 72566 72877 72970 73152 73161 73346 73383 73437 73818 73938 73966 74065 74230 74241 74278 74597 74598 74637
8-3
PART NAME Tube Assy. Tube Assy. Cover Gasket Hose Dowel Seal Screen Intake Pipes Fitting Ring Washer Hook Retainer Gasket Seat Seat Gasket Seal Ring Bushing Elbow Gear Body Gear Assy. Bracket Spacer Flange Lockplate Rod Assy. Gasket Valve Spacer Ring Guide, Exhaust Ring Bracket Assy. Bracket Bracket Bushing
PAGE NO. 3-9 3-9 2-5 2-5 6-3 1-1 3-7 6-1 6-3 2-9 3-5 2-7 3-9 3-9 6-3 3-3 3-3 1-3 1-3 1-3 1-5 6-7 1-5 1-3 2-7 6-1 6-5 6-3 5-3 3-5 2-1 3-7 6-5 1-3 3-3 3-1 6-7 6-5 6-5 3-5
TEXTRON
Lycoming
NUMERICAL INDEX (Continued) PART NO. 74887 74996 75061 75072 75089 75154 75339 75656-S 75657-S 75906 76118 76121 76220 76510 76908 77309 77467 77808 77852 78290 78531 78626 78914 01P19762-1-43 02G21382 05K19423-S 06A19956 06E19769-0.63 06E19769-1.00 06E19769-1.25 07A21443 13B27121 13S19646 14H21950 15B21319 15F19957-34 15F19957-35 15F19957-36 17C19386 17C21191 PART NAME PAGE NO. PART NO. 17F19357 18A19441 21A21533-05 27A22099 31B22207 31M22045 53E22144 61J22088 63B22196 66GC20SFNN 66M21195 67P20408 67P20409 PART NAME Rocker Assy. Bearing Housing Assy. Gear Assy. Starter Support Assy. Valve Assy. Fuel Injector Manifold Assy. Magneto Clamp Harness Assy. Harness Assy. PAGE NO. 3-5 1-3 2-1 2-7 5-2 1-5 2-9 6-5 6-5 4-1 4-1 4-1 4-1
Spacer 3-5 Gear Assy. 1-7 Bolt 3-1 Gear Assy. 1-7 Piston 3-1 Stud 1-1 Baffle Assy. 3-9 Bushing 1-5 Bushing 1-5 Gasket 3-9 Spacer 1-7 1-7 Shaft Assy. Stud 1-9 Gasket 2-9 5-3 Strut 1-7 Bushing 1-3 Spring 1-3 Valve Assy. Oil Filter Base Assy. 2-9 Plunger Assy. 3-7 Body 2-3 Tube 1-3 Connection 6-1 Bag Attaching 4-1 Nipple 6-5 Impeller Kit 2-3 Oil Seal 2-7 Gasket 2-9 Gasket 6-1 Gasket 1-3 Bracket, Alternator 5-3 Crk'shft & Bush. Assy. 1-5 1-5 Gear Ring 3-1 Socket 3-7 3-5 Rod Assy. Rod Assy. 3-5 Rod Assy. 3-5 Cap 3-7 Key 3-7
8-4