Vario GT 24
Vario GT 24
Vario GT 24
Important Notes
General
2 The variable girder wall formwork system
6 Complicated geometries with standard system
components
8 The GT 24 lattice girder
10 The standard system components of a
VARIO GT 24 panel
Standard Applications
12 VARIO GT 24 standard panels
14 Continuously adjustable panel connections
16 Fillers, stopend formwork and panel width
extension units
18 External corners, internal corners and shafts
20 Push-pull prop connector, crane lifting units
22 Working and Concreting Scaffold
24 Panel extensions
Special applications
26 Architectural concrete
30 Bridge construction
34 Water-retaining structures
38 Single-sided walls
1
General
The variable girder wall formwork system
2
Extended VARIO GT 24 The VARIO GT 24 girder wall formwork
panels being used
to shutter administration
system offers many advantages. This
building. includes simple planning, minimum
on-site material requirements and
fast, efficient formwork sequencing.
reduction
n girder length and spacing
n waler position, profile and length
1.48 m
RS 1000
1.51 m
1.48 m
RS 650
1.48 m
1.48 m
RS 450
0.45 m
3
General
The variable girder wall formwork system
4
VARIO GT 24 on the RCS rail VARIO panels, with concret-
climbing system for constructing ing scaffold and push-pull
the elevator and stairway shafts of props, are shifted as a
a highrise building. complete unit.
2.37 m
2.71 m
5
General
Complicated geometries
with standard system components
7
General
The GT 24 lattice girder
As the main component in slab and wall Therefore, successful contractors use
formwork, the formwork girder signifi- the GT 24 lattice girder from PERI:
cantly determines the profitability of the n light and manageable for slabs
formwork. Thereby, it is not the initial in- n strong for wall formwork
vestment costs but the durability and n cost-effective for customized form-
8
High load-bearing capacity with 6 x 8 cm thick chord
low weight For easy screwing and nailing. The girder
Perm. Q on the chord is prevented from splitting as the
compression struts QD = 14 kN full depth of the chord is finger-jointed
Perm. bending moment M = 7 kNm to the struts and tied at each girder
ly = 8.064 cm4 connection.
Steel end caps with through-rivets PERI Design Tables are available for
n Robust end protection slab and wall formwork operations.
n Prevents end being sawn off The girder is monitored according to
accidentally the requirements of DIN EN 13377.
n Can be used to replace the rubbing
Mark of conformity
Year of manufacture
Day of production
9
General
The standard system components
of a VARIO GT 24 panel
60 mm
240 mm
296
mm
163
mm 28
296
mm
311
mm
10
Formlining
PERI formlining sheets come in a range
of sizes, thicknesses and grades to
ensure that the most appropriate form-
lining is available to meet individual site
requirements.
Connecting components
Hook Strap HB 24
for connecting the GT 24 to SRZ and
SRU walers on the girder nodes.
11
Standard Applications
VARIO GT 24 standard panels
4.80 m
1.18
1.18
4.20 m
3.60 m
Base panel for extension
1.18
1.18
1.18
1.18
2.40 m
4.77
1.18
1.18
1.18
1.18
1.18
4.18
3.58
2.99
1.78
2.40
1.18
1.18
1.18
1.18
1.18
1.18
0.48
0.48
0.48
0.48
0.48
0.48
0.48
12
VARIO standard panels for
9 m high tunnel walls.
1.875 m
0.625 0.625 0.625
0.75
1.25 m
0.625 0.625
0.75
1.00 m
13
Standard Applications
Continuously adjustable panel connections
Practical tip
Whether a wedge is locking or pulling is wedge locking wedge pulling
evident from its inclination:
Wedge tip points to the element joint
= wedge pulls
Wedge tip points away from the
element joint
= wedge pushes
14
Neat and precise panel joints are
always specifically required where
special architectural requirements
are placed on the concrete surface.
Handling
Fig. 2
n Loosen pulling and counter wedges Counter Pulling wedge
wedge
on Panel ➀.
n Eliminate panel offset by tensioning
counter wedge.
n Counter with pulling wedge on
15
Standard Applications
Fillers, stopend formwork and panel
width extensions units
Infill areas
VARIO GT 24 infill areas are shuttered
using the Couplings VKZ 147 and VKZ 211.
Coupling VKZ
Wedge K
Coupling Compres-
sion Plate KDP
max. 0.48 m
max. 1.20 m
16
Stopend Formwork
VARIO offers 2 possibilities for realising
stopend formwork: either the Coupling
VKZ or Bulkhead Tie is used.
Coupling VKZ
perm. tension force 50 kN.
Important:
Pulling wedge must be inserted in
the first hole.
Bulkhead Tie
perm. tension force 30 kN.
17
Standard Applications
External corners, internal corners and shafts
External:
Panel w = 2.50 m
1 panel with extension.
Internal:
Corner Panel w = 1.25 / 0.50 m and Pan-
el w = 1.25 m with filler element.
18
Shafts Details of the Quick
Release Corner 150 mm
21
In particular, small shafts can be realised
150 mm
extremely cost-effectively with custom-
ised Cross Walers and the quick-release
Shaft Corner SSE.
Practical tip
The shaft corner should be stripped at
the very latest one day after concreting.
19
Standard Applications
Push-pull prop connector, crane lifting units
Connecting to the GT 24 girder by means of the Connecting to Steel Waler SRZ with the Wedge
Girder Headpiece, Item no. 028050. Headpiece, Item no. 028060 and Wedge K,
Item no. 024250.
20
Crane Lifting Unit
PERI VARIO offers three possibilities
for lifting panels with the crane.
Important:
In general, two crane lifting units are
used per moving unit. The Instructions
for Use contain important information
and must be followed at all times.
Kranlasche 24
Art.-Nr. 070760
Originalbetriebsanleitung
Ausgabe 01 | 2013
Instructions for Use
for the Crane Splice 24.
Customized,
ready-to-use
VARIO GT 24 element.
21
Standard Applications
Working and Concreting Scaffold
Scaffold Bracket GB 80
The Scaffold Bracket GB 80 is used for
the assembly of an 80 cm wide working
scaffold. Scaffold components supplied
by the contractor must comply with lo-
cal valid safety regulations (for Germany
DIN 4420). Timber components must
conform at least to S10 or MS10 classifi-
cation according to DIN 4074 as well as
being clearly marked (BGR 169).
Cross-section of guardrail boards:
3 cm x 15 cm.
Secure planking and guardrails with nails
or screws.
A correctly assembled
concreting platform
complete with PERI
End Guardrail Frame 55,
Item no. 065066.
22
VARIO Platform System
Platform Guardrail 80
Pre-assembled concreting/working
VARIO Platform 100/250 platforms in different widths.
with Hatch Complete with guardrails, end hand-
rail frame, push-pull prop connections
and crane eye. With or without access
Platform Strut 246 hatch.
Ladder 240–270
VARIO
Integrated Platform
Crane Eye
RS 650
RS 300
3.00 m
23
Standard Applications
Panel extensions
Heights up to 8.00 m
The standard method of extension is
to use the VARIO Extension Splice 24.
Extensions up to 5.00 m
4 x Extension Splices 24 for a 2.50 m
element width.
8.00 m
min. 0.46 min. 0.46
5.00 m
24
11.00 m high bridge abutment with
butted girders and additional overlap-
ping girders for stiffening.
0.78
with overlapping girders.
11.90 m
with additional girders.
1.18
0.16
4.14
1.18
0.89
5.95
1.18
1.18
0.16
3.85
1.18
1.18
1.18
5.95
11.90
3.88
1.18
1.22
1.22
0.76
9.80
2.10
2.07
1.18
1.18
1.18
1.18
0.16
0.13
1.18
1.18
5.95
5.95
1.18
1.18
1.18
1.18
assembly instructions.
25
Special Applications
Architectural concrete | Perfect concrete surfaces
with VARIO
26
Church steeple in Feldmo-
ching near Munich. VARIO
GT 24 on KGF 240 climbing
formwork.
Perfect architectural concrete finish with horizontal and vertical panicular pattern.
27
Special Applications
Architectural concrete | Perfect concrete surfaces
with VARIO
3.90 m
3.60 m
3.60 m
0m
m m 3.0
0 0
2.5 2.5
28
The rough surface finish ensures that
the massive tunnel portals blend into
the volcanic rock landscape. The unusual
washboard structure was created by
using extra battens on the formlining.
29
Special Applications
Bridge construction | VARIO on climbing scaffold
and working platforms
Further information:
Climbing Scaffold CB
product brochure.
0.75 m
30
Further information:
Klettergerüste
KGF 240 und KG 180
Climbing Scaffold KG
product brochure.
1.18
0.80
1.18
6.80
max. h = 5.40 m
31
Special Applications
Bridge construction | Abutments and piers
GB 80
A
m
RSS III
6.09
5.98 m
9.25 m
32
Bridge over the Danube,
BAB 8 motorway near
Leipheim.
Abutment and bridge pier with Sides of hollow piers on the banks of
VARIO GT 24. Crossing structure for the river, climbed with VARIO GT 24 on
the suburban railway line to the new PERI KG 240 climbing scaffold. Adapting
Munich Airport. to the arch-shaped ends was achieved
with VARIO standard components and
forming boards.
33
Special Applications
Water-retaining structures
Single-sided forming
without formwork ties
When constructing locks, dams, cooling
towers and walls requiring single-sided
shuttering,VARIO GT 24 is frequently
used with KG and CB, or SKS, climbing
scaffold systems.
Section VARIO GT 24
on single-sided SKSF 240
climbing scaffold.
34
Front of the weir pier. VARIO in combina-
tion with GRV circular formwork system
on KGF 240 climbing scaffold.
VARIO GT 24 –
tied formwork
GB 80
Bracket
KGF 240
Finishing Platform
KGF 240
Power station on the River Isar near the town of Rear side of the weir pier. The VARIO
GT 24 could be easily adapted to suit
Plattling-Pielwachs. Pier formwork with VARIO the inclined rear wall requirements.
GT 24 in combination with GRV circular form-
work. The concrete surface was realised in the
form of architectural concrete with a vertical
board finish. PERI VARIO GT 24’s versatility
and easy adaptability makes it a particularly
cost-effective shuttering system in this area.
35
Special Applications
Water-retaining structures | Circular structures
with VARIO
More information on
PERI circular formwork:
RUNDFLEX and GRV
product brochures.
36
Steel Waler SRZ Special Length
37
Special Applications
Single-sided walls | With VARIO and Brace Frame SB
m
35 c
Anchor system is easily fixed to the The Leading Anchor Coupler is removed Example: DW 20 anchor system
reinforcement with wire and pliers. using the Single-Ended Spanner SW 70. Perm. tension force according to
DIN 18216 2 x 150 kN = 300 kN.
38
When using PERI brace frames, Instructions and information
regarding the use: PERI Brace
the following must be taken into Frame SB product brochure.
consideration:
SB-A
SB-A0
39
Notices
40
41
The optimal System
for every Project and
every Requirement
PERI AG
Formwork Scaffolding Engineering
Rudolf-Diesel-Strasse 19
89264 Weissenhorn
Germany
Tel. +49 (0)7309.950-0
Fax +49 (0)7309.951-0
[email protected]
www.peri.com