Sirius 3rw55

1
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Description
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Safety information 2
Industrial Controls
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Mounting and dismantling 3
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Connecting 4
Soft starters and solid-state
switching devices
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Parameter assignment 5
SIRIUS 3RW55 soft starter
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Commissioning 6
Manual
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Functions 7
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Messages and diagnostics 8
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Maintenance and service 9
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Technical specifications 10
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Dimension drawings 11
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Circuit diagrams 12
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Example circuits A
08/2018
A5E35630887002A/RS-AB/002
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG A5E35630887002A/RS-AB/002 Copyright © Siemens AG 2018.

Division Digital Factory Ⓟ 08/2018 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Description .............................................................................................................................................. 9
1.1 Hardware configuration ...........................................................................................................10
1.2 Operating principle ..................................................................................................................11
1.3 Interaction interfaces...............................................................................................................13
1.4 Operating modes and master control function ........................................................................14
1.5 Device versions .......................................................................................................................16
1.6 Areas of application / load types .............................................................................................18
1.7 Selection of the soft starter using the Simulation Tool for Soft Starters .................................19
1.8 Structure of the article number ...............................................................................................20
1.9 Accessories .............................................................................................................................22
1.9.1 3RW55 soft starter accessories ..............................................................................................22
1.9.2 3RW5 communication module ................................................................................................24
1.9.3 SIRIUS Soft Starter ES (TIA Portal) .......................................................................................25
1.10 Additional documentation .......................................................................................................26
1.11 Siemens Industry Online Support ...........................................................................................28
1.12 Technical Assistance ..............................................................................................................30
1.13 Siemens Industry Online Support app ....................................................................................31
2 Safety information ................................................................................................................................. 33
2.1 ESD Guidelines .......................................................................................................................33
2.2 Five safety rules for working in or on electrical systems ........................................................35
2.3 Reactive power compensation ................................................................................................36
2.4 Electromagnetic compatibility (EMC) according to IEC 60947-4-1 ........................................37
2.5 Security information ................................................................................................................38
2.6 Recycling and disposal ...........................................................................................................39
3 Mounting and dismantling ..................................................................................................................... 41
3.1 Mounting the 3RW55 soft starter ............................................................................................41
3.2 Mounting the fan cover ...........................................................................................................42
3.3 Mounting the 3RW55 soft starter on a level surface ...............................................................43
3.4 Installing / mounting / removing 3RW5 HMI High Feature .....................................................45
3.4.1 Removing the 3RW5 HMI High Feature .................................................................................45
3.4.2 Installing the 3RW5 HMI High Feature in the 3RW55 soft starter ..........................................46
3.4.3 Installing the High Feature 3RW5 HMI on a flat surface ........................................................47
3.4.4 Installing the 3RW5 HMI High Feature in the control cabinet door ........................................48
3.4.5 Replacing the hinged cover of the 3RW55 soft starter ...........................................................51

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4 Connecting ........................................................................................................................................... 53
4.1 Overview of all connections ................................................................................................... 53
4.2 Connecting the 3RW55 soft starter ........................................................................................ 54
4.3 Connect the 3RW55 soft starter to the main circuit connection (line side / motor side) ........ 55
4.4 Mounting terminal covers on main circuit connections .......................................................... 57
4.5 Replacing the terminals on size 2 devices ............................................................................. 58
4.6 Connecting the control terminals (screw terminals) ............................................................... 60
4.7 Disconnecting the control current form the screw-type terminals .......................................... 61
4.8 Connecting the control terminals (spring-type terminals) ...................................................... 62
4.9 Disconnecting the control current from the spring-loaded terminals ..................................... 63
4.10 Replacing the control terminals .............................................................................................. 64
4.11 Installing the cover for the control cable duct ........................................................................ 66
4.12 Removing the cover of the control cable duct ........................................................................ 67
5 Parameter assignment .......................................................................................................................... 69
5.1 Parameterizing the 3RW55 soft starter .................................................................................. 69
5.2 Motor parameters ................................................................................................................... 72
6 Commissioning ..................................................................................................................................... 75
6.1 Commissioning the 3RW55 soft starter ................................................................................. 75
6.2 Application wizard .................................................................................................................. 76
6.3 Sealing the soft starter (optional) ........................................................................................... 77
7 Functions .............................................................................................................................................. 79
7.1 Last changed parameters ...................................................................................................... 79
7.2 Start-up .................................................................................................................................. 80
7.2.1 Starting modes ....................................................................................................................... 80
7.2.2 Automatic parameterization ................................................................................................... 81
7.2.3 Soft starting with voltage ramp............................................................................................... 83
7.2.4 Soft starting with torque control ............................................................................................. 86
7.2.5 Soft starting with voltage ramp and current limiting ............................................................... 89
7.2.6 Soft starting with torque control and current limiting .............................................................. 91
7.2.7 Direct-on-line starting ............................................................................................................. 92
7.2.8 Motor heating ......................................................................................................................... 93
7.2.9 Breakaway pulse for startup functions ................................................................................... 94
7.3 Run-down ............................................................................................................................... 96
7.3.1 Types of soft stop ................................................................................................................... 96
7.3.2 Coasting down ....................................................................................................................... 97
7.3.3 Torque control ........................................................................................................................ 98
7.3.4 Pump stop ............................................................................................................................ 100
7.3.5 DC braking with external braking contactor ......................................................................... 102
7.3.6 Dynamic DC braking without contactor ................................................................................ 104
7.3.7 Voltage ramp ........................................................................................................................ 106
7.3.8 Alternative stopping ............................................................................................................. 107

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7.4 Motor protection ....................................................................................................................108

7.4.1 Motor overload protection .....................................................................................................109
7.4.2 Thermistor motor protection with temperature sensor ..........................................................112
7.5 Intrinsic device protection .....................................................................................................114
7.6 Creep speed .........................................................................................................................115
7.7 Condition Monitoring .............................................................................................................117
7.7.1 Condition Monitoring for plant monitoring .............................................................................117
7.7.2 Current monitoring ................................................................................................................118
7.7.3 Active power monitoring........................................................................................................120
7.7.4 Switching frequency monitoring ............................................................................................122
7.7.5 Starting time monitoring ........................................................................................................125
7.7.6 Pump cleaning function.........................................................................................................126
7.8 Asymmetry ............................................................................................................................129
7.9 Ground fault ..........................................................................................................................130
7.10 Emergency start ....................................................................................................................131
7.11 Number of parameter sets ....................................................................................................133
7.12 Inputs ....................................................................................................................................134
7.12.1 Overview of the input functions .............................................................................................134
7.12.2 Process data and process images ........................................................................................136
7.13 Outputs .................................................................................................................................139
7.13.1 Digital outputs .......................................................................................................................139
7.13.2 Analog output ........................................................................................................................141
7.13.3 Cyclic send data ....................................................................................................................142
7.14 Additional parameters ...........................................................................................................143
7.15 Setting the date and time ......................................................................................................146
7.16 User account administration .................................................................................................147
7.16.1 General advice on using PINs ..............................................................................................149
7.17 Trace function .......................................................................................................................150
7.18 3RW5 HMI High Feature.......................................................................................................151
7.18.1 Design and operator controls of the High Feature 3RW5 HMI .............................................151
7.18.2 Configuring favorites keys F1 - F9 ........................................................................................154
7.18.3 Configure start key ................................................................................................................155
7.18.4 Main menu ............................................................................................................................156
7.18.5 Monitoring .............................................................................................................................160
7.18.5.1 Monitoring the measured values of the 3RW55 soft starter with the 3RW5 HMI High
Feature ..................................................................................................................................160
7.18.5.2 Monitoring the process image of the 3RW55 soft starter with the 3RW5 HMI High
Feature ..................................................................................................................................161
7.18.6 Control ..................................................................................................................................162
7.18.7 Parameterizing the 3RW5 HMI High Feature .......................................................................163
7.18.8 Overview ...............................................................................................................................165
7.18.9 Security .................................................................................................................................166
7.18.9.1 General advice on using PINs ..............................................................................................166
7.18.9.2 Defining the local access protection (PIN) ............................................................................167
7.18.9.3 User login and logout ............................................................................................................169
7.18.10 Micro SD card .......................................................................................................................170

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8 Messages and diagnostics ...................................................................................................................173

8.1 Diagnostics options .............................................................................................................. 173
8.2 LED display .......................................................................................................................... 174
8.2.1 Overview of the device LEDs of the 3RW55 soft starter...................................................... 174
8.2.2 Status and error displays ..................................................................................................... 175
8.2.3 Overview of LEDs on High Feature 3RW5 HMI ................................................................... 176
8.3 Warnings and remedial measures of the 3RW55 soft starter .............................................. 177
8.4 Faults and remedial actions of the 3RW55 soft starter ........................................................ 179
8.5 Faults and remedial actions on the 3RW5 HMI High Feature ............................................. 182
8.6 Performing 3RW55 soft starter diagnostics with the 3RW5 HMI High Feature ................... 183
8.7 Diagnostics of communication with the High Feature 3RW5 HMI ....................................... 185
8.8 Execute HMI diagnostics with the 3RW5 HMI High Feature ............................................... 186
8.9 Logbooks .............................................................................................................................. 187
9 Maintenance and service .....................................................................................................................189
9.1 Firmware update .................................................................................................................. 190
9.2 Performing firmware update with micro SD card (3RW5 HMI High Feature) ...................... 191
9.3 Restoring factory setting ...................................................................................................... 192
9.3.1 Restoring the factory settings via High Feature 3RW5 HMI ................................................ 193
9.3.2 Restoring the factory settings with the Master RESET button via 3RW5 HMI High
Feature ................................................................................................................................. 194
10 Technical specifications .......................................................................................................................195
10.1 Technical data in Siemens Industry Online Support ............................................................ 195
11 Dimension drawings .............................................................................................................................197
11.1 CAx data .............................................................................................................................. 197
12 Circuit diagrams ...................................................................................................................................199
12.1 CAx data .............................................................................................................................. 199
A Example circuits ...................................................................................................................................201
A.1 Main circuit connection ........................................................................................................ 201
A.1.1 Feeder assembly, type of coordination 1 fuseless............................................................... 201
A.1.2 Feeder assembly, type of coordination 1 with fuses ............................................................ 202
A.1.3 Feeder assembly, type of coordination 2 ............................................................................. 203
A.1.4 Inside-delta circuit ................................................................................................................ 204
A.2 Control circuit connection ..................................................................................................... 207
A.2.1 Control by PLC ..................................................................................................................... 207
A.2.2 Control by means of switch with optional pump cleaning function ...................................... 208
A.2.3 Actuation of a line contactor................................................................................................. 209
A.2.4 Connecting the temperature sensor .................................................................................... 210
A.2.5 Connecting the evaluation unit to the analog output............................................................ 211

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A.3 Special applications ..............................................................................................................212

A.3.1 3RW55 soft starters in inline circuit and stopping function, DC braking with a braking
contactor ...............................................................................................................................212
A.3.2 3RW55 soft starters in inline circuit and stopping function, DC braking with 2 braking
contactors .............................................................................................................................214
A.3.3 3RW55 soft starter in inline circuit with soft starting and stopping and additional creep
speed function .......................................................................................................................217
A.3.4 Control via fieldbus with switchover to manual local operation ............................................220
A.3.5 Reversing duty ......................................................................................................................222
A.3.6 3RW55 soft starter for serial starting with 3 parameter sets.................................................223
A.3.7 3RW55 soft starter with direct-on-line starting (DOL) as emergency start ...........................228
A.3.8 EMERGENCY STOP shutdown to SIL 1 or PL c with a 3SK1 safety relay ..........................229
Glossary ............................................................................................................................................. 231
Index................................................................................................................................................... 233

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8 Manual, 08/2018, A5E35630887002A/RS-AB/002
Description 1
Target group
The manual is intended for everyone involved in the following tasks:
● Planning and configuring systems
● Installation
● Commissioning
● Service and maintenance
Requirements for use of 3RW5 soft starters

Basic knowledge of the following areas:
● General electrical engineering
● Drive technology
● Automation technology
● Handling the automation system and the software used

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Description
1.1 Hardware configuration
1.1 Hardware configuration
① Main circuit connection (mains supply)

② 3RW5 HMI High Feature
③ Diagnostics LEDs
④ Eye for lead seal
⑤ Slot for 3RW5 communication module (accessory)
⑥ Connectable conductor cross sections
⑦ Main circuit connection (motor)
⑧ Control terminals (inputs / outputs)
⑨ Control cable duct with cover

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Description
1.2 Operating principle

Soft starters are used to start three-phase induction motors with reduced torque and reduced
starting current.
The 3RW5 soft starter starts the motor as soon as the switch-on command is issued (t1).
During the ramp-up time (t1 to t3), the current is conducted via power semiconductors which
start the motor up smoothly.
The 3RW5 soft starter features internal start-up detection. If it detects that the motor has
reached its rated operating speed before the ramp-up time expires, the motor voltage is
immediately increased to 100 % of the line voltage (t2). The internal bypass contacts close
and the power semiconductors are bypassed. The soft starter in then in bypass operation.
Coast-down to zero speed is activated when the switch-on command is cancelled (t4) and
the motor is shut down. The power semiconductors also ensure that the motor coasts down
smoothly to a stop. The power supply to the motor is maintained until the end of the stopping
time is reached (t4 to t5). It may take longer for the motor to actually coast down to a standstill
(t6).
① Speed t5 End of the set stopping time (t5-t4)

② Voltage t6 Motor at standstill
t1 Motor start-up with set starting voltage US US Set starting voltage
t2 Rated speed ne achieved Ue Rated operational voltage
t3 End of the set ramp-up time ne Rated motor speed
(t3-t1)
t4 Switch-on command is cancelled, motor is
switched off

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Description
Functions
● Parameterizable soft starting for a smooth drive startup
● Parameterizable soft stopping for a smooth drive stop
● Parameterizable current limiting for avoiding current peaks
● Integrated electronic motor overload protection with adjustable trip class
(OFF, CLASS 10A, 10E, 20E, 30E)
● Universal intrinsic device protection protects the 3RW55 soft starter against overload
● Extended full motor protection by means of thermistor motor protection for connection of
a temperature sensor
● Analog output for displaying a set measured value using an external display device
● Automatic parameterization simplifies the system commissioning
● Current limit monitoring with 4 separate limit values
● Monitoring of switching frequency in order to comply with application-dependent wait /
cooling times
● Condition Monitoring for plant monitoring
● Parameterizable digital inputs and outputs
● Basic unit with trace functionality (evaluation via Soft Starter ES)
● Connection options of motor in inline circuit or in inside-delta circuit
● The emergency start function allows the system to continue being operated in the event
of a system fault
● Phase asymmetry monitoring protects the motor from asymmetrical current consumption
● Motor heating for minimizing condensation inside the motor for drives outdoors
● Pump cleaning function for removing blockages and dirt from water pipes, filters, and
pump blades
● Breakaway pulse for overcoming high stiction, e.g. in mills
● Access protection by PIN and user accounts
● Micro SD card for saving data
● Optional communication module
● Creep speed function in applications with a low counter-torque, e.g. positioning of
machine tools
● Application wizard supports the commissioning of various applications
● Parameter set change for applications with different load conditions
● Cascade connection for connecting the output of a 3RW55 to the input of further soft
starters
● Serial switch-on can switch on and off as many as 3 different motors one after the other

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Description
1.3 Interaction interfaces
1.3 Interaction interfaces
① SIRIUS 3RW55 soft starter

② 3RW5 HMI High Feature
③ LED display on 3RW55 soft starter
④ Fieldbus (via optional 3RW5 communication module)
⑤ PC or programming device with configuration software of the controller (e.g. STEP 7)
⑥ Programmable logic controller (e.g. SIMATIC S7-1500)
⑦ PC with SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication module
⑧ Motor
⑨ PC with SIRIUS Soft Starter ES (TIA Portal) via local interface at 3RW5 HMI High Feature
3RW5 HMI SIRIUS Soft Starter ES Fieldbus via 3RW55 soft starter
High Feature (TIA Portal)1) communication module
Monitoring ✓ ✓ ✓ (via user program) LEDs
Diagnostics ✓ ✓ ✓ LEDs
Control ✓ ✓ ✓ Via input IN
Parameter assignment ✓ ✓ ✓ -
1) Via the local interface on the 3RW5 HMI High Feature or via a suitable 3RW5 communication module

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Description
1.4 Operating modes and master control function

The following modes are available (in ascending order of priority):
Mode Control source Control of the 3RW5 soft starter Priority

Automatic Fieldbus PROFINET and PROFIBUS: PLC controlled Lowest
Modbus: Modbus client (e.g. PLC) controlled
Manual operation - - Connection abort ↓
bus PC controlled Fieldbus SIRIUS Soft Starter ES (TIA Portal) Premium controlled ↓
(depending on the
3RW5
communication
module)
Manual operation - - Connection abort (depending on parameter assignment)
local Input controlled Digital inputs Input actions controlled ↓
3RW5 HMI 3RW5 HMI 3RW5 HMI controlled ↓
controlled
PC controlled Local interface SIRIUS Soft Starter ES (TIA Portal) controlled Highest
If the connection to the control source is aborted, the control priority automatically switches
back to the lowest priority of the current mode.
Depending on the parameter assignment, "Input controlled" has the lowest priority in the
"Manual operation local" mode In the following cases:
● Input action "Manual operation local" is parameterized and switched on.
● A controlling input action (e.g. "Motor CW") is parameterized, but the input action "Manual
operation local" is not parameterized.

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Description
Setting the mode

A higher-priority mode can actively take over as master control from a lower-priority mode at
any time; the reverse is not possible.
The master control function can only be returned to the mode with the lowest priority. Control
sources with higher priority must take the master control function from the mode with the
lowest priority.
A mode with lower priority can only take the master control function back while the motor is
switched off.
The mode with higher priority takes over or receives the master control function from the
current mode in the following ways:
● The mode with higher priority actively takes over the master control function:
– Digital inputs: By switching on the input action "Manual operation local", if this is
parameterized.
– 3RW5 HMI: With the action "LOCAL / REMOTE"
– SIRIUS Soft Starter ES (TIA Portal)
● If the input action "Manual operation local" is not parameterized, the digital inputs obtain
the master control function from a mode of lower priority in one of the following ways:
– Via the "Manual operation local - input controlled" bit in the process image output
(PIQ) or in the data table "Process image output (PIQ)" (depending on the 3RW5
communication module). You will find more information on the process images and
data tables in the manual for the 3RW5 communication module in question.
– SIRIUS Soft Starter ES (TIA Portal) (depending on the 3RW5 communication module)
The mode with the lowest priority receives or takes over the master control function from the
current mode in the following ways:
● The mode with higher priority actively returns the master control function:
– Digital inputs: By switching off the input action "Manual operation local", if this is
parameterized.
– 3RW5 HMI: With the action "LOCAL / REMOTE"
– SIRIUS Soft Starter ES (TIA Portal)
● If the input action "Manual operation local" is not parameterized, the mode with the lowest
priority can actively obtain the master control function from the digital inputs or on
connection abort:
– Via the "Manual operation local - input controlled" bit in the process image output
(PIQ) or in the data table "Process image output (PIQ)" (depending on the 3RW5
communication module). You will find more information on the process images and
data tables in the manual for the 3RW5 communication module in question.
– SIRIUS Soft Starter ES (TIA Portal) (depending on the 3RW5 communication module)

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Description
1.5 Device versions
1.5 Device versions
Size 1 Size 2 Size 3 Size 4

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Description
1.5 Device versions
Size 1
Size 2
Size 3
Size 4
Ie Rated operational current

P Rated power
The stated power ratings apply to a rated operational voltage of Ue = 400 V in an inline
circuit.

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Description
1.6 Areas of application / load types
1.6 Areas of application / load types
Conveyor belts Roller conveyors Compressors
Small / large fan Pumps Hydraulic pumps
Agitators Centrifuges Milling machines
Mills Crushers Circular saw / band saw

Starting of a motor causes a rapid change in the load current. The resulting torque impulses
place severe stresses on the mechanical parts of a machine or plant. Moreover, voltage dips
can occur in the power supply system which can have a negative influence on other devices:
● Flicker in lights
● Influence on computer systems
● Contactors and relays dropping out
The 3RW55 soft starter controls the voltage continuously. The torque and the current are
thus also increased continuously. The power supply system is safeguarded against peak
loads and the drive train is protected against damage:
● Smooth starting / stopping, e.g. for conveyor belts
● No pressure surges, e.g. for pumps
● Increased service life of the pipe system, e.g. for compressors
● Reduced starting current, e.g. for agitators
● Reduced stress on gearbox and V belt, e.g. for saws

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Description
1.7 Selection of the soft starter using the Simulation Tool for Soft Starters
1.7 Selection of the soft starter using the Simulation Tool for
Soft Starters
The soft starter can be configured with the STS (Simulation Tool for Soft Starters) software.
The STS suggests suitable soft starters for the respective application based on the entered
motor and load data and application requirements, as well as providing information on the
parameterization.
The Simulation Tool for Soft Starters (STS) can be downloaded from the Internet
(https://support.industry.siemens.com/cs/ww/en/view/101494917).

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Description
1.8 Structure of the article number
Digit of the article number 1st-4th 5th 6th 7th 8th 9th 10th 11th 12th
SIRIUS 3RW soft starter 3RW5 5 H A
Size and rated operational current Ie of the x* x** x***
soft starter
Connection system • Applies to sizes 1 / 2 1
• Main circuit: Screw terminals
• Control circuit: Screw terminals
• Applies to sizes 3 / 4 2
• Main circuit: Bus connection
• Control circuit: Spring-loaded
terminals
• Main circuit: Screw terminals
• Control circuit: Spring-loaded
terminals
• Main circuit: Bus connection
• Control circuit: Screw terminals
• Special connection 8
Rated control supply voltage Us 24 V AC / DC 0

110 V - 250 V AC 1
Rated operational voltage Ue 200 - 4
480 V AC
200 - 5
600 V AC
400 - 6
690 V AC
*see table below.

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Description
Table 1- 1 Size and rated operational current at Ue = 400 V and TU = 40°C and in an inline circuit
Rated operational current Rated operating power x* x** x***

Ie of the soft starter Pe of the soft starter (Size 2, 690 V only)
Size 1 Ie = 13 A Pe = 5.5 kW 1 3
Ie = 18 A Pe = 7.5 kW 1 4
Ie = 25 A Pe = 11 kW 1 5
Ie = 32 A Pe = 15 kW 1 6
Ie = 38 A Pe = 18.5 kW 1 7
Size 2 Ie = 25 A Pe = 11 kW 2 1 6
Ie = 47 A Pe = 22 kW 2 4
Ie = 63 A Pe = 30 kW 2 5
Ie = 77 A Pe = 37 kW 2 6
Ie = 93 A Pe = 45 kW 2 7
Size 3 Ie = 114 A Pe = 55 kW 3 4
Ie = 143 A Pe = 75 kW 3 5
Ie = 171 A Pe = 90 kW 3 6
Size 4 Ie = 210 A Pe = 110 kW 4 3
Ie = 250 A Pe = 132 kW 4 4
Ie = 315 A Pe = 160 kW 4 5
Ie = 370 A Pe = 200 kW 4 6
Ie = 470 A Pe = 250 kW 4 7
Ie = 570 A Pe = 315 kW 4 8

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Description
1.9 Accessories
1.9 Accessories
1.9.1 3RW55 soft starter accessories

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Description
1.9 Accessories
① 3RW55 soft starter

② 3RW5 communication modules
• PROFIBUS (3RW5980-0CP00)
• PROFINET Standard (3RW5980-0CS00)
• Modbus TCP (3RW5980-0CT00)
③ Hinged cover (3RW5950-0GL20)
④ Fan cover:
• Sizes 1, 2 and 3 (3RW5983-0FC00)
• Size 4 (3RW5984-0FC00)
⑤ Terminal cover, top and bottom:
• Sizes 2 and 3 (3RW5983-0TC20)
• Size 4 (3RW5984-0TC20)
⑥ Push-in lugs for wall mounting (3ZY1311-0AA00)
⑦ IP65 door mounting kit (3RW5980-0HD00)
⑧ HMI connecting cable:
• 0.1 m (3UF7931-0AA00-0)
• 0.5 m (3UF7932-0BA00-0)
• 1 m (3UF7937-0BA00-0)
• 2.5 m (3UF7933-0BA00-0)
• 5 m (3RW5980-0HC60)

Manual, 08/2018, A5E35630887002A/RS-AB/002 23
Description
1.9 Accessories
1.9.2 3RW5 communication module

The following 3RW5 communication modules are available for integration of the 3RW55 soft
starter in fieldbus systems:
① 3RW5 PROFIBUS communication module

② 3RW5 PROFINET Standard communication module
③ 3RW5 Modbus TCP communication module
Integration into the automation software

The 3RW55 soft starter can be integrated in an automation software,
e.g. STEP 7 (TIA Portal) via GSD / GSDML or HSP.
You will find further information on operation of the 3RW5 communication module in the
manual for the 3RW5 communication module in question.

24 Manual, 08/2018, A5E35630887002A/RS-AB/002
Description
1.9 Accessories
1.9.3 SIRIUS Soft Starter ES (TIA Portal)
SIRIUS Soft Starter ES (TIA Portal) is the central software for configuring, commissioning,
operation, and diagnostics of 3RW5 soft starters.
You connect your PC / programming device to the soft starter via the local interface on the
optional 3RW5 HMI High Feature.
By displaying all operating data, service data and diagnostics data, SIRIUS Soft Starter ES
supplies reliable information, helping to avoid faults, or quickly locating and eliminating them
if they occur.
With the premium license, soft starters can also be parameterized and diagnosed from a
central location via PROFIBUS DP or PROFINET on the optional communication module.
SIRIUS Soft Starter ES (TIA Portal) can be downloaded from the Internet
(https://support.industry.siemens.com/cs/ww/en/ps/24231/dl).

Manual, 08/2018, A5E35630887002A/RS-AB/002 25
Description
1.10 Additional documentation
Manuals / online help

At this point, you will find further manuals and online help that may be of interest to you for
your automation system. They are available to download from the Internet free of charge.
You can create your own individual system documentation in mySupport.
● 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404)
● Equipment Manual for the 3RW52 soft starter
(https://support.industry.siemens.com/cs/ww/en/view/109753751)
● Equipment Manual for the 3RW55 soft starter
● Equipment manuals for the 3RW5 soft starter
(https://support.industry.siemens.com/cs/ww/en/ps/16212/man)
● Equipment Manual for the 3RW5 PROFINET communication module
● Equipment Manual for the 3RW5 PROFIBUS communication module
● Equipment Manual for the 3RW5 Modbus TCP communication module
● Online help for SIRIUS Soft Starter ES (TIA Portal)
● Online help for STEP 7
● The EMC Directive 2014/30/EU in practice (http://www.siemens.com/emc-guideline)
● Industrial Control Panels and Electronic Equipment of Industrial Machinery for North
America (http://www.siemens.com/UL508A)
● Control Panels compliant with IEC Standards and European Directives
(http://www.siemens.com/iec60204)

26 Manual, 08/2018, A5E35630887002A/RS-AB/002
Description
Interesting links
● FAQs for soft starters 3RW5
(https://support.industry.siemens.com/cs/ww/en/ps/16212/faq)
● Downloads for soft starters 3RW5
(https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)
● Manuals in Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/man)
● Product support for STEP 7 (TIA Portal)
(https://support.industry.siemens.com/cs/ww/en/ps/14672)
● Further information on PROFINET
(https://www.siemens.com/global/en/home/products/automation/industrial-
communication/profinet.html)
● SIMATIC Modbus/TCP - The easy way to interface SIMATIC controllers to multi-vendor
systems (http://w3.siemens.com/mcms/human-machine-interface/en/customized-
products/customized-software/Pages/default.aspx?tabcardname=simatic%20modbus/tcp)
● Premium Efficiency - Efficiency class IE3
(http://w3.siemens.com/mcms/topics/en/application-
consulting/ie3ready/Pages/Default.aspx)

Manual, 08/2018, A5E35630887002A/RS-AB/002 27
Description
1.11 Siemens Industry Online Support
Information and service

At Siemens Industry Online Support you can obtain up-to-date information from our global
support database quickly and simply. To accompany our products and systems, we offer a
wealth of information and services that provide support in every phase of the lifecycle of your
machine or plant – from planning and implementation and commissioning, right through to
maintenance and modernization:
● Product support
● Application examples
● Services
● Forum
● mySupport
Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/de/en)
Product support
Here you will find all the information and comprehensive know-how for your product:
● FAQs
Our replies to frequently asked questions.
● Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
● Certificates
Clearly sorted according to approving authority, type and country.
● Characteristics
For support in planning and configuring your system.
● Product announcements
The latest information and news concerning our products.
● Downloads
Here you will find updates, service packs, HSPs and much more for your product.
● Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
● Technical data
Technical product data for support in planning and implementing your project.
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)

28 Manual, 08/2018, A5E35630887002A/RS-AB/002
Description
mySupport
With "mySupport", your personal work area, you get the very best out of your Industry Online
Support experience. Everything enables you to find the right information - every time.
The following functions are now available:
● Personal Messages
Your personal mailbox for exchanging information and managing your contacts
● Requests
Use our online form for specific solution suggestions, or send your technical inquiry
directly to a specialist in Technical Support
● Notifications
Make sure you always have the latest information - individually tailored to your needs
● Filter
Simple management and re-use of your filter settings from Product Support and the
Technical Forum
● Favorites / Tagging
Create your own knowledge database by assigning "Favorites" and "Tags" to documents
– simply and efficiently
● Entries last viewed
Clear presentation of your last viewed entries
● Documentation
Configure your individual documentation from different manuals – quickly and without
complications
● Personal data
Change personal data and contact information here
● CAx data
Simple access to thousands of items of CAx data such as 3D models, 2D dimension
drawings, EPLAN macros, and much more

Manual, 08/2018, A5E35630887002A/RS-AB/002 29
Description
1.12 Technical Assistance
1.12 Technical Assistance

Using the support request form in Online Support you can send your query directly to our
Technical Assistance. After describing your query in a few guided steps, you will immediately
be provided with possible suggestions for solving the problem.
Technical Assistance: Telephone: +49 (0) 911-895-5900 (8:00 a.m. - 5:00 p.m. CET)
Fax: +49 (0) 911-895-5907
E-mail (mailto:[email protected])
Internet (http://www.siemens.com/sirius/technical-assistance)

30 Manual, 08/2018, A5E35630887002A/RS-AB/002
Description
1.13 Siemens Industry Online Support app
Siemens Industry Online Support app

You can use the Siemens Industry Online Support app to access all the device-specific
information available on the Siemens Industry Online Support portal for a particular article
number, including operating instructions, manuals, datasheets, FAQs etc.
The Siemens Industry Online Support app is available for iOS, Android or Windows Phone
devices. You can download the app from the following links:
Link for Android Link for iOS Link for Windows Phone

Manual, 08/2018, A5E35630887002A/RS-AB/002 31
Description

32 Manual, 08/2018, A5E35630887002A/RS-AB/002
Safety information 2
2.1 ESD Guidelines
ESD
All electronic devices are equipped with large-scale integrated ICs or components. Due to
their design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such electrostatic sensitive
components/devices. This is also the international abbreviation for such devices.
ESD devices are identified by the following symbol:
NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception.
These static voltages develop when you touch a component or electrical connection of a
device without having drained the static charges present on your body. The damage
caused to a device by overvoltage is usually not immediately evident and is only noticed
after an extended period of operation.

Manual, 08/2018, A5E35630887002A/RS-AB/002 33
Safety information
2.1 ESD Guidelines
Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on a
person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.
Basic protective measures against electrostatic discharge

● Make sure the grounding is good:
When handling electrostatic sensitive devices, ensure that your body, the workplace and
packaging are grounded. In this way, you can avoid becoming electrostatically charged.
● Avoid direct contact:
As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g.
during maintenance work). Handle the devices without touching any chip pins or PCB
traces. In this way, the discharged energy cannot reach or damage sensitive devices.
Discharge your body before taking any necessary measurements on a device. Do so by
touching grounded metallic parts. Use only grounded measuring instruments.

34 Manual, 08/2018, A5E35630887002A/RS-AB/002
Safety information
2.2 Five safety rules for working in or on electrical systems
2.2 Five safety rules for working in or on electrical systems

A set of rules, which are summarized in DIN VDE 0105 as the "five safety rules", are defined
for working in or on electrical systems as a preventative measure against electrical
accidents:
1. Isolate
2. Secure against switching on again
3. Verify that the equipment is not live
4. Ground and short-circuit
5. Erect barriers around or cover adjacent live parts
These five safety rules must be applied in the above order prior to starting work on an
electrical system. After completing the work, proceed in the reverse order.
It is assumed that every electrician is familiar with these rules.
Explanations
1. The isolating distances between live and de-energized parts of the system must vary
according to the operating voltage that is applied.
"Isolate" refers to the all-pole disconnection of live parts.
All-pole disconnection can be achieved, e.g. by.:
- Switching off the miniature circuit breaker
- Switching off the motor circuit breaker
- Unscrewing fusible links
- Removing LV HRC fuses
2. The feeder must be locked against inadvertent reconnection to ensure that it remains
isolated for the duration of the work. This can be achieved, for instance, by locking the
motor and system circuit breakers in the OFF position or by unscrewing the fuses and
using lockable elements to prevent them from being reinserted.
3. The de-energized state of the equipment should be verified using suitable test equipment,
e.g. a two-pole voltmeter. Single-pole test pins are not suitable for this purpose. The
absence of power must be established for all poles, phase to phase, and phase to N/PE.
4. Grounding and short-circuiting are only mandatory if the system has a nominal voltage
greater than 1 kV. In this case, the system should always be grounded first and then
connected to the live parts to be short-circuited.
5. These parts should be covered, or barriers erected around them, to avoid accidental
contact during the work with adjacent parts that are still live.

Manual, 08/2018, A5E35630887002A/RS-AB/002 35
Safety information
2.3 Reactive power compensation
2.3 Reactive power compensation
Capacitors for improving the power factor (reactive power compensation)

Capacitors must not be connected to the output terminals of the 3RW55 soft starter. If
capacitors are connected to the output terminals, the 3RW55 soft starter will be damaged.
Active filters, e.g. for reactive power compensation, must not be operated parallel to the
motor control device.
If capacitors are to be used to correct the power factor (actively or passively), they must be
connected on the line side of the device. They must not actively control the power factor
during the starting and coasting down phases. If a contactor disconnector or main contactor
are used together with the electronic 3RW55 soft starter, the capacitors must be
disconnected from the 3RW55 soft starter when the contactor is open.

36 Manual, 08/2018, A5E35630887002A/RS-AB/002
Safety information
2.4 Electromagnetic compatibility (EMC) according to IEC 60947-4-1
2.4 Electromagnetic compatibility (EMC) according to IEC 60947-4-1

This product is designed for Environment A. It may produce radio interference in domestic
environments, in which case the user may be required to take adequate mitigation
measures.

Manual, 08/2018, A5E35630887002A/RS-AB/002 37
Safety information
2.5 Security information
2.5 Security information

Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. You can find more information about industrial security by visiting:
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends you apply product updates as soon as available and
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.
Protect freely accessible operator controls on your machine/system against unauthorized
actuation if this could result in a risk or danger. Take suitable action in this regard, for
example, a lockable key-operated switch.

38 Manual, 08/2018, A5E35630887002A/RS-AB/002
Safety information
2.6 Recycling and disposal

For environmentally friendly recycling and disposal of your old device, please contact a
company certified for the disposal of old electrical and electronic devices and dispose of the
device in accordance with the regulations in your country.

Manual, 08/2018, A5E35630887002A/RS-AB/002 39
Safety information

40 Manual, 08/2018, A5E35630887002A/RS-AB/002
Mounting and dismantling 3
3.1 Mounting the 3RW55 soft starter
Procedure
1. Mount the 3RW55 soft starter on a level surface. (Page 43)
2. Ensure that the permissible temperature range and the necessary clearances are
complied with.
Technical data in Siemens Industry Online Support (Page 195)
3. Optionally mount the fan cover. (Page 42)
4. Optionally install the communication module.
You will find further information in the manual for the 3RW5 communication module in
question.
Result
The 3RW55 soft starter is now mounted and ready for connection.
The 3RW5 HMI High Feature can be removed and installed in a control cabinet door, for
example.
Removing the 3RW5 HMI High Feature (Page 45)
Installing the 3RW5 HMI High Feature in the control cabinet door (Page 48)
Installing the High Feature 3RW5 HMI on a flat surface (Page 47)

Manual, 08/2018, A5E35630887002A/RS-AB/002 41
Mounting and dismantling
3.2 Mounting the fan cover
3.2 Mounting the fan cover
Requirements
● Screwdriver T20
● Fan cover that matches the size
Size Article number of the Article number of the Number of required fan
soft starter fan cover covers
Size 1 3RW551.-..... 3RW5983-0FC00 1
Size 2 3RW552.-..... 2
Size 3 3RW553.-..... 2
Size 4 3RW554.-..... 3RW5984-0FC00 1
Procedure
NOTICE
Material damage due to mechanical load.
Avoid a mechanical load on the fan hub when mounting the fan cover.
● Place the fan cover on the fan ① and fasten the fan cover ②.
– Size 1: You require 1 fan cover and 4 screws.
– Sizes 2 and 3: You require 2 fan covers. Due to the design, 3 screws are sufficient in
each case.
– Size 4: You require 1 fan cover and 4 screws.
Result
The fan cover provides enhanced touch protection and prevents the fan from being blocked
by foreign objects.

42 Manual, 08/2018, A5E35630887002A/RS-AB/002
3.3 Mounting the 3RW55 soft starter on a level surface
Requirements
● Note the mounting positions, minimum clearances and ambient conditions stated on the
data sheet.
● Level surface, e.g. sufficiently strong mounting plate
● 4 correctly implemented bore holes
● 4 screws of suitable size and with regular thread for insertion into the selected mounting
plate or wall
● Screwdriver (depending on the drive of the screws)
Note
If necessary, use shims and snap rings.
Size Article number Screws Tightening torque

Size 1 3RW551.-..... M6 5 Nm
Size 2 3RW552.-.....
Size 3 3RW553.-.....
Size 4 3RW554.-..... M8 8 Nm

Manual, 08/2018, A5E35630887002A/RS-AB/002 43
Procedure
CAUTION
Heavy device.
Device can cause injury if it falls.
Always ask a second person to help you transport, install and dismantle a heavy device.
Use suitable lifting equipment and wear personnel protective equipment.
● Screw the lower 2 screws into the mounting plate ①. Ensure that both screws protrude a
minimum of 1.5 cm (min. 2 cm for size 4) and then place the 3RW55 soft starter onto the
2 lowermost screws ② from above.
● Tilt the 3RW55 soft starter up so that it is resting level against the mounting plate ③ and
tighten all 4 screws ④.

44 Manual, 08/2018, A5E35630887002A/RS-AB/002
3.4 Installing / mounting / removing 3RW5 HMI High Feature
3.4.1 Removing the 3RW5 HMI High Feature
Requirements
● Flat-bladed screwdriver
Procedure
NOTICE
Damage to sealing surfaces.
Make sure that the sealing surfaces are not damaged by the screwdriver.
● Release the 3RW5 HMI High Feature using a flat-bladed screwdriver in the groove
provided ① + ②.
● Pull the 3RW5 HMI High Feature far enough out of the 3RW55 soft starter ③ to gain
access to the HMI connecting cable.
● Unfasten the retaining elements of the HMI connecting cable ④ and pull the HMI
connecting cable out of the 3RW55 soft starter ⑤.

Manual, 08/2018, A5E35630887002A/RS-AB/002 45
3.4.2 Installing the 3RW5 HMI High Feature in the 3RW55 soft starter
Requirements
● 3RW5 HMI High Feature
● HMI connecting cable, 0.1 m (accessories)
Procedure
NOTICE
Material damage caused by electrostatic charge.
ESD devices can be destroyed by voltages well below the threshold of human perception.
These static voltages develop when you touch a component or electrical connection of a
device without having discharged your own body. The electrostatic discharge current may
result in latent failure of a module, that is, this damage may not be apparent immediately,
but may cause malfunction after a lengthy period of operation.
● Observe the coding of the plug and socket ① + ③.

● Observe the cable routing:
① Cable routing to the right
③ Cable routing to the left

46 Manual, 08/2018, A5E35630887002A/RS-AB/002
3.4.3 Installing the High Feature 3RW5 HMI on a flat surface
Requirements
data sheet.
● Disassembled 3RW5 HMI High Feature
● Level surface, e.g. sufficiently strong mounting plate
● 2 correctly implemented bore holes
● 2 cap screws M4 x 12 DIN ISO 7045 to fit the bore holes
● Screwdriver (depending on the drive of the screws)
● Push-in lugs for wall mounting (accessories)
● Connected HMI connecting cable of suitable length (accessories)
Procedure
● Connect the connecting cable of the 3RW5 HMI High Feature to the 3RW55 soft starter.
Pay attention to the coding of the plug and socket.
● Insert the push-in lugs into each side of the enclosure until you hear them engage ① and
fix the 3RW5 HMI High Feature on the wall ② + ③.

Manual, 08/2018, A5E35630887002A/RS-AB/002 47
3.4.4 Installing the 3RW5 HMI High Feature in the control cabinet door
Requirements
data sheet.
● Disassembled 3RW5 HMI High Feature
● An HMI connecting cable (accessory) of suitable length
● Cutout of suitable size in the control cabinet door
● PZ2 screwdriver in installation with IP65 door mounting kit
● Depth of the 3RW5 HMI High Feature:
– Total depth: 32 mm
– Recessed depth: 26 mm
● Permissible wall thickness of the control cabinet door:
– Without IP65 door mounting kit: 1.5 to 3.0 mm
– With IP65 door mounting kit: 1.0 to 7.0 mm
● Optional accessories:
– IP65 door mounting kit
Procedure without IP65 door mounting kit
Place the 3RW5 HMI High Feature in the cutout of the control cabinet door ①. Ensure that
the 3RW5 HMI High Feature engages audibly in the 4 fixtures ②.

48 Manual, 08/2018, A5E35630887002A/RS-AB/002
Procedure with IP65 door mounting kit
● Insert the seal of the door mounting kit onto the 3RW5 HMI High Feature ① and place
the 3RW5 HMI High Feature into the cutout of the cabinet door ②.
● Continue to screw the screws into the fixing brackets ③ until they protrude approx. 8 mm
at the front. Fasten the fixing brackets onto the 3RW5 HMI High Feature ④.
● Tighten the 3RW5 HMI High Feature with a tightening torque of 0.3 ... 0.35 Nm ⑤.
Ensure that the fixing brackets with marking "002" are used.

Manual, 08/2018, A5E35630887002A/RS-AB/002 49
Procedure for installing the cable
● Connect the connecting cable of the 3RW5 HMI High Feature to the 3RW55 soft starter.
Pay attention to the coding of the plug and socket.
● Use the opening to the cable duct ① to install the cable in the 3RW55 soft starter.
● It is possible to route the cable up or down in the cable duct.
Make sure that you install the cable in accordance with EMC requirements. For example,
route data cables separately from the motor cable. Connect both sides of shielded cables
over a large surface area.

50 Manual, 08/2018, A5E35630887002A/RS-AB/002
3.4.5 Replacing the hinged cover of the 3RW55 soft starter
Requirements
– Hinged cover without cutout
Procedure
NOTICE
Damage to the HMI display.
Ensure that the display of the HMI does not sustain damage when replacing the hinged
cover.
● Open the hinged cover ① at an angle of approx. 20°.

● Loosen the hinges vertical to the soft starter surface ② + ③ starting from the bottom.
● Take the cover off the 3RW55 soft starter.
● Follow the steps in reverse order to install the replacement hinged cover.

Manual, 08/2018, A5E35630887002A/RS-AB/002 51

52 Manual, 08/2018, A5E35630887002A/RS-AB/002
Connecting 4
4.1 Overview of all connections
① Main circuit connection network 1 / L1, 3 / L2, 5 / L3

② Main circuit connection load (motor) 2 / T1, 4 / T2, 6 / T3
③ A1 / A2: Supply voltage for control terminals
④ Output 13, 14 (output 1): For signaling operating states and faults (parameterizable)
⑤ Output 23, 24 (output 2): For signaling operating states and faults (parameterizable)
⑥ Output 95, 96 and 98 (output 3): For signaling warnings and faults
⑦ Output 43, 44 (output 4): For signaling operating states and faults (parameterizable)
⑧ Not assigned
⑨ Analog output AQ-, AQ I+ and AQ U+: Connection of a measuring device to display the motor
current (optional)
• AQ- / AQ U+: For measuring devices with output signal type Voltage, signal range 0 ... 10 V
• AQ- / AQ I+: For measuring devices with output signal type Current, signal range
4 ... 20 mA
⑩ Control inputs DI1, DI2, DI3, DI4, L+ and M
⑪ Thermistor motor protection T1 and T2: Connection of a temperature sensor (optional)
Note
Parameterizing the analog output
You can parameterize the output of the analog output with the 3RW5 HMI High Feature.
(Page 141)

Manual, 08/2018, A5E35630887002A/RS-AB/002 53
Connecting
4.2 Connecting the 3RW55 soft starter
4.2 Connecting the 3RW55 soft starter
Requirements
● Observe the conductor cross-sections and tightening torques in the data sheet or on the
front beneath the hinged cover.
● Pay attention to the required tools indicated on the front beneath the hinged cover.
– Terminal cover for soft starter with sizes 2, 3, and 4
Procedure
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
1. Connect the main circuit connections (line side / motor side) of the 3RW55 soft starter.
(Page 55)
2. Optionally mount the terminal covers for sizes 2 / 3 / 4. (Page 57)
3. Connect the control terminals of the 3RW55 soft starter.
Connecting the control terminals (screw terminals) (Page 60)
Connecting the control terminals (spring-type terminals) (Page 62)
4. Mount the supplied cover for the control cable duct. (Page 66)
Result
The 3RW55 soft starter is connected and ready to operate.

54 Manual, 08/2018, A5E35630887002A/RS-AB/002
Connecting
4.3 Connect the 3RW55 soft starter to the main circuit connection (line side / motor side)
4.3 Connect the 3RW55 soft starter to the main circuit connection
(line side / motor side)
Requirements
● If you use a bar connection, you require wrenches of width A/F 13 and 17.
Size Article number Tightening torque

Size 1 3RW5.1.-.... 2 ... 2.5 Nm
Size 2 3RW5.2.-.... 4.5 ... 6 Nm
Size 3 3RW5.3.-.... 10 ... 14 Nm
Size 4 3RW5.4.-.... 14 ... 24 Nm
DANGER
Hazardous voltage.

Manual, 08/2018, A5E35630887002A/RS-AB/002 55
Connecting
4.3 Connect the 3RW55 soft starter to the main circuit connection (line side / motor side)
Procedure for screw connection - sizes 1 and 2
● Connect connection 1 / L1, 3 / L2, 5 / L3 to the supply system ① and tighten the screws
②.
● Repeat steps ① + ② for connection 2 / T1, 4 / T2, 6 / T3 with the motor.
Procedure for bar connection - sizes 2, 3, and 4

Pay attention to the diagram on the packaging of the connection set.
● Connect connection 1 / L1, 3 / L2, 5 / L3 to the supply network.
● Connect connection 2 / T1, 4 / T2, 6 / T3 to the motor.
Example circuits
● Feeder assembly, type of coordination 1 fuseless (Page 201)
● Feeder assembly, type of coordination 1 with fuses (Page 202)
● Feeder assembly, type of coordination 2 (Page 203)
● Inside-delta circuit (Page 204)

56 Manual, 08/2018, A5E35630887002A/RS-AB/002
Connecting
4.4 Mounting terminal covers on main circuit connections
4.4 Mounting terminal covers on main circuit connections
Requirements
● Optional terminal cover for 3RW55
Note
Touch protection by terminal cover
Touch protection according to EN 50274 finger-safe only for vertical contact from the front.
Procedure
DANGER
Hazardous voltage.
● Make sure that you mount the terminal cover the right way round on the connecting
terminal, as shown in the diagram.

Manual, 08/2018, A5E35630887002A/RS-AB/002 57
Connecting
4.5 Replacing the terminals on size 2 devices
Requirements
Dismantling procedure
DANGER
Hazardous voltage.
● Unscrew the 3 screws on the two connecting terminals ① and lever the terminal off the
main circuit connections ② + ③.
● Remove the connecting terminal from the main circuit connection ④.

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Connecting
Assembly procedure
● Plug the new terminal into the main circuit connections ① and tighten the screws with a
tightening torque of 4.5 ... 6 Nm ②.

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Connecting
4.6 Connecting the control terminals (screw terminals)
4.6 Connecting the control terminals (screw terminals)
Requirements
Procedure
DANGER
Hazardous voltage.
Example circuits
You will find additional information on connecting the control terminals in Chapters Control
circuit connection (Page 207) and Special applications (Page 212).

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Connecting
4.7 Disconnecting the control current form the screw-type terminals
4.7 Disconnecting the control current form the screw-type terminals
Requirements
Procedure
DANGER
Hazardous voltage.

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Connecting
4.8 Connecting the control terminals (spring-type terminals)
4.8 Connecting the control terminals (spring-type terminals)
Requirements
Procedure
DANGER
Hazardous voltage.
Example circuits
You will find additional information on connecting the control terminals in Chapters Control
circuit connection (Page 207) and Special applications (Page 212).

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Connecting
4.9 Disconnecting the control current from the spring-loaded terminals
4.9 Disconnecting the control current from the spring-loaded terminals
Requirements
Procedure
DANGER
Hazardous voltage.

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Connecting
4.10 Replacing the control terminals
Requirements
● Remove the cover over the control cable duct.
● Control terminal as spare part
Type of connection Article number

Screw terminal 3RW5980-1TR00
Spring-loaded connection 3RW5980-2TR00
Dismantling procedure
DANGER
Hazardous voltage.
● Press against the lock ① and pull the control terminal out ②.

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Connecting
Assembly procedure
● Place the control terminal onto the intended connection until the terminal engages.

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Connecting
4.11 Installing the cover for the control cable duct
4.11 Installing the cover for the control cable duct
Requirements
● 1-2 cable ties
● Cover for control cable duct (spare part: 3RW5950-0GD20)
Procedure
NOTICE
Damage to the cables
Make sure that the cables are not trapped prior to locking.
● Lay the control cables in the control cable ducts and fix the control cables in place with
cable ties.
● Press the cover for the control cable duct into the openings ① provided until it audibly
engages ②.

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Connecting
4.12 Removing the cover of the control cable duct
Procedure
● Press the cover of the control cable duct at top and bottom ① from the front and remove
the cover for the control cable duct of the 3RW55 soft starter ②.

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Connecting

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Parameter assignment 5
5.1 Parameterizing the 3RW55 soft starter
Operating principle
You can parameterize the 3RW55 soft starter in the following ways:
● SIRIUS Soft Starter ES (TIA Portal) via the local interface on the 3RW5 HMI High Feature
● SIRIUS Soft Starter ES (TIA Portal) Premium via fieldbus (3RW5 communication module
required)
● Configuration software of the controller on PC / PG
In the following example procedure the 3RW55 soft starter is parameterized with a 3RW5
HMI High-Feature in parameter set 1.
To use additional parameter sets, e.g. in order to start applications with different load
conditions (e.g. conveyor belt full and conveyor belt empty), you can define the parameter
sets 2 and 3 in the menu "Number of parameter sets (Page 133)".
As soon as more than one parameter set is activated, the relevant parameter sets appear in
the menu of the 3RW5 HMI High-Feature. To set the parameter sets 2 and 3, proceed as
described below. In the factory setting, parameter set 1 is active.
Application wizard
To enable simple commissioning the 3RW5 HMI High Feature supports various applications
with an application wizard. In the menu, navigate to "Parameters > Soft Starter > Application
wizard". For more information, see Chapter Application wizard (Page 76).
Requirements
● The 3RW55 soft starter is mounted and connected.
● Rated control voltage and rated operational voltage have been applied.
● 3RW5 HMI High Feature is connected and ready for operation.
Note
Tips for parameterizing the 3RW55 soft starter.
Entering the motor and load data in the STS software (Page 19) will simulate the application
and a suitable soft starter will be suggested. In addition, information regarding
parameterization is also provided.

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Parameter assignment
Procedure
Set the desired parameters depending on the selected application:
1. Set the motor parameters. (Page 72)
Menu: "Parameters > Soft Starter > Motor parameters"
2. Set the start parameters. (Page 80)
Menu: "Parameters > Soft Starter > Start settings"
Alternatively, use the automatic parameterization. (Page 81)
Menu: "Parameters > Soft Starter > Automatic parameterization"
3. Set the stopping mode parameters. (Page 96)
Menu: "Parameters > Soft Starter > Settings stopping mode"
4. Set the motor protection. (Page 108)
Menu: "Parameters > Soft Starter > Motor protection"
5. Set the creep speed function. (Page 115)
Menu: "Parameters > Soft Starter > Creep speed"
6. Set the Condition Monitoring parameters. (Page 117)
Menu: "Parameters > Soft Starter > Condition Monitoring"
7. Set the asymmetry monitoring parameters. (Page 129)
Menu: "Parameters > Soft Starter > Asymmetry"
8. Set the ground fault monitoring parameters. (Page 130)
Menu: "Parameters > Soft Starter > Ground fault"
9. Set the emergency start. (Page 131)
Menu: "Parameters > Soft Starter > Emergency start"
10.Set the number of parameter sets. (Page 133)
Menu: "Parameters > Soft Starter > Number of parameter sets"
11.Set the inputs. (Page 134)
Menu: "Parameters > Soft Starter > Inputs"
12.Set the outputs. (Page 139)
Menu: "Parameters > Soft Starter > Outputs"
13.Set the additional parameters. (Page 143)
Menu: "Parameters > Soft Starter > Additional parameters"
14.Set the date and time (Page 146).
Menu: "Parameters > Soft Starter > Date and time"
15.Define the characteristics to be monitored.
Monitoring the measured values of the 3RW55 soft starter with the 3RW5 HMI
High Feature (Page 160)
Menu: "Monitoring > Measured values"
Monitoring the process image of the 3RW55 soft starter with the 3RW5 HMI High Feature
(Page 161)
Menu: "Monitoring > Process image"

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Result
The 3RW55 soft starter has been parameterized and is ready for operation. You can now
parameterize the 3RW5 HMI High Feature. (Page 163)
If you are using a 3RW5 communication module, set its parameters. You will find further
information on operation of the communication module in the manual of the relevant 3RW5
communication module.

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5.2 Motor parameters

Setting of the rated operational current Ie is the minimum requirement for operation. The
motor parameters are located on the rating plate of the three-phase induction motor being
used. You will find a description of all other parameters in Chapter Functions (Page 79).
You can also specify additional parameters under the following menu:
"Parameters > Soft Starter > Motor parameters"
Rated operational current Ie

The rated operational current Ie is the current that can be continuously conducted by the
feeder (switchgear and motor). Normally this is the rated current Ie of the motor. The setting
range depends on the rating class of the soft starter.
Note
Motor overload protection
If motor overload protection is to be ensured by the soft starter, you must set the rated
operational current Ie.
The motor overload protection can be switched off. In this case, motor overload protection
must be ensured by means of a temperature sensor in the motor (thermistor motor protection
with temperature sensor).
Service factor
The service factor determines the maximum permissible overload factor of the motor in the
ramped-up status. At values above 1.05 the motor overload protection trips later.
If a service factor is specified by the manufacturer, select this service factor.
If no service factor is specified, select the service factor 1.0.
Setting range Factory setting Increment

1.0 ... 1.15 1.0 0.01
Rated torque
If the motor's rated torque is not indicated on the rating plate, you can calculate it using the
following formula:
Rated torque (Nm) = Power (kW) × (9 550 / rated operating speed (rpm))

0 ... 10 000 Nm 0 Nm 1 Nm

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Rated operating speed

The rated operating speed is required for calculating the current rated torque.

500 ... 3 600 rpm 1 500 rpm 1 rpm
Type of connection
Type of connection Description

Automatic detection The soft starter detects the type of connection (inline circuit or
inside-delta circuit) automatically if the load voltage is applied and
the motor is connected to the device. Thus no parameterization of
the type of connection is necessary.
Inline The connections of the soft starter are wired into the motor feeder
between the motor starter protector and the motor.
Inside-delta The inside-delta circuit makes it possible to increase the operable
motor power of the individual devices by a factor of root 3.
Operation in the inside-delta circuit is not possible for 690 V.

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Commissioning 6
6.1 Commissioning the 3RW55 soft starter
Procedure
1. Install the soft starter. (Page 41)
2. Connect up the soft starter. (Page 54)
3. Set the required language, the current date and time and the rated operational current.
Design and operator controls of the High Feature 3RW5 HMI (Page 151)
4. Parameterize the soft starter according to your application. (Page 69)
For support, use the application wizards and the automatic parameterization.
Application wizard (Page 76)
Automatic parameterization (Page 81)
5. Conduct a test run in order to test the application. (Page 162)
6. Optionally, you can conduct a diagnosis including self-test in order to test the correct
function of the devices. (Page 183)
7. Set the access protection (optional).
Defining the local access protection (PIN) (Page 167)
User login and logout (Page 169)
Sealing the soft starter (optional) (Page 77)
Result
The 3RW55 soft starter is ready for operation and protected against third-party access.
Alternatively commissioning can be performed via an optional communication module and
fieldbus system.
You will find additional information on operating modes and the respective control priority in
Chapter Operating modes and master control function (Page 14).

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Commissioning
6.2 Application wizard
6.2 Application wizard
Operating principle
The application wizard enables easy commissioning by suggesting a suitable selection of
parameters for specific applications. The application wizard can be used for any set of
parameters.
Requirements
● Access protection to the 3RW5 HMI High Feature is not active or has been reset.
● You are in menu "Parameters > Soft Starter > Application wizard"
Procedure
1. You receive a list that is reduced to the relevant parameters.
All parameters that are not displayed remain unchanged.
2. Select the parameters that you would like to adapt.
Alternatively, activate the "Start automatic parameterization" function. In this case, the
recommended parameters of the selected application are automatically accepted as the
start value for the automatic parameterization: For the PRESET starting time the ramp-up
time is adopted as the start value and, for the current limiting, the preset value of the
application. Then adjust the rated operational current Ie of the motor connected to the soft
starter.
Result
The parameterization has been performed for the selected application. You can make
changes to parameters at any time in the "Parameters" menu.

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Commissioning
6.3 Sealing the soft starter (optional)
Requirements
● Seal, sealing wire and a suitable sealing tool
Procedure
1. Push the wire through the openings provided.

2. Seal the wire to secure the hinged cover against unauthorized opening.
Result
By sealing the hinged cover, the interface cover of the 3RW5 HMI High Feature is protected
against unauthorized access. In addition, the 3RW5 HMI High Feature and the
communication module (where present) are protected against unauthorized removal. It is still
possible to operate the 3RW5 HMI High Feature.
Tip
If you install the 3RW5 HMI High Feature outside of the soft starter, use an anti-tamper seal
on the interface cover to protect the local interface and the slot of the micro SD card from
unauthorized access. Proceed in the same sequence as for sealing the spring flap.
For more information, see Chapter Design and operator controls of the High Feature 3RW5
HMI (Page 151).

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Commissioning

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Functions 7
7.1 Last changed parameters
Operating principle
For each parameter set, you can view and directly modify the last 10 changed parameters.

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Functions
7.2 Start-up
7.2 Start-up
7.2.1 Starting modes
Starting modes of the soft starter

The starting mode of the soft starter determines how the motor is ramped up after the start
command. You can set various starting modes:
● Soft starting with voltage ramp (Page 83)
● Soft starting with torque control (Page 86)
● Soft starting with voltage ramp and current limiting (Page 89)
● Soft starting with torque control and current limiting (Page 91)
● Direct-on-line starting (Page 92)
● Motor heating (Page 93)
Breakaway pulse
In connection with the four soft starting modes, you can set an advance breakaway pulse.
(Page 94)
Tip
The Automatic parameterization (Page 81) supports you during commissioning and
optimizes the starting parameters of the soft starter at each motor start.

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Functions
7.2 Start-up
7.2.2 Automatic parameterization
Operating principle
When automatic parameterization is activated, the soft starter optimizes the starting
parameters each time the motor is started. The parameters are selected in such a way that
the motor starts immediately with minimum current and does not falter during run-up.
Automatic parameterization can be set for each of the parameter sets.
Once the parameters have been stored, you can view the automatically determined values in
the parameter settings of the respective parameter set. If you deactivate automatic
parameterization, the stored values are no longer modified. The parameters learned in the
device are only overwritten if the device is parameterized again.
Note
Prevent overwriting of the starting parameters with the parameter disable
If you insert a 3RW5 communication module (PROFIBUS or PROFINET) and activate a
parameter disable, you prevent the learned parameters from being overwritten by the
starting parameters during a system restart.
Note
Rated operational current Ie of the motor
Set the rated operational current Ie of the motor before activating the automatic
parameterization.
If a rated operational current Ie of the motor has not been set, an input prompt pops up after
the automatic parameterization has been activated.
Note
Starting mode of the automatic parameterization
As long as the "automatic parameterization" function is active, the 3RW55 soft starter
monitors and analyzes the starting times and the starting currents at every start up.
The 3RW55 soft starter always sets the selected starting mode to "Soft starting with voltage
ramp and current limiting (Page 89)".
If another starting mode is required, deactivate the automatic parameterization and modify
the corresponding parameters.

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Functions
7.2 Start-up
Parameters
Parameters Description
Rated operational current Ie Depending on the rated operational current Ie of the motor
connected to the soft starter.
Application Selection of all supported applications.
When selecting the application, the recommended start values for
the parameters "Preset starting time" and "Current limiting value -
maximum" are used, depending on the application. You can find
these values in the "Extended parameters" menu. Change these
values as required.
The recommended application parameters for the first start of the
automatic parameterization are rough guide values. Change these
values as required.
Extended parameters
Mode Select the mode depending on the selected application, depending
on whether current limiting is recommended or not. You can change
the mode manually at any time.
Off (factory setting)
The function is deactivated.
On - with preset starting time
The motor should have reached the rated operating speed after a
specified starting time.
On - with preset starting time and current limiting
The motor should reach the rated operating speed after a specified
starting time if the current value is limited.
Preset starting time The time after which the motor should have reached its rated
operating speed.
If the parameter has the value "0", there is no automatic
parameterization.
(Identical with the parameter of the Starting time monitoring
(Page 125))
Depending on the selected application, the corresponding preset
values are used for this parameter. Change the preset values as
required.
• Factory setting: 4 s
• Setting range: 0 ... 360 s
• Increment: 0.1 s
Current limiting value - This parameter only takes effect in connection with the parameter
maximum "Mode" (On - with preset starting time and current limiting).
Depending on the selected application, the corresponding preset
values are used for this parameter. Change the preset values as
required.
• Factory setting: 400 %
• Setting range: 125 ... 800 %
• Increment: 1%

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Functions
7.2 Start-up
7.2.3 Soft starting with voltage ramp
Operating principle
A voltage ramp is used to implement soft starting. The 3RW55 soft starter increases the
motor voltage from a parameterizable starting voltage to the line voltage within a definable
ramp-up time.
Application
● Conveyor belts
● Systems in which a startup of the drive without interfering jerky movements is required.
Diagrams
① Voltage ramp with short ramp-up time t1

② Voltage ramp with long ramp-up time t2
Urated Line voltage
US Parameterizable starting voltage
t1 Short ramp-up time
t2 Long ramp-up time

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Functions
7.2 Start-up
① Torque with direct-on-line starting without the 3RW55 soft starter

② Torque with short ramp-up time
③ Torque with long ramp-up time
④ Torque of the load
⑤ Acceleration torque = Difference between activation torque and torque of load

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Functions
7.2 Start-up
Parameters
Starting voltage The starting voltage determines the starting torque of the motor. A lower starting voltage
results in a lower switch-on torque and a lower starting current. Set the starting voltage to a
value that ensures that the motor starts up immediately and smoothly once the start
command reaches the 3RW55 soft starter.
• Factory setting: 30%
• Setting range: 20 ... 100%
• Increment: 5%
Ramp-up time The ramp-up time determines the time taken to increase the motor voltage from the
parameterized starting voltage to the line voltage. This has an influence on the motor's
acceleration torque which drives the load during the ramp-up operation. A longer ramp-up
time results in a shorter acceleration torque across the motor ramp-up time. The motor
therefore runs up more slowly and smoothly.
Set the length of the ramp-up time so that the motor can reach its rated speed by the time
the end of the ramp is reached. The actual motor starting time is load-dependent and can
differ from the parameterized ramp-up time. If you choose a time that is too short, the ramp-
up time ends before the motor has accelerated to speed. If the time selected is too short, a
very high starting current that equals the direct starting current at the same speed will occur.
In this case, the 3RW55 soft starter can switch itself off via the internal overload protection
function and go into fault mode.
If parameter value "0" is set, the motor is switched on with a ramp-up time of
approx. 100 ms.
Maximum starting time This time determines the period after which the drive must have completed its run-up. If the
drive is not operating under rated service conditions after the specified interval has expired,
the current limiting is interrupted and the motor is switched to 100%.
Maximum starting time ≥ ramp-up time.
• Setting range: 0 ... 1 000 s
Breakaway time See Breakaway pulse for startup functions (Page 94)
Breakaway voltage

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Functions
7.2 Start-up
7.2.4 Soft starting with torque control
Operating principle
Torque control means that the torque generated in the motor is linearly increased from a
parameterizable starting torque up to a parameterizable end torque within an adjustable
starting time.
The advantage over a voltage ramp is the improved mechanical run-up behavior of the
machine. The soft starter controls the torque generated on the motor continuously and
linearly according to the set parameters until the motor has completed its run-up.
For optimum torque control during the starting procedure, enter the motor data of the motor
connected to the soft starter in the selected parameter set.
Application
● Uniform, load-mitigating ramp-up
● Machines that require a breakaway pulse, e.g. mills, crushers and drives with journal
bearings.
Diagrams
① Torque with direct-on-line starting without the 3RW55 soft starter

⑥ Parameterizable limiting torque
⑦ Parameterizable starting torque
Me Rated torque
ne Rated motor speed

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Functions
7.2 Start-up

⑥ Parameterizable limiting torque
⑦ Parameterizable starting torque
t1 Parameterizable ramp-up time
t2 Motor has started up and is in rated operation. The run-up is detected and the bypass contacts
close
t3 Parameterizable ramp-up time
Me Rated torque

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Functions
7.2 Start-up
Parameters
Starting torque The starting torque determines the switch-on torque of the motor. A lower
starting torque results in a lower switch-on torque and a lower starting current.
Select a sufficiently high starting torque to ensure that the motor starts
immediately and smoothly when the start command is issued to the soft
starter.
• Increment: 5%
Limiting torque The limiting torque value specifies the maximum torque to be generated in the
motor during run-up. This value also functions as an adjustable torque limit.
The parameter value should be set to approx. 150% to start the motor. It
should be high enough to ensure that the motor does not falter during run-up.
This ensures that enough acceleration torque is generated throughout the
motor run-up phase. The rated torque of the motor servers as the reference
value.
Limiting torque > Starting torque
• Increment: 5%
Ramp-up time The length of the ramp-up time determines the time in which the starting
torque is increased to the
limiting torque. This has an influence on the motor's acceleration torque which
drives the load during the ramp-up operation. A longer ramp-up time results in
a shorter acceleration torque across the motor ramp-up time. The motor
therefore runs up more slowly and smoothly.
The actual motor starting time is load-dependent and can differ from the
parameterized ramp-up time. If the starting time ends before the motor has
completely run up, the torque is limited to the set limiting torque until the soft
starter recognizes the run-up process and closes the internal bypass contacts.
If parameter value "0" is set, the motor is switched on with a ramp-up time of
approx. 100 ms.
Maximum starting This time determines the period after which the drive must have completed its
time run-up. If the drive is not operating under rated service conditions after the
specified interval has expired, the current limiting is interrupted and the motor
is switched to 100%.
Maximum starting time ≥ ramp-up time.
Breakaway time See Breakaway pulse for startup functions (Page 94)
Breakaway voltage

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Functions
7.2 Start-up
7.2.5 Soft starting with voltage ramp and current limiting
Operating principle
Select the startup function voltage ramp + current limiting if, at the same time as protecting
the system during startup, you want to ensure that a specific current value is not exceeded
during motor starting.
The motor is always started up with the voltage ramp. If the current exceeds the
parameterized current limit, the voltage ramp function is aborted and the current limiting
function starts. If the motor current drops below the limit value again, depending on the
advanced stage of run-up, then the voltage ramp function takes over control again until the
motor has finished running up.
Application
● Avoiding current surges
● Reducing energy costs
Diagram
① Idirect motor starting

② Isoft starter: Adjustable current limiting value
③ Voltage ramp

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Functions
7.2 Start-up
Parameters
Current limiting value Set the current limiting value, as a factor of the rated motor current, to the
maximum current required during startup. Once the set current limiting
value has been reached, the motor voltage is reduced or controlled by the
soft starter to prevent the current from exceeding the set current limiting
value.
Select a minimum current limiting value that is high enough to ensure that
the torque generated in the motor is sufficient to accelerate the motor to
nominal speed. Three to four times the value of the motor's rated
operational current (Ie) can be assumed as typical here.
(Identical with the parameter of the Automatic parameterization (Page 81) /
Soft starting with torque control and current limiting (Page 91))
• Increment: 1%
In addition, the parameters of the voltage ramp startup function apply.

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Functions
7.2 Start-up
7.2.6 Soft starting with torque control and current limiting
Operating principle
Select the startup function torque control + current limiting if, at the same time as protecting
the system during startup of the motor or the connected load, you want to ensure that a
specific current value is not exceeded.
The motor is always started up with the torque control. If the current exceeds the
parameterized current limit, the torque ramp is aborted and the current limiting function
starts. If the motor current drops below the limit value again, depending on the advanced
stage of run-up, then the torque ramp function takes over control again until the motor has
finished running up.
Application
● Avoiding current surges
● Reducing energy costs
● During heavy starting
Diagram
① Idirect motor starting

② Isoft starter: Adjustable current limiting value
③ Torque control

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Functions
7.2 Start-up
Parameters
Current limiting value Set the current limiting value, as a factor of the rated motor current, to the
maximum current required during startup. Once the set current limiting
value has been reached, the motor voltage is reduced or controlled by the
soft starter to prevent the current from exceeding the set current limiting
value.
Select a minimum current limiting value that is high enough to ensure that
the torque generated in the motor is sufficient to accelerate the motor to
nominal speed. Three to four times the value of the motor's rated
operational current (Ie) can be assumed as typical here.
(Identical with the parameter of the Soft starting with voltage ramp and
current limiting (Page 89) / Automatic parameterization (Page 81))
• Increment: 1%
In addition, the parameters of the torque control startup function apply.
7.2.7 Direct-on-line starting
Operating principle
The motor is switched on immediately without closed-loop control in the direction of rotation
(right/CW = line phase direction). This takes place without being influenced by current
limiting by the soft starter, for example.
If the "direct" starting mode is set, the motor voltage is increased immediately to the level of
the supply voltage once the start command has been issued. This is equivalent to the start
behavior with a contactor, i.e. no limitation of the starting current and the starting torque.

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Functions
7.2 Start-up
7.2.8 Motor heating
Operating principle
The "motor heating" starting mode heats up the motor. No startup takes place. The motor
heating remains switched on for as long as the control command "Motor CW" or "Motor
CCW" is present.
Assign your own set of parameters for the motor heating to enable you to switch quickly and
easily between the motor heating and the actual startup.
Application
● Used for drives outdoors to minimize condensation inside the motor.
Parameters
NOTICE
Damage to property through motor heating in continuous operation
The "motor heating" starting mode is not a continuous operating mode. The motor must be
equipped with a temperature sensor to ensure motor protection. The motor model with
integrated electronic motor overload protection is not suitable for this kind of operation.
Motor heating power Set the parameter so that the motor is not damaged. 100 % motor
heating corresponds to a comparable motor current of about 30 % of
the rated motor current.
• Increment: 1%

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Functions
7.2 Start-up
7.2.9 Breakaway pulse for startup functions
Operating principle
It may be necessary to create a breakaway pulse at the beginning of the machine's starting
process. Using the breakaway pulse, the high limiting friction of the load can be overcome
and the machine can be set into motion. The breakaway pulse is used in conjunction with the
start type of the voltage ramp, the torque control, or the current limiting and overlays this
during the set breakaway time.
Application
● Mills
● Crushers
● Drives with journal bearings
Diagram
① Voltage ramp
② Parameterizable breakaway voltage
t1 Breakaway time
t1 ... t2 Ramp-up time
Urated Line voltage
US Parameterizable starting voltage

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7.2 Start-up
Parameters
Breakaway time The breakaway time determines the period during which the breakaway
voltage is to be present. Once the breakaway time has expired, the soft
starter begins its run-up procedure with the selected type of start, e.g. the
voltage ramp or torque control.
Select a breakaway time that is at least long enough to ensure that, after the
set time has elapsed, the motor does not stop again but continues to
accelerate in the selected start type immediately.
The parameter value "0" deactivates the breakaway pulse function.
Breakaway voltage The breakaway voltage is used to set the breakaway torque to be
generated. The breakaway torque can be up to 100% of the switch-on
torque generated during direct-on-line starting.
Select a breakaway voltage that is high enough to ensure that the motor
starts rotating as soon as the start command is issued to the soft starter.
• Increment: 5%

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7.3 Run-down
7.3 Run-down
7.3.1 Types of soft stop
Stopping function of the soft starter

Just like starting, stopping can also be adapted to the application:
You can set various types of stopping:
● Coasting down (Page 97)
● Torque control (Page 98)
● Pump stop (Page 100)
● DC braking with external braking contactor (Page 102)
● Dynamic DC braking without contactor (Page 104)
● Voltage ramp (Page 106)
● Alternative stopping (Page 107)
Diagram
① nDC braking
② nfree ramp-down
③ ntorque controlled ramp-down
t1 Stop command on soft starter

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7.3 Run-down
7.3.2 Coasting down
Operating principle
Coasting down means the power supplied to the motor via the soft starter is interrupted
when the ON command is removed from the soft starter. The motor will coast down freely
without closed-loop control, driven only by the mass inertia (centrifugal mass) of the rotor
and load. This is also referred to as natural stopping. A larger centrifugal mass means a
longer stop time without load.
Coasting down is used for loads that make no special demand on the startup characteristic.
Application
● Fans

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Functions
7.3 Run-down
7.3.3 Torque control
Operating principle
Torque-controlled stopping extends the stopping of the load. The motor is powered down on
a linear, negative torque ramp. This function is activated if there is a need to prevent the load
from being stopped abruptly.
Application
● For conveyor belts, to prevent the conveyed materials from toppling.
● Applications with a low mass inertia or a high counter-torque.
Diagram
① Stopping torque
t1 ... t2 Stopping time
Me Rated torque

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7.3 Run-down
Parameters
Note
Motor data
For optimum torque control during the stopping procedure, enter the motor data of the motor
connected to the soft starter in the selected parameter set using the "Motor parameters"
menu item. The "Motor parameters" menu item can be found at the following path:
"Parameters > Soft Starter > Motor parameters".
Stopping time The length of the stopping time defines the time within which the
motor voltage is reduced from line voltage to 0 V.
It may take longer for the motor to actually coast down to a
standstill.
The parameter value "0" causes the motor to be shut down
immediately without a down ramp.
Stopping torque The motor torque is "controlled" until the stopping torque is
reached and then switched off.
• Increment: 5%

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7.3 Run-down
7.3.4 Pump stop
Operating principle
In the case of a torque-controlled pump stop, the stopping of the load is extended. This
function is set if there is a need to prevent the load from being stopped abruptly. This is
typical in applications with a low mass inertia or a high counter-torque. In order to use the
"alternative stopping" function, activate the "alternative stopping mode" control function via
one of the following control sources:
● Input action
● 3RW5 communication module (PIQ)
You will find additional information on input actions in Chapter Control (Page 162).
Due to the very low moment of inertia in pumps, the pump operating mechanism (motor) can
come to a standstill suddenly when shutting down, due to the counter-pressure of fluid in the
piping system. This can result in pressure fluctuations in the pipe system which in turn cause
loud noises (water hammer) and mechanical problems, e.g. to return valves. For this reason,
the flow rate of the pump is reduced gradually during pump stop. In the case of smaller
pumps this effect can often be ignored.
Application
● Drives for which the abrupt stopping of the load is to be prevented.
● Applications with a low mass inertia or a high counter-torque.
Diagram
① Voltage ramp stopping mode

② Pump stop stopping mode

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7.3 Run-down
Parameters
Note
Motor data
For optimum torque control during the stopping procedure, enter the motor data of the motor
connected to the soft starter in the selected parameter set using the "Motor parameters"
menu item. The "Motor parameters" menu item can be found at the following path:
"Parameters > Soft Starter > Motor parameters".
Stopping time The length of the stopping time defines the time within which the motor
voltage is reduced from line voltage to 0 V.
It may take longer for the motor to actually coast down to a standstill.
The parameter value "0" causes the motor to be shut down immediately
without a down ramp.
Stopping torque The motor torque is "controlled" until the stopping torque is reached and then
switched off.
• Increment: 5%

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7.3 Run-down
7.3.5 DC braking with external braking contactor
Operating principle
In the case of DC braking, the coasting down or the natural stopping of the load is shortened
by electrical braking using a braking contactor. The soft starter imposes a (pulsating) direct
current in phases L1 and L2 on the motor stator. This current generates a permanent
magnetic field in the stator. Since the rotor is still rotating due to its mass inertia, currents are
induced in the short-circuited rotor winding that generate a DC braking torque. If the braking
process is not completed on expiry of the stopping time, the motor coasts down.
In order to guarantee a secure premature cancelation of the braking process, an external
motor standstill detection can be used to detect the motor standstill before the stopping time
has elapsed. To do this, activate the input action "Motor standstill" or the associated bit in the
process image output "Motor standstill".
For more information about the operating principle, see Chapters 3RW55 soft starters in
inline circuit and stopping function, DC braking with a braking contactor (Page 212) and
3RW55 soft starters in inline circuit and stopping function, DC braking with 2 braking
contactors (Page 214).
Application
● Use the "DC braking" function if applications with small mass inertias (centrifugal masses)
are to be stopped (Jload ≤ 5 x Jmotor).
● Lathes (e.g. when replacing tools)
● Circular saws
● Punches
● Conveyor belts

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7.3 Run-down
Diagram
① DC braking torque
Me Rated torque
Requirements
In this braking variant, one output of the soft starter must be changed over to "DC braking",
through which an external braking contactor is controlled.
Parameters
Note
Type of connection
The "DC braking" stopping function is not possible in inside-delta circuits.
Stopping time On expiry of the stopping time, the DC braking is automatically terminated. The
parameter value "0" causes the motor to be switched off immediately without
DC braking.
DC braking torque The motor's braking force can be set with the amount of the DC braking torque.
• Increment: 5%

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7.3 Run-down
7.3.6 Dynamic DC braking without contactor
Operating principle
The braking process takes place in two phases. In the first phase, the motor is braked by
controlled DC braking pulses. In the second phase, the motor is brought to a standstill with a
constant DC braking. Use the DC braking function to achieve a uniformly long braking time.
In order to guarantee a secure premature cancelation of the braking process, an external
motor standstill detection can be used to detect the motor standstill before the stopping time
has elapsed. To do this, activate the input action "Motor standstill" or the associated bit in the
process image output "Motor standstill".
Application
● If applications with small mass inertias (centrifugal masses) are to be stopped
(Jload ≤ Jmotor).
● If an electrical braking process without braking contactor is required.
Diagram
① DC braking torque
② Dynamic braking torque
Me Rated torque

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7.3 Run-down
Parameters
NOTICE
Property damage due to DC braking pulses
DC braking pulses cause a higher current load and motor-specific noises and vibrations.
This can lead to premature failure of motor bearings. It may be necessary to overdimension
the soft starter.
Stopping time The stopping time specifies the period during which the DC braking torque is to
be generated on the motor. The chosen braking time should be long enough to
bring the load to a standstill. To achieve an adequate braking effect down to
standstill, the centrifugal mass (J) of the load should not exceed that of the
motor. The length of the stopping time should be chosen such that the motor
comes to a standstill. Standstill detection does not take place in the soft starter
and, if required, must be realized by means of external measures.
The actual stopping time may vary with this braking process.
DC braking torque The motor's braking force can be set with the amount of the DC braking torque.
The dynamic braking torque must be increased if the motor is to accelerate
again during DC braking.
• Increment: 5%
Dynamic braking The dynamic braking torque determines the braking effect at the start of the
torque braking process to reduce the speed of the motor. Following this, the braking
operation is continued automatically with the "DC braking" function.
• Increment: 5%

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7.3 Run-down
7.3.7 Voltage ramp
Operating principle
With the "voltage ramp" stopping function, the motor voltage is decreased along a linear,
negative voltage ramp until the motor stops.
Application
● Drives that stop abruptly when switched off, causing the transported goods to be
damaged, such as bottling plants.
Diagram
t1 ... t Stopping time

2
Urated Line voltage
Parameters
Stopping time The length of the stopping time defines the time within which the motor voltage
is reduced from line voltage to 0 V.
It may take longer for the motor to actually coast down to a standstill.
The parameter value "0" causes the motor to be shut down immediately without
a down ramp.

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7.3 Run-down
7.3.8 Alternative stopping
Operating principle
With the aid of a control command, you can switch from the parameterized stopping mode to
a parameterizable alternative stopping mode. Every stopping mode can be combined with
every alternative stopping mode. The switchover to alternative stopping must take place
before the start of the planned stopping. You cannot switch to alternative stopping while
stopping. In order to use the "alternative stopping" function, activate the control function via
one of the following control sources:
● Input actions ("Use alternative stopping mode")
● 3RW5 communication module (PIQ: Use alternative stopping mode)
("Parameters > Soft Starter > Settings stopping mode > Alternative stopping")
You will find additional information on input actions in Chapter Control (Page 162).
Requirements
● You are in the "Control" menu.
Parameters
Stopping mode • Coasting down (factory setting).
• Torque control
• Pump stop
• DC braking
• Dynamic DC braking
• Voltage ramp
Stopping time • 10 s (factory setting)
Stopping torque • 50% (factory setting)
Dynamic braking torque • 50% (factory setting)
DC braking torque The motor's braking force can be set with the
amount of the alternative DC braking torque. The
alternative DC braking torque must be increased
if the motor is to accelerate again during DC
braking.

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Functions
7.4 Motor protection

The 3RW55 soft starter has 2 functions for protecting the motor:
● Motor overload protection
● Thermistor motor protection with temperature sensor
Use a combination of both of these functions to implement full motor protection.
NOTICE
Deactivated motor protection can cause material damage.
If the motor is not monitored by a temperature sensor and if the trip class is set to
"CLASS OFF", there will be no motor protection.
Note
Reset after cooling time.
If the 3RW55 soft starter is switched off via a motor protection or intrinsic device protection
tripping operation, the action cannot be acknowledged using the "Reset" function until the
displayed cooling time has expired.

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7.4.1 Motor overload protection
Operating principle
The approximate temperature of the motor is calculated using the measured motor currents
and the device parameters "Rated operational current" and "Tripping class". This indicates
whether the motor is overloaded or is functioning in the normal operating range.
Note
Take note of the motor parameters.
Take note of the set Motor parameters (Page 72) before activating the motor load protection.

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Functions
Parameters
WARNING
Automatic restart following fault acknowledgement/restart.
The 3RW55 soft starter immediately continues to operate with the values specified by the
control following fault acknowledgement/restart. Outputs are activated when the ON
condition is met.
Take appropriate measures (e.g. start key with monitored start) to prevent unintentional
restarting and to ensure a defined start of the system.
Response to overload Use this device parameter to specify how the 3RW55 soft starter is to
thermal motor model behave in the event of motor overload:
• Trip without restart (factory setting)
On the occurrence of the motor overload, an error message is

generated and the motor is tripped. When the parameterized
recovery time (cooling time) has elapsed, the fault message and
the trip can be acknowledged with the "Reset" function.
• Trip with restart
On the occurrence of the motor overload, an error message is

generated and the motor is tripped. When the parameterized
recovery time (cooling time) has elapsed, the fault message and
the motor trip are automatically canceled.
Tripping class Deactivates motor overload protection. You can find additional
information below the table.
• CLASS OFF
The tripping times correspond to the trip class. You can find additional
information below the table.
• CLASS 10A
• CLASS 10E (factory setting)
• CLASS 20E
• CLASS 30E
Recovery time Minimum cooling down time for the motor after an overload trip. Reset
signals present during the recovery time have no effect.
• Increment: 30 s

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Remaining time for tripping The 3RW55 soft starter warns about imminent motor overload tripping
warning limit within the set time if the present operating conditions are retained. The
parameter value "0" deactivates the function.
• Increment: 1 s
Motor heating warning limit You use this parameter to preset a motor heating value in percent as a
warning limit. The parameter value "0" deactivates the function.
• Increment: 1%
Non-volatile tripping status If the non-volatile tripping status is activated, and the control supply
voltage fails during a trip, the current tripping state of the motor
overload protection and the current recovery time are stored in the soft
starter.
• Yes (factory setting)
• No
Rated operational current Ie The rated operational current Ie is the current that can be continuously
conducted by the feeder (switchgear and motor). This is normally the
rated operational current Ie of the motor and depends on whether the
motor is connected in an inline or an inside-delta circuit.
Tripping class
The tripping class (CLASS) specifies the maximum time within which a protective device
must trip from a cold state at 7.2 x the rated operational current (motor protection to
IEC 60947). The tripping class defines the starting time at a particular current before the trip
occurs.
You can set different tripping characteristics according to the startup class. The higher the
class, the longer the permitted starting time.
You can find the graphic for the respective tripping characteristic under this link
(https://support.industry.siemens.com/cs/ww/en/ps/25100/char).

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7.4.2 Thermistor motor protection with temperature sensor
Operating principle
The temperature sensor of a motor can be connected to the soft starter and evaluated. If a
specific motor-dependent temperature is exceeded, the soft starter recognizes this and
reacts accordingly. You can set the reaction. The sensor cables can be monitored for
open-circuit and short-circuit.
Two different types of measuring sensor can be connected to the soft starter:
● PTC thermistors type A
● Thermoclick
You will find more information on the connection of the temperature sensor in Chapter
Connecting the temperature sensor (Page 210).

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Parameters
WARNING
Automatic restart following fault acknowledgement/restart.
The 3RW55 soft starter immediately continues to operate with the values specified by the
control following fault acknowledgement/restart. Outputs are activated when the ON
condition is met.
Take appropriate measures (e.g. start key with monitored start) to prevent unintentional
restarting and to ensure a defined start of the system.
Temperature sensor • Deactivated (factory setting)
The motor protection function is deactivated.
• Thermoclick
This type of sensor describes a temperature-dependent switch.
• PTC - Type A
This type of sensor describes a temperature-dependent resistor.
Response to overload If the temperature sensor detects an overload on the motor, this is
temperature sensor signaled to the soft starter. You can set the response to this:
• Trip without restart (factory setting)
If the temperature is exceeded, an error message is generated

and the motor is tripped. After the motor has cooled down, the
error message and the trip can be acknowledged with the "Reset"
function.
• Trip with restart
If the temperature is exceeded, an error message is generated

and the motor is tripped. After the motor has cooled down, the
error message and the motor trip are automatically canceled.
• Warn
If a specific limit value is exceeded, only a warning message is

issued. If the value falls below this limit again, the warning
message is automatically retracted.

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7.5 Intrinsic device protection
7.5 Intrinsic device protection
Operating principle
The soft starter has integrated intrinsic device protection (power semiconductors and
bypasses) that prevents inadmissible thermal overloading of the switching elements.
In order to protect the bypasses and power semiconductors, the startup and maximum
operational currents of the motor are limited and the temperature monitored if current
measurement is available. In addition, the internal bypass is protected against an overload or
irreparable damage due to unintended opening of the bypass contacts.
The intrinsic device protection does not protect from short-circuit stress.
Note
Acknowledgment after cooling time has elapsed.
If the soft starter is switched off via a motor protection or intrinsic device protection tripping
operation, the action cannot be acknowledged using the "Reset" function until the displayed
cooling time has expired.

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7.6 Creep speed
7.6 Creep speed
Operating principle
The creep speed function enables the motor to be controlled at low speed in both directions
during operation. The result of this function, however, is that only a reduced torque can be
generated in the motor. Due to possible heat rise of the motor, this function is not suitable for
continuous operation and the use of a measuring sensor (thermoclick or PTC thermistors
type A) is advisable. Furthermore, the creep speed causes mechanical vibrations, which can
reduce the lifetime of the bearings. The creep speed function is active for as long as the
"Creep speed" control command is set.
Application
● In applications with a low counter-torque, e.g. positioning of machine tools.
Parameters
Creep speed factor Counter-clockwise rotation / Clockwise rotation
The speed is reduced by the creep speed factor, in other words the
rotational speed in creep mode is the quotient derived from rated speed
and creep speed factor.
The creep speed function operates ideally at a creep speed factor of
7 ... 9.
• Factory setting: 7
• Setting range: 3 ... 21
• Increment: 1
Creep speed torque Counter-clockwise rotation / Clockwise rotation
The torque generated in the motor is influenced with the creep speed
torque. The maximum torque that can be generated depends on the
selected creep speed. 100 % creep speed torque corresponds to
approximately 30 % of the rated motor torque.
• Increment: 5%

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Functions
7.6 Creep speed
Notes
Note
In addition to the set parameters, motor-specific characteristics and the connected load
influence the speed resulting from the creep speed function and the creep speed torque
generated in the motor.
Note
If you are controlling the 3RW55 soft starter via digital inputs, you will need an additional
input for the creep speed function, parameterized to the "Creep speed" function.
For more information, see Chapter 3RW55 soft starter in inline circuit with soft starting and
stopping and additional creep speed function (Page 217).

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7.7 Condition Monitoring
7.7.1 Condition Monitoring for plant monitoring
Operating principle
Condition Monitoring monitors your plant and is able to detect imminent wear at an early
stage. This enables you to avoid unplanned plant downtimes and loss of production. To do
this, you can specify the response to limit violations of the following functions:
● Current monitoring
● Active power monitoring
● Switching frequency monitoring
● Starting time monitoring
● Pump cleaning function

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Functions
7.7.2 Current monitoring
Operating principle
The current flow is influenced by the loading status of the motor.
● If the motor current is increased, this indicates bearing damage, for example.
● If a very low motor current is flowing, this can indicate a broken conveyor belt or a motor
in no-load operation.
● If a very high motor current is flowing, this can indicate a blocked system and an
overloaded motor.
The current monitoring is deactivated automatically during starting and stopping. The rated
operational current Ie acts as a reference value for the current limit monitoring function.

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Parameters
Here you specify the parameters as a percentage of the rated operational current Ie
Upper limit
Upper limit - error If the current exceeds this value, an error is generated and,
depending on the parameter, an internal trip command may or may
not be generated. The parameter value "0" deactivates the
monitoring of the limit value.
• Increment: 1%
Upper limit - maintenance If the current exceeds this value, a warning is generated. The
demanded parameter value "0" deactivates the monitoring of the limit value.
• Increment: 1%
Response to error Do not turn off (factory setting)
On exceeding the "upper limit - error" the motor is not turned off.
Turn off
On exceeding the "upper limit - error" the motor is turned off.
Lower limit
Lower limit - error The currently measured current value is checked against this limit
value. If the value falls below this limit, an error is generated and,
depending on the parameter, an internal trip command may or may
not be generated. The parameter value "0" deactivates the
monitoring of the limit value.
• Increment: 1%
Lower limit - maintenance The currently measured current value is checked against this limit
demanded value. If the speed falls below this threshold, a warning is
generated. The parameter value "0" deactivates the monitoring of
the limit value.
• Increment: 1%
If the "lower limit - error" is undershot, the motor is not turned off.
Turn off
If the "lower limit - error" is undershot, the motor is turned off.

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7.7.3 Active power monitoring
Operating principle
The active power P is influenced by the loading status of the motor. Depending on the limit
that is exceeded, a warning or an error is signaled.
● Load monitoring for over-dimensioned motors
● If pumps are running in no-load operation, the pump wheels can be damaged.
● To avoid load peaks
● To derive production quality data from energy data
The active power monitoring is deactivated during starting and stopping.

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Parameters
Reference value The reference value (rated motor power) is compared with the
amount of active power actually available. The rated motor power
can be obtained from the motor data. The parameter value "0"
deactivates the active power monitoring.
• Factory setting: 0 W
• Setting range: 0 W ... 2 000 kW
• Increment: 1 W
Upper limit
Upper limit - error If the active power exceeds this value, an error is generated. If the
parameter value is "0", the limit as a percentage of the reference
value is not monitored.
• Increment: 1%
Upper limit - maintenance If the active power exceeds this value, a warning is generated. If
demanded the parameter value is "0", the limit as a percentage of the
reference value is not monitored.
• Increment: 1%
On exceeding the "upper limit - error" the motor is not turned off.
Turn off
On exceeding the "upper limit - error" the motor is turned off.
Lower limit
Lower limit - error If the active power undershoots this value, an error is generated. If
the parameter value is "0", the limit as a percentage of the
• Increment: 1%
Lower limit - maintenance If the active power falls below this value, a warning is generated. If
demanded the parameter value is "0", the limit as a percentage of the
• Increment: 1%
If the "lower limit - error" is undershot, the motor is not turned off.
Turn off
If the "lower limit - error" is undershot, the motor is turned off.

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7.7.4 Switching frequency monitoring
Operating principle
If motors are started frequently, this can cause the motor to overheat. The soft starter
monitors the switching frequency in order to adhere to the wait and cooling down times.
Application
● Prevention of a critical motor temperature rise due to too frequent starting in conjunction
with too short a cooling time of the motor (Mode 1).
● Prevention of a critical application temperature rise, if cooling times between 2 operating
phases have not been adhered to (Mode 2).
Switching frequency monitoring - Mode 1
n Maximum number of starts

t1 Switching frequency monitoring time t1
Switching frequency monitoring - Mode 2
n Maximum number of starts


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Parameters
Switching frequency monitoring Deactivated (factory setting)
The switching frequency monitoring is deactivated.
Mode 1 (ON-ON)
The switching frequency monitoring always relates to the start time of the
preceding Motor ON command and the start time of the new Motor ON
command. The switching frequency monitoring time t1 or t2 starts as soon
as an effective switch-on command is present.
Mode 2 (OFF-ON)
The switching frequency monitoring always relates to the end time of the
preceding Motor ON command (Motor OFF) and the starting time of the
new Motor ON command. The switching frequency monitoring time t1 or t2
starts as soon as no effective switch-on command is present.
Maximum number of starts This parameter is only relevant in combination with the switching frequency
monitoring time t2. If the parameter for the switching frequency monitoring
time t2 has the value "0" (= deactivated), then this parameter is irrelevant
and its value has no meaning.
If the parameter for the switching frequency monitoring time t2 has a value
not equal to "0" (= activated), then this parameter defines the maximum
number of starts, until which the switching frequency monitoring time t2
does not have to be observed. At the latest upon reaching the maximum
number of starts, the switching frequency monitoring time t2 must be
observed once. If the switching frequency monitoring time t2 is observed
before reaching the maximum number of starts, then the counter for the
number of starts begins again at "1".
• Increment: 1
Switching frequency monitoring time t1 The time t1 must be shorter than the time t2.
The parameter value "0" deactivates the switching frequency monitoring
time t1.
• Increment: 1 s
Switching frequency monitoring time t2 The time t2 must be longer than the time t1.
The parameter value "0" deactivates the switching frequency monitoring
time t2.
• Increment: 1 s
Response to ON-command during active Trip with restart
monit. time The trip is automatically acknowledged if no monitoring time is still active.
If an ON command is still pending, the motor is switched on.
Trip without restart
The trip must be acknowledged with the "Reset" function.

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Warning without lock-out
If an ON command for the motor is issued during the switching frequency
monitoring time t1 or t2, the motor is switched on quite normally without a
lock-out.
Warning with lock-out (factory setting)
If an ON command for the motor is issued during the switching frequency
monitoring time t1 or t2, the motor is not switched on (locked-out). After
expiry of t1 or t2, the motor is switched on if an ON command is still
pending.
The trip can be bypassed using the "emergency start". If the emergency
start function is activated in advance, the motor is switched on despite the
error message.

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7.7.5 Starting time monitoring
Operating principle
An over/undershoot of the preset starting time can indicate an overload or underload of the
system.
Parameters
Preset starting time The preset starting time (identical with the parameter of the
Automatic parameterization (Page 81)) is compared with the value
of the present actual starting time.
If the parameter has the value "0", there is no limit monitoring.
Upper limit - warning During the startup phase of the motor, the present actual starting
time is checked against this limit. If it is exceeded, a warning is
generated and the motor is not switched off.
If this limit has not been reached or exceeded at the latest at the
end of the motor starting phase, then any pending warning is reset.
If the parameter has the value "0", there is no limit monitoring.
• Increment: 1%
Lower limit - warning During the starting phase of the motor, the current actual starting
time is checked against this limit and, if it is exceeded, any pending
warning is reset.
If this limit has not been exceeded at the latest by the end of the
motor starting phase, then a warning is generated and the motor is
not switched off. If the parameter has the value "0", there is no limit
monitoring.
• Increment: 1%

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Functions
7.7.6 Pump cleaning function
Operating principle
The 3RW55 soft starter supports a pump cleaning function that can prevent an imminent
blockage or, within certain limits, can also clear an existing blockage. Pump cleaning is only
possible if the motor or pump is switched on, i.e. if one or both control commands Motor CW
or Motor CCW is present and there is no internal trip command (e.g. disconnection due to
motor overload trip).
In order to use the pump cleaning function, activate the control function via one of the
following control sources:
● Input action ("Pump cleaning mode")
● 3RW5 communication module (PIQ: Pump cleaning)
(Parameters > Soft Starter > Condition Monitoring > Pump cleaning)
The cancelation of the control command or the occurrence of an internal trip command
results in the pump cleaning process being aborted.
Application
● To remove blockages and dirt from water pipes, filters and pump blades.

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Diagram
① Operation
② Operation / stopping
③ Start of the cleaning process with the set pump cleaning start/stop parameters
④ Pump cleaning - time
⑤ Pump cleaning - cycles
⑥ Pump cleaning start
⑦ Pump cleaning stop
⑧ End of cleaning process
⑨ Operation starting
⑩ Monitoring time (3 x pump cleaning - time)
⑪ Pump cleaning active
⑫ Pump cleaning failed
PF Pump running forward
POff Pump is off
PR Pump running in reverse

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7.8 Asymmetry
Parameters
Pump cleaning - mode Deactivated (factory setting)
The pump cleaning function is deactivated.
Manual
The pump cleaning function is started with the aid of a control
command by means of an input action at the digital input or in the
process image outputs.
Pump cleaning - time During the cleaning time, the pump runs at reduced speed and
the maximum possible torque.
• Increment: 1 s
Pump cleaning - cycles During a cycle, the pump rotation changes direction several
times.
• Increment: 1
Pump cleaning - start/stop You can select the parameters for starting and stopping the pump
parameters for different cleaning processes here. For example, you can make
different settings for starting and stopping in parameter set 2 than
for the normal starting and stopping procedure.
Parameter set 1
The pump cleaning function is carried out with the starting and
ramp-down parameters of parameter set 1.
Parameter set 2
Parameter set 3
Operating parameters (factory setting)
ramp-down parameters of the currently selected parameter set.

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7.8 Asymmetry
7.8 Asymmetry
Operating principle
In certain phases of the motor, an asymmetrical current consumption can cause a reduction
in power or damage to the motor. Possible causes for this are a different line or phase
voltage or an already damaged motor winding. The asymmetry monitoring monitors the 3
phase currents and issues a warning or switches the motor off at parameterizable limits.
Parameters
Asymmetry limit warning If the asymmetry exceeds this limit, a warning is generated and
the motor is not switched off. The parameter value "0" (factory
setting) deactivates the limit.
• Limit: 10 ... 60%
• Increment: 5%
Asymmetry limit error If the asymmetry exceeds this limit, a fault is generated and the
motor is switched off. The parameter value "0" deactivates the
limit.
• Limit: 10 ... 60%
• Increment: 5%

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7.9 Ground fault
7.9 Ground fault
Operating principle
The "ground fault" function of the 3RW55 soft starter records and monitors all three phase
currents. By evaluating the summation current of the three current values, the motor feeder
can be monitored for a possible residual current or ground fault.
Parameters
Ground fault limit warning If the ground fault current exceeds this limit, a warning is generated
and the motor is not switched off. The parameter value "0"
deactivates the monitoring of the limit value.
• Limit: 10 ... 95%
• Increment: 5%
Ground fault limit error If the ground fault current exceeds this limit, a fault is generated
and the motor is switched off. The parameter value "0" deactivates
the monitoring of the limit value.
• Limit: 10 ... 95%
• Increment: 5%

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7.10 Emergency start
Operating principle
With the emergency start function the system can continue to be operated in the case of
system faults. This is necessary for systems in which the product becomes unusable without
continued operation, e.g. glue and paint production. In crusher plants, in which a
disconnection makes any further startup impossible in certain situations, continued operation
is also necessary.
The emergency start is activated only if it has been enabled and a trip command exists due
to a system fault. The motor is switched on by means of a normal control command.
NOTICE
Damage to the system
If the emergency start function is activated, both system defects and system protection
messages are ignored. This can cause further damage in the system.
In the case of some faults, the motor can be started via the emergency start function despite
a pending group error:
● Phase asymmetry limit exceeded
● Motor overload protection
● Temperature sensor wire break
● Temperature sensor short-circuit
● Temperature sensor overload
● Maximum starting time exceeded
● Ie upper/lower limit value violation
● Ground fault detected
● Impermissible Ie Class setting

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Functions
Parameters
Note
If the control source is "Digital input", only a normally open contact may be connected to this
input. A normally closed contact would result in activation of the emergency start in the event
of a wire break.
Emergency start Disable
The emergency start is disabled and cannot be enabled.
Manual disable / enable (factory setting)
The emergency start can be disabled or enabled by means of
command, PIQ bit or input action.
In the event of device faults, intrinsic device protective shutdown,
process mapping errors or stall protection, no emergency start is
possible, even if it has been enabled.

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7.11 Number of parameter sets
7.11 Number of parameter sets
Operating principle
The soft starter provides three individually adjustable parameter sets, of which only one
parameter set is active at a time. Different parameters can be set for each parameter set.
The switchover between the individual parameter sets is performed by means of an input
action or with a 3RW5 HMI High-Feature or using a control command in the process image
outputs.
The switchover from one parameter set to another is only possible when the motor is
switched off. As soon as additional parameter sets are used, the relevant parameter sets
appear in the menu of the 3RW5 HMI High-Feature. In the factory setting, parameter set 1 is
active.
Application
● Starting Dahlander motors (variable-speed drive).
● Starting an application with different load conditions (e.g. empty or full conveyor belt).
● Separate starting of up to three drives with different run-up behavior (e.g. compressor and
pump).

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Functions
7.12 Inputs
7.12 Inputs
7.12.1 Overview of the input functions
Operating principle
The soft starter has 4 digital inputs DI1 - DI4, to which you can assign one input function
each.
Parameters
You can only modify an input action if the relevant input is not active.
Note
If the same action is assigned to two different inputs, both of the inputs must also be
controlled to carry out the selected function. For example, to obtain logical "AND" linking for
a start command, assign the "Motor CW with PS1" function to both input 1 and input 2. A
start command is accepted only if both inputs are active.

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7.12 Inputs
Input action Description Factory setting

DI1 DI2 DI3 DI4
No action Input has no function. x x
Manual operation You can only control the soft starter locally via the local interface, the
local 3RW5 HMI High Feature or via the digital inputs.
Emergency start In the case of some faults, the motor can be started via the
emergency start function despite a pending group fault. An
emergency start action is assigned to one input, and, for example,
"Motor CW > Parameter set 1" to another. The emergency start is
active as long as the input is activated. It can also be activated
during operation.
For more information, see Chapter Emergency start (Page 131).
Creep speed The motor starts with the values set in the "Creep speed
parameters" menu item when the "Creep speed" input and the
"Motor CW/CCW parameter set 1/2/3" input are activated at the
same time.
Quick-stop If the input is activated, normal tripping with the currently set
stopping function is executed. No group error appears and the quick
stop is executed independently of the control priority.
Reset You can acknowledge the fault after it has been remedied. x
The "Reset" input is edge-controlled. The level change from 0 to
24 V DC is evaluated at the input. All other input functions are
evaluated at the already pending 24 V DC level.
Motor with parameter set 1 The motor starts with rotation in line phase direction x
CW with parameter set 2 and stops with the values stored in the respective
parameter set.
with parameter set 3
Motor with parameter set 1 This function is active only when the "Creep speed"
CCW with parameter set 2 parameter or reversing mode with external reversing
contactors is active at the same time. The motor starts
with parameter set 3 with the values stored in the "Creep speed parameters"
menu item (with rotation opposite to the line phase
direction).
Motor standstill The 3RW55 soft starter evaluates the signal from an external motor
standstill detection at the input.
Use alternative For more information, see Chapter Alternative stopping (Page 107).
stopping mode
Pump cleaning For more information, see Chapter Pump cleaning function
(Page 126).

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7.12 Inputs
7.12.2 Process data and process images

The basic functions of the 3RW5 soft starter are controlled and monitored in the process
data in the process images.
The process images can be transferred as follows:
● Cyclically in the fieldbus protocol
● Acyclically using data sets
Process image input (PII) and process image output (PIQ)

The following process images are transferred:
● Process image input with 16 bytes
● Process image output with 4 bytes
Note
The tables for the process images describe only the supported process data. Inputs and
outputs that are not listed are not assigned.

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7.12 Inputs
Process image input (PII)
Process data Process image

DI 0.0 Ready (automatic)
DI 0.1 Motor On
DI 0.2 Group error
DI 0.3 Group warning
DI 0.4 Input 1
DI 0.5 Input 2
DI 0.6 Input 3
DI 0.7 Input 4
DI 1.0 Motor current Iact-bit0
DI 1.6 Manual operation local
DI 1.7 Ramp operation
DI 2.0 Motor CW
DI 2.1 Motor CCW
DI 2.4 Start mode active
DI 2.5 Operation / bypass active
DI 2.6 Stop mode active
DI 2.7 Test operation active
DI 3.0 Thermal motor model overload
DI 3.1 Temperature sensor overload
DI 3.2 Switching element overload
DI 3.3 Cooling time active
DI 3.4 Device error
DI 3.5 Automatic parameterization active
AI 4 (Float32) Measured value 1 You can find more information on
AI 8 (Float32) Measured value 2 the settable measured values in
Chapter Cyclic send data
AI 12 (Float32) Measured value 3 (Page 142).

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7.12 Inputs
Process image output (PIQ)
Process data Process image

DQ 0.0 Motor CW
DQ 0.1 Motor CCW
DQ 0.3 Reset
DQ 0.4 Emergency start
DQ 0.5 Self-test (user-test)
DQ 0.6 Creep speed
DQ 1.0 Output 1, 2 or 3 (depending on parameter)
DQ 1.2 Parameter set bit 0*
DQ 1.3 Parameter set bit 1*
DQ 1.7 Disable Quick-stop
DQ 2.3 Pump cleaning
DQ 3.0 Manual operation local - input controlled
DQ 3.1 Use alternative stopping mode
DQ 3.2 Motor standstill
More information
The following table describes the assignment of the process images "Parameter set bit 0"
and "Parameter set bit 1":
Assignment of the PIQ bits Parameter set bit 0 Parameter set bit 1
Process image error 1 1
Parameter set 1 (PS1) 0 0

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7.13 Outputs
7.13 Outputs
7.13.1 Digital outputs
Operating principle
The soft starter has four digital outputs with which external actuators, such as a braking
contactor or a signal lamp are controlled.
Using the output actions, you can assign an output action to each digital output. Output 3 is
permanently assigned to the output action "Group error". Each output can be independently
assigned an output action.
Parameters
ON delay time The switching of the output is delayed by this time.
OFF delay time • Factory setting: 0 s

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7.13 Outputs
Digital output actions
Action Description
No action -
Activation by means of external control sources
Control source PIQ-DQ 1.0 output 1 Output is activated by control command "Output 1".
Control source input 1 Output is activated by "Digital input 1".
Activation by means of soft starter
Start-up For further information, refer to the diagram in
Operation / bypass Chapter Operating principle (Page 11).
Run-down
On time motor (RUN)
Operation / run-down
Control command MOTOR ON (ON) The output is activated for as long as the control
command "Motor CW" or "Motor CCW" is present.
DC braking contactor The output action controls a DC braking contactor
via this output.
For more information, see Chapter DC braking with
external braking contactor (Page 102).
Device ON The output is active for as long as the electronic
supply is present at the 3RW55 soft starter.
Activation by signals from the soft starter
Group warning Group signals
Group error
Bus error
Device error
Reversing switching element - right The internal control signal for the reversing function
Reversing switching element - left is switched to the corresponding digital output of
the starter.
Generator operation Status messages
Ready for motor ON
Pump cleaning active
Alternative stopping mode active
CM - maintenance demanded
CM - error

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7.13 Outputs
7.13.2 Analog output
Operating principle
The set measured value is displayed via the analog output using an external display device.
Parameters
Output signal type Via the "Output signal type" parameter you can define with what type of
signal the analog value will be output.
• Deactivated (factory setting)
• 4 ... 20 mA
• 0 ... 10 V
Measured value Via the "Measured value" parameter, select the measured value to be
transferred from the analog output.
• Phase current I L1 (%)
• Phase current average (%)
• Phase current I L1 (rms)
• Phase current average (rms)
• Line-to-line voltage U L1-L2
• Active power PL1 ... 3
• Power factor L1..3
• Active energy import (total)
• Motor temperature rise
• Switching element heating
You will find additional information in Chapter "Monitoring the measured
values of the 3RW55 soft starter with the 3RW5 HMI High Feature
(Page 160)".
Range start value With parameters "Range start value" and "Range end value" you can define
Range end value which value of the analog value to be output corresponds to the lower output
signal value and which to the upper output signal value. The corresponding
value depends on the coding of the measured value to be transferred
(Unsigned 32).
• Setting of the analog range, e.g. 4 mA = 100
• Setting of the analog range, e.g. 20 mA = 400

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7.13 Outputs
7.13.3 Cyclic send data
Operating principle
For "measured value 1", "measured value 2" and "measured value 3" specify one measured
value from the following list in each case:
● Phase current I L1 (rms) (factory setting measured value 1)
● Power factor L1..3
● Phase current average (rms)
● Active energy import (total)
● Active power PL1..3

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7.14 Additional parameters
Operating principle
The soft starter has additional parameters.
Requirements
● Access protection to HMI module High Feature is not active or has been reset.
● You are in menu "Parameters > Soft Starter > Additional parameters".
Parameters
Operation with CPU / Master
Response to CPU / Master Stop The 3RW55 soft starter sets the control commands internally in the process
image output according to the user-parameterized setting.
Last value
The soft starter does not modify the process image output. The current control
commands are retained.
Substitute value (factory setting)
The process image output is automatically changed by the the soft starter to
the values specified in the following "substitute value" parameter.
Substitute value* This parameter is only visible if the "substitute value" is selected in the
parameter "Response to CPU / Master Stop".
In the event of a bus failure, the 3RW55 soft starter can be controlled by a
corresponding substitute process image output (depending on the 3RW55 soft
starter).
• Motor CW
• Motor CCW
• Reset
• Emergency start
• Creep speed
• Output 1
• Output 2
• Parameter set bit 0
• Parameter set bit 1
• Disable Quick-stop
• Output 3
• Pump cleaning
• Manual operation local - input controlled
• Use alternative stopping mode
• Motor standstill

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Parameters of CPU/master disabled Activated
(depending on the 3RW5 communication If a parameter disable is activated, all parameter values received for control via
module) cyclic and acyclic communication channels are positively acknowledged and
rejected by the soft starter. This prevents the parameters stored in the soft
starter from being overwritten.
Deactivated (factory setting)
The parameter disable is deactivated.
Activate for startup parameters only
The parameter disable affects all startup parameters that come from a
higher-level controller.
Response to overload switching element Trip without restart (factory setting)
If an upper fault limit is violated, an error message and an internal trip
command are generated. If a lower fault limit is violated, the error message
and the internal trip command can be acknowledged with the "Reset" function
after a cooling time of 60 seconds.
Trip with restart
If an upper fault limit is violated, an error message and an internal trip
command are generated. If a lower fault limit is violated, the error message
and internal trip command are automatically acknowledged or canceled after a
cooling time of 60 seconds.
Response to preset unequal actual A preset unequal actual configuration is present if there is a faulty configuration
configuration for the following devices: or if there are differences between the real and configured slots of the module.
The parameter has no effect if a higher-level controller transfers a parameter
• Soft starter
assignment.
• 3RW5 HMI High Feature
Ignore (factory setting)
• Communication module
In the case of a preset unequal actual configuration the device continues to
(if there is one) operate (if necessary) with a restricted function. If necessary, the technology
function operates with substitute values to be determined on a product-specific
basis.
Warn
In the case of a preset unequal actual configuration, no internal trip command
is generated. The warning "preset unequal actual configuration" appears.
Trip
In the case of a preset unequal actual configuration, an internal trip command
is generated. This internal trip command must be acknowledged with the
"Reset" function. If a system interface is available, then when a module is
withdrawn or inserted a corresponding withdrawal / insertion alarm is sent to
the higher-level controller.
Permissible main power rotation Any (factory setting)
The main power rotation may be "clockwise" or "counter-clockwise".
CW
The main power rotation must be "CW".
CCW
The main power rotation must be "CCW".

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Response to faulty main power In certain applications, operation of the motor is permitted only in a specified,
preset direction of rotation, to avoid damage. The 3RW55 soft starter detects
the main power rotation via the measurement process. The correspondingly
required main power rotation is determined during first commissioning of the
application. Via the "Response to faulty main power" parameter, you can
determine the response of the 3RW55 soft starter to main power rotation
deviations.
Group error only at ON command (factory setting)
If the 3RW55 soft starter detects a wrong main power rotation, a fault is
generated.
Warn
If the 3RW55 soft starter detects a wrong main power direction, a warning is
generated.
Typical ambient temperature The 3RW55 soft starter is set to the predominant, typical ambient temperature
actually present in the system. Specific to functions, this parameter is
processed further by the individual device functions that are based on this
parameter value.
• 40°C
• 50°C
• 60°C (factory setting)

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7.15 Setting the date and time
7.15 Setting the date and time
Requirements
● You are in menu "Parameters > Soft Starter > Date and time".
Procedure
1. Select the menu item "Edit time".
2. Set the current time.
3. Select the menu item "Edit date".
4. Set the current date.
Parameters
Edit time Sets the current time
Time format • 12 h
• 24 h (factory setting)
Time offset UTC +/- 12 h (in steps of at least 30 min.)
Display time The time is shown in the display.
• Yes (factory setting)
• No
Edit date Sets the current date
Date format • Day.Month.Year
• Day/Month/Year (factory setting)
• Year-Month-Day
Result
Date and time are stored in the soft starter. When replacing the 3RW5 HMI High Feature, the
date and time are retained in the soft starter.

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7.16 User account administration
Operating principle
In combination with the SIRIUS Soft Starter ES software (TIA Portal), the 3RW55 soft starter
supports the function of user account administration.
Before a user is able to log in to the 3RW5 HMI High-Feature, the user administrator must
first set up a user account with HMI User PIN using the SIRIUS Soft Starter ES software
(TIA Portal). The user account is transferred to the 3RW55 soft starter using the local
interface, 3RW5 communication module or a Micro SD Card.
Using their HMI User PIN, the user logs in via the "User login" on the 3RW5 HMI
High Feature. The user account administration performs a comparison between the user
account data stored in the device and the HMI User PIN entered by the user. If the data
matches, the user is granted access with the access rights that are stored in the user
account data until the user monitoring time has elapsed and the user logs out, or the user
logs out by means of the "User logout" function. The access rights are not contained directly
in the user account data, but indirectly as user roles.
More information about setting up a user account can be found in the online help for SIRIUS
Soft Starter ES (TIA Portal).
You can find further information on logging in and out using the HMI User PIN in Chapter
User login and logout (Page 169).
Requirements
● User account has been set up in SIRIUS Soft Starter ES (TIA Portal).
● User account has been transferred with SIRIUS Soft Starter ES (TIA Portal) via one of the
following paths to the 3RW55 soft starter:
– Local interface
– Fieldbus via suitable 3RW5 communication module
– Micro SD card

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User roles and user rights

● User administrator: Creating, editing or deleting all user accounts.
● Diagnostics personnel: Access rights in order to display diagnostic data (without login).
● Operating personnel: Operation of the soft starter under normal operating conditions.
● Maintenance personnel: Maintenance access (control, parameterize, test) to the device.
Diagnostics Control Parameter FW update Administration of

assignment user accounts
User administrator x
Diagnostics X
personnel
Operating personnel X X
Maintenance X X X X
personnel
User account
It is possible to log in to the soft starter with the username and the four-digit HMI User PIN.
User name
● 1 ... 32 characters
● Numerals, uppercase and lowercase letters, and all special characters are possible
User password
● 4 ... 32 characters
● Numerals, uppercase and lowercase letters, and special characters ?!+%$
Note
A secure password can only be used for a single application, is more than 8 characters long,
and contains uppercase and lowercase, special characters and numerals. It should not
contain any common numeric sequences from the computer keyboard or words from the
dictionary. Change your password at regular intervals.
HMI User PIN

● 4-digit HMI User PIN
● Digits 0 ... 9
● A login with PIN is only possible via the 3RW5 HMI High Feature
User monitoring time

On expiry of the programmable user monitoring time, the user will be logged out
automatically.

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7.16.1 General advice on using PINs

The 3RW55 soft starter has 2 functions with a PIN each for protecting against unauthorized
access:
● Local access protection
● User account administration (user login and logout)
You have the option of combining both versions.
Note
Use of PINs
Note that each function uses a separate PIN:
• HMI PIN for local access protection
• HMI User PIN for user accounts
Note
Combination of both versions
When using local access protection and user account administration, note the sequence of
PIN entry on the 3RW5 HMI High-Feature. Enter the HMI PIN first and then the
HMI User PIN in order to unlock locked menus.
If the HMI PIN and the HMI User PIN are identical, there is no need to enter the HMI User
PIN on the 3RW5 HMI High-Feature.

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7.17 Trace function
7.17 Trace function
Operating principle
With the trace function, the 3RW55 soft starter can be used as a kind of multichannel digital
oscilloscope. The trace function (= oscilloscope function) enables you to record data, events,
measured values, etc. in any operating mode of the motor. The trace data must be read out
with the aid of the SIRIUS Soft Starter ES software (TIA Portal) from the 3RW55 soft starter
and visualized in the form of an oscillogram.
Further information on the trace function can be found in the online help for the SIRIUS Soft
Starter ES (TIA Portal).

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7.18 3RW5 HMI High Feature
7.18.1 Design and operator controls of the High Feature 3RW5 HMI
① Display
② Device LEDs (Page 174)
③ Navigation keys
④ Master RESET key
⑤ OK key
⑥ ESC key
⑦ Motor stop key
⑧ Motor start key
⑨ Favorites key
⑩ Eyes for lead seals
⑪ Hole for mounting the interface cover
⑫ Status LED (Page 176)
⑬ Local interface (point-to-point connection between PC and 3RW5 HMI High Feature)
⑭ Slot for micro SD card

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Navigating and setting

The keys are used for navigation, for selecting and setting menu items and for executing
predefined actions.
Key Actions
• Move one position to the right in the input field
• Move one position to the left in the input field
• Jump to next menu item

• Set number or letter
• Jump to previous menu item

• Set number or letter
• To confirm
• To open the menu
• Jump to selected menu item
• To exit the menu
• Motor stops as parameterized if the 3RW5 HMI High Feature is the master control
• Motor starts as parameterized if the 3RW5 HMI High Feature is the master control
• F1: Local / Remote: Changes master control

• F2: Reset
• F3-F9: Freely parameterizable
Master RESET key for restoring the factory settings:
• Soft starter
• Communication
• 3RW5 HMI High Feature
• All

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Menus
Symbol Menu
Monitoring
Diagnostics
Control
Parameters
Overview
Security
Micro SD card (only visible if a micro SD card is inserted.)

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7.18.2 Configuring favorites keys F1 - F9
Operating principle
Actuation of the favorites keys F1 - F9 causes the functions stored there to be executed. The
favorites F1 and F2 are permanently assigned to the functions "Local / Remote" and "Reset".
Additional functions can be parameterized for the favorites keys F3 - F9.
Procedure
1. Press the favorites keys F1 - F9 on the 3RW5 HMI High-Feature.
2. Choose menu item "Edit function favorites" and confirm with "OK".
The Favorites menu appears on the display.
3. Select the desired function and confirm with "OK".
Parameters
F1 - Local / Remote Changes master control
F2 - Reset Acknowledges faults
Fx -... Favorites menu
Edit function Add Adds a favorite
favorites Delete Deletes a favorite
Result
The favorites F3 - F9 have been reassigned. Alternatively, you can parameterize the
favorites keys F1 - F9 by means of the SIRIUS Soft Starter ES (TIA Portal).

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7.18.3 Configure start key
Operating principle
As many as 4 different start functions can be assigned to the start key. In the factory setting,
the start function "Motor CW" is assigned to the start key. If the start key is configured and
then actuated, this opens the parameterized start functions that can be selected by means of
the navigation keys and activated with the "OK" button. In the "Configure start key" menu
you can parameterize the functions of the start key.
Requirements
● You are in the menu "Parameters > HMI > Configure start key".
Procedure
1. In the "Configure start key" menu, select the required start function and confirm with the
"OK" button.
You can assign as many as 4 start functions to the start key.
2. Press the "Start" key.
You receive a list of all the assigned start functions.
3. Select the required start function and confirm with the "OK" button.
The selected start function is executed.
Parameters
Motor CW (factory setting) Motor turns clockwise with the current parameter set
Motor CW - creep speed Motor turns clockwise with active creep speed
Motor CCW1) Motor turns counter-clockwise
Motor CCW - creep speed Motor turns counter-clockwise with active creep speed
1) only visible if reversing starter is activated.
Result
As many as 4 start functions have been assigned to the Start button. These functions can be
selected and executed after actuating the Start button.

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Functions
7.18.4 Main menu
Monitoring
Menu Content
Measured values • Phase currents [%]
• Phase currents (rms)
• Asymmetry
• Line-to-line voltages [V]
• Power
• Torque
• Line frequency
• Output frequency
• Motor temperature rise
• Remaining time for motor overload protection
• Remaining motor cooling time
• Remaining switching element cooling time
• Switching element heating
• Remaining switching frequency monitoring time
Process image • Process image input (PII)
• Process image output (PIQ)
For more information, see Chapter:

● Monitoring (Page 160)

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Diagnostics
Menu Content
Soft starter • Diagnosis state
• Device state
• Statistics data
• Maximum pointer
• Self-test
• Logbooks
Communication This menu item is visible only if a 3RW5 communication
module is used.
• Diagnosis state
HMI • Diagnosis state
• Self-test
You can find additional information in Chapters:

● Performing 3RW55 soft starter diagnostics with the 3RW5 HMI High Feature (Page 183)
● Diagnostics of communication with the High Feature 3RW5 HMI (Page 185)
● Execute HMI diagnostics with the 3RW5 HMI High Feature (Page 186)
Control
Menu Content
Select parameter set • Parameter set 1
• Parameter set 2
• Parameter set 3
Local/Remote -
Control motor • Motor CW
• Motor CCW
• Stop motor
• Creep speed
• Alternative stopping mode
• Pump cleaning start
Reset -
Disable Quick-stop -
Emergency start -
Output 1 -
Output 2 -
Output 3 -
Test mode • Test with small load

● Control (Page 162)

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Functions
Parameters
Menu Content
Soft starter • Parameter set 1 ... 3
– Last changed parameters
– Automatic parameterization
– Application wizards
– Motor parameters
– Start settings
– Stop settings
– Motor protection
– Creep speed
– Condition Monitoring
• Asymmetry
• Ground fault
• Emergency mode
• Number of parameter sets
• Inputs
• Outputs
• Additional parameters
• Date and time
Communication This menu item is visible only if a 3RW5 communication module is used.
• PROFINET
• Modbus TCP
• PROFIBUS DP
HMI • Local interface
• Timer Lighting Dark
• Do Control After Logoff
• Message display
• Operation display
• Edit function favorites
• Configure start key
• Language
Factory settings • Soft starter
• Communication
• HMI
• All devices
You can find additional information in Chapters:

● Functions (Page 79)
● Parameterizing the 3RW5 HMI High Feature (Page 163)
● Restoring factory setting (Page 192)

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Overview
Menu Content
Soft starter • I&M 0 data
• I&M 1 data
• I&M 2 data
• I&M 3 data
Communication • I&M 0 data
HMI • I&M 0 data
● Overview (Page 165)
Security
Menu Content
Local access protection • Define PIN
• Change PIN
• Delete PIN
• Auto Log Off time
• Log in
• Log out
User login These menu items are visible only if a user account administration
User logout has been set up via SIRIUS Soft Starter ES (TIA Portal).

● Security (Page 166)
Micro SD card
This menu is only visible if a micro SD card is inserted.
Menu Content
Load parameter settings to soft starter This menu item appears only if a valid
parameterization file is stored on the micro SD card.
Load parameterization onto micro SD card -
Device change • Back up the configuration data on the
micro SD card
• Transfer configuration data to soft starter
Back up the logbooks on the micro SD card -
Delete micro SD card -
FW update This menu item appears only if a valid FW file is stored
on the micro SD card.
Memory space • Complete memory
• Free memory
• Used memory

● Micro SD card (Page 170)

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Functions
7.18.5 Monitoring
7.18.5.1 Monitoring the measured values of the 3RW55 soft starter with the 3RW5 HMI
High Feature
Operating principle
The measured values are provided by the respective device functions. All measured values
are stored in the measured value memory which is not secure against voltage failure. These
values can be read out and evaluated by the 3RW5 HMI High Feature. You can specify up to
5 measured values, which are then shown on the status display.
Requirements
● You are in menu "Monitoring > Measured values".
Procedure
The "Phase currents (%)", "Phase currents (rms)", "Line-to-line voltages [V]" and "Power"
menus contain items which you can access by pressing "OK".
Measured value Display Description

Phase currents [%] • I L1 The phase currents are displayed as a
percentage. You can monitor each phase
• I L2
(L1/L2/L3) individually, or the average of all 3
• I L3 phases.
• Average
Phase currents (rms) • I L1 The phase currents are displayed in amperes.
You can monitor each phase (L1/L2/L3)
• I L2
individually, the average of all 3 phases, or
• I L3 the maximum value of each phase.
• Average
• I L1...I L3 max.
Asymmetry The maximum deviation of one phase current
relative to the average value of all 3 phase
currents.
Line-to-line voltages [V] • U L1-L2 The motor voltage is shown in Volts. You can
monitor the respective motor voltage of each
• U L2-L3
phase as well as the average of the motor
• U L3-L1 voltage.
• Average
Power Active power PL1..3 Indicates the current active power.
Power factor L1..3 Indicates the current power factor.
Torque -
Line frequency -

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Measured value Display Description

Output frequency This value is displayed only if the starting and
stopping output frequencies differ from the
line frequency.
Motor temperature rise Current value of motor temperature rise in %.
This value is recorded by means of sensors
and shows the relative temperature rise of the
motor.
Remaining time for motor overload protection The remaining time for tripping the motor
overload protection provides a dynamic
prediction of the time remaining until the
tripping of the motor overload protection,
depending on the momentary motor current.
Remaining motor cooling time The remaining recovery time after protective
tripping of the motor until the soft starter is
ready to operate again.
Remaining switching element cooling time The remaining cooling time of the switching
element is dependent on the thermal capacity
of the power unit and the ambient conditions
(temperature, air circulation, installation
location etc.)
Switching element heating The currently calculated switching element
heating is continuously compared with the
previously saved switching element heating.
Remaining switching frequency monitoring time For more information, see Chapter Switching
frequency monitoring (Page 122).
7.18.5.2 Monitoring the process image of the 3RW55 soft starter with the 3RW5 HMI
High Feature
Operating principle
The process image inputs (PII) contains current information about the soft starter and
processing state. The process image outputs (PIQ) contains the current control commands
to the soft starter. The control command states of the control source, which has control
priority according to the operating mode controller, are entered in the data memory of the
process image outputs.
Requirements
● You are in menu "Monitoring > Process image".
Procedure
In the process image input (PII) and output (PIQ), you can see which bits of the process
image are active or inactive.
Checkbox Status Bit

inactive 0
active 1

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Functions
7.18.6 Control
Operating principle
Different control commands can be assigned to the Start button and the favorites keys
F1 - F9.
Requirements
● You are in the "Control" menu.
Control commands
Depending on the application and parameterization, the following control commands can be
issued via the 3RW5 HMI High Feature:
Control command Description

Select parameter set Parameter set 1 Select one of the three parameter sets.
(factory setting) One parameter set is deactivated when another
Parameter set 2 is activated. One parameter set must be active at
Parameter set 3 all times.
Local/Remote Changes master control

Control motor Motor CW Motor rotates clockwise
Motor CCW Motor rotates counter-clockwise
When creep speed is activated, the control
command appears automatically under the start
key.
The control command can also be executed in
reversing mode (with ext. contactor).
Stop motor The activation command to the motor is canceled
Creep speed • Activated
• Deactivated (factory setting)
Alternative stopping Activate alternative stopping in order to set up an
mode additional stop in parameter set 1. For more
information, see Chapter Alternative stopping
(Page 107).
Pump cleaning start This parameter is only visible if the pump
cleaning function has been parameterized. For
more information, see Chapter Pump cleaning
function (Page 126).
Reset Execute a RESET.
Disable Quick-stop Motor does not stop despite pending ON
command from Quick-stop.

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Control command Description

Emergency start With the emergency start function the system can
continue to be operated in the case of system
faults. For more information, see Chapter
Emergency start (Page 131).
Output 1 Requirement:
Output 2 The output n is parameterized on control source
Output 3 "PIQ-DQ x.y Output n". For more information, see
Chapter Digital outputs (Page 139).
Test mode Test with small load The auxiliary and main circuit wiring is tested
using a small load. A direction of rotation test can
be performed by visually monitoring the motor
shaft or the load connected to it.
• Activate
• Deactivate
7.18.7 Parameterizing the 3RW5 HMI High Feature
Requirements
● You are in the "Parameters > HMI" menu.
Procedure
The following parameters refer to the 3RW5 HMI High Feature.
The "Do Control After Logoff", "Messages to show" and "Operation display" menus contain
further items which you can switch to with "OK".
Activate local interface Activates the local interface of the 3RW5 HMI High Feature.
This parameter is only visible if the local interface has previously been deactivated.
Before you can connect a PC with SIRIUS Soft Starter ES (TIA Portal) to the soft
starter via the local interface, the local interface must be activated.
Deactivate local interface Deactivates the local interface of the 3RW5 HMI High Feature.
This parameter is only visible if the local interface has previously been activated
(factory setting).
Timer Lighting Dark The display switches off after the specified time has elapsed. The parameter value
"0" deactivates the shutdown of the display.
• Factory setting: 5 min
• Setting range: 0 ... 60 min
• Increment: 1 min

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Functions
Do Control After Logoff This parameter describes the response after logging off while the motor is running.
Continue with motor control (factory setting)
3RW5 HMI High Feature is still the master control.
Stop motor and give back control
The motor stops and the 3RW5 HMI High Feature is no longer the master control.
Message display The settings of the messages to show define which messages are displayed as a
pop-up window on the display of the 3RW5 HMI High Feature.
Error
• Do not display
• Display (factory setting)
Warnings
• Do not display
• Display (factory setting)
Operation display Up to 5 different measured values can be selected from a list of measured values.
You will find additional information on measured values in Chapter Monitoring the
measured values of the 3RW55 soft starter with the 3RW5 HMI High Feature
(Page 160).
• Phase current average (%) (factory setting)
• Phase current average (rms) (factory setting)
• Line-to-line voltage U L1-L2 (factory setting)
• Active power PL1..3 (factory setting)
• Power factor L1..3 (factory setting)
Edit function favorites Setting the favorites menu.
• Add
• Delete
Configure start key Setting the start key
• Motor CW (factory setting)
• Motor CW with creep speed
• Motor CCW
• Motor CCW with creep speed
Language The required language is set in the "Language" menu.
• English (factory setting)
• German
• French
• Spanish
• Italian
• Portuguese
• Chinese
• Additional language 1

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7.18.8 Overview
Operating principle
The "Overview" function displays the connected components and their device-related
information.
Requirements
● You are in the "Overview" menu.
Content of the I&M data
I&M 0 data I&M 1 data I&M 2 data I&M 3 data

Device identification Equipment identifier Installation Description
• MANUFACTURER_ID • TAG_FUNCTION • INSTALLATION_DATE • DESCRIPTOR
• ORDER_ID • TAG_LOCATION
• SERIAL_NUMBER
• HARDWARE_REVISION
• SOFTWARE_REVISON
• REV_COUNTER
• PROFILE_ID
• PROFILE_SPECIFIC_TYPE
• IM_VERSION
• IM_SUPPORTED
Procedure
Select one of the following menus and click "OK" to confirm:
● Soft starter
● Communication
● HMI
Depending on the selected menu item, the following device-related information is available to
the respective components:
Overview I&M 0 data I&M 1 data I&M 2 data I&M 3 data

Device identification Equipment identifier Installation Description
Soft starter x x x x
Communication x - - -
HMI x - - -

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Functions
7.18.9 Security
7.18.9.1 General advice on using PINs

The 3RW55 soft starter has 2 functions with a PIN each for protecting against unauthorized
access:
● Local access protection
● User account administration (user login and logout)
You have the option of combining both versions.
Note
Use of PINs
Note that each function uses a separate PIN:
• HMI PIN for local access protection
• HMI User PIN for user accounts
Note
Combination of both versions
When using local access protection and user account administration, note the sequence of
PIN entry on the 3RW5 HMI High-Feature. Enter the HMI PIN first and then the
HMI User PIN in order to unlock locked menus.
If the HMI PIN and the HMI User PIN are identical, there is no need to enter the HMI User
PIN on the 3RW5 HMI High-Feature.

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7.18.9.2 Defining the local access protection (PIN)
Operating principle
You can protect the 3RW5 HMI High Feature against unauthorized access by issuing a
4-digit HMI PIN.
Requirements
● You are in the "Security > Local Access Protection" menu.
Procedure
Define PIN
1. Select the "Define PIN" menu.
In the factory setting, no HMI PIN is active.
2. Define a 4-digit HMI PIN and confirm with "OK".
A pop-up window opens in which you can verify the HMI PIN.
3. Enter the HMI PIN again to confirm it and then click on "OK".
The HMI PIN has been defined and is active.
Change PIN
1. Select the "Change PIN" menu.
2. Enter the current HMI PIN in the pop-up window and confirm with "OK".
The correct entry of the HMI PIN is checked.
3. Specify a new 4-digit HMI PIN and confirm with "OK".
The HMI PIN has been changed.
Delete PIN
1. Select the "Delete PIN" menu.
2. Enter the current HMI PIN in the pop-up window and confirm with "OK".
The correct entry of the HMI PIN is checked.
The HMI PIN has been deleted. You can now set a new HMI PIN.

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Functions
Parameter Description
Local access Define PIN This parameter is only visible if no HMI PIN has previously
protection been set.
• Empty (factory setting)
• 4-digit HMI PIN
Change PIN This parameter is only visible if an HMI PIN has previously
been set.
The current HMI PIN is changed.
Delete PIN This parameter is only visible if an HMI PIN has previously
been set.
The current HMI PIN is deleted.
Auto Log Off time On expiry of the automatic logoff time, the set HMI PIN is
reactivated.
• 1 ... 300 s
Log in Remove the local access protection by logging on with your
4-digit HMI PIN.
If you issue a control command while access protection is
active or would like to change a parameter, a pop-up
window appears prompting you to enter the HMI PIN.
Log out Log out of your current session. Access protection is
activated again.
Result
With the HMI PIN you can protect the 3RW5 HMI High Feature from unauthorized access.
The "Monitor", "Diagnostics", "Overview", and "Security" menus can still be viewed.
The HMI PIN is retained even after the power supply has been interrupted.
Note
HMI PIN reset
You can reset the access protection to the factory setting with the master RESET key on the
rear of the 3RW5 HMI High Feature.
Protect the master RESET key from unauthorized access.

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7.18.9.3 User login and logout
Operating principle
You can protect the 3RW55 soft starter against unauthorized access by issuing
PIN-protected user accounts.
For more information, see Chapter User account administration (Page 147).
Requirements
● User account has been set up in SIRIUS Soft Starter ES (TIA Portal).
● User account has been transferred with SIRIUS Soft Starter ES (TIA Portal) via one of the
following paths to the 3RW55 soft starter:
– Local interface
– Fieldbus via suitable 3RW5 communication module
– Micro SD card
● You are in menu "Security > User login"
Procedure for User login

1. Select the "User login" menu in order to log in with your user account.
2. Enter the 4-digit HMI User PIN.
After correctly entering the HMI User PIN you are logged in with your user account.
Procedure for User logout

1. Select the "User logout" menu in order to log out with your user account.
Access protection is activated again.
Result
With the HMI User PIN you can protect the 3RW55 soft starter from unauthorized access.
The "Monitoring", "Diagnosis", and "Overview" menus can still be viewed.
The HMI User PIN is retained even after the power supply has been interrupted.

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Functions
7.18.10 Micro SD card
Operating principle
In combination with a micro SD card, the 3RW5 HMI High Feature can perform firmware
updates, exchange configuration files, and store logbooks.
Requirements
● Inserted micro SD card
● You are in the "Micro SD Card" menu.

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Parameters
The "Micro SD Card" menu appears after you have inserted a micro SD card into the 3RW5
HMI High Feature.
Action Description
Load parameter settings to soft starter This menu item appears if a valid parameterization file is
stored on the micro SD card. The parameterization file
is transferred from the micro SD card to the soft starter.
The following data is transferred:
• Device parameters of the 3RW5 HMI High Feature
• Device parameters of the 3RW55 soft starter
• User management / passwords
Load parameterization onto micro SD card The parameterization file is transferred from the soft
starter to the micro SD card. The following data is
transferred:
Device change • Back up the configuration data on When a device is replaced, the configuration can be
the micro SD card transferred to the new device. The following data is
transferred:
• Transfer configuration data to soft
starter • I&M 1 data
• I&M 3 data
• Communication parameters
Back up the logbooks on the micro SD card The logbooks are backed up on the micro SD card. For
more information, see Chapter Logbooks (Page 187).
Delete micro SD card The contents of the micro SD card are deleted.
FW update • Soft starter This menu item appears if a valid firmware file is stored
on the micro SD card. The 3RW5 HMI High Feature
• Communication
automatically detects which firmware file the
• HMI micro SD card contains:
• All devices The firmware update is documented in the device
logbook.
Memory space • Complete memory The memory capacity is displayed.
• Free memory
• Used memory

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Functions

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Messages and diagnostics 8
8.1 Diagnostics options
The 3RW55 soft starter offers the following diagnostics options:
● LEDs on the 3RW55 soft starter
● SIRIUS Soft Starter ES (TIA Portal) (accessories) via 3RW5 communication module or
3RW5 HMI High Feature (local interface).
You will find more details in the manual for the 3RW5 communication module in question.

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Messages and diagnostics
8.2 LED display
8.2 LED display
8.2.1 Overview of the device LEDs of the 3RW55 soft starter
① RUN (green) Indicates whether the 3RW55 soft starter is ready for operation.
② ERROR (red) Indicates whether there is an error.
③ MAINTAINANCE Indicates whether a message is present.
(yellow)

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8.2 LED display
8.2.2 Status and error displays
LED "RN" - RUN
Status Meaning
The 3RW55 soft starter is ready for operation.
Lights up
green
The 3RW55 soft starter is not ready for operation, e.g. due to:
Flashes green • System startup
• Device factory settings are being restored.
• Self-test active
• Firmware update
LED "ER" - ERROR
Status Meaning
No errors are present.
Off
There is at least one error.
Flashes red
LED "MT" - MAINTENANCE / WARNING
Status Meaning
No alarm is active.
Off
At least one warning exists. The cause has not been eliminated.
Lights up
yellow
LED combinations
Status Meaning
RN ER MT
(RUN) (ERROR) (MAINT)
• The soft starter waits for confirmation via the OK key.
Off
Flashes Flashes
green yellow
• The soft starter is not ready for operation.
Flashes Flashes Flashes • Device error detected.

green red yellow

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8.3 Warnings and remedial measures of the 3RW55 soft starter
8.2.3 Overview of LEDs on High Feature 3RW5 HMI

The display of the device LEDs of the 3RW5 HMI High Feature shows the messages of the
following devices:
● 3RW5 soft starter
● 3RW5 communication module (if there is one)
Note
Display of device LEDs.
Please note that the display of the device LEDs of the 3RW5 HMI High Feature does not
have to correlate with the display of the device LEDs of the 3RW5 soft starter.
Status LED
Status Status of the soft starter Motor operating state

LED
Operation The ramp-up time is over, the motor is running,
and the soft starter is in bypass mode.
Lights up
green
Ramp-up or ramp-down time active Motor is ramping up or ramping down.
Flashes
green
Reference
You will find more information on soft starter messages in the Chapter "Status and error
displays (Page 175)".
You will find more information on the messages of the 3RW5 communication module in the
manual for the 3RW5 communication module in question.

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Warning Cause Remedy

Generator operation The motor is in ramp-down mode. The Parameterize the ramp-down mode to
motor connection cables may be minimize or avoid the generator
energized. operation.
Connection break in manual mode Connection to operator device (e.g. • Check the communication between
3RW5 HMI) is interrupted. the 3RW5 HMI and the device.
• Check the connection between PC
and the local device interface.
Temperature sensor overload The temperature of the motor is too high. • Check the motor and the application
that is driven by the motor.
• After triggering, the motor can only
be switched on again if the
temperature has reached the
release position of the temperature
sensor.
Temperature sensor wire break A wire break has occurred in the sensor Check the sensor line and the
line of the temperature sensor. temperature sensor.
Temperature sensor short-circuit A short-circuit has occurred in the sensor
line of the temperature sensor.
Module slot wrong or configuration Real and configured slot of module is Ensure consistency between plugged
faulty different. and configured module position or or
possibly the referenced module has a
wiring fault.
Switching element overload Switching element (switch contact, power • Check the ambient conditions
semiconductors) too hot. associated with cooling. You may
want to consider lowering the
operating characteristics.
• Check the number of switching
operations.
Time reserve before tripping The time to overload trip of the thermal • Let the motor cool down.
underrun motor model is shorter than the
• For heavy starting and settings for
configured time for the tripping reserve.
tripping CLASS 20, deactivate this
monitoring.
Therm. motor model overload • The motor feeder is overloaded. • Check the motor and the
• The motor temperature has exceeded applications driven by the motor.
a limit. • You can switch on the motor again
after the cooling-off period has
expired or after deleting the thermal
motor model.
Above threshold I The current has exceeded a limit. Check the application driven by the
Below threshold I The current has undershot a limit. motor.

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Warning Cause Remedy

Asymmetry A limit for asymmetry has been exceeded. Check the motor feeder and the motor.
Asymmetry can cause an overload.
Possible causes:
• Phase failure
• Fault in the motor windings
Ground fault The ground-fault monitoring has Check the connecting cable of the
responded. An impermissibly high motor for damage.
residual current is flowing.
Number of starting operations The maximum number of starting The next starting operation should take
exceeded operations in the monitoring period has place only after the interlock time has
been exceeded. expired.
Error rotating field The direction of rotation field is not -
correct.
Internal fan error • Fan is dirty (not rotating freely) Check the function of the fan:
• Fan defective • Clean the fan
• Check the wiring
• Replace the fan
Overvoltage The supply voltage is above the tolerance Change the power supply.
limit.
Above threshold P The active power of the motor has Check the application driven by the
exceeded a limit. motor.
Below threshold P The active power of the motor has fallen
below a limit.
Ramp up time exceeded The configured maximum starting time is Prolong the "max. starting time"
shorter than the required motor starting parameter, increase the current limiting
time. value or check the load coupled with
the motor for a mechanical defect.
Ramp up time underrun The configured minimum starting time is Shorten the "min. starting time"
longer than the required motor starting parameter, lower the current limiting
time. value or check the load coupled with
the motor for a mechanical defect.

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8.4 Faults and remedial actions of the 3RW55 soft starter
Faults Cause Remedy

Switching element overload Switching element (switch contact, power • Check the ambient conditions
semiconductors) too hot. associated with cooling. You may
want to consider lowering the
operating characteristics.
• Check the number of switching
operations.
• Acknowledgment after cooling
down
Power semiconductor defective - Check the power semiconductors L1,
L2 and L3 and replace any that are
defective.
Supply voltage missing • The mains switch or the power supply is Check the cables and the cable
not plugged in correctly. connections and replace defective
components, if necessary.
• There is no power.
Temperature sensor overload The temperature of the motor is too high. • Check the motor and the
application that is driven by the
motor.
• After triggering, the motor can only
be switched on again if the
temperature has reached the
release position of the temperature
sensor.
Temperature sensor wire break A wire has broken in the sensor cable of the Check the sensor line and the
temperature sensor. temperature sensor.
Temperature sensor short-circuit A short-circuit has occurred in the sensor line
of the temperature sensor.
Therm. motor model overload • The motor feeder is overloaded. • Check the motor and the
• The motor temperature has exceeded a applications driven by the motor.
limit. • You can switch on the motor again
motor model.
Motor overload tripping • The motor feeder has been overloaded • Check the motor and the
• The temperature rise of the motor has applications driven by the motor.
exceeded a limit value. • You can switch on the motor again
motor model.
Asymmetry A limit for asymmetry has been exceeded. Check the motor feeder and the motor.
Asymmetry can cause an overload. Possible
causes:
• Phase failure
• Fault in the motor windings

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Faults Cause Remedy

Asymmetry tripping Additional tripping in the case of asymmetry -
Above threshold I The current has exceeded a limit. Check the application driven by the
Below threshold I The current has undershot a limit. motor.
Current fault limit disconnection Additional tripping in the event of a current -
fault limit overshoot or undershoot.
Ground fault The ground-fault monitoring has responded. Check the connecting cable of the
An impermissibly high residual current is motor for damage.
flowing.
Electronics supply voltage too low The supply voltage is below the permitted Check the power supply (load rating,
value. voltage range).
Bus error Fault in the fieldbus communication. -
You will find further information in the manual
for the 3RW5 communication module in
question.
Process image error The process image output (PIQ) contains Check and correct the process image
invalid control bit combinations (e.g. control output (PIQ).
bits for clockwise and counter-clockwise
rotation are set at the same time).
Parameter fault The module is not or is incorrectly • Correct and execute
parameterized or parameterization changes parameterization.
are denied in current operating mode.
• Switch the operating mode and
repeat parameterization.
Missing startup parameters Necessary startup data for the device are Check parameterization or startup data
missing. records.
Device error Unrecoverable error detected after internal Replace the device.
diagnostics (self-test, contactor contacts,
switching element, etc.).
Module slot wrong or configuration Real and configured slot of module is Ensure consistency between plugged
faulty different. and configured module.
Motor connection variant unknown The motor connection variant was not Ensure correct connection.
or incorrect recognized or is different from configuration.
Zero current after ON command No current flow is detected after the motor -
feeder is switched on. Possible causes:
• Main circuit interrupted (fuse, circuit
breaker)
• Motor contactor or contactor control is
defective
• The parameter execution time is too short
• No load
Phase failure • L1 The main power monitoring detects a phase -
failure.
• L2
• L3
Overvoltage The supply voltage is above the tolerance Change the power supply.
limit.
Bypass defective - Check bypasses for L1, L2 and L3 and
replace defective bypasses.

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Faults Cause Remedy

Bypass overload In bypass operation the current was too high. • Check motor.
Fault resetting is only possible after cooling
• Check dimensioning of the soft
down.
starter.
• Acknowledgment after cooling
down
Phase control failure 1. Error appears without motor start: 1. Check and correct the wiring.
– Motor incorrectly connected 2. Adjust parameters or extend pause
– Inside-delta circuit incorrectly realized time.
– Ground fault
2. Error appears while motor is starting:
– Kick start voltage too high
– Breakaway pulse incorrectly set
Current measuring range • For sensors: The measured value • Check the interaction between the
exceeded exceeds the measuring range. module and the sensor or actuator.
• For actuators: The output value exceeds
a high limit value.
Invalid / inconsistent firmware The firmware is incomplete and / or the • Run a complete firmware update.
present firmware expansions are incomplete or
• Check any occurring error
incompatible.
messages.
• Check to see whether or not the
firmware update was aborted.
Number of starting operations The maximum number of starting operations The next starting operation should take
exceeded in the monitoring period has been exceeded. place only after the interlock time has
expired.
Error rotating field The direction of rotation field is not correct. -
Above threshold P The active power of the motor has exceeded Check the application driven by the
a limit. motor.
Below threshold P The active power of the motor has fallen
below a limit.
Active power error limit shutoff Additional tripping in the event of an active -
power fault limit overshoot or undershoot.
Test mode current flow Current is flowing in the motor feeder even -
though it is in test mode or in the test
position. Possible causes:
• The main circuit is not interrupted in test
mode.
Overtemperature of electronic The temperature in the components has Check the ambient temperature or the
components exceeded the maximum limit. control cabinet cooling.
Actuator disconnection The module has disconnected the actuator.
An additional diagnostic message will be
displayed to provide you with more detailed
information about the cause.

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8.5 Faults and remedial actions on the 3RW5 HMI High Feature
8.5 Faults and remedial actions on the 3RW5 HMI High Feature
Faults Cause Remedy

HMIFault Unrecoverable error detected after Replace the device.
internal diagnostics (self-test,
contactor contacts, switching
element, etc.).
FWUpdateUnsuccessful The firmware is incomplete and/or • Run a complete firmware update.
FWUpdateInvalidSignature the firmware expansions are
• Check any occurring error messages.
incomplete or incompatible.
• Check to see whether or not the firmware
update was aborted.
Error during self-test Unrecoverable error detected after Replace the device.
LIDefective internal diagnostics (self-test,
contactor contacts, switching
element, etc.).
Local interface disabled due to Too many requests to the local The interface remains disabled until it is no
flooding device interface longer flooded with requests.
Write Error File cannot be written to the micro • Check whether the micro SD card is
SD card. inserted.
• Check whether the micro SD card is write-
protected.
ReadError File cannot be read from the micro • Check whether the micro SD card is
SD card. inserted.
• Create and copy a new file onto the micro
SD card.
File system error Micro SD card cannot be read. Format the micro SD card using FAT32 file
format.
No device answer The connection to the connected Check the connection between the HMI and
basic unit has been interrupted. the device.

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8.6 Performing 3RW55 soft starter diagnostics with the 3RW5 HMI High Feature
8.6 Performing 3RW55 soft starter diagnostics with the 3RW5 HMI
High Feature
Requirements
● You are in the "Diagnostics > Soft Starter" menu.
Parameters
Diagnostic value Description

Diagnosis state Display of all active diagnostic messages.
You can find additional information on diagnostic
messages in Chapters Warnings and remedial
measures of the 3RW55 soft starter (Page 177) and
Faults and remedial actions of the 3RW55 soft starter
(Page 179).
Device state Active parameter set Display of active parameter set
Type of connection If the 3RW55 soft starter is supplied with main voltage
and a motor is connected, the type of connection is
automatically detected.
• Type of motor connection unknown
• Type of motor connection inline
• Type of motor connection inside-delta
Rotation direction • Unknown (line phase direction of the main voltage
at terminals L1 / L2 / L3 not detected)
• CW
• CCW
Device I/Os Display of active inputs and outputs
Statistics data Active energy import (total) The statistics data is based primarily on operating
Operating hours - motor states relating to operating hours and operating
frequency of the 3RW55 soft starter in the past.
Reset operating hours motor
Number of motor overload trips
Number of starts motor CW
Number of starts motor CCW
Number of starts output 1
Number of electrical braking stops
Phase current max (%)
Phase current max (rms)
Last tripping current IA (%)
Last tripping current IA (rms)

Manual, 08/2018, A5E35630887002A/RS-AB/002 183
8.6 Performing 3RW55 soft starter diagnostics with the 3RW5 HMI High Feature
Diagnostic value Description

Number of switching element overload
trips
Number of bypass overload trips
Operating hours – device
Last real starting time
Maximum pointer Phase currents [%] • I L1 min
Phase currents (rms) • I L2 min
• I L3 min
• I L1 max
• I L2 max
• I L3 max
Line-to-line voltages (rms) • U L1-L2 min
• U L2-L3 min
• U L3-L1 min
• U L1-L2 max
• U L2-L3 max
• U L3-L1 max
Maximum tripping current IA (%) -
Maximum tripping current IA (rms) -
Number of motor overload trips -
Minimum line frequency -
Maximum line frequency -
Maximum switching element heating -
Reset maximum pointer After maintenance of the device, reset the maximum
pointer.
Self-test (user-test) Electronic motor overload protection function testing.
The entire control circuit is tested, including the
switching elements and the error signaling output.
If the device responds as intended, tripping on
overload occurs. This can immediately be reset by the
"Reset" function without a cooling time.
Logbooks The logbook is a history memory in which events,
warnings and faults are shown with a real-time stamp
and stored in a list. The communication and HMI
device logbook are also displayed here.
The logbook can be stored on a micro SD card.
• All
• Application
• Device
• Service
• Delete
– Application
– All (the logbook application is deleted)

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8.7 Diagnostics of communication with the High Feature 3RW5 HMI
8.7 Diagnostics of communication with the High Feature 3RW5 HMI
Requirements
● You are in the "Diagnosis > Communication" menu.
Parameters
Diagnostic value Comment

Diagnosis state Shows all active warnings and faults.
You can acknowledge faults here.

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8.8 Execute HMI diagnostics with the 3RW5 HMI High Feature
8.8 Execute HMI diagnostics with the 3RW5 HMI High Feature
Requirements
● You are in the "Diagnosis > HMI" menu.
Parameters
Diagnostic value Comment

Diagnosis state Shows all active diagnostic messages.
Self-test Test LEDs The device LEDs of the 3RW5 HMI High Feature are
tested one after the other. The display of the 3RW5
HMI High Feature shows which device LED is currently
being controlled. You can navigate through the test
operation with the "OK" key.
Test buttons The 3RW5 HMI High Feature keys/buttons are tested
one after the other. The display of the 3RW5 HMI High
Feature indicates what key has to be pressed.
Test display The 3RW5 HMI High Feature runs a color program on
the display. Navigate through the test operation with
the "OK" key.

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8.9 Logbooks
8.9 Logbooks
Operating principle
The logbook lists events, warnings, and faults in chronological order. Each of these events is
given a real-time stamp. The following logbooks are used for the 3RW55 soft starter:
● Application logbook
● Device logbook
● Service logbook
The logbook is designed as a circular buffer.
Application logbook
The application logbook contains all messages relating to functions and parameters. This
logbook is only present in the basic unit. The application logbook can be deleted with the
command "Delete application logbook – xy".
Device logbook
The following messages are recorded in the device logbook:
● Device fault
● Device operating error
● Device prewarning
● Device warnings
● Device events
The device logbook is available in every module and cannot be deleted.
Service logbook
Messages about detailed device errors, deactivation of protective functions, etc., are
recorded in the service logbook. The service logbook is available in every module and can
only be deleted by service personnel.
More information
You can find additional information on the contents and read-out of the logbooks in the
"Diagnosis > Soft starter > Logbooks" menu.
You can find additional information on saving the logbooks to a micro SD card in the
"Micro SD card > Save logbooks to micro SD card" menu.

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8.9 Logbooks

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Maintenance and service 9
Maintenance and repairs
WARNING
Danger to life when live parts are touched
The present device / part conducts hazardous voltages.
Touching live components can result in death or severe injury.
Installation, commissioning, and maintenance only by qualified specialist personnel.
Observe the notes included in the operating instructions and manuals of the soft starter in
question.
Note
Repair of the devices is only permissible by qualified personnel. Please contact the
authorized Siemens service partner for this.

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Maintenance and service
9.1 Firmware update
9.1 Firmware update

During operation, it may be necessary to update the firmware (e.g. to extend the available
functions). You update the firmware of the device with the help of firmware files. The
retentive data is retained after the firmware has been updated.
Firmware updates are provided to you on the Internet. Depending on what firmware updates
are available, you can update the devices individually or together.
You can perform a firmware update for the following devices:
● 3RW5 HMI High Feature (not possible via fieldbus)
● 3RW5 communication modules
Requirements
● Valid firmware update
Link (https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)
Procedure
1. Make sure that the motor is switched off and you do not start the motor during the
firmware update.
A control command for starting the motor is not supported during the firmware update.
Make sure that the main voltage is only applied to the 3RW5 soft starter when it is
necessary.
In order to avoid possible errors during the firmware update, set the CPU / PLC to STOP.
2. Perform the update of the device firmware.
The following procedures are possible:
– Via the local interface of the 3RW5 HMI High Feature with SIRIUS Soft Starter ES
(TIA Portal)
– With a fieldbus via a 3RW5 communication module with SIRIUS Soft Starter ES
(TIA Portal) Premium or the configuration software of the controller (e.g. STEP 7 with
corresponding HSP) (depending on the 3RW5 communication module)
– With a micro SD card via the 3RW5 HMI High Feature (Page 191)
Result
You have performed a firmware update for the selected device. The firmware update is
documented in the device logbook.

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9.2 Performing firmware update with micro SD card (3RW5 HMI High Feature)
9.2 Performing firmware update with micro SD card

(3RW5 HMI High Feature)
Requirements
● Micro SD card with valid firmware file (*.udp)
● You are in the "Micro SD card > FW Update" menu.
Procedure
Note
Access to micro SD card.
Please note that the micro SD card is inserted in the 3RW5 HMI High Feature during
updating of the firmware.
Premature removal of the micro SD card from the 3RW5 HMI High Feature is not permissible
and will terminate updating of the firmware. Data could also be lost.
● Select the folder of the respective device.

● Select the firmware file of the device and confirm with "OK".
You can see the firmware update is being performed from the progress bar on the
display.
Following successful updating of the firmware, the respective device then restarts
automatically.
● Check the new firmware version in the "Overview" menu.
Result
You have performed a firmware update for the selected device using the micro SD card. The
firmware update is documented in the device logbook.

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9.3 Restoring factory setting
Effects of the factory setting

The following devices can be reset to the factory setting:
– The parameters of the 3RW5 soft starter are reset to the factory setting (depending on
the 3RW5 soft starter).
– User accounts are deleted (depending on the 3RW5 soft starter).
– An automatic restart of the 3RW5 soft starter is performed.
● 3RW5 communication module
– The parameters of the 3RW5 communication module are reset.
– The parameters of the 3RW5 HMI High Feature and the PIN for access protection are
reset to the factory setting.
● All devices
– The 3RW5 soft starter, the 3RW5 communication module, and the 3RW5 HMI High
Feature are reset to the factory settings, as described above.
Procedure
1. Make sure that the motor is switched off and you do not start the motor while restoring the
factory settings.
Make sure that the main voltage is only applied to the 3RW5 soft starter when it is
necessary.
2. Restore the factory settings.
The following procedures are possible:
– Via the local interface on the 3RW5 HMI High Feature with SIRIUS Soft Starter ES
(TIA Portal)
– With a fieldbus via a 3RW5 communication module (depending on the respective
3RW5 communication module) with SIRIUS Soft Starter ES (TIA Portal) Premium
– With a fieldbus via a 3RW5 communication module (depending on the respective
3RW5 communication module) with the configuration software of the controller
(e.g. STEP 7). Only the communication parameters are reset here.
– Via the 3RW5 HMI High Feature
Restoring the factory settings via High Feature 3RW5 HMI (Page 193)
Restoring the factory settings with the Master RESET button via 3RW5 HMI High
Feature (Page 194)
Result
The factory setting of the selected device or all devices is restored.

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9.3.1 Restoring the factory settings via High Feature 3RW5 HMI
Requirements
● Access protection to 3RW5 HMI High Feature is not active or has been removed.
● You are in menu "Parameters > Factory Settings"
Procedure
1. Select the desired menu item.
– 3RW5 soft starter
– Communication
– 3RW5 HMI High Feature
– All
2. Confirm the menu item.
Result
Note the effects of the factory settings described in Chapter Restoring factory setting
(Page 192).

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9.3.2 Restoring the factory settings with the Master RESET button via
3RW5 HMI High Feature
Requirements
● Free access to the Master RESET key of the 3RW5 HMI High Feature
Removing the 3RW5 HMI High Feature (Page 45)
● 3RW5 HMI High Feature is connected to the soft starter via the HMI connecting cable.
Procedure
1. Press the Master RESET key on the rear of the 3RW5 HMI High Feature.
The menu for restoring the factory setting appears on the display.
2. Select the desired menu item.
– 3RW5 soft starter
– Communication
– 3RW5 HMI High Feature
– All
3. Confirm the menu item with "OK".
Result
Note the effects of the factory settings described in Chapter Restoring factory setting
(Page 192).

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Technical specifications 10
10.1 Technical data in Siemens Industry Online Support
Technical data sheet

You can also find the technical data of the product at Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/16212/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with
the Enter key.
2. Click the "Technical data link.
Overview tables technical data

You will find overview tables with technical data in the "Product information" tab in our online
ordering system
(https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10143170?tree=CatalogTr
ee#Technische Daten).

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Technical specifications
10.1 Technical data in Siemens Industry Online Support

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Dimension drawings 11
11.1 CAx data
You can find the CAx data in the Siemens Industry Online Support
the Enter key.
2. Click the "CAx data link.

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Dimension drawings
11.1 CAx data

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Circuit diagrams 12
12.1 CAx data
You can find the CAx data in the Siemens Industry Online Support
the Enter key.
2. Click the "CAx data link.

Manual, 08/2018, A5E35630887002A/RS-AB/002 199
Circuit diagrams
12.1 CAx data

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Example circuits A
A.1 Main circuit connection
A.1.1 Feeder assembly, type of coordination 1 fuseless
Feeder assembly, type of coordination 1 fuseless

The connections of the SIRIUS soft starter are wired into the motor feeder between the
motor starter protector and the motor. This achieves type of coordination 1.
Q1 Motor starter protector (e.g. 3RV2 or 3VA)

Q11 Soft starter
M1 Motor
PE Protective conductor

Manual, 08/2018, A5E35630887002A/RS-AB/002 201
Example circuits
A.1.2 Feeder assembly, type of coordination 1 with fuses

If a main or line contactor is used, it should not be connected between the soft starter and
the motor. The soft starter could otherwise indicate a "Missing load voltage" fault in case of a
start command and delayed connection of the contactor.
Feeder assembly, type of coordination 1 with fuses

If galvanic isolation is required, install a main or line contactor between the soft starter and
the fuses.
F1 gG full-range fuse for cable and line protection (e.g. 3NA3)

Q21 Main or line contactor for galvanic isolation
Q11 Soft starter
M1 Motor

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Example circuits
A.1.3 Feeder assembly, type of coordination 2
Feeder assembly, type of coordination 2

In order to achieve type of coordination 2, you must provide protection for all thyristors
against short circuits by means of special semiconductor fuses (e.g. SITOR fuses from
Siemens). A short circuit can occur, for instance, as a result of a defect in the motor windings
or in the motor's power supply cable.
Q1 Motor starter protector

F3 aR partial-range fuse for protection of semiconductors (e.g. SITOR 3NE3/4 or 3NC3)
F3* gR full-range fuse for protection of semiconductors (e.g. SITOR 3NE1)
Q11 Soft starter
M1 Motor

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Example circuits
A.1.4 Inside-delta circuit

The inside-delta circuit requires a motor with windings that can be connected in a delta
circuit where a line voltage prevails.
If the soft starter is operated in an inside-delta circuit, the motor power output of the
individual devices is increased by a factor of root 3. On the front of the device behind the
hinged cover, you will find a value table with increased current values for an inside-delta
circuit.
If the load voltage is present and the motor is connected to the device, the soft starter
automatically detects the type of connection.

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Example circuits
Motor rotation in line phase direction

F3 aR partial-range fuse for protection of semiconductors (e.g. SITOR 3NE3/4 or 3NC)
Q11 Soft starter
M1 Motor

Manual, 08/2018, A5E35630887002A/RS-AB/002 205
Example circuits
Motor rotation contrary to the line phase direction

F3 aR partial-range fuse for protection of semiconductors (e.g. SITOR 3NE3/4 or 3NC)
Q11 Soft starter
M1 Motor

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Example circuits
A.2 Control circuit connection
A.2.1 Control by PLC
WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.
Requirements
● Parameterization required
Wiring of control circuit for control by PLC
F1 Fuse
Q11 3RW55 soft starter
Q21 PLC
M1 Motor

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Example circuits
A.2.2 Control by means of switch with optional pump cleaning function
WARNING
Automatic restart.
can result.
Requirements
For more information, see Chapter Pump cleaning function (Page 126).
Wiring of control circuit for control by means of switch with optional pump cleaning function
F1 Fuse
S1 Switch: Motor On / Off
S2 Activate pump cleaning (optional)
S4 Pushbutton: Reset
P1 Indicator light
M1 Motor

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Example circuits
A.2.3 Actuation of a line contactor
WARNING
Automatic restart.
can result.
Requirements
Wiring of control circuit for controlling a line contactor
F1 Fuse
S1 Switch: Motor On / Off
Q21 Line contactor
P1 Indicator light
M1 Motor

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Example circuits
A.2.4 Connecting the temperature sensor
Requirements
● Motor with temperature switch (e.g. Thermoclick) or thermistor (e.g. PTC type A)
Procedure
1. Connect the temperature sensor:
Temperature switch at terminals T1-T2 Thermistor at terminals T1-T2
2. Parameterize the temperature sensor.

You will find more information on parameterizing the temperature sensor in Chapter
Thermistor motor protection with temperature sensor (Page 112).
Result
The 3RW55 soft starter monitors the motor for excessive temperature. If the temperature is
exceeded, a warning is generated or the motor is switched off depending upon the
parameterization. Restarting takes place after a reset.

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Example circuits
A.2.5 Connecting the evaluation unit to the analog output
Requirements
● Evaluation unit for displaying the analog output signal
● Parameterized analog output
Analog output (Page 141)
Procedure
Connect the evaluation unit:
Voltage at the terminals AQ U+ / AQ- Current at terminals AQ I+ / AQ-
Result
The specified measured value is shown on the evaluation unit via the analog output.

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Example circuits
A.3 Special applications
A.3.1 3RW55 soft starters in inline circuit and stopping function, DC braking with a
braking contactor
WARNING
Automatic restart.
can result.
Use the "DC braking with external braking contactor" function if applications with small mass
inertias (centrifugal masses) are to be stopped (Jload ≤ 5 x Jmotor).
If you select the stopping function "DC braking with external braking contactor", you
additionally require a braking contactor. Set the output 1 to "DC braking contactor". If you
select the stopping function "Dynamic DC braking without contactor", you do not require a
braking contactor.
For more information, see Chapter DC braking with external braking contactor (Page 102).
Requirements

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Example circuits
Wiring for 3RW55 soft starters in inline circuit and stopping function, with DC braking with a braking
contactor
F1 Fuse
F3 Fuse
Q21 PLC
Q93 Braking contactor
M1 Motor

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Example circuits
A.3.2 3RW55 soft starters in inline circuit and stopping function, DC braking with 2
braking contactors
WARNING
Automatic restart.
can result.
Use the "DC braking with external braking contactor" function if applications with small mass
inertias (centrifugal masses) are to be stopped (Jload ≤ 5 x Jmotor).
If you select the stopping function "DC braking with external braking contactor", you
additionally require 2 braking contactors. Set the output 1 to "DC braking contactor". If you
select the stopping function "Dynamic DC braking without contactor", you do not require a
braking contactor.
For more information, see Chapter DC braking with external braking contactor (Page 102)
Requirements

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Example circuits
Wiring for 3RW55 soft starters in inline circuit and stopping function, with DC braking with 2 braking
contactors

Manual, 08/2018, A5E35630887002A/RS-AB/002 215
Example circuits
F1 Fuse
F3 Fuse
K4 Auxiliary relay K4, e.g.:
LZS: RT4A4T30 (AC 230 V rated control supply voltage),
LZS: RT4A4S15 (AC 115 V rated control supply voltage)
Q21 PLC
M1 Motor

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Example circuits
A.3.3 3RW55 soft starter in inline circuit with soft starting and stopping and additional
creep speed function
Note
Do not use the creep speed function in continuous operation The motor can heat up to an
inadmissible extent during continuous operation at creep speed.
Requirements
For more information, see Chapter Creep speed (Page 115).
Procedure
1. Set the function of the digital inputs:
– DI1 Motor CW PS1
– DI2: Motor CCW PS1
– DI3: Creep speed
– DI4: Reset (factory setting)
2. Set the creep speed parameters in parameter set 1.

Manual, 08/2018, A5E35630887002A/RS-AB/002 217
Example circuits
Wiring for 3RW55 soft starter in inline circuit with soft starting and stopping and additional creep
speed function in both directions with one parameter set

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Example circuits
F1 Fuse
F3 Fuse
K1 Contactor relay
K2 Contactor relay
K3 Contactor relay
S2 Switch: Start slowly CW
S3 Switch: Start slowly CCW
S4 Switch: Start CW soft start
M1 Motor

Manual, 08/2018, A5E35630887002A/RS-AB/002 219
Example circuits
A.3.4 Control via fieldbus with switchover to manual local operation
WARNING
Automatic restart.
can result.
Requirements
● 3RW55 soft starter with additional 3RW5 communication module connected via fieldbus
You will find further information in the manual for the 3RW5 communication module in
question.

220 Manual, 08/2018, A5E35630887002A/RS-AB/002
Example circuits
Wiring for control via fieldbus with switchover to manual local operation
F1 Fuse
F3 Fuse
S1 Switch: Manual mode local
S2 Switch: Start / stop (manual mode local)
S3 Switch: Reset (manual mode local)
P1 Indicator light
Q11 3RW55 soft starter via fieldbus (e.g. PROFINET)
M1 Motor

Manual, 08/2018, A5E35630887002A/RS-AB/002 221
Example circuits
A.3.5 Reversing duty
WARNING
Automatic restart.
can result.
Requirements
Wiring for reversing duty:
S1 Switch: Motor On / Off CW

S2 Switch: Motor On / Off CCW
Q21 Line contactor CW
Q22 Line contactor CCW
M1 Motor

222 Manual, 08/2018, A5E35630887002A/RS-AB/002
Example circuits
A.3.6 3RW55 soft starter for serial starting with 3 parameter sets
WARNING
Automatic restart.
can result.
Note
Set the "Coasting down" coasting method on the 3RW55.
Note
In the case of increased operating sequences, set the dimensions for the 3RW55 soft
starters to at least one capacity level higher than the highest connected motor output.
Requirements

Manual, 08/2018, A5E35630887002A/RS-AB/002 223
Example circuits
Wiring for 3RW55 soft starter for serial starting with 3 parameter sets - main circuit

224 Manual, 08/2018, A5E35630887002A/RS-AB/002
Example circuits
F1 Fuse
F2 Fuse, motor 1
F3 Fuse, motor 2
F4 Fuse, motor 3
F6 Overload relay, motor 1
Q21 Starting contactor, motor 1
Q22 Line contactor, motor 1
M1 Motor 1
M2 Motor 2
M3 Motor 3

Manual, 08/2018, A5E35630887002A/RS-AB/002 225
Example circuits
Wiring for 3RW55 soft starter for serial starting with 3 parameter sets - control circuit

226 Manual, 08/2018, A5E35630887002A/RS-AB/002
Example circuits
F2 Fuse
F3 Fuse
F4 Fuse
S10 Pushbutton: Motor 1 Start
S11 Pushbutton: Motor 1 Stop
H1 Indicator light

Manual, 08/2018, A5E35630887002A/RS-AB/002 227
Example circuits
A.3.7 3RW55 soft starter with direct-on-line starting (DOL) as emergency start
WARNING
Automatic restart.
can result.
Requirements
Wiring for 3RW55 soft starter with direct-on-line starting (DOL) as emergency start
F1 Fuse
S1 Selector switch Soft starting / direct-on-line starting
S2 Switch: Start / stop (3RW55 soft starter)
S4 Switch: Direct on-line starting (DOL)
Q21 Line contactor
M1 Motor

228 Manual, 08/2018, A5E35630887002A/RS-AB/002
Example circuits
A.3.8 EMERGENCY STOP shutdown to SIL 1 or PL c with a 3SK1 safety relay
WARNING
Automatic restart.
can result.
The 3RW55 soft starter has no effect or influence on the safety function of the application.
For this reason, it is neither positively nor negatively considered in the safety application, and
also does not have to be included in the calculation for proof according to the standards.
If achievement of SILCL 1 according to IEC 62061:2005 / PL c according to
EN ISO 13849-1:2015 is required, the series connection of an additional contactor with the
3RW55 soft starter, in conjunction with a suitable safety relay (e.g.: 3SK1111), is required,
as well as monitoring of the contactor's auxiliary contacts.

Manual, 08/2018, A5E35630887002A/RS-AB/002 229
Example circuits
Basic configuration
① EMERGENCY STOP
② 3RT20 contactor
③ 3RW55 soft starter
④ Motor
⑤ 3SK1 safety relay

230 Manual, 08/2018, A5E35630887002A/RS-AB/002
Glossary
Ground fault
Fault whereby an external conductor comes into contact with ground or the grounded neutral
point.
GSD
Device master file
This file is required to be able to configure a device as a DP standard slave in the HW Config
of a Siemens or external system.
GSDML
Device master file
This file is required to be able to configure a device as a DN device in the HW Config of a
Siemens or external system.
HSP
Hardware support package
The hardware support packages allow you to configure modules that are not listed in the
hardware catalog of your TIA Portal installation.
PII/PIQ
Process image input/process image output
Process image
Image of the signal states of the digital inputs and outputs in the memory of a controller.
The process images can be transferred as follows:
● Cyclically in the fieldbus protocol
● Acyclically using data sets
STS
Simulation Tool for Soft Starters
The soft starter can be configured with the STS (Simulation Tool for Soft Starters) software.
The STS suggests suitable soft starters for the application based on the motor and load data
and application requirements that you enter.

Manual, 08/2018, A5E35630887002A/RS-AB/002 231
Glossary

232 Manual, 08/2018, A5E35630887002A/RS-AB/002
Index
Mounting on a level surface, 43

Mounting terminal covers, 57
3 Mounting the cover of the control cable duct, 66
Parameterizing, 69
3D model, 29
Removing the cover of the control cable duct, 67
3RW5 HMI High Feature
Repair and maintenance, 189
Communication diagnostics, 185
Replace spring flap, 51
Configuring a favorites key F1-F9, 154
Replacement of the terminals for size 2, 58
Control, 162
Replacing the control terminals, 64
Control cabinet door, 48
Sealing, 77
Device design and controls, 151
Warnings and remedial measures, 177
Diagnosis of the 3RW55 soft starter, 183
3RW55 soft starter for serial starting with 3 parameter
Diagnostics on the 3RW5 HMIs High Feature, 186
sets, 223
Factory setting, 193
3RW55 soft starter in inline circuit with soft starting and
Faults and remedial actions, 182
stopping and additional creep speed function, 217
Firmware update, 191
3RW55 soft starter with direct-on-line starting (DOL) as
Installing, 46
emergency start, 228
Level surface, 47
3RW55 soft starters in inline circuit and stopping
Local access protection (PIN), 167
function, with DC braking with 2 braking
Logbooks, 187
contactors, 215
Main menu, 156
Micro SD card, 170
function, with DC braking with a braking contactor, 213
Monitoring, 160, 161
Mounting, 47, 48
Overview, 165
A
Parameterizing, 163
Removing, 45 Access protection
Start key, 155 3RW55 soft starter, 77
Status LED, 176 Local access protection (PIN), 167
User login and logout, 169 Use of PINs, 149, 166
3RW55 soft starter User account administration, 147
Connect main circuit connection User login and logout, 169
(mains supply / motor), 55 Accessories, 23
Connecting, 54 Active power monitoring, 120
Connecting the control terminals Actuation of a line contactor, 209
(screw terminals), 60 Additional parameters, 143
Connecting the control terminals Alternative stopping, 107
(spring-loaded terminals), 62 Analog output, 141
Device LEDs, 175 App
Disconnecting the control current form the screw Siemens Industry Online Support, 31
terminals, 61 Application wizard, 76
Disconnecting the control current from the Applications, 18
spring-loaded terminal, 63 Asymmetry, 129
Faults and remedial actions, 179 Automatic parameterization, 81
First commissioning, 75
Intrinsic device protection, 114
Logbooks, 187 B
Motor parameters, 72
Breakaway pulse for startup functions, 94
Mounting, 41

Manual, 08/2018, A5E35630887002A/RS-AB/002 233
Index
C Device LEDs
Overview, 174
CAx data, 29, 197, 199
Device versions, 16
Circuit diagram example, 201, 203
Diagnostics options, 173
Digital output actions, 139
function, with DC braking with 2 braking
Digital outputs, 139
contactors, 215
Dimension drawings, 29
Direct-on-line starting, 92
function, with DC braking with a braking
Dynamic DC braking without contactor, 104
contactor, 213
Actuation of a line contactor, 209
Connecting the evaluation unit to the analog
E
output, 211
Connecting the temperature sensor, 210 Edit function favorites, 154
Control by means of switch with optional pump Emergency start, 131
cleaning function, 208 EMERGENCY STOP shutdown to SIL 1 or PL c with a
Control by PLC, 207 3SK1 safety relay, 229
EMERGENCY STOP shutdown to SIL 1 or PL c EPLAN macros, 29
with a 3SK1 safety relay, 229 ESD guidelines, 33
Feeder assembly, type of coordination 1 with Example circuits
fuses, 202 3RW55 soft starter for serial starting with 3
Coasting down, 97 parameter sets, 223
Communication modules, 24 3RW55 soft starter in inline circuit with soft starting
Condition Monitoring, 117 and stopping and additional creep speed
Active power monitoring, 120 function, 217
Current monitoring, 118 3RW55 soft starter with direct-on-line starting (DOL)
Pump cleaning function, 126 as emergency start, 228
Starting time monitoring, 125 Control via fieldbus with switchover to manual local
Switching frequency monitoring, 122 operation, 220
Configuring Inside-delta circuit, 205
Favorites key F1-F9, 154 Reversing duty, 222
Start key, 155
Connecting the evaluation unit to the analog
output, 211 F
Connecting the temperature sensor, 210
Factory setting, 192
Connections
Options, 192
Overview, 53
Factory setting
Control, 162
Restore, 194
Control by means of switch with optional pump
Fan cover
cleaning function, 208
Mounting, 42
Control by PLC, 207
FAQs, 27
Control via fieldbus with switchover to manual local
Faults and remedial actions
operation, 220
3RW5 HMI High Feature, 182
Creep speed, 115
3RW55 soft starter, 179
Current monitoring, 118
Favorites key F1-F9
Cyclic send data, 142
Configuring, 154
Feeder assembly, type of coordination 1 with
fuses, 202
D
Firmware update, 190
Date and time First commissioning
Setting, 146 3RW55 soft starter, 75
DC braking with external braking contactor, 102 Five safety rules for electricians, 35

234 Manual, 08/2018, A5E35630887002A/RS-AB/002
Index
Full motor protection, 108 H

Functions, 12
Hardware configuration, 10
Active power monitoring, 120
Additional parameters, 143
Analog output, 141
I
Asymmetry, 129
Breakaway pulse for startup functions, 94 Input actions, 134
Coasting down, 97 Inside-delta circuit, 205
Condition Monitoring, 117 Interaction interfaces, 13
Creep speed, 115 Intrinsic device protection, 114
Current monitoring, 118
Cyclic send data, 142
Date and time, 146 K
DC braking with external braking contactor, 102
Knowledge, 9
Digital outputs, 139
Emergency start, 131
L
Full motor protection, 108
Ground fault, 130 Last changed parameters, 79
Input actions, 134 LEDs
Intrinsic device protection, 114 Device LEDs, 174
Last changed parameters, 79 Status and error displays, 175
Motor heating, 93 Status LED, 176
Motor overload protection, 109 Logbooks, 187
Number of parameter sets, 133
Pump cleaning function, 126
Pump stop, 100 M
Soft starting with torque control, 86
Main menu, 156
Soft starting with torque control and current
Control, 162
limiting, 91
Micro SD card, 170
Soft starting with voltage ramp, 83
Monitoring, 160, 161
Soft starting with voltage ramp and current
Overview, 165
limiting, 89
Parameterizing the 3RW55 soft starter, 163
Starting modes, 80
Security, 167, 169
Starting time monitoring, 125
Maintenance, 189
Stopping modes, 96
Manuals, 26
Switching frequency monitoring, 122
Messages and diagnosis
Thermistor motor protection with temperature
Communication diagnostics, 185
sensor, 112
Diagnosis of the 3RW55 soft starter, 183
Torque control, 98
Diagnostics on the 3RW5 HMIs High Feature, 186
Trace function, 150
Diagnostics options, 173
User account administration, 147
Faults and remedial actions of the 3RW55 soft
Functions
starter, 179
Automatic parameterization, 81
Faults and remedial actions on the 3RW5 HMI
High Feature, 182
Logbooks, 187
G
Status and error displays, 175
Ground fault, 130 Warnings and remedial measures of the 3RW55
Guidelines soft starter, 177
ESD guidelines, 33 Micro SD card, 170, 191
Mode, 14

Manual, 08/2018, A5E35630887002A/RS-AB/002 235
Index
Monitoring Repairs, 189

Measured values, 160 Reversing duty, 222
Process image, 161
Motor
Full motor protection, 108 S
Motor overload protection, 109
Safety rules, 35
Sealing
sensor, 112
Motor heating, 93
Service factor, 72
Motor overload protection, 109
Setting the mode, 15
Motor parameters, 72
Simulation Tool for Soft Starters, 19
SIRIUS Soft Starter ES (TIA Portal), 25
Trace function, 150
N
User account administration, 147
Number of parameter sets, 133 Soft starting with torque control and current limiting, 91
Soft starting with voltage ramp, 83, 86
Soft starting with voltage ramp and current limiting, 89
O Start key
Configuring, 155
Online help, 26
Starting modes, 80
Operating principle
Breakaway pulse for startup functions, 94
Alternative stopping, 107
Dynamic DC braking without contactor, 104
Motor heating, 93
Voltage ramp, 106
Soft starting with torque control, 86
Overview
Soft starting with torque control and current
I&M data, 165
limiting, 91
Soft starting with voltage ramp, 83
Soft starting with voltage ramp and current
P
limiting, 89
Parameterizing, 69 Starting time monitoring, 125
3RW5 HMI High Feature, 163 Status and error displays, 175
3RW55 soft starter, 69 Stopping modes, 96
Application wizard, 76 Alternative stopping, 107
Parameters Coasting down, 97
Additional parameters, 143 DC braking with external braking contactor, 102
PIN, 149, 166, 167, 169 Dynamic DC braking without contactor, 104
Process data, 136 Pump stop, 100
Process image input (PII), 136 Torque control, 98
Process image output (PIQ), 136 Voltage ramp, 106
Process images, 136 Structure of the article number, 20
Product data sheet, 197, 199 Switching frequency monitoring, 122
Pump cleaning function, 126 System monitoring
Pump stop, 100 Condition Monitoring, 117
R
Rated operating speed, 73
Rated operational current, 72
Rated torque, 72
Reactive power compensation, 36
References, 26

236 Manual, 08/2018, A5E35630887002A/RS-AB/002
Index
T
Target group, 9
Technical Assistance, 30
sensor, 112
Torque control, 98
Trace function, 150
Tripping class
Tripping characteristic, 111
Type of connection, 73
U
Use of PINs, 149, 166
User account administration, 147, 169
V
Voltage ramp, 106
W
Warnings and remedial measures

Manual, 08/2018, A5E35630887002A/RS-AB/002 237
Index

238 Manual, 08/2018, A5E35630887002A/RS-AB/002

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Siemens AG A5E35630887002A/RS-AB/002 Copyright © Siemens AG 2018.

SIRIUS 3RW55 soft starter

SIRIUS 3RW55 soft starter

7.4 Motor protection ....................................................................................................................108

SIRIUS 3RW55 soft starter

8 Messages and diagnostics ...................................................................................................................173

SIRIUS 3RW55 soft starter

A.3 Special applications ..............................................................................................................212

SIRIUS 3RW55 soft starter

SIRIUS 3RW55 soft starter

Requirements for use of 3RW5 soft starters

SIRIUS 3RW55 soft starter

1.1 Hardware configuration

① Main circuit connection (mains supply)

SIRIUS 3RW55 soft starter

1.2 Operating principle

① Speed t5 End of the set stopping time (t5-t4)

SIRIUS 3RW55 soft starter

SIRIUS 3RW55 soft starter

1.3 Interaction interfaces

① SIRIUS 3RW55 soft starter

SIRIUS 3RW55 soft starter

1.4 Operating modes and master control function

Mode Control source Control of the 3RW5 soft starter Priority

SIRIUS 3RW55 soft starter

Setting the mode

SIRIUS 3RW55 soft starter

1.5 Device versions

Size 1 Size 2 Size 3 Size 4

SIRIUS 3RW55 soft starter

Ie Rated operational current

SIRIUS 3RW55 soft starter

1.6 Areas of application / load types

Conveyor belts Roller conveyors Compressors

Small / large fan Pumps Hydraulic pumps

Agitators Centrifuges Milling machines

Mills Crushers Circular saw / band saw

SIRIUS 3RW55 soft starter

SIRIUS 3RW55 soft starter

1.8 Structure of the article number

Rated control supply voltage Us 24 V AC / DC 0

*see table below.

SIRIUS 3RW55 soft starter

Rated operational current Rated operating power x* x** x***

SIRIUS 3RW55 soft starter

1.9.1 3RW55 soft starter accessories

SIRIUS 3RW55 soft starter

① 3RW55 soft starter

SIRIUS 3RW55 soft starter

1.9.2 3RW5 communication module

① 3RW5 PROFIBUS communication module

Integration into the automation software

SIRIUS 3RW55 soft starter

1.9.3 SIRIUS Soft Starter ES (TIA Portal)

SIRIUS 3RW55 soft starter

1.10 Additional documentation

Manuals / online help

SIRIUS 3RW55 soft starter

Rated operational current Rated operating power x* x x*