Motors Rewinding Data

Date Motor Machine KW/HP Fault Working

3/4/2022 Double speed motor China plant 0.75KW Motor flashed Rewinded motor

3/5/2022 Transfer pump motor Termo chem Motor flashed Rewinded motor

3/6/2022 Mixer motor Flainox machine Motor flashed Rewinded motor

3/6/2022 Pump motor ETP P5

3/13/2022 Showering pump motor AC Plant C3 15KW Motor flashed Rewinded motor

3/15/2022 Blower motor China plant Motor flashed due to water

3/18/2022 Exhaust fan Boarding Motor flashed Rewinded motor

3/20/2022 Winder motor Knitting unit 2

3/21/2022 Circulation pump Flainox machine 4KW

3/24/2022 Blower motor China plant 0.18KW

3/26/2022 Mixer motor Digital printing 360 0.75KW

3/27/2022 Mixer motor Flainox machine

4/3/2022
Tunnel Blower motor CC 950 Ghibli 4 0.55KW Bearings jam Bearings replaced
4/4/2022
Circulation Pump PMF 19 4KW Winding resistance was unequal Rewinded motor
4/4/2022
Drum motor PMF 26 30KW Winding flash due to motor short Rewinded motor
4/5/2022
Condenser pump Chiller Unit-3 55KW Bearings abnormal sound replaced bearings
4/8/2022
Door Motor CC 953 China Plant 03 0.75KW Winding flashed Rewinded motor
4/9/2022
Door Motor CC 953 China Plant 03 0.75KW Winding flashed Rewinded motor
4/14/2022
Condenser pump # 1 Chiller Unit-1 55KW Abnormal sound replaced bearings
4/14/2022 Rewinded motor and
Circulation Pump PMF 20 4KW Motor flashed due to water replaced bearings
4/17/2022
Mixer motor YMF 30 1HP Motor flashed Rewinded motor
4/18/2022
Drinking water motor RO Plant 5HP Winding short Rewinded motor
4/20/2022
Hot water pump motor Chiller # 7 15KW Motor flashed Rewinded motor
4/20/2022
Circulation Pump PMF 09 4KW Winding resistance was unequal Rewinded motor
4/25/2022
Tunnel Blower motor CC 950 Ghibli 02 0.55KW Motor jam Rewinded motor
4/26/2022
Submersible pump ETP 5.5KW Motor flashed Rewinded motor
4/27/2022
Mixer motor PMF 26 0.55KW Motor flashed due to water Rewinded motor
4/28/2022
Steam exhaust motor CC 953 China Plant 03 0.37KW Motor flashed Rewinded motor
5/2/2022
Drum motor Flainox 30KW Motor flashed Rewinded motor
5/8/2022
Additional pump ETP 3.1KW Motor flashed Rewinded motor
5/9/2022
Additional pump ETP 3.1KW Motor flashed Rewinded motor
5/9/2022
Condenser pump # 1 Chiller # 1 55KW Unbalance load (70A/70A/83A) Repaired from outside
5/13/2022
Tunnel Blower motor Ghibli Machine 0.75KW Motor flashed Rewinded motor
5/27/2022
Spindle motor Yarn dyeing rewinder 0.9KW Motor flashed Rewinded motor
5/27/2022
Winder motor unit-2 Winder machine 0.37KW Motor flashed Rewinded motor
5/28/2022
Tunnel Blower motor CC 952 Ghibli 2 0.18KW Motor flashed Rewinded motor
6/1/2022
Dryer motor Lavatec Dryer 08 2.2KW Motor flashed Rewinded motor
6/4/2022
Exhaust fan motor Boarding 2.2KW Motor flashed Rewinded motor
6/9/2022
Circulation Pump PMF 20 4KW Motor flashed Rewinded motor
6/10/2022
Exhaust fan motor LT4 2.2KW Motor flashed Rewinded motor
13/6/2022
Dosing motor YMF 26B 0.55KW Motor flashed Rewinded motor
25/6/2022
Tunnel Blower motor Ghibli Machine 0.55KW Motor flashed Rewinded motor
26/6/2022
Tunnel Blower motor Ghibli Machine 08 0.55KW Motor flashed Rewinded motor
7/5/2022
Dosing pump motor YMF 30 4KW Motor flashed Rewinded motor
7/5/2022
Tunnel Blower motor Boarding 0.55KW Motor flashed Rewinded motor
7/12/2022
Drum motor Braun Machine 04 45KW Motor flashed Rewinded motor
7/13/2022
Blower motor China Plant 3KW Motor flashed Rewinded motor
7/13/2022
Motor China Plant 0.37KW Motor flashed Rewinded motor
7/20/2022
Exhaust fan motor Boarding 2.2KW Motor flashed Rewinded motor
8/1/2022
Motor China Plant 0.37KW Motor flashed Rewinded motor
8/2/2022
Dosing Pump motor Yarn dyeing 4KW Motor flashed Rewinded motor
8/6/2022
Water filter motor Humidification plant C3 0.18KW Motor flashed Rewinded motor
8/12/2022
Blower motor China Plant 244952 2.2KW Motor flashed Rewinded motor
8/15/2022
Motor China Plant 244952 0.75KW Motor flashed Rewinded motor
8/15/2022
Blower motor Ghibli machine 0.55KW Motor flashed Rewinded motor
8/16/2022
Exhaust fan motor LT4 2.2KW Motor flashed Rewinded motor
8/17/2022
Blower motor PMF 25 0.37KW Motor flashed Replaced motor
8/17/2022
Basket motor Hydroextractor 7.5KW Motor flashed due to short with body Rewinded motor
8/22/2022
Dosing motor YMF 26A 0.12HP Motor flashed due to water Rewinded motor
9/2/2022
Drum motor PMB 37KW Motor flashed Rewinded motor
9/2/2022
Blower motor Ghibli Machine 0.55KW Motor flashed Rewinded motor
9/2/2022
Blower motor PMF 2.2KW Motor flashed Rewinded motor
9/5/2022
Dosing motor YMF 29 4KW Motor flashed due to water Rewinded motor
9/5/2022
Condenser pump 01 Chiller 55KW Motor flashed due to short with body Rewinded motor
9/14/2022
Exhaust fan motor Boarding 3KW Motor flashed Rewinded motor
9/14/2022
Dosing motor YMF 4KW Motor flashed due to water Rewinded motor
9/15/2022
Blower Motor China Plant 2.2KW Motor flashed Rewinded motor
9/23/2022
Motor China Plant 0.37KW Motor flashed due to water Rewinded motor
 Motors Rewinding Data
Sr No. Date Motor Machine KW/HP

Processing
1 3/21/2022 Circulation pump Flainox machine 4KW

2 4/4/2022
Circulation Pump PMF 19 4KW
3 4/14/2022
Circulation Pump PMF 20 4KW
4 4/20/2022
Circulation Pump PMF 09 4KW
5 6/9/2022
Circulation Pump PMF 20 4KW
6 4/4/2022
Drum motor PMF 26 30KW
7 5/2/2022 Flainox machine
Drum motor 30KW
8 9/2/2022 Flainox machine
Blower motor 2.2KW
9 8/17/2022
Blower motor PMF 25 0.37KW
10 3/6/2022 Mixer motor Flainox machine

11 3/27/2022 Mixer motor Flainox machine

12 4/27/2022
Mixer motor PMF 26 0.55KW
13 7/12/2022
Drum motor PMB 04 45KW
14 9/2/2022
Drum motor PMB 37KW
15 6/1/2022
Dryer motor Lavatec Dryer 08 2.2KW
16 3/5/2022 Transfer pump motor Termo chem

Yarn Dyeing
1 6/13/2022
Dosing motor YMF 26B 0.55KW
2 7/5/2022
Dosing motor YMF 30 4KW
3 8/2/2022
Dosing motor Yarn dyeing 4KW
4 8/22/2022
Dosing motor YMF 26A 0.12HP
5 9/14/2022
Dosing motor YMF 4KW
6 9/5/2022
Dosing motor YMF 29 4KW
7 4/17/2022
Mixer motor YMF 30 1HP
8 8/17/2022
Basket motor Hydroextractor 7.5KW
9 5/27/2022
Spindle motor Yarn dyeing rewinder 0.9KW
10 5/27/2022
Winder motor unit-2 Winder machine 0.37KW
Boarding
1 4/3/2022
Tunnel Blower motor CC 950 Ghibli 4 0.55KW
2 4/25/2022
Tunnel Blower motor CC 950 Ghibli 02 0.55KW
3 5/13/2022
Tunnel Blower motor Ghibli Machine 0.75KW
4 5/28/2022
Tunnel Blower motor CC 952 Ghibli 2 0.18KW
5 6/25/2022
Tunnel Blower motor Ghibli Machine 0.55KW
6 6/26/2022
Tunnel Blower motor Ghibli Machine 08 0.55KW
7 7/5/2022
Tunnel Blower motor Ghibli Machine 0.55KW
8 8/15/2022
Blower motor Ghibli machine 0.55KW
9 9/2/2022
Blower motor Ghibli Machine 0.55KW
10 3/15/2022 Blower motor China plant

11 3/24/2022 Blower motor China plant 0.18KW

12 7/13/2022
Blower motor China Plant 3KW
13 8/12/2022
Blower motor China Plant 244952 2.2KW
14 9/15/2022
Blower Motor China Plant 2.2KW
15 4/28/2022
Steam exhaust motor CC 953 China Plant 03 0.37KW
16 7/13/2022
Steam exhaust motor China Plant 0.37KW
17 8/1/2022
Steam exhaust motor China Plant 0.37KW
18 9/23/2022
Steam exhaust motor China Plant 0.37KW
19 8/15/2022
Motor China Plant 0.75KW
20 4/8/2022
Door Motor CC 953 China Plant 03 0.75KW
21 4/9/2022
Door Motor CC 953 China Plant 03 0.75KW
22 3/4/2022 Double speed motor China plant 0.75KW
23 3/18/2022 Boarding
Exhaust fan motor 2.2KW
24 6/4/2022
Exhaust fan motor Boarding 2.2KW
25 7/20/2022
Exhaust fan motor Boarding 2.2KW
26 9/14/2022
Exhaust fan motor Boarding 3KW
ETP
1 5/8/2022
Additional pump ETP 3.1KW
2 5/9/2022
Additional pump ETP 3.1KW
3 4/26/2022
Submersible pump ETP 5.5KW
4 3/6/2022 Pump motor ETP P5

Chiller
1 9/5/2022
Condenser pump 01 Chiller 55KW
2 5/9/2022
Condenser pump # 1 Chiller # 1 55KW
Humidification Plant C3
1 3/13/2022 Showering pump motor AC Plant C3 15KW

2 8/6/2022
Water filter motor Humidification plant C3 0.18KW
RO Plant
1 4/18/2022
Drinking water motor RO Plant 5HP
Knitting Unit
1 3/20/2022 Winder motor Knitting unit 2

360 Digital Printing

1 3/26/2022 Mixer motor Digital printing 360 0.75KW

LT4
1 6/10/2022
Exhaust fan motor LT4 2.2KW
2 8/16/2022
Exhaust fan motor LT4 2.2KW
inding Data
Fault Working

ssing

Winding resistance was unequal Rewinded motor

Rewinded motor and
Motor flashed due to water replaced bearings

Winding resistance was unequal Rewinded motor

Motor flashed s

Winding flash due to motor short Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Replaced motor

Motor flashed Rewinded motor

Motor flashed due to water Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

yeing

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed due to water Rewinded motor

Motor flashed due to water Rewinded motor

Motor flashed due to water Rewinded motor

 Motor flashed Rewinded motor

Motor flashed due to short with body Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

ding

Bearings jam Bearings replaced

Motor jam Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed due to water

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed due to water Rewinded motor

Motor flashed Rewinded motor

Winding flashed Rewinded motor

Winding flashed Rewinded motor

Motor flashed Rewinded motor
 Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

P

Motor flashed Rewinded motor

Motor flashed Rewinded motor

Motor flashed Rewinded motor

ler

Motor flashed due to short with body Rewinded motor

Unbalance load (70A/70A/83A) Repaired from outside

on Plant C3
Motor flashed Rewinded motor

Motor flashed Rewinded motor

lant
Winding short Rewinded motor
g Unit

l Printing

4
Motor flashed Rewinded motor

Motor flashed Rewinded motor

 Motors rewinding data of last 6 months
Motor description Machine QTY
Tunnel Blower motor Ghibli 9
Blower motor China Plant 5
Double speed motor China Plant 1
Blower motor Flainox 2
Circulation pump Flainox 5
Condenser Pump Chiller 2
Door motor China Plant 3
Mixer motor Fong 2
Dosing pump motor Fong 6
Drum motor Flainox 2
Drum motor Braun 2
Exhaust fan motor Boarding/LT4 6
Steam exhaust motor China Plant 4
Transer pump motor Termo chem 1
Mixer motor Flainox 2
Pump motor ETP 1
Showering pump motor AC Plant C3 1
Winder motor Knitting 2 1
Mixer motor 360 Digital printing 1
 Motors rewinding data of last 6 months
Motor description Machine QTY Reason Solution

Tunnel Blower motor Ghibli 9

Blower motor China Plant 3

Blower motor Flainox 2

Circulation pump Flainox 4

Condenser Pump Chiller 2

Door motor China Plant 3

Mixer motor Fong 2

Dosing pump motor Fong 6

Drum motor Flainox 2

Drum motor Braun 2

Exhaust fan motor Boarding/LT4 5

Steam exhaust motor China Plant 4

 Root Cause Analysis Report (Plant 02)

Machine: Ghibli Machine (Tunnel blower motor)

Fault Description

Motor Flashed
Findings
Bearings of motor were jammed.

Identification of Root Cause

Corrective Action
Date: 13-09-2022
 Root Cause Analysis Report (Plant 02)

Machine: Ghibli Machine (Tunnel blower motor)

Fault Description

Motor flashed
Possible causes
Bearings of motor jammed due to high temperature in tunnel.

Solution

Check the overload protection

Bearings of motor should be replaced proactively.

Date: 13-09-2022
DC MOTOR CONTROLLER 24-36V 300A 210344-004 BT STACKER SPE160 1
DC MOTOR CONTROLLER 24-36V 200A 169072-007 BT STACKER SPE160 1
ROCKER 203401 BT STACKER SPE160 2
KEY PAD 171660 BT STACKER SW100 1
ELECTRONIC CARD 219239-112 BT STACKER SPE160 1
MOTOR SPEED CONTROL 169911 BT STACKER SPE160 1
MAIN DISPLAY 167832-003 BT STACKER SPE160 1
WIRING HARNESS 169083 BT STACKER SPE160 1
HOUSING COVER 203399 BT STACKER SPE160 1
HANDLE 167821 BT STACKER SPE160 1
ROCKER LIFT 167841 BT STACKER SPE160 1
ROCKER RIGHT 167842 BT STACKER SPE160 1
PTC RESISTANCE 220827 BT STACKER SPE160 1
MAIN UNIT CONTACTOR 226721 BT STACKER SPE160 1
HORN 209224 BT STACKER SPE160 1
CONTROL UNIT FUSE ANL175 218622-175 BT STACKER SPE160 1
CONTROL UNIT FUSE 130A 218622-130 BT STACKER SPE160 1
MAGNETIC COIL 246007 BT STACKER SPE160 0
WIRING HARNESS 242475 BT STACKER SPE160 0
HANDLE PUSH BUTTON RIGHT 167847 BT STACKER SPE160 1
HANDLE PUSH BUTTON LEFT 167848 BT STACKER SPE160 1
HANDLE PUSH BUTTON COMPLETE 171666 BT STACKER SPE160 1
HANDLE PUSH BUTTON COMPLETE 171664 BT STACKER SPE160 1
STEERING PACKING 169909 BT STACKER SPE160 1
HANDLE SWITCH 171655 BT STACKER SPE160 1
DRIVE MOTOR CARBON BRUSH 161611 BT STACKER SPE160 0
STEERING HOUSING 167835 BT STACKER SPE160 1
HANDLE HOUSING 167822 BT STACKER SPE160 1
STEERING COVER 167823 BT STACKER SPE160 1
STEERING SPRING 167836 BT STACKER SPE160 1
STEERING SEALING 169910 BT STACKER SPE160 1
STEERING SPRING 167839 BT STACKER SPE160 1

ROCKER 203401 BT STACKER SPE160

CONTROL UNIT FUSE 130A 218622-130 BT STACKER SPE160
CONTROL UNIT FUSE ANL175 218622-175 BT STACKER SPE160
DC MOTOR CONTROLLER 24-36V 200A 169072-007 BT STACKER SPE160
DC MOTOR CONTROLLER 24-36V 300A 210344-004 BT STACKER SPE160
ELECTRONIC CARD 219239-112 BT STACKER SPE160
KEY PAD 171660 BT STACKER SW100
MAIN DISPLAY 167832-003 BT STACKER SPE160
MAIN UNIT CONTACTOR 226721 BT STACKER SPE160
PTC RESISTANCE 220827 BT STACKER SPE160
Packing 1-2
230,000.00 230000
232,000.00 232000
59,000.00 118000
10,290.00 10290
61,000.00 61000
11,110.00 11110
19,920.00 19920
11,495.00 11495
4,215.00 4215
34,100.00 34100
1,150.00 1150
1,150.00 1150
3,065.00 3065
21,840.00 21840
4,980.00 4980
5,370.00 5370
3,450.00 3450
16,000.00 0
249,900.00 0
1,535.00 1535
1,535.00 1535
10,730.00 10730
6,510.00 6510
520 520
9,580.00 9580
3,830.00 0
3,830.00 3830
13,050.00 13050
3,830.00 3830
650 650
415 415
825 825
826145

48,353.34
3,450.00
5,370.00
229,500.00
234,732.81
64,680.33
10,302.94
23,260.00
21,840.00
6,130.00
 647,619.42

1,348,526.50