CompTrol 1002

Index 50
Issue 3.10

AIR CONDITIONING
MICROPROCESSOR

TECHNICAL MANUAL
 Contents
1. Features ...................................................................................................................... 4
2. Operation and Status Elements ............................................................................... 5
3. Start-up ....................................................................................................................... 9
4. Menu ......................................................................................................................... 11
5. Alarms and Failures ................................................................................................ 22
6. Control Diagram for CW-Units ................................................................................ 25
7. Specification CompTrol 1002 .................................................................................. 27
7.1 Technical Data ................................................................................................. 27
7.2 Connection Diagram of Processor Board C1002 ........................................... 28
7.3 Bus connection ............................................................................................... 30
7.4 Connection Diagram for Sequencing at the Processor-Board ........................ 32
8. Specifications of the Extension Card 1b ............................................................... 33
8.1 Technical Data Extension Card 1b .................................................................. 34
8.2 Connection Diagram of the Extension Card 1b ............................................... 35
8.3 Connection Diagram for Sequencing with Extension Card ............................. 36
9. Appendix .................................................................................................................. 37
9.1 Standard Setting ............................................................................................. 37
9.2 Password ........................................................................................................ 38

Subject to technical modifications - precedent manuals are not valid anymore

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 1. Features

STULZ CompTrol 1002 is a complete control system for A/C-Units. The controller is build in a com-
pact microprocessor design and is completely digital.The controlling system is driven by software
only.

CompTrol 1002 controls temperature and humidity and supervises the room in respect of freely
adjusted limit values.

With the CompTrol 1002 single-module Chilled water (CW) units or units with a 2-stage compressor
can be controlled. A 2-unit-sequencing is also included.

Functions such as cooling, reheat, humidification and dehumidification are continuously controlled
and supervised. In case of any deviation from setpoints, the CompTrol 1002, will initiate necessa-
ry measures immediately. Parameters for the control system and the functions which have to be
controlled can be adjusted by three keys on the CompTrol 1002.

The CompTrol 1002 can be connected to the STULZ Monitoring System.

This manual is valid from CompTrol 1002 Software-Version 2.0

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2. Operation and Status Elements

Face Plate

Status "cooling"
Status "reheat"
Status "humidification"
Status "dehumidification"
4-digit LED-Display Alarm

Alarm reset

START/ STOP key

"Right arrow" key
"Down arrow" key
"Up arrow" key

Rear Plate

DIP- switch 1-4

Connection board

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 4-Digit LED-Display
In this LED-display all controlling parameters such as setpoints, actual values and limiting values,
are shown.

Status LED
Status LED shows actual operation mode of controller. As a function is switched on, the corres-
ponding Status LED is indicated. On a CW-Unit, Status LED "cooling" indicates when CW-valve
has an opening degree bigger than 0%.
Status LED "alarm" indicates when an alarm occurs.

DIP-Switch 1-4
Adjustments that need not to be changed after initial installation, are made by these DIP- switches.
DIP- Switches 1-4 have the following functions:

DIP-Switch 1 No function
Modification from Version 2.1: When the sequencing is active (i.e.
menue point 24 > 0), the start of the stand-by unit can be chosen by
this switch.

ON: No start by passing over a limit value

OFF: Start of stand-by unit in addition, 3K before the limit

value "Temp. too high" is reached.

DIP-Switch 2 The control of the compressor version or the CW version can be chosen by
this DIP-switch.

OFF: Control of compressor version is chosen.

ON: Control of CW version is chosen.

Some menu items, alarm inputs and outputs will obtain another meaning.
DIP Switch 2 must only be switched when dead.

DIP-Switch 3 Two alarm inputs can be chosen by this DIP- switch.

ON: The inputs "auxiliary alarm 1" and "auxiliary alarm 2"
have the function of external alarms.

OFF: The input alarm 2 has the function of a fire and smoke
detector.
The input alarm 1 has the function of a water sensor.

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 Consequences of alarm inputs "auxiliary alarm 1" and "auxiliary alarm 2" de-
pends on position of DIP-switch 3. DIP-switch 3 can be switched at any time,
even during controller operation. The function of this switch is immediately valid
without further measures.

DIP-Switch 4 Temperatures in °C or °F can be chosen by this DIP-switch.

OFF: All temperatures are shown in °C.

Temperature differences are shown in K.
The actual value is marked by a "C".

ON: All temperatures are shown in °F.

Temperature differences are converted to degree
Rankin. The actual value is marked by an R.

DIP - switch 4 can be switched over any time, even during controller
operation. Function of switch is valid without further measures.

Membrane Keys

Start/Stop Key
Operation mode "start" and "stop" are the only functions of this key. If the controller is in enter
mode, the key is ineffective.

Operation Mode "Stop"

Control system and unit are not in operation. CW-valve closes. Limit values are supervised. In-
dependent failures (like sensor break-down, water sensor alarm, fire alarm, smoke detector and
other external alarms) are supervised. Display indicates .

The horizontal bar in display means that controller has been locally turned off by the Start/
Stop-key.

Occuring alarms and failures can be reset in menu item 1. Inputs and modifications in all menu
items can be made.

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 Operation Mode "Start"
Control system and unit are in operation. Unit functions are turned on when start values match
setpoints of corresponding functions. Limit values are supervised. Menu item 1 is shown. Display
is alternating between actual value "temperature" and actual value "humidity" in 2- second- inter-
vals.

Occuring alarms and failures can be reset in menue item 1. Inputs and modifications in all menue
points can be made.

Right Arrow Key

This key has several functions.

Menu Item 1 And Operation Mode "Stop"

Alarm reset is activated by pressing the key.

Menu Items 2 to 24
The enter mode for these menu items is activated by pressing the key. After pressing this key there
is a request for entering in the password.

Enter Mode
Being in the enter mode, you can confirm the entered parameters and leave the enter mode by
pressing this key again. The value shown last is stored in the memory and is used for controlling.

Up Arrow Key
Next menu item can be entered by this key. The shown value is increased in enter mode.

Down Arrow Key

Last menu item can be reached by pressing this key. The shown value is diminished in enter
mode.

Pressing one of these two keys longer than one second in enter mode means
pressing this key 12 times.

If none of the keys is used within five minutes, the display automatically returns to menu item 1.

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3. Start-up
Prior to initialization, the software version number is displayed for about 1 s.

Example: Software version 2.1

When the C1002 is started (operation voltage is supplied) the following symbol appears in the
display for one second during initial phase:

In this initial phase all values of the EEPROM memory are loaded into the RAM.
Independent of the requirements for a certain function the CW- valve is closed for the time entered
in menu item 8. This procedure is necessary to synchronise the control system with the modulating
valve.

Start- up in Operation Mode "Stop"

If the CompTrol 1002 was in operation mode "Stop" before cutting off the power supply, the cont-
roller will be in this operation mode again after the restart. Three possibilities of how the unit has
been stopped, exist:
Display

1. Start/Stop-Key: local mode

2. Remote On/Off: remote mode

3. Software On/Off: Monitoring system

If controller is stopped from several locations, the corresponding bars in the fourth character po-
sition appear on the display. Restarting is only possible if the controller is locally started by the
Start/Stop-key. The Start/Stop-Key has the highest priority.

Start-up in Operation Mode "Start" (Autostart)

The CompTrol 1002 is equipped with an "Autostart"- function. This means that the unit starts au-
tomatically after a power supply failure when it was in operation mode "Start" before. A restart of
several units equipped with the C1002 at the same time can be avoided by entering a time delay
in menu point 22.

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 Start-up with Standard- Program
If the two keys which represent the password are pressed at the same time as power is turned on,
the following reading appears on the display:

At this time the standard program is loaded from program memory EPROM to the EEPROM
memory and RAM. During this procedure the control system is not working. By loading the stan-
dard program the controller is switched off locally and has to be set in operation mode "start" by
pressing the Start/Stop-key.

Start- up with new EEPROM

If the CompTrol 1002 is started with a new EEPROM, the following symbol appears in the display
during the initial phase (about 1 second):

The standard values of the program memory EPROM are loaded into the EEPROM and into the
RAM. During this procedure the control system is not working. During this time the controller is
not working. By loading the standard program the controller is switched off locally and has to be
set into operation mode "start" by pressing the Start/Stop-key.

Warm start
The Controller CompTrol 1002 is equipped with a "watchdog-timer". This "watchdog-timer" incre-
ases the operating safety and restarts the program if a runtime error occurs. In such a case the
following reading appears in the display:

If the C1002 was in operation mode "start", the autostart function is activated in this case.

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4. Menu

Actual opening degree CW-valve Actual values: temperature / humidity

(only at CW-version)
Temperature setpoint
Sequencing for 2 units
Humidity setpoint
25 1 2
Integral factor 24
3
23 Limit value RT too high
Unit start delay 4
22
Limit value RT too low
5
Humidity sensor adjust. 21
6 Limit value RH too high
Temperatur sensor 20
adjustment 7 Limit value RH too low
19
CPU-address 8 Valve modulating time
18
/comp. restart delay
Dehumidification hysteresis 17 9
16 10 CW-valve start value/
Dehumidification start value 1st compressor start value
15 11
14 13 12
Humidification hysteresis
CW-valve proportional range/
compressors hysteresis
Humidification start value
CW-valve opening degree for dehumi-
Reheat 2 start value dification / 2nd compressor start value

Reheat 1 and 2 hysteresis Reheat 1 start value

The menu items 8-11 depend on the position of the Dip-switch 2. The menu item 25 only
exists, if the Dip-switch 2 is in position "ON".

RT : Room temperature
RH : Room humidity

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 Menu item Meaning Display Further Functions

1 Actual value "Temperature" ...1s... alarm reset

Actual value "Humidity"

2 Setpoint "Temperature"

3 Setpoint "Humidity"

4 Limit value "Room tempera-

ture too high"

5 Limit value "Room tempera- + PASSWORD

ture too low"

6 Limit value "Room humidity enter mode

too high"
modification of values by
7 Limit value "Room humidity
too low" and

8a Valve modulating time (in

seconds) leaving the enter mode
with
8b Compressor restart delay

9a CW-valve start value

9b 1. Compressor start value

10a Proportional range of CW-

valve

10b Hysteresis of compressors

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Menu item Meaning Display Further Functions

11a CW-valve opening degree for

dehumidification in %

11b 2. Compressor start value

12 Reheat 1 start value

13 Reheat 1 + 2 hysteresis

+ PASSWORD
14 Reheat 2 start value
enter mode
15 Humidification start value
modification of values by

16 and
Humidification hysteresis

17 leaving the enter mode

Dehumidification start value
with

18 Dehumidification hysteresis

19 CPU-address

20 Temperature sensor adjust-

ment

21 Humidity sensor adjustment

22 Unit start delay

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 Menu item Meaning Display Further Functions

23 Integral factor + PASSWORD

enter mode
24 Sequencing for 2 units
modification of values by

and

leaving the enter mode

with

25 Actual opening degree ----------------

CW-valve

The menu items 8a-11a and 25 are valid for CW-units.

The menu items 8b-11b are valid for units with a compressor.

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Item
1 Actual Values
Display is alternating between actual value "temperature" and actual value "humidity"
in 2- second- intervals.
Humidity is shown in % r.h. Actual value "humidity" is marked by an H.
Temperatures are shown in °C (marked by C) or °F (marked by F). This can be chosen
by DIP- switch 4 at any time.

Resetting an alarm is only possible in this menu item.

2 Temperature Setpoint
"Temperature" setpoint is shown in this item. Unit of temperature is °C or °F.

3 Humidity Setpoint
"Humidity " setpoint is shown in this item.

4 High Temperature Limit value

If the actual value "temperature " is rising up to this point, an alarm "Temperature too
high" is released.

5 Low Temperature Limit value

If the actual value "temperature" is going down to this point, an alarm "Temperature
too low" is released.

6 High Humidity Limit value

If the actual value "humidity" is rising up to this point, an alarm "Humidity too high" is
released.

7 Low Humidity Limit value

If the actual value "humidity" is moving down to this point, an alarm "Humidity too low"
is released.

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 Item

a. CW-units b. Units with Compressor

8 Valve Modulating Time Compressor Restart Delay

Modulating time of CW-valve (operating level In this item the restart delay in seconds is
0% up to operating level 100% in seconds) entered. After a compressor shut down, it
will be entered in this menue point. can only be restarted when the time set has
Actuator SQS 82, SQS 81 (L&G): 150 se- elapsed.
conds.

9 CW valve Start Value 1. Compressor Start Value

10 CW valve Proportional Range Hysteresis of Compressors

Start point Cooling and proportional range

of CW- valve are entered in these points of
menue. Refer to control scheme.

11 Opening degree for dehumidification 2. Compressor Start Value

Opening degree of CW-valve required for de- The parameters of the compressors' start
humidification can be entered in this item. and hysteresis can be entered in these menu
items (9b-11b).
Maximum opening degree for dehumi- Menu item 11b is only relevant, if a second
di-fication can be passed over when the compressor exists.
CW-valve´s opening degree for cooling is
increased.

If the proportional range or hysteresis is set to actual value "0" the corresponding function is not
required, the status- LED is not activated and the corresponding failures are not evaluated.

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Item

12 Reheat 1 Start Value

13 Reheat 1 + 2 Hysteresis

14 Reheat 2 Start Value

Parameters of reheat's stages 1+2 can be entered in these items
The hysteresis is valid for both stages.

15 Humidification Start Value

16 Humidification Hysteresis
Parameters of 2-point-humidification can be entered in these items.

17 Dehumidification Start Value

CW-units:
For dehumidification CW-valve opens to the indicated opening degree entered in item
11a.
Units with compressor:
The dehumidification circuit and the compressor will be started.

The "dehumidification" function is stopped when temperature is less than 0.5 K (0.9R) above
the low temperature limit value. It is enabled with a hysteresis of 0.5 K (0.9R).
Modification from version 2.1:
3K (5R) underneath the temperature setpoint the dehumidification is stopped. This way
a fall of the room temperature by keeping the humidity setpoint is avoided.

Hysteresis Dehumidification
Parameters for dehumidification are entered in this item.
18
If the hysteresis of humidification and dehumidification is set to zero, the
limit value "humidity" is not supervised.

The values of the items 9a+b, 11b, 12, 14, 15, 17 are entered as a difference to
the setpoint.

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 Item

19 CPU- Address
CPU- Address can be entered in this item. If CompTrol 1002 is connected to a STULZ
Monitoring System, an address between 1 and 32 for every connected controller has
to be adjusted.

20 Temperature Sensor Adjustment

Temperature sensor adjustment can be done in this item. The actual value is indica-
ted and can be adjusted to another value, that is measured by use of an independent
temperature sensor.

Display is in reference to position of DIP- switch 4 degrees Celsius

or Fahrenheit.
By loading the basic program of the controller, sensor adjustment
is reset to zero.

21 Humidity Sensor Adjustment

Humidity sensor adjustment can be done in this item. The actual value taken from a
reference measurement has to be entered.

By loading the basic program of the controller, sensor adjustment

is reset to zero.

22 Unit Start Delay

Unit start delay can be entered in this item. This is the time, the unit start is delayed in
addition to the initialization time, when the unit is turned on in start mode (Autostart)

The start delay can be entered in 4-second intervals.

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Item

23 Integral Factor for Setpoint “Temperature”

In this point of the menue, the I-proportion of the PI controller can be preset. If a non-
zero value is entered, the control discrepancy, which is characteristic for P-controllers,
is avoided. The setpoint SP1 entered becomes “control setpoint”. Now, it is no more
a constant value but is changed in integral intervals of 5 minutes and indicated in the
menu item 2 “temperature setpoint”. Alteration of the setpoint is made using the follo-
wing formula:

∆ SP = (Setpoint - Actual Value) x Integral Factor %

which results in

Control Setpoint SP2 = SP1 + ∆ SP

Actual value

a) modification of setpoint
in enter mode

SW
SW

SW SW

control setpoint

The originally entered setpoint SP1 appears in the enter mode, which can be changed
in this item and which is immediately rendered valid after the alteration has been made
(refer to illustration a) ).
The values of the integral factor may be adjusted between 0 and 80%. As a rule, a low
value should be used to start with, otherwise the system will start oscillating. 10% are
proposed, which can be increased step by step, until the system has been adjusted.

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 Item

For test purposes or in case the I-proportion is not desired, the integral factor is set to
zero. A P-controller exists and the control setpoint is equal to the setpoint.

Under the following circumstances, the setpoint is immediately taken

over into the control setpoint:
- during initialization phase (switch on voltage)
- turning on (start mode)
- failure “sensor break-down” active
- limit alarms “temperature” active
- modification of setpoint

The range of the control setpoint is limited to setpoint ± 3 K (± 5.4 R).

24 Sequencing for 2 units

A 2-unit-sequencing is integrated in the software. The display during input mode and
normal mode can vary.

input mode normal mode Meaning

0 0 No sequencing function.
1 5-4-3-2-1 Short sequencing 5 min for testing purposes. In nor-
mal mode the remaining minutes till sequencing are
shown.
2...254 254...1 Sequencing shown in hours.
In the input mode a time lap of 2 to 254 hours can be
chosen. In normal mode the remaining hours till sequen-
cing are shown.

255 Un2 If "255" is set in the input mode, the unit is set as the
"2nd" unit. No adjustments are carried out on this unit.
The sequencing time is only set and displayed on the
„1st“ unit.

In case of failure (unit 1 or unit 2) the sequencing time is frozen. This state is maintained
until a failure reset is carried out. After that, sequencing continues as normal.

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Item

If unit 1 is the StBy-unit (i.e. the unit, which is not in operation at the moment, due to
the sequencing), a colon („:“) is displayed in item „U“. If unit 2 is the StBy-unit the colon
disappears.

3K below the alarm „temperature too high“ the StBy-unit starts in addition. The sequencing
time will not be interrupted. At a hysteresis of 3K the unit stops again.

The sequencing uses the standard inputs for remote on/off and water detector/Aux1 and
the standard outputs for common alarm and heating 2.
If the input Aux1/water detector and/or the output heating 2 is needed, an extension board is
installed, on which one input and output are available for the sequencing. This way the 2nd
heating stage and the water detector input are available again on the processor board.

As the sequencing is carried out by using the input for remote on/off, the display of the
StBy-unit shows:

from version 2.1: If the sequencing is enabled (i.e. menu item 24 > 0), the start of the
standby unit can be adjusted by DIP switch 1.
ON: no start at limit value

OFF: Start at 3K before attaining the limit value

"Temp. too high".
A connection scheme for both units is shown on the pages 32 and 36.

25 Actual Opening degree CW Valve

In this item, the actual opening degree of the CW valve is displayed.
This item exists only at CW-units.

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 5. Alarms and Failures

General
An alarm or failure is indicated via a short text in the display and status-LEDs.
Conditions that activate the alarm relay are shown in the following table. The delay with which the
alarm relay is activated, depends on the failure and is documented in the table.
Texts for alarms and failures are only shown in operation mode "start", in menu item 1 , and in
operation mode "stop". All alarms and failures that have occured up to this time and corresponding
operation modes are indicated by showing up every four seconds.

Warnings
Warnings have no direct influence on the function of the unit, i.e. after a warning has occured, the
unit can be continued in operation for a while. The alarm relay is not activated.

These functions are only supervised in start mode:

- Ultrasonic humidifier (5µS/cm)
- Filter

Alarms
Actual values are supervised not to reach limit values. After a delay of about 30 seconds the limit
alarm is activated. Limit values are supervised even in operation mode "stop".

Alarm "humidity" is only evaluated if dehumidification and humidification

hysteresis is not set at "0".

Failures
Failures on the following functions are only supervised in the operation mode "start":
- Reheat Compressor 1 low pressure
- Humidification (20µS/cm) Compressor 1 failure
- Airflow Compressor 2 low pressure
Compressor 2 failure

Failures on the following functions are also supervised in the operation mode "stop".
- Aux 1 / water sensor
- Aux 2 / fire and smoke detector
- Sensor break-down

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If the alarm input is supplied with 24V, there is no failure/alarm. If the alarm inputs are not used
they have to be supplied with 24V or, if possible, the hysteresis of the function has to be set to „0“.
The inputs concerned are:

Heating 1 and 2
Air volume 1 and 2
Water sensor/Aux 1 Alarm
Fire/Aux 2 Alarm
High pressure, low pressure failure compressor
Humidifier alarm / 20 µS/cm
Alarm 5 µS/cm
Filter alarm

Reset Alarms And Failures

Resetting of alarms and failures can only be done in menu item 1.

Warning (Alarm Relay Inactive)

Press key and within 1 s later, press key . After that, warning is reset and the alarm
LED disappears.

Alarm + Failure (Alarm Relay Active)

Press key and within 1 s later, press key . The alarm relay is deactivated.

Press key and within 1 s later, press key . All failures indicated are reset and the alarm
LED disappears.

In case of a failure reset the components are switched on sequentially (same as after power failure),
to prevent an overcharge of the alimentation line by the starting current.

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 Table of Alarms and Failures

Alarms
Display Meaning Alarm LED Alarm Relay Time Delay Consequences

Room temperature too high X X about 30 s ------------

Room temperature too low X X about 30 s ------------
Room humidity too high X X about 30 s ------------
Room humidity too low X X about 30 s ------------

Failures
Reheat 1 or 2 failure X X about 3 s Reheat 1 and 2
are switched off.
Humidifier (20µS/cm) failure X X about 5 min. Humidifier off.
Conductivity meter (5µS/cm) X - about 5 min. ------------

Airflow 1 failure X X about 20 s All compon. off,

Airflow 2 failure X X about 20 s Valve is closing,
Damper is closing.
The alarms "HEA",
"HIP" and "LOP"
are inhibited.

Low pressure compressor 1 X X 3 min. Compressor 1 off.

Low pressure compressor 2 X X 3 min. Compressor 2 off.
Compressor 1 failure X X 3s Compressor 1 off.
Compressor 2 failure X X 3s Compressor 2 off.
Clogged filter X - about 5 min.--------------
1 Auxiliary alarm 1 X X about 3 s --------------
2 Auxiliary alarm 2 X X about 3 s --------------
3°C > T > 50°C X X about 3 s Reheat, compressor
Sensor break-down (temp.) off, valve closed.
3% > r.h. > 97% X X about 3 s Humidifier off,
Sensor break-down (humidity) dehum. off.
2 Fire alarm / smoke detector X X about 3 s All components off,
valve is closing.
1 Water alarm X X about 3 s Humidifier off.
Controller defective immediately All components off.
Exchange controller.

1 2 These failures can be alternatively chosen (DIP-switch 3).

3 After compressor start, otherwise 3 s.

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6. Control Diagram for CW-Units

Temperatur Control Diagram

Setpoint
Temperature Temperature
too low Reheat 2 Reheat 1 CW-Cooling too high

Humidity Control Diagram

Setpoint
Humidity Humidity
too low Humidification Dehumidification too high

rel. hum.

Numbers refer to the menu items.

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 Control Diagram for Units with Compressor

Temperature Control Diagram

Setpoint
Temperature Temperature
too low Reheat 2 Reheat 1 1. Compressor 2. Compressor too high

Humidity Control Diagram

Setpoint
Humidity Humidity
too low Humidification Dehumidification too high

rel. hum.

Numbers refer to the menu items.

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7. Specification CompTrol 1002

7.1 Technical Data

Dimensions L x W x H 280 x 195 x 45 mm (11.0" x 7.7" x 1.8")

Power supply (24 V + 20 % / - 15 %) V AC

X10, X11.1 grounded

Power consumption 12 W

Fuse 1 Amp

Power output 15 V DC, 40 mAmp

Sensor input 2 (0..20 mAmp)

Operating resistance "temperature" 330 Ohm

Operating resistance "humidity" 162 Ohm

Display 4-Digit LED-display

4 LED green for status φ 3 mm (1/8")
1 LED red for alarm φ 3 mm (1/8")

Service elements 4 keys

Interface for BMS (Building Management RS 485 9600 Baud

System)
Outputs 2 x relays 3 Amp, 24 V,1 normally open for alarm,
humidification
5 x triac 4 Amp, 24 V
fan, valve or compressor and dehumidification saver
circuit, reheat 1, reheat 2

The consumer is connected to 24V.

Inputs 8 x 24 V AC
2.7 kOhm input resistance

Operating temperature 0°C ... 40°C (32°F ... 104°F)

Storage temperature -10°C ... 60°C (14°F ... 140°F)

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 7.2 Connection Diagram of Processor Board C1002

24 V~

Sensor
Fan

shut valve / compressor 1

open valve / dehumidification

Reheat 1
Reheat 2 / Sequencing out
Humidifier
Alarm / Sequencing out
Sensor input 0-20mA T
Airflow 1. module H
Filter
Reheat
Humidification 20µS/cm
Ultrasonic 5 µS/cm* / high pressure comp. 1
Remote On/Off / Sequencing in
Aux1- Water detector / Sequencing in
Aux2- Fire detection* / low press. comp. 1
Monitoring LO RS 485
HI

Extension card

X10: flat-cable plug 6.3 • 0.8

X11: connection terminal 33 pins
X12: extension plug 20 pins

The sequencing uses the standard inputs for Remote on/off and Aux1/water detector and the standard
outputs for reheat 2 and the common alarm.
If the input for Aux1/water detector and/or the output for reheat 2 are required, an extension card must be
installed, which provides an input/output for the sequencing.
This way the water detector input and the output for the 2nd reheat are provided on the processor board
again.

* If an extension card is installed, the inputs for Ultrasonic 5µS/cm and Aux2/fire are situated
on the extension card.

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In a CW application, the CompTrol 1002 is usually used for a proportional valve with motor drive.
The operation of the control is explained in the following drawing (example for a 150- seconds-
runtime).

Operation
level / %

When connection V+ is supplied with power, the valve is completely opened within 150 seconds
(operation level 0% to operation level 100%). Shorter times mean steeper operation level. When
connection V- is supplied by power the valve is closing. If there is a power interruption to the valve,
the last operation level is fixed.

The consumer is connected to 24V.

Examples:

Valve Contactor

The function of a triac cannot be checked by means of an ohmmeter. Measurements provided

by these instruments would give faulty results because a triac needs a load for a correct function.
For an operational test, a tester with filament lamp (about 2 W) should be used.

Inputs are designed for 24 V AC, but also a voltage 24V DC can be used.

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 7.3 Bus connection

C1002 board with driver module

Low, terminal 32
High, terminal 33 } RS 485, for Stulz bus connection

Driver module

The C1002 controller can be integrated in the Stulz bus. The driver module serves to properly
adjust the C1002 as a bus participant in dependence of the position within the bus. For a detailed
description of the driver module see next page.

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Driver module
The driver module has the following features:
1. a static bus termination (120 Ohm), which can be activated by a jumper.
2. a circuit to set the bias for the bus. By means of two jumpers either a low bias (bus middle) or
a high bias (bus end) can be set.
3. protection against electrostatic discharge (ESD) impulses on the data lines

The interference immunity of the bus is increased by the driver module.

As far as the jumper settings are concerned, only the two settings shown below are allowed. The
jumpers must be changed blockwise. Other settings result in an unstable bus communication.

Participant at the end of the RS485 bus

This figure shows the jumper position for the
participant at the end of the bus.
The rightmost jumper is located in a position
where the termination resistor is activated.
The other jumpers are set for a high bias.

Jumper to activate the termination resistance

{

Two jumpers to set the bias on the bus.

Participant in the middle of the RS485 bus

This figure shows the jumper position for the
participant in the middle of the bus.
The rightmost jumper is located in a position
where the termination resistor is deactivated.
The other jumpers are set for a low bias.

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 7.4 Connection Diagram for Sequencing at the Processor-Board

Unit 1 24 V 0 V
Heating 2

3
Remote

ALARM
On/Off
Aux 1

2
1
20 21 29 30 17

A1
Seq.
A2

Unit 2 24 V 0 V

A1
Seq.
A2
Heating 2

3
Remote

ALARM
On/Off
Aux 1

2
1
20 21 29 30 17

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8. Specifications of the Extension Card 1b

Characteristics

With the extension card 1b, additional inputs and outputs are provided for the CompTrol 1002. The
extension card 1b is fixed on the CompTrol 1002 by means of the two distance pieces enclosed.
Electric connection to the basic board is made by a 20 pins plug connector. As soon as the extensi-
on card has been connected, the alarms aux 2 / fire and smoke detector and Ultrasonic humidifier
5µS/cm can only be detected on the extension board.

Operating Elements (DIP Switches 1-6)

DIP-Switch 1 Configuration of a damper

ON: A damper is configured. Fan start is delayed by approxi-

mately 90 s.

OFF: A damper is not configured. The fan starts immediately.

DIP-Switch 2 Configuration of a second compressor.

ON: A second compressor is available. The DIP switch

on the rear side of the CompTrol 1002 must be set to OFF
(Compressor version).

OFF: A second compressor does not exist.

DIP-Switch 3-6 No function

All DIP switches on the extension card 1b must only be switched

when no voltage is applied!

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 8.1 Technical Data Extension Card 1b

Dimensions L x W x H 125 x 70 x 30 mm (4.9" x 2.8" x 1.2")

Power supply (24 + 20 % / - 15 %) V AC
X20.24 grounded
Power consumption 4W
Fuse 0.4 AT
Operating elements 6-fold DIP switches
Outputs 3 x triac (4 A, 24 V) for
damper, compressor 2, sequencing

The consumer is connected to 24 V.

Inputs 8 x 24 V AC
2.7 kOhm input resistance
Operating temperature 0°C ... 40°C (32°F ... 104°F)
Storage temperature -10°C ... 60°C (14°F ... 140°F)

Function of Extension Card 1b

Compressor Sequencing

If two compressors are configured, these are subject to compressor sequencing, according to the
“first in - first out” principle, i.e. should both compressors be turned on, the compressor which has
been turned on first will be turned off first. Start parameters (menu items 9 and 11) will be changed
internally, not visibly, after each compressor start.

Temperature Limit
The input "Temperature Limit" exists. As soon as a voltage of 24 V is applied to this input, the
cooling is interrupted.
That means for
- CW version: The CW valve closes
- Compressor version: The compressors are switched off.

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8.2 Connection Diagram of the Extension Card 1b

Compressor 2

Sequencing out
Sequencing 24 V

Damper
Sequencing in

high pressure comp.2

low pressure comp.2
Airflow module 2
Temperature limit
DIP switches
Aux2 / Firestat and smoke detector
Ultrasonic 5µS/cm

X20: connection terminal 18 pins

X21: extension plug 20 pins

The consumer is connected to 24 V.

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 8.3 Connection Diagram for Sequencing with Extension Card

Unit 1 24 V 0 V

3
Remote

ALARM Extension 1b
On/Off

2
15 11 12
1
20 21 29

A1
Seq.
A2

Unit 2 24 V 0 V

A1
Seq.
A2

3
Remote

ALARM Extension 1b
On/Off

2
15 11 12
1
20 21 29

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9. Appendix
9.1 Standard Setting
Standard
Menu item Range value Adjusted value

2. Setpoint temperature 10,0...30,0°C 24,0°C

3. Setpoint humidity 10...90% 45%
4. Limit value temperature too high 10...50°C 35°C
5. Limit value temperature too low 0...30°C 0°C
6. Limit value humidity too high 30...90% 80%
7. Limit value humidity too low 0...70% 0%
8a. Valve modulating time 0...255 s 150 s
8b. Compressor restart delay 0...255 s 255 s
9a. CW-valve start value 0...9,9 K 0,0 K
9b. Compressor 1 start value 0...9,9 K 0,7 K
10a. CW valve proportional range 0...9,9 K 1,0 K
10b. Hysteresis compressors 0...9,9 K 0,3 K
11a. Opening degree for dehumidif. 0...100% 100%
11b. Compressor 2 start value 0...9,9 K 1,2 K

12. Start value reheat 1 0...9,9 K 0,5 K

13. Hysteresis reheat 1 + 2 0...9,9 K 0,3 K
14. Start value reheat 2 0...9,9 K 1,0 K
15. Start value humidification 0...20% 5%
16. Hysteresis humidification 0...20% 3%
17. Start value dehumidification 0...20% 5%
18. Hysteresis dehumidification 0...20% 3%
19. CPU-address 1...255 1
20. Sensor adjustment "temperature" -12,8...+12,7 K 0 ------------------
21. Sensor adjustment "humidity" -24...+24% 0 ------------------
22. Unit start delay 0...996s 4
23. Integral factor 0...80% 0%
24. Sequencing for 2 units 0...255 0

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 9.2 Password

In menu items 2 to 24 a password is requested in enter mode. The display shows

To enter the password, keys and must be pressed within 5 seconds.

Now the display flashes and the parameter can be modified.

Should a wrong key be pressed or the time be exceeded, entering of password is aborted.

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