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The document contains definitions for variables that are used to monitor and calculate metrics related to a forming line production process. It defines variables for the current production code, reference line speed, board dimensions, total reject length, runtime, downtime, and a formula to calculate press factor.

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0% found this document useful (0 votes)
28 views3 pages

Note

The document contains definitions for variables that are used to monitor and calculate metrics related to a forming line production process. It defines variables for the current production code, reference line speed, board dimensions, total reject length, runtime, downtime, and a formula to calculate press factor.

Uploaded by

mtam.ctrl
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as TXT, PDF, TXT or read online on Scribd
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{===== Chargencode initialisieren =====}

mrZ_Char_Prod_Code_Act_Cnt = Z_HISTWORD_RD_T0000;
mrZ_Char_Ref_Line_Speed_mms = Z_HISTDATA_RD_L0002;
mrZ_Char_Ref_Board_Length_mm = Z_HISTDATA_RD_T0001;
mrZ_Char_Ref_Board_Width_mm = Z_HISTDATA_RD_T0003;
mrZ_Char_Ref_Board_Thick_mm = Z_HISTDATA_RD_T0004;
mrZ_Char_Ref_Board_Thick_Ave_mm = Z_HISTDATA_RD_T0093;
mrZ_Char_Ref_NoB_Cnt = Z_HISTDATA_RD_T0006;
mmZ_Char_Prod_Code = Z_HISTMSG_RD_T0000;
{== Forming Line =}
mrZ_Char_Reject_Total_Length_m = mrZ_HISTFMZ_L0003_Act_Char;
mrZ_Char_Reject_Metal_Length_m = mrZ_HISTFMZ_L0006_Act_Char;
mrZ_Char_Prod_Run_Time_Sec = mrZ_HISTFMZ_L0001_Act_Char ;
mrZ_Char_NoB_Beltnose_Re_m = mrZ_HISTFMZ_L0008_Act_Char ;
mrZ_Char_NoB_Beltnose_Du_m = mrZ_HISTFMZ_L0009_Act_Char ;
mrZ_Char_Prod_Stop_Time_Sec = mrZ_HISTFMZ_L0011_Act_Char ;

"Z_HISTWORD_RD_T0000","$System","ACT Production Code infeed


(counter)",No,No,0,No,No,0,0,"INT",0,0,100,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,
0,1,Off,0,1,0,Off,0,1,Min,0,100,Linear,"PLC_T",No,"DB630,W0006",No,"IST Produktions
Code Einlauf (counter)",0,0,0,0,0,0,0,0,"","","","","","","",""
"Z_HISTDATA_RD_L0002","$System","Ref Belt speed
forming",No,No,0,No,No,0,0,"mm/s",0,0,4000,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,
0,1,Off,0,1,0,Off,0,1,Min,0,4000,Linear,"PLC_L",No,"DB630,REAL56",No,"Ref Belt
speed forming",0,0,0,0,0,0,0,0,"","","","","","","",""
"Z_HISTDATA_RD_T0001","$System","REF board Length
(raw)",No,No,0,No,No,0,0,"mm",0,0,12000,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1
,Off,0,1,0,Off,0,1,Min,0,12000,Linear,"PLC_T",No,"DB630,REAL52",No,"SOLL Platten
L�nge (Roh)",0,0,0,0,0,0,0,0,"","","","","","","",""
"Z_HISTDATA_RD_T0003","$System","REF board Width
(finish)",No,No,0,No,No,0,0,"mm",0,0,3000,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0
,1,Off,0,1,0,Off,0,1,Min,0,3000,Linear,"PLC_T",No,"DB630,REAL60",No,"SOLL Platten
Breite (fertig)",0,0,0,0,0,0,0,0,"","","","","","","",""
"Z_HISTDATA_RD_T0004","$System","REF board Thickness
(raw)",No,No,0,No,No,0,0,"mm",0,0,50,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Of
f,0,1,0,Off,0,1,Min,0,50,Linear,"PLC_T",No,"DB630,REAL64",No,"SOLL Platten Dicke
(Roh)",0,0,0,0,0,0,0,0,"","","","","","","",""
"Z_HISTDATA_RD_T0093","$System","ACT Average Thickness
(optional)",No,No,0,No,No,0,0,"",0,0,100,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,
1,Off,0,1,0,Off,0,1,Min,0,100,Linear,"PLC_T",No,"DB630,REAL420",No,"FMZ Platten in
Ausschuss (alle)",0,0,0,0,0,0,0,0,"","","","","","","",""
"Z_HISTDATA_RD_T0006","$System","REF board
counter",No,No,0,No,No,0,0,"#",0,0,32768,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,
1,Off,0,1,0,Off,0,1,Min,0,32768,Linear,"PLC_T",No,"DB630,REAL72",No,"SOLL Platten
Anzahl",0,0,0,0,0,0,0,0,"","","","","","","",""
"Z_HISTMSG_RD_T0000","$System","ACT Recipe
name",No,No,0,No,20,"","PLC_T",No,"DB630,S18,10",No,"IST Rezept Name",""

heating circuit 1
"P15S-B01_5N-PV","$System","HEAT act.value heating plate circuit 1 top
Prozess",No,No,0,No,No,0,0,"",0,-
1e+010,1e+010,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
1e+010,1e+010,Linear,"PLC_P_Fast",No,"DB277,REAL02572",No,"HEAT act.value heating
plate circuit 1 top process value to HMI",0,0,0,0,0,0,0,0,"","","","","","","",""
heating circuit 2
"P15S-B02_5N-PV","$System","HEAT act.value heating plate circuit 2 top
Prozess",No,No,0,No,No,0,0,"",0,-
1e+010,1e+010,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
1e+010,1e+010,Linear,"PLC_P_Fast",No,"DB277,REAL02828",No,"HEAT act.value heating
plate circuit 2 top process value to HMI",0,0,0,0,0,0,0,0,"","","","","","","",""
heating circuit 3
"P15S-B03_5N-PV","$System","HEAT act.value heating plate circuit 3 top
Prozess",No,No,0,No,No,0,0,"",0,-
1e+010,1e+010,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
1e+010,1e+010,Linear,"PLC_P_Fast",No,"DB277,REAL03084",No,"HEAT act.value heating
plate circuit 3 top process value to HMI",0,0,0,0,0,0,0,0,"","","","","","","",""
temp_inlet
"P15S-B201N-PV","$System","HEAT primary actual temperature (header line)
Proz",No,No,0,No,No,0,0,"",0,-
1e+010,1e+010,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
1e+010,1e+010,Linear,"PLC_P_Fast",No,"DB277,REAL07180",No,"HEAT primary actual
temperature (header line) process value to
HMI",0,0,0,0,0,0,0,0,"","","","","","","",""
temp_outlet
"P15S-B202N-PV","$System","HEAT primary actual temperature (recirculation
lin",No,No,0,No,No,0,0,"",0,-
1e+010,1e+010,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
1e+010,1e+010,Linear,"PLC_P_Fast",No,"DB277,REAL07436",No,"HEAT primary actual
temperature (recirculation line) process value to
HMI",0,0,0,0,0,0,0,0,"","","","","","","",""

Press speed R old prg)


mrZ_Char_Ref_Line_Speed_Ave_mms
ZRepCalcProd
{=== Average Speed in mm/s ===}
mrZ_Char_Ref_Line_Speed_Ave_mms = mrZ_Char_Act_NoB_Cnt *
mrZ_Char_Ref_Board_Length_mm / mrZ_Char_Prod_Run_Time_Sec;

{===mrZ_Char_Act_NoB_Cnt===}
mrZ_Char_Act_NoB_Cnt = mrZ_HISTFMZ_T0002_Act_Char +
mrZ_HISTFMZ_T0003_Act_Char ;

mrZ_Char_Act_NoB_Cnt_FC = mrZ_HISTFMZ_T0002_Act_Char ;
mrZ_Char_TReject_Total_Pcs = mrZ_HISTFMZ_T0003_Act_Char ;

{===mrZ_Char_Ref_Board_Length_mm===}
mrZ_Char_Ref_Board_Length_mm = Z_HISTDATA_RD_T0001 ;

{===mrZ_Char_Prod_Run_Time_Sec===}
mrZ_Char_Prod_Run_Time_Sec = mrZ_HISTFMZ_L0001_Act_Char ;

Raw_thickness
Raw_length
Raw_width

{===old prg====}
mrZ_Char_Ref_Board_Thick_mm = Z_HISTDATA_RD_T0004 ; {==DB630,REAL64==}
mrZ_Char_Ref_Board_Length_mm = Z_HISTDATA_RD_T0001 ; {==DB630,REAL52==}
mrZ_Char_Ref_Board_Width_mm = Z_HISTDATA_RD_T0003 ; {==DB630,REAL60==}

{===new prd===}
gross_board_thickness = Z_HISDATA_RD_T0004 {==DB653,REAL50==}
gross_board_length = Z_HISDATA_RD_T0001 {==DB653,REAL38==}
gross_board_width = Z_HISDATA_RD_T0002 {==DB653,REAL42==}

Sanded_thickness
Sanded_length
Sanded_width

{===new prd===}
net_board_thickness = Z_HISDATA_RD_T0005 {==DB653,REAL54==}
net_board_length = xxxxxxxxxxxxxxxx (dont have !)
net_board_width = Z_HISDATA_RD_T0003 {==DB653,REAL46==}

Runtime
Downtime

mrZ_Char_Prod_Run_Time_Sec = mrZ_HISTFMZ_L0001_Act_Char ;
mrZ_Char_Prod_Stop_Time_Sec = mrZ_HISTFMZ_L0011_Act_Char ;

Press�factor�� [s/mm]
mrThCt-Pressfactor = (DPCsnd-Press-Length * 1000) / (DPCrcv-thBoard-1 * P11CL1-
SP_SPEED-SCADA);
"DPCsnd-Press-Length","$System","actual setpoint raw board
thickness",No,No,0,No,No,0,0,"m",0,-
32768,32768,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
32768,32768,Linear,"Comm_Aux_snd",No,"rDPCsnd_Press_Length",No,"actual setpoint raw
board thickness",0,0,0,0,0,0,0,0,"","","","","","","",""
"DPCrcv-thBoard-1","$System","actual setpoint raw board
thickness",No,No,0,No,No,0,0,"mm",0,-
32768,32768,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
32768,32768,Linear,"Comm_Aux_rcv",No,"rDPCrcv_thBoard[1]",No,"actual setpoint raw
board thickness",0,0,0,0,0,0,0,0,"","","","","","","",""
"P11CL1-SP_SPEED-SCADA","$System","DRV speed from Scada auto
[mm/s]",No,No,0,No,No,0,0,"",0,-
1e+010,1e+010,0,0,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,Off,0,1,0,Off,0,1,Min,-
1e+010,1e+010,Linear,"PLC_P_Fast",No,"DB249,REAL00040",No,"",0,0,0,0,0,0,0,0,"","",
"","","","","",""

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