Remove - Install Chain Tensioner

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AR05.10-P-7800A Remove/install chain tensioner 27.7.

94
ENGINE 111

1 End piece
14 Chain tensioner housing
15 Sealing ring
25 Oil filler cap
26 Intake cam

P05.10-0225-06

1 End piece
2 Ball (return flow check valve)
3 Compression spring
4 Ball guide
5 Aluminum seal
7 Filler pin
8 Compression spring
9 Detent spring
10 Thrust pin
11 Ball (control valve)
12 Compression spring
13 Thrust piece (interference-fit)
14 Chain tensioner housing
15 Aluminum seal
16 Timing case cover
17 Cylinder head
18 Bolt+washer
19 Tensioning rail
20 Cylinder head gasket
21 Timing chain
22 Plastic shoulder (sliding surface) of
tensioning rail
A Oil feed duct
B Oil reservoir for chain tensioner

P05.10-0226-06

Remove
1 Remove top part of air filter AR09.10-P-1050G
2.1 Remove compressor, install Engine 111 with supercharger AR09.50-P-4705A
3 Position piston of cylinder 1 to 20° after ignition Crank engine at crankshaft
TDC At 20° after ignition TDC of cylinder 1, the
timing chain cannot skip at the camshaft
sprockets with the chain tensioner removed.
To check whether cylinder 1 is positioned at
20° after ignition TDC, remove the oil filler cap
(25). The tips of the intake cams (arrow) of
cylinder 1 must point upwards at an angle.
4 Cover over alternator e.g. with clean rag
5 Slacken end piece (1) one turn
6 Remove chain tensioner (14) complete If the complete chain tensioner is
slackened, it must be removed, disassembled
and reassembled as described.

© Daimler AG, 4/8/15, G/10/08 / ar05.10-p-7800a / Remove/install chain tensioner Page 1/2
ENGINE 111
Install
7 Install chain tensioner (14) AR05.10-P-7800-02A
8 Run engine and inspect for leaks

Timing chain, chain tensioner

Number Designation Engine


111

BA05.10-P-1001-01B End piece of chain tensioner Nm 40

BA05.10-P-1002-01B Chain tensioner housing in timing Nm 80


case cover

Commercially available tools

Number Designation
WH58.30-Z-1035-06A 10 mm pin wrench socket, 1/2" square

© Daimler AG, 4/8/15, G/10/08 / ar05.10-p-7800a / Remove/install chain tensioner Page 2/2
ENGINE 111

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