Cost MGMT Accounting U4
Cost MGMT Accounting U4
Cost MGMT Accounting U4
Budgeting
Unit 4
BAC 301/05
Cost and Management
Accounting
Budgeting
ii WAWASAN OPEN UNIVERSITY
BAC 301/05 Cost and Management Accounting
COURSE TEAM
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Contents
Unit 4 Budgeting
Unit overview 1
Unit objectives 1
Objectives 3
Introduction 3
Advantages of budgets 5
Revenues budget 7
Production budget 8
Cash budget 24
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BAC 301/05 Cost and Management Accounting
Objectives 33
Introduction 33
Responsibility accounting 38
Flexible budgets 39
Price variances 42
Efficiency variances 42
Standard costing 43
Actual costing 47
Normal costing 47
Summary of Unit 4 51
Case studies 57
Glossary 67
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UNIT 4 1
Budgeting
Unit Overview
U nit 4 covers master budgets, flexible budgets and standard costs. This unit
introduces the standard costing system which is used for both job and process
costing. A simple budgeted statement of comprehensive income based on a set of
estimates or budgeted figures is also presented. The unit also demonstrates the steps
involved in preparing budget schedules and flexible budgets. In addition, steps to
prepare a performance report that uses a flexible and static budget are illustrated. The
later part of the unit explains the various variance analyses to control and measure
management performance.
Unit Objectives
By the end of Unit 4, you should be able to:
Introduction
Budget is a quantitative expression of a management’s proposed plan for a specified
period, and is an aid to coordinate what needs to be done to implement the plan.
• Are the markets for the products local, regional, national, or global?
• What is the best organisational and financial structure for the firm?
Strategic plans are expressed through long-term budgets and operating plans are
expressed through short-term budgets. Feedback from the short-term budgets can
lead to changes in plans and strategies.
The working document for the budgeting process is called the master budget. Master
budget includes management’s operating and financial plans for a financial period.
It is a series of budgets including a set of budgeted financial statements called pro
forma statements.
UNIT 4 5
Budgeting
Advantages of budgets
Budgets are a primary management control tool which has at least three advantages
as below:
If the marketing group is able to obtain information about the launching of a new
product, it can share with the manufacturing group. The manufacturing group must
then coordinate and communicate with the material purchasing group, and so on.
Budget should not be the only benchmark used to evaluate performance because
it creates an incentive for subordinates to set a target that is relatively easier to
achieve. Managers should negotiate with the subordinates to make the budget more
challenging to achieve.
Budgets must involve all levels of management in the company. The accountant
should be a budget coordinator instead of a budget preparer.
Budgets should not be administered rigidly. Attaining the plan in the original
budget is not the only objective because changing conditions may call for changes
in plans. For example, if a situation arises in which some unplanned repairs would
serve the long-term interests of the company, the manager should undertake the
additional spending.
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The budgeting process includes both operating budgets and financial budgets.
The cash budget and budgeted statement of comprehensive income are used to
prepare the budgeted statement of financial position and budgeted statement of
cash flows.
Although facts are different among companies, the following basic steps are common
for developing the operating budget of a manufacturing company.
Revenues budget
The budgeting process usually begins with a revenues budget. The revenues budget
reflects sales forecast and is affected by current and expected economic conditions,
new or discontinuing products, activities of competitors, and company planned
marketing activities.
The revenues budget identifies the expected level of sales for the company. Although
revenues budget looks simple, its outcome will affect the remainder of the budget
process.
The sales forecast should be primarily based on input from sales managers and
sales representatives. A sales forecast is often the outcome of elaborate information-
gathering and discussions among sales managers.
Revenues budget is prepared together with an analysis of the resulting expected cash
collections. Normally, sales are on account, there is a delay between the time of a
sale and the actual cash collections. For the revenues budget to be useful, the timing
and pattern of cash collections must be carefully considered.
Wonderful Corporation forecasts sales for three products with the following seasonal
sales pattern for the year ending 31 December 2014:
Products
Quarter A B C
1 40% 30% 10%
2 30% 20% 40%
3 20% 20% 40%
4 10% 30% 10%
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The annual sales budget shows forecasts for the different products and their expected selling
price per unit as follows:
Required:
Prepare a sales budget, in units and dollars, by quarters for the company for the coming year.
Answer:
Revenues Budget
For the Year Ending 31 December 2014
Production budget
Production budget is prepared based on the forecasted sales. Production is also a
function of the beginning finished goods inventory and the desired ending finished
goods inventory.
Wonderful Corporation forecasts sales for three products for the year ending
31 December 2014:
Production manager plans to end each quarter with sufficient inventory to cover
25% of the following quarter’s forecasted sales. The company started of Product
A with 4,000 units in finished goods inventory, and planned to end the year with
5,000 units in finished goods inventory. The company started of Product B with
4,500 units in finished goods inventory, and planned to end the year with 4,000
units in finished goods inventory. The company started of Product C with 2,000
units in finished goods inventory, and planned to end the year with 3,000 units in
finished goods inventory.
Required:
Prepare a production budget, in units, by quarters for the three products for the
coming year.
Answer:
The planned production is the key to prepare the direct material usage budget
in quantities and dollars. Bill of materials is a document stored and updated in
UNIT 4 11
Budgeting
Wonderful Corporation planned production for three products for the year ending
31 December 2014:
Bill of materials indicates that the following direct materials are required for each
product:
Required:
Prepare the direct material usage budget for the year ending 31 December 2014.
Answer:
Usage of Material Y:
Product A 30,000 22,000 14,000 16,000 82,000
Product B 66,000 48,000 54,000 70,000 238,000
Product C 84,000 192,000 156,000 54,000 486,000
Total (in pieces) 180,000 262,000 224,000 140,000 806,000
Usage of Material Z:
Product A 30,000 22,000 14,000 16,000 82,000
Product B 33,000 24,000 27,000 35,000 119,000
Product C 56,000 128,000 104,000 36,000 324,000
Total (in metres) 119,000 174,000 145,000 87,000 525,000
Purchasing department prepares the direct material purchase budget based on the
budgeted direct material usage, the beginning and the ending inventory of direct
materials.
Wonderful Corporation direct material usage budget for all materials for the year
ending 31 December 2014:
Production manager plans to end each quarter with sufficient inventory of direct
materials to cover 20% of the following quarter’s production. The company’s plan for
inventory of direct materials for the year ending 31 December 2014 are as follows:
Beginning Ending
inventory inventory
Material X (in kg) 9,100 10,000
Material Y (in pieces) 36,000 40,000
Material Z (in metres) 23,800 30,000
UNIT 4 13
Budgeting
Unit price
Material X (in kg) RM5.00
Material Y (in pieces) RM10.00
Material Z (in metres) RM20.00
Required:
Prepare the direct material purchases budget for the year ending 31 December 2014.
Answer:
Material Y
(in pieces) 196,400 254,400 207,200 152,000 810,000
Cost per
piece RM10.00 RM10.00 RM10.00 RM10.00 RM10.00
RM1,964,000 RM2,544,000 RM2,072,000 RM1,520,000 RM8,100,000
Material Z
(in metres) 130,000 168,200 133,400 99,600 531,200
Cost per
meter RM20.00 RM20.00 RM20.00 RM20.00 RM20.00
RM2,600,000 RM3,364,000 RM2,668,000 RM1,992,000 RM10,624,000
Direct manufacturing labour cost = Planned production × Labour hour per unit × Wage rate
UNIT 4 15
Budgeting
Wonderful Corporation planned production for three products for the year
ending 31 December 2014:
Standard manufacturing process requires the following labour hours for each
product:
Required:
Prepare the Direct Manufacturing Labour Costs Budget for the year ending 31
December 2014.
Answer:
In traditional costing, these costs are allocated to products using the cost drivers
such as direct labour hours or machine hours. In the activity-based budgeting, these
costs are allocated to products using the activity-based cost drivers such as setup
time or number of production runs.
The overhead costs are divided into variable costs and fixed costs.
Wonderful Sdn. Bhd. allocates manufacturing overhead costs to products based on the
direct labour (DL) hours.
DL hours
Product A (in hours) 82,000
Product B (in hours) 148,750
Product C (in hours) 243,000
Total 473,750
UNIT 4 17
Budgeting
Variable costs
Fixed costs
per DL hour
Supplies RM2.00
Indirect labour RM6.00
Electricity RM1.50 RM500,000
Maintenance RM4.00 RM80,000
Depreciation RM400,000
Salaries of supervisors RM200,000
Required:
Prepare the Manufacturing Overhead Costs Budget for the year ending 31 December
2014.
Answer:
Variable costs:
Supplies 473,750 hours × RM2.00 RM947,500
Indirect labour 473,750 hours × RM6.00 RM2,842,500
Electricity 473,750 hours × RM1.50 RM710,625
Maintenance 473,750 hours × RM4.00 RM1,895,000
RM6,395,625
Fixed costs:
Electricity RM500,000
Maintenance RM80,000
Depreciation RM400,000
Salaries of supervisors RM200,000
RM1,180,000
2. costs of conversion
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The costs of conversion are incurred to convert raw materials to finished goods.
These costs include the costs of:
1. direct labour;
Fixed manufacturing overhead costs are indirect costs of production that remain
relatively constant regardless of the quantity of production, such as:
Unit cost
Material X RM5.00
Material Y RM10.00
Material Z RM20.00
Direct labour costs RM8.00
Manufacturing overhead costs* RM15.99
Required:
Answer:
Activity 4.1
Beginning Ending
inventory inventory
Direct materials 24,000 units 18,000 units
Finished goods inventory 8,000 units 10,000 units
Cost of goods sold = Beginning inventory of finished goods + Direct material usage
+ Direct manufacturing labour costs + Manufacturing overhead
costs – Ending inventory of finished goods
Wonderful Corporation direct material usage budget for all materials for the year
ending 31 December 2014:
Required:
Prepare the Cost of Goods Sold Budget for the year ending 31 December 2014.
SGA expenses consist of the operating costs of a company, which are normally
categorised as:
1. Selling expenses are salaries, advertising expenses, rent, and all expenses
directly related to sales, marketing and distribution activities.
Similar to manufacturing overhead costs, SGA expenses are divided into variable
and fixed components.
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Wonderful Sdn Bhd provides the following information for its non-manufacturing
costs budgets for the year ending 31 December 2014:
ii. The company will organise four marketing and promotion events during the
year with total cost of RM1,000,000.
v. Administrative expenses for the office staff are equal to RM1,500,000 for a
year.
Required:
Prepare the Non-manufacturing Costs Budgets for the year ending 31 December
2014.
Variable
Fixed costs Total costs
costs
Sales
commissions $44,400,000 5% $2,220,000 $2,220,000
Marketing
expenses $1,000,000 $1,000,000
Distribution
expenses $44,400,000 4% $1,776,000 $1,776,000
General
expenses $500,000 $500,000
Administrative
expenses $1,500,000 $1,500,000
$3,996,000 $3,000,000 $6,996,000
Answer:
RM RM
Revenues 44,400,000
Cost of goods sold (30,547,395)
Gross margin 13,852,605
Operating expenses
Selling expenses 2,220,000
Marketing expenses 1,000,000
Distribution expenses 1,776,000
General expenses 500,000
Administrative expenses 1,500,000 (6,996,000)
Operating income 6,856,605
Activity 4.2
Required:
Cash budget
Cash budget is part of the financial budget. It reflects all cash inflows and outflows
for the specific period of time. The beginning and end point of a cash budget is the
cash balance, which is equal to cash and bank accounts in the statement of financial
position.
As for cash inflows, the following categories of expected cash receipts should be
considered:
• Cash sales
• Other income
Cash sales must be adjusted for any trade or other discounts and for possible returns.
Other income is income other than sales. For example, a company may have
investments that will introduce cash during the time period. These types of cash
include rent, dividend and interest.
As for cash outflows, the following categories of expected cash payments should be
considered:
• Raw materials
• Labour costs
• Overhead costs
• Marketing expenses
• Selling expenses
• Distribution expenses
• Administrative expense
• Other payments
UNIT 4 25
Budgeting
Raw materials are the largest cash expense for a manufacturing company. It is
necessary to factor in the increases to keep up with forecasted sales and to consider
whether any pricing changes are expected. The timing of cash outflows depends on
the credit term with suppliers.
Labour costs are usualy the second largest expense item during an accounting period.
It is necessary to include estimates for all appropriate deduction such as EPF and
SOCSO.
Selling expenses include salaries and commissions for sales staff and sales office
expenses. However, the item can also include travelling or other sales-related expenses.
Administrative expenses are related to general office expenses such as salaries, utilities,
telephone, printing and daily office expenses. Normally, these expenses are estimated
based on past experience.
Plant and equipment expenditures include cash payments for equipment installation
leasing, major repairs and maintenance.
Other payments include interest payable to banks and income taxes payable to
government.
Generally, management accountant will take the following steps to prepare a cash
budget:
Step 1 Prepare revenues budget for each month or quarter during the budget period.
Step 2 Determine the time period when the revenues will actually generate cash.
Step 3 Prepare a cash collections schedule based on the forecasted sales and cash
collection pattern.
Credit sales do not produce immediate cash inflows and customers’ payment
habits tend to be unchanged over time.
Step 4 Prepare a cash payments schedule based the expenses budgets and cash payment
pattern.
Step 5 Prepare the cash budget by combining the estimated cash inflows and cash
outflows. The net cash inflows/outflows are added to the cash balance at the
beginning of the budget period to arrive at the cash balance at the end of the
budget period.
i. 70% of the sales are collected in the same quarter, the balance to be collected
in the following quarter.
ii. 80% of purchases of direct materials are paid in the same quarter, the balance
to be paid in the following quarter.
iii. Labour costs are paid in the same quarters they are incurred.
iv. Manufacturing overhead costs (excluding depreciation) are paid in the same
quarter and are allocated using direct labour hours.
v. Selling and distribution expenses are incurred in the same quarter as sales.
vi. Other non-manufacturing expenses are incurred evenly during the year.
Answer:
Cash Budget
For the Year Ending 31 December 2014
2013 2014
Fourth First Second Third Fourth
quarter quarter quarter quarter quarter
Sales 8,000,000 9,240,000 14,400,000 13,680,000 7,080,000
Collections in same
quarter 6,468,000 10,080,000 9,576,000 4,956,000
Collections in the
following quarter 2,400,000 2,772,000 4,320,000 4,104,000
8,868,000 12,852,000 13,896,000 9,060,000
2013 2014
Fourth First Second Third Fourth
quarter quarter quarter quarter quarter
Purchases of materials 3,000,000 4,801,000 6,174,500 4,960,500 3,700,000
Payments in same
quarter 3,840,800 4,939,600 3,968,400 2,960,000
Payments in the
following quarter 600,000 960,200 1,234,900 992,100
Payments for direct
materials 4,440,800 5,899,800 5,203,300 3,952,100
Collections in same
quarter 0.8
Collections in the
following quarter 0.2
1
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BAC 301/05 Cost and Management Accounting
2014
Total First Second Third Fourth
quarter quarter quarter quarter
Direct labour
hours 473,750 113,250 148,000 125,750 86,750
Manufacturing
overhead costs 7,175,625 1,715,334 2,241,673 1,904,665 1,313,953
Manufacturing
overhead costs 7,575,625
Deduct:
Depreciation 400,000
7,175,625
2014
Total First Second Third Fourth
quarter quarter quarter quarter
Sales 44,400,000 9,240,000 14,400,000 13,680,000 7,080,000
Selling and
Distribution
Costs 3,996,600 831,600 1,296,000 1,231,200 637,200
Selling
expenses 2,220,000
Distribution
expenses 1,776,000
3,996,000
Activity 4.3
ASSETS
Non Current Assets
Property, plant and equipment 20,000,000
Less: Accumulated depreciation (5,000,000)
15,000,000
Current Assets
Cash 1,500,000
Account receivables 2,400,000
Direct materials inventory 881,500
Finished goods inventory 1,510,000
6,291,500
Total Assets 21,291,500
LIABILITIES
Non Current Liabilities
Bank loan 10,000,000
Current Liabilities
Accounts payable 600,000
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Shareholders’ Equity
Share capital 10,000,000
Retained earnings 691,500
ASSETS
Non Current Assets
Property, plant and equipment 20,000,000
Less: Accumulated depreciation (5,400,000)
14,600,000
Current Assets
Cash 6,254,224
Account receivables 2,124,000
Direct materials inventory 1,050,000
Finished goods inventory 1,795,730
11,223,954
Total Assets 25,823,954
LIABILITIES
Non Current Liabilities
Bank loan 10,000,000
Current Liabilities
Accounts payable 740,000
Shareholders’ Equity
Share capital 10,000,000
Retained earnings 5,083,954
Summary
In this section, you have learnt about the advantages and benefits
of a master budget. The master budget expresses management’s
operating and financial plans for a specified period and it includes
a set of budgeted financial statements. The master budget is the
initial plan of what the company intends to accomplish in the
budget period which evolves from both operating and financing
decisions of the organisation.
You have also learnt how to develop an operating budget and how
to prepare its supporting schedules. The steps in developing an
operating budget include preparing the revenue budget, production
budget, direct material usage budget and direct material purchase
budget, manufacturing overhead cost budget, ending inventory
budget, non-manufacturing cost budget and budgeted statement
of comprehensive income. You have also been introduced to how
the master budget helps in coordinating various business functions
of the value chain.
Feedback
Activity 4.1
Activity 4.2
Helen Enterprises
Budgeted Statement of Comprehensive Income
For the Year 2014
Activity 4.3
March
April
4. Compute price variances and efficiency variances for direct cost categories.
5. Describe the steps to develop standard costing systems and perform variance
analysis in activity-based budgeting.
Introduction
This section explains how to develop flexible budgets by looking at budget variances
and sales volume variances. This section also covers the concept of responsibility
accounting in terms of budgeting
In ABB, managers must analyse the profit potential of products and services by
reorganising the activities which incur costs. Cost efficiencies can also be improved
by consolidating or rerouting certain activities.
ABB starts at results and analyses the activities that created them. Managers must
analyse each activity in the organisation and find ways to make improvements in
order to reduce costs. For example, a factory may take many steps to manufacture
a product. By eliminating unnecessary steps, the products can be manufactured at
a lower cost. As a result, a company is able to deliver high-quality products to its
customers at lower cost.
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ABB allows managers to evaluate each step involved that is needed to get the product
or service to the marketplace. By identifying unnecessary steps and eliminating
them, a company can deliver high-quality products to its customers at lower cost.
ABB measures things in physical rather than in financial terms. The resulting budget
is useful to assess whether there are any excess capacity or resource shortages which
must be resolved if the desired level of operations is to be achieved.
This example explains the steps in ABB and reinforces the understanding of the
contribution which ABB can make to resource management in an organisation.
Product: A B C Total
Units of output 100000.00 200,000 450,000 750,000
Machine hours (MH), per unit of 0.3 MH 0.2 MH 0.4 MH
output
Production batch size (units) 2,500 4,000 7,500
Shipment batch size (units) 2,000 2,000 5,000
Step 1:
Calculate the amount of activities which are required based on planned operations.
Step 2:
Calculate the amounts of the various resources (machine hours and indirect labour hours)
which are required in order to perform the amounts of activities identified at Step 1.
Machine hours
Machinery
required
Production machine As above 250000
Label printing machine 150 batches produced * 4 hours 600
Shipment loading machine 240 batches shipped * 2 hours 480
Indirect labour
Indirect labour
hours required
Engineers 150 batches produced * 4 setup hours 600
Production supervisors 1,500 batches * 1 supervision hour 1,500
Shipping clerks 240 batches shipped * 2 processing 480
hours
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Step 3:
Assess whether the available capacity is sufficient to meet the resources required as
calculated in Step 2.
Label Shipment
Production Production Shipping
printing loading Engineers
machine supervisors clerks
machine machine
Machine Machine Machine Labour Labour Labour
hours hours hours hours hours hours
Available 225000 650 400 720 1620 540
capacity
Resources 250000 600 480 600 1500 480
required
Surplus (25,000) 50 (80) 120 120 60
(shortfall)
Surplus 0.67 0.67 0.33
(shortfall)
Step 4:
Two resource shortages have been identified in the operational phase of the ABB as in the
earlier step. The company is facing shortages in production machine and shipping loading
machine capacity. It is necessary for the company to remove these bottlenecks in order to
meet the budgeted level of production.
The company needs to consider how this idle time cost can be avoided. One of the options
may be to redeploy the surplus staff elsewhere in the organisation, either permanently or
temporarily.
ABB, which is based on the activity cost drivers, is able to quickly highlight the
deficiencies of a traditional budget or functional budget. Today, most organisations
are developed on functional lines with a typically hierarchical structure. However,
a function is only a management construction whereby employees of a similar skill
set are grouped into departments to perform particular tasks. This structure can
ease management with regard to pay, discipline and assessment but does not reflect
the way work is actually done.
UNIT 4 37
Budgeting
The truth is that people are merely managed within functions. People work in
processes or workflows that enable certain goals to be achieved and these processes
are multi functional. For example, a typical process of order fulfilment involves a
workflow that begins with the acceptance of a customer order and ends with the
order satisfied and payment in the bank.
ABB links resources to the level of activity undertaken and the efficiency of activities
performed. ABB uses activity drivers and measures efficiency improvement based
on the reduction in the Unit Driver Costs. Furthermore, ABB captures multiple
functional inputs to both individual activities and to a workflow.
Forecasting for ABB is performed based on activity and is tied closely to the business
plan. For example, how many customers to call, how many orders to process, how
many invoices to send, how many debts to chase and how many deliveries are
activities to support an increase in sales volume for the next year.
Responsibility accounting
An organisational structure is an arrangement of lines of responsibility within the
entity.
Responsibility accounting is a system that measures the plans, budgets, actions, and
actual results of a responsibility centre. It focuses on who should be asked about
the information. Responsibility accounting focuses on information and knowledge,
not on control. The fundamental purpose of responsibility accounting is to gather
information when budgets are not achieved.
Performance reports are prepared for each responsibility centre. Variances between
actual and budgeted amounts inform management about performance relative to
the budget.
Budgeting slack is most likely to occur when a firm uses the budget for control.
When the operating budget is used as a control device, managers are less likely to
be motivated to budget higher performance than actually anticipated.
Budget slack occurs when subordinates ask for excess resources beyond what they
need to accomplish budget objectives. Budget slack also occurs when subordinates
claim that they are not as efficient or effective as they actually are.
The budget slack may take a lot of pressure off the subordinate and reduce job
anxiety. However, if incentives in the form of bonuses are given only if subordinates
achieve higher goals, then the subordinate may lose income by selecting lower goals.
When subordinates build in slack, the organisation is either not running as efficiently
as it can, or is losing potential productivity from employees who are not working as
hard as they can. If employees are experiencing workplace stress, then management
may be more forgiving and view some slack building as necessary to keep their
employees from quitting.
Flexible budgets
Master budget is a static budget. A flexible budget adjusts the master budget using
actual output to recalculate revenue and variable costs for the budget period.
Management will compare actual results with budgeted results for that activity level.
The static budget is prepared at the start of the budget period. In contrast, a flexible
budget is calculated at the end of the budget period.
The only difference between the static budget and flexible budget is that the static
budget is prepared using planned output whereas the flexible budget is prepared
using actual output.
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In other words, a company would not need to use a flexible budget if it had accurate
forecast about actual output units.
A flexible budget calculates budgeted revenue and budgeted costs based on the actual
output in the budget period.
Wonderful Corporation planned to use RM164 of Material X per unit but actually
used RM160 of Material X per unit; planned to make 1,200 units but actually made
1,000 units of Product A.
Wonderful Corporation planned to use RM24 of Material Y per unit but actually
used RM25 of Material Y per unit; planned to make 2,000 units but actually made
2,400 units of Product B.
Wonderful Corporation planned to use RM37.50 of Material Z per unit but actually
used RM36.75 of Material Z per unit; planned to make 1,800 units but actually made
1,600 units of Product C.
Static budget variance can be subdivided into the flexible budget variance and the
sales volume.
UNIT 4 41
Budgeting
The flexible budget variance for revenues is called the selling price variance as it
arises only from the difference between the actual selling price and the budgeted
selling price.
Selling price variance = (Actual selling price – Budgeted selling price) × Actual
units sold
Price variances
The total variance for direct materials and direct labour can be subdivided into two
components, price and efficiency. These two variances help explain why the actual
cost differs from the budgeted numbers.
The materials price variance reflects the difference between an actual input price
and a budgeted input price. When referring to direct labour, this is sometimes called
the labour rate variance.
Materials Price Variance = (Actual price per unit – Budgeted price per unit) × Actual
quantity of direct materials used
Labour Rate Variance = (Actual rate per hour – Budgeted rate per hour) × Actual
hours of labour
Wonderful Corporation developed standard costs for direct material and direct
labour. In 2014, the company estimated the following standard costs for its Product A.
During 2014, the company produced and sold 10,000 units of Product A using 980
kilograms of direct materials at an average cost per kilogram of RM32 and 500 direct
manufacturing labour hours at an average wage of RM15.25 per hour.
Efficiency variances
The efficiency variance reflects the difference between an actual input quantity and
a budgeted input quantity. For direct materials, this is sometimes referred to as the
usage variance.
Wonderful Corporation developed standard costs for direct material and direct
labour. In 2014, the company estimated the following standard costs for its Product A.
During 2014, the company produced and sold 10,000 units of Product A using 980
kilograms of direct materials at an average cost per kilogram of RM32 and 500 direct
manufacturing labour hours at an average wage of RM15.25 per hour.
Standard costing
A standard is a carefully determined price, cost, or quantity that is used as a
benchmark for judging performance. It is usually expressed in terms of cost per unit.
Standard material usage The budgeted quantity of materials or direct labour such
or Standard labour hour as 2 kg of raw materials or 2 direct labour hours for each
completed unit.
Standard material price The budgeted price for a unit of materials or direct
or Standard labour rate labour, such as RM10 per kg or RM5 per direct labour
hour.
Standards also simplify product costing, enabling the company to cost a product
immediately upon its completion.
Direct material Standard material price × Standard material usage per unit of
output
Direct labour Standard labour rate × Standard labour hours per unit of output
Overhead costs Standard overhead costs rate * Standard quantities of
allocation base per unit of output
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An additional strategic issue for fixed overhead costs is choosing the appropriate
level of capacity that will benefit the company in the long run.
Planning for fixed overhead costs should be made at the beginning of the budget
period. In contrast, variable overhead costs are affected by daily operating decisions
during the budget period.
Fixed overhead costs provide capacity and are frequently locked in for an extended
time period. Therefore, it must be determined well in advance of the budget period
due to its long-term effect on company profitability. If a business is forced to
downsize, large losses will be incurred when reducing its capacity.
Standard variable overhead cost allocation rate is developed in the following steps:
Example
Step 1 Choose the budget period 12 months or shorter
Step 2 Select the allocation base to allocate Direct labour hours
variable overhead costs to outputs. Direct labour dollars
Management is seeking a cause-and- Machine hours
effect relationship between the cost and
the allocation base.
Step 3 Identify the variable overhead costs Electricity cost
associated with each allocation base. Maintenance cost
Step 4 Compute the variable overhead cost per Electricity cost is allocated
unit of allocation base. using the rate of RM5 per
machine hour
This variance needs to be divided into two components, variable overhead efficiency
variance and the variable overhead spending variance.
The variable overhead efficiency variance measures the efficiency of the allocation
base used. It measures the difference between actual quantities of the allocation base
used andthe budgeted quantities of the allocation base that should have been used
to produce actual output.
UNIT 4 45
Budgeting
The variable overhead spending variance is the difference between actual variable
overhead costs per unit of cost allocation base and budgeted variable overhead cost
per unit of cost allocation base.
Fixed costs are calculated on per unit basis only to facilitate assigning unit cost to
the product or service. A change in the level of activity changes the unit cost of the
fixed amount, not the total fixed cost.
Standard fixed overhead cost allocation rate is developed in the following steps:
Example
Step 1 Choose the budget period 12 months
Step 2 Select the allocation base to allocate Direct labour hours
fixed overhead costs to outputs. The Machine hours
allocation base is also referred to as Meter square
the denominator level.
Step 3 Identify the fixed overhead costs Supervision cost
associated with each allocation base. Rental cost
Depreciation cost
Step 4 Compute the fixed overhead cost per Rental cost is allocated using
unit of allocation base. the rate of RM20 per metre
square.
In step 2, inventory costs differ depending on the choice of the denominator level
of production volume.
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The company uses absorption costing and the fixed manufacturing cost rate is
based on the budgeted denominator level. Manufacturing variances are closed to
cost of goods sold.
The production volume variance will be written off directly to Cost of Goods Sold if
the amount is immaterial. However, if the variance is material, it should be allocated
among Inventory and Cost of Goods Sold.
The flexible budget amount for fixed costs is also the amount included in the static
budget prepared at the beginning of the period because fixed costs are not affected
by changes in output.
The fixed overhead flexible budget variance is the difference between actual fixed
overhead costs and fixed overhead costs in the flexible budget (same amount as
static budget).
Fixed overhead flexible budget variance = Actual costs incurred – Flexible budget
amount
There is no fixed overhead efficiency variance because the amount of fixed overhead
is unaffected by how efficiently the allocation base is used to produce output.
The fixed overhead spending variance and the fixed overhead flexible budget variance
are the same.
UNIT 4 47
Budgeting
Fixed overhead spending variance = Actual costs incurred – Flexible budget amount
The production volume variance arises only for fixed costs. This variance is the
difference between budgeted fixed overhead and fixed overhead allocated based
on the number of units actually produced. It is an indicator of the use of capacity.
At the end of the accounting period, any balance in the variable or fixed overhead
variance accounts may be written off directly to Cost of Goods Sold if they are
immaterial. If they are material, the balances should be allocated among Work-in-
Process, Finished Goods, and Cost of Goods Sold.
Actual costing
Actual costing system traces direct costs to a cost object and allocates overhead
costs based on the actual overhead cost rates times the actual quantities of the cost
allocation bases.
Actual costing system allocates the actual overhead costs for each month to products
using the allocation base. Due to fluctuations in activity, the actual monthly overhead
costs allocated to products will vary from month to month.
Normal costing
Normal costing system traces direct costs to a cost object and allocates overhead
costs based on the budgeted overhead cost rates times the actual quantities of the
cost allocation bases.
Normal costing system uses a budgeted annual overhead rate to allocate manufacturing
overhead to products. The budgeted annual overhead rate is calculated by dividing
the expected overhead costs for the entire year with the expected allocation base
for the year.
Normal costing system will result in an overhead rate that is more consistent and
reasonable for computing unit cost of a product.
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Activity 4.4
Dolly Pardon practises standard costing for direct material and direct
labour. In 2013, Dolly Pardon estimated the following standard
costs for the production of a box of matches.
Activity 4.5
Summary
Feedback
Activity 4.4
Activity 4.5
Summary of Unit 4
Summary
When determining the unit cost for finished goods, the allocated
fixed overhead costs differ depending on the choice of the
denominator level of production volume.
Revenues Budget
Month Units
January 80,000
February 75,000
March 100,000
April 78,000
May 110,000
June 90,000
July 120,000
August 210,000
September 150,000
October 180,000
November 120,000
December 75,000
Two kilograms of materials are required for each unit produced. Each kilogram
of material costs RM10. Inventory levels for materials are equal to 25% of the
needs for the next month. Materials inventory at the beginning of January was
45,000 kilograms. The company also plans to have 50,000 kilograms of material
inventory on 31 December 2014.
Required:
a. Prepare production budgets in units for the year ending 31 December 2014.
2. Hot Metal Sdn Bhd manufactures two types of casing for automobile industry.
The company expects to sell 30,000 units of EX5 and 20,000 units of SYM.
The company plans to have an ending inventory of 4,000 units of EX5 and
2,000 units of SYM. Currently, the company has 5,000 units of EX5 in its
inventory and 3,000 units of SYM. Each product requires two labour operations:
moulding and polishing. EX5 requires one hour of moulding time and one
hour of polishing time. SYM requires one hour of moulding time and two hours
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of polishing time. The direct labour rate for moulders is RM20 per moulding
hour, and the direct labour rate for polishers is RM25 per polishing hour.
Required:
Prepare a direct labour budget in hours and dollars for each product.
During the month of March, the company made 1,500 curtains and used
19,000 square feet of fabric costing RM91,200. Direct labour totalled 3,200
hours for RM35,200.
Required:
a. Compute the direct materials price and efficiency variances for the month.
b. Compute the direct manufacturing labour price and efficiency variances for
the month.
Required:
Setup overhead costs consist of some costs that are variable and some costs that
are fixed with respect to the number of setup hours. The following information
is for March 2014:
Required:
c. Calculate the flexible budget variance for variable setup overhead costs.
e. Calculate the production volume variance for fixed setup overhead costs.
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UNIT 4 57
Budgeting
Case Studies
Finished goods
Sales
ending inventory
January 10,000 2,400
February 12,000 3,000
March 15,000 3,200
Purchases:
Ending inventory:
Required:
January 9,500
February 10,000
March 11,000
Required:
Feedback
1. a.
Production Budget
For the Year Ending 31 December 2014
Required Total
Budgeted Beginning Budgeted
Month ending inventory
sales inventory production
inventory requirements
January 80,000 15,000 95,000 16,000 79,000
February 75,000 20,000 95,000 15,000 80,000
March 100,000 15,600 115,600 20,000 95,600
April 78,000 22,000 100,000 15,600 84,400
May 110,000 18,000 128,000 22,000 106,000
June 90,000 24,000 114,000 18,000 96,000
July 120,000 42,000 162,000 24,000 138,000
August 210,000 30,000 240,000 42,000 198,000
September 150,000 36,000 186,000 30,000 156,000
October 180,000 24,000 204,000 36,000 168,000
November 120,000 15,000 135,000 24,000 111,000
December 75,000 20,000 95,000 15,000 80,000
Total 1,388,000 20,000 1,408,000 16,000 1,392,000
b.
Purchases Budget
For the Year Ending 31 December 2014
2.
Production Budget
Moulding Polishing
Desired production
of EX5 (in units) 29,000 29,000
Hours of labour
required per unit 1 1
Total hours of
labour required 29,000 29,000
Direct labour rate
Cost of direct $20.00 $25.00
labour for EX5 $580,000 $725,000 $1,305,000
Moulding Polishing
Desired production
of SYM (in units) 19,000 19,000
Hours of labour
required per unit 1 2
Total hours of
labour required 19,000 38,000
Direct labour rate
Cost of direct $20.00 $25.00
labour for SYM $380,000 $950,000 $1,330,000
4. a. 4-variance analysis:
b. 3-variance analysis:
Spending variance
= RM2,000 unfavourable + RM6,000 unfavourable
= RM8,000 unfavourable
UNIT 4 63
Budgeting
Efficiency variance = 0
c. 2-variance analysis:
d. 1-variance analysis:
Flexible
Feedback
a.
Production Budget
For the Three Months
b.
Direct Materials Budget
For the Three Months
Glossary
Activity-based budgeting (ABB) Budgeting approach that focuses on the
budgeted cost of the activities necessary to
produce and sell products and services.
Budgeted indirect cost rate Budgeted annual indirect costs in a cost pool
divided by the budgeted annual quantity of the
cost allocation base.
Fixed overhead flexible budget The difference between actual fixed overhead
variance costs in the flexible budget.
Flexible budget variance The difference between an actual result and the
corresponding flexible-budget amount based on
the actual output level in the budget period.
Source: The above definitions are adapted from Horngren, C T, Datar, S M and
Rajan, M V (2012) Cost Accounting: A Managerial Emphasis, 14th edn, USA: Pearson
Education Limited and www.businessdictionary.com