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OJSC «BELAZ» - Management Company of Holding

«BELAZ-HOLDING»
offers

technical specification for


BELAZ-75135 mining dump truck
with payload capacity of 110 metric ton / 121,3 short ton
Technical specification is given for production-run basic model of a dump truck operated in tropical
conditions, where the following information is provided:

- Dump truck designation


- Operating conditions
- Basic parameters
- Technical-operating features
- Weights
- Filling capacities
- Technical maintenance and repair
- Warranties
- Equipment
- Additional requirements

By the customer’s request the specification can be changed and extended

Manufacturer:
OJSC «BELAZ» -
Management Company of Holding «BELAZ-HOLDING»
40 Let Octyabrya str., 4, 222160, Zhodino, Minsk reg., Belarus
Telephone (10 375 1775) 3-26-23, 3-60-73
Fax (10 375 1775) 3-26-23
E-mail: [email protected]
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Content:
OPERATING CONDITIONS .............................................................................................................. 3
BASIC PARAMETERS ....................................................................................................................... 3
ENGINE ............................................................................................................................................... 4
TRANSMISSION ................................................................................................................................ 5
TRACTION ALTERNATOR .............................................................................................................. 5
TRACTION MOTORS OF ELECTRIC MOTOR-WHEELS ............................................................. 5
ELECTRIC MOTOR-WHEEL REDUCTION GEARS ...................................................................... 6
HYDRAULIC SYSTEM ...................................................................................................................... 6
STEERING ........................................................................................................................................... 6
BRAKES .............................................................................................................................................. 6
TYRES ................................................................................................................................................. 7
SUSPENSION ...................................................................................................................................... 7
BODY ................................................................................................................................................... 7
FRAME ................................................................................................................................................ 8
CAB ...................................................................................................................................................... 8
ELECTRICAL EQUIPMENT ............................................................................................................. 9
WEIGHT .............................................................................................................................................. 9
FILLING CAPACITY ....................................................................................................................... 10
TECHNICAL MAINTENANCE AND REPAIR .............................................................................. 10
MANUFACTURER’S GUARANTEES............................................................................................ 10
ADDITIONAL INFORMATION ...................................................................................................... 11
Appendix 1 ......................................................................................................................................... 12
Appendix 2 ......................................................................................................................................... 14
Appendix 3 ......................................................................................................................................... 15
Appendix 4 ......................................................................................................................................... 16
_Toc423436908
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NAME OF PARAMETER MANUFACTURER’S OFFER

BELAZ-75135 mining dump truck is designed for hauling of rock and other bulk cargoes in
open-pit mines of mineral deposits and for construction of large industrial hydraulic
engineering objects in different road and climatic conditions.

OPERATING CONDITIONS
CLIMATIC
Ambient air temperature, оС from -10 up to +50
Annual average value of relative humidity at 25 оС, % up to 80
Height above sea level, m up to 1200
Dust content in air, gr/m3 up to 0,1
Wind speed, m/seс up to 20

ROAD
Quarry, thrust capacity at least 160000
Road type
kg
Longitudinal slope of roads, %:
- at distance up to 1000 m 8
- at distance up 100 m 10
- at distance up 50 m Not exceeding 16
Maximal long. slope outside the technological roads
16
at the distance not longer than 30 m
Depth of mine, m:
at average longitudinal slope of roads not exceeding
Not limited
5%
at average longitudinal slope of roads exceeding 5% 300-350
Road evenness (the gap between three-meter control
Up to 2,5
rod and road surface), cm
Maximal allowable depth of irregularities, cm:
On the technological road Up to 10
Outside the technological road Up to 20
Recommended bucket capacity of excavator or loader,
10-16
for joint operation, m3
Maximal weight of mineral piece at loading, kg 4500
Maximal height of cargo fall on body, m 3,0

BASIC PARAMETERS
Type Rear dump truck with front operable
and rear driving wheels, two-axial.
Wheel arrangement 4х2
Payload capacity, t (short ton) 110 (121,3)
Overload Overload is allowed within 10%.
Number of such cases should not
exceed 10% of the number of all
trips during 24 hours, and average
value of carrying capacity during
this period of time should not
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NAME OF PARAMETER MANUFACTURER’S OFFER

exceed the nominal one.


3
Body capacity, m :
Struck 45,5
heaped 2:according ISO6483 71,2
Max. travel speed, km/h 48
Turning radius, m 13
Overall turning diameter, m 28
Body raising time, laden, sec 20
Body lowering time, empty, sec 18
Braking distance, m
at V = 30 km/h 12,3
at V = 40 km/h 20
Overall dimensions Appendix 1

ENGINE
Manufacturer Cummins (USA)
Model KTТА38-С Tier 2
Type Diesel, four-stroke engine with V-type
cylinder arrangement, turbocharged
and intercooling of charged air
Maximum torque, N.m at min-1 1400 5107
Total power, kW (h.p.) 940 (1260)
Number of cylinders 12
Cylinders working displacement volume, l 37,8
Cylinder diameter, mm 159
Piston stroke, mm 159
Fuel rate g/kWh 210
Fuel system With direct fuel injection
Air cleaners Three-stage filter, which has the first
stage of cleaning of inertial type, the
second – dry-type filter element and
the third – safety filter element of dry-
type.
Exhaust gases outlet Exhaust gases are evacuated through
the body
Lubrication system Is of forced circulation type with
“wet” crankcase. Oil is cooled by
water-to-oil heat exchanger
Cooling system Fluid type, with forced circulation,
two-circuit
Radiators Tubular, five-row radiators
Starting preheating system Fluid type
Starting system Of electric starter type
Possibility of engine stop by the operator, who stays With the cock of emergency switching
on the ground of fuel feed
Engine protection system from rotary speed exceeding Secures signalizing to the driver and
and from oil pressure drop power relief within the predetermined
period of time
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NAME OF PARAMETER MANUFACTURER’S OFFER

TRANSMISSION
Type Electric mechanical transmission, AC
and DC electric drive with traction
alternator, two electric traction motors
and electric motor-wheel reduction
gears, auxiliary electric machines,
control equipment and monitoring
devices
Sealing ,ventilation, heating of control cabinets Provided
Electrical differential Provided
Anti-skidding system Provided
Anti-slipping system Provided
Speed stabilization system when descending Provided
Automatic speed limitation Provided
Control and diagnostic system Electronic control system of tractional
electric drive
Traction performance Appendix 2

TRACTION ALTERNATOR
Manufacturer LLC «Sibelectroprivod», Russian
Federation, Novosibirsk
Model ГСН 500/8
Type AC synchronous with self-excitation
winding and self-ventilation.
Connection diagram of stator winding
features two three-phase stars with
spatial phase shift for angle, equal to
30 electrical degrees.
Power, kW 800
Nominal rotary speed, r.p.m. 1900
Special functions:
Locking reverse/ Body hoist cylinder Provided
Reverse retarder Provided
Engine start is to be made only in neutral position of
Provided
the drive

TRACTION MOTORS OF ELECTRIC MOTOR-WHEELS


Manufacturer LLC «Sibelectroprivod», Russian
Federation, Novosibirsk
Model ЭДП-600
Type DC four-pole electric machine with
series excitation
Nominal power, kW 600
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NAME OF PARAMETER MANUFACTURER’S OFFER

ELECTRIC MOTOR-WHEEL REDUCTION GEARS


Manufacturer BELAZ
Type Two-row, planetary, with spur gears
installed inside rear wheel hubs
Gear-ratio 30,36

HYDRAULIC SYSTEM
Manufacturer BELAZ
Combined for steering, body hoist
mechanism and brake actuator.
Comprises oil tank, cardan drive pump
from traction alternator axle, liquid
distribution equipment on the basis of
three-position hydraulic control valve
of spool-type with safety valves and
high pressure hoses. Control is
electro-hydraulic.
Oil tank Combined for steering, body dumping
mechanism and brakes.
Oil tank capacity, l 400
Pump: Axial-piston pump, adjustable вой,
Manufacturer «Bоsch-Rexroth» (Germany)
Efficiency at nominal revolutions, l/min 470
- axial-piston 260
Body hoist cylinder Telescopic, three-staged cylinder with
one-stage of double action
Number, pcs. 2
Pressure in the system of dumping mechanism, МPа 16,5
Pressure in steering system, МPа 16,5

STEERING
Manufacturer BELAZ
Type Hydrostatic, with flow amplifier and
drive from the pump of varying
capacity
Emergency drive Hydraulic accumulator
Incline of front wheels, grade 1
Pressure in system, Мpа 16,5
Steering wheel mm
Steering wheel column Height and grade angle adjustable
Turning radius, m 13
Wall-to-wall turning diameter, m 28
Steering angle, grad 42

BRAKES
Manufacturer BELAZ
Service brake of front wheels Disc brakes
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NAME OF PARAMETER MANUFACTURER’S OFFER

Service brake of rear wheels Disc brakes. Disks are mounted on


shafts of traction electric motors.
Drive Hydraulic, separate for front and rear
wheels.
Actuation Hydraulic
Parking brake Braking mechanisms of rear wheels
actuated from air spring energy
storage accumulator
Drive Mechanical, spring.
Actuation Hydraulic.
Emergency brake Parking brake with operable circuit of
service brake system is used.
Auxiliary brake Electrical dynamic braking by electric
traction motors is used in genera-ting
mode.
Cooling of brake resistors By forced air cooling
Maximum power electrodynamic braking, kW 1200
Braking Performance Appendix 3

TYRES
Manufacturer OJSC «Belshina»,
Bobruisk
Type Bias, tubeless, pneumatic
Designation 33.00-51 E4
Inner pressure, Мpа 0,575
Rim designation 24.00-51/5.0

SUSPENSION
Manufacturer BELAZ
Type Conventional rear and front
suspension
Suspension cylinder Pneumatic hydraulic (oil, nitrogen)
Number of cylinders, pcs. By two per each axle
Cylinder piston stroke, mm
- front 320
- rear 290
Pivot angle in cross plane, grade
- front axle +5
- rear axle +10

BODY
Manufacturer BELAZ
Type Bucket type, welded structure has a
protective canopy and is heated by
engine exhaust gases.
Sheet thickness, mm:
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NAME OF PARAMETER MANUFACTURER’S OFFER

- body side 12
- body front 14
- body bottom plate 22
Tensile strength В of steel sheet, Мpа 1050
Yield strength Т, N /mm2 950
Hardness НВ 360
Sheet thickness, mm:
Canopy 6
Tensile strength В of steel sheet, Мpа 510
Yield strength Т of steel sheet, Мpа 390
Protection FOPS system as per ISO 3449
Device for locking in raised position Provided
Rock ejectors Provided

FRAME
Manufacturer BELAZ
Type Welded structure of high-strength
steel. Box-section variable-height rails
are interconnected by cross-members.
Cast elements are used in maximum
loaded places.
Rail width, mm 200
Sheet thickness of rails, mm:
Upper and lower 30
Side (inner and outer) 20
Tensile strength В of steel sheet, Мpа 510
Yield strength Т of steel sheet, Мpа 390

CAB
Manufacturer BELAZ
Number of doors 2
Protection at overturning ROPS as per ISO 3471
Thermal and noise insulation:
Noise level in the cab, dB(А) 80
Level of local vibration on a person not exceeding,
126
dB(А)
Total vibration level not exceeding, dB(А) 115
Driver’s seat Cushioned, adjustable
Glass Windshield is three-ply and polished,
the others are of hardened glass
Equipment:
Standard Fully adjustable driver’s seat, three-
ply windshield with a tinted stripe at
the top, tinted hardened rear and side
glasses, heating and conditioning unit,
windshield wiper and washer, door
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NAME OF PARAMETER MANUFACTURER’S OFFER

locks, sliding door small windows, sun


blinds, rear view mirrors, radio
recorder.
Force on operating controls not exceeding, N:
Fuel feed control pedal 90
Service brake control pedal 700
Lever of parking brake control 400
Steering wheel 115

ELECTRICAL EQUIPMENT
Voltage, V 24
Alternator current, A 150
Accumulator batteries:
Model 6СТ190
number, pcs. 4
Connection Parallel-series
Total capacity, А. h 720
Accumulator disconnect switch Provided
Light system at forward 8 headlights, including 2 fog lamps
Light system at reverse 4 headlights, including body and
wheel lightning
Parking light Front and rear fender lights
Lighting control With switch on steering column in the
cab
Lighting of side area Provided
Motor compartment lighting Provided
Ladder light Provided
Audible reverse horn Provided
Stop-lights Provided
Turning indicators, front and rear Provided
Visual signal indication Provided
Audible warning Provided
All electric circuits are protected by safety devices of corresponding power which are easily
accessible during maintenance.

WEIGHT
Maximum payload weigth, (payload capaity), t (short
110 (121,3)
ton)
Dump truck weight without load, kg 100100
Gross weight, kg 210100
Body weight, kg 19710
Weight distribution on axles, %:
Empty:
Front axle 50,9
Rear axle 49,1
Loaded:
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NAME OF PARAMETER MANUFACTURER’S OFFER

Front axle 33
Rear axle 67
Ration of payload capacity to dump truck weigth 1,1

FILLING CAPACITY
Fuel tank, l 1900
Engine cooling system, l 410
Engine lubrication system, l 195
Hydraulic system, l 490
Electric motor-wheel reduction gears, l 92 (46х2)
Suspension cylinders, l:
Front 57,6 (28,8 х 2)
Rear 53,4 (26,7 х 2)
Fast Fill System, Fuel, Oil Lubricant, Coolant Central Point

TECHNICAL MAINTENANCE AND REPAIR


Types of maintenance and repair: Maintenance rate, m/h (km):
Daily ЕО Once in 24 hours
Technical maintenance ТО-1 250 (3000-4000)
Technical maintenance ТО-2 500 (6000-8000)
Technical maintenance ТО-3 1000 (12000-16000)
Seasonal maintenance СО When preparing to spring-summer or
autumn-winter operation
First major repair 20000 (240000)

MANUFACTURER’S GUARANTEES
Dump truck 12 months or 60 000 km (whatever is
earlier)
90% resource, km, at least 800 000
Average error-free running time, km, min 5000
Manufacturing plant guarantees that the dump truck is in conformity with the present
specification when observing transportation, storage, assembly and operation conditions.
Guarantee periods and operating time of dump truck are calculated from the date of
commission-ing, but not later than 6 month from the date of shipment from the manufacturing
plant.
Within the specified warrantee periods and operating time the manufacturing plant makes re-
placement of dump truck components free of charge, that are considered to be faulty untimely
because of the manufacturer. Besides, claims on payment of damages should not exceed the costs of
work on replacement of faulty part or unit. Guarantee period for the replaced part or unit is valid
from the date of its commencement of operation.

The Buyer (owner) loses the right of guarantee, if:


- the dump truck is used improperly;
- operating conditions do not meet the requirements of the present specification and operation
manual;
- terms and volumes of technical maintenance are not met;
- design changes were made without any agreement with manufacturer
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NAME OF PARAMETER MANUFACTURER’S OFFER

ADDITIONAL INFORMATION
Towing attachment, front and rear Provided
Fast Fill System Provided
Mirrors for viewing of «blind zones» in front part of Provided
dump truck and tires area
Indicator of distance light switching Provided
Cab protection from cargo cascading Provided
Anti-traversing stops for dump truck blocking Provided
manually when parking on the slope
Connectors for connecting of diagnostic equipment of Provided
hydraulic system
Antislip coating in places where driver or maintenance Provided
personnel stays or moves
Automatic fire-fighting system Provided
Manufacturer «Gornospasatelnie tehnologii» Russia,
Ekaterinburg
Automatic lubrication system Provided
Manufacturer Lincoln (Germany)
Weight measuring system of transported cargo with Provided
adder unit, fuel level control (Payload Meter)
Telemetering pressure control system in tires Provided
Visual and audible alarm of loading termination Provided
Special tools for technical maintenance and repair Provided
Set of spare parts for warranty period of operation Provided
Heating and air conditioning block Provided
Alarm device when approaching to high voltage line Provided
Monitoring system Provided
Video surveillance system Provided
Air Conditioning Provided
High voltage line proximity alarm Provided
Hammer for emergency exit Provided
Body bottom liner Upon request
Colour of painting Yellow
Documentation:
Operation manual In English
Repair manual In English
Spare parts catalogue In English
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Appendix 1
OVERALL DIMENSIONS
13
14
Appendix 2
TRACTION-DYNAMIC FEATURES
15

Appendix 3
BRAKING EFFICIENCY WITH AUXILIARY BRAKE
(ELECTRO DYNAMIC BRAKE)
16
Appendix 4
LIST OF STANDARDS AND REGULATIONS

Designing and manufacturing of BELAZ-75135 mining dump trucks are performed in accordance
with the requirements of the following International Standards:

EN 474-1 Earth-moving machinery. Safety. Part 1. General requirements..


EN 474-6 Earth-moving machinery. Safety. Part 6. Requirements to earthmovers.
ISO 10261 Earth-moving machinery. System of identification number marking on the product.
ISO 10263-4 Earth-moving machinery. Environment of operator’s work place. Part 4. Testing
method of ventilation system, heating and (or) conditioning.
ISO 10264 Earth-moving machinery. Starting systems with locking switch.
ISO 12509 Earth-moving machinery. Light, signal, marking and light-reflecting devices.
ISO 13333 Earth-moving machinery. Fixing elements for earthmover body and operator’s cab.
ISO 2860 Earth-moving machinery. Minimal dimensions of sight hole.
ISO 2867 Earth-moving machinery. Access systems.
ISO 3449 Earth-moving machinery. Protection elements from falling objects. Laboratory tests and
technical requirements..
ISO 3450 Earth-moving machinery. Braking systems of wheeled machines. Performance
requirements and test procedures of braking systems.
ISO 3457 Earth-moving machinery. Guards and shields. Definitions and specifications.
ISO 3471 Earth-moving machinery. Protective devices when dumping. Laboratory tests and perfor-
mance requirements.
ISO 5006-1 Earth-moving machinery. Operator’s visual field. Part 1. Test method.
ISO 5006-2 Earth-moving machinery. Operator’s visual field. Part 2. Method of assessment.
ISO 5006-3 Earth-moving machinery. Operator’s visual field. Part 3. Criteria.
ISO 5010 Earth-moving machinery. Steering systems of wheeled machines.
ISO 6165 Earth-moving machinery. Basic types. Vocabulary.
ISO 6405-1 Earth-moving machinery. Symbols for operator controls and other displays.
Part 1: Common symbols.
ISO 6405-2 Earth-moving machinery. Symbols for operator controls and other displays.
Part 2 : Specific symbols for machines, equipment and accessories
ISO 6483 Earth-moving machinery. Dumper bodies. Volumetric rating.
ISO 6683 Earth-moving machinery. Zones of easy access for controlling.
ISO 6750 Earth-moving machinery. Operation and maintenance. Format and content of manuals.
ISO 7132 Earth-moving machinery. Dumpers. Terminology and commercial specifications.
ISO 7457 Earth-moving machinery. Measurement of turning dimensions of wheeled machines.
ISO 9244 Earth-moving machinery. Safety signs and symbolic drawings of danger. Basic principals.
ISO 6014 (GOS 27927) ) Earth-moving machinery – Speed determination regarding the surface.
ISO 6014 (GOS 27927) ) Earth-moving machinery – Speed determination regarding the surface.
ISO 10968 (GOST 10968) Earth-moving machinery. Operator’s control

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