STOPPERS DIMENSION OUT-OF-CONTROL ACTION PLAN (OCAP)

Issue No. :

Product Information
LOT NO: _________________ PART NO:___________________
SHIFT : ____________________ DATE : _________________
TIME : _______________________ CUSTOMER:
Issued By :
OUT OF CONTROL DESCRIPTION (Attached CONTROL CHART,if have)
Review By :
Out of upper Control Limits Out of Lower Control Limits Trend Out of Control Trend Out of Spec (as specified on NPCB-WP-08-QC-063)

Check if dimension abnormality is due parts being damaged.

PIC : QC
PART IS DAMAGED PART IS OK

Check if dimension abnormality is due to measurement error. NO

ABNORMAL
* Measurement Tool ID : 1. For Abnormal meas tool, inform measurement device controller to take action. Re-measure product. Check if the alarm persists.
* CMM Probe Force : Action taken : Repair measuring tool PIC : QC PIC : QC YES
Measurement Tool status Normal? Replace measuring tool
PIC : QC NORMAL PIC : QC

Collect more samples and perform measurement.

PIC : QC NO
Is the dimension still abnormal? Replace the wrong data.
PIC : QC YES Attach measurement data to report.
Issue "Do Not Use" tag and on-hold all affected part/product. PIC : QC
PIC : QC YES
Issue CAR/DMR to Vendor Control Group via Production Planning Dept.
Check if receiving inspection data show similar abnormality? Please fill-in CAR/DMR number :
PIC : QC NO Disposition of affected goods? Accepted RTV Parts to vendor
Rework Scrap Other ____________________

Applicability PIC : QC
CURING Yes NO

Curing Temperature according to spec? Details of investigation :

Curing Pressure according to spec?
Curing Time according to spec?
Rubber Weight according to spec?
Any material deposits/dents/scratches on the mold surface?
Are there any dents/scratches to the cavity inserts?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
PRODUCT EJECTING Product Ejecting time according to specification?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
HONING Honing Temperature according to specification?
Honing Time according to spec?
Honing Speed according to spec?
Honing Media weight according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
Check Point

PREWASHING Prewashing time according to specification?

Prewashing Quantity according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
K71X APPLICATION Liquid Weight according to specification?
TREATMENT Dispensing time according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
POSTCURE Postcure Temperature according to specification?
Number of Postcure Hours according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
TRIMMING Trimming Machine setup correctly?
Is the trimming knife blunt?
Inprocess result OK ?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
AUTO STICKINESS Hot Water dipping temperature according to specification?
INSPECTION Hot Water dipping time according to specification?
Hot Water dipping quantity according to spec?
Master Sample setup check OK ?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
ASSEMBLY Shaft Incoming Inspection OK ?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
HOT WATER DIPPING Hot Water dipping temperature according to specification?
Hot Water dipping time according to specification?
Hot Water dipping quantity according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
PREWASHING Prewashing time according to specification?
Prewashing Quantity according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
ULTRASONIC WASHING Washing time according to specification?
Washing temperature according to spec?
Loading quantity according to spec?
Drying temperature according to spec?
Drying time according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
DRYING Drying temperature according to spec?
Drying time according to spec?
Loading quantity according to spec?
Are there any machine abnormality?
PIC : Production & Engineering
Applicability
Yes NO
DEFLASH Deflashing process according to Work procedure?
Are there any machine abnormality (Applicable to Jig deflashing) ?
PIC : Production & Engineering
Applicability
HIGH WATER JET SPRAY Yes NO
Spray Quantity according to Work Procedure?
Spray Time according to Work Procedure?
Are there any machine abnormality?
PIC : Production & Engineering

OTHERS Any assignable causes?

Decision : Sign Off:
100% sorting the effected Quantity PIC : QC, Production & Engineering
On-Hold affected quantity and wait decision from QC's Managers QA Mgr: Production Mgr : Engineering Mgr : Planning Mgr :
Continue Monitoring Date : Date : Date : Date :
____________________________________

NPCB-FM-08-QC-033, Rev.2, P1/1

PT NOK PRECISION COMPONENT

BATAM