Automatic Roofing Sheet Making Machine

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Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.

E-mail:[email protected] Visit us: http://rollforming-machine.net


[M]- 096011 55559, Whatsapp: - 07990709519

Gurukrupa- 1450 trapazoidal profile machine quotation

Profile Detail: Sheet profile will be as per your drawing or if you want then as per
following for 7-Rib profile

The Chart of Process flow :


 Decoiling→ feeding→ pressing and forming the shape→ measure the length→
cutting→ receiving the sheets

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

The equipment includes:


 De coiler
 Main Roll forming machine (22-stand),
 Hydraulic post cutoff unit
 Electrical control system
 Hydraulic power pack

 Technical specifications and details

 De coiler (Automatic)
 APPLICATION

 De-Coiler is provided to load Raw material coil on its arms& Hold the coil and also in loop area
store the row material before in process. It will collapse & expand arms (Jaws) to hold tighten
sheet coil & de coiling for roofing line smoothly.

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

CONSTRUCTION:

All steel body Construction


Mandrel rotation on tapper Roller/Spherical Roller Bearings
Mandrel expansion by : Manual
Loop System : Motorized with 2 Limit switch
Breaking : Simple Brake

 De coiler (Automatic)
1. Weight of the machine: 2.5-3 ton
2. Capacity: 5 ton
3. Coil id: 510mm
4. Max. Coil width can be loaded: 1300mm
6. min. coil width can be loaded: 500mm
7. Mandrel face length: 1300mm
8. Gear box ratio: 30:1
9. PLC (A.C. drive): Delta makes

FILM GUARD – APPLICATION


To cover layer on sheet before forming to protect from scratches/ dust / corrosion etc. said
film guard is also applicable to print brand name/logo/advertisement on roofing sheet.

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

ENTRY GATE – APPLICATION

Leveling sheet before forming for proper profile production. Entry gate maintain sheet
alignment to enter into work station for roofing. Also Adjust Sheet Width as per requirement.

BACK SIDE CUTTER - APPLICATION


It’s applicable to cut sheet in proper & programmable length of plain sheet before generating
profile and stop forming line and cut to length. Said cutter is connected with encoder which is
program in PLC control system. It has huge advantage of 0 mm cutting wastage which is help to
save material & cost. Back side cutter is working on liner guide way with long life cutter made by
WPS material.

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

CONSTRUCTION
Fabricated heavy duty plate frame.
Reverse And Forward by and leaner guide with Motor gear box
Cutter material Hcr & harden and Grinding
2 Cotter mounting on special design plate

TECHNICAL DATA

CutteR : 2 Nos
Leaner Guide real : 2 Nos.
Gear Box Motor : 1 H.P. (MotorABB) (Out. Torque 88 Nm )
Operating Control : In Main Panel
Limit Switch : 2 Nos

 Main Roll Forming Machine

 Number of forming stands:22 stands


 Outer diameter of shaft:75 mm
 Main motor power: 10 kw
 The forming speed: 22m-25m/min
 The plating chromium’s thickness on the surface of rollers: 0.05mm
 Width of the coil: 1450mm, 1250mm, 1220mm
 Wall plate thickness:25mm
 Effective width after forming: 1200mm, 1000mm
 Thickness of the coil: 0.3mm -0.8mm
 Motor: ABB made
 Voltage: 440 V-50 HZ-3 Phase

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

 Cutting system: adopt advanced hydraulic drive, automatically cutting after


forming, no distort, no wasting, high safe factor.
 Weight of coil: up to 7 tone
 Length of the machine : 32ft
 Weight of machine Approx: 10 ton

 Hydraulic post cutoff unit

 Adopting advanced hydraulic system


 Power: 5KW
 Working capacity: 50 tonnes
 Cutting variation : -/+ 1 mm
 Fabricated heavy duty base frame .

 High speed operation.


 Linear guide sliding very fast movement.

 Press is adjustable in 2 axis horizontal & vertical common line to align


with profile output.
 Cutting head is inclinable as option to set specific cutting approach angle.
 Stationary press (Profile will nonstop for cutting cycles)

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

 Hydraulic Power Pack :-


 Tank Fabricated Capacity 120-Lts
 Motor 5 HP 3face 1440 rpm F class flange ABB
 Direction control valve:- NG-06-24v DC (Rexroth)
 Pump :- 1P series 27 LPM Dowty
 Section filter :- SC3 - 30 (Hydro line)
 Return line filter :- T1 F2-08-B25 (Hydro line)
 Level Gauge LG-03 (Hydro line)
 Working pressure :- 90 Kg/Cm2

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

 Electrical control system

 Destined for Electrical controlling of line equipment.


 Fabricated sheet metal enclosure.
 Easy accessibly mounting of components.
 PLC control mechanism system for high accuracy in length control.
 Front panel with operator interface, push button panel, operating &
indicators.
 For ease of operation operator pendent can be at difference desired
place on line.
 Mains with 3 phase 4 wire necessary protections shall be arranged by us
near main panel console.
 * HMI 4” X 6” Touch Color screen
 * Variable frequency Drive ( VFD)
 * PLC
 * Encoder (using nylon Roller)
 Contactor, relay, SMPS
 MM & Feet in length
 4 length & Piece
 Auto Single Piece System
 Auto Breaking System
 Power Cut Start to same length
 Auto machine length counting

 Run-out table
 Qty: 3 Pcs.
 Size: 1250 - 1350 MM
 Sheet Length: 40 Feet
 Sheet Weight: 50 - 55 KG.

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

 Production
 2.15 – 2.50 tone per hour

 Price :-

(A) Roll Forming Machine With Complete Details


SR.
NO Product Name Price Rs.
1 De Coiler.
2 Roll Forming Machine - (22 stand )
3 Hydraulic Shearing Unit
4 Hydraulic Power Pack.
5 Run out Table.
6 Control Panel P.L.C type.

Total Amount 18,50,000/

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

TERMS AND CONDITION:

We hope above will meet your requirement & you will find our offer suitable and competitive.
In case you need any further clarification, please do not hesitate to write to us again.

PRICES
Ex Works – Rajkot (Gujarat)

PAYMENT
@50% along with official purchase order and Balance Payment @50% before the time of
dispatch at our works. (Order can’t execute without an advance payment. Delivery date will be
calculate from date of 50% advance date.

CANCELLATION
Once order place can’t be cancel/revised or modified. Any case of cancellation the Order
Company can’t Return advance payment anyhow. Said amount will be for it. Company reserves
the right to forfeit.

INSURANCE
Extra at actual payable by customer (@2.10% of invoice value)

TRANSPORT / SEA FREIGHT


Extra at actual payable by customer.

PACKING
Export packing charges will be extra at actual payable by customer

DELIVERY
Within 60 days from the date of receipt of technically as well as commercially Cleared order
along with @30% advance payment.

INSPECTION
If required inspection of the offered machine will be carried out in our works at your end. In
any case buyer fails to inspect the machine within the said time. The internal acceptance of the
manufacturer would be valid. (SGS Inspection will be born & done by you)

COMMISSIONING & TRIAL


Supervision of Erection & Commissioning will be done by our Technical Persons At your site
and you will provide necessary material, man power, and electrical Supply & facility
confirmation. Our technical team cannot do any labor work, Foundation work, electric works
etc. You must arrange labors, electrical person & required instruments & items for the time of
commissioning. Customer would be arranging for accommodation, to and from Tickets
for technical persons.

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, Ahir Chowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming-machine.net
[M]- 096011 55559, Whatsapp: - 07990709519

WARRANTY
We provide 1 year (12 Months) warranty from the date of invoice for any Manufacturing
defects or workmanship. Warranty is not applicable for some Brought parts which has normal
wear & tear (like bearings, O rings, electric Motors, Electrical parts, Seals, washers etc.)
Brought parts may be warranted as per there manufacturer’s warranty terms (like, electric
motor, PLC & other Electric parts, bearings etc. Gurukrupa is not responsible for said items. We
cannot Covered any warranty for Damage during transportation, handling, hoisting, Installing,
electrical failure, low voltage supply damages etc. the standard Warranty can’t cover above
said damage, accident, fault, failure, and Malfunction Due to external causes, misuses, problems
with electric power and Servicing by Any unauthorized persons.

SERVICES
We offer 1 year (12 months) free service (From the date of invoice) by our Expert technical
team. Customer would be arranging for accommodation, to and from Tickets for
technical persons.

BUYER’S SCOPE
Customer must arrange at the time of installation like, Testing Material, Hydraulic oil No.68,
gear box oil, machine foundation, 3-phase & 1-earth cable in over control panel. Tools &
spanner required 1 electrical person & 3 helper, hydraulic crane, E.O.T. etc. required the time
of installation. All arrangements will be done by your end then inform our technical team for
commission and installation to save time. Otherwise our team will leave your premises.

OFFER VALIDITY
This offer is valid for 30 days only from the date of offer.

SUBJECT TO RAJKOT JURISDICTION ONLY

THANKING YOU.

With Regards,

Jaypalsinh Jadeja
Gurukrupa Industries
Nehru Nagar Main Road,
Ahir Chowk,
Debar Road,
Rajkot-360002, Gujarat, India.

Specialist in: Roll forming machine, Roofing Sheet Machine, Cut To Length & SPM Machine.
Nehru Nagar Main Road, AhirChowk, Debar Road, Rajkot-360002.
E-mail:[email protected] Visit us: http://rollforming.co.in
[M]- 096011 55559

Specialist in: Roll forming machine, Bending Machine, Pipe mill & SPM Machine.

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