INTERACTIVE SCHEMATIC

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 RENR2383-05
July 2008

C15, C18 and 3406E Marine Engine

Electrical System
RLA1-UP
WKB1-UP
PLE1-UP
CKH1-UP
C1J1-UP
9WR10000-UP
STX1-UP

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

HARNESS CONNECTOR TABLES
Page 1 of 3

Connector Tables for Harnesses 202-2091 -03 and -04

P1 J61 J60
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 RD-14 101-E22 1 126-1767 BR-16 J906-E51 A 180-9339
2 8T-8737 BK-14 229-E67 2 126-1767 BK-14 229-E31 B 126-1767
3 8T-8737 BK-14 229-E28 3 126-1767 BK A234-E43 C 133-0967
4 8T-8737 PK-16 M972-E32 4 180-9339 OR-16 944-E39 D 180-9339
BR-16 L464-E62 5 180-9340 RD-14 101-E40 5 126-1767 BR-16 945-E37 E 180-9339
6 8T-8737 BR-16 945-E35 6 180-9339 GN K990-E48 F 180-9339
7 8T-8737 OR-16 944-E38 7 180-9339 YL K900-E45 G 180-9339
OR-16 944-E3 8 180-9340 RD-14 101-E25 8 126-1767 H 8T-8737
BR-16 945-E4 9 180-9340 BK-14 229-E29 9 126-1767 J 8T-8737
10 8T-8737 BR-16 M971-E30 10 180-9339 ACCESSORY TABLE
11 8T-8737 BK-14 C212-E72 11 126-1767 QTY PART NAME P/N
12 8T-8737 PK-16 F427-E2 12 180-9339 1 RECEPTACLE 8T-8736
PK-16 F427-E9 13 180-9340 BR-16 L464-E61 13 180-9339 50mm TUBE 125-7876
14 8T-8737 YL-16 450-E66 14 180-9339 1 CAP 8C-6354
15 8T-8737 BR-16 451-E54 15 180-9339 50mm TUBE 5P-0702
16 8T-8737 BK A234-E41 16 133-0967 1 BOOT 115-5674
17 8T-8737 YL K900-E44 17 180-9339
18 8T-8737 GN K990-E47 18 180-9339 J67
BU-16 F429-E6 19 180-9340 YL-16 L460-E18 19 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
YL-16 F473-E7 20 180-9340 GY-16 L463-E13 20 180-9339 RD-14 101-E58 1 126-1767
YL-16 F424-E8 21 180-9340 GY-16 F401-E12 21 180-9339 BK-14 229-E75 2 126-1767
PU-16 G966-E65 22 180-9340 YL-16 F424-E17 22 180-9339 BR-16 K883-E68 3 180-9339
BU-16 F426-E10 23 180-9340 GY-16 F400-E11 23 180-9339 BK A234-E42 4 133-0967
24 8T-8737 BU-16 F429-E33 24 180-9339 GN K990-E49 5 180-9339
25 8T-8737 YL-16 F473-E36 25 180-9339 YL K900-E46 6 180-9339
26 8T-8737 26 8T-8737 ACCESSORY TABLE
27 8T-8737 27 8T-8737 QTY PART NAME P/N
GY-16 F400-E11 28 180-9340 28 8T-8737 1 RECEPTACLE_AS. 3E-3382
GY-16 F401-E12 29 180-9340 PK-14 391-E71 29 126-1767 1 WEDGE 3E-3383
GY-16 L463-E13 30 180-9340 BR-14 J906-E50 30 126-1767 50mm TUBE 125-7876
OR-14 X416-E69 31 126-1768 31 8T-8737 1 STRAP 3S-2093
32 8T-8737 32 8T-8737 50mm TUBE 5P-0702
33 8T-8737 33 8T-8737 1 BOOT 6I-4347
GN K990-E14 34 180-9340 BR-16 M973-E15 34 180-9339 P94
BR-16 M973-E15 35 180-9340 YL-16 M974-E21 35 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
36 8T-8737 PU-16 G966-E63 36 180-9339 BU-16 F426-E16 1 180-9340
37 8T-8737 PU-16 F425-E19 37 180-9339 BR-16 L464-E59 2 180-9340
YL-16 450-E66 38 180-9340 GY-16 R819-E26 38 180-9339 BR-14 J906-E60 3 126-1768
BR-16 451-E54 39 180-9340 BU-16 F426-E1 39 180-9339 BU-16 F429-E55 4 180-9340
YL-16 L460-E18 40 180-9340 40 8T-8737 YL-16 F473-E56 5 180-9340
PU-16 F425-E19 41 180-9340 BR-14 X994-E52 41 126-1767 YL-16 F424-E53 6 180-9340
BK A234-E20 42 133-0969 BK-14 C214-E70 42 126-1767 PK-16 F427-E5 7 180-9340
43 8T-8737 OR-14 X416-E69 43 126-1767 RD-14 101-E57 8 126-1768
YL-16 M974-E21 44 180-9340 BR-16 K883-E68 44 180-9339 PK-14 391-E71 9 126-1768
45 8T-8737 45 8T-8737 BK-14 229-E73 10 126-1768
46 8T-8737 46 8T-8737 PU-16 G966-E64 11 180-9340
47 8T-8737 47 8T-8737 BK-14 C214-E70 12 126-1768
RD-14 101-E22 48 126-1768 48 8T-8737 ACCESSORY TABLE
49 8T-8737 49 8T-8737 QTY PART NAME P/N
YL K900-E23 50 180-9340 50 8T-8737 1 PLUG_AS. 155-2252
51 8T-8737 51 8T-8737 1 WEDGE 155-2258
RD-14 101-E40 52 126-1768 52 8T-8737 1 BOOT 115-5674
RD-14 101-E24 53 126-1768 53 8T-8737
54 8T-8737 54 8T-8737
55 8T-8737 55 8T-8737
56 8T-8737 56 8T-8737
BR-14 X994-E52 57 126-1768 57 8T-8737
58 8T-8737 58 8T-8737
GY-16 R819-E26 59 180-9340 59 8T-8737
60 8T-8737 60 8T-8737
BK-14 229-E67 61 126-1768 61 8T-8737
62 8T-8737 62 8T-8737
BK-14 229-E27 63 126-1768 63 8T-8737
64 8T-8737 64 8T-8737
BK-14 229-E76 65 126-1768 65 8T-8737
BR-16 M971-E30 66 180-9340 66 8T-8737
BK-14 229-E31 67 126-1768 67 8T-8737
PK-16 M972-E32 68 180-9340 68 8T-8737
BK-14 C212-E72 69 126-1768 69 8T-8737
BR-14 J906-E34 70 126-1768 70 8T-8737
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG_AS. 160-7689 1 RECEPTACLE_AS. 103-0213
1 ENDBELL 126-1774 50mm TUBE 125-7876
50mm TUBE 5P-0702 1 BOOT 165-4893
2 STRAP 3S-2093 50mm TUBE 5P-0702
50mm TUBE 125-7876
1 BOOT 6I-4348
HARNESS CONNECTOR TABLES
Page 2 of 3
Connector Tables for Harnesses 202-2090 - 02, -03 and -04
P2 P100 P212
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 BU-16 995-A15 1 180-9340 BU-16 N940-A40 A 180-9340
OR-16 997-A1 2 180-9340 PK-16 G833-A38 2 180-9340 YL-16 N941-A42 B 180-9340
BR-16 993-A2 3 180-9340 ACCESSORY TABLE BU-16 G428-A6 C 180-9340
OR-16 R800-A60 4 180-9340 QTY PART NAME P/N ACCESSORY TABLE
BK-16 J842-A59 5 180-9340 1 PLUG_AS. 155-2269 QTY PART NAME P/N
OR-16 M967-A58 6 180-9340 1 WEDGE 155-2261 1 PLUG_AS. 155-2267
7 8T-8737 1 BOOT 6I-4347 1 WEDGE 155-2276
8 8T-8737 1 BOOT 6I-4347
9 8T-8737 P103
10 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG P300
11 8T-8737 BU-16 C967-A16 1 180-9340 CLR-GA WIRE NAMEPOS TERM/PLUG
12 8T-8737 PK-16 G833-A37 2 180-9340 GY-16-HV A701-A17 1 180-9340
13 8T-8737 ACCESSORY TABLE PU-16-HV A702-A18 2 180-9340
BU-16 G428-A6 14 180-9340 QTY PART NAME P/N BR-16-HV A703-A19 3 180-9340
15 8T-8737 1 PLUG_AS. 155-2269 GY-16-HV J763-A20 4 180-9340
WH-16 A745-A7 16 180-9340 1 WEDGE 155-2261 BU-16-HV A705-A30 5 180-9340
YL-16 R818-A8 17 180-9340 1 BOOT 6I-4347 GY-16-HV A706-A31 6 180-9340
PK-16 G833-A9 18 180-9340 7 8T-8737
19 8T-8737 P105 YL-16-HV L985-A25 8 180-9340
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 9 8T-8737
21 8T-8737 YL-16 F421-A61 1 180-9340 OR-16-HV L984-A23 10 180-9340
PK-16 F723-A10 22 180-9340 PK-16 G833-A62 2 180-9340 11 8T-8737
PU-16 F724-A11 23 180-9340 ACCESSORY TABLE WH-16-HV L983-A24 12 180-9340
GY-16 994-A12 24 180-9340 QTY PART NAME P/N ACCESSORY TABLE
25 8T-8737 1 PLUG_AS. 155-2269 QTY PART NAME P/N
OR-16 H479-A13 26 180-9340 1 WEDGE 155-2261 1 PLUG_AS. 155-2252
27 8T-8737 1 BOOT 6I-4347 1 WEDGE 155-2258
28 8T-8737 1 BOOT 115-5674
P137
29 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG P400
30 8T-8737
BU-16 N940-A39 A 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG
31 8T-8737
YL-16 N941-A41 B 8T-8730 PK-16 F723-A10 1 180-9340
BU-16 995-A15 32 180-9340
YL-16 R818-A8 C 8T-8730 PU-16 F724-A11 2 180-9340
YL-16 F421-A61 33 180-9340
ACCESSORY TABLE ACCESSORY TABLE
PU-16 F460-A3 34 180-9340
QTY PART NAME P/N QTY PART NAME P/N
BU-16 C967-A16 35 180-9340
1 PLUG_AS. 169-8670 1 PLUG_AS. 155-2269
GY-16-HV A701-A17 36 180-9340
1 WEDGE 155-2276 1 WEDGE 155-2261
PU-16-HV A702-A18 37 180-9340
1 BOOT 6I-4347 1 BOOT 6I-4347
BR-16-HV A703-A19 38 180-9340
GY-16-HV J763-A20 39 180-9340 P137 (CKH1-306) P401
PK-16 A746-A70 40 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-16 N940-A21 41 180-9340 BU-16 N940-A39 A 180-9340 BK-16 E963-A28 1 180-9340
YL-16 N941-A22 42 180-9340 YL-16 N941-A41 B 180-9340 GY-16 R817-A27 2 180-9340
43 8T-8737 YL-16 R818-A8 C 180-9340 ACCESSORY TABLE
WH-16-HV L983-A24 44 180-9340 ACCESSORY TABLE QTY PART NAME P/N
OR-16-HV L984-A23 45 180-9340 QTY PART NAME P/N 1 PLUG_AS. 155-2269
YL-16-HV L985-A25 46 180-9340 1 PLUG_AS. 8T-8731 1 WEDGE 155-2261
47 8T-8737 1 BOOT 6I-4347 1 BOOT 6I-4347
GY-16 R817-A27 48 180-9340
BK-16 E963-A28 49 180-9340 P145 P402
50 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 PU-16 F460-A3 1 180-9340 BU-16 E965-A33 1 180-9340
52 8T-8737 PK-16 G833-A4 2 180-9340 YL-16 E966-A32 2 180-9340
53 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
BU-16-HV A705-A30 54 180-9340 QTY PART NAME P/N QTY PART NAME P/N
GY-16-HV A706-A31 55 180-9340 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269
56 8T-8737 1 WEDGE 155-2261 1 WEDGE 155-2261
57 8T-8737 1 BOOT 6I-4347 1 BOOT 6I-4347
YL-16 E966-A32 58 180-9340
BU-16 E965-A33 59 180-9340 J200 P800
60 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
61 8T-8737 OR-16 997-A45 A 180-9339 OR-16 R800-A60 A 180-9340
62 8T-8737 BR-16 993-A51 B 180-9339 BK-16 J842-A59 B 180-9340
63 8T-8737 PK-16 A746-A70 C 180-9339 OR-16 M967-A58 C 180-9340
64 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
65 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
66 8T-8737 1 RECEPTACLE_AS. 3E-3370 1 PLUG_AS. 155-2267
67 8T-8737 1 WEDGE 3E-3371 1 WEDGE 155-2276
68 8T-8737 1 BOOT 6I-4347 1 BOOT 6I-4347
69 8T-8737
70 8T-8737 P201 J803
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N OR-16 997-A46 A 180-9340 OR-16 H479-A13 1 180-9339
1 PLUG_AS. 160-7690 BR-16 993-A54 B 180-9340 YL-16 N941-A49 2 180-9339
1 ENDBELL 126-1774 GY-16 994-A12 C 180-9340 ACCESSORY TABLE
2 STRAP 3S-2093 ACCESSORY TABLE QTY PART NAME P/N
1 BOOT 6I-4348 QTY PART NAME P/N 1 RECEPTACLE_AS. 3E-3364
1 PLUG_AS. 155-2267 1 WEDGE 3E-3365
1 WEDGE 155-2276 1 BOOT 6I-4347
1 BOOT 6I-4347

P209 ACCESSORY TABLE

CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
OR-16 997-A47 A 180-9340 1 PLUG_AS. 155-2267
BR-16 993-A52 B 180-9340 1 WEDGE 155-2276
WH-16 A745-A7 C 180-9340 1 BOOT 6I-4347
HARNESS CONNECTOR TABLES
Page 3 of 3

Connector Tables for Harnesses

203-9609 -01 and 244-2628 -00
P94B J94A
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-16 F426-T1 1 180-9340 BU-16 F426-T1 1 180-9339
BR-16 L464-T2 2 180-9340 BR-16 L464-T2 2 180-9339
BR-14 J906-T3 3 126-1768 BR-14 J906-T3 3 126-1767
BU-16 F429-T4 4 180-9340 BU-16 F429-T4 4 180-9339
YL-16 F473-T5 5 180-9340 YL-16 F473-T5 5 180-9339
YL-16 F424-T6 6 180-9340 YL-16 F424-T6 6 180-9339
PK-16 F427-T7 7 180-9340 PK-16 F427-T7 7 180-9339
RD-14 101-T8 8 126-1768 RD-14 101-T8 8 126-1767
PK-14 391-T9 9 126-1768 PK-14 391-T9 9 126-1767
BK-14 229-T10 10 126-1768 BK-14 229-T10 10 126-1767
PU-16 G966-T11 11 180-9340 PU-16 G966-T11 11 180-9339
BK-14 C214-T12 12 126-1768 BK-14 C214-T12 12 126-1767
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG_AS. 155-2252 1 RECEPTACLE_AS. 3E-5179
1 WEDGE 155-2258 1 WEDGE 3E-5180
1 BOOT 115-5674 1 BOOT 115-5674

Connector Tables for Harnesses

203-9610 -01 and 241-3286 -00
J209A P209B
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
OR-16 997-J1 A 180-9339 OR-16 997-J1 A 180-9340
BR-16 993-J2 B 180-9339 BR-16 993-J2 B 180-9340
PK-16 C991-J3 C 180-9339 PK-16 C991-J3 C 180-9340
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3370 1 PLUG_AS. 155-2267
1 WEDGE 3E-3371 1 WEDGE 155-2276
1 BOOT 6I-4347 1 BOOT 6I-4347
CID / MID / FMI

Component Identifiers (CID¹)

Module Identifier (MID²)
(MID No. 036)
CID Component
0001 Injector Cylinder #1
0002 Injector Cylinder #2
0003 Injector Cylinder #3
0004 Injector Cylinder #4
0005 Injector Cylinder #5
0006 Injector Cylinder #6
0041 8 Volt Sensor Supply
0091 Throttle Position Sensor
0094 Fuel Pressure Sensor
Failure Mode Identifiers (FMI³)
0100 Engine Oil Pressure Sensor
FMI No. Failure Description
0102 Boost Pressure Sensor
0 Data valid but above normal operational range.
0105 Inlet Manifold Temp Sensor
1 Data valid but below normal operational range.
0110 Engine Coolant Temperature Sensor
2 Data erratic, intermittent, or incorrect.
0127 Transmission Oil Pressure Sensor
3 Voltage above normal or shorted high.
0168 System Voltage 4 Voltage below normal or shorted low.
0174 Fuel Temperature Sensor 5 Current below normal or open circuit.
0177 Transmission Oil Temperature Sensor 6 Current above normal or grounded circuit.
0253 Personality Module mismatch 7 Mechanical system not responding properly.
0261 Engine Timing Calibration required 8 Abnormal frequency, pulse width, or period.
0262 5 Volt Sensor Supply 9 Abnormal update.
0268 Check Programmable Parameters 10 Abnormal rate of change.
0320 Speed / Timing Sensor 11 Failure mode not identifiable.
0342 Secondary Engine Speed Signal 12 Bad device or component.
1249 Secondary Throttle Position Sensor 13 Out of calibration.
Event Identifiers (EID) 14 Parameter failures.
EID Event 15 Parameter failures.
E015 High Engine Coolant Temperature Derate 16 Parameter not available.
17 Module not responding.
E017 High Engine Coolant Temperature Warning
18 Sensor supply fault.
E025 High Inlet Air Temperature Derate
19 Condition not met.
E027 High Inlet Air Temperature Warning 20 Parameter failures.
E030 High Transmission Oil Temperature Warning ³ The FMI is a diagnostic code that indicates what type of failure has
occurred.
E039 Low Engine Oil Pressure Derate
E053 Low Fuel Pressure Warning
E056 High Fuel Temperature Warning
E057 Low Engine Coolant Level Derate
E059 Low Engine Coolant Level Warning
E096 High Fuel Pressure
E100 Low Engine Oil Pressure Warning
E113 High Transmission Oil Pressure
E190 Engine Overspeed Warning
E268 Unexpected Engine Shutdown
¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals

Title Form Number
Troubleshooting SENR9646

Systems Operation / Testing and Adjusting SENR9673

(3406E and C15)

Systems Operation / Testing and Adjusting (C18) RENR2388

Electronic Installation Guide (Engine) REHS1187
Installation Guide
SENR5002
(Marine Engine Electronic Displays)
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

NOT 1 2
1607690 USED P145 START/STOP PANEL (TYPICAL/LATE)
1552269 4 3
P2
ENGINE MOUNTED
1 A701 GY-16 F460-A3 PU-16 1 SIGNAL FUEL OUTLET TEMPERATURE SENSOR CUSTOMER PROVIDED
ANALOG SENSOR POWER +5V 2 997-A1 OR-16 NOT A702 PU-16 G833-A4 PK-16 2 GROUND 130-9811 R
ENGINE SHUTDOWN SWITCH
ANALOG SENSOR COMMON 3 993-A2 BR-16 INJECTOR USED A703 BR-16 G833-A4 PK-16
HARNESS (NOTE E) ST B 1 YL-16
DIGITAL SENSOR POWER +8V 4 R800-A60 OR-16 A704 GN-16 F460-A3 PU-16 ON C OFF
DIGITAL SENSOR COMMON CONNECTOR A705 BU-16 S
START RELAY
2 PU-16
5 J842-A59 BK-16 E963-A28 BK-16 ENGINE SHUTDOWN ON
J J
S
J300 OFF C 3 OR-16
COOLANT LEVEL SENSOR 6 M967-A58 OR-16 NOT E965-A33 BU-16 (SMMS) SWITCH B ST
(3E7990 EARLY C18) P401 4 BR-16
7 P300 USED R817-A27 GY-16 9F-3099 (24V) 109-6507
1552252 290-8858 NO.5 NO.4 NO.3 NO.2 NO.1 1552269 R KEY SWITCH
8
CYLINDER G833-A37 PK-16 030-2266 (12V)
CYLINDER CYLINDER CYLINDER CYLINDER 110-7887
9 A701-A17 GY-16 1 A701 GY-16 NO.6 995-A15 BU-16 E963-A28 BK-16 1 SIGNAL(-) (CRANKSHAFT POSITION) REMOTE START
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR PRIMARY ENGINE SPEED/TIMING SENSOR 391-PK 391-PK 391-PK
10 A702-A18 PU-16 2 A702 PU-16 CYLINDER G833-A38 PK-16 R817-A27 GY-16 2 SIGNAL(+) SWITCH
189-9266 - C18 CB G966-PU
11 A703-A19 BR-16 3 A703 BR-16 INJECTOR E966-A32 YL-16 191-8303 - 3406E

J906-BR
(NOTE G)

501-YL/RD
12 J763-A20 GY-16 4 A704 GN-16 C967-A16 BU-16

101-RD
C214-BK
13 A705-A30 BU-16 5 A705 BU-16 G833-A62 PK-16

500-RD
D790 OR-16 D789 WH-16
TRANSMISSION OIL PRESSURE SENSOR 14 G428-A6 BU-16 A706-A31 GY-16 6 A706 GY-16 A706 GY-16 F421-A61 YL-16 +
15 7 D788 BK-16 D791 YL-16 N941-A49 YL-16 F473-YL
REMOTE START WARNING LAMP 229-BK
FUEL PRESSURE SENSOR 16 A745-A7 WH-16 L985-A25 YL-16 8 D791 YL-16 D791 YL-16 H479-A13 OR-16 P402 -BATTERY +BATTERY - MAINTENANCE
REMOTE SHUTDOWN SW +
TRANSMISSION OIL TEMPERATURE SENSOR 17 R818-A8 YL-16 9 D787 GN-16 1552269 BUS BAR BUS BAR F429-BU CLEAR SWITCH
(+)BATTERY KEYSWITCH DIAGNOSTIC LAMP
ENGINE TEMPERATURE SENSOR COMMON 18 G833-A9 PK-16 L984-A23 OR-16 10 D790 OR-16 D790 OR-16 E965-A33 BU-16 1 BK-18 SIGNAL(-) (CAMSHAFT POSITION) (+)BATTERY KEYSWITCH 229-BK
+- 3N-5716
19 11 D786 BR-16 E966-A32 YL-16 2 WH-18 SIGNAL(+) SECONDARY ENGINE SPEED/TIMING SENSOR F424-YL
D789 WH-16 D789 WH-16 P800 188-7513 - C18 MAINTENANCE LAMP
20 L983-A24 WH-16 12 201-6617 - 3406E BATTERY (+)BATTERY UNSWITCHED 229-BK
1552267 -
21 (+)BATTERY UNSWITCHED 7N-5876 (24V LAMPS)
TIMING CALIBRATION PROBE(+) 22 F723-A10 PK-16 P400 R800-A60 OR-16 A RD-18 +8V 12V or 24V 2N-2372 (12V LAMPS)
COOLANT LEVEL SENSOR (+)BATTERY UNSWITCHED
TIMING CALIBRATION PROBE(-) 23 F724-A11 PU-16 1552269 3E3364 J842-A59 BK-16 B BK-18 GROUND (165-6634 EARLY C18) CB (-)BATTERY (NOTE A)

229-BK
ENGINE OIL PRESSURE SENSOR 24 994-A12 GY-16 F723-A10 PK-16 1 TIMING CALIBRATION M967-A58 OR-16 C GN-18 SIGNAL 204-2518 P103 20A (-)BATTERY (NOTE A)
1552269

229-BK
25 F724-A11 PU-16 2 (TC)PROBE CONNECTOR (-)BATTERY (NOTE A)
FUEL LEVEL SENSOR 26 H479-A13 OR-16 C967-A16 BU-16 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR (-)BATTERY
27 G833-A37 PK-16 2 GROUND 130-9811
28 R817-A27 GY-16 P201
29 H479-A13 OR-16 1552267 6T-3643
- +
30 R800-A60 OR-16 997-A46 OR-16 A +5V
ENGINE OIL PRESSURE SENSOR
31 F421-A61 YL-16 993-A54 BR-16 B GROUND 161-1705 15A
COOLANT TEMPERATURE SENSOR 32 995-A15 BU-16 995-A15 BU-16 994-A12 GY-16 C SIGNAL P100 HOUR METER
FUEL TEMPERATURE SENSOR 33 F421-A61 YL-16 E963-A28 BK-16 1552269 6T-7337
FUEL TEMPERATURE SENSOR (OUTLET) 34 F460-A3 PU-16 R818-A8 YL-16 995-A15 BU-16 1 SIGNAL COOLANT TEMPERATURE SENSOR
INLET AIR TEMPERATURE SENSOR 35 C967-A16 BU-16 A745-A7 WH-16 G833-A38 PK-16 2 GROUND 130-9811
INJECTOR 1 36 A701-A17 GY-16 A746-A70 PK-16 J200

C214-BK

F427-PK
L464-BR

F424-YL
F429-BU
F473-YL

F426-BU

G966-PU

J906-BR
I I

229-BK

391-PK

101-RD
INJECTOR 2 37 A702-A18 PU-16 M967-A58 OR-16 3E3370
INJECTOR 3 38 A703-A19 BR-16 E965-A33 BU-16 997-A45 OR-16 A OR-18 +5V
BOOST PRESSURE SENSOR
INJECTOR 4 39 J763-A20 GY-16 E966-A32 YL-16 993-A51 BR-16 B YL-18 GROUND 218-3840 J92
INTAKE MANIFOLD AIR PRESSURE SENSOR 40 A746-A70 PK-16 994-A12 GY-16 A746-A70 PK-16 C GN-18 SIGNAL P105
ANALOG SENSOR POWER +5V 41 N940-A21 BU-16 J842-A59 BK-16 1552269 RD-10 1
ANALOG SENSOR COMMON 42 N941-A22 YL-16 C967-A16 BU-16 F421-A61 YL-16 1 SIGNAL FUEL TEMPERATURE SENSOR
130-9811 YL-RD-10 1
43 G428-A6 BU-16 G833-A62 PK-16 2 GROUND G S
INJECTOR COMMON 1 AND 2 44 L983-A24 WH-16 F460-A3 PU-16 P209 J209A P209B P93

INJECTOR COMMON 3 AND 4 45 L984-A23 OR-16 G833-A4 PK-16 1552267 3E3370 1552267 MTR BAT.
INJECTOR COMMON 5 AND 6 46 L985-A25 YL-16 G833-A9 PK-16 G833-A38 PK-16 997-A47 OR-16 A 997-J1 OR-16 A +5V FUEL PRESSURE RD-4

PRIMARY SPEED / TIMING SENSOR (+)

47
48 R817-A27 GY-16
A-S1 G833-A62 PK-16
G833-A37 PK-16
993-A52 BR-16
A745-A7 WH-16
B
C
993-J2 BR-16
C991-J3 PK-16
B
C
GROUND
SIGNAL
SENSOR
161-1705
J803
3E3364 FUEL LEVEL SENSOR
STARTING Wire Number Code
OPTIONAL MOTOR CB P94B J94B
PRIMARY SPEED / TIMING SENSOR (-) 49 E963-A28 BK-16 N940-A21 BU-16 N940-A39 BU-16 H479-A13 OR-16 1 SIGNAL 1552252
50 A-S2 N940-A40 BU-16 N941-A49 YL-16 2 GROUND 33 ohms FULL
240 ohms EMPTY
Code Component Terminal F426-T1 BU-16 1 F426- BU
51 N941-A41 YL-16

RD-4
A-S3 1. HARNESS 203-9610 - ALL RIGHT-HAND ENGINES L464-T2 BR-16 2 L464- BR
52 N941-A22 YL-16 N941-A42 YL-16 2. HARNESS 241-3286 - LEFT-HAND ENGINES 050 Starter Motor (RH) +Battery J906-T3 BR-14 3 J906- BR
53 N941-A49 YL-16 4
WITH OPTIONAL DUPLEX FUEL FILTERS 051 Starter Motor (RH) -Battery F429-T4 BU-16 F429- BU
INJECTOR 5 54 A705-A30 BU-16 997-A45 OR-16
INJECTOR 6 55 A706-A31 GY-16 997-A1 OR-16
A-S5
997-A47 OR-16 CKH1-306 3. NOT REQUIRED ON STANDARD LEFT-HAND ENGINES
052 Starter Motor (RH) Start THIS EXTENSION HARNESS IS ONLY
F473-T5 YL-16 5 F473- YL
BK-4 F424-T6 YL-16 6 F424- YL
56
57
997-A46 OR-16
993-A52 BR-16
202-2091 -03 056 Start Relay (RH) +Battery Out
INSTALLED ON RIGHT-HAND ENGINES
F427-T7 PK-16 7 F427- PK
A-S6 101-T8 RD-14 8 101- RD
SECONDARY SPEED / TIMING SENSOR (+) 58 E966-A32 YL-16 993-A2 BR-16 993-A54 BR-16 229-E76 BK-14 229-E75 BK-14 ALTERNATOR 059 Start Relay (RH) +Battery In
E-S16 391-T9 PK-14 9 391- PK
SECONDARY SPEED / TIMING SENSOR (-) 59 E965-A33 BU-16 993-A51 BR-16 229-E29 BK-14
150 Starter Motor (LH) +Battery 229-T10 BK-14 10 229-BK
60
P137 USED ON CKH1-306 202-2090 -02 G966-T11 PU-16 11 G966- PU
61 E-S7 229-E73 BK-14 151 Starter Motor (LH) -Battery
8T8731 C214-T12 BK-14 12 C214- BK
62 229-E27 BK-14 229-E28 BK-14
N940-A39 BU-16 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR 152 Starter Motor (LH) Start
63
N941-A41 YL-16 B BK-18 GROUND 100-3055
64 E-S3 156 Start Relay (LH) +Battery Out
R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL
65 A234-E74 BK-14 A234-E41 BK
66 A234-E43 BK 159 Start Relay (LH) +Battery In
67 A234-E42 BK START/STOP PANEL (TYPICAL/EARLY)
H 68
69 A234-E20 BK
E-S17 P137
1698670
251
252
Alternator (RH)
Alternator (RH)
-Battery
+Battery ENGINE MOUNTED H
70 A234-E79 BK N940-A39 BU-16 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR
253 Alternator (RH) -Battery R
K900-E78 YL K900-E45 YL N941-A41 YL-16 B BK-18 GROUND 106-0735
F473-E7 YL-16 F473-E36 YL-16
E-S11 E-S18
K900-E44 YL R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL 256 Alternator (RH) +Battery 1 YL-16
1 F473-E56 YL-16 C OFF
START RELAY
2 PU-16
2 F424-E8 YL-16 F424-E17 YL-16 E-S4 264 Alternator Breaker (RH) +Battery In ENGINE SHUTDOWN S ON
E-S9 K900-E23 YL K900-E46 YL 3 OR-16
3 F424-E53 YL-16 P212 (SMMS) SWITCH B ST
4 P94 J94A 265 Alternator Breaker (RH) +Battery Out 4 BR-16
F427-E9 PK-16 F427-E5 PK-16 1552267 9F-3099 (24V) 109-6507
HOUR METER (-) 5 L464-E62 BR-16 E-S12 F427-E2 PK-16 K990-E49 GN 1552252 3E5179 030-2266 (12V) KEY SWITCH
K990-E14 GN 1 N940-A40 BU-16 A OR-18 +5V 351 Alternator (LH) -Battery 110-7887
6 101-E24 RD-14 101-E58 RD-14 F426-E16 BU-16 F426-T1 BU-16 TRANSMISSION OIL PRESSURE SENSOR
E-S13 E-S19 N941-A42 YL-16 B YL-18 GROUND 391-PK 391-PK 391-PK
7 101-E25 RD-14 L464-E59 BR-16 2 L464-T2 BR-16 161-9932 352 Alternator (LH) +Battery 229-BK G966-PU
CAT DATA LINK (+) K990-E77 GN 3 G428-A6 BU-16 C GN-18 SIGNAL OPTIONAL
8 944-E3 OR-16 101-E57 RD-14 J906-E60 BR-14 J906-T3 BR-14
353 Alternator (LH) -Battery

J906-BR
501-YL/RD
CAT DATA LINK (-) 9 945-E4 BR-16 945-E4 BR-16 945-E37 BR-16 E-S5 K990-E48 GN F429-E55 BU-16 4 F429-T4 BU-16

150-OR
10 E-S1 945-E35 BR-16 K990-E47 GN F473-E56 YL-16 5 F473-T5 YL-16 356 Alternator (LH) +Battery

500-RD
11 944-E3 OR-16 944-E39 OR-16 F424-E53 YL-16 6 F424-T6 YL-16 +
12 E-S2 944-E38 OR-16 F427-E5 PK-16 7 F427-T7 PK-16
THIS EXTENSION HARNESS IS ONLY 364 Alternator Breaker (LH) +Battery In F473-YL
INSTALLED ON RIGHT-HAND ENGINES WARNING LAMP 229-BK
HOUR METER (+) 13 F427-E9 PK-16 101-E57 RD-14 8 101-T8 RD-14 365 Alternator Breaker (LH) +Battery Out -
+ MAINTENANCE
14 229-E73 BK-14 391-E71 PK-14 9 391-T9 PK-14 F429-BU CLEAR SWITCH
DIAGNOSTIC LAMP 229-BK
15 229-E75 BK-14 229-E73 BK-14 10 229-T10 BK-14 3N-5716
E-S7
11
TYPICAL WIRE NUMBER: 050 E 365 +-
16 229-E27 BK-14 229-E28 BK-14 G966-E64 PU-16 G966-T11 PU-16 F424-YL
MAINTENANCE LAMP
17 C214-E70 BK-14 12 C214-T12 BK-14 229-BK
Right Hand Starter Motor +Battery Connection -
18 E-S16 229-E73 BK-14 C18 Engine 7N-5876 (24V LAMPS)
DIAGNOSTIC INDICATOR 19 F429-E6 BU-16 229-E76 BK-14 229-E29 BK-14 G966-E64 PU-16 Left Hand Alternator Breaker Power Out Connection 2N-2372 (12V LAMPS)
WARNING INDICATOR 20 F473-E7 YL-16 A234-E74 BK-14 101-E57 RD-14 This wire routes from the Right Hand Starter Motor +Battery Connection to

229-BK
MAINTENANCE INDICATOR 21 F424-E8 YL-16 F427-E5 PK-16 J67 the Left Hand Alternator Breaker +Battery Out Connection on a C18 Engine.

229-BK
REMOTE SHUTDOWN SWITCH 22 G966-E65 PU-16 A234-E42 BK F424-E53 YL-16 3E3382
E-S3
MAINTENANCE CLEAR SWITCH 23 F426-E10 BU-16 A234-E20 BK A234-E74 BK-14 F473-E56 YL-16 101-E58 RD-14 1
24 F429-E55 BU-16 229-E75 BK-14 2
25 A234-E79 BK J906-E60 BR-14 K883-E68 BR-16 3
26 A234-E43 BK L464-E59 BR-16 A234-E42 BK 4 6T-3643
120 - +
27 A234-E79 BK A234-E41 BK F426-E16 BU-16 K990-E49 GN 5
G LOW OIL PRESSURE INDICATOR
HIGH COOLANT TEMPERATURE INDICATOR
28
29
F400-E11 GY-16
F401-E12 GY-16
E-S17 A234-E42 BK
101-E58 RD-14
K900-E46 YL 6
HOUR METER
15A G
TERMINATION
LOW COOLANT LEVEL INDICATOR 30 L463-E13 GY-16 K900-E78 YL K900-E45 YL 229-E75 BK-14 RESISTOR 6T-7337
GENERAL ALARM 31 X416-E69 OR-14 E-S18 K990-E49 GN 208-0432
K900-E44 YL
32 K900-E46 YL
33 J906-E51 BR-16

F427-PK
F428-WH

F424-YL
F429-BU
F473-YL

F426-BU

G966-PU

J906-BR
229-BK

391-PK

150-OR
J1939 DATA LINK (-) 34 K990-E14 GN K900-E23 YL E-S4 229-E31 BK-14 J60
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 K900-E46 YL A234-E43 BK 8T8736
36 944-E39 OR-16 J906-E51 BR-16 A (+)BATTERY KEYSWITCH
J92
37 945-E37 BR-16 229-E31 BK-14 B (-)BATTERY
TACHOMETER (+) 38 450-E66 YL-16 K990-E77 GN K990-E47 GN K990-E48 GN A234-E43 BK C J1939 SHIELD 1
TACHOMETER (-) 39 451-E54 BR-16 E-S19 K990-E48 GN K900-E45 YL 944-E39 OR-16 D CAT DATA LINK (+)
1
TRIP CLEAR SWITCH 40 L460-E18 YL-16 C214-E70 BK-14 945-E37 BR-16 E CAT DATA LINK (-)
TROLLING MODE SWITCH 41 F425-E19 PU-16 391-E71 PK-14 K990-E48 GN F J1939 DATA (-) P93
J1939 SHIELD 42 A234-E20 BK K990-E14 GN K883-E68 BR-16 K900-E45 YL G J1939 DATA (+)
43 E-S5 K990-E49 GN H
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 K883-E68 BR-16 J
45
E-S6 391-E71 PK-14 SERVICE TOOL CONNECTOR
46 J906-E34 BR-14 J906-E51 BR-16 C214-E70 BK-14 J94B
47 J906-E50 BR-14 229-E28 BK-14 1
(+)BATTERY UNSWITCHED F426- BU
48 101-E22 RD-14 J906-E60 BR-14 101-E22 RD-14 2 F428- WH
49 229-E67 BK-14 (+)BATTERY UNSWITCHED
E-S8 CUSTOMER CONNECTOR 3 J906- BR
J1939 DATA LINK (+) 50 K900-E23 YL F426-E10 BU-16 F426-E16 BU-16 X994-E52 BR-14 (+)BATTERY UNSWITCHED
4 F429- BU
51 F426-E1 BU-16 M972-E32 PK-16 J61 (+)BATTERY UNSWITCHED
1030213 5 F473- YL
(+)BATTERY UNSWITCHED 52 101-E40 RD-14 101-E40 RD-14 (-)BATTERY
E-S15 6 F424- YL
(+)BATTERY UNSWITCHED 53 101-E24 RD-14 G966-E65 PU-16 G966-E63 PU-16 945-E35 BR-16 101-E22 RD-14 1 (+)BATTERY UNSWITCHED (-)BATTERY
7 F427- PK
54 G966-E64 PU-16 944-E38 OR-16 229-E67 BK-14 2 (-)BATTERY (-)BATTERY
8 150- OR
55
E-S14 101-E25 RD-14 229-E28 BK-14 3 (-)BATTERY
9 391- PK
56 L464-E62 BR-16 L464-E59 BR-16 229-E29 BK-14 M972-E32 PK-16 4 SECONDARY THROTTLE POSITION REMOTE START
10 229-BK
STARTER INTERLOCK 57 X994-E52 BR-14 L464-E61 BR-16 M971-E30 BR-16 101-E40 RD-14 5 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
11 G966- PU
58 F427-E2 PK-16 945-E35 BR-16 6 CAT DATA LINK (-) REMOTE ENGINE SHUTDOWN SWITCH
F SLOW VESSEL MODE SWITCH 59
60
R819-E26 GY-16 F429-E6 BU-16
E-S10
F429-E55
F429-E33
BU-16
BU-16
L464-E61 BR-16
450-E66 YL-16
944-E38 OR-16 7
101-E25 RD-14 8
CAT DATA LINK (+)
(+)BATTERY UNSWITCHED
(-)BATTERY
(+)BATTERY KEYSWITCH
12
F
(-)BATTERY 61 229-E67 BK-14 451-E54 BR-16 229-E29 BK-14 9 (-)BATTERY (NOTE D)
62 F401-E12 GY-16 A234-E41 BK M971-E30 BR-16 10 PRIMARY THROTTLE POSITION (NOTE D)
(-)BATTERY 63 229-E27 BK-14 F425-E19 PU-16 K900-E44 YL C212-E72 BK-14 11 MULTI-STATION CONTROL SYSTEM RETURN (NOTE D)
SYNC SWITCH INPUT 1
64 450-E66 YL-16 K990-E47 GN F427-E2 PK-16 12 HOUR METER (+) (NOTE D)
(-)BATTERY PRIMARY THROTTLE POSITION
65 229-E76 BK-14 M973-E15 BR-16 L460-E18 YL-16 L464-E61 BR-16 13 HOUR METER (-) (NOTE D)
PRIMARY THROTTLE POSITION SECONDARY THROTTLE POSITION
66 M971-E30 BR-16 451-E54 BR-16 L463-E13 GY-16 450-E66 YL-16 14 TACHOMETER (+) P403 (NOTE D)
(-)BATTERY TROLLING MODE SWITCH
67 229-E31 BK-14 F401-E12 GY-16 451-E54 BR-16 15 TACHOMETER (-) PRIMARY THROTTLE +BAT. A (NOTE D)
SECONDARY THROTTLE POSITION 16 CAN J1939 (SHIELD) SLOW VESSEL MODE SWITCH
68 M972-E32 PK-16 229-E67 BK-14 F424-E17 YL-16 A234-E41 BK POSITION SENSOR -BAT. B
MULTI-STATION CONTROL SYSTEM RETURN 17 CAN J1939 DATA (+) MAINTENANCE CLEAR SWITCH SYNC SWITCH INPUT 1
69 C212-E72 BK-14 229-E31 BK-14 F400-E11 GY-16 K900-E44 YL (121-7029) SIGNAL C
(+)BATTERY KEYSWITCH 18 CAN J1939 DATA (-) SYNC SWITCH INPUT 2 PRIMARY THROTTLE POSITION
70 J906-E34 BR-14 C212-E72 BK-14 F429-E33 BU-16 K990-E47 GN (NOTE C & F)
L460-E18 YL-16 19 TRIP CLEAR SWITCH
TRIP CLEAR SWITCH SECONDARY THROTTLE POSITION
ELECTRONIC CONTROL MODULE (ECM) 1607689 L463-E13 GY-16 F473-E36 YL-16 TROLLING MODE SW
L463-E13 GY-16 20 LOW COOLANT LEVEL INDICATOR
LOW COOLANT LEVEL INDICATOR TROLLING MODE SW
P1 X994-E52 BR-14 J906-E50 BR-14 SECONDARY THROTTLE
HIGH COOLANT TEMP INDICATOR +BAT. A SLOW VESSEL MODE SW
F400-E11 GY-16 M973-E15 BR-16 F401-E12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR POSITION SENSOR
MAINTENANCE INDICATOR -BAT. B MAINTENANCE CLEAR SW
X416-E69 OR-14 M974-E21 YL-16 F424-E17 YL-16 22 MAINTENANCE INDICATOR (121-7029) SLOW VESSEL MODE SW
LOW OIL PRESSURE INDICATOR SIGNAL C SYNC SWITCH INPUT 2
101-E22 RD-14 G966-E63 PU-16 F400-E11 GY-16 23 LOW OIL PRESSURE INDICATOR (NOTE C & F)
DIAGNOSTIC INDICATOR P404 TRIP CLEAR SW
L460-E18 YL-16 F425-E19 PU-16 F429-E33 BU-16 24 DIAGNOSTIC INDICATOR
R819-E26 GY-16 R819-E26 GY-16 F473-E36 YL-16 25 WARNING INDICATOR
WARNING INDICATOR MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
M974-E21 YL-16 F426-E1 BU-16 26 J1939 SHIELD HIGH COOLANT TEMP INDICATOR
101-E40 RD-14 X416-E69 OR-14 27 J1939 DATA (+) LOW COOLANT LEVEL INDICATOR
J1939 DATA (-) SECONDARY THROTTLE MAINTENANCE INDICATOR
M971-E30 BR-16 C212-E72 BK-14 28 ENABLE SW
REMOTE START HOUR METER (+) WARNING INDICATOR
M972-E32 PK-16 391-E71 PK-14 29
(+)BATTERY KEYSWITCH HOUR METER (-) DIAGNOSTIC INDICATOR
J906-E50 BR-14 30
TRIP CLEAR SW
31 TACHOMETER (+)
32 TACHOMETER (-)
33 CAT DATA LINK (-)
SYNC SWITCH INPUT 1 CAT DATA LINK (+)
M973-E15 BR-16 34
M974-E21 YL-16 35 SYNC SWITCH INPUT 2 J1939 SHIELD
G966-E63 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH J1939 DATA -
F425-E19 PU-16 37 TROLLING MODE SWITCH J1939 DATA +
E R819-E26 GY-16
F426-E1 BU-16
38
39
SLOW VESSEL MODE SWITCH
MAINTENANCE CLEAR SWITCH
OPTIONAL HOUR METER -
HOUR METER +
E
(NOTE M) TACHOMETER -
40
X994-E52 BR-14 41 STARTER INTERLOCK SWITCH X995-BU ENGINE VISION DISPLAY POWER ENGINE VISION TACHOMETER +
212-7481 CABLE DISPLAY CAT DATA LINK +
C214-E70 BK-14 42 START RELAY(SMMS) RETURN 163-3974 CB
ON-OFF CAT DATA LINK - NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY TO
X416-E69 OR-14 43 GENERAL ALARM DRIVER
K883-E68 BR-16 44 TROLL ENABLE POSITIVE BATTERY A RD-14 30A (+)BATTERY KEYSWITCH THE -BATTERY BUS BAR AND NOT CONNECTED TO -BATTERY THROUGH ANY OTHER
45 NEGATIVE BATTERY B BK-14 (-)BATTERY
C INDIRECT PATH.
46
47 OPTIONAL LAMPS (NOTE B) NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER.
48 DCD A NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
49 RX B GPS
TX C INTERFACE MODULE CUSTOMER'S OPTION.
50
DTR D (GPSIM)130-6191 (LOW OIL PRESS. LAMP) + - NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION,
51
52 FOR MULTI-STATION CONTROL GND E REFER TO THE INSTALLATION GUIDE.
SYSTEM WIRING SEE THE NOT USED F NOT USED 1
53
2 GPS NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
54 FOLLOWING SCHEMATICS: NOT USED G TX (HIGH COOLANT TEMP LAMP) TACHOMETER
RECEIVER AT EACH STATION TO SHUTDOWN THE ENGINE
NOT USED H RX 3 (CUSTOMER SUPPLIED)
55 RENR7893 (SINGLE ENGINE) 4
56 NOT USED J NOT USED WITHOUT REMOVING POWER TO ECM.
RENR7929 (DUAL ENGINE) NOT USED K NOT USED 5
57 DATA (LOW COOLANT LEVEL LAMP) NOTE F: DO NOT ENGINE MOUNT.
58 CABLE NOT USED 6
163-3973 GND 7 NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
59 + -
60 ENGINE VISION INTERFACE DCD 8 (MAINTENANCE INDICATOR) WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
61 MODULE(EVIM)193-0258 SEE INSTALLATION GUIDE.
62 DTR 20 HOUR METER
(6T-7337) NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
63 NOT USED 1 (WARNING LAMP)
64 TX 2 NOT USED 25 TO TERMINATION RESISTOR) IS 40 METERS.
65 RX 3 NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
66 NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP) SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS.
67 NOT USED 5 NEGATIVE BATTERY T2
NOT USED 6 CAT DATA LINK + T3 NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
68
D 69
70
GND
DCD
7
8
CAT DATA LINK - T4 INSTALLATION DETAILS.
NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
D
20
OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM.
DTR
NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
NOT USED 25 CB POWER REQUIREMENT.
5A NOTE Y: CATERPILLAR RECOMMENDS THE USE OF A 218-4935 ARC
POSITIVE BATTERY T1
NEGATIVE BATTERY T2 (+) BATTERY SUPPRESSOR, OR EQUIVALENT ON ALL INDUCTIVE DEVICES WHICH
CAT DATA LINK + T3 J42 DO NOT HAVE INTERNAL ARC SUPPRESSORS. IF INTERNAL SUPPRESSION
T4 CUST SUPPLIED ENG
CAT DATA LINK -
SERVICE TOOL CONN (+) BATTERY SWITCHED IS NOT VERIFIABLE, THEN AN EXTERNAL SUPPRESSOR IS REQUIRED.
INDUCTIVE DEVICES INCLUDE RELAYS AND SOLENOIDS. IF SUPPRESSORS
KEYSWITCH A STARTING CIRCUIT WERE NOT INCLUDED DURING PREVIOUS INSTALLATIONS, THEN THEY SHOULD
-BATTERY B BE ADDED TO THE APPROPRIATE CIRCUITS AS SOON AS POSSIBLE.
J
H (-) BATTERY / SENSOR RETURN THE 218-4935 ARC SUPPRESSOR IS NOT POLARIZED; THEREFORE,
OPTIONAL CAT DATA LINK + D IT CAN BE WIRED INTO THE CIRCUIT WITHOUT ANY CONCERN FOR THE
EMS UNIT CATERPILLAR CAT DATA LINK - E
COMPUTERIZED SENSOR / ACTUATOR SUPPLY DIRECTION OF CURRENT FLOW. FOLLOWING IS A TYPICAL ARC SUPPRESSOR
J1939 SHIELD C STUB KEY
DISPLAY MODULE INSTALLED ON A RELAY.
31 J1939 DATA - F
P68-J68
3 J1939 DATA + G SIGNAL PLUS TO ECM 155-2270
40 C PLUG KIT
39 A THROUGH KEY
SIGNAL MINUS TO ECM
38 MAX LENGTH 1 METER B
TACHOMETER QUAD GAUGE GROUP 1
A
37
B
CONTROL PLUS FROM ECM 2
36
32 15 C CONTROL MINUS FROM ECM
30 10 20 A J68-P68
B 218-4935
29 (153-2707)
28
5 25 C (NOTE K & L) CAT DATA LINK ARC SUPPRESSOR
J1939 DATA LINK
C 27
26 0 RPM X100
30
P68-J68
THROUGH KEY
C
24 RECEPTACLE AS. HIGHWAYS
22 RELAY
1
2
3
4
5
6

1
2
3
4
5
6

1 2 (133-0970)
RPM RPM
21
19
18
17
16
CkPaMILESKMRPMSERV CODE
x10 35 CALLOUTS
34
25
15 Callout Number Component
12 (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
11 138-1234 Part Number
10
(REF 121-4017 AND 117-1575)
9
8
6 J1-P99
1 +BAT. 1
2 -BAT. 2
20 US-METRIC 3
23 SCROLL FORWARD 4
14 CAT DATA LINK - 5
5 CAT DATA LINK + 6
7 MON XMSN TEMP-PRESS. 7
13 8
4 WARNING-ALARM LAMP 9
33 BACKLIGHT LAMP PWR 10
11
12
B SCROLL BACKWARD B
OPTIONAL
MARINE POWER DISPLAY
MPD
NEGATIVE BATTERY 12 ON-OFF CB
POSITIVE BATTERY 11 5A
MPD ENABLE 10
J1939 SHIELD 9 MAX LENGTH 1 METER
J1939 DATA - 8
J1939 DATA + 7
BUS POSITIVE 6 ALARM
BUS NEGATIVE 5 DEVICE STUB KEY
EXTERNAL ALARM 4 P68-J68
CONFIGURATION RTN 3 CB C
CONFIGURATION 2 2 + - NOTE W A THROUGH KEY
CONFIGURATION 1 1
NOTE Y B
A
THIS SCHEMATIC IS FOR THE C15, C18 AND 3406E MARINE ENGINE ELECTRICAL SYSTEM
B
C
MEDIA NUMBER: RENR2383-05
TERMINATION
RESISTOR
120
A
B
J68-P68 SCHEMATIC PART NUMBER (J2 / ENGINE) : 202-2090, CHANGE: 04, VERSION: -
(153-2707)
(174-3016) C
RECEPTACLE AS.
(NOTE K & L) SCHEMATIC PART NUMBER (J1 / CUSTOMER) : 202-2091, CHANGE: 04, VERSION: -
NOTE Y P57-J68 (133-0970)
SCHEMATIC PART NUMBER (INJECTOR HARNESS) : 122-1486, CHANGE: 10, VERSION: -
ALARM THROUGH KEY
RELAY
THE ALARM RELAY IS NOT REQUIRED
RIGHT HAND ENGINE ONLY
A FOR ALARMS THAT DRAW LESS THAN 100mA.
SCHEMATIC PART NUMBER (CONTROL PANEL EXTENSION) : 203-9606, CHANGE: 01, VERSION: - A
SCHEMATIC PART NUMBER (CONTROL PANEL EXTENSION) : 244-2628, CHANGE: 00, VERSION: -
SCHEMATIC PART NUMBER (FUEL PRESSURE SENSOR EXTENSION): 203-9610, CHANGE: 01, VERSION: -
LEFT HAND ENGINE ONLY
SCHEMATIC PART NUMBER (FUEL PRESSURE SENSOR EXTENSION): 241-3286, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 CONNECTOR AND SPLICE LOCATIONS
FOR HARNESS 122-1486
VIEW ALL CALLOUTS

INJECTOR HARNESS
CONNECTOR
J300

D788 D786 D788 D787 D788 D786

SPLICE
D786
INJECTOR INJECTOR INJECTOR
INJECTOR INJECTOR INJECTOR
#5 #2 #1
#6 #4 #3

A701
SPLICE A702

1
5

4
6

A705 A704 A703

A706 D790
D790 D789
D791 D790 D789
D791

SPLICE SPLICE
D791 SPLICE
D788 D789
CONNECTOR AND SPLICE LOCATIONS
HARNESS 202-2090 -02, -03 AND -04
VIEW ALL CALLOUTS
COOLANT
TEMPERATURE
SENSOR INJECTOR
P100 HARNESS
CONNECTOR
P300
COOLANT
LEVEL
SENSOR A-S1
P800

SECONDARY
ENGINE TRANSMISSION OIL FUEL LEVEL
SPEED/TIMING INLET MANIFOLD PRESSURE SENSOR SENSOR
FUEL TEMPERATURE CONNECTOR
SENSOR CONNECTOR
TEMPERATURE SENSOR P212
(CAMSHAFT J803
SENSOR P103
POSITION)
P402 P105 TIMING CALIBRATION
FUEL PRESSURE (TC)PROBE CONNECTOR
SENSOR P400
FUEL OUTLET
P209
TEMPERATURE
SENSOR
P145 A-S6 A-S5
A-S3 A-S2

BOOST
PRESSURE
SENSOR
CKH1-306
J200
PRIMARY ELECTRONIC
ENGINE CONTROL TRANSMISSION OIL
SPEED/TIMING MODULE TEMPERATURE
SENSOR P2 SENSOR
(CRANKSHAFT POSITION) CONNECTOR
P401 ENGINE OIL
PRESSURE P137
SENSOR
P201
CONNECTOR AND SPLICE LOCATIONS
HARNESS 202-2091-03
TERMINATION VIEW ALL CALLOUTS
RESISTOR
J67

E-S4
CUSTOMER
CONNECTOR
E-S18 E-S19 E-S3 J61
E-S6 E-S17
E-S5

E-S16
SERVICE TOOL
CONNECTOR
E-S7 J60

E-S13

START/STOP PANEL E-S2

CONNECTOR
P94

E-S14 E-S8 E-S12 E-S9 E-S10 E-S1

E-S15

E-S11

ELECTRONIC
CONTROL
MODULE
P1
CONNECTOR AND SPLICE LOCATIONS
HARNESS 202-2091-04
VIEW ALL CALLOUTS

CUSTOMER
CONNECTOR
E-S18 E-S19 J61
E-S16
E-S4 E-S6
E-S17
E-S5

E-S3
SERVICE TOOL
CONNECTOR
E-S7 J60

E-S13
TERMINATION
RESISTOR
J67
E-S2
START/STOP PANEL
CONNECTOR
P94

E-S14 E-S8 E-S12 E-S9 E-S10 E-S1

E-S15

E-S11

ELECTRONIC
CONTROL
MODULE
P1
LEFT SIDE VIEW
(LEFT HAND ENGINE WITH DUPLEX FUEL FILTERS)
VIEW ALL CALLOUTS

ELECTRONIC
CONTROL
MODULE
(ECM)
FUEL PRESSURE
SENSOR
P209
LEFT SIDE VIEW
(LEFT HAND ENGINE)
VIEW ALL CALLOUTS

FUEL OUTLET INJECTOR INLET MANIFOLD BOOST TERMINATION

FUEL
TEMPERATURE HARNESS TEMPERATURE PRESSURE RESISTOR SERVICE TOOL
TEMPERATURE
SENSOR CONNECTOR SENSOR SENSOR J67 CONNECTOR
SENSOR
P145 P300 /J300 P103 J200 CKH1-306 J60
P105

COOLANT
LEVEL
SENSOR TERMINATION
P800 RESISTOR
J67
START / STOP
PANEL
ECM
P2

ECM
P1

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(CAMSHAFT POSITION)
P402

ELECTRONIC
CONTROL
PRIMARY MODULE
ENGINE (ECM)
SPEED/TIMING
SENSOR
(CRANKSHAFT POSITION)
P401

FUEL PRESSURE
ENGINE OIL
SENSOR
PRESSURE
P209
SENSOR
P201
 LEFT SIDE VIEW
(RIGHT HAND ENGINE)
FUEL FUEL OUTLET INJECTOR INLET MANIFOLD BOOST VIEW ALL CALLOUTS
TEMPERATURE TEMPERATURE HARNESS TEMPERATURE PRESSURE TERMINATION TERMINATION
SENSOR SENSOR CONNECTOR SENSOR SENSOR RESISTOR RESISTOR
P105 P145 P300/J300 P103 J200 J67 J67
COOLANT SERVICE TOOL
CKH1-306
LEVEL CONNECTOR
SENSOR J60
P800

ECM
P2

ECM
P1

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(CAMSHAFT POSITION)
P402

PRIMARY
ENGINE ELECTRONIC
SPEED/TIMING CONTROL
SENSOR MODULE
(CRANKSHAFT POSITION) (ECM)
P401

ENGINE OIL
PRESSURE
SENSOR
P201
 LEFT SIDE VIEW
(TYPICAL RIGHT HAND ENGINE WITH TWIN TURBOS)
VIEW ALL CALLOUTS

BOOST INLET MANIFOLD TERMINATION

FUEL OUTLET PRESSURE TEMPERATURE TERMINATION RESISTOR
TEMPERATURE SENSOR SENSOR RESISTOR J67
SENSOR J200 P103 J67 CKH1-306 CUSTOMER
P145 CONNECTOR
J61
FUEL
TEMPERATURE
SENSOR
P105 SERVICE TOOL
CONNECTOR
J60
COOLANT
LEVEL
SENSOR
P800

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(CAMSHAFT POSITION)
P402

ECM
P1

ELECTRONIC
PRIMARY CONTROL
ENGINE MODULE
SPEED/TIMING (ECM)
SENSOR
(CRANKSHAFT POSITION)
P401

ECM
P2
ENGINE OIL
PRESSURE
SENSOR
P201
REAR VIEW
(LEFT HAND ENGINE)
VIEW ALL CALLOUTS

TIMING CALIBRATION
(TC)PROBE CONNECTOR FUEL LEVEL
P400 SENSOR
CONNECTOR
J803

TRANSMISSION OIL
TEMPERATURE
SENSOR
CONNECTOR
P137

TRANSMISSION OIL
PRESSURE SENSOR
CONNECTOR
P212
 REAR VIEW
(RIGHT HAND ENGINE)
VIEW ALL CALLOUTS

START/STOP
PANEL
START/STOP PANEL
CONNECTOR
P94/J94A FUEL LEVEL
SENSOR
CONNECTOR
J803

TRANSMISSION OIL
TEMPERATURE
SENSOR
TIMING CALIBRATION CONNECTOR
(TC)PROBE CONNECTOR P137
P400

TRANSMISSION OIL
PRESSURE SENSOR
CONNECTOR
P212
RIGHT SIDE VIEW
(RIGHT HAND ENGINE)

FUEL PRESSURE
SENSOR
P209
RIGHT SIDE VIEW
(TYPICAL RIGHT HAND ENGINE WITH TWIN TURBOS)
VIEW ALL CALLOUTS

START/STOP
PANEL COOLANT
TEMPERATURE
SENSOR
P100

FUEL PRESSURE
SENSOR
P209
TOP VIEW
(LEFT HAND ENGINE)
VIEW ALL CALLOUTS

COOLANT
TEMPERATURE
SENSOR
P100

COOLANT FUEL OUTLET

LEVEL TEMPERATURE CUSTOMER SERVICE TOOL
SENSOR SENSOR CONNECTOR CONNECTOR
P800 P145 J61 J60
START/STOP
PANEL
TOP VIEW
(RIGHT HAND ENGINE WITH DUPLEX FUEL FILTERS)

FUEL PRESSURE
SENSOR
P209
TOP VIEW
(RIGHT HAND ENGINE WITH SINGLE TURBO)

START/STOP
PANEL
 TOP VIEW
(RIGHT HAND ENGINE WITH TWIN TURBO)
VIEW ALL CALLOUTS

COOLANT FUEL PRESSURE

TEMPERATURE SENSOR
SENSOR P209 START/STOP
P100 PANEL

COOLANT
LEVEL
SENSOR
P800

CUSTOMER
FUEL OUTLET CONNECTOR
TEMPERATURE J61
SENSOR
P145

SERVICE TOOL
CONNECTOR
J60