TTDM 128 Tracetek Leak Detection Master Module Use 5ac268ef1723ddec3f378eb4
TTDM 128 Tracetek Leak Detection Master Module Use 5ac268ef1723ddec3f378eb4
User Manual
TTDM-128
Table of Contents
Overview................................................................ 3
System Configurations................................................................................ 3
Quick Setup............................................................. 5
Common Setup Procedures........................................................................ 5
Configuration Specific Setup....................................................................... 7
TTDM-128 Capabilities.............................................. 10
The TraceTek TTDM-128 Network ............................................................ 10
Description of TraceTek Leak Detection System........................................ 11
TTDM-128 Features.................................................. 13
Identifying TTDM-128 Features................................................................. 13
The TTDM-128 Keypad.............................................................................. 14
The TTDM-128 System Display................................................................. 15
Current Event/Status Display........................................ 16
Navigating the Menu Structure.................................................................. 17
Main Menu Structure................................................................................ 18
SIM Status Menu Structure....................................................................... 19
SIM Status Menu...................................................... 20
Modifying Settings for Individual SIM Channels....................................... 20
Setting up Regions and Relays.................................................................. 25
Main Menu............................................................. 27
Events History Log.................................................................................... 27
System Status........................................................................................... 28
General Set-up.......................................................................................... 29
Leak Setup................................................................................................ 30
SIM Network............................................................................................. 31
TTDM Network.......................................................................................... 32
Self-Test.................................................................................................... 34
Event Response....................................................... 35
Leak Detection and Location Events.......................................................... 35
Service Events........................................................................................... 36
Fault Events............................................................................................... 37
Multiple Events.......................................................................................... 38
Maintenance........................................................... 40
Appendix 1 - Events Glossary....................................... 42
Appendix 2 - Connection to Other Devices........................ 43
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TTDM-128 User Manual
Overview
READ BEFORE USE
Please read these instructions carefully and keep them in a safe place (preferably
close to the TTDM-128) for future reference. The instructions provided in this
booklet must be followed carefully to ensure proper operation. If the equipment is
used in a manner not specified by the manufacturer, the protection provided by the
equipment may be impaired.
Preparation
Before operation, follow the installation instructions to ensure that each module
is properly mounted and wired. If these steps have not been taken, refer to the
installation documents provided for each module. To obtain this literature or for
technical assistance, contact your local TraceTek distributor or visit our web site
(http://www.tycothermal.com).
Important: There should be a “System Map” for each sensor circuit. The system
map should show the sensing cable layout with reference to readily identifiable
landmarks and with actual distance measurements every 5 m (16 ft) throughout
the system. The map is normally completed at the time the leak detection system is
commissioned. Ensure that a copy of the system map is kept near the TTDM-128
module. If the TTDM-128 is connected to a building management system, ensure
that a copy of the system map accompanies the building management system.
Notes
Throughout this manual, the examples shown use distances in meters.
Later versions of software may provide new features and change certain other
details. This manual documents UI software version 3.15.
System Configurations
The TraceTek TTDM-128 module has many possible applications and
configurations. The TTDM-128 can be configured as a stand-alone leak detection
panel, or it can be used in a network of other TraceTek leak detection modules,
such as the TTSIM sensor interface module, the TT-NRM network relay module, or
additional TTDM-128 modules. In all cases, each TTDM-128 offers the following
features and capabilities:
Directly monitor up to 1500 m (5000 ft) of TraceTek sensor cable and point
sensors.
2048 event memory.
Built-in status and alarm relays.
Optional 4-20 mA output.
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Single TTDM-128 with SINGLE CHANNEL System
(See Quick Setup section)
TTDM-128 with up to 1500 m (5000 ft) of TraceTek sensor cable, or a
combination of sensor cable and point sensors.
Maximum of
SINGLE TTDM-128 WITH NETWORK SYSTEM (Multiple SIMs) 126 TTSIMs
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TTDM-128 User Manual
Quick Setup
Common Setup Procedures
All modules, cables and sensors should be installed in accordance with their
installation instructions prior to performing the setup procedures.
If the space to the right is blank, XX With the TTDM-128 in normal operating mode and displaying the status of the desired leak
press the right arrow to duplicate detection channel, press the Down arrow key:
the last letter entered Use the Down arrow key to scroll to select ID, then press Enter.
Use the Reset key to jump between Using the Left and Right arrow keys to select the character position, and the Up and Down
letters, numbers and blank arrow keys to change the letters and numbers, enter the desired ID tag. Press Enter when
finished.
Press Menu to return to the Current Event/Status Display.
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Changing SIM channel UNITS
The unit of measure for circuit length can be changed individually by channel, or
for all channels.
To change units for an individual channel:
XX With the TTDM-128 in the Current Event/Status Display and displaying the status of the
desired leak detection channel, press the Down arrow key.
XX Use the Down arrow key to select TestLength, then press Enter.
XX Use the Up/Down arrow keys to select the desired units (feet, meters or zones) then press
Enter.
XX Press Menu to return to the Current Event/Status Display.
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TTDM-128 User Manual
Master TTDM-128
You can now power up the Remote TTDM-128 and proceed with setup as follows:
MASTER REMOTE
RS-485 EXT XMTRS RS-232/485 EXT COM PORT
RS-485 twisted pair J10 J13
cabling up to 4000 ft
RX/A TX/B
485+ 485– + –
3 4 5 6
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At the Master TTDM-128
You can now power up the Master TTDM-128 and proceed with setup as follows:
XX Perform Basic TTDM-128 Setup. (See Quick Setup section.)
XX Check that the TTDM mode is set to Auto, and internal SI board address is set to 01.
XX Change the Communication Timeout parameter:
With the TTDM-128 in the Current Event/Status display, press Menu.
Use the Down arrow key to select General Setup, then press Enter.
Use the Down arrow key to select Password, then press Enter.
Input the value 04000, then press Enter followed by Esc.
Use the Down arrow key to select Special, then press Enter.
Use the Down arrow key to select Comm Timeout, then press Enter.
Use the arrow keys to input the value 300 ms, then press Enter.
Remote TTDM-128
Press Menu to return to the Current Event/Status display.
XX Initialize the SIM network (see SIM network section).
XX Change the leak detection channel ID tags to match what was set at the Remote TTDM-128. Remote TTDM-128
One of the TTDM-128s must be selected as the master TTDM-128 and operate
in “Auto” mode; the remaining TTDM-128’s in the network will operate in
“remote” mode.
Before powering up the system:
Connect the RS485 host port (J13) of the first Remote TTDM-128 to the Add TTDM-128s into the SIM network
TraceTek network port (J10) of the Master TTDM-128. All other Remote TTDM- where it makes sense to have a local
display, relays, etc.
128s are interconnected using their respective RS485 host port (J13). Observe
correct polarity.
REMOTE REMOTE
RS-485 EXT XMTRS RS-485 EXT XMTRS
J10 J10
485+ 485– 485+ 485–
3 4 3 4
SIM SIM
SIM SIM
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You can now power up the Remote TTDM-128 and proceed as follows:
At each Remote TTDM-128:
XX Perform Basic TTDM-128 Setup. (See Quick Setup section.)
XX Change TTDM-128 Internal SI board address to unique value. (Note that each remote
TTDM-128 and SIM must have a unique address between 02 and 127).
XX Assign a unique address to each TTSIM.
XX Assign the leak detection channel tag (SIM ID) if required.
XX Set toggle switch SW2 (located on underside of UI board) to RS485 position (see feature 26
on Internal View of TTDM-128 Features diagram).
XX Go to TTDM network menu. Set the parameters as follows:
Set baud rate to 9600.
Set TTDM mode to Remote.
XX Initialize the SIM Network (see SIM Network section).
You can now power up the Master TTDM-128 and proceed as follows:
At the Master TTDM-128:
XX Perform Basic TTDM-128 Setup. (See Quick Setup section.)
XX Check that the TTDM mode is set to Auto, and internal SI board address is set to 01.
XX Change the Communication Timeout parameter:
With the TTDM-128 in the Current Event/Status display, press Menu.
Use the Down arrow key to select General Setup, then press Enter.
Use the Down arrow key to select Password, then press Enter.
Input the value 04000, then press Enter followed by Esc.
Use the Down arrow key to select Special, then press Enter.
Use the Down arrow key to select Comm Timeout, then press Enter.
Use the arrow keys to input the value 300 ms, then press Enter.
Press Menu to return to the Current Event/Status display.
XX Initialize the SIM network (see SIM Network section).
XX Change the leak detection channel ID tags to match what was set at the Remote TTDM-128.
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TTDM-128 Capabilities
The TraceTek TTDM-128 Network
The TTDM-128 can directly monitor up to 1500 m (5000 ft) of TraceTek sensor
cables, up to 150 TraceTek point sensors and networks of up to 126 external
TraceTek modules (which can include any combination of TTSIM sensor interface
modules, TT-NRM network relay modules or up to 32 additional TTDM-128’s
operating in Remote mode). With a fully implemented network, it is possible to
monitor as much as 190 km (119 miles) of TraceTek sensor cable and provide
as many as 320 discrete relays to handle a wide variety of alarm and telemetry
functions.
Note: the maximum number of TTSIMs on a network must be reduced by 4 for
each TT-NRM added.
Each TTDM-128 provides:
An internal Sensor Interface Module (SIM), capable of directly monitoring up to
1500 m (5000 ft) of sensor cable, 150 point sensors, or a combination of both
cable and sensors.
3 alarm relays, providing status for:
−− Leak alarm
−− Service required alarm
−− System fault alarm
Serial communication to a host computer, control system or building
management system using RS-232 or RS-485 hardware and Modbus™
protocol.
Event history log (non-volatile)
Optional 4-20 mA output
When liquid is detected on any sensor, the TTDM-128 sounds an alarm, illuminates
an LED, closes relay contacts, and displays the channel number and location of the
leak on an LCD display. Each alarm event (leak, service, fault, etc.) and user action
is logged into the event history file. The event history file shows the type of event
and the time and date that the event occurred. This information is available to any
host PLC or building automation system via an RS232 or RS485 serial connection
and the Modbus protocol.
A simple system map (typically an as-built drawing of the sensor installation with
reference measurements) showing where the sensors have been installed is the
only field calibration requirement.
Each individual sensor circuit detects, locates, and tracks leaks independently from
the other circuits in the leak detection system. There is no loss of sensitivity and no
re-mapping required after an initial leak is detected.
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TTDM-128 User Manual
The TTDM-128’s internal SIM has been designed for use with the following
TraceTek sensing cables:
TT1000 (water)
TT1100-OHP series (water)
TT3000 (acids and aqueous chemicals)
TT5000 series (liquid hydrocarbon fuels and oils)
TT-FFS series (liquid hydrocarbon fuels and oils)
TT5001 series (organic solvents)
TT7000-HUV (strong mineral acids)
A variety of TraceTek Point sensors, including the TT-FLAT-PROBE and TT-MINI-
PROBE, as well as contact closure devices such as float switches, can also be used
with the TTDM-128.
Alarm and
Locating Module Modular Branching
Connector
Modular End
Sensing Cable
Modular Leader Cable Termination
daisy-chained together
(required at end
to provide as much
of every branch)
coverage as needed
Sensing Cable
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A TraceTek locating system provides distributed leak detection and location over
long distances and wide areas. A TraceTek locating circuit consists of a TraceTek
locating module (TTDM-128, TTSIM), sensing cable and/or point sensors, and
circuit components (leader cable, jumper cables, end terminations, weighted
lengths, and branching connectors) with connectors that allow components of the
system to plug together.
The weighted length resistor simulates a 4.5 m (15 ft) length of sensing cable.
Installed at the boundary between two areas of sensing cable, the weighted length
allows the user to clearly identify the area where a leak has occurred.
The branching connector enables the sensing cable to be branched. An end
termination completes each branch. At the branching connector, the system
first counts the sensing cable along the branch (middle connector) to its end
termination, before it continues with the main run. Two built-in 4.5 m (15 ft)
weighted-length resistors allow the user to clearly identify the leg on which a leak
has occurred.
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TTDM-128
TTDM-128 Features Identifying TTDM-128 Features
1
TTDM-128 External View
1 LCD display gives up-to-date information
regarding the condition of the system
2
External View 1 2 Icons and LEDs:
3 Monitoring LED - green
Service Required LED - Yellow
24 Leak LED - Red
External View
5 Fault LED - Red
3
6 3 (Self) Test key
4
4 Silence key
5 5 Reset key
6 6 Menu keys
7 8 9 10
7 8 9 10
11
30 12
Internal View
29
13
11
28
30 12
Internal View 27
29
13
28 14
27 15
16
14
15
26 25 24 23 22 21 20 19 18 17
16
Internal View
7 User interface (UI) board 14 Voltage selector 110/220 20 Service relay terminals 24 RS-485 TT-SIM network
26 25
volts 24 23 22 21 20 19
(removable) 18 17 terminals (removable)
8 4-20 mA board (optional)
9 Sensor Interface (SI) board 15 Spare fuse 21 4-20 mA port terminals 25 Ribbon cable
16 Ground (earth) stud (removable) 26 RS485/232 toggle switch
10 Motherboard (MB)
17 Gland plate 22 RS-232/485 external 27 Test Port (DB-9 connector
11 Power supply board
communications serial port for temporary connection)
12 Fuse (500 mA, 250 V) 18 Fault relay terminals
terminals (removable)
(removable) 28 Reset pins
13 Power cable terminal block 23 Sensing cable terminals
(removable) 19 Leak relay terminals 29 Volume adjustment
(removable)
(removable) 30 LCD contrast adjustment
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The TTDM-128 Keypad
TTDM-128
1 8
6
3
4 5
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TTDM-128 User Manual
Monitoring
Service
Leak
Fault
Note: The Service, Leak and Fault LEDs will illuminate if an alarm condition exists
on any SIM. Multiple LEDs may be illuminated simultaneously to indicate multiple
types of alarms, although the alarms could exist on different SIM channels.
Monitoring
The green LED indicates that the TTDM-128 is powered up.
Service
The TTDM-128 is able to give advance warning of potential problems. The yellow
Service LED illuminates to indicate that service is required on one of the sensing
cables attached to the network. Note that the green Monitoring LED remains
illuminated; the unit continues to monitor for leaks during a Service alarm.
Leak
When liquid is detected, the red Leak LED illuminates. Note that the green LED
remains illuminated; the unit continues to monitor for new leaks on all channels, as
well as for changes to the detected leak.
Fault
When the TTDM-128 module detects a fault — either a cable fault (break) or an
electronics fault — the red Fault LED illuminates. After a fault on an individual SIM
has been detected, the TTDM-128 module will, in most cases, continue to scan the
remaining SIM units and their associated sensing circuits. However, some fault
conditions may disable multiple channels or even the entire system. The TTDM-
128 is unable to detect a leak on any channel affected by a fault.
Important: Always investigate the cause of a Fault condition immediately.
Note: For more information on the various TTDM-128 alarm states, see the Event
Response section.
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Current Event/Status Display
A representative of the Current Event/Status Display screen is shown below.
Note: Use the left and right arrow keys to manually change to another SIM channel.
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Main Menu Structure
Current Event/Status Display
Menu
---- Main Menu
---- Events History TTDM Network
---- System
S t Status
St t ---- B
Baud d
---- SIM Network ---- 38400
---- 1..current status ---- 19200
---- 2..current status ---- 9600 (default)
---- #... ---- 4800
---- NRM Network ---- 2400
---- 1..current status ---- 1200
---- 2..current
2 t status
t t ---- 600
---- #... ---- Modem
---- Leak ---- Auto Answer
---- Service Reqd ---- Dial
---- Faults ---- Hang up
---- Cable ---- 485 Address (default 1 Hex)
---- SI Comm/Other ---- TTDM
---- NRM Comm Error ---- Auto
---- UI Version ---- RTU only
---- TTDM ---- iServer
---- Remote TTDM
---- General Setup ---- Terminal
---- Time/Date ---- Print Events
---- Language
---- English ---- Self-Test
Self Test
---- Francais ---- UI Version
---- Deutsch ---- Memory Tests
---- Espanol ---- SI Test
---- Italiano ---- 4-20 mA Test
---- Japanese ---- Display Test
---- Password ---- UI Relay Test
---- Special ---- Keypad Test
---- Leak Setup ---- Ext Comm Loop Test
---- ReAlarm Int ---- NRM Relay Test
---- Auto Reset ---- Ground Fault Test
---- Audible Alarm (TTSIM-1 only)
---- Alarm Reflash
---- Alarm Reset
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}
---- last alarm value ---- Region Relay
---- TestLength ---- Trouble Relay useable only if NRM installed
---- feet ---- Service Relay
---- metres ---- SIM Relay (only appears for TTSIM-1A / TTSIM-2)
---- zones ---- Alarm Mode
---- Sense Cur ---- Leak
---- Location ---- Leak/Brk
---- Loc Res ---- Alarm State
---- Serv Alert >= ---- OFF
---- Set Service Alert ---- ON
---- Normal (50 uA) ---- Relay Reset
---- High (20 uA) ---- Auto
---- Low (80 uA) ---- Manual
---- TT500x (40 uA) ---- Safe
---- Never
Legend:
normal text = menu item
italic text = variable data
b ld text
bold t t = password d required
i d
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SIM Status Menu
The TTDM-128 offers access to detailed real-time status information for each SIM
channel. The status display for an individual SIM channel is accessed from the
Current Event/Status display:
XX Use the Left or Right arrow keys to select the SIM channel of interest.
XX Press the Down arrow to access the detailed status information (as shown below) for the
selected channel.
SIM Status
SIM Address address
ID user defined ID
SIM Status
TestLength xxxx m
Sense Cur xxx µA
Serv Alert >= xx µA
Sense Res xxxxx kΩ
Leak Alarm <= xx kΩ
R-G Res xxxxx Ω
Y-B Res xxxxx Ω
SI Version xxxx
SI Comm xxx%
Add Regions/Relays
Note: Only four lines are displayed at one time. Arrows in the scroll bar indicate if
other entries can be accessed with the up or down arrow keys.
SIM address
The SIM channel address number is displayed on the right side. If you want to go
to a different SIM number, press the Enter key to bring up a screen that allows you
to enter the number of the different SIM, see below:
SIM Address:
001
000…127
Use the Left and Right and Up and Down arrow keys to change the number. Press
Enter to move to the selected SIM.
If you enter a SIM number that is not connected to the TTDM-128, the following
message is displayed:
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ID
This screen allows you to change the label assigned to the individual SIM channel.
The alphanumeric label can be a maximum of 16 characters. The default ID is SIM.
ID:
XXXXXXXXXXXXXXXX
Use the Left and Right arrow keys to select a character position to change. Use the
Up and Down arrows to cycle through all the available characters until the desired
character is displayed. There are numerous special, Katakana, and non-English
alphabetical characters available. Going “Up” or “Down” cycles through all available
characters.
(Tip: Use the Reset key to “skip” between Letters, Numbers and blank). When the
label is complete, press Enter to save the changes, otherwise they will be lost.
SIM status
The current status is displayed. Status can be either:
Test Length
Test Length represents the total length of the sensing circuit attached to the SIM.
Test Length does not change over time, it will stay the same unless the system is
modified (sensing cable was removed or added).
Note: The Test Length normally is about 1% longer the mapped length for the SIM
channel.
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The Test Length value is displayed on the right. If you want to change the units of
length, hit the Enter key to bring up the following screen. Use the Down arrow to
select meters or zones. Press Enter to select.
Units
feet
meters
zones
If you press Enter to select zones, the screen below allows you to change the
default zone value.
To change the value, press Enter. Password entry is required to change from the
default value. After password entry this screen allows entry of a value between
180 and 300 ohms. Enter your new value as displayed on the top line of the screen
below:
Zone Res:
200 Ω
180…300
Use the Left and Right and Up and Down arrow keys to change the number. Press
Enter. Press Esc to return to the SIM status screen.
Sense Cur
The Sense Current (Sense Cur) measured value is shown on the right side of
screen. This current (measured in μA) indicates the condition of the sensing cable.
In a clean leak-free sensing circuit, the Sense Current should be less than 5 μA.
If the Sense Current value is greater than 10 μA, press Enter to display the
calculated leakage location value for troubleshooting purposes. The Location value
is displayed using the selected Units (either feet, meters, zones) along with the
Location Resistance (Loc Res) value in ohms. Example values associated with a
simulated event are displayed below:
Location
Location 100 ft
Loc Res 390 Ω
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Service Alert
This setting controls Service Alerts. If Sense Cur is greater than the Service Alert
setting, the TTDM-128 signals a Service Alert.
The proper setting for the Service Alert is based on the type of liquid leak being
detected and the environment in which the sensing cable is located. Available
settings include Normal, High, Low, TT500x or Never, per the guidelines below.
Normal is the default setting and is used for most applications.
High is used for de-ionized water applications.
Low is used for particularly active or exposed applications.
TT500x is used for hydrocarbon sensing cable applications (TT5000 series,
TT5001 series).
Never is used to turn this feature OFF. It is not recommended to use the Never
setting, because this disables the Service Alert. Service Alert is designed to
maintain system performance.
Press Enter to display the screen below:
Password entry is required to change the value from the default value.
Use the Up or Down to move between the settings, and press Enter to select the
setting. Each SIM channel can have a different Service Alert setting if desired.
Press Esc to return to the SIM status screen.
Sense Res
The Sense Resistance (Sense Res) is measured between the sensor cable wires.
For a clean leak-free sensing circuit, the Sense Res value is typically more than
20,000 kΩ.
If the Sense Res value is greater than 62,000 kΩ, the display will show -----kΩ.
If the Sense Res value is decreasing, it may indicate a leak in progress.
During leak detection events, the Sense Res value will drop to less than 30 kΩ.
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Leak Alarm
This setting controls Leak Alarms. If Sense Res is less than the Leak Alarm setting,
the TTDM-128 signals a Leak alarm.
The proper setting for the Leak Alarm is based on the type of liquid leak being
detected and the environment in which the sensing cable is located. Allowable
settings include Normal, High, Low or TT500x, per the guidelines below.
Normal is the default setting and is used for most applications.
High is used for de-ionized water applications.
Low is used for particularly active or exposed applications.
TT500x is used for hydrocarbon sensing cable applications (TT5000 series, TT5001
series).
Press Enter to display the screen below:
R-G Res
Y-B Res
These values are the measured resistances of the Red-Green and Yellow-Black
loops in the TraceTek leak sensing circuit. If the R-G Res and Y-B Res value are
significantly different from each other, the TTDM-128 will create a Loop Imbalance
alarm. If either the R-G Res or Y-B Res value becomes very high, the TTDM-128
creates a Loop Break or Cable Break alarm. Loop imbalance and Loop Break alarms
are typically associated with damage to sensing cable or connectors.
SI Version
This parameter indicates the software version operating in the SIM microprocessor.
SI Comm
This parameter indicates the success rate (in percent) for communications between
the TTDM-128 and the SIM channel selected. SI Comm values below 98% may
indicate a faulty cable connection or damaged RS-485 cable.
Press Esc to return to the SIM status screen.
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Add Regions/Relays
This menu item accesses a submenu that lets the user divide a length of sensing
cable (associated with an individual SIM channel) into as many as 10 smaller
logical sections (Regions)- and assign Labels or Relays to those Regions. Dividing
a length of sensing cable into labeled regions can help identify the location of an
alarm condition. By assigning relays to regions, it is also possible to create a wide
range of alarm actions depending on the region and sensor cable condition.
Press Enter to display the screen. A simulated screen is shown below:
Regions/Relays
Region # 1
Start 1 ft
End 1 ft
ID
Region Relay -----
Trouble Relay -----
Service Relay -----
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If a TT-NRM is connected, continue as follows to assign the trouble relay and
service relay.
Note: Trouble and service relays are not region specific. They will alarm for any
point in the SIM circuit. Assign any unused relay to serve as the trouble relay.
Assign a different unused relay to serve as the service relay.
XX Select Trouble Relay and press Enter.
XX Using the arrows, assign the relay to be used as the Trouble Relay
XX Select Service Relay and press Enter.
XX Using the arrows, assign the relay to be used for the Service Relay
Note: TTSIM-1A and TTSIM-2 relays will activate for any leak on the circuit,
regardless of region definitions.
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Main Menu
The following are the options presented at the Main Menu level:
XX Events History
XX System Status
XX General Setup
XX Leak Setup
XX SIM Network
XX TTDM Network
XX Self-Test
Each of these menu options is described in detail on the following pages.
Entering a Password
When a user attempts to change a restricted setting, the TTDM-128 displays
a password prompt. The factory default password is 00010 (to change the
password, see General Set-up section). To enter the password, proceed as follows:
Use the Left and Right arrow keys to move to each digit.
Use the Up and Down arrows to increase/decrease the selected number.
Press Enter when complete.
Note: Once the password is entered, it remains in effect (allowing access) until the
user exits the Main Menu and returns to the Current Event/Status display, or until
there has been no keypad activity for approximately 30 minutes.
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TYPICAL SIM EVENT DISPLAY
Event #xxxx
CH01 USER_LABEL_0001
Leak 237 ft
HH:MM DD-MON-YYYY
An arrow at the bottom left-hand corner (pointing down) indicates that there are
further events “below” (occurring before) the one being displayed.
System Status
The TTDM-128 offers access to detailed real-time status information, and provides
an overview of System Status conditions.
Access the System Status menu from the Main Menu. The System Status menu
has the following sub menus:
SIM Network
NRM Network
Leak
Service Req’d
Faults
UI Version
TTDM (operating mode)
SIM Network
The total number of SIM’s in the network is reported. If more information on the
SIM status is desired, press the Enter key. The displayed screen uses a single
line to display the status for each SIM channel. The SIM channels are displayed
in numerical order, starting with the lowest number. Use the Up/Down arrow keys
to move from one SIM channel to the next. If more information is desired about
a specific SIM channel, press the Enter key. The SIM Status screen (discussed in
SIM Status section) is then displayed. Use the Down arrow key to access detailed
SIM status information. Pressing the Esc key twice will return the System Status
screen.
NRM Network
The total number of NRM’s (relays) in the network is reported. If more information
on the NRM relay status is desired, press the Enter key. The displayed screen
uses a single line to display the status of an individual relay. The NRM relays are
displayed in numerical order, starting with the lowest number. Use the Up/Down
arrow keys to move from one NRM relay number to another. Pressing the Esc key
once will return the System Status screen.
Leak
The number of active Leaks is reported. Press the Enter key to display all SIM
channels with active leaks, and the associated leak distance.
Service Req’d
The number of active Service Req’d Alarms is reported. Press the Enter key to
display all SIM channels with active Service Req’d alarms, and the associated
service distance.
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Faults
The number of active Faults of all types is reported.
Press the Enter key to display the number of current fault conditions related to:
Cable
SI Comm/Other
NRM Comm Error
Use the Up/Down arrow key to select the specific fault type, then press the Enter
key to display more information about each individual fault of that type.
UI Version
The UI version is displayed
TTDM
The current operating mode of the TTDM-128 is displayed. The mode can be set by
user, as described in TTDM Network section, as either:
AUTO
RTU only
iServer
Remote TTDM
General Set-up
Access the General Set-up menu from the Main Menu. The General Set-up menu
has the following sub menus:
Time/Date
Language
Password
Special (High level password required to see this menu)
Time/Date
Use the Left and Right arrow keys to select each digit. Use the Up/Down arrow
keys to increase or decrease the number. Press Enter to save changes.
Language
Select from available options (English, Français, Deutsch, Español, Italian and
Japanese). Press Enter to select.
Password
Entering a Password
When the user attempts to change a restricted setting, a password prompt
appears.
XX Use the Left and Right arrow keys to move to each digit.
XX Use the Up and Down arrow keys to increase or decrease the number.
XX Press Enter when complete.
The TTDM is supplied from the factory with the password 00010.
H56853 8/10 29
Changing the Password
XX Enter the old password if requested.
XX Enter the new password (using the arrow keys) and press Enter.
Hint: If password protection is not required, set the password to 00000. After that,
you will not be prompted for a password.
Special
This mode is primarily intended for factory use only.
Leak Setup
The Leak Setup menu has the following submenus:
ReAlarm Int (Re-Alarm Interval)
Auto Reset
AudibleAlarm
Alarm Reflash
Alarm Reset
These parameters determine the alarm setting for all SIMs. Password entry is
required to change them.
Re-Alarm Interval
The TTDM-128 can be set to re-alarm automatically if the alarmed event has not
been cleared after a certain length of time.
allowed range: 0 – 24 hours (default = 0, does not re-alarm)
Hint: You can use the Re-alarm interval capability to automatically alert the next
shift when the system has an uncleared alarm (leak, cable break/fault, or service
required).
Auto Reset
The TTDM-128 is factory set to require a manual reset following a leak alarm. This
allows the user to verify that any equipment connected to the Leak relay is ready to
be switched back to its normal state. Note that this setting is independent from the
TTSIM-1A/TTSIM-2 relay reset mode.
If Auto Reset is set to “On,” the leak relay will automatically reset as soon as the
leak has been cleared.
choices: Off / On (default: Off)
Audible Alarm
The audible alarm may be disabled if not required. Use feature 29 (on Internal View
of TTDM-128 features diagram) to adjust the volume.
choices: Off / On (default: On)
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Alarm Reflash
The alarm reflash option causes the leak alarm relay contacts to revert to their no-
alarm state for approximately 5 seconds then return to the alarm state whenever
an additional leak occurs before an existing leak is cleared. This is useful when
a multi-channel system is connected to a host computer via a simple relay-only
interface. Reflash will typically cause the host computer to log each new leak event
as it occurs whether or not preceding events have been cleared.
choices: Off / On (default: Off)
ALARM RESET
This parameter determines whether all SIM channels will be reset simultaneously
when the Reset key is pressed (All setting), or only the currently displayed SIM
channel will be reset (Single setting).
choices: Single / All (default: Single)
SIM Network
The SIM Network menu has the following submenus:
Set SIM Address
Init Network
Update Network
H56853 8/10 31
To add a new TT-NRM to the leak detection network and assign it an address
XX Install and connect the TT-NRM in accordance with the Installation Instructions that
accompanied it.
XX Using the switches on the TT-NRM base unit, select a unique address (see TT-NRM Installation
Instructions). The address must not be used by any other device on the network.
XX Power up the system and perform a network Update or Initialization (see INIT NETWORK and
UPDATE NETWORK, in this section).
XX Configure relay assignments (see SETTING UP REGIONS AND RELAYS in Modifying Settings
for Individual SIM Channels section).
Update Network
Use this command to update the TraceTek network when TTDM-128, TTSIM or TT-
NRM units have been added and assigned unique addresses (this is not necessary
when TTSIM’s are added and addressed using the TTDM Set SIM Address menu).
When activated, this command immediately searches all unused addresses to
determine what new equipment has been connected. The current event status of all
devices will be maintained by this command.
Note: Use the INIT NETWORK command to reset all current event status
information.
XX Select SIM Network and press Enter.
XX Select Update Network and press Enter.
INIT Network
Use this command to initialize the TraceTek network once all TTDM-128, TTSIM
and TT-NRM units have been connected and assigned unique addresses. When
activated, the Init Network command immediately searches all possible addresses
to determine what equipment has been connected. The current event status of all
devices will be reset by this command.
Note: Use the Update Network command to add to an existing network without
resetting the status of existing SIM’s.
XX Select SIM Network and press Enter.
XX Select Init Network and press Enter.
Important: For TTDM-128 networks, the TTDM-128 configured as the Remote
device must be initialized or updated before the Master unit.
TTDM Network
Access the TTDM Network menu through the Main Menu. The TTDM Network
menu has the following submenus:
Baud
Modem
485 Address
TTDM
Terminal
Print Events
These parameters affect only the serial port for external communications (features
22, 26 & 27 on the Internal View of TTDM-128 Features diagram). The first four
submenus listed above require password entry.
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Baud
Use this option to select the baud rate of the external communications (host) serial
port. Selectable values include 600, 1200, 2400, 4800, 9600, 19200 and 38400
Baud. Default is 9600.
Modem
This menu item provides access to three submenus:
Auto Answer causes a text string to be sent to the external serial port, which will
set a Hayes compatible modem to auto answer mode.
Dial allows the user to program an 11-digit numerical string into the menu.
Hang-up allows the user to send a hang-up command to an external modem
attached to the serial port.
485 Address
When more than one TTDM-128 is connected to a host computer on an RS-485
network, each TTDM-128 unit must be assigned a unique address. This menu
allows the user to assign the TTDM-128 an RS-485 address (the default address
is 1). An address of 1 through 20 hex can be selected, however, 20 should be
reserved for testing only. Using addresses 1 through 1F hex allows as many as 31
TTDM’s on one network.
TTDM
Auto
This is the factory default and used for a TTDM installed by itself or installed
as a master device for a group of TTSIM, TTDM, TT-NRM units. The TTDM will
respond to Modbus polling from a Building Management System (BMS) or
factory automation system. The TTDM will automatically recognize the type of
Modbus (ASCII/RTU) and respond in kind to any request for data
RTU Only
Some BMS systems poll at such a high rate that there is insufficient time for
automatic protocol recognition at the TTDM. Setting RTU Only mode, disables
automatic protocol decoding and speeds up the TTDM response. Use this
setting only if the host system is polling exclusively in Modbus RTU mode.
iServer
Select this mode if an external host system needs to access the network of
TTSIMs directly. BMS systems usually poll data from the TTDM’s internal data
base. But some remote access devices (e.g. TT-iServer) need to access the
TTSIM devices directly. iServer mode allows the host to request data from a
TTSIM. In essence, the external device can ‘poll through’ the TTDM but with at
the cost of slightly longer response times.
Remote TTDM
Use this setting for a TTDM that is to be monitored by a Master TTDM. This
configuration is used when there are multiple TTDMs installed around a facility.
A single TTDM can be installed as a Master display for the entire system. All
other TTDMs should be set to Remote mode.
Terminal
Use this option to view a one-line display of characters being sent to or received
from the TTDM external communications serial port. This function is used to verify
communications during system start-up.
H56853 8/10 33
Print Events
Use this menu selection to send an ASCII text message through the serial port
to an attached serial device (either a directly connected PC running a terminal-
emulation program, a serial printer, or a modem). This function allows the user to
download all events in the Events History Log for later analysis. Do not use this
when connected to a Modbus network, as it may disrupt communications.
Self-Test
The Self-Test menu provides access to specific user-selected test routines:
UI Version
Memory Tests
SI Test
4-20 mA Test (see “Appendix 2 - Connection to Other Devices” for details)
−− Electronics Fault
−− SI Comm Error
−− Cable Break
−− Loop Imbalance
−− Service Req’d
−− System Normal
−− Leak (user selects location)
−− 20 mA Val (user selects location)
−− 4-20 mA SIM
Display Test
UI Relay Test (tests the TTDM’s internal relays)
Keypad Test
Ext Comm Loop Test (see “Appendix 2 - Connection to Other Devices” for
details)
NRM Relay Test (tests the relays on any connected TT-NRMs)
Ground Fault Test (only for External TTSIM-1s)
The Self-Test menu is password-protected to prevent inadvertent emergency
response activity, because in many installations the leak relay or 4-20 mA output
may be connected to external systems. Always notify the appropriate response
personnel before using the Relay Test or 4-20 mA Test to alter their outputs.
The first three tests are also accessed by pressing the Test key when the display is
in the Current Event/Status Display mode. This key is not password protected.
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TTDM-128 User Manual
Event Response
Leak Detection and Location Events
A Leak Alarm
When liquid is detected by a sensor in any channel, the following occur:
The audible alarm sounds (If audible alarms are not required, the module can be
set to disable them - see Leak Setup section).
The red Leak LED illuminates.
The display changes to show the channel and location of the leak.
CH01 USER_LABEL_0001
Leak 504 m
hh:mm DD-MMM-YYYY
The interfaces signal the event (Leak relay, 4-20 mA, and serial port)
The following actions should then be taken:
XX Silence the alarm (if necessary).
XX Locate the leak and clear the system.
XX Reset the leak relay. (This occurs automatically if Auto-Reset is enabled; see Leak Setup
section.)
CH01 USER_LABEL_0001
Leak Cleared
Press reset
hh:mm DD-MMM-YYYY
Notice that the red LED remains on. This indicates that the leak relay is still in the
alarm state.
H56853 8/10 35
Service Events
Introduction
A TraceTek sensing circuit consists of two electrical loops. The SIM module
constantly monitors for current passing between loops. When the system is
normal, there is no current passing between the loops.
When there is a leak on the system, the maximum current flows. If a SIM detects
a lower but significant level of current flow between the loops, the TTDM-128 will
signal a Service Alarm.
A low-level current could indicate one or more of the following:
A very small leak (which may soon develop into a full leak alarm).
Heavy condensation or small spills (coffee, tea, etc.) on a water or aqueous
solutions sensing cable (TT1000 and TT3000 for example).
Conductive material on a water or aqueous solutions sensing cable. The material
might be metal filings, concrete dust, flux, mastic, or other construction debris,
or carbon-based dust from air-handling units, printers, or copiers.
While service alarms should be investigated, they do not disable the operation
of the system. The TTDM-128 and TTSIM will continue to detect leaks during a
service alarm. However, service alarms may affect the accuracy of leak location in
certain cases.
CH01 USER_LABEL_0001
Service Req’d [147]
hh:mm DD-MMM-YYYY
The number in square brackets indicates the estimated location of the material
causing the alarm. The number is shown with square brackets to indicate that the
value is only an estimate.
Hint: Because the cause (concrete dust, for example) of low-level current may be
distributed over a long length of sensing cable, it is not always possible for the
TTDM-128 to report a precise location. However, the indicated location is always a
good point from which to begin a troubleshooting procedure.
The following actions should be taken:
XX Silence the audible alarm.
XX Clear the cable.
Note: When the cable is cleared, the yellow Service LED, the alarm relay, and the
LCD display will automatically return to their normal (non-alarm) state. No reset is
required.
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TTDM-128 User Manual
Fault Events
Introduction
Several conditions could lead to a fault alarm:
A cable is disconnected.
A cable is damaged.
A connection is damaged.
A specific SIM module is damaged.
Communication is lost between the TTDM-128 and one or more SIM modules.
CH01 USER_LABEL_0001
Cable Break
hh:mm DD-MMM-YYYY
The TTDM-128 would display a different message for a different type of fault, such
as a loop imbalance or loss of communication to a specific SIM module.
When a fault condition is detected, the following occur:
An audible alarm sounds.
The red Fault LED illuminates.
The LCD displays a message appropriate to the fault condition.
The interfaces signal the event (Fault relay, 4-20 mA, and serial port).
H56853 8/10 37
Multiple Events
Simultaneous Events on Different SIM Channels
The TTDM-128 is capable of monitoring many sensing circuits. Each SIM operates
independently of other SIMs in the leak detection network. The TTDM-128 tracks
information for all SIM channels and is capable of handling multiple events that
occur in the same time frame. Any new event takes precedence on the LCD display.
The LCD display will pause temporarily on the most recent event, giving the local
operator time to read the LCD message and take action. After pausing several
minutes on the most recent event, the TTDM-128 display resumes automatic
scrolling through each connected SIM channel.
At any time, the operator may manually select a channel by using the left or right
arrow keys. When a channel has been selected manually, the display pauses on the
selected channel for several seconds before scrolling resumes.
Moving Leak
The TTDM-128 will re-alarm when the leak moves more than the re-alarm
distance, for which the default is 2 m (5 ft). The audible alarm will sound, the third
line of the LCD will change, and a new event will be added to the Events History.
Example: suppose an initial leak is detected at 110 m. The TTDM-128 would
display:
CH01 USER_LABEL_0001
Leak 110 m
hh:mm DD-MMM-YYYY
Suppose also that before repairs can be made, the leak spreads. Once the module
has detected significant movement of the leak, the TTDM-128 module goes into
alarm once again:
CH01 USER_LABEL_0001
Leak 110 m
Re-Alarm 115 m
hh:mm DD-MMM-YYYY
The LCD now displays the first leak (on the second line of the display) and the
most recent alarm on the third line. The first leak recorded on the SIM channel is
likely to be close to the source of the leak. The most recent leak shows the current
“electrical center” of the liquid (essentially a weighted average). If the Re-Alarm
location is relatively close to the first (as in the example above), it is likely that the
leak has spread.
Should the leak continue to spread, the TTDM-128 would re-alarm again and the
re-alarm location is updated accordingly:
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TTDM-128 User Manual
CH01 USER_LABEL_0001
Leak 110 m
Re-Alarm 120 m
hh:mm DD-MMM-YYYY
Hint: Use the Events History to track the events between the “first leak” and the
“most recent event.” See “The Events History Log” section.
Additional Leak
If liquid contacts sensing cable at a significant distance from the initial leak, the
module will re-alarm, however it will indicate that this re-alarm leak distance could
be caused by a new leak rather than a growing leak. In this case, the TTDM-128
shows the re-alarm location in square brackets:
CH01 USER_LABEL_0001
Leak 370 m
Re-Alarm [205]
hh:mm DD-MMM-YYYY
Brackets indicate that the value shown requires interpretation; when an additional
leak occurs, the value represents the “electrical center” of the leaks.
Service-to-Leak Alarm
Although the TTDM-128 and TTSIM system can continue to monitor a channel
when a Service Required alarm is in effect, the accuracy of location may be
impaired.
Example:
CH01 USER_LABEL_0001
Service Req’d [257]
hh:mm DD-MMM-YYYY
If sensing cable on that SIM channel detects a full-fledged leak before service is
performed, the TTDM-128 displays a new leak alarm. If the location measured is
nearly the same as the earlier Service Required alarm, the display would appear as
below:
CH01 USER_LABEL_0001
Leak 257 m
hh:mm DD-MMM-YYYY
If the leak location is different from the earlier Service Required alarm, the TTDM-
128 shows a slightly different display:
CH01 USER_LABEL_0001
Leak [190]
hh:mm DD-MMM-YYYY
The TTDM-128 indicates the uncertainty about the leak location (due to the pre-
existing Service Required alarm condition) by showing the location in brackets.
H56853 8/10 39
Maintenance
Cleaning the TTDM-128 Module
To clean the outside surface, use a damp cloth or sponge. Do not use solvents or
abrasive cleaners and do not open the enclosure while it is wet (it is an electrical
device).
Fuse Replacement
The fuse on the power supply board of the TTDM-128 and TTSIM-1A and TTSIM-2
units is a 500-mA, 250-V, slow-acting microfuse. It has an T1 rating, characteristic
code T (slow-acting). Use no other type of fuse or the TTDM-128 could be
damaged or could fail to perform properly. One spare fuse is provided in the
TTDM-128 (see feature 15 on Internal View of TTDM-128 Features diagram).
Routine Maintenance
It is recommended that the TraceTek Leak Detection system (including alarm
modules and sensing cables/components) be thoroughly checked twice a year.
Such a check will identify conditions that adversely affect the leak-locating
capability of the system. More frequent checks may be required if the sensing
cable is repeatedly exposed to leaks, or may be exposed to abuse due to
construction or repair work. Contact your local TraceTek representative for further
information on service support.
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TTDM-128 User Manual
End termination
End termination
End termination
PTB
H56853 8/10 41
Appendix 1 - Events Glossary
Type of Message Description
Event
Power Power Down The time the power was last supplied to the TTDM-128 is stored in
nonvolatile memory and is entered into the Events History log when
power is restored.
Restart The Events History log records when power is supplied to the unit
or when the unit is manually restarted.
Leak Leak Liquid detected at the displayed channel and location.
Re-Alarm Occurs under three different situations:
• Location changed past Re-Alarm threshold.
• New leak location is more than 8 m (25 ft) from the last stored
location on the channel (new average is shown in brackets).
• Automatic Re-Alarm after the Re-Alarm interval (a user setting) if
the leak condition still exists.
Leak Cleared Displayed when channel status returns to normal after a leak is
cleared.
New Leak A new leak on a channel is detected after an earlier leak is cleared
but before the leak relay is Reset.
Fault Cable Break Loss of continuity in both loops of the sensing circuit. May be
caused by broken or disconnected sensing cable, jumper cable, or
connections.
YB Loop Break Break in the Yellow/Black loop of the sensing cable.
RG Loop Break Break in the Red/Green loop of the sensing cable.
Loop Imbalance Resistance of the two cable loops indicates more than 25%
difference in measured resistance. May be early indication of cable
deterioration or damage, or electrical contact of one sensing wire
with a ground (earth) path.
Cable Restored Displayed when cable returns to normal after any fault condition.
SI Comm Error Communications problem between TTDM-128 unit and any installed
SIM channel.
SI Comm Recovered Displayed when communication with SIM unit is re-established.
SI H/W Error A self-test of the SIM unit has failed. The unit needs to be repaired
or replaced.
SI H/W Recovered Displayed after a SIM hardware problem has been corrected.
Service Service Required A small amount of current is flowing between the two sensing wires
in the sensing cable. This is usually caused by a very small leak or
buildup of contaminants. The TTDM-128 may indicate a location in
brackets if it can obtain consistent measurements.
Service Clear Displayed when the condition requiring service has been cleared
(for example, the sensing cable is clean and dry).
User Settings Changed Whenever any user-setup parameter is changed, the event is logged
Action in the Event History.
Alarm Silenced User pressed the silence button.
Reset User pressed the reset button, or the system performed an
automatic reset (if configured for Auto Reset).
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TTDM-128 User Manual
Relays
TTDM-128 has three relays: Service, Leak and Fault:
SERVICE RELAY LEAK RELAY FAULT RELAY
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Relay Logic
Each relay provides two Form-C relay contacts, with normally open and normally closed contacts
both provided. The relays are de-energized to indicate an alarm condition. The diagram below
shows the relay status when each is in an alarm (de-energized) state.
Wiring Options to Gang Alarm Relays on a Single Pair of Wires
The following illustrations show how the relays can be jumpered together to allow remote
monitoring of the TTDM-128 system status with only a single pair of wires. The TTDM-128 de-
energizes its relays to signal an alarm condition. Therefore, loss of power as well as any other
type of alarm would trip the remote alarm.
Open on Alarm
Monitoring circuit
(open on alarm)
Close on Alarm
Monitoring circuit
(close on alarm)
H56853 8/10 43
OPTIONAL 4-20 mA Interface
The TTDM-128 can be equipped with an analog 4-20 mA interface which can
communicate the status of a selected SIM channel. The TTDM-128 adjusts its
current output based on whether an alarm condition exists in the selected channel,
and (when a leak is detected) on the location of the leak.
The 4-20 mA current output is isolated from the sensing circuit and therefore
requires an external DC power supply (26.4 V maximum). The maximum loop
resistance (Rmax) is determined according to the power supply voltage:
Vdc Rmax
24 900 ohms
18 600 ohms
12 300 ohms
4-20 mA Wiring
Before wiring the external equipment to the TTDM-128, check that jumpers J11
and J12 “OPTION PCB INT PWR JMPRS” on the TTDM-128 Mother Board are not
installed.
The 4-20 mA output port is connector J2 on the TTDM-128 motherboard. The
external power supply and monitoring device can be connected as per either of the
following diagrams:
4-20 mA OUT PORT 4-20 mA OUT PORT
J2 J2
Configuration
The 4-20 mA interface communicates the status of a single SIM channel. The
default SIM channel is the TTDM-128 internal Sensor Interface board (channel 1).
The module’s output can be scaled to provide maximum resolution of the 4-20 mA
range for the length of sensing cable connected to the selected SIM channel.
To change the leak location scaling:
XX From the Current Event/Status Display, press Menu.
XX Use the Down arrow key to select Self Test, then press Enter.
XX Use the Down arrow key to select 4-20 mA Test, then press Enter.
XX Use the Down arrow key to select 20 mA Val, then press Enter.
XX Use the arrow keys to input the desired full scale length that will equate to a 20 mA output,
then press Enter. Normally this will be the Test Length value - see Status of Individual SIM
Channels section.
XX Press Menu to return to the Current Event/Status Display.
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TTDM-128
R TraceTek Leak Detection
Master Module
8/10
H56853
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