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Method Statement Marble Fixing - Quality and Construction

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100% found this document useful (1 vote)
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Method Statement Marble Fixing - Quality and Construction

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umit
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© © All Rights Reserved
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1/9/23, 9:10 AM METHOD STATEMENT MARBLE FIXING - Quality and Construction

Latest CONCRETE & CONCRETE MIX DESIGN – PART 1

Quality and Construction


Learn about quality in Civil construction

HOME INSIGHTS METHOD STATEMENT  INSPECTION & TEST PLANS 

PROCEDURES

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 ARCHITECTURAL / METHOD STATEMENT  No Comment


Marble or Granite flooring work is one of an integral part of any This site helps you to
finishing works across the buildings, any type, and across the know about quality in
globe to be precise. civil construction.

This article details the method statement Marble fixing or say,


marble flooring or Granite flooring works for complying with Quality is never an
applicable standards and codes. accident; it is always the
result of high intention,
sincere effort, intelligent
1. Purpose direction and skillful
execution; it represents
The purpose of this document is to detail the Procedure for the wise choice of many
Flooring works with Marble or Granite (or Method statement alternatives
Marble fixing). The documentation will apply to all Engineers,
Workmen, QC personnel, and other concerned persons associated
with the work. Why Quality Control &
Quality Assurance is
Important for a
2. Scope of work Successful
Construction Project

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1/9/23, 9:10 AM METHOD STATEMENT MARBLE FIXING - Quality and Construction

Quality is “the
performance of the
product as per the
commitment made by the
producer to the
consumer.” says J. M.
Juran. A significant
aspect of quality control
is the establishment of
well-defined controls.
These controls help
standardize both
production and reactions
to quality issues.

A MARBLE FLOORING
This Procedure covers the applicable codes and standards, Recent Posts
sequence of work to be followed during the flooring installation
with Marble or Granite (Hereinafter Stonework) in different  METHOD STATEMENT
locations as per the approved drawings and details, manpower MARBLE FIXING
requirements, tools and equipment required for the proper  STRUCTURAL STEEL
execution of works, quality and safety control measures required WORKS – ITP &
to complete the work in compliance to the satisfaction Of client CHECKLIST
and/or consultant.
 NON CONFORMANCE
The scope of work consists of PROCEDURE
Supply of Stones.  METHOD STATEMENT
Sequence of installation of stone fixing. – ELECTRICAL
Grouting CONDUITS AND
WIRING
3. References & Standards  CONCRETE &
CONCRETE MIX
DESIGN – PART 1
Project Specific specifications
IS 1122 – METHOD OF TEST FOR DETERMINATION OF TRUE
SPECIFIC GRAVITY OF NATURAL BUILDING STONES.
IS 1124 – METHOD OF TEST FOR DETERMINATION OF WATER
ABSORPTION, APPARENT SPECIFIC GRAVITY, AND POROSITY
OF NATURAL BUILDING STONES.
IS 1130 – MARBLE (BLOCK, SLAB AND TILES)
IS 3316 – SPECIFICATION FOR STRUCTURAL GRANITE
IS 14223 (PART-I) – POLISHED BUILDING STONES (PART –I)
GRANITE
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CPWD SPECIFICATIONS Volume 1 & 2 – GOVERNMENT OF Recent


INDIA CENTRAL PUBLIC WORKS DEPARTMENT Comments
IS 4082 – STACKING AND STORAGE OF CONSTRUCTION
MATERIALS AND COMPONENTS AT SITE –  romantik69.co.il on
RECOMMENDATIONS MIVAN FORMWORK –
IS 2250 – CODE OF PRACTICE FOR PREPARATION AND USE OF INSPECTION AND
MASONRY MORTARS TEST PLAN
IS 269 /IS 8112 /IS 12269 – SPECIFICATION FOR ORDINARY
PORTLAND CEMENT 33/43/53 GRADE  Antonioalmot on
METHOD STATEMENT
– REINFORCEMENT
4. Resources – a) Materials FOR CONCRETE
WORKS
 Antonioalmot on
METHOD STATEMENT
– REINFORCEMENT
FOR CONCRETE
WORKS
 Melissa on METHOD
STATEMENT FOR AAC
BLOCK WORK
 Jeanne on METHOD
STATEMENT FOR
CONCRETE WORK

Click the links below


DIFFERENT SHADES OF MARBLES to know more about
this site
Materials
Stones used for the project are Italian Marble, Quartz stone, Grata
Kota, Bottochino, light Emperador, or any other stones as approved  ABOUT US
and supplied.
 BLOGS
Cement, Coarse sand and Grouting Materials  CONTACT
Approval of Sample  PRIVACY POLICY
All stones are supplied by SEPL as approved by Management.  TERMS AND
Approved samples shall be kept in the sample room and the CONDITIONS
marble supplied and used on the work shall conform to samples
with regard to soundness, color, veining and general texture.

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e) Manpower

Contractor’s Site Engineers, SEPL Site Engineers SEPL Quality


Engineers Supervisors, Foreman, and Safety Advisors.Project
Engineer, Site Engineers, Supervisors, Foremen, and helpers.

5. Safety Precautions

Safety of the personnel and properties is to be given prime


importance and all works to be carried out without causing any
accidents or property damages.
Plywood and other related materials shall be stacked properly
near the place of work (Do not stack too large quantity near the
work area thereby causing safety hazard).
Height of the stack should not be more than one and half meter.
Scaffolding to be braced adequately.
Working space to be clear of rubbish, waste mortar etc so that
easy access and cleanliness is ensured.
Scaffolding to be checked for the load carrying capacity and
ensure no overloading.
Lifting, manual transporting of conventional formwork
materials etc must be carried out by workers who are properly
trained. Otherwise, this may cause serious injuries to workers.
Throwing of debris from height strictly prohibited.
Before commencement of block work in front of lift shaft safety
permit should be taken.
CT props to be fixed in front of lift shaft to tie the safety belt.
Hard barricading to be cut only by gas cutting (If any anchored
in concrete along the openings and edges of the building).

6. Responsibility

The Project Manager/Construction Manager shall be responsible


for the overall implementation of this procedure.

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7.Preconstruction requirements

Approved Good for construction drawing with latest revision


issued shall be available with the construction team
Shop drawings: Shop drawings for reinforcement shall be
approved, stamped for GFC as per the contractual requirement if
any.

8. Equipment and Tools

1/4-inch notched trowel


Drill/driver
6-inch drywall knife
Tape measure
T-square
Tile spacers
Rubber mallet
Diamond-tipped holes saws (if needed)
Utility knife
Foam brush
Work gloves
Grout float
Grout sponge
Grinding and polishing machine

9. Inspection of materials

Sizes and Tolerance


The size of marble blocks, slabs and tiles shall be as mentioned
below and/or as per the different designs.

No Type Length Width Thickness


1 Slab 70 to 250/As per lot 30 to 100 16 – 18
2 Tiles 10 to 60/As per lot 10 to 60 .8 – 16

Notes: 1. Length and width of slab shall be in multiples of 10 cm.


and thickness in multiple of 1 cm.

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1/9/23, 9:10 AM METHOD STATEMENT MARBLE FIXING - Quality and Construction

2. Tiles shall be as per the design requirement and linear


dimensions in multiples of 10 cm.
3. Only slabs and tiles shall be machine cut and factory-made.
4. For 8 mm thick tiles, special precautions will be required for
fixing them like using cement sand mortar as per BOQ. Such tiles
are not suitable for outside veneering work exposed to rains/sun if
used in large areas in continuous stretches. For tiles of thickness
12-16 mm and above cramps may be provided if approved.
Acceptable limit of tolerance
Slabs: +2 % on length and width and +3% on thickness
Tiles: +3% on length and width and +1% on the thickness
Physical properties
Characteristic Marble Granite
Moisture absorption Max.
Max. IS
after 24 hrs immersion IS 1124 0.50%
0.4% 1124
in cold water weight
Mhos
Hardness Min. 3 — —
scale
Min. IS
Specific Gravity IS 1122 Min. 2.6
2.5 1122

Sampling
In any consignment, all the slabs/tiles of the same group, size, and
finish shall be grouped together to constitute a lot. The sample
shall be selected and tested separately for each lot for determining
its conformity or otherwise to the requirements of the
specification. And the results to be as per CPWD Cl: 8.4
Material delivery and storage
All materials delivered to the site shall comply with the approved
samples and shall be stored in the designated area as per the
convenience of shifting and handling to the respective working
location. All the panels are to be handled with care to avoid any
damages during loading, unloading and shifting.
The panels are to be laid on the site evenly such that the load is
distributed instead of concentrating at one point. Each panel shall
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1/9/23, 9:10 AM METHOD STATEMENT MARBLE FIXING - Quality and Construction

be checked for tolerances and color variations.


Coordination with Other work trades
Before proceeding with the flooring works contractor shall
coordinate with other trades and ensure that all other preceding
works as per the approved/acceptable plans were completed.
Dressing of Slabs:
Every stone shall be cut to the required size and shape, fine chisel
dressed on all sides to the full depth so that a straight edge laid
along the side of the stone shall be fully in contact with it. The top
surface shall also be fine chisel-dressed to remove all waviness. In
case machine cut slabs are used, fine chisel dressing of machine-
cut surfaces need not be done provided a straight edge laid
anywhere along the machine cut surfaces is in contact with every
point on it.
The sides and top surface of slabs shall be machine rubbed or
table rubbed with coarse sand before paving. All angles and edges
of the marble slabs shall be true, square, and free from chippings
and the surface shall be true and plane.

10. Work procedure;

Construction procedures should be planned in advance to ensure


the safety of personnel and equipment and the integrity of the
finished structure.
2.    Work Sequence
2.1. Pre-Work Requirements
2.1.1.    Preparation of Slab/Substrate
Base concrete or the RCC slab on which the flooring is to be
carried out shall be cleaned well, wetted, and mopped.
2.1.2.    Pre-Work Requirements:
Before proceeding with the installation contractor shall verify the
room dimension, diagonals and other design details with respect
to the installation for the accuracy of drawings and/or designs and
any discrepancies found shall be noticed to the concerned
engineer for resolving in an acceptable standard to all.
Establish floor levels in terms of finished floor lines in
coordination with the main contractor.  
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All setting out shall be per approved drawings and details. A dry
setting out with all slab panels to be assembled on the level bed for
checking errors, repolish numbering for easy installation.

MARBLE FLOORING IN PROGRESS

Remaining Section

Method of laying
Pressing of slab panels

Check for uniformity of slab panels


Polishing and Finishing
Protection

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