Construction of The Deepest Kelly System Foundation Piles
Construction of The Deepest Kelly System Foundation Piles
Construction of The Deepest Kelly System Foundation Piles
3. Scope of Works
4. Equipment
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1. The L&M Project + KLCC Development
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2. Geology & Design
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Competent rock mapping for the piling works in the Tower area
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2. Geology & Design
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2. Geology & Design
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2. Soil investigation
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3. Scope of Works
Employer : Arah Moden Sdn Bhd (Company of KLCC Holding)
Enabling Works:
- Diaphragm Wall – 1.0m thickness up to 39m depth
- Structural monitoring
- Geotechnical instrumentation / monitoring
- Dilapidation survey
- Utilities Diversion – Temporary works
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3. Scope of Works
Tower
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Podium
Storage
Kelly section : Outer diameter is 559mm and last section diameter is 229mm. Have to
consider last section not to be too slender otherwise it will twist like a cock screw during
drilling. 5 section Kelly is not suitable for rock drilling
Weight of Kelly close to 39 tons with a mast of 36m to cater for a 32.5m Kelly will determine
the type of Base machine and counterweight required for stability to avoid overturning.
Weight of overall rig needs to be considered as proper concrete working platform is needed
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4. Equipment
MOBILISATION AND ASSEMBLY TAKES SPECIAL PLANNING AND EXECUTION
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4. Equipment – Bored Pile
The Biggest Rotary Kelly Drilling Rig
BG 48:
Mast Height 36 m
Main Winch 60 to
Kelly 5-fold Lockable
Drilling Depth 125 m
Max diameter 3.5 m FY 2020
Thank you
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4. Equipment – Diaphragm Wall
Thank you
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4. Diaphragm Wall – Cage Installation
Thank you
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4. Diaphragm Wall – Concreting process
Thank you
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5. Construction challenges of Deep Piles
Drilling :
- Performance versus Verticality Balance
- Risks of deviation with
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- increased depth
- increased diameter
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5. Construction challenges of Deep Piles - Drlling
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5. Construction challenges of Deep Piles
SPECIFICATIONS
Kingposts:
- 1:200
Material-Installation:
- Within 36 hours from Completion of Drilling
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5. Construction challenges of Deep Piles - Verticality for Piles L<100 m
Koden Tests for BAUER’s internal x-check
- well-known and proven, for D-walls, Barrettes and for Circular Shafts
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5. Construction challenges of Deep Piles - Verticality for Piles L<100 m
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5. Construction challenges of Deep Piles - Verticality for Piles L>100 m
Specified: Sonic Caliper Tests on every Pile
- Patented System by Fugro
- ultrasonic echo device similar to Koden, but 360-degree scanning
- determines contour and verticality of the pile
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5. Construction challenges of Deep Piles
Fluid Support :
- Polymer was preferred against bentonite as bentonite would require desanding process
which would take 5 to 6 hours. Time was is an essence as there is a requirement in the
specification to complete pile casting within 36hours from completion of drilling.
Concrete:
- Quality ( Placing temperature was below 32oC and slump was above 220mm )
- Supply rate needed to be between 60 to 80 cum/hr. 12 cum volume trucks were used
Kingpost installation:
- Required verticality 1:200. Kingpost was one section up to length 33m and weighs to a
maximum of 84 tons. For lifting a 300 ton crane was used in some instance.
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5. Construction challenges of Deep Piles - Polymer
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5. Construction challenges of Deep Piles - Polymer
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5. Construction challenges of Deep Piles - Polymer
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5. Construction challenges of Deep Piles – Steel Cage
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5. Construction challenges of Deep Piles – Steel Cage
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5. Construction challenges of Deep Piles - Concreting
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5. Construction challenges of Deep Piles - Concreting
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5. Construction challenges of Deep Piles - Concreting
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5. Construction challenges of Deep Piles - Concreting
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5. Construction challenges of Deep Piles - Concreting
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5. Construction challenges of Deep Piles – King Post
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5. Construction challenges of Deep Piles – King Post
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A safe job is a good job
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The Deepest Kelly System Foundation Piles in Kuala Lumpur
Thank you
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Contact person: Vijayakumar Viramuthu
Designation: Managing Director - Operations
Mobile number: +6012-201 4944
Email: [email protected]