6102 - 04 - r0 - Liquid Transfer TrA

TUNU FIELD
DEVELOPMENT PROJECT
PHASE 8
OPERATIONAL TEST PROCEDURE

TRAIN A LIQUID TRANSFER PUMPS
SUB-SYSTEM 6102
00 14/03/02 D.PLATTS FIRST DRAFT
REV DATE ORIGINATOR DESCRIPTION APPROVED

CHECKED BY CSL
. BY START-UP
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILISATION OF THIS DOCUMENT ARE

FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE COMPANY
TOTALFINAELF E&P INDONESIE
COMMISSIONING
DOCUMENT NUMBER REVISION 00
COM OTP NCP 6102 04 00 PAGE : 1 OF 11
/conversion/tmp/activity_task_scratch/637390580.doc
TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
SUB-SYS: 6102 DESCR: Transfer Pumps LOCATION : NCP PAGE : 2 OF 11
DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
SUMMARY
After the process gas has been cooled in the pre-coolers the liquids are
collected in the gas compressor suction scrubbers and thereafter pumped
back to the inlet manifold by Liquid Transfer Pumps 5-P-0250A/B
The pumps are centrifugal type with a working discharge pressure of
26.8/30 barg, and a flow rate of 14m3/h.
Each pump is fitted with its own independent lube oil system, and the
pump stop/start commands are initiated by the field operators, however in
case of emergency the pumps can be stopped via a command from the
control room.
The selected pump is designed to run continuously, therefore a minimum
flow line back to the scubber is installed
Note:
Lubricate the mechanical seals as per API 53M : 1bar above
suction pressure, therefore the motor stop/start and shut-downs on
the OTP will be carried out with the pump motor un-coupled, and
the complete OTP will need to be done after Start-up
DATE NAME AND
1 TEST SUMMARY
1.1 AIMS OF OPERATIONAL TEST
Prove the performance of the Liquid Transfer pumps 5-P0250 A/B

Prove the starts / stop logic of the Liquid Transfer pumps A & B to the PCS
and Electrical MCC’s.
Prove all LTs , LALLs & LAHH operate as per design
1.2 TEST DESCRIPTION
To check the equipment has been correctly installed and prepared for
commissioning in accordance with the vendors’ instructions.
Prepare the test for checking function of the pumps, motors,and level
switches
1.3 TEMPORARY INSTALLATIONS
None
1.4 SPECIAL PRECAUTIONS
Refer to Safe Operating Procedures.

Check that the Permit for the work is in force.
Check that all warning / precaution signs are in place.
Check that all non-essential personnel have been cleared from the area.
Ask the Control Room for a PA announcement to be made.
Pump motor to be uncoupled for initial OTP
DATE NAME AND
2. OTP PLANNING AND MANPOWER
2.1 PLANNING TASKS
Complete the OTP test in one (1) day
2.2 MANPOWER ESTIMATE
Mechanical 1
Electrical 1
Start-up 1
2.3 TEST DURATION ESTIMATE
1 day
2.4 POSITION IN COMMISSIONNIG SEQUENCE
After RFC is signed
2.5 VENDOR ASSISTANCE
Not required
DATE NAME AND
3 TEST REQUIREMENTS
3.1 PRECOMMISSIONING ACHIEVEMENTS
-Verify that the Pre-Commissioning dossier is completed.

-RFC is signed.No Level “A”Punch list items are pending.
- Preliminary checks to verify PDCS system availability for
completeness in accordance with the latest drawings and revision.
3.2 COMMISSIONING ACHIEVEMENTS
- Preliminary checks and punch list completed

- Electrical functional test completed.
- Instrument functional test completed.
- Mechanical fuctional test completed.
- System functional test completed.
3.3 STATUS OF OTHER SUBSYSTEMS
- 7403 Process Control System

- 7401 Emergency Shut0down System
- 7305 Normal Power Distribution for 440V
3.4 SPECIAL TOOL AND TEST EQUIPMENT
None
3.5 CONSUMABLES :
Potable water
Gaskets
3.6 SPARES:
As per commissioning spare parts list
3.7 SAFETY
- Refer to Safe Operating Procedures.

- Check that the Permit for the work is in force.
- Check that all warning / precaution signs are in place.
- Check that all non-essential personnel have been cleared
from the area. Ask the Control Room for a PA announcement
to be made.
3.8 UTILITIES
NA
DATE NAME AND
4 TEST PREPARATION
4.1 BLIND LIST
None
4.2 JUMPERS LIST
LAHH-0210 A , LALL-0211A temporary
4.3 MECHANICAL PREPARATION TASKS
-To provide assistance with the test

-To ensure the pumps are ready for the test, with the motor un-coupled
-To ensure enough potable water has been added to scrubber 5-V-0210
so as to clear LALL-0211A and activate LAHH-0210A
DATE NAME AND
5 START- UP AND TUNING
5.1 START-UP STEP-BY-STEP PROCEDURE
1. Obtain Permit-to-Work.
2. Ensure the Scrubber has been previously filled to activate LAHH-

0210A
3. Ensure 2 x 6” valves on pumps suction lines are closed
4. Ensure PSDV-0213 is open
5. Confirm with control room that LAHH-0210A is active and that

LV-0213 is in Auto control showing 100% level on LIT-0213 and
that the valve is fully open
6. Confirm level in sight glass is showing 1000mm
7. Remove 2” blank flange on drain line to open drain
8. Slowly open drain valves and start to lower the scrubber level
9. Observe level dropping in sight glass and LIT-0213
10. Observe LV-0213 controlling as level drops
11. Continue dropping level until LALL-0211A activates at 150mm

and PSDV-0213 closes
12. Continue draining level until all water has been removed from
scrubber, re-install 2” drain blank flange, using new gasket
13. Force open PSDV-0213
14. Remove 2 x ¾” blank flanges on pumps suction drains, open ¾”

valves
15. Open 2 x 6” pumps inlet valves and drain off all water
16. Re-install 2 x ¾” drain valve blank flanges, using new gaskets
17. Ensure the pump motors are un-coupled
18. Ensure that the liquid transfer pumps A & B motors are isolated at
the MCC. If not get the electrical engineer to isolate them both
DATE NAME AND
19. Inspect both pumps, 5-P-0250 A & B and associated pipe-work for
damaged items that will prevent the Operational Test.
Check that the RO’s 0251 A/B are installed on minimum flow
lines
20. Ensure that the pre-test check list has been completed for the , 5-P-
0250 A & B pumps
21. Ensure that all blinds have been removed or turned to the correct
operating position.
22. Ensure that the pump , 5-P-0250 A & B outlet Non Return Valve
the Minimum Flow NRV and the Discharge Header NRV are
installed the correct way round.
23. Open up both pumps , 5-P-0250 A & B inlet strainer and check it
is not blocked. Re-install the strainer into the filter body and close
the flange.
24. Ensure level in scrubber 5-V-0210 has cleared LALL-0211A set at

150mm
25. Open the following valves:

 Pump A suction,discharge and minimum flow valves
 Pump B suction,discharge and minimum flow valves
 Pumps common inlet valve PSDV-0213
 All Instrument Level valves – LT0210, LT0211, LT0212 and
LG0212
 3 x 3” block valves around LV-0213
26. Close 2 x 2” by-pass valves of LV-0213
27. Request CR to place LIC-0213 in auto
NOTE: HIGH LIGHTED POINTS TO BE CHECKED AS

SOON AS THE COMPRESSOR IS RUNNING AND
CONDENSATE LEVEL IS HIGH ENOUGH
DATE NAME AND
6 PROCEDURE
1 Confirm with Mechanical that pumps are uncoupled from motors
2 Inform control room of intention to check scrubber LTs and motor stop/start
commands
3 Request electrical to isolate to off position switch boards for motors

5-P-0250A/B in MCC
4 Confirm with CR that fault alarms XA-5-P-0250-A1 & B1 are active
5 Attempt to start motors A/B from local start push button
6 Motors remain stopped
7 Request electrical to remove isolation for both motors A/B
8 Confirm with CR that fault alarms XA-5-P-0250-A1 & B1 have cleared
9 Both motors now available from switch board
10 Push in field PB-5-P-0250-A1
11 Observe motor A start and flow through minimum flow valve and check lube
oil cooling system and flow
12 Request Mechanical to check pump vibrations plus lube oil temperature

and pressure
13 Request Electrical to take local amp readings
14 Confirm motor running via control room XL-5-P-0250-A2
15 Continue running pump until lube oil temperature and pressure are stable
as per field and CR indications
16 Log pump amps, lube oil temperature and pressure TAHH 0250 A set at 95
degres C
17 Request Instruments to simulate low lube oil pressure PALL-0256A
18 Observe pump stops
19 Re-start Motor
20 Stop motor from field via PB-5-P-0250-A2
21 Obsreve motor stop
DATE NAME AND
22 Re-start motor
23 Request Electrical to trip motor from MCC via electrical failure
24 Observe motor stop via control room fault alarm XA-5-P-0250-A1
25 Re-set electrical trip
26 Observe fault alarm clears XA-5-P-0250-A1
27 Re-start motor from field
28 Stop motor from control room PB-5-0250-A3
29 Pump B motor
30 Push in field PB-5-P-0250-B1
31 Observe motor B start and flow through minimum flow valve
32 Request Mechanical to check pump vibrations plus lube oil temperature

and pressure
33 Request Electrical to take local amp readings
34 Confirm motor running via control room XL-5-P-0250-B2
35 Continue running pump until lube oil temperature and pressure are stable
as per field and CR indications
36 Log pump amps, lube oil temperature and pressure
37 Request Instruments to simulate low lube oil pressure PALL-0256B
38 Observe pump stops
39 Re-start motor
40 Stop motor via field PB-5-P-0250-B2
41 Obsreve motor stop
42 Re-start motor
43 Request Electrical to trip pump motor from MCC via electrical failure
44 Observe motor stop via control room fault alarm XA-5-P-0250-B1
45 Re-set electrical trip
46 Observe fault alarm clears XA-5-P-0250-A1
47 Re-start motor
DATE NAME AND
48 Stop motor via control room PB-5-0252-B3
49 Tidy site if required and close work permit

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TUNU FIELD

OPERATIONAL TEST PROCEDURE

00 14/03/02 D.PLATTS FIRST DRAFT

REV DATE ORIGINATOR DESCRIPTION APPROVED

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILISATION OF THIS DOCUMENT ARE

TOTALFINAELF E&P INDONESIE

COM OTP NCP 6102 04 00 PAGE : 1 OF 11

1.1 AIMS OF OPERATIONAL TEST

Prove the performance of the Liquid Transfer pumps 5-P0250 A/B

1.2 TEST DESCRIPTION

1.3 TEMPORARY INSTALLATIONS

1.4 SPECIAL PRECAUTIONS

Refer to Safe Operating Procedures.

2. OTP PLANNING AND MANPOWER

2.1 PLANNING TASKS

Complete the OTP test in one (1) day

2.2 MANPOWER ESTIMATE

2.3 TEST DURATION ESTIMATE

2.4 POSITION IN COMMISSIONNIG SEQUENCE

After RFC is signed

2.5 VENDOR ASSISTANCE

-Verify that the Pre-Commissioning dossier is completed.

3.2 COMMISSIONING ACHIEVEMENTS

- Preliminary checks and punch list completed

3.3 STATUS OF OTHER SUBSYSTEMS

- 7403 Process Control System

As per commissioning spare parts list

- Refer to Safe Operating Procedures.

4.2 JUMPERS LIST

LAHH-0210 A , LALL-0211A temporary

4.3 MECHANICAL PREPARATION TASKS

-To provide assistance with the test

5 START- UP AND TUNING

5.1 START-UP STEP-BY-STEP PROCEDURE

2. Ensure the Scrubber has been previously filled to activate LAHH-

3. Ensure 2 x 6” valves on pumps suction lines are closed

4. Ensure PSDV-0213 is open

5. Confirm with control room that LAHH-0210A is active and that

6. Confirm level in sight glass is showing 1000mm

7. Remove 2” blank flange on drain line to open drain

9. Observe level dropping in sight glass and LIT-0213

10. Observe LV-0213 controlling as level drops

11. Continue dropping level until LALL-0211A activates at 150mm

13. Force open PSDV-0213

14. Remove 2 x ¾” blank flanges on pumps suction drains, open ¾”

16. Re-install 2 x ¾” drain valve blank flanges, using new gaskets

17. Ensure the pump motors are un-coupled

24. Ensure level in scrubber 5-V-0210 has cleared LALL-0211A set at

25. Open the following valves:

26. Close 2 x 2” by-pass valves of LV-0213

27. Request CR to place LIC-0213 in auto

NOTE: HIGH LIGHTED POINTS TO BE CHECKED AS

1 Confirm with Mechanical that pumps are uncoupled from motors

3 Request electrical to isolate to off position switch boards for motors

4 Confirm with CR that fault alarms XA-5-P-0250-A1 & B1 are active

5 Attempt to start motors A/B from local start push button

6 Motors remain stopped

7 Request electrical to remove isolation for both motors A/B

8 Confirm with CR that fault alarms XA-5-P-0250-A1 & B1 have cleared