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Assignment 1

The document contains guidelines for Assignment-1 which includes 5 questions related to metal forming operations. It provides the date of announcement and date of submission for the assignment. The questions involve calculations for multi-step hot rolling, rolling mill parameters, upset forging size and force, extrusion ratio and forces for indirect extrusion, and draw stress and force for wire drawing. Students are asked to show all steps and provide precise sketches in their responses.

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Abdul Rafay
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33 views

Assignment 1

The document contains guidelines for Assignment-1 which includes 5 questions related to metal forming operations. It provides the date of announcement and date of submission for the assignment. The questions involve calculations for multi-step hot rolling, rolling mill parameters, upset forging size and force, extrusion ratio and forces for indirect extrusion, and draw stress and force for wire drawing. Students are asked to show all steps and provide precise sketches in their responses.

Uploaded by

Abdul Rafay
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Assignment-1

Guidelines:

 Mention all steps.


 Draw precise sketches.
 Date of Announcement: 24-12-2022
 Date of submission: 02-12-2022
Q1. A 2.0 in thick slab is 10.0 in wide and 12.0 ft long. Thickness is to be reduced in three steps
in a hot rolling operation. Each step will reduce the slab to 75% of its previous thickness. It is
expected that for this metal and reduction, the slab will widen by 3% in each step. If the entry
speed of the slab in the first step is 40 ft/min, and the roll speed is the same for the three steps,
determine (a) length and (b) exit velocity of the slab after the final reduction.
Q2. A plat that is 250 mm wide and 25 mm thick is to be reduced in a single pass in a two-high
rolling mill to a thickness of 20 mm. The roll has a radius = 500 mm, and its speed = 30 m/min.
The work material has a strength coefficient = 240 MPa and a strain hardening exponent = 0.2.
Determine: (a) roll force, (b) roll torque, and (c) power required to accomplish this operation.
Q3. A hot upset forging operation is performed in an open die. The initial size of the work part
is: Do = 25 mm, and ho = 50 mm. The part is upset to a diameter = 50 mm. The work metal at
this elevated temperature yields at 85 MPa (n = 0). Coefficient of friction at the die-work
interface = 0.40. Determine: (a) final height of the part, and (b) maximum force in the
operation.
Q4. A 3.0-in long cylindrical billet whose diameter = 1.5 in is reduced by indirect extrusion to a
diameter = 0.375 in. Die angle = 90°. In the Johnson equation, a = 0.8 and b = 1.5. In the flow
curve for the work metal, K = 75,000 lb/in2 and n = 0.25. Determine: (a) extrusion ratio, (b) true
strain (homogeneous deformation), (c) extrusion strain, (d) ram pressure, (e) ram force, and (f)
power if the ram speed = 20 in/min.
Q5. Wire of starting diameter = 3.0 mm is drawn to 2.5 mm in a die with entrance angle = 15°
degrees. Coefficient of friction at the work-die interface = 0.07. For the work metal, K = 500
MPa and n = 0.30. Determine: (a) area reduction, (b) draw stress, and (c) draw force required
for the operation

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