Drill

10 mm (318") MODEL 6408

Variable speed I Reversing

INSTRUCTION MANUAL

DOUBLE
INSULATION

SPECIFICATI0 NS
Drilling capacities
Steel
10 m m (318") I
Wood

25 m m (1") 1
No load speed
(RPM)

0 - 2,500 I
Overall length

261 mm (10-9132'7
I
I
Net weight

1.4 ka (3.1 Ibs)

* Manufacturer reserves t h e right t o change specifications w i t h o u t notice.

* Note: Specifications may differ f r o m country t o country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
 GENERAL SAFETY RULES
(For All Tools)
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

READ ALL INSTRUCTIONS.
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
2.Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you t o loose control.
4.Double Insulated tools are equipped with a polarized plug (one blade is wider
than the other.) This plug will fit in a polarized outlet only one way. If the
plug does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician t o install a polarized outlet. Do not change
the plug in any way. Double insulation eliminates .the need for the three
wire grounded power cord and grounded power supply system.
5.Avoid body contact with grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
6 . Don't expose power tools t o rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
7 . Do not abuse the cord. Never use the cord t o carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
8 . When operating a power tool outside, use an outdoor extension cord marked
"W-A" or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
9. Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
IO. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.

2
11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools with your finger on the switch or plugging in tools that have the switch
on invites accidents.
12. Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result in personal
inj ury.
13. Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
15. Use clamps or other practical way t o secure and support the workpiece t o
a stable platform. Holding the work by hand or against your body is unstable
and may lead to loss of control.
16. Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer a t the rate for which it is designed.
17. Do not use tool i f switch does not turn it on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools, with sharp cutting edges are less likely to bind and are easier
to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation. If damaged, have
the tool service before using. Many accidents are caused by poorly maintained
tools.
22. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous
when used on another tool.
23. Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of
injury.
24. When servicing a tool, use only identical replacement parts. Follow instruc-
tions in the Maintenance section of this manual. Use of unauthorized parts
or failure to follow Maintenance Instructions may create a risk of electric shock
of injury.

3
 Specific Safety Rules
1. Hold tool by insulated gripping surfaces when performing an operation where
the cutting tools may contact hidden wiring or its o w n cord. Contact with
a "live" wire will make exposed metal parts of the tool "live" and shock the
operator.
2. Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. Do not leave the tool running. Operate the tool only when hand-held.
6. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.

SAVE THESE INSTRUCTIONS.

4
 SYMBOLS
The reference below describes symbols used for this tool and others.

volts
amperes
herts
kilograms
hours
minutes
seconds

alternating current

................................ direct current

................................ no load speed

% ................................ alternating or direct current

/01 Class II Construction

A splash-proof construction

bb watertight construction

.../min ............................... revolutions or reciprocation per minute

c5 ................................ number of blows

5
Installing or removing drill bit
CAUTION:
Always be sure that the tool is switched off and unplugged before installing or removing
the bit.

Hold the ring and turn the sleeve counter-

clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.

Switch action
Tool speed is increased by increasing pres-
sure on the trigger. To start the tool, simply
pull the trigger. Release the trigger to stop.
For continuous operation, pull the trigger
and then push in the lock button. To stop
the tool from the locked position, pull the
trigger fully, then release it.

Switch trigger

Lock button

6
Reversing switch action
The reversing switch changes the direction
of rotation.
Move the reversing switch lever to the ''e"
position for clockwise rotation.
Move the reversing switch lever to the ''9''
position for counterclockwise rotation.

Reversing
switch lever

CAUTION :
*Before plugging in the tool, always check to see that the switch trigger actuates properly
and returns to the "OFF" position when released.
*Always check the direction of rotation before drilling.
*Use the reversing switch lever only when the tool comes to a complete stop. Changing
the direction of rotation before the tool stops may ruin the tool.

7
Drilling operation
*Drilling in wood
When drilling holes in the wood, use a wood drill with a guide screw. The guide screw
makes it bore naturally by itself, so you do not need to apply any pressure to the tool.
*Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a center-
punch and hammer at the point to be drilled. Place the point of the bit in the indentation
and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.

CAUTION:
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is a tremendous force exerted on the tool/bit at the time of hole break through.
Hold the tool firmly and exert care when the bit begins to break through the workpiece.
*Always grip the small workpiece firmly with a vise or a holding means.
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool will pull away easily unless you hold it firmly before
starting the tool.

MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance.

To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.

8
OPTIONAL ACCESSORIES
The accessories listed in this manual are available at an extra cost from your Makita distributor or Makita factory
service center Service centers are listed on the warranty card packed with your tool

CAUTION
These accessories or attachments are recommended for use with your Maktta tool specified in this manual The use
of any other accessories or attachments might present a risk of injury to persons The accessories or attachments
should be used only in the proper and intended manner

Keyless drill chuck

9
 May-14-'96 US

10 mm (318")
DRILL
Model 6408

Note: The switch and other part configurations

may differ from country to country.

10
M O D E L 6408 May-14-'96 US

$tDDESCRIPTION ",':;I DESCRIPTION

MACHINE MACHINE

:; 1 ;
~ ~

Housing Set (With Item 191 Ball Bearing 8272

Name Plate Carbon Brush
Tapping Screw 4 x 1 8 14 2 Brush Holder
Switch Tapping Screw 4 x 1 8
Keyless Drill Chuck 10 Strain Relief
Gear Complete Cord Guard
Ball Bearing 6 2 6 2 Cord
Field Housing Set [With Item 11

201
Ball Bearing 6 2 7 2 Makita Label
ARMATURE ASSEMBLY
(Wifh Item 9 11 & 121

Note The switch and other part specifications may differ from country to country

11
 MAKITA LIMITED ONE YEGK-7
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
e repairs have been made or attempted by others:
e repairs are required because of normal wear and tear:
a The tool has been abused, misused or improperly maintained ;
e alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-

SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM O F THIS WARRANTY.

t
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts, so the above Limitation may not apply to you.

Makita Corporation of America

2650 Buford Hwy., Buford, GA 30518
PRINTED IN U.S.A.
MCA -7196 884078-061 1999-2-CR